Craftsman 917.271051 User Manual

Owner's Manual

rRI:IFTSMAN°

15.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271051

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

differently from previously built engines. Before you start the en-

This product has a low emission engine which operates

gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am * 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................5

Assembly.................................._...........7

Operation............................................10

ServiceandAdjustments....................20

Storage...............................................26

Troubleshooting.................................27

RepairParts........................................32

PartsOrdering.....................BackCover

MaintenanceSchedule......................16

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo(2)yearsfromthedateof purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtunedup accordingto the instructionsin theowner's manual,Searswill repairor replace,free of charge,anypartsfoundto bedefectivein

materialor workmanship.Warrantyserviceisavailablefreeofchargeby takingyour Craftsmanridingequipmentto yournearestSearsServiceCenter. In-homewarranty serviceisavailablebuta trip chargewil!apply.Thiswarrantyappliesonly whilethis

productisinthe UnitedStates. ThisWarrantydoesnotcover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Beforeandwhen backing,look behind and downfor smallchildren.

• Nevercarrychildren.Theymayfall off andbe seriouslyinjuredor interfere with safe machineoperation.

• Neverallowchildrento operatethe

machine.

• Useextra carewhen approachingblind

corners,shrubs,trees,orotherobjects thatmayobscurevision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area. o

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly

Keep machine free of grass, leaves, o other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting. Never make adjustments or repairs wil

the engine running. Grass catcher components are subjecl to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing then" Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Unevc terrain could overturn the machine. Ta

grass can hide obstacles.

• Use slow speed. Choose a low gear s, that you wilt not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. I tires lose traction, disengage the blade

and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradua ly downhill, if possible.

_Look forthis symbolto pointout importantsafetyprecautions.Itmeans

CAUTIONT!!BECOMEAWARE!!TYOUR

,_FETY IS INVOLVED.

CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always

disconnect spark plug wire and place wire _/bere it cannot contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

kCAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the

ground and cause you to lose control of ,_llur tractor.

WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED

ANDTYPE: REGULAR

)ILTYPE SAE 10W30 (ABOVE

32°F)

_,PI-SF/SG/SH): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINT5 SPARK PLUG: CHAMPION RC12YC 'GAP: .030")

3ROUND SPEED FORWARD: 'MPH): 1sT 1.2

2N° 1.5 3_° 2.4 4TM 3.5

5TM 4.8

6TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

HANGING 3 AMPS BATTERY

YSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U 1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

;ONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been designed, engineered and manufactured

to give you the best possible depend- ability and performance.

Should you experience any problem you

cannot easily remedy, please contact your nearest authorized service center.

We have competent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_, WARNING: This.tractor is equipped.

with an interna comoustion eng ne ano

should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable

local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS

section of this manual).

Steering Wheel

O ___

[ •

Steering \ ,,

(1) Hex Bolt

3/8-16 x 1

Wheel Insert _

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18_ (1) Lockwasher 3/8

_Lr] Steering WheeI ]v j Steering

/ / / Extension

Adapter / / / Steering Shaft

Boot O

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

_(1) Knob

Keys

Video Cassette

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering wheel).

_=_ _3/8 Lock Washer

Steering Wheel _-_///

_ _ _.-- Insert

_ Large Flat

-_ ) ) Washer

_'-_'_ Steering Boot

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5/16

Lower Steering

Shaft

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6- 10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for charging structions.)

Terminal

Battery Door

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Shoulder Seat p:_at_

F,atWasher

Adjustment

Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

inst ruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and

function of controls)

_,WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of

mower deck,

• Hook rear latch into hole on back of

mower deck.

,ACAUTION: Do not remove deflector shield from mower. Raise and hold

shield when attaching mulcher plate and allow it to rest on plate while in opera-

tion.

Deflector_

Shield

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

Mulcher Plate

Latch Hooks

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

,/All assembly instructions have been

completed.

/ No remaining loose parts in carton. ,I Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

•/ All tires are properly inflated. (For shipping purposes, the tires were

overinflated at the factory).

#' Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

/" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

Thesesymbolsmay appearonyourtractoror in literaturesuppliedwiththe product.

Learnand understandtheirmeaning.

I- ;I

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle Control

Clutch/Brake Pedal

Ammeter

Attachment

Clutch

Ignition Switch

Light Switch

Lift

Lever Plunger

Attachment

Lift Lever

Height Adjustment

Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting

and stopping the engine. LIFT LEVER PLUNGER - Used to

release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres- sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

"Engaged" Position

Position

Throttle Parking

Clutch/

"Disengaged'

Position Position

"BI

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

Brake

Position

Lever

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

A CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROI-FLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful

life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT' in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment

hole.

Gauge

Wheel

Mountin

Bracket

3/8-16

Locknut

il (°]_}Shoulder Bolt

3/8

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

CAUTION: Do not operate the

mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Clutch Lever "Engaged"

Position

"Disengaged" i Low Position Position

_ } Deflector

' Shield

/ /

f : Lift Lever High

Position

TO OPERATE ON HILLS

_, CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oi! fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine off, see the Mainte- nance section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh- ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

WARNING: Experience indicates

that alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To

avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh fuel next season. See Storage

Instructions for additional information. Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame. TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry. WARM WEATHER STARTING (50 ° F and above)

• When engine sta_. ,hove the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 o F and below)

• When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several seconds to several minutes, depend- ing on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give

the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

lrT

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

II,',i

_li'l,

Max 1/3"

MAINTENANCE SCHEDULE . _._/_._o_

FILk,.DATES

AS YOU COMPLETE O_'

Check Brake Operation _Vj

Check Tire Pressure Check Operator Presence and

T InterlOCk Systems 14/ R Check for Loose Fasteners II_ _7 ll_

T Lubrication Chart I_

Sharpen/Replace Mower Blades i4

0 Check Battery Level

R Clean Battery and Terminals V'

Check Transaxle Cooling (If Adjust Blade Belt(s) Tension i 11_5

Adjust Motion Drive Beff(s) Tension I{/s

Check Engine Oil Level _ If Change Engine Oil I_1z3 I#/

E C'ean Air Filter _2

a Clean Air Screen

G Inspect Muffler/Spark Attester V'

N_ Replace Oil Filter (if equipped) 11_1;

E C_ean Engine Cooling Fins li/2

Replace Spark Plug _z Replace Air Filter Paper Cartridge

Replace Fuel Filter V'

I . Change more often when operating under a heavy load ol in high amb4enl tenlpemlures 5 - l! equipped with adjustable 8yslem 2 - Se_ice more often when opera_ng in dirty or dusty conditions 6 - Not required if equipped with maintenance-free battery 3 • _fequipped with c41filter, change oil every 50 hours. 7 - _ghten Iront axle pivot boll to 35 ft-_s maximum¸ 4 - Replace blades more OPen when mowing in sandy soit Do not overt{ghton

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

_Front Wheel

Bearing Bearing Zerk

Zerk

n I

OSAE 30 or 10w30 MOTOR OIL _GENERAL PURPOSE GREASE ®REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat- ing bearings. If you feel they must be

lubricated use only a dry, powdered graphite type lubricant sparing y.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing-___ Center eY.._ -'_

Edge Up I i._ Hole _/j_')

Flat Washer----.--_Z, _- " _ \

Lock Washer/" _ \/ ]i_

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade

is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter stee! bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin paranel with the ground. If blade

is balanced, it should remain in a

horizontal position. If either end of the blade moves downward, sharpen the

heavy end unti! the blade is balanced.

5/8" Bolt or Pin

_..._t "" _.._ _ _ Star

_Hex Bolt (Grade)_-

Mandrel Assembly

BATrERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

17 its life.

Blade

• Keepbatteryandterminalsclean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour• NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petro- leum jelly•

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual)•

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

ENGINE LU BRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year• Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface•

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick• Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube• Pour slowly. Do not

overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section

of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap onto the tube securely when finished.

_ver Knob

Air Cle__j ".._._g Nut Cover [ _ ._-------_aubber

Foam_ _ ] Grommet Pre- _ - f_-_\ /

Cleanerlr _. _.'_¢ j_Air Cleaner

_ Paper Cartridge

• _._\Air Cleaner

Screen 4t ,\

'T1 F 'Sil F,Cap/

._ _ Dipstick

('_j Oil Drain

Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from

overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times.

+ 42 hidden pages

Craftsman 917.271051 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual