Craftsman 917.271051 User Manual

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Page 1

Owner's Manual

rRI:IFTSMAN°

15.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271051

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

differently from previously built engines. Before you start the en-

This product has a low emission engine which operates

gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am * 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Page 2

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................5

Assembly.................................._...........7

Operation............................................10

ServiceandAdjustments....................20

Storage...............................................26

Troubleshooting.................................27

RepairParts........................................32

PartsOrdering.....................BackCover

MaintenanceSchedule......................16

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo(2)yearsfromthedateof purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtunedup accordingto the instructionsin theowner's manual,Searswill repairor replace,free of charge,anypartsfoundto bedefectivein

materialor workmanship.Warrantyserviceisavailablefreeofchargeby takingyour Craftsmanridingequipmentto yournearestSearsServiceCenter. In-homewarranty serviceisavailablebuta trip chargewil!apply.Thiswarrantyappliesonly whilethis

productisinthe UnitedStates. ThisWarrantydoesnotcover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine is capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

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• Beforeandwhen backing,look behind and downfor smallchildren.

• Nevercarrychildren.Theymayfall off andbe seriouslyinjuredor interfere with safe machineoperation.

• Neverallowchildrento operatethe

machine.

• Useextra carewhen approachingblind

corners,shrubs,trees,orotherobjects thatmayobscurevision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area. o

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly

Keep machine free of grass, leaves, o other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting. Never make adjustments or repairs wil

the engine running. Grass catcher components are subjecl to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing then" Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Unevc terrain could overturn the machine. Ta

grass can hide obstacles.

• Use slow speed. Choose a low gear s, that you wilt not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. I tires lose traction, disengage the blade

and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradua ly downhill, if possible.

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_Look forthis symbolto pointout importantsafetyprecautions.Itmeans

CAUTIONT!!BECOMEAWARE!!TYOUR

,_FETY IS INVOLVED.

CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always

disconnect spark plug wire and place wire _/bere it cannot contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

kCAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the

ground and cause you to lose control of ,_llur tractor.

WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED

ANDTYPE: REGULAR

)ILTYPE SAE 10W30 (ABOVE

32°F)

_,PI-SF/SG/SH): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINT5 SPARK PLUG: CHAMPION RC12YC 'GAP: .030")

3ROUND SPEED FORWARD: 'MPH): 1sT 1.2

2N° 1.5 3_° 2.4 4TM 3.5

5TM 4.8

6TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

HANGING 3 AMPS BATTERY

YSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U 1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

;ONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been designed, engineered and manufactured

to give you the best possible depend- ability and performance.

Should you experience any problem you

cannot easily remedy, please contact your nearest authorized service center.

We have competent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_, WARNING: This.tractor is equipped.

with an interna comoustion eng ne ano

should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable

local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS

section of this manual).

Page 6

Steering Wheel

O ___

[ •

Steering \ ,,

(1) Hex Bolt

3/8-16 x 1

Wheel Insert _

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18_ (1) Lockwasher 3/8

_Lr] Steering WheeI ]v j Steering

/ / / Extension

Adapter / / / Steering Shaft

Boot O

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

_(1) Knob

Keys

Video Cassette

Slope Sheet

(2) Keys

Page 7

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering wheel).

_=_ _3/8 Lock Washer

Steering Wheel _-_///

_ _ _.-- Insert

_ Large Flat

-_ ) ) Washer

_'-_'_ Steering Boot

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5/16

Lower Steering

Shaft

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6- 10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for charging structions.)

Page 8

Terminal

Battery Door

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Shoulder Seat p:_at_

F,atWasher

Adjustment

Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

inst ruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and

function of controls)

_,WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

Page 9

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of

mower deck,

• Hook rear latch into hole on back of

mower deck.

,ACAUTION: Do not remove deflector shield from mower. Raise and hold

shield when attaching mulcher plate and allow it to rest on plate while in opera-

tion.

Deflector_

Shield

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

Mulcher Plate

Latch Hooks

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

,/All assembly instructions have been

completed.

/ No remaining loose parts in carton. ,I Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

•/ All tires are properly inflated. (For shipping purposes, the tires were

overinflated at the factory).

#' Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

/" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

Page 10

Thesesymbolsmay appearonyourtractoror in literaturesuppliedwiththe product.

Learnand understandtheirmeaning.

I- ;I

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

Page 11

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle Control

Clutch/Brake Pedal

Ammeter

Attachment

Clutch

Ignition Switch

Light Switch

Lift

Lever Plunger

Attachment

Lift Lever

Height Adjustment

Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting

and stopping the engine. LIFT LEVER PLUNGER - Used to

release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

Page 12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres- sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

"Engaged" Position

Position

Throttle Parking

Clutch/

"Disengaged'

Position Position

"BI

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

Brake

Position

Lever

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

A CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROI-FLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful

life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

Page 13

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT' in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment

hole.

Gauge

Wheel

Mountin

Bracket

3/8-16

Locknut

il (°]_}Shoulder Bolt

3/8

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

CAUTION: Do not operate the

mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Clutch Lever "Engaged"

Position

"Disengaged" i Low Position Position

_ } Deflector

' Shield

/ /

f : Lift Lever High

Position

TO OPERATE ON HILLS

_, CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope,

cord, etc.).

Page 14

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oi! fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine off, see the Mainte- nance section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh- ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

WARNING: Experience indicates

that alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To

avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh fuel next season. See Storage

Instructions for additional information. Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame. TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry. WARM WEATHER STARTING (50 ° F and above)

• When engine sta_. ,hove the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

Page 15

COLD WEATHER STARTING ( 50 o F and below)

• When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several seconds to several minutes, depend- ing on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give

the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

lrT

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

II,',i

_li'l,

Max 1/3"

Page 16

MAINTENANCE SCHEDULE . _._/_._o_

FILk,.DATES

AS YOU COMPLETE O_'

Check Brake Operation _Vj

Check Tire Pressure Check Operator Presence and

T InterlOCk Systems 14/ R Check for Loose Fasteners II_ _7 ll_

T Lubrication Chart I_

Sharpen/Replace Mower Blades i4

0 Check Battery Level

R Clean Battery and Terminals V'

Check Transaxle Cooling (If Adjust Blade Belt(s) Tension i 11_5

Adjust Motion Drive Beff(s) Tension I{/s

Check Engine Oil Level _ If Change Engine Oil I_1z3 I#/

E C'ean Air Filter _2

a Clean Air Screen

G Inspect Muffler/Spark Attester V'

N_ Replace Oil Filter (if equipped) 11_1;

E C_ean Engine Cooling Fins li/2

Replace Spark Plug _z Replace Air Filter Paper Cartridge

Replace Fuel Filter V'

I . Change more often when operating under a heavy load ol in high amb4enl tenlpemlures 5 - l! equipped with adjustable 8yslem 2 - Se_ice more often when opera_ng in dirty or dusty conditions 6 - Not required if equipped with maintenance-free battery 3 • _fequipped with c41filter, change oil every 50 hours. 7 - _ghten Iront axle pivot boll to 35 ft-_s maximum¸ 4 - Replace blades more OPen when mowing in sandy soit Do not overt{ghton

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

_Front Wheel

Bearing Bearing Zerk

Zerk

n I

OSAE 30 or 10w30 MOTOR OIL _GENERAL PURPOSE GREASE ®REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat- ing bearings. If you feel they must be

lubricated use only a dry, powdered graphite type lubricant sparing y.

