Craftsman 917271052 Owner’s Manual

Owner's Manual
15.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271052
,,Assembly , Operation
oMaintenance
o Repair Parts
]_ This product has a low emission engine which operates ]
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
differently from previously built engtnes, Before you start the en- |
gine, read and understand this Owner's Manual. l
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, tl 60179
Visit our Craftsman website:www,sears,com!craftsman
Warranty ............................................... 2 Service and Adjustments ..................... 20
Safety Rules ......................................... 3 Storage .........._..................................... 26
Product Specifications .......................... 5 Troubleshooting ......................................27
Assembly ................................................. 7 Repair Parts ............................................ 32
Operation ............................................. 10 Parts Ordering ........................Back Cover
Maintenance Schedule ...................... 16
LIMITED TWO YEAR VVARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2} years from the date of purchase, If this Craftsman Rtd]ng Equipment is
maintained, lubricated and tuned up according to the Instructions tn the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service Is available free of charge by taking your Craftsman rldlng equipment to your nearest Sears Service Center. in-home warranty service is available but a trip charge wlll apply. This warranty applies only while this product is in tile United States,
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
, Tfre replacement or repair caused by punctures from outside objects, such as nalts,
thorns, stumps, or glass.
° Repalrs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine,
Repairs necessary because of operator negligence, Including but not limited to,
electrical and mechanical damage caused by Improper storage, failure to use the proper grade and amount of engine otl, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con- tained in ttle owner's manual.
° Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). in general, fuel should be used within thirty (30) days of its purchase date.
, Riding equipment used for eommercta! or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (§0) days from date of purchase, if any battery included with this riding equipment proves defective In material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service Is available free of charge by taking your Craftsman riding equipment to your
nearest Seai's Service Center, In-llome warranty service is available but a trip charge wil! apply. This warranty applies only while this product ls tn the United States, To locate the nearest sears service center or to schedule In-home warranty service,
simply contact sears at 1-800-4-my-home Thts WarrantY gives you specific legal rights, and you may also have other rights which
may vary from state to state, Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capabfe of amputating hands and feet and throwing ob)ects. Failure to observe
the following safety instructions could result in serious injury or death.
GENERAL OPERATION
Read, understand, and foliow all InstruCtions In the manual and on the
machine before starting,
Only allow respOnsible adults, who are familiar with the Instructions, to operate
the machine.
° Clear the area of objects such as rocks,
toys, wlre_ eto,, which could be picked
up and thrown by the blade,
° Be sure the area is clear of other
people before mowing. Stop mact]lne If anyone enters the area.
° Never carry passengers. ° Do not mow In reverse unless abso-
lutely ne0eSsary. Always look down and behind before and while backing.
° Be aware of the mower discharge
direction and do not point It at anyone. Do not operate the mower without
either the entire grass catcher or the guard In place.
. Slow down before turning,
Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
° Turn off blades when not mowing, ° Stop engine before removing grass
catcher or unclogging chute,
Mow only In daylight or good artiflclaf light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
, Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower- related Injuries. Ttlese operators should evaluate their abiiity to operate
the riding mower safely enough to
protect themselves and ott_ers from
serious injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tlpover accidents, which can result in severe Injury or death. All
slopes require extra caution. If you cannot
back up the slope or tf you fee[ uneasy on it, do not mow It.
DO:
Mow up and down slopes, not across. ° Remove obstacles such as rocks, tree
limbs, etc.
o Watch for holes, ruts, or bumps° Uneven
terrain could Overturn the machine. Tall grass can hide obstacles.
, Use slow speed, Choose a low gear so
that you will not have to stop or shift while on Ihe slope,
° Follow the manufacturer's reOommen-
datlons for wheel weights or counter- weights to Improve stability,
, Use extra care with grass catghers or
other attacllments. These can change
the stability of the macl_Ine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and pi'oceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-
ly downhill, if possible.
Do not mow near drop*ells, ditches, or embankments, The mower could
suddenly turn over tf a wheel Is over the edge of a cIlff or ditch, or if an edge
caves In.
° De not mow on wet grass. Reduced
traction could cause s{iding.
° Do not try to stabilize the machine by
putting your foot on the ground,
° Do not uee grass catcller on steep
slopes,
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of ct_lldren,
Children are often attracted to the machine and the mowing activity. Never
assume that clilldren will remaln where you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
° Be alert and turn macl]ine off if children
enter the area,
o Beforeand whenbacktng,lookbehind
anddownfor smallchildren.
