Craftsman 917271053 Owner’s Manual

Owner's Manual
15.5 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271053
Safety
Assembly
Operation
Maintenance
Repair Parts
This product has a low emission engine which operates differently from previously built engines. Before you start the en- glne, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety Rules and Instructions before
operating thisequipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am-5pm,Mon- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................. 11
Maintenance Schedule ...................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
obects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, includ ng but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
Maintenance....................................... 17
Service and Adjustments....................21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Pads ........................................ 32
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
ThisWarrantygivesyou specificlegalrights,andyou may also haveother rights whichmay varyfrom statetostate.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT:This cuttingmachineis capableof amputatinghands and feet and throwingobjects.Failureto observethefollowingsafetyinstructions couldresultin
serious injury or death. I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before stading.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting.
•Tum off blades when not mowing,
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good adificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
II. SLOPE OPERATION Slopes are a major factor related to loss-of-
control and tipover accidents, which can result in severe in ury or death. All slopes
requ re extra caut on. f you cannot back up the slope or if you feel uneasy on it, do not
mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
lit.CHILDREN Tragicaccidentscan occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children, They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
notsmoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and detedoration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturers recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off,
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be sedously iniured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Useslowspeed.Choosealowgearso thatyouwillnot have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
_i)& CAUTION: In order to prevent
,accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark plug.
_, CAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
_I, CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control ofyour tractor.
,&_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
duc_.iveharm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
5
PRODUCT SPECIFICATIONS
3ASOLINE 1.25 GALLONS 3APACITY UNLEADED a,ND TYPE: REGULAR
DILTYPE SAE 10W30 (ABOVE
32°F)
API-SF-SJ): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RCf2YC
GAP: .040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED FORWARD: (MPH): 1s'r 1.2
2_ 1,5
3 2.4
4 TM 3.5
5TM 4.8 6TM 5.3
REVERSE: 1.5
TIRE PRESSURE:FRONT: 14PSI
REAR: 10 PSI
CHARGING SYSTEM:
3ATI'ERY:
15 AMPS @ 3600 RPM AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
3LADE BOLT 27-35 FT. LBS,
FORQUE:
CONGRATULATIONS on your purchase of a tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualifyed service center. We have competent, well-trained
technicians and the proper tools to service or repair thistractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this product, Contact your nearest Sears
store for details. CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Cus-
tomer Responsibilities" and "Storage" sections of this owner's manual.
_kWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws (ifany). If a spark arrester is used, it should be maintained
in effective working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service
center(See REPAIR PARTS section of this manual).
Steering
Wheel Insert
(1) Hex Bolt
3/8-16 x 1
Steering
Boot
Steering Wheel
(1) Large Flat Washer
Lock
_(1) (1) Hex Bolt
_= Steering
washer 3/8 5/16-18 x 1-1/4
5/16-18 Steering
Extension Shaft
(1) Locknut t
Wheel Adapter
Seat
Slope Sheet
(_Washer 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
_) Shoulder
olt 5/16-18
For Future Use
Keys
Video Casseffe
(2) Keys
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering
wheel).
SteeringWheel
Adapter.-----'_
_/_3/8 HexBolt
_--------3/8 Lock Washer
__Large Flat
_ ii Washer
,nss.
Stae.ag Boat
_Tabs
TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
5/16 Locknut ._,"_5/16 Hex Bolt
_ _Extension Shaft
Lower _ '_ ' Steering , Shaft _ " Tab
_L:_-_ ,/_" Slots
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR CHECK BATTERY
1. Lift seat pan to raised position and open battery box door.
NOTE; If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging
instructions).
8
Battery Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer secudng seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
4. Assemble adjustment knob and flat washer loosely. Do not tighten.
5. Lower seat into operating position and sit on seat.
6. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
7. Get off seat without moving its adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Seat
Shoulder SeatPan Bolt
Flat Washer
Adjustment
Knob
NOTE: You may now roll or ddve your tractor off the skid. Follow the appropriate
instruction below to remove thetractor from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment liftlever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position,
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)
_WARNING: Before starting, read, understand and follow all ins[ructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear of other people and objects.
1, Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise attachment lift lever to its highest
position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of muleher plate over front
of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher
Deflector_ Shield
P_e
Latch Hooks
TO CONVERTTO BAGGING OR DISCHARGING
Simplyremovemulcherplate and storein
a safe place.Yourmoweris nowreadyfor
dischargingor installationofoptional grasscatcheraccessory.
NOTE: It isnotnecessaryto change blades. The mulcherbladesare de-
signedfor dischargingand baggingalso.
CHECKTIRE PRESSURE The tires on your tractor were overin-
flared at the factory for shipping pur- poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS Forbest cuttingresults,mowerhousing
shouldbe properlyleveled. See "TO LEVEL MOWER HOUSING" inthe
Serviceand Adjustmentssectionof this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
Bee the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that the
belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual,
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT. PLEASE REVIEWTHE FOLLOWING
CHECKLIST: ,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed propedy around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
Thesesymbolsmay appear onyourtractoror in literaturesuppliedwiththe product.
Learnand understandtheirmeaning.
BA'FrERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON OVER TEMP lr
MOWER HEIGHT PARKING BRAKE UNLOCKEC MOWER LIFT
LOCKED
LIGHT
A
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW FARKING BRAKE
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT
KEEP AREA CLEAR SLOPE HAZARDS
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Comparethe illustrationswithyour tractorto familiarizeyourselfwiththe locationsof
variouscontrolsandadjustments. Save thismanualforfuturereference.
Attachment Ignition Switch Clutch
Ammeter
Throttle/Choke Attachment Control _ Lift Lever
C{utch/Brake Height Pedal Adjustment
Light Switch
Lift
Plunger
Indicator
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
A'rrACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT UFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CLUTCWBRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when
changing its position.
LIGHT SWITCH -Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severs eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in =EN-
GAGED" position and release pressure from clutch/brake pedal,
Pedal should remain in "BRAKE" position. Make sure parking brake will
hold tractor secure.
AttachmentClutch Lever "Engaged"Position
Throttle/ _ _ Ignition Key Choke Control_'k\\ /_/'_,\
"_:_,_Disengaged"
"_Enyage "
_'_ f_- Gearshift
D sengeged' _
Position ........
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to =DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full =BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE-
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. 13
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. _CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
TO USE THRO'n'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
contro!led by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears. Failure to do so will shorten the useful life
ofyour transaxle. TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in
appropdate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing. gauge wheel in same adjustment
hole.
Gauge o...\ _ _.
Wheel __-___.. _ _ Mountin_/f_-_
o
_B-_6_I_L_. _\\ _K /
Locknut _=_houlder
Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control,
_CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place. Attachment
Clutch Lever Attachemnt
Position Position
/ ' Position
Position
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down
hills with slopes greeter than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary,
push clutclVorake pedal quickly to brake position and engage parking
brake,
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly. TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
14
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of
your tractor.
BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap onto the tube. Remove and read
oil level. If necessary, add oil until "FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
\_ _,_'_ ,_ _Oil Fill Cap/
_-"'_:_ __'Jl/._" Dipstick
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
A(_ WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
/1= CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When startingtheenginefor_ firsttime or if
the engine has run out offuel, itwill take extra crankingtimetomove fuel from the tank tothe
engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to =DISEN-
GAGED" position.
4. Move throttle control to choke position.
NOTE: Before starting,read the warm and coldstartingproceduresbelow.
5. Insert key into ignition and tum key
clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not starf after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine stilldoes not starl, move
the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (500 F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
15
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used dudng the engine warm-up period.
NOTE= If at a highaltitude(above3000 feet)
or in cold temperatures(below 32 F)the
carburetorfuel mixturemay need to be adjustedfor best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustmentssectionofthis manual.
MOWlNGTIPS
Mower should be propedy leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Ddve so that clippings are discharged onto the area that has been cut. Have
the cut area to the dght of the tractor. This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high;
the second to.the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and propel'discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWINGTIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recur the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the
eady afternoon. At this time the grass
has dded and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass
and mow s_owly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpen- dicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. Thiswill help prevent matting
and graining of the lawn.
Max 1/3"
16
AS YOU COMPLETE
REGULAR
SERVICE
CheCk Brake Operation _
Check Tire Pressure I_ Check Operator Presence and
Check for Loose Fasteners _ I_;' (1_
_i Interlock Systems
Sharpen/ReplaCe Mower 8redes _4
0TI Lubrication Chart _ I_
CheCk Battery Level 1_6
R Clean Batlery and Terminals I_ tl_
CheCk Transa.xle COOling _1_ Adjusl Blade Bell(a) Tension tills
Adjust Motion Drive Belt(s) Tension I_ _sCheCk Engine Oil Level I_
Change Engine OH (l_t2,3
BE Clean Air Filler t_lz
CleSn Air Screen (I_2
G Inspsct Muffler/Spark A[Tester _1_
Replace Oil Filter (_f equipped) i _2
N Clean Engine Cooling Fir,s 1_2
Beq_ce Spark Plug _ I_ Replace Nr Filter Paper Cartridge 11_2
Replace Fuel Flge( i##
I - Ctumge morl of_n wh_'_ opet&fir_ u_r a h_lw k_ o_ In Ngh =a't_t _ 5 - II e,_R_Kf wlth =d_lobdd_ _,
2. _r,4c= morn o/ten _ Qoeratlng I._ _dy ot du=ly oor,dlt_nl= 6. Not r_4 ifequlppod wlh r_adt_,mmc=-hN b=_ry
3. II _lulppad w,th filer, d_ane= oil _ve=7 f_0he.Jr= 7 * Tl_m Iront ixle pivol b_t _e_ f_-Ibe. rm_xir,.,um
4. R_p/_ce b_d_= more often W_ mowing I_ =4._dy =oil. DO rot o_fflghten
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this tractor does not cover items that have been subjected to operator
abuse or negligence. To receive full value
Zerk Zerk
from the warranty,operator must maintain tractor as instructedin this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
_Front Wheel
Beedng Bearing Zerk Zerk
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
_Engine _
spark plug, clean or replace air filter, and check blades and belts for wear. A new
spark plug and clean air filter assure proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
_SAE 30 or 10w30 MOTOR OIL _,_)GENERALPURPOSE GREASE _>REFERTO Maintenance "ENGINE" SECTIOI_
IMPORTANT: Do not oil or grease the pivot _/oints which have special nylon bearings.
scous lubricants will attract dust and did
that will shorten the life of the self-lubricat- ing bearings. If you feel they must be
lubricated, use only a dry, powdered graphite type lubricant sparingly.
17
- L_Spindle
I
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