Page 17

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing-___ Center eY.._ -'_

Edge Up I i._ Hole _/j_')

Flat Washer----.--_Z, _- " _ \

Lock Washer/" _ \/ ]i_

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade

is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter stee! bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin paranel with the ground. If blade

is balanced, it should remain in a

horizontal position. If either end of the blade moves downward, sharpen the

heavy end unti! the blade is balanced.

5/8" Bolt or Pin

_..._t "" _.._ _ _ Star

_Hex Bolt (Grade)_-

Mandrel Assembly

BATrERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

17 its life.

Blade

Page 18

• Keepbatteryandterminalsclean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour• NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petro- leum jelly•

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual)•

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

ENGINE LU BRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year• Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface•

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick• Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube• Pour slowly. Do not

overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section

of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap onto the tube securely when finished.

_ver Knob

Air Cle__j ".._._g Nut Cover [ _ ._-------_aubber

Foam_ _ ] Grommet Pre- _ - f_-_\ /

Cleanerlr _. _.'_¢ j_Air Cleaner

_ Paper Cartridge

• _._\Air Cleaner

Screen 4t ,\

'T1 F 'Sil F,Cap/

._ _ Dipstick

('_j Oil Drain

Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from

overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times.

Page 19

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due to overheating.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre- cleaner after every 25 hours of operation

or every season. Service paper car- tridge every 100 hours of operation or

every season, whichever occurs first. Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow

it to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

• Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut,

cover and tighten knob securely.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the

tractor is used more than 100 hours in

one year.

• Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this section of this manual, through step

remove drain plug).

• Remove oil filter and wipe off filter

adapter.

• Apply a thin coating of new engine oil

to the rubber gasket on replacement oil filter.

• Install replacement oil filter on filter adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi- tional 1/2 turn.

• Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section

of this manual). For approximate capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

• Start the engine and check for oil leaks. Correct any leaks before placing

engine into full operation.

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it could create a fire hazard and/or

damage.

SPARKPLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure- tor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

Page 20

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo- tive type wax.

,ACAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in "DISEN- GAGED" position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift clutch spring off pulley bolt.

• Remove large retainer spring, slide collar off and push housing guide out

of bracket.

• Disconnect anti-swaybar from chassis bracket by removing retainer spring.

• Disconnect suspension arms from rear deck brackets by removing retainer

springs.

Small Retainer Spring

Clutch Sp!

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in

frame.

TO INSTALL MOWER

• Raise attachment lift lever to its

highest position.

• Slide mower under tractor with

discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

Suspension Arms .-_

-'-'";'-" "% Square Hole

Engine Pulley

Anti-Sway

Collar

Housing Guide

Large Retainer Spring

Retainer Springs (Both Sides)

Page 21

TO LEVEL MOWER HOUSING Adjust the mower white tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of

mower to ground. Distance "A" on both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottomedge ot Bottom edge o_ mower to mower to

ground X N_- _ ground

A_-'_-_Giround L'me_) _'_--A

• Before making any necessary adjust- ments, check that both front links are

equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E on both front links an equal number c

turns.

• When distance "D" is 1/8" to 1/2" Iowc

at front than rear, tighten nuts "F" against trunnion on both front links.

• To raise front of mower, loosen nut "F from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" Iowe at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

'_-°°\_ L °_/ /Mandrei

Both Front Links Should be Equal in Lengtr

(_\ Suspension Arm

.\ \

Lift Link _ "

Adjustment _-

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in tront

and behind the mandrel at bottom edge of mower housing as shown.

Nut

i _'E '_

Front Links

Page 22

TOREPLACE MOWERBLADE

DRIVEBELT

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt guides.

• Install mower in reverse order of removal instructions.

Mandrel

Mandr_ Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut "A" on brake

rod.

• If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut

against nut "A".

• Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still

greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact your nearest authorized service center/department.

With Parking Brake "Engaged"

Jam Nut

Operating Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and

remove downwards from around engine pulley.

• Install new belt by reversing above

procedure.

Clutchin

Transaxle

Page 23

TRANSAXLEGEARSHIFTLEVER

NEUTRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at the factory; however, if adjustment is

needed, proceed as follows:

• Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the right rear wheel.

• Position the geP' '_hift lever in the neutral (N) posiC._t_.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift Lever Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage has occurred to affect the front wheel

toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

,, Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaininc ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Washer

Retaining Rinl

Axle Cover

Square Key f (Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

_, CAUTION: Lead-acid batteries generate explosive gases. Keep spark.,

flame and smoking materials away fron batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE section of this manual).

If "jumper cables" are used for emer- gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt negative grounded syster

The other vehicle must also be a 12 vol negative grounded system. Do not use

your tractor battery to start other vehicl_ TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable the POSITIVE (+) terminal of each

battery, taking care not to short agair7 chassis.

• Connect one end of the BLACK cabl, to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

Page 24

PositiveTerminal Negative Terminal Keps_ Hex

Nut Bo,

Charged Battery

Positive Terminal

REPLACING BATTERY

_1,CAUTION: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable to positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and nut. Tighten securely.

• Close battery box door.

Negative Terminal

Positive (Red) Cable

Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOODAND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedure.

Battery

Door

Page 25

Maintenance,repair,or replacementof theemission control devices and

systems, which are being done at the customers expense, may be performed

by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine

manufacturer's service outlet.

ENGINE

TO ADJUST THROTTLE CONTROL

CABLE The throttle control has been preset at

the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move throttle control lever from slow to choke

position. Slowly move lever from choke to fast position.

• Check to see if hole in throttle lever and hole in speed control bracket are

aligned.

• If holes are not aligned, loosen cable clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit through both holes.

• Pull throttle cable up to remove slack and tighten cable clamp screw.

Remove alignment pencil or drill bit.

Cable Clamp ._____.1_-_----'_

Screw _

Speed Conntrol _/_ I

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for

differences in fuel, temperature, altitud_

or load. If the carburetor does need

adjustment, proceed as follows: In general, turning the adjusting needl_

in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/_ mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a

richer fuel/air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result il needle is turned in too tight. NOTE: The carburetor on this engine i_

low emission. It is equipped with an idl_ fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The

limiter cap cannot be removed without breaking the adjusting needle.

• Be sure you have a clean air filter an the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for fiv

minutes. Make adjustments with engine running and shift/motion

control lever in neutral (N) position.

• Idle sDeed setting - With throttle control lever in slow position, engine

should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle is attained.

Lever

Page 26

• Idle fuel needle settina - With throttle control lever in slow position, turn idle

fuel adjustment needle in (clockwise) until engine begins to die and then

turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two

positions.

• Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if

necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed

setting can be dangerous. If you think the engine-governed high speed needs

adjusting, contact your nearest AUTHO- RIZED service center/department, which

has proper equipment and experience to make any necessary adjustments.

Idle Speed

Adjusting Screw "_

Idle Fuel Adjusting- t

Needle

Page 27

Immediately prepare your tractor for storage at the end of the season or if the

tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

• Lubricate as shown in the Mainte- nance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. _nspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of

storage, battery cables should be disconnected and battery cleaned

thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables discon- nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol blended fuels 9called gasohol or using

ethanol or methanol) can attract moistu which leads to separation and formatio_

of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until th_ fue_ lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation ( fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or

storage container. Always follow the mi ratio found on stabilizer container. Run

engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas taw and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and repla( with clean engine oil (See "ENGINE" il

the Maintenance section of this manual CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to "START" position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seas( to another.

• Replace your gasoline can if your ca_ starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden-

sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor whik engine and exhaust areas are still

warm.

Page 28

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE

• Out of fuel.

• Engine not "CHOKED" properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustmenl

• Engine valves out of adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustmenl

• Engine valves out of adjustment.

CORRECTION

• Fill fuel tank.

• See "TO START ENGINE" in Operation section.

• Wait several minutes before attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carburetor, refill tank with

fresh gasoline and replace fuel filter.

• Check all wiring.

• See "To Adjust Carburetor" in Service Adjustments

section.

• Contact an

authorized service center/

department.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor" in Service Adjustments

section.

• Contact an authorized service center/department.

Enginewill not turn over

Engine clicks but

will not start

• Clutch/brake pedal not depressed.

• Attachment clutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence switch(es).

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replace solenoid or starter.

• Contact an authorized service center/department.

• Recharge or replace

battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or starter.

Page 29

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Loss of power • Cutting too much grass/too

fast.

• Throttle in"CHOKE"

position.

• Build-up of grass, leaves and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjustment.

• Set in "Higher Cut" position reduce speed.

• Adjust throttle control.

• Clean underside of mower housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change spark plug.

• Replace fuel filter.

• Drain fuel tank and refill wit fresh gasoline.

• Drain fuel tank and carbure tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fin

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor" Service Adjustments sectior

• Contact an authorized

service center/department.

Excessive

vibration

Enginecontinues

to run when operator

leaves seat

with attachment

clutch engaged

Poor cut - uneven

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level. Buildup of grass, leaves,

and trash under mower. Bent blade mandrel.

Clogged mower deck vent holes from buildup of grass, leaves, and trash

around mandrels.

• Replace blade.

Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

Check wiring, switches ant connections. If net

corrected, contact an autho

rized service center/ department.

• Replace blade. Tighten blade bolt.

• Level mower deck.

• Clean underside of mower housing.

• Replace blade mandrel.

• Clean around mandrels to open vent holes.

Page 30

TROUBLESHOOTING CHART

PROBLEM Mower blades will

not rotate

CAUSE

• Obstruction in clutch mechanism.

• Worn/damaged mower drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

CORRECTION

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

Poor grass

discharge

Headlight(s) not • working

(if so equipped) •

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure,

• Worn, bent or loose blade.

• Buildup of grass, leaves housing.

• Mower drive belt worn.

• Blades improperly installed.

• Improper blades used.

Clogged mower deck vent holes from buildup of grass,

leaves, and trash around mandrels.

Switch is "OFF". Bulb(s) burned out.

Faulty light switch. Loose or damaged wiring.

Blown fuse.

• Place throttle control in "FAST" position.

• Shift to slower speed.

• Allow grass to dry before mowing.

Level mower deck. Check tires for proper air

pressure.

• Replace/sharpen blade. Tighten blade bolt.

• Clean underside of mower and trash under mower.

• Replace mower drive belt.

• Reinstall blades sharp edge down.

• Replace with blades listed in

this manual.

• Clean around mandrels to open vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connection=

• Replace fuse.

Battery wig not • charge •

Loss of drive •

Engine "backfires" • when turning

engine

"OFF"

Bad battery cell(s). Poor cable connections.

Faulty regulator (if so equipped). Faulty alternator.

Freewheel control in "disengaged" position.

Motion drive belt worn, damaged, or broken.

Air trapped in transmission during shipment or

servicing.

Engine throttle control not set at "SLOW"

position for 30 seconds stopping engine.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace alternator.

• Place freewheel control in "engaged" position.

• Replace motion drive belt.

• Purge transmission.

Move throttle control to

"SLOW" position and allow to idle for 30 seconds before

stopping engine,

Page 31

SCHEMATIC

/7 87A ]

TRACTOR - - MODEL NUMBER 917.271051

(OPTIONAL) WHITE WHITE BLACK

AMMETER FUSE STARTER

(PEDAL UP)

CLUTCH / BRAKE

IGNITIOk NT C _Jli_ I 1 1

ei_u_ ............... 11 LINE '

.... _ .... , (CLUTCH OFF) I i

i r I _

i BLUE i i _UE i I

i I

_ i FUEL i

SWITCH : _ :°""" ¢ :

SEAT SWITCH

(NOT OCCUPIED)

......... _ SOLENOID

_uE 85 86 i

_)_C) ', B_CK

L]........... W,NOYLENO,NES)

__ ORANGE 5 AMP AC @ 3600 RP'_ 14 VOLTS AC MIN O 3600 RpM

I_DIODE IALTERNATOR _,

PRESENCE RELAY #3

PRESENCE RELAy #1

OPERATOR

C'_ IGNITION _ PLUG

UNIT GAP

21_VOLTS _ MIN O _ RPM

Fss ---_, /7

t / ,. 'L=K L

I/ _ YOUR TRACTOR IS EQUIPPED

IGNITION SWITCH .......... v,,_

POSITION CIRCUIT "MAKE" CONNECTED TO THE BATTERY,

OFF M+G+A1 NONE • BUT HAVE THEIR OWN

RUWLIGHT B+A1 A2+L NON-REMOVABLE BECAUSE OF THIS. THE BRIGHT-

RUN E+A1 NONE CONNECTIONS RELAY NESS OF THE LIGHTS WILL

START 3+ S ÷ A1 NONE CHANGE WITH ENGINE SPEED.

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR AS THE ENGINE IS SPEEDED UP, SERVICING OF UNIT, THEY SHOULD BE REPLACED TO THE LIGHTS WILL BECOME

PROPERLY SECURE YOUR WIRING, THEIR BRIGHTEST.

REMOVABLE

,',,',_,_,=:,-,_-,,-,,,,o WITH A SPECIAL ALTERNATOR

WIRING INSULATED CLIPS AT IDLE THE LIGHTS WILL DIM,

I , HEADLIGHTS

ELECTRICAL SOURCE.

SYSTEM. THE LIGHTS ARE NOT

Page 32

ELECTRICAL

TRACTOR - - MODELNUMBER 917.271051

Page 33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271051

KEY PART NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20unc x 3/4

8 156417 Case Battery 16 161343 Switch, Interlock

21 166182 Hamess Asm Light W/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga 11" red

25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15AMP

27 73510400 Nut Keps Hex 1/4-20 Uric

28 4207J Cable Ground 6 Ga 12" black 29 160784 Switch PlungerNormal Op Olive

30 163968 Switch Ign

33 140403 Key Ign

40 170219 Harness Ign 41 71110408 Bolt Blk. Fin Hex 1/4-20 Uric x 1/2

42 131563 CoverTerminal Red 43 145673 Solenoid

45 121433X Ammeter Rectangular 6 Amp

52 141940 Protection Wire Loop

81 109748X RelayAsm

NOTE:

All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

TRACTOR - - MODEL NUMBER 917.271051

CHASSIS AND ENCLOSURES

58 12

52 55

,_ 57

208

2O8

Page 35

TRACTOR - - MODEL NUMBER 917.271051

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 169830 Chassis 2 169061 Drawbar

3 17060612 Screw 3/8-16 x 3/4

5 155272 Bumper Hood/Dash 9 168337X013 Dash

10 STD533710 Bolt, Cardage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip Tinnerman Gdlle P/L 13 172107X010 Panel, Dash, R H.

17 144983X558 Hood Assembly 18 126938X Bumper Hood 25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Nut 28 156725X558 Grille/Lens Asm

29 155217)(599 Lens, Gd_le 30 164918X558 Fend/Ftrest

31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2

38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC

52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Gdlle Pickoff LH

54 161464 Screw Hex Wshd 8-18 x 7/8 55 145202 Bracket Grille Pickoff RH 57 STD522507 Bolt, Fin Hex 1/4-20 UNC x .75

58 150127 Duct Air Engine 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

64 154798 Dash LowerSTLT 74 STD541437 Nut Crownlock 3/8016 UNC

114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8.16 x 1-1/4

142 165867 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis

144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood

211 145212 Nut Hex Flange Lock 206 170165 BoltShoulder 5/16-18 TT

207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2

212 165919 Insert Lens Reflective

- - 5479J Plug, Button

NOTE:

All component dimensions given in U.S. inches

1inch = 25.4 mm

Page 36

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271051

Page 37

TRACTOR - - MODEL NUMBER 917.271051

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle (See Breakdown) 64 71170764 Bolt,Hex 7/16-20 x 4 Grade 5

2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transaxle Proof

4 12000028 Ring, Retainer 70 134683 Guide, Mower Drive Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.

6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 RodShifter FenderSTLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga.

10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shift Plate 77 123583X Key, Square 2.0 x .1845/1865

13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff

16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 18 STD523710 Bolt Fin Hex 650 20 19 STD541437 Nut 83 19171216 Washer 17/32 x 3/4 x 16 Ga.

21 106933X Knob 84 166231 LinkTransaxle 22 130804 Rod, Brake 85 150360 Nut, Nylock

24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spring,Brake Rod 90 124346X Nut,Self-Thding, Wsh Hd 1/4

26 STD551037 Washer 96 STD624003 Retainer Spring 1" 27 STD561210 Pin 112 19091210 Washer 9/32 x 3/4 x 10 Ga,

28 145204 Rod, Parking Brake 113 127285X Strap Torque90 Degrees 29 71673 Cap, Parking Brake 116 72110610 BoltRdhd Sqneck

30 169592 Bracket, Transaxle 3/8-15 x 1.25 32 STD523107 Bolt 145 74490540 Bo_t,Hex Flghd 5/16-18 Gr. 5

34 155071 Shaft Assembly, FootPedal 150 165850 Bushing Bellcrank Grd. Drive 35 120183X Bearing, Nylon 151 19133210 Washer 13/32 x 2 x 10 Ga.

36 STD551062 Washer 156 166002 Washer Srrted 5/161Dx 1.125 37 STD571810 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 HubTapered Flange Shift Lt

39 STD533727 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470J Spacer, Split .395 x .59 Gr.5

41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1Gr 5

48 154407 BellcrankClutch Grad Drv Stl 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 NutCrown Lock3/8-16 UNC 168 165492 Bolt Shoulder 5/!6-18 x .561

52 STD541431 Nut Crown Lock 5/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 165849 Keeper Belt Transaxle Gear 55 105709X Spring, Clutch Return 197 169613 Nyliner Snap-In 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 198 169593 WasherNyliner

57 130801 V-Belt, Ground Ddve 202 72110612 Bolt Carr. SH 59 169691 Keeper, Belt, Center Span 3/8-16 x 1-1/2 Gr. 5 61 17060612 Screw 3/8-16 x 3/4 204 17060516 Screw5/16-1Bx I SMGML

62 8883R Cover, Pedal NOTE: All component dimensions given in U. S. 63 140186 Pulley, Engine inches 1inch = 25/4 mm

Peerless 206-545C 65 STD551143 Washer

5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered

3/8-16UNC x I Gr. 5 82 165711 Spring, Torsion

Page 38

TRACTOR -- MODEL NUMBER 917.271051

STEERING ASSEMBLY

,i 1 '!

i.[:!

62 44

51_54

27 _1?

-.. k.

'_:_l!V'_ A\. .

29 _

15 15

Page 39

TRACTOR - - MODEL NUMBER 917.271051

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 154427

3 169840 4 169839

5 6266H

6 121748X 7 19272016

8 12000029

9 3366R

10 169832 11 STD551137 13 136518 15 145212 17 156546 18 57079

19 160395 22 165857 23 165851 25 154406 26 126847X

27 136874 28 19131416 29 17060612 30 STD561210

32 130465 36 155099

37 152927

38 139769 39 19133812

40 STD541537 41 100711L 42 145054X428 43 121749X

44 153720 46 121232X 47 6855M 51 STD5414-31

54 74780520

62 167902

63 STD523710 65 160367 66 1544O4 67 72140618

68 169829 79 19132012

80 74950612 82 169835 85 133835

NOTE:

All component dimensions given in U.S. inches

t inch = 25.4 mm

Steering Wheel

AxleAssemblySTMP DroppedSTL Spindle Assembly, L.H.

Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column

Draglink

Washer, Lock Spacer Bearing Axle Front

Nut, Hex Flange Lock Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033 Suppod, Shaft

Screw, Hex Wsh Hd Torx Pittman Shaft Assembly Bracket, Steedng

Bushing, Link, Drag Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4

PinCotter Rod,Tie

Bushing, Steering Screw

Insert, Steenng Wheel Washer 13/32 x 2-3/8 x 12 Gauge

Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel

Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle

Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC

Boft Fin Hex 5/16-18 UNC x 1-1/4 Kit Steedng Asm Service

Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle

Bearing Arm Piftman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga.

Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp. Chassis Front

Fastener Chdstmas Tree

Page 40

ENGINE

TRACTOR - - MODEL NUMBER 917.271051

• l

OPTIONAL EQUIPMENT

Spark Arrester

Page 41

ENGINE

TRACTOR - - MODEL NUMBER 917.271051

KEY PART NO. NO.

1 162156

2 17720410

4 159420

13 12-041-03 14 13280328

15 13200300

16 STD551237 23 169837 29 137180 31 109202X 32 158990

33 123487)(

37 ! 37040

38 .......

40 124028X 44 17490412

45 17000612 46 19091416 77 19101216 80 74760508

81 73510400

101 M73030800

105 17120616

DESCRIPTION

Control, Throttle Screw, Hex Head, Thread Cutting

1/4-20 x 5/8 Engine, (See Breakdown)

Kohler Model CV 15.5-41596 Muffler

Gasket Nipple, Pipe 3/8 NPT x 3-1/2

Elbow, Standard 90°, 3/8-18 NPT

Washer ShieldBrn/DbrGuard

Arrestor, Spark Tank, Fuel

Cap Assembly, Fuel Sears, Vented Clamp, Hose

Line,Fuel Plug,Oil Drain (See Engine Breakdown)

Bushing,Snap, Fuel Line

Screw, Hex Washer Head, Thd., Roll, 1/4-20 x 3/4 Screw Hexwsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Gauge Washer 5/16 x 3/4 x 16 Ge.

BoltHex Hd 5/16-18 Unc x 1/2 Nut Keps Hex 1/4-20 Unc

Nut Flange M8-1.25 Non-LkZinc Screw 3/8-16 x 1

NOTE:

All componentdimensions given in U.S, inches

1 inch= 25.4 mm

Page 42

SEAT ASSEMBLY

TRACTOR- - MODEL NUMBER 917.271051

KEY NO.

5 6

8 9 t0 11

PART KEY PART

NO. DESCRIPTION NO. NO. DESCRIPTION

140122

140551

71110616

19131610 145006

STD541437

124181X

17000616 19131614 155925 166369

121246X

Seat 3350 BIk/blk Craftsman 13 121248X

Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300

Washer 13/32 X 3/4 X 10 Ga 16 121250X Clip Push In Hinged 17 123976X

Nut Hex Lock w/Ins 3/8-16 Unc 21 171852 Spring Seat Cprsn 2 250 BIk Zi 22 STD541431

Screw 3/8-16 X 1 24 19171912 Washer 13/32 X 1X 14 Ga 25 127018X

Pan Pnt Seat (btk) KnobSeat Adj Wingnut

Bracket Pnt MountingSwitch

NOTE: All componentdimensionsgiven inU.S. inches

1inch = 25.4 mm

BushingSnap BIk Ny150 Id BoltRdhd Sht Nk 1/4-20x1-1/2

Spacer Split28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc

BoltShoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga. Bolt Shoulder 5/16-18 X 62

Page 43

DECALS

TRACTOR -- MODEL NUMBER 917.271051

KEY PART

NO. NO.

1 156368

2 171762 3 171698

4 171699 5 138047

6 133644 8 166887

9 163204

10 156439 12 146046

13 6

14 •

KEY PART

DESCRIPTION NO. NO.

Decal, Oper. Instr. 13 163261

Decal,Replacement 14 160396 Decal,Hood, R.H. 20 149516 Decal, Hood, L.H. 21 163207

Decal, Battery - - 138311 Decal,Customer Maintenance - - 165800X428

Decal,Deck Mower EZ -- 165799X428 Decal,Fender, Craftsman - - 173633

Decal,Fender Danger - - 173635 Decal,V-Belt Drive Schematic

13 10

DESCRIPTION

Decal, Dash Panel Decal, V-Belt Schematic

Decal Battery Dngr/PsnEng Decal, Fender Sd.Wht

Decal, LiftHandle Pad FootrestLHSTLT

PadFootrestRH STLT Owner's Manual, English Owner's Manual, Spanish

WHEELS & TIRES

4,10

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap Value Tire

2 65139 Stem Value 3 106222X Tire F Ts 15 X 6 0 - 6 Service

4 59904 Tube InnerFront#35060 5 106732X427 Rim Asm 6"frentWhite Service

6 278H FittingGrease 7 9040H Bearing Flange

8 106108X427 Rim Asm 8"rear White Service

9 122082X Tire R Ts 20 X 10-8 Service

10 7152J Tube Rear 9 5 X 8 Service 11 104757X Cap Axle BIk 1 50 X\I 09

- - 144334 Sealant, Tire (10 oz. tube)

NOTE: All component dimensions given inU.S. inches

1 inch = 25.4 mm

Page 44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271051

! !

/ J

! /' /

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271051

KEY PART NO. NO, DESCRIPTION

1 159460 Washer Asm Inner SpringW/Plunger

2 159471 Shaft Asm. Lift 3 105767X PinGroove

4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 x 1 x 21 Ga.

6 120183X Beadng Nylong 7 125631X Grip Handle Fluted 8 122365X Button Plunger Read

11 139865 Link Asm Lift L.H. 12 139866 Link Asm Lift R.H. 13 STD624008 Retainer Spdng

15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Uric

17 130171 Trunnion BIkZinc 18 73800800 Nut Lock w/Wsh 1/2-13 Unc

19 139868 Arm Suspension Mower

20 163552 Retainer Spdng

31 140302 Beadng, Pvt. Lift. Spherical 32 73540600 NutCrownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR -- MODEL NUMBER 917.271051

159-_

144 45

40_45

106J_ 102 103 105

,o,_-_,J_'J,,A/

102/%

119"

19/_ " 21

.18

.112

117

_)/) _116

Page 47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271051

KEY PART NO. NO.