Never carry chlidren. They may fall off and be seriously injured or interfere
wkI1 safe machine operation.
, Never allow children to operate the
machine.
o Use extra care when approachlng blind
corners, shrubs, trees, or other objects that may obscure vtston.
SERVICE
° Use extra care In handling gasoline
and other fuels, They are flammable and vapors are explosive,
- Use only an approved container, Never remove gas cap or add
fuel with the engine running_ Allow engine to coot before refueling, Do
not smoke.
Never refuel the machine
Indoors.
- Never store the machine or fuel
container inside where there te an open flame, such as a water healer
. Never run a machine inside a closed
area.
- Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check tl_etr proper operation regularly.
, Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow macl_tne to cool before
storing,
- Stop and inspect the equipment if you strike an object, Repair if necessary, before restarting.
Never make adjustments or repairs with the engine running°
Grass catcher components are subject to wear, damage, and deterioration,
whicll could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
o Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra oautton when servicing them.
* Check brake operation frequently.
Adjust and service as required,
. Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
- Never carry passengers or children even with the blades off.
- Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
. Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
o Be alert and turn machine off if children
enter lhe area.
o Before and when backing, look belllnd
and down for small children_
o Mow up and down slopes (15° Max),
not across,
° Remove obstacles such as rocks, tree
limbs, eto,
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machlne_ Taft
grass can hide obstacles,
° Use slow speed, Choose a tow gear so
that you will not have to stop or shift
while on the slope,
. Avoid starling or stopping on a slope. If
tires lose traction, disengage tl_e blades
and proceed slowly straight down the elope,
, If machine stops while uphill,
disengage blades, shlftgl°ttnogreverse and back down slowly.
Do nottum on slopes unless neces-. sary, and then, turn slowly and gradual-
ly downhill, if possible,
4
for this symbolto pointout
ImportantSafetyprecautions_it means CAUTIONI!!BECOMEAWARE!!!YOUR
_FETY ISINVOLVED.
CAUTION:Inorderto preventacciden- telstartingwhensettingup,transporting, adjustingor makingrepairsalways
disconnectsparkplug wireandplacewire _re ItcannotcontactsparkpkJg.
AUTION: Do not 0cast down a hill In
_llUCtrai,you may lose control of the tractor.
AUTION: Tow only lhe attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor, Use common sense when towing. Operate only at the lowest
possible speed when on a slope. _bo heavy of a load, while on a slope, is
dangerous, Tires can lose tractlon with the ground and cause you to lose control of y_uwrtractor.
ARNING: The engine exhaust from
tills product contains chemicals known to the State of California to cause Cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UN LEAD ED AND TYPE; REGULAR
OILTYPE SAE 10W30 (ABOVE
32°F)
API-SFiSG/SH): SAE 5W-30
(BELOW 32°F)
)I--LCAPACITY: W/FILTER: 4,0 PINTS
W/OFILTER: 3,5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED FORWARD:
MPH): I sT 1.2
2ND 1o5 3 2,4 4TM 3.5 5TM 4.8 6TM 5..3
REVERSE', 1,5
TIRE PRESSURE: FRONT: 14 PSI
REAR', 10 PSI
......3 AMPS BATTERY
}YSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN, CCA: 240 CASE SIZE', Ut R
BLADE BOLT 27-_35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible depend.-
ability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center.
We have competent, well-trained technicians and the proper tools to
service or repalr this tractor Please read and retain this manual, The
instructions will enable you tO assemble and maintain your tractor properly. Always observe the "SAFETY RULES",
REPAIR AGREEMENT
A Repair Agreement is available on this product, Contact your nearest Sears
store for details,
CUSTOMER RESPONSIBILITIES
. Read and observe the safety rules. * Follow a regular schedule in maintain-
ing, caring for and using your tractor.
. Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual,
w_tWARNING: Thls.trac.tor ts equipped,
h an tnternal combustion engine ana
should not be used on or near any unimproved forest-covered, brush-
covered or grass_covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws (if any). If a spark
arres{er is used, it should be maintained in effective working order by the opera-
tor.
In the state of CalifOrnia the above Is required by taw (Section 4442 of tile
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest authoilzed service center/department (See REPAIR PARTS
section of this manual),
5
f iii,]1
i,u, ii u
Steering Wheel
Steering
Wheel Insert
@
(1) Hex Bolt 5/16-18 x l-1/4
F[_'_ Steedng Wheel
Adapter
.................................. i i i , i f ....... I
(!) Locknul 5/16-18
Seat
(t) Hex Bolt
3/8.16 x 1
(t) Large Fiat Washer
®
(1) koekwasher 3/8
Steerlng
Extension
Shaft
(1) Washer
@ 17/32 × 1-3/16 x 12 Gauge
_(t) Knob
Keys
(2) Keys
(1) Shoulder Bolt 5II6-t8
Video Cassette
i
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor at parts and hardware you assemble must be lghtened securely. Use the
correct tools as necessary to Insure proper tightness. Review the video casselte before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly easier, Standard wrench sizes you need
are Itsted below, (1) 9/16"wrench (t) Pliers
(2) 1/2" wrench (1) Utility knife (1) 3/4" socket with
drive ratchet
(t) Tire pressure gauge Wllen right or left hand is mentioned in
this manual, It means, from your point of view, wlten you are in the operating
position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
Remove al accessible loose parts and parts boxes from shipping carton,
° Cut, from top to bottom, along lines on
a/four corners of shipping carton, and
lay panels flat.
Remove mower and packing mated-
ais.
- Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
o Slide extension shaft onto tower
steering shaft. Align mounting holes in extension and lower shafts and
Install 5/16 hex bolt and locknut. Tighten securely.
° Place tabs of steering boot over tab
stots in dash and push down to secure,
INSTALL STEERING WHEEL
Position front wheels of the tractor so
llley are pointing straight forward.
o Remove steerng wheel adapter from
steering wheel and slide adapter onto steering shaft extension,
Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
o Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
° Snap steering wheel insert into center
of 8teerlng wheel.
Remove protective materials from
tractor hood and grill
IMPORTANT: Check for and remove any
staples in skid that may puncture tires wl_ere tractor Is to roll off skld
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY °Uft seat pan to raised postfon and
open battery box door.
If this battery is put into service after month and year Indicated on label (la-
bel located between terminals) charge battery for mlntmum of one hour at 6-.
10 amps, (See "BATTERY" in MAINTE-,
NANCE section of this manual for charging struelons.)
Seat
Terminal
Battery Door
Termin_
INSTALL SEAT
Adjust seat before tightening adjustment knob.
° Remove adjustment knob and flat
washer securing seat to cardboard
packlng and set aside for assembly of
seat totractor.
Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packlng and discard.
° Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely,
Assemble adjustment knob and flat
washer toosely, Do not ttghten,
° Lower seat into operating position and
sit on seat.
° Slide seat until a comfortable position
is reached which ailows you to press clutch/brake pedal all the way down,
° Get off seat without moving its adjusted
position,
° Raise seat and tighten adjustment
knob securely,
Seat
Shoulder Seat
Bolt ._
" Rat Washer Adjustment Knob
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
. Press lift lever plunger' and raise
attachment lift lever to its highest position_
° Release parking brake by depressing
clutch/brake pedal.
, Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid,
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls)
_LWARNING: Before starting, read,
understand and follow all instructions In the Operation section of this manual Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor Is clear of other people and objects.
Be sure all the above assembly steps have been completed°
. Clleck engine oil Ievel and fill fuel tank
with gasoline.
° Sit on seat In operating position,
depress clutch/brake pedal and set the parking brake.
Place gear shift lever In neutral (N) position,
o Press lift lever plunger and raise
attachment lift lever to Its highest position.
Start the engine, After engine has started, move throttle control to idle
position
o Depress clutch/brake pedal into full
"BRAKE" position and hold, Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid,
- Apply brake to stop tractor, set perking brake and place gearshift lever in neutral position.
Turn ignition key to "OFF" position.
Continue With tl_e instructions that follow,
NOTE: You may now roll or drive your
tractor off the skid, Follow the appropriate
Instruction below to remove the tractor from
the skid,
INSTALL MULCHER PLATE (If previously removed)
- Raise and hold deflector shield in upright posltlon.
Place front of mulcher plate over front of mower deck opening and sllde Into place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch Into hole on back of mower deck,
s_CAUTJON: Do not remove deflector
ield from mower, Raise and hold
shleld when attaching mulcher plate and
allow it to rest on plate wllile in opera-
tion.