1 165892

2 STD533107 3 138017

4 165460

5 STD624008 6 130832

8 850857 9 STD551137

10 140296 11 134149

12 129895 13 137645

14 128774 15 110485X 16 140329

18 72140505

19 132827

20 159770 21 STD541431

22 134753 23 131267

24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491

30 157722 31 129963

32 153535 33 137266 34 STD533717

35 133835

36 131494 37 STD55!037 40 STD541437

44 140088 45 STD624003 46 137729

48 133944 49 155066 50 131340 51 STD541410

52 139888

53 131845

54 133943 55 155046

56 165723 59 141043 67 149846

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Mower Deck Assembly,42" 68 144959 Bolt 92 STD541437

Bracket Assembly,Sway Bar, 101 136420

Front 102 71161010 Bracket Sway Bar 38/42" Deck 103 19061216 RetainerSpnng 104 STD551110

Arm, Suspension, Rear 105 160793

Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J Washer, Lock 111 155197

Washer, Hardened 112 155198

Blade,Mulching 113 17060512 Bearing,Ball 114 73510500 Shaft Assembly,Mandrel, 115 72110504

Vented (Includes Key 116 4898H Number12) 117 165746

Housing,Mandrel, Vented 118 73930600

Beadng, Ball, Mandrel 119 19121414 Stripper, Vented Mower Deck 121 143723 Bolt, Carriage 5/16-18 x 5/8 128 153390 Bolt, Shoulder 129 19131312

Baffle, Vortex 130 STD523710 NutCrownlock 5/16-18 UNC Stiffener Bracket 131 STD533710

Bracket, Deflector 142 165890 Cap, Sleeve 143 157109

Spring, Torsion, Deflector 144 158634 Nut, Push 145 165888 Shield, Deflector 146 165891

Washer 11/32 x 5/8 x 16 Ga. 147 131335 Rod, Hinge 148 169022

Screw Thdrol Washer Head 149 165898 Washer, Spacer t50 19091216

Pulley, Mandrel 151 169670 Nut, Toplock, Flanged 152 169676 Bolt 153 169674 Fastner, Christmas Tree 154 169675

Pulley, Idler, Flat 155 169671 Washer 13/32 x 13/16 x 16Ga. 156 169672

NutCrownlock 3/8-16 UNC 157 169669 Guard, Mandrel, L.H. 158 17720410

Retainer Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 Washer, Hardened - - 130794 Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5

Locknut - - 169583

Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

Knob Custom Oval

NOTE: Al!componentdimensions given in U.S,

inches1 inch = 25.4 mm

V-Belt

Nut MulcherCover Screw

Washer #10

Washer, Lock Latch Assembly, Bagger

Nut,Weld

BracketGauge Wheel Lh BracketGauge Wheet Rh

Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc

BoltCarr 5/16-Unc x 1/2 BoltShoulder

Wheel Gauge Std

Nut Centedock3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga.

BracketExtruded Gauge Wheel WasherFelt Washer 13/32 x 13/16 x 12Ga.

Bolt,Fin Hex 3/8-16 UNC x 1 Gr. 5

Bolt,Rdhd Sqnk 3/8-16UNC xt Arm Spring Brake Mower

Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable

Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch

Cable Clutch 42 In Washer Flat 3/8" Type B

Spring Retainer Spring Retention Lever

Spacer RodClutch Screw Hex Thd Cut 1/4-20 x 5/

8 Bolt'Rdhd Sqn 3/8-16 Unc x 3/4

Mandrel Assembly(Includes

Key Numbers 8-10, 12-15, 31

and 32)

Mower Deck, Complete (Standard Deck. Order Separately Mulcher Plate end

Gauge Wheel Components. Key Nos. 101-106and 111-121)

Page 48

TRACTOR - - MODEL NUMBER 917.271051

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

Page 49

TRACTOR - - MODEL NUMBER 917.271051

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

REF PART REF PART NO. NO. DESCRIPTION NO. NO.

DESCRIPTION

1 772147 Traneaxle Cover 41A 790079

2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A

4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025

6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691

8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338

10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352

12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) 54 778346

14 778368 Bevel Pinion (13 teeth) 57 778337 15 778370 Ring Gear (43 teeth) 59 778351

17 786188 Drive Pin 60 778349 18 786102 Spacer 1,130 X .695 61 778345

20 792077A Ball 5/16" dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422

22 792079 Spring .310 OD x .625 L 67 776396 25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170

25A 792177 Screw 1/4-20 x t-3/8" 70 786187 26 792125 Retaining Ring (pkg of 2) 71 788069

27 792035 Retaining Ring 71B 788092 28 788040 Retaining Ring 76 780090

29 780072 Thrust Washer 29A 780160 Thrust Washer 79 792144

29B 780051 Thrust Washer 29C 780199 Anti-Rotation Washer .632 85 792154

30 780108 Cup Washer 87 788089A 31 780001 Flat Washer .750 ID x .056W 157 788088A

31A 780195 Flat Washer .750 ID x .062W 900 794712 32 788083 Oil Seal 5/8"

34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751

36 790075 Brake Disk 37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin

40 792076A Flat Washer .312 ID x .059W

(Include. 14) 56 778355 (Include. 13) 58 778353

.627 tD x.031W 77 788078A .762 ID x.031W 82 778333

.762 ID x.031W 83 778338

1.127 ID x .032W 150 788093A

(Use As Needed) 180 730229A

NOTE:All component dimensions given in U.S.

inches1 inch = 25.4 mm

Brake Lever Screw 1/4 - 20 x 1-1 /4"

Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder

Spacer .2625 x 1.0 Brake Lever Bracket

Axle (11-15 / 16" Long) Axle (16- 1 /2" long)

Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth)

Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth)

Flat Washer .563 ID x .062W Input Shaft

Shifter & Brake Shaft Retaining Ring

Spacer .890 Square Cut Ring

"0" Ring

Flat Washer

1.128 ID x .058W Inverted Retaining Ring

Spring .430 OD x .5000 L Bevel & Spur Gear

(30 & 13 teeth) Spur Gear (27 teeth)

Oil Fill Plug Oil Seal 9 / 16"

Liquid Gasket RTV Silicone

Oil Seal 3/4"

Gear Oil 80W90 Replacement

MST - 206-545C Transaxle

Page 50

TRACTOR -- MODEL NUMBER 917.271051

KOHLER ENGINE-MODEL NUMBER CV15,5S, TYPE NUMBER 41596

AIR INTAKE I

6--g

11 -- _--10

--9

BLOWER HOUSING AND BAFFLES I

1 _ 3

_ t

'!!

ENGINE CONTROLS I

13-__

CRANKSHAFT]

EXHAUSTJ

_--I _;)- 4

_-_3 /

Page 51

TRACTOR -- MODEL NUMBER 917.271051

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

FUEL SYSTEM I

J /

CYLINDER HEAD, VALVE AND BREATHER I

2 /

25__

Page 52

TRACTOR -- MODEL NUMBER 917.271051

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

IGNITION / ELECTRICAL J

CRANKCASE I

OIL PAN I LUBRICATION J

Io_3

_17___ _6 --21

STARTING SYSTEM J

Page 53

TRACTOR - - MODEL NUMBER 917.271051

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

AIR INTAKE ENGINE CONTROLS KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO,

1 12-743-05-S Kit, Air Cleaner 2

2 25-341-02-S Knob, Air Cleaner Cover 4 3 12-096-24-S Cover, Air Cleaner

4 12-083-08-S Precleaner Element 5 5 12-100-01-S Wing Nut 6 X-25-63-S Washer, Plain 1/4

7 12-083-05-S Element, Air Cleaner 6 8 12-313-04-S Grommet 7

9 12-094-12-S Base, Air Cleaner

10 12-072-05-S Stud, Mounting Plate 10 11 12-086-01-S Screw, #10 Hi-Lo Thread 12 12 12-041-02-S Gasket, Air Cleaner 13

NOT ILLUSTRATED 14

-- 12-113-53-S Decal, Air Cleaner 16

(Includes Key Numbers 2 3

thru 12)

(Includes #7)

(Includes Key Numbers 9 8 and 10) 9

M6x t.0 x 66 11 Forming (2)

12-079-07-S Linkage, Choke 12-237-01-S Clamp, Cable

M-0664020-S Screw, Locked Socket M-0545016-S Screw, Hex Flange

12-536-09-S Control, Speed Assembly

M-0443020-S Screw, Pan Head SM-O443025-SScrew, Pan Head

t2-089-11-S Spring, Choke Adjust (2) 12-089-23-S Spring, Choke Return 12-089-24-S Spring, Governor

M-0641060-S Nut, Hex Flange M6 x 1.0 SM-0642025-SScrew, Hex Flange

12-090-05-S Lever, Governor

25-158-11-S Bushing, Throttle Linkage

12-079-01-S Linkage, Throttle

25-158-08-S Bushing, Linkage Retaining

DESCRIPTION

M6x1.0x20(2) M5 x .8 x 16

(Includes Key Numbers 6 through 9)

M4 x 0.7 x 20 M4 x 0.7 x 25

M6 x 1.0 x 25

CRANKSHAFT KEY PART

NO, NO. DESCRIPTION

1 12-014-37-S Crankshaft

2 12-139-01-S Plug, Cup

BLOWER HOUSING AND BAFFLES KEY PART

NO. NO. DESCRIPTION

1 M-0545010-S Screw, Hex Flange

2 24-468-10-S Washer, Plain 1/4 3 12-146-07-S Plate, Blower Housing

4 M-0645020-S Screw, Hex Flange 6 24-096-05-S Cover, Pinion

7 12-027-32-S Housing, Blower 9 12-141-01-S Ring, Retainer (2)

8 12-096-28-S Cover

10 25-154-02-S Clip, Mounting (3) 11 M-0545020-S Screw, Hex Flange

12 12-063-05-S Baffle, Intake Side 13 M-0645016-S Screw, Hex Flange

14 12-063-08-S Baffle, Cylinder Head 15 12-063-01-S Baffle, Cylinder

NOT ILLUSTRATED

-- 12-113-64-S

M5 x 0.8 x 10 (8)

M6x 1.0 x 20

M5 x .8 x 20 (3)

M6 x 1.0 x 16 (2)

Decal, Horsepower

EXHAUST

KEY PART

NO. NO. DESCRIPTION

M-0829033-S Stud, M8 x 1.25 x 33 (2)

12-041-03-S Gasket, Exhaust Manifold

M-0841080-S Nut, Hex Flange M8 x 1.25

12-126-11-S Bracket, Muffler

12-445-06-S Strap, Lifting

M-0645025-S Screw, HexFlange

(2)

M6x1.0x25(2)

NOT ILLUSTRATED KEY PART

NO. NO. DESCRIPTION

-- 12-522-18 Short Block

-- 12-755-59-S Gasket Set

RPM Settings: RPM Settings:

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Low Speed: 1500-2000 High Speed: 3200-3400

Page 54

TRACTOR - - MODEL NUMBER 917.271051

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

FUEL SYSTEM

KEY PART NO. NO. DESCRIPTION

1 M-641060-S Nut, hex. Flange M6xl.0 (2) 1 12-351-01-S

2 X-22-11-S Washer, Lock 2 12-755-60-S 3 M-629116-S Stud (NRP) (2) 3 12-411-01-S

4 12-853-94-S Kit, carburetor (includes 5-7 4 12-041-10-S

5 12-041-02-S Gasket, air cleaner 12-017-02-S 6 12-053-94-S Carburetor assembly (For 6 12-016-01-S

7 12-041-01-S Gasket, Carburetor 8 t2-265-04-S Deflector, heat 10 12-086-15-S

9 X-426-9-S Clamp, hose (2)

10 25-353-10-S Line, fuel 9" 11 12-089-01-S 11 25-050-02-S Filter, Fuel 12 12-173-01-S

12 47-154-01-S Clip, Cable 13 12-755-03-S 13 12-757-02-S Kit, Float 14 X-426-9-S 14 12-757-33-S Kit, solenoid repair 15 12-326-03-S

15 12-041-06-S Gasket, bowl retainer screw 18 235011-S

NOT ILLUSTRATED

-- 12-041-0t-S Gasket, Carburetor 21 24-194-01-S

-- 12-757-03-S Kit, Carburetor Repair 22 24-186-03-S

-- 12-518-37-S Lead, Red( 37", 20 Gauge, 23 M-0545010-S

-- M-561010-S Screw, Thread Forming 25 12-402-02-S

- - 24-452-20-S Terminal 27 X-75-23-S

-- 12-454-03-S Tie, Cable

Qty. 1 & 25 452 20 5 12-017-01-S Terminal)

information only not 12-016-02-S available separately)

(Includes 13-15, & 12 757 7 12-146-13-S 03-3 8 12-468-05-S

kit, carburetor repait 9 12-112-13-S

(Includes 15, 12 454 03-S 16 M-0645020-S

Tie wire, &

25-452 20-S Terminal 17 12-096-07-S

Uninsulated Socket and

Insulated Socket Terminal) 24 12-018-01-S

M5 X -.8 x 10 26 12-318-09-B

CYLINDER HEAD, VALVE AND BREATHER KEY PART

NO. NO. DESCRIPTION

19 24-032-05-S

20 M-0640034-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Lifter, Valve (2) Kit, Cylinder Head Rod, Push (2) Gasket, Cylinder Head