Mutcher
De
Shield
Plate
Latch Hooks
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store In a safe place, Your mower is now ready
for discharging or installation of optional
grass catcher accessory, NOTE: It is not necessary to change blades, The mulcher blades are de- signed for discharging end bagging also,
CHECKT1RE PRESSURE The tires on your tractor were ovedn-
flated at the factory for shlpplng pur- poses. Correct tlre pressure is important
for best Cutting performance.
Reduce tire pressure to PSI shown In "PRODUCT SPECIFICATIONS"
section of this manual,
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See 'qo LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL BELTS
See timefigures that ere shown for replacing motion and mower blade drive
belts in the Service and Adjustments
section of thts manual° Verify that the
belts are routed correctly. CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see tlqat the brake ts
properly adjusted, See "TO ADJUST BRAKE" in the Service and Adjustments
_ectlon of thts manual.
,/CHECKLIS T
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAOTOR, WE WISH TO
ASSURE THATYOU RECEIVE THE BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY PRODUCT,
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
¢"All assembly instructions have been
Completed. / No remaining loose parts in carton. V Battery Is properly prepared and
charged. (Minimum 1 hour at 6
amps).
¢' Seat is adjusted comfortably and
tightened securely.
¢"All tires are properly inflated. (For
shipping purposes, the ttres were
overlnflated at timefactory), 7" Be sure mower deck is properly
leveled slde4o-slde/front-to-rear for
best cutting results. (Tlres must be
properly Inflated for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers. ,/Cl_eck wtrlng. See that all connections
are still secure and wires are properly
clamped
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
V"Become familiar with ail controls - their
location and function. Operate them before you start the engine.
¢"Be sure brake system is in safe
operating condition.
9
Thesesymbolsmayappearonyourtractoror in literaturesuppliedwithtile product. Learnand understandtheir meaning_
÷
4_
BATTERY CAUTION OR
WARNING
REVERSE SLOW
FORWARD
FAST
@
ENG(NE ON OIL PRESSURE t[ I_
FUEL CHOKE MOWER HEIGHT PARKING BRAKE
ATTACHMENT
CLUTCH ENGAGED
ENGINE O}=F
REVERSE NEUTRAL
UGHTS ON
LOOKED
OVER TEMP
LIGHT
UNLOCKED
H L
HIGH LOW PARKING BRAKE
!
MOWER LIFT
IQNITiON
DANGER KEEP HANDS AND FEET AWAY
ATTACHMENT'
CLt,YFCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY R_LES SECTION)
FREE WHEEL
(Automatla Model9 only)
10
KNOW YO UR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the i0cations of
various controls and adjustments. Save tIiS manual for future reference.
Attachment Clutch
Lever
Ammeter
Throttle Control
Clutch/Brake Height
Pedal Adjustment
Gearshift Lever
Ignition Switch
Light Switch
Attachment Lift Lever
Indicator
Parking Brake Lever
Our tractors conform to the safety standards of the American "
.................... ..................... Nati0na!StandardS I=nStitute..........
AMMETER - Indicates charging (+) or
discharging (-) of battery, ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other attachments mounted to your tractor,
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL - Used for declutchtng and braking the tractor and
and stopptng file engine. LIFT LEVER PLUNGER - Used to
release attachment lift lever when changing Its position,
LIGHT SWITCH - 'Turns the I_eadlights on and off,
PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake
position. THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
starting the engtne, GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting
11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped wttl_ an operator
presence sensing switch, When engine is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine,
Depress clutch/brake pedal into fult "BRAKE" position and hoid.
° Place parking brake lever in "EN-
GAGED" position and release pres- sure from clutch/brake pedal, Pedal should remain in "BRAKE" position,
MaRe sure parking brake wilt hold
tractor secure, Attachment Clutch Lever
"Engaged" Position
gaged"
Position
Parking Brake
Clutch/
Position
"Br Position
gad"
Posltlon
Ger_rshift Lever
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE- , To stop ground drive, depress clutch/
brake pedal into full "BRAKE" posltton,
o Move gearshift lever' to neutral (N)
position.
ENGINE- * Move throttle control to slow position.
NOTE= Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire". ° Turn Ignition key to "OFF" position and
remove key, Always remove key when leaving tractor to prevent unauthorized
use,
Never use choke to stop engine,
IMPORTANT: Leaving the ignition switch in any position otller than "OFF"
will cause the battery to be dlscllarged, (dead),
NOTE, Under certain conditions when
tractor ts standing idle with the engine
running, hot engtne exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
.& CAUTION: Always stop tractor completely, as described above, before
leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate,
-Fult throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement fs controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever tn neutral (N) position.
° Move gearshift lever to desired
position.
Slowly release clutch/brake pedal to
start movement,
IMPORTANT; Bring tractor to a complete stop before shifting or changing gears.
Failure to do so wilt shorten the useful life of your transaxte.
TO ADJ UST MOWER CUTTING HEIGHT
Tile position of the attachment lift lever determines the cutting height,
, Grasp lift lever.
° Press plunger with thumb and move
lever to desired position,
The cutting height range ts approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
12
Theaveragelawnshouldbecut to approximately2-!/2 inchesduringttle
coolseasonandto over3 inches duringhot months. Forhealthierand
betterlookinglawns,mow oftenand
aftermoderategrowth.
Forbest cuttingperformance,grass
over6 InchesInheightshouldbe mowedtwice, Makethefirst cut
relativelyhigh;the secondto desired height,
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground wlqen mower is at the desired cutting
height In operating position. Gauge
wheels then keep the deck in proper positton to help prevent scalping in most
terrain conditions,
Adjust gauge wheels with tractor on a flat level surface.
- Adjust mower to desired cutting helgl_t (See "TO ADJUST MOWER CUTTING
HEIGHT" In the Operation section of this manual),
. With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the
ground, Install gauge wheel in appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 focknut and tighten securely,
o Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mountln Bracket
3/8,16
Locknut
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment
clutch engaged will shut off the engine.
Shoulder Bolt
. Select desired heigllt of cut,
Start mower blades by engaging attachment ciutch control.
° TO STOP MOWER BLADES - disen-
gage attachment clutch control,
_, CAUTION= Do net operate the
mower without either the entire grass catcher, on mowers so equipped, or
the deflector shield in place.
Posi_on
TO OPERATE ON HILLS
CAUTI N: Do not drive up. _ordown
_s with Is_pes greater than l b_ and do
not drive across any slope.
, Choose the slowest speed before
starting up or down hills.
* Avoid stopping or changing speed on
hills.
° tf slowing is necessary, move thi'ottle
control lever to slower positio.n.
, If stopping Is absolutely necessary,
_ush clutol_/brake pedal quickly to
rake position and engage parldng
brake,
, Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to rol! sllglltty as you restart movement,
° To restart movement, slowly release
parking brake and clutch/brake pedal.
° Make all turns slowly.
TO TRANSPORT ° Raise attachment lift to highest
position with attachment lift control,
° When PUshing or towing your tractor,
be sure gearshllt lever Is In neutral (N) position.
° Do not push or tow tractor at more than
five (5) MPH.
NOTE,. To protect hood from damage when transporting your tractor on a truck or a trailer, be sure I_ood is closed and
secured to tractor Use an appropriate means of tying hood to tractor (rope,
t3 cord, eta)
Deflector
Shfefd
TOWINGCARTS AND OTHER
ATTACHMENTS
Tow only the attacl_ments that are recommended by and comply with
specifications of tile manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous, Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already fitied
with summer weight oil.
Check engine oil with tractor on level ground.
, Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the dipstick into t!_e tube and rest oll flit
cap on the tube. Do not thread the cap onto the tube. Remove and read oil
level, it necessary, add otl until
"FULU' mark on dipstick is reached,
Do not overfill.
o For c01d weather operation you should
change 0il for easier starting (See "OIL VISCOSITY CHART" tn the Mainte-
nance section of this manual),
° To change engine oil, see the Malnte-
nance section In this manual,
ADD GASOLINE o Fill fuel tank. Use fresh, clean, regular
unleaded gasoline witll a minimum of B7 octane: (Use of leaded gasoline
will increase carbon and Iead oxide deposits and reduce valve life), Do
not mix ol] with gasoline, Purchase
fuel in quantities that can be used within 30 days to assure fuel fresh-
hess,
IMPORTANT; When operating in
temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to
help Insure good cold weather startlngo _lb WARNING: Exp.erlence indicates
that alcohol bleneed fuels [callea
gasohol or using ethanol or methanol) can attract moisture which teads to
separation and formation of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30
days or longer. Drain the gas tank, start the engine and let it run until the fuel iines and carburetor are empty, Use fresh fuel next season, See Storage
Instructions for additional information. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur,
OAUTION: Fill to bottom of gas tank
filler neck. Do not overfill, Wipe off any spilled oil or fuelo Do not store, spill or
use gasoline near an open flame.
TO START ENGINE When starting timeenglne for the first time
or If the engine has run out of fuel, It will take extra cranking time to move fuel from the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) position.
° Move attachment clutch to "DISEN-
GAGED" posltlon_
° Move throttle control to choke position.
NOTE." Before starting, read the warm
and cold starting procedures below, ° Insert key Into lgnltton and turn key
clockwise to "START" position and release key as soon as engine starts.
DO not run starter continuously for
more than fifteen seconds per minute.
If tile engine does not start after
several attempts, move throttle control to fast position, wait a few minutes and try again, If engine still does not start,
move the throttle control back to the choke position and retry,
WARM WEATHER STARTING (50° F and above)
o When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow It to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and
I4
below) . When engine starts, allow engine to
run with the tllrottle control in the choke position until the engine runs
roughly, then move throttle control to
fast position, Tl_is may require an
engine warm-up period from severat seconds to several mtnutes, depend-
ing on the temperature,
The attachments can also be used during the engine warm-up period.
NOTE.' If at a tllgh altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the
Service and Adjustments sectton of this manual.
MOWING TIPS
- Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance, See "TO
LEVEL MOWER HOUSING" In the
Service and Adjustments section of this manual,
° The left hand side of mower should be
used for trimming,
Drive so tllat clippings are discharged onto the area thathas been cut, Have
the cut area to the right of the tractor° This will result in a more even distribu-
tion of clippings and more uniform cutting.
o When mowlng large areas, start by
turning to the right so that clippings wllf dtscllarge away from shrubs, fenceS,
driveways, eto, After one or two rounds, mow In the opposite direction
maklng left hand turns until finished.
° If grass ls extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried
clippings. Make first cut relatively htglt; the second to the desired height,
Do not mow grass when It Is wet. Wet grass will plug mower and leave
undesirable clumps, Allow grass to dry before mowlng.
- Always operate engine at full throttle wllen mowing to assure better mowing
performance and proper discharge of
material, Regulate ground speed by selecting a low enough gear to give
the mower cutting performance as well as the quality of cut desired,
° When operating attachments, select a
ground speed tlqat will suit the terrain and give best performance of the
attachment being used.
f -,,
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash, Clean after each use_
The special mulching blade wilt recut the grass clippings many times and
reduce them tn size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will blodegrade quickly
to provide nutrients for tl_e lawn,
Always mulch with your highest engtne (blade) speed as this will
provide tile best recuttlng action of the blades,
Avold cutttng your lawn when It Is wet. Wet grass tends to form clumps and interferes with the mulching action,
The best time to mow your lawn is the early afternoon. At this t}me the grass has dried and the newly cut area will
not be exposed to the dlrebt sun,
° For best results, adjust the mower
cutting helght so that the mower cuts otf only the top One-third of the grass
blades. For extremely heavy mulching, reduce your wldtll of out on each pass and mow slowly.
° Certain types of grass and grass
conditions may require that an area be mulched a second time td completely
hide the clippings. When doing a second cut, mow across or perpen-
dicular to the first cut path.
Change your cutting pattern from week to week° Mow north to south one week
then change to east to west tile next week. This will help prevent matting
and gralnlng of the lawn.
Max !/3"
15
AS YOU COMPLETE .,___,_'q. _,_._R_.'_,?._,S"
REGULARSERVICE _,_, _'_/ _¢:/_"¢;/_y_'fe_Z_Y .... SERVICE DATES
Check Brake Operation _
Check Tire Pressure V' I_
Check Operelor Presence and
T tnfatlock By_lerns
R Check lot Loose Feataners _ _Jl
0 che_ _tte_ Lev_ .....
R Clean Battery andTerminaIa ........ _ .................. !__ ............................
Check Transaxle Ceogng
Adjust Blade Belt(s) Tension _5
A_uat Motion Drive Boil(a) Tension !_'_ ....
__J _ULU_. _ ' I I I ,I _ i
Check Engine Oil Level. _.
¢hen_Ee_JnooU. . _,_ .V ..........
E Clean Air Miler ..... _2 ....
N Glean Air Screen _=
ln_o( Mul(lory'apalk Arresla(" I_
ReplaceOil Filter(If equipped) _,_ .....
N Glean Engine Cooling Fins V'=
Replace Spelk Plug ,---- V _
'Replace Air Filler Paper Cartridge "_"
Replaea Fuel Filler ..... _
_. _)_a mole o(_n what_opomt!(tOilld#1_m" dully_@n_{Itorl(; " l_,Ht_t(a_uIt_d IIeIlulpp(;I)_th mo)_,i_e _,b_((oi_, e.,l( elulppOd wile) oil ((lot, chmlgo oil tlvltrf 50 hob'_. 7 _ Tlgh(_n Iront _xle p]vot bQ)lto._,_€1."(_ _J_I_ur_ 4, Rop(_ bbde_ more oftenv.4__n mo_ng Ineandy co) Do nol ov_rlbhlg_
i
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover Items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as
Instructed in this manual. Some adjustments will need to be made
periodically to properly matntaln your
tractor. Art adjustments in the Service and
Adjustments section of this manual should be checked at least once each
season.
* Once a year you should replace the
spark plug, clean or replace air fUter, and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fue! mi_ure and help your engine run better and Iast longer.
BEFORE EACH USE
- Check engine oU level, ° Check brake operation. ° Check tire pressure. . Check operator presence and
interlock systems for proper operation,
e Check for loose fastenets_
LUBRICATION CHART
@ S_ Spindle
Zerk t%7' Zerk
I
@Front Wheel ,--
Bearing Bearing Zerk
Zerk
@Engine_
I
I
I
I
r_-_ shift
..i ( J Pivots
_SAE 30 or 10w30 MOTOR OiL,
@GENERAL PURPOSE GREASE @REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the pivot _?ints which have special nylon bearings.
scous lubricants will attract dust and dirt
that witl sho_en the life of tl_e self-lubricat-
ing bearings, If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
16
TRACTOR Alwaysobservesafetyruleswhen
performingany maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at hlgh speed In highest gear, then brake must be adz
justed. (See "TO ADJUST BRAKE" Inthe
Service and Adjustments section of this manual),
I]RES
Maintain proper air pressure In all tires (See "PRODUCT SPECIFICATIONS"
section of this manual),
° Keep tires free of gasoline, oli, or Insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects andother hazards that may cause tire damage.
NOTE= To seal tire punctures and prevent
flat tires due to slow leaks, 1iresealant
may be purchased from your local parts dealer. Tire sealant also prevents tlre dry
rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and intertock systems are working properly, If your
tractor does not function as described, repair the problem Immediately.
The engine should not start unless the clutch/brake pedal is fuliy depressed and attachement clutch control ls In the
disengaged position,
° When the engine is running, any
altempt by the operator to leave the seat w thout first se'ding timeparking
brake should shut off the engine,
When the engine Is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine,
- 1"he attachment clutch should never operate unless the operator is In the
seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged
blades.
IMPORTANT'. To ensure proper assembly, center hole in blade must align wittqstar on mandrel assembly.
° Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
° Tighten bolt securely (27-35 Ft, Lbs,
torque),
IMPORTANT: Blade bolt is Grade 8 heat treated,.
Mandrel
Edge Up HoLe
Flat Washer---_-._.
Lock Washer--'>"1_
¢_P--HexBolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines oh the bOtthead,
Center
TO SHARPEN BLADE
NOTE= We do not recommend sharpen..
ing blade - but if you do, be sure the blade
ts balanced.
Care should be taken to keep the blade
balanced, An unbalanced btade will
cause excessive vibration and eventual
damage to mower and engine,
° The blade can be sharpened with a file
or on a gdndlng wheel. Do not attempt to sharpen while on the mower',
. To check blade balance, you wil! need
a 5/8" diameter steel bolt, pin, or a cone batancer. (When using a cone bal-
ancer, follow the Instructions supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
* Stlde blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt or pin parallel wtth the ground. If blade
ts balanced, it should remain In a horizontal position, If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt or Pin
Blade
BLADE REMOVAL ° Raise mower to highest position to
allow access to blades,
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as
shown,
Ce Hole
BATTERY Your tractor has a battery charging
system which is sufficient for normal use. However, periodic charging of the battery
with an automotive charger wilt extend
17 its life.
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