Valve, Intake, Standard

Size Valve, Intake, .25" Oversize Valve, Exhaust, Standard

Valve, Exhaust, .25" Oversize

Plate, Guide Washer, Plain 13/32

Spacer, Head Bolt Exhaust

Port

Screw, Hex Flange

M10x 1.5x81 (5) Spring, Valve (2) Cap, Valve Spring (2)

Kit, Retainer (2) Clamp, Hose (2)

Hose, Breather

Screw, Hex Flange

M6 x 1.0 x 20 (5) Cover, Valve with Nipple

Retainer, Spring

Seal, Valve Stem

Screw, Hex Flange

M6xlx34(2)

Pivot, Rocker Arm (2)

Arm, Rocker (2)

Screw, Hex Flange

M5x 0.8 x 10

Retainer, Breather Reed

Reed, Breather

Head, Cylinder

Plug, Pipe, Allen Head 1/8

Page 55

TRACTOR - - MODEL NUMBER 917.271051

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

IGNITION ! ELECTRICAL

CRANKCASE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14-S Screw, Hex Flange

2 12-468-03-S Washer, Plain 3/8 3 24-162-03-S Screen, Grass 4 25-084-47-S Bolt, shoulder (4) 5 12-157-03-S Spacer, Fan (4)

6 X-42-15-S Key

7 12-025-37-S Flywheel Assembly 8 12-155-09-S Connector

9 M-0548025-S Screw, Hex Cap

10 M-0545010-S Screw, Hex Flange 11 12-085-10-S Stator

12 12-132-02-S Spark Plug 13 X.728-1-S Clip, Cable 14 12-584-04-S Module ignition 15 M-0545020-S Screw, Hex Flange

NOT ILLUSTRATED

- - 12-518-35-S Lead, White, Ground To Kill

M10x 1.5x46

M5 x 0,8 x 25 (2) M5 x 0,8 x 10 (2)

M5 x 0,8 x 20 (2)

(36", 18 Gauge, Fully Insulated Push-on Tab and

Uninsulated Push-on Tab Terminals)

Tie wire-- 12-454-03-S

OIL PAN / LUBRICATION KEY PART

NO. NO.

12-038-01-S 25-755-13-S

12-153-03-S

12-153-02-S

12-123-04-S

M-645025-S

12-153-0!-S

25-162-07-S

12-096-03-S

M-545016-S

12-050-01-S

25-462-09-S

X-75-10-S

12-393-01-S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

DESCRIPTION

Dipstick Assembly (Includes Key Numbers 2 and 3)

Kit, Oil Fill Cap (Includes Key #3)

O-Ring, Dipstick O-Ring, Upper Oil Fill Tube

Tube, Oil Fill Screw, Hex Flange M6 x

1.0 x 25 O-Ring, Lower Oil Fill Tube

Screen, Oil Pick-up Cover, Oil Pick-up Screen Screw, Hex Flange

M5 x 0.8 x 16 Oil, Filter

Valve Oil Pressure Relief

Plug, square head, solid 3/8"

Oil Pump Assembly O-Ring, Oil pump Cover Cover, Oil Pump Screw, Hex Flange

M5 x 0.8 x 16 (3) (P.T.O. End)

Screw, Hex. Flange M8 X

1.25 X 45 (11)

Screw, Hex. Flange M8 X

1.25 X 45

Pan, Oil Assembly (Includes

12, 14-17)

12-032-03-S 12-522-18-S

12-445-02-S

3 4

M-0839025-S

12-380-03-S

12-755-49-S

6 7

12-089-18-S

12-422-08-S 12-422-09-S 12-422-10-S

12-422-11-S 12-422-12-S

12-422-13-S 12-422-07-S

12-144-27-S

12-874-07-S 12-874-08-S

12-874-09-S

11 12-018-02-S 12 12-108-0"7-S

12-108-08-S 12-108-09-S

13 12-067-05-S

12-067-06-S

14 12-380-01-S 15 12-043-05-S

16 M-0631005-S 17 12-144-02-S !8 52-139-09-S 19 12-755-64-S

20 12-144-24-S

21 X-25-102-S 22 12-032-01-S 23

SM-0631015-SWasher, Plain, 6mm

12-154-05-S Clip, Hitch Pin

STARTING SYSTEM

KEY PART NO. NO, DESCRIPTION

1 M-0839070-S Screw, Hex Flange

2 25-098-03-S Starter Assembly (Includes

12-755-54-S

3 Kit, Drive End

12-227-06-S

4 Cap, Drive End

5 Armature

45-170-03-S

7 End Cap, Commutator

12-227-11-S

8 Screw, Hex Flange

12-086-25-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Seal, Crankshaft Block, Cylinder (Use Short

Block) Strap, Lifting Screw, Hex Flange M8 x

1.25 x 25

Dowel, Locating (4)

Kit, Camshaft (Includes Ke

#7 & 8) Spring, Actuating

Shim, Camshaft, Blue Shim, Camshaft, Red (A.R. Shim, Camshaft, Yellow

(A.R.)

Shim, Camshaft, Green

(A.R.)

Shim, Camshaft, Grey(A.R. Shim, Camshaft, Black

(A.R.)

Shim, Camshaft, White(A.F

Shaft, Balance

Piston w/Ring Set, Standard

Piston w/Ring Set .25" Oversize

Piston w/Ring Set .50"

Oversize

Retainer, Piston Pin (2) Ring Set, Standard

Ring Set .25" Oversize Ring Set .50" Oversize

Connecting Rod, Standard

Connecting Rod .25" Oversize

Pin, Governor Regulating

Gear, Governor Assembly

Washer, Plain, 6ram Shaft, Governor Gear

Plug, Cup Kit, Shaft, Governor Cross,

with Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Sha

M8x 1.25x70(2) Key Numbers 3 thru 8)

1/4-20 x 4-5/8 (2)

Page 56

Page 57

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING _"

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

AWL greater than 15 ), never across the face. Make turns gradu-

I /_ Operate your Tractor up and down the face of slopes (not I

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME SMAnytime, day or night

(1-8004694663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytimedayor night

www.sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDireetSM!

1-800-366-PART 6 a.m.- 11 p.m. CST,

(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m.- 5 p.m.CST, Mon. - Sat.

Para pedir servicio de reparaci6n a domicilio,

y para ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR sM

(1-888-784-6427)

® Registered Trademark / TMTrademark of Seam, Roebuck and Co.

® Marea Regietrada / TMMarca de Fdbrica de Sears, Roebuck and Co.

Au Canada pour service en fran<;ais:

1-877-LE-FOYER s,

(t -877-533-6937)

173633 1.20.00 RD Printed in U.S.A.

Craftsman 917.271051 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual