Craftsman 917.27105 User Manual

Owner's Manual

(RRFTSMRN

15.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271050

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety
Rules and Instructions before

operating this equipment.

For answers to your questions
aboutthisproduct,Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ...............................................2

Safety Rules .........................................3

Product Specifications..........................5

Assembly ..............................................7

Operation ............................................10

Service and Adjustments....................20

Storage ...............................................26

Troubleshooting .................................27

Repair Parts........................................32

Parts Ordering .....................Back Cover

Maintenance Schedule ......................16

LIMITEDTWO YEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS
Fortwo (2)years from the date ofpurchase, if this Craftsman Riding Equipmentis

maintained, lubricated and tuned upaccording to the instructionsin the owner's
manual,Sears will repairor replace,free of charge, any parts foundto be defectivein
materialor workmanship. Warrantyservice is available free of charge by taking your

Craftsman riding equipmentto your nearestSears Service Center. In-homewarranty

service is availablebut a trip charge will apply.This warrantyappliesonly while this

productis inthe UnitedStates.

This Warranty does not cover:

• Expendable items which becomeworn during normal use,such as blades, spark
plugs, air cleaners, belts and oil filters.

• Tire replacement or repaircaused by punctures from outside objects, such as nails,
thorns,stumps, or glass.

• Repairs necessary because of operator abuse, including but not limitedto, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence,including but not limited to,
electrical and mechanical damage caused by improper storage, failureto usethe

propergrade and amount of engine oil, failure to keep the deckclear of flammable

debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.

• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is
capable of amputating hands and feet

and throwing objects. Failure to observe
the following safety instructions could

result in serious injury or death.
GENERAL OPERATION

• Read, understand, and follow all
instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the al:ea of objects such as rocks,

toys, wire, etc., which could be picked
up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if
anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-
ly necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a
large percentage of riding mower-
related injuries. These operators should
evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious
injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which 3

can result in severe injury or death. All
slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on
it, do not mow it.
DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the
machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift
while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope..If

tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

DO NOT"

• Do not turn on slopes unless neces-

sary, and then, turn slowly and
gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilize the machine by
putting your foot on the ground,

• Do not use grass catcher on steep
slopes.

CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another
responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline
and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.
Never remove gas cap or add fuel

with the engine running. Allow
engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.
Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep
equipment in good condition.

• Never tamper with safety devices.
Check their proper operation regulady.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs
with the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children
even with the blades off.

• Do not mow in reverse unless abso-
lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),
not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the
machine. Taft grass can hide obsta-

cles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse
and back down slowly.

• Do notturn on slopes unless neces-

sary, and then, turn slowly and
gradually downhill, if possible.

4

,A(_Look for this symbol to point out
important safety precautions. It means

CAUTION!ff BECOMEAWAREff! YOUR
SAFETY IS INVOLVED.

_,CAUTION" In order to prevent acciden-
tal starting when setting up, transporting,

adjusting or making repairs always

disconnect spark plug wire and place wire

where it cannot contact spark plug.

_CAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.

,ACAUTION" Tow only the attachments
that are recommended by and comply

with specifications of the manufacturer 0f
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is

dangerous. Tires can lose traction with th(

ground and cause you to lose control of

your tractor.
j_.LWARNING" The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE
CAPACITY

ANDTYPE:

OILTYPE

API-SF/SG/SH): SAE 5W-30

OIL CAPACITY: W/FILTER: 4.0 PINTS

_PARK PLUG: CHAMPION RC12YC
'GAP: .030")

CALVE

3LEARANCE: NOT ADJUSTABLE
3ROUND SPEED FORWARD:

',MPH): 1sT 1.2

TIRE PRESSURE: FRONT: 14 PSI

CHARGING 3AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS

BA'I-I-ERY: AMPiHR: 30

BLADE BOLT 27-35 FT. LBS.

TORQUE:

i

;ONGRATULATIONS on your purchase

of a Sears Tractor. It has been designed,

engineered and manufactured to give
you the best possible dependability and

performance.

1.25 GALLONS

UNLEADED

REGULAR
SAE 10W30 (ABOVE

32°F)

(BELOW 32°F)

W/OFILTER: 3.5 PINTS

2"° 1.5

3_° 2.4

4TM 3.5

5TM 4.8

6TM 5.3

REVERSE: 1.5

REAR: 10 PSI

MIN. CCA: 240
CASE SIZE: U 1R

Should you experience any problem you
cannot easily remedy, please contact

your nearest authorized service center/
department. We have competent, well-

trained technicians and the proper tools
to service or repair this tractor.

Please read and retain this manual. The
instructions will enable you to assemble

and maintain your tractor properly.
Always observe the "SAFETY RULES".

REPAIR AGREEMENT
A Repair Agreement is available on this

product. Contact your nearest Sears
store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-
ing, caring for and using your tractor.

• Follow the instructions under "Cus-
tomer Responsibilities" and "Storage"

sections of this owner's manual.

WARNING= This tractor is equipped

with an internal combustion eng=ne and
should not be used on or near any

unimproved forest-coverad, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped
with a spark arrester meeting applicable

local or state laws (if any). If a spark
arraster is used, it should be maintained

in effective working order by the operator.
In the state of California the above is

required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available
through your nearest authorized service

center/department (See REPAIR PARTS
section of this manual).

5

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt 5/16-18 x 1-1/4

[_ Steering Wheel

, _ , Adapter

@

(1) Locknut 5/16-18

Seat

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Lockwasher 3/8 ___.

Steering
Extension

Steering

Boot

Shaft

©

_(1) Knob

Keys

(2) Keys

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Slope Sheet

6

(1) Shoulder

Bolt 5/16-16

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left.
unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.

TOOLS REQUIRED FOR
ASSEMBLY

_------3/8 Hex Bolt

A socket wrench set will make assembly
easier. Standard wrench sizes you need

are listed below.

(1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge
When right or left hand is mentioned in

this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering

wheel).

Steering Wheel

_ Insert

,_,_3/8 Lock Washer

Large Flat

Washer

Tabs

=gBoot

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts
and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.

• Remove mower and packing materi-
als.

• Check for any additional loose parts or
boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and
install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab
slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so
they are pointing straight forward.

• Remove steerng wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide
inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten
securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires
where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and
open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge
battery for minimum of one hour at 6-

t 0 amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for

charging structions.)

7

Label

Seat

Terminal

Battery
Door

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat
washer securing seat to cardboard

packing and set aside for assembly of
seat to tractor.

• Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.

• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.

• Assemble adjustment knob and flat
washer loosely. Do not tighten.

• Lower seat into operating position and
sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press
clutch/brake pedal all the way down.

• Get off seat without moving its adjusted
position.

• Raise seat and tighten adjustment
knob securely.

Seat

Shoulder Seat Pan
Bolt

Flat Washer

Adjustment

Knob

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor from
the skid.

TO ROLL TRACTOR OFF SKID (See
Operation section for location end

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest
position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N)
position.

• Rol{ tractor forward off skid.

• Remove banding holding discharge
guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and

function of controls)

_WARNING: Before starting, read,

understand and follow all instructions in
the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N)
position.

• Press lift lever plunger and raise
attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle
position.

• Depress clutch/brake pedal into full
"BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and
slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in
neutral position.

• Turn ignition key to =OFF" position.
Continue with the instructions that follow.

8

INSTALL MULCHER PLATE
(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front
of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

_;_CAUTION: Do not remove deflector
shield from mower. Raise and hold

shield when attaching mulcher plate and
allow it to rest on plate while in opera-

tion.

Mulcher

Deflector _.. Plate
Shield

CHECKFORPROPERPOSITION
OFALLBELTS

See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your
tractor, check to see that the brake is

properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments

section of this manual.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY

PRODUCT.

Latch

Hooks

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change
blades. The mulcher blades are de-

signed for discharging and bagging also,

CHECK TIRE PRESSURE

The tires on your tractor were overin-
flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

PLEASE REVIEWTHE FOLLOWING
CHECKLIST:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

/ Battery is properly prepared and

charged. (Minimum 1 hour at 6
amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

4' Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around
pulleys and inside all belt keepers.

4 Check wiring. See that all connections

are still secure and wires are properly

clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them
before you start the engine.

4' Be sure brake system is in safe

operating condition.

9

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning,

BA3-rERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

LIGHTS ON

LOCKED

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

10

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compa(e the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Ammeter Lever

Throttle Control

Clutch/Brake Height

Pedal Adjustment

Ignition Switch

Light Switch

Lift

Plunger

Attachment

Lift Lever

Indicator

"Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck
or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and
starting the engine,

GEARSHIFT LEVER - Selects the speed
and direction of tractor.

IGNITION SWITCH - Used for starting
and stopping the engine.

LIFT LEVER PLUNGER - Used to
release attachment lift lever when

changing its position.
LIGHT SWITCH - Turns the headlights on
and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.

11

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to

leave the seat without first setting the
parking brake will shut off the engine.

• Depress clutch/brake pedal into full
"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres-
sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

"Engaged Position

"Disengaged"
Position

Parking

Brake

Clutch/ Position
Brake

Lever

"BI

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-
ment clutch lever to =DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N)
position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to
slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.

Position

IMPORTANT: Leaving the ignition
switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).
NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause "browning" of grass. To eliminate

this possibility, always stop engine when
stopping tractor on grass areas.

A CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THRO'I-FLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full
throttle reduces the battery charging

rate.

• Full throttle offers the best bagging
and mower performance.

TO MOVE FORWARD AND

BACKWARD
The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

depressed and gearshift lever in
neutral (N) position.

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.

Failure to do so will shorten the useful
life of your transaxle.

TO ADJUST MOWER CUTTING
HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move
lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are
measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary
depending upon soil conditions, height
of grass and types of grass being

mowed.

12

• The average lawn should be cut to

approximately 2-112 inches during the

cool season and to over 3 inches
during hot months. For healthier and

better looking lawns, mow often and
after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired
height.

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_lb CAUTION: Do not operate the

mower without either the entire grass
catcher, on mowers so equipped, or
the deflector shield in place.

Attachment

Clutch Lever Attechemnt
"Eric High
Position __ ._Position

Low

Position

"Disengaged_.

Position

Deflector
Shield

TO OPERATE ON HILLS
A CAUTION: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,
push clutch/brake pedal quickly to

brake position and engage parking
brake.

• Move gearshift leverto 1st gear. Be
sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all tums slowly.
TO TRANSPORT

• Raise attachment liftto highest

position with attachment lift control.

• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.

• Do not push or tow tractor at more than
five (5) MPH.

NOTE: To protect hood from damage
when transporting your tractor on a truck

or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope,
cord, etc.).

TOWING CARTS AND OTHER

AI"rACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your
tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with
the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should
change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-
nance section of this manual).

• To change engine oil, see the Cus-
tomer Responsibilities section in this.

manual.

Oil Fill Cap/

Dipstick

13

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline

will increase carbon and lead oxide
deposits and reduce valve life). Do

not mix oil with gasoline. Purchase
fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in
temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to
help insure good cold weather starting.

a_cWARNING: Experience indicates that

ohol blended fuels (called gasohol or

using ethanol or methanol) can attract
moisture which leads to separation and

formation of acids during storage. Acidic
gas can damage the fuel system of an

engine while in storage. To avoid engine
problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the
engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel
next season. See Storage Instructions

for additional information. Never use
engine or carburetor cleaner products in

the fuel tank or permanent damage may
occur.

_eCAUTION: Fill to bottom of gas tank

r neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

• Place gear shift lever in neutral (N)
position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm
and cold starting procedures below.

Insert key into ignition and turn key
clockwise to "START" position and

release key as soon as engine starts.
Do not run starter continuously for

more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,
move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and
above)

• When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and
below)

• When engine starts, allow engine to
run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several
seconds to several minutes, depend-

ing on the temperature.

• The attachments can also be used
during the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

14

MOWING TIPS

• Tire chains cannot be used when the
mower housing is attached to tractor.

• Mower should be properly leveled for
best mowing performance. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of

this manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has been cut. Have

the cut area to the right of the tractor.
This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by
turning to the right so that clippings will

discharge away from shrubs, fences,
driveways, etc. After one or two

rounds, mow in the opposite direction
making left hand turns until finished.

• If grass is extremely tall, it should be
mowed twice to reduce load and

possible fire hazard from dried
clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet
grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle
when mowing to assure better mowing

performance and proper discharge of
material. Regulate ground speed by

selecting a low enough gear to give
the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into
the grass and not be noticed. Also, the

mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest

engine (blade) speed as this will
provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the
early afternoon. At this time the grass

has dried and the newly cut area will
not be exposed to the direct sun.

• For best results, adjust the mower
cutting height so that the mower cuts

off only the top one-third of the grass"
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass
conditions may require that an area be

mulched a second time to completely
hide the clippings. When doing a

second cut, mow across or perpen-
dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week
then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

Max 1/3"

J

(

J

15

FILL IN DATES

ASYOOCOMPL 'E

REo° ,.SERV,CE I++7 " SE"V'CEOA+ES

Check Brake Operation _1 _1

Check Tire Pressure

Check Operator Presence and

T InterlockSystems I##
R Check for LooseFasteners V # _7 I_

T Lubrication Chart

SharperdRaplace Mower Blades _4

0 Check Battery Level

R Clean Battery and Terminals !_

Check Transaxle Cooling

AdjustBlade Belt(s) Tension V'6
AdjustMotion DriveBelt(s) Tension _s

Check Engine Oil Level _ V' I

Change EngineOil _t=,3

E Clean Air Fitter _#;

N I Clean Air Screen

G InspectMuffler/Spark Arrastar V

/

; Replace Oil Filter (If equipped) I_1,;

N Clean Engine Cooling Fins I_z i

Replace Spark Plug _ II_

Replace Air FilterPaper Cartndge

Replace Fuel Filter I_#

1 -Changerr_eoftenwhenoperaSngunderRheawIo_dorinhJgharnb_te_raturee. 5-ffequippedwifhld_ustablesyltem.
2 - Service more ¢aen when operating in dirty or dusty condifions. 6 + Not required if equipped with maintenanc _*_ree hatteqL

3 - If equipped with oil filter, change oil every 50 hour=. 7 - Tighten Iror_ axle pivot bolt to 35 f_.-Ibs, maximum.

4 - Replace blade8 more often when mowing in sandy 8o+1. Do not overtighten.

1'2

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to _ Spindle--

Zerk t_-

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual. (_Fmnt Wheel

Some adjustments will need to be made Bearing
periodically to properly maintain your Zerk

tractor.
All adjustments in the Service and

Adjustments section of this manual (_Engine'
should be checked at least once each

season.

• Once a year you should replace the

spark plug, clean or replace air filter,
and check blades and belts for wear.

A new spark plug and clean air filter
assure proper air-fuel mixture and

help your engine run better and last
longer.

BEFORE EACH USE

(_SAE 30 or 10w30 MOTOR OIL

(_,GENERAL PURPOSE GREASE

@REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot

t

I

I

I

I

I
I _--r T -j

I I I )

points which have special nylon bearings.

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and
interlock systems for proper operation.

• Check for loose fasteners.

Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricat-

ing bearings. If you feel they must be

lubricated, use only a dry, powdered

graphite type lubricant sparingly.

16

Zerk

Beadng Ze_

shift

Pivots

TRACTOR

Always observe safety rules when
performing any maintenance.

BRAKE OPERATION
If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be
adjusted. (See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual).

TIRES

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or
insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. "13resealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your
tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the
clutch/brake pedal is fully depressed

and attachement clutch control is in
the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any
attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged
blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as
shown.

IMPORTANT: To ensure proper assem-
bly, center hole in blade must align with
star on mandrel assembly.

• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Edge Up

Blade Center

Flat Washer\
Lock Washer

_----Hex Bolt (Grade)

*A Grade 8 heat treated bolt can be identified

by sixlines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the

blade is balanced.
Care should be taken to keep the blade

balanced. An unbalanced blade will
cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a
file or on a grinding wheel. Do not

attempt to sharpen while on the
mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone

balancer, follow the instructions
supplied with balancer.)

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.

• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.
If blade is balanced, it should remain

in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is

balanced.

518"

Center Hole _/

Mandrel Assembly

Hole

17

BA'n'ERY

Your tractor has a battery charging
system which is sufficient for normal use.

However, periodic charging of the battery
with an automotive charger will extend

its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on

your tractor is maintenance free. Do not
attempt to open or remove caps or

covers. Adding or checking level of
electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable
ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND
ADJUSTMENTS section of this

manual).

V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.

ENGINE

LUBRICATION
Only use high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade
according to your expected operating

temperature.

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils
will result in increased oil consumption

when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running

low on oil.
Change the oil after every 25 hours of

operation or at least once a year if the
tractor is not used for 25 hours in one

year.

Check the crankcase oil level before
starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check
the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely,
replace oil drain plug and tighten
securely.

• Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"

section of this manual.

• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the

tube and rest the oil fill cap on the
tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

/_._ve r Knob

Air Cleanej.f_ _._ng Nut

Cover [ _ _Rubber

Foam_ _ ) Grommet
P_eeaner_ ° _. "_Air Cleaner

_b, _ Paper Cartridge

.. \,tTdEk_,\Air Cleaner

SAE VISCOSITY GRADES I

_creen _L_. .J\

_ -]_'_ Oil Fil Cap/

.,_ _.!_-_ Dipstick

(_ Oil-Drain

Plug

18

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating. Clean with a wire brush or

compressed air to remove dirt and
stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING
AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other

external surfaces of the engine are kept
clean at all times.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-

cleaner after every 25 hours of operation
or every season. Service paper car-
tridge every 100 hours of operation or
every season, whichever occurs first.

Service air cleaner more often under
dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

MUFFLER

Inspect and replace corroded muffler
and spark arrester (if equipped) as it

could create a fire hazard and/or
damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and
plug fuel line sections.

• Place new fuel filter in position in fuel
line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks
and clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

ClamP_amp

Fuel Filter

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow

itto dry.

• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.

• Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut,
cover and tighten knob securely.

19

CLEANING

Clean engine, battery, seat, finish, etc.

i of all foreign matter.

Keep finished surfaces and wheels

free of all gasoline, oil, etc.

• Protect painted surfaces with automo-
tive type wax.

_CAUTION: Before performing any service or adjustments:

Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and
carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the
right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to
lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift
clutch spring off pulley bolt.

• Remove large retainer spring, slide
collar off and push housing guide out
of bracket.

• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer
springs.

• Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under
tractor.

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the

tractor, remove the front links and hook
the clutch spring onto square hole in

frame.

TO INSTALL MOWER

• Raise attachment lift lever to its

highest position.

• Slide mower under tractor with

discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Retainer

Anti-Sway

Housing Guide

Large

Small Retainer Spring

Spring

Suspension Arms

SquareHole

Engine Pulley

Link

(Both Sides)

2O

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this
manual). If tires are over or

underinflated, you will not properly
adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

.. At the midpoint of both sides of mower,

measure height from bottom edge of
mower to ground. Distance "A" on

both sides of mower should be the
same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottomedge of Bottomedge of
mower to _ mower to

ground _ ground

A-T_"-'_ Ground Line _]"_-A

• Before making any necessary adjust-
ments, check that both front links are

equal in length. Both links should be
approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"
on both front links an equal number of

tums.

• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.
Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

'D"

Both Front Links Should be Equal in Length

on Arm

Lift Link Nut_

Adjustment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to
side. If the following front-to-back

adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the

mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.

Check adjustment on right side of tractor.
Measure distance =D" directly in front

and behind the mandrel at bottom edge
of mower housing as shown.

Nut

"E"

Front Links

21

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor
on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO
REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of
removal.

• Make sure belt is in all pulley grooves
and inside all belt guides.

• Install mower in reverse order of
removal instructions.

• Road test tractor for proper stopping

distance as stated above. Readjust if
necessary. If stopping distance is still

greater than six (6) feet in highest
gear, further maintenance is neces-

sary. Contact your nearest authorized
service center/department.

With Parking Brake "Engaged"

\ ._Nut "A"

Mandrel

Pull, Id

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-
able brake system which is mounted on
the right side of the transaxle.

If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted.

• Depress clutch/brake pedal and
engage parking brake.

• Measure distance between brake

operating arm and nut "A" on brake
rod.

• If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut
against nut "A".

_ Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a

belt installation guide decal on bottom
side of left footrest.

• Remove mower (See "TO REMOVE
MOWER" in this section of this

manual.)

• Remove belt from stationary idler and
clutching idler.

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle
pulley by deflecting belt keepers.

• Pull belt toward front of tractor and
remove downwards from around

engine pulley.

• Install new belt by reversing above
procedure.

Engine Pulley-- _

Clutchingldler f

Stationary Idler

Transaxle

22

0

TRANSAXLE GEAR SHIFT LEVER

NEUTRALADJUSTMENT

The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset
at the factory; however, if adjustment is

needed, proceed as follows:

• Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the

right rear wheel.

• Position the gear shift lever in the
neutral (N) position.

• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed

to get to adjustment bolt, move mower
deck height to the lowest position.

Gearshift Lever Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not
horizontal (left to right) when wheels are

positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage
has occurred to affect the front wheel

toe-in or camber, contact your nearest

authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and
washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in
rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire

sealant may be purchased from your
local parts dealer. "13resealant also

prevents tire dry rot and corrosion.

Washer

Retaining

Axle
Cover

Square Key J
(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BA'I'rERY

_CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from

batteries. Always wear eye protection
when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE
section of this manual).

If "jumper cables" are used for emer-
gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to
the POSITIVE (+) terminal of each

battery, taking care not to short against
chassis.

• Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,
away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and
then from the fully charged battery.

• RED cable last from both batteries.

23

Positive Terminal Negative Terminal Hex

Nut Bolt

_les

ged

Battery

Positive Terminal

Negative Terminal

REPLACING BATTERY

CAUTION: Do not short battery

terminals by allowing a wrench or any
other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch
bands,rings,etc.

Positive terminal must be connected first
to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first
then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in
same position as old battery.

• First connect RED battery cable to
positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining
hex bolt and nut. Tighten securely.

• Close battery box door.

lRed) Cable Negative (Black)

Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in
the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring
diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOODAND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of
tractor.

• To replace, reverse above procedure.

Sea

Battery

Door
Box

24

Maintenance, repair, or replacement of
the emission control devices and

systems, which are being done at the

customers expense, may be performed
by any non-read engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine

manufacturer's service outlet.

ENGINE

TO ADJUST THROTTLE CONTROL

CABLE
The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move throttle

control lever from slow to choke
position. Slowly move lever from

choke to fast position.

• Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

• If holes are not aligned, loosen cable

clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.

• Pull throttle cable up to remove slack

and tighten cable clamp screw.

Remove alignment pencil or drill bit.

Cable "_

Clarnp..___
Screw

Speed Control
Bracket_

TO ADJUST CARBURETOR

The carburetor has been preset at the
factory and adjustment should not be

necessary. However, minor adjustment
may be required to compensate for

differences in fuel, temperature, altitude
or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles
in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles
out (counterclockwise) increases the
supply of fuel to the engine giving a

richer fueVair mixture.
IMPORTANT: Damage to the needles

and the seats in carburetor may result if
needle is turned in too tight.

NOTE: The carburetor on this engine is
low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,
which allows some adjustment within

the limits allowed by the cap. Do not

attempt to remove the limiter cap. The
limiter cap cannot be removed without
breaking the adjusting needle.

• Be sure you have a clean air filter and

the throttle control cable is adjusted
properly (see above).

• Start engine and allow to warm for five

minutes. Make adjustments with
engine running and shift/motion

control lever in neutral (N) position.

• J_Li_Z_ccL_I - With throttle

control lever in slow position, engine
should idle at 1750 RPM. If engine

idles too slow or fast, turn idle speed
adjusting screw in or out until correct

idle is attained.

Lever

25

• IdlQ fuel needle setting - With throttle
control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then
tum out (counterclockwise) until

engine runs rough. Turn needle to a
point midway between those two

positions.

• Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

• Move throttle control lever from slow to
fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (countemlockwise) 1/8 turn.

Repeat test and continue to adjust, if
necessary, until engine accelerates
smoothly.

High speed stop is factory adjusted. Do
not adjust odamage may result.

IMPORTANT: Never tamper with the
engine governor, which is factory set for

proper engine speed. Overspeeding the
engine above the factory high speed

setting can be dangerous. If you think the
engine-governed high speed needs

adjusting, contact your nearest AUTHO-
RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Idle Speed

Adjusting --........_

Screw _, __,

IdleFuel _T --_ I _--_..._ ]

Adjusting.- " _ _ _ J I

Needle ,' --__'_t.---_f" I O|llJ I

26

Immediately prepare your tractor for

storage at the end of the season or if the
tractor will not be used for 30 days or

more.

_u CAUTION: Never store the tractor

hdignaS°wl_er enfuthmeJa_i nSiedec_ an

"'g y

open flame or spark. Allow the engine to
cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for

a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this
manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of
this manual).

• Lubricate as shown in the Mainte-

nance section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving
parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of
storage, battery cables should be
disconnected and battery cleaned
thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance
section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

• If battery is removed from tractor for
storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

_]uUmdeposits from forming in essential

el system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture
which leads to separation and formation

of acids during storage. Acidic gas can
damage the fuel system of an engine

while m storage.

• Drain the fuel tank.

• Start the engine and let it run until the
fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or
permanent damage may occur.

• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of
fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run.

engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.
ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to =START" position

for a few seconds to distribute oil.

• Replace with new spark plug(s).
OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors
and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain
moisture. Do not use plastic. Plastic"

cannot breathe which allows conden-
sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still

warm.

27

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE CORRECTION

• Out of fuel.

• Engine not "CHOKED"
properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• , Engine valves out of
adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment

• Engine valves out of
adjustment.

• Fill fuel tank.

• See "TO START ENGINE"
in Operation section.

• Wait several minutes
before attempting to start.

• Replace spark plug

• Clean/replace air filter

• Replace fuel filter

• Drain fuel tank and

carburetor, refill tank with
fresh gasoline and replace

fuel filter.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

• Contact an

authorized service center/

department.

• Clean/replace air filter.

I" Replace spark plug.

I•

Recharge or replace
battery

• Replace fuel filter.

• Drain fuel tank and refill
with fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments
section.

• Contact an authorized

service center/department.

Enginewill not
turn over

Clutch/brake pedal not

depressed.

Attachment clutch is

engaged.

Weak or dead battery.
Blown fuse.

Corroded battery terminals.
Loose or damaged wiring.

Faulty ignition switch.

Faulty solenoid or starter.
Faulty operator presence

switch(es).

28

• Depress clutch/brake
pedal.

• Disengage attachment

clutch.

• Recharge or replace
battery.

• Replace fuse.

• Clean battery terminals

• Check all widng.

• Check/replace ignition

switch.

• Check/replace solenoid or

starter.

• Contact an authodzed

service center/department.

TROUBLESHOOTING CHART

PROBLEM

Engine clicks but
will not start

Loss of power

CAUSE

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much grass/too

fast.

• Throttle in"CHOKE"
position.

• Build-up of grass, leaves
and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment,

ICORRECTION

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or
starter.

• Set in "Higher Cut" position/

reduce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with
fresh gasoline.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor" in

Service Adjustments section.

• Contact an authorized
service center/department.

Excessive

vibration

Enginecontinues •

to run
when operator

leaves seat
with attachment
clutch engaged

Worn, bent or loose blade.

Bent blade mandrel.
Loose/damaged part(s).

Faulty operator-safety

presence control system.

29

• Replace blade.
Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and
connections. If not

corrected, contact an autho
rized service center/

department.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Poorcut-uneven l•Worn, bentorlooseblade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent

holes from buildup of
grass, leaves, and trash

around mandrels.

Mower blades will
not rotate

Poor grass

• Obstruction in clutch

mechanism.

• Worn/damaged mower

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

discharge

• Travel speed too fast.

• Wet grass.

,. Mower deck not level.
_. Low/uneven tire air pressure

• Worn, bent or loose blade.

• Buildup of grass, leaves

and trash under mower.

• Mower drive belt worn.

• Blades improperly installed.

• Improper blades used.

• Clogged mower deck vent

holes from buildup of grass,
leaves, and trash around

mandrels.

CORRECTION

• Replace blade. Tighten
blade bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

!• Place throttle control in

"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.
Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in
this manual.

• Clean around mandrels to
open vent holes.

Headlight(s) not
working

(if so equipped)

• Switch is"OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

30

• Turn switch"ON".

• Replace bulb(s).
,• Check/replace light switch.

• Check wiring and connection,'

• Replace fuse.

SCHEMATIC

I

_)AMMETER

TRACTOR - - MODEL NUMBER 917.271050

"lJlt

RATrERY

CLUTCH/BRAKE

(PEDAL UP)

I

IGNmON

SWITCH

I

t _ 185 86 i

........ _ BLUE I

(NOT OCCUPIED) ',87 , 301

SEATSWITCH

ATT'MENTCLUTCH

(CLUTCH OF_

i
i

BL_

SOLENOID

i ..... 1

i I

FUEL SHUT-OFF

i

STARTER

I

LINE t

J

SOLENOID

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+At NONE

RUN/UGHT B+A1 A2+L

RUN 8+A1 NONE

START 3+S +A1 NONE

87A :

OPERATOR

PRESENCE RELAY#1

BLUE,85 86 '

I

t

, 30_

....... IGNITION

OPERATOR UNIT

CHARGING SYSTEM OUTPUT
3 AMP DC O 3600 RpM

I

LIGHTtNGSySTeM

_JTPUT

5AM_ AC@3_00 RprA

OPERATOR

PRESENCE RELAY #3

yELLOW

DIODE

'85 86 i

187 ' 30

A,O , _

REMOVABLE

CONNECTIONS_

NON-REMOVABLE

CONNECTIONS RELAY

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

BL_CK

A

PLUG

SPARK

GAP

(2 PLUGSON

TWIN CYL. ENGINES)

211VOLTS AC MIN Q 3BO0 I_OM

L ALTERNATOR

(LIGHTSOf'F)

HEADLIGHTS

I_J_K

RED

_PM

NOTE
YOUR TRACTOR IS EQUIPPED
WITH A SPECIAL ALTERNATOR
SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE BAT[ERY,
BUT HAVE THEIR OWN

ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHT-

NESS OF THE LIGHTS WILL
CHANGE WITH ENGINE SPEED,
AT IDLE THE LIGHTS WILL DIM.
AS THE ENGINE IS SPEEDED UP.
THE LIGHTS WILL BECOME
THEIR BRIGHTEST,

31

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271050

22

21

i /

I

24 41

25

I

16 ,

I _ \\\

I
I

p_

/I

//

/I

I

J

32

I
I
I

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.271050

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20unc x 3/4

8 156417 Case Battery
16 161343 Switch, Interlock

21 166182 Harness Asm Light W/4152j
22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga 1! • red

25 146147 Cable Battery 6 Ga w/16 wire red

26 166180 Fuse 15AMP

27 73510400 Nut Keps Hex 1/4-20 Unc

28 4207J Cable Ground 6 Ga 12" black
29 160784 Switch Plunger Normal Op Olive

30 163968 Switch Ign
33 140403 Key Ign

40 170219 Harness Ign
41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

42 131563 CoverTerminal Red
43 145673 Solenoid

45 121433X Ammeter Rectangular 6 Amp

52 141940 Protection Wire Loop

70 170249 Harness Engine

81 109748X RelayAsm

NOTE: Allcomponentdimensionsgivenin U,S. inches

1 inch = 25.4 mm

33

TRACTOR - - MODEL NUMBER 917.271050

CHASSIS AND ENCLOSURES

28

58 12

31

6O

207

53

208

54

11 211 ....

/

3

74

208

34

TRACTOR - - MODEL NUMBER 917.271050

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 169830
2 169061

3 17060612
5 155272

9 168337X013
10 STD533710

1! 155927
12 145660

13 172107X010
17 144983X558

18 126938X

25 19131312
26 8TD541437

28 166271X558
29 155217X599

30 164918X558
31 139976

37 17490508
38 169834

51 73800400
52 19091416

53 145201
54 161464

55 145202
57 8TD522507
58 150127

60 72140606
64 154798
74 STD541437

114 158112
115 1706o0620

142 165867
143 154966

144 154207
145 156524
211 145212
206 170165

207 17670508
208 17870608

- - 5479J

Chassis

Dmwbar
Screw 3/8-16 x 3/4

Bumper Hood/Dash
Dash

Bolt, Carriage 3/8-16 x 3/4
Panel, Dash, L.H

Clip Tinnerman Grille P/L
Panel, Dash, R.H.
Hood Assembly

BumperHood
Washer 13/32 x 13/16 x 12 Gauge

Nut

Grille w/Clips MS-558
Lens, Grille

Fend/Ftrest

Bracket, Fender Support
ScrewThdrol 5/16-18 x 1/2

Pivot Bracket Assembly, Rear

Nut Lock w/Insert 1/4-20 UNC

Washer 9/32 x 7/8 x 16 Ga.

Bracket Gdlle Pickoff LH
Screw Hex Wshd 8-18 x 7/8

Bracket Grille Pickoff RH
Bolt, Fin Hex 1/4o20 UNC x .75
Duct Air Engine
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT
Nut Crownlock 3/8016 UNC

Keeper Belt Rear Lh Stl P930
Screw 3/8-16 x 1-1/4
Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood

Nut Hex Flange Lock
Bolt Shoulder 5/16-18 l-r

Screw Thdrol 5/16-18 x 112 Tytt
Screw Thdrol 3/8-16 x 1/2

Plug, Button

NOTE:

All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271050

57

169

^.

32

170 2

116

5

62

37

34

36

26 1

26 27

36

TRACTOR - - MODEL NUMBER 917.271050

GROUND DRIVE

KEY PART KEY PART
NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 ........ Transaxle (See Breakdown) 64 71170764 Bolt, Hex 7/16-20 x 4 Grade 5

2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool
3 123666X Pulley, Transaxle Proof

4 12000028 Ring, Retainer 70 134683 Guide, Mower Drive Belt, R.H.
5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-114 x 12 Ga.

6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle
8 165866 Rod Shifter FenderSTLT 75 121749X Washer 25/32 x 1-1/4 x 16 (_a.

10 STD561210 Pin, Cotter 76 STD581075 E-Ring
11 105701X Washer, Shift Plate 77 123583X Key, Square 2.0 x .184511865
13 74550412 Bolt 114-28 UNF W/Patch Gr. 8 78 121746X Washer 25/32 x 1-5/8 x 16 Ga

14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff
16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift

18 STD523710 Bolt Fin Hex 650 20
19 STD541437 Nut 83 19171216 Washer 17132 x 3/4 x 16 Ga.

21 106933X Knob 84 166231 Link Transaxle
22 130804 Rod, Brake 85 150360 Nut, Nylock

24 STD541237 Nut 69 158391)(426 Console, Shift, STLT
25 106888X Spring, Brake Rod 90 124346X Nut, Self-Thdlng, Wsh Hd 1/4

26 STO551037 Washer 96 STD624003 Retainer Spring 1"
27 STD561210 Pin 1t2 19091210 Washer 9/32 x 3/4 x 10 Ga.

28 145204 Rod, Parking Brake 113 127285X Strap Torque 90 Degrees
29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck
30 169592 Bracket, Transaxle 3/6-16 x 1.25

32 s'rD523107 Bolt 145 74490540 Bolt, Hex Flghd 5/16-18 Gr. 5
34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Drive

35 120183)( Bearing, Nylon 151 19133210 Washer 13132 x 2 x 10 Ga.

36 S'rD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125
37 S'1"D571810 Roll Pin 158 165.589 Bracket Shift Mount

38 131494 Pulley, Idler, Flat 159 165494 HubTapered Flange Shift Lt
39 STD533727 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4

40 4470J Spacer, Split .395 x .59 Gr.5
41 165838 Keeper, Belt, idler 162 73680400 Nut Crownlock 1/4-20Unc

42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin
47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5

48 154407 Bencrank Clutch Gmd Drv Stl 164 19091010 Washer 5/8 x .281 x 10 Ga
49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever
50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8

51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561
52 STD541431 Nut Crown Lock 5/16-18 UNC 169 165580 Plate Fastening Lt
53 105710X Link, Clutch 170 165849 Keeper Belt Transaxle Gear.
55 105709X Spdng, Clutch Return 197 169613 Nyliner Snap-In

56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 198 169593 WasherNyliner
57 130801 V-Belt, Ground Drive 202 72110612 Bolt Can'. SH

59 169691 Keeper, Belt, Center Span 3/8-16 x 1-1/2 Gr. 5
61 17060612 Screw 3/8-16 x 3/4 204 17060516 Scraw 5/16-18 x 1 SMGML

62 8883R Cover, Pedal NOTE: All component dimensions given in U. S.
63 140186 Pulley, Engine inches 1 inch = 25/4 mm

Peerless 206-545C 65 STD551143 Washer

5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered
3/8-16UNC x 1 Gr. 5 82 165711 Spring, Torsion

37

TRACTOR - - MODEL NUMBER 917.271050

STEERING ASSEMBLY

_41

_t_-,

¢

38

62

"_ 22..... "_.

-_L_\ ._

25

60 67

47

13

67

67

15

28

30

38

TRACTOR - - MODEL NUMBER 917.271050

STEERING ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 139768
2 154427

3 169840

4 169839
5 62661-1

6 121748X
7 19272016
8 12000029

9 3366R
10 169832

11 STD551137
13 136518

15 145212
17 156546

18 57079

19 160395
22 165857
23 165851

25 154406
26 !26847X

27 136874

28 19131416

29 17060612

30 STD561210

32 130465

36 155099

37 152927

38 139769
39 19133812

40 STD541537

41 100711L

42 145054X428
43 121749X

44 153720
46 121232X
47 6855M

51 STD541431
54 74780520

62 167902
63 STD523710

65 160367
66 154404

67 72140618
68 169829
79 19132012

80 74950612
82 169835

85 133835

NOTE:

All componentdimensions given in U.S. inches

1 inch= 25.4 mm

Steedng Wheel

Axle Assembly STMP Dropped STL
Spindle Assembly, L.H.

Spindle Assembly, R.H.
Beadng, Race, "rhrost, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Beadng, Steedng Column

Draglink

Washer, Lock
Spacer Bearing Axle Front

Nut, Hex Flange Lock
Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft
Screw, Hex Wsh Hd Torx

Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag

Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4
Pin Cotter

Rod, Tie
Bushing, Steering

Screw
Insert, Steering Wheel

Washer 13132 x 2-3/8 x 12 Gauge
Nut Lock Center 3/8-24 Unf

Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease
Nut Lock Hex w/Ins. 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit Steedng Asm Service
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Brace Axle
Bearing Arm Pittman

Bolt RDHD Sqnk 3/8-16 x 2-1/4
Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga.

Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp. Chassis Front

FastenerChfistmas Tree

39

ENGINE

TRACTOR - - MODEL NUMBER 917.271050

*_,o,_\

"33

37

29

I OPTIONAL EQUIPMENT

Spark Arrester

4 _

S s _, _'_ _. _"

S 4

_ _ _" _'_\ I.R, sls_) _ #)

_._ _ I Yr _1_

_* _'_' I s

4O

ENGINE

TRACTOR -- MODEL NUMBER 917.271050

KEY PART
NO. NO. DESCRIPTION

1 1_1_
2 1_2_10

4 159420
13 12-O41-03

14 13280328
15 13200300
16 STD551231

23 169837
29 137180

31 109202X

32 158990

33 123487X

37 137040

38 .......

40 124028)(
44 17490412
45 17000612
46 19091416

62 SrD551131

77 19101216
79 M740108025
80 74760508

81 73510400

101 M73030800

NOTE:

All component dimensions given in U.S. inches
1 inch = 25.4 mm

Control. Throttle

Screw, HexHead, Thread Cutting
1/4-20 x 5/8

Engine, (SeeBreakdown)
Kohler ModelCV15-41567

Muffler

Gasket

Nipple, Pipe 3/8 NPT x 3-1/2
Elbow, Standard 90°, 3/8-18 NPT
Washer

Shield Brn/Dbr Guard
Arrestor, Spark
Tank,Fuel
Cap Assembly, Fuel Sears, Vented

Clamp,Hose
Line, Fuel

Plug, OilDrain(See EngineBreakdown)
Bushing, Snap,Fuel Line

Screw, HexWasher Head, Thd., Roll. 1/4-20 x 3/4

Screw Hexwsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x !6 Gauge
Washer, Lock
Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex
Bolt Hex Hd 5/16-18 Uoc x 1/2
Nut Keps Hex 1/4-20 Uoc

Nut Flange M8-1.25 Non-Lk Zinc

41

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271050

KEY
NO.

1
2

3
4

5
6

7
8
9

10
11

12

PART
NO.

140122
140551

71110616

19131610

145OO6

STD541437

124181X
17000616

19131614

155925

166369
121246X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat 3350 BIk/blk Craftsman 13 121248X
Bracket Pnt Pivot Seat (blk) 14 72050412

Bolt Fin Hex 3/8-16unc X 1 15 134300
Washer 13/32 X 3/4 X 10 Ga 16 121250X

Clip Push In Hinged 17 123976X
Nut Hex Lock w/Ins 3/8-16 Unc 21 171852

Spring Seat Cprsn 2 250 BIk Zi 22 STD541431
Screw 3/8-16 X 1 24 19171912

Washer 13/32 X 1 X 14 Ga 25 127018X

Pan Pnt Seat (blk)
Knob Seat Adj Wingnut

Bracket Pnt Mounting Switch

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 Blk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 Xl 2Ga.

Bolt Shoulder 5/16-18 X 62

42

DECALS

TRACTOR - - MODEL NUMBER 917.271050

21

KEY PART
NO. NO.

1 1_368
2 171762
3 171696
4 171699

5 138047

6 133644

8 166887

9 163204

10 156439
12 146046

13 6

4

8

14

KEY PART

DESCRIPTION NO. NO.

Decal, Oper. Instr. 13 163261

Decal, Replacement 14 160396

Decal, Hood, R.H. 20 149516
Decal, Hood, L.H. 21 163207
Decal, Battery - - 138311

Decal, Customer Maintenance - - 165800X428
Decal, Deck Mower EZ - * 165799X428
Decal, Fender, Craftsman - - 172203
Decal, Fender Danger - - 172204

Decal, V-Belt Drive Schematic

13 10

2O

12

DESCRIPTION

Decal, Dash Panel
Decal, V-Belt Schematic

Decal Battery Dngr/Psn Eng
Decal, Fender Sd. Wht

Decal, Lift Handle
Pad Footrest LH STLT

Pad Footrest RH STLT

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

2 _ S,8

4,10

KEY PART
NO. NO.

1 59192
2 65139

3 196222X

4 599O4

5 196732X427
6 2_H

7 _9040H

8 1_1_X427

11

9 122_2X
10 7152J

11 104757X

-- 1_3_

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION
Cap Value Tire

StemValue
Tire F Ts 15 X 6 0 - 6 Service

Tube Inner Front #35060

Rim Asm 6"front White Service
Fitting Grease

Bearing Flange
Rim Asm 8"rear White Service

Tire R Ts 20 X 10-8 Service
Tube Rear 9 5 X 8 Service
Cap Axle BIk 1 50 X 1 00
Sealant, Tire (10 oz. tube)

43

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271050

/ 7

, 8

/ /

/

I /

I /

13

13_

19

32

13

4

2

6

6

5

13

20

19

15

44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271050

KEY PART
NO. NO. DESCRIPTION

1 159460 Washer Asm Inner Spring W/Plunger

2 159471 Shaft Asm. Lift

3 105767X Pin Groove
4 12000002 E Ring#5133-62

5 19211621 Washer 21/32 x 1 x 21 Ga.

6 120183X Bearing Nylong

7 125631X Gdp Handle Fluted

8 122365X Button Plunger Read

11 139865 Link Asm Lift L.H.
12 139866 Link Asm Lift R.H.

13 STD624(X)8 Retainer Spdng
15 167253 Link Front

16 73350800 Nut Jam Hex 1/2-13 Uric
17 130171 Trunnion BIkZinc

18 73800800 Nut Lock w/Wsh 1/2-13 Uric
19 139868 Arm Suspension Mower

20 163552 Retainer Spdng
31 140302 Bearing, Pvt. Lift. Spherical

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

MOWER DECK

TRACTOR-- MODEL NUMBER 917.271050

119 138_ I

_147

114_

>21

106"_ , 102 103105

29

27

46

115 _

117

_116

MOWERDECK

TRACTOR - - MODEL NUMBER 917.271050

KEY PART
NO. NO.

1 165892
2 STD533107

3 138017
4 165460

5 STD624008
6 130832

8 850857
9 STD551137

10 140296
11 134149

12 129895
13 137645

14 128774
15 !10485X
16 140329

18 72140505
19 132827
20 159770

21 STD541431
22 134753
23 131267
24 105304X

25 123713X
26 110452X
27 130968X428
28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 s'rD533717

35 133835

36 131494

37 STD551037

40 STD541437

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340
51 STD541410

52 139888
53 131845

54 133943
55 155046

56 165723
59 141043

67 149846

KEY PART

DESCRIPTION NO. NO, DESCRIPTION

Mower Deck Assembly, 42" 68 144959
Bolt 92 STD541437

Bracket Assembly,Sway Bar, 101 136420

Front 102 71161010
Bracket Sway Bar 38/42" Deck 103 19061216

Retainer Spring 104 STD551110
Arm, Suspension, Rear 105 160793

Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J
Washer, Lock 111 155197

Washer, Hardened 112 155198

Blade, Mulching 113 17060512

Beadng, Ball 114 73510500

Shaft Assembly, Mandrel, 115 72110504
Vented (Includes Key 116 4898H

Number12) 117 165746
Housing, Mandrel, Vented 118 73930600
Bearing, Bali, Mandrel 119 19121414

Stripper, Vented Mower Deck 121 143723
Bolt, Cardage 5/16-18 x 5/8 128 153390

Bolt, Shoulder 129 19131312
Baffle, Vortex 130 STD523710

Nut Crownlock 5/16-18 UNC
Stiffener Bracket 131 STD533710
Bracket, Deflector 142 165890
Cap, Sleeve 143 157109

Spring, Torsion, Deflector 144 158634

Nut, Push 145 165888
Shield, Deflector 146 165891
Washer 11/32 x 5/8 x 16 Ga. 147 131335

Rod, Hinge 148 169022

Screw Thdroi Washer Head 149 165898
Washer, Spacer 150 19091216

Pulley, Mandrel 151 169670

Nut, Toplock, Flanged 152 169676

Bolt 153 169674

Fastner, Christmas Tree 154 169675

Pulley, Idler, Flat 155 169671

Washer 13/32 x 13/16 x 16Ga. 156 169672

Nut Crownlock 3/8-16 UNC 157 169669

Guard, Mandrel, L.H. 158 17720410

Retainer
Screw, Thd. Roll 1/4-20 x 5/8 159 72140614
Washer, Hardened -. 130794
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5

Locknut - - 169583
Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake
Washer, Hardened

Arm, Idler

Spacer, Retainer
Guard, TUV Idler NOTE:
Knob Custom Oval

All component dimensions given in U.S.

inches1 inch = 25.4 mm

V-Belt

Nut
MulcherCover

Screw
Washer #10

Washer, Lock
Latch Assembly, Bagger

Nut, Weld

Bracket Gauge Wheel Lh

Bracket Gauge Wheel Rh
Screw 5/16-18 x 3/4

Nut Keps 5/16-18 Unc
Bolt Carr 5/16-Unc x 1/2

Bolt Shoulder
Wheel Gauge Std

Nut Centedock 3/8-16 Unc
Washer 3/8 x 7/8 x 4 Ga.

Bracket Extruded Gauge Wheel
Washer Felt
Washer 13/32 x 13/16 x 12Ga.

Bolt, Fin Hex 3/8-16 UNC x 1

Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNC xl

Arm Spdng Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable
Pulley Idler Flat

Bolt Carriage Idler
Spring Extension

Spring Return Idler
Retainer Spdng Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch

Cable Clutch 42 In
Washer Fiat 3/8" Type B

Spring Retainer

Spring Retention Lever
Spacer

Rod Clutch
Screw Hex Thd Cut 1/4-20 x.5/
8
Bolt Rdhd Sqn 3/8-16 Unc x 3/4
Mandrel Assembly (Includes
Key Numbers 8-10, 12-15, 31

and 32)

Mower Deck, Complete
(Standard Deck, Order
Separately Mulcher Plate and

Gauge Wheel Components, Key
Nos. 101-106 and 111-121)

47

TRACTOR - - MODEL NUMBER 917.271050

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

I
t

157

8
70 BA

11

18

4

47

13

150

29

35

57

79

48

42

TRACTOR - - MODEL NUMBER 917.271050

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

REF PART REF PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 41A 790079

2 780086A Needle Bearing 5/8" 42 792073A
3 770128 Transaxle Case 42A 792085A

4 776395 Countershaft 43 792075
5 776409 Output Shaft 44 790025

6 778364 Spur Gear (38 teeth) 45 786066
6A 778369 Spur Gear (15 teeth) 46 786086

7 778330 Spur Gear (11 teeth) 47 774690

8 792180 Shift Key 48 774691

8A 792047 Woodruff Key #9 49 778356
9 784352 Shift Collar 50 778338

10 784378 Shift Rod & Fork 51 778354
11 778334 Bevel Gear (30 teeth) 52 778352

12 778309 Input Bevel Pinion (13 teeth) 53 778350
13 778368 Bevel Gear (13 teeth) 54 778346

(Include. 14) 56 778355

14 778368 Bevel Pinion (13 teeth) 57 778337
15 778370 Ring Gear (43 teeth) 59 778351

17 786188 Drive Pin 60 778349

18 786102 Spacer 1.130 X .695 61 778345

20 792077A Ball 5/16" dia 65 780189
21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422

22 792079 Spring .310 OD x ,625 L 67 776396
25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170

25A 792177 Screw 1/4-20 x 1-3/8" 70 786187
26 792125 Retaining Ring (pkg of 2) 71 788069

27 792035 Retaining Ring 71B 788092
28 788040 Retaining Ring 76 780090

29 780072 Thrust Washer
29A 780160 Thrust Washer 79 792144
29B 780051 Thrust Washer
29C 780199 Anti-Rotation Washer .632 85 792154

30 780108 Cup Washer 87 788089A
31 780001 Flat Washer .750 ID x .056W 157 788088A

31A 780195 Flat Washer .750 ID x ,062W 900 794712
32 788083 Oil Seal 5/8"

34 780194 Bushing .563

35 780193 Flanged Bushing 5 / 8" ID
35A 780197 Flanged Bushing .751

36 790075 Brake Disk
37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2)
39 786026 Dowel Pin

40 792076A Flat Washer .312 ID x .059W

(Include. 13) 58 778353

.627 ID x.031W 77 788078A
,762 ID x.031W 82 778333

.762 ID x.031W 83 778338

1.127 ID x .032W 160 788093A
(Use As Needed) 180 730229A

NOTE: All component dimensions given in U.S.

inches1 inch = 25.4 mm

Brake Lever
Screw 1/4 - 20 x 1-1/4"
Screw 1/4 - 20 x 2 1/4"

Locknut 5 / 16 - 24
Brake Pad Holder

Spacer .2625 x 1.0
Brake Lever Bracket

Axle (11-15 / 16" Long)
Axle (16 - 1 / 2" long)

Spur Gear (29 teeth)
Spur Gear (27 teeth)

Spur Gear (23 teeth)
Spur Gear (19 teeth)

Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)

Spur Gear 17 teeth)
Spur Gear 21 teeth)
Spur Gear/13 teeth)

Spur Gear 24 teeth)
Spur Gear 25 teeth)

Flat Washer .563 ID x .062W
Input Shaft

Shifter & Brake Shaft
Retaining Ring

Spacer .890
Square Cut Ring

"O" Ring
Flat Washer

1.128 ID x .058W

Inverted Retaining Ring
Spring .430 OD x .5000 L
Bevel & Spur Gear

_30& 13 teeth)

pur Gear (27 teeth)

Oil Fill Plug

Oil Seal 9 / 16"
Liquid Gasket RTV Silicone

Oil Seal 3 14"
Gear Oil 80W90

Replacement

MST - 206-545C Transaxle

49

TRACTOR - - MODEL NUMBER 917.271050

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

AIR INTAKE I

6--e

8--@ _

11-- _--10

--9

BLOWER HOUSING AND BAFFLES I

.S

is

14

-1

ENGINE CONTROLS I

\

13-_

|

CRANKSHAFT I

9 2

..F--V..,+ Ittt .,o-i' I.'(.'-._/1"

EXHAUST I

t--1 _4

/

6

50

TRACTOR - - MODEL NUMBER 917.271050

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

FUEL SYSTEM J

4

7

/

/

I

CYLINDER HEAD, VALVE AND BREATHER I

17

51

TRACTOR - ° MODEL NUMBER 917.271050

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

I

IGNITION / ELECTRICAL

16, t _--7

OIL PAN / LUBRICATION I

I ,

I

I

CRANKCASE I STARTING SYSTEM I

1

2

52

TRACTOR -- MODEL NUMBER 917.271050

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

AIR INTAKE ENGINE CONTROLS

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-743-05

2 25-341-02
3 12-096-24

4 12-083-08
5 12-100-01

6 X-25-63

7 12-083-05

8 12-313-04

9 12-094-12

10 12-072-05

11 12-086-01
12 12-041-02

NOTILLUSTRATED

-- 12-113-53

CRANKSHAFT

KEY PART
NO. NO. DESCRIPTION

12-014-37 Crankshaft
12-139-01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART
NO. NO. DESCRIPTION

Kit, Air Cleaner(Includes 1
Key Numbers 2 thru 12) 2

Knob, Air Cleaner Cover 3
Cover, Air Cleaner

Precleaner Element 4
Wing Nut

Washer, Plain 1/4 5

Element, Air Cleaner
_ncludes #7)

rommet 6

Base, Air Cleaner(Includes
Key Numbers 9 and 10) 7

Stud, Mounting Plate
M6 x 1.0 x 66 8

Screw, #10 Hi-Lo Thread 9

Forming (2) 10

Gasket, Air Cleaner 11

Decal, Air Cleaner

12-079-07 Linkage, Choke
12-237-01 Clamp, Cable

M-0664020 Screw, Locked Socket
M-0545016 Screw, Hex Flange

12-536-09 Control, Speed Assembly

M-0443020 Screw, Pan Head
SM-0443025 Screw, Pan Head

12-089-11 Spring, Choke Adjust (2)
12-089-23 Spring, Choke Return
12-089-24 Spring, Governor

12

13
14

15

16

EXHAUST

KEY PART
NO. NO. DESCRIPTION

2
3

4

6

M-0641060 Nut, Hex Flange M6 x 1.0
SM-0642025 Screw, Hax Flange

12-090-05 Lever, Governor

25-158-t 1 Bushing, Throttle Linkage.

12-079-01 Linkage, Throttle

25-158-08 Bushing, Linkage Retaining

1

5

M-0829033 Stud, M8 x 1.25 x 33 (2)

12-041-03 Gasket, Exhaust Manifold
M-0841080 Nut, Hex Flange

12-126-tl Bracket, Muffler

12-445-06 Strap, Liffing

M-0645025 Screw, HexFlange

M6 x 1.0 x 20 (2)
M5 x .8 x 16

(Includes Key Numbers 6
through 9)

M4 x 0.7 x 20
M4 x 0.7 x 25

M6 x 1.0 x 25

M8 x 1.25 (2)

M6 x 1.0 x 25 (2)

1 M-0545010 Screw, Hex Flange

2 24-468-10 Washer, Plain 1/4
3 12-146-07 Plate, Blower Housing
4 M-0645020 Screw, Hex Flange

6 24-096-05 Cover, Pinion

7 12-027-32 Housing, Blower
9 12-141-01 Ring, Retainer (2)
8 12-096-28 Cover

10 25-154-02 Clip, Mounting (3)

11 M-0545020 Screw, Hex Flange

12 12-063-05 Baffle, Intake Side
13 M-0645016 Screw, Hex Flange

14 12-063-08 Baffle, Cylinder Head
15 12-063-01 Baffle, Cylinder

NOT ILLUSTRATED

-- 12-113-64

MS x 0.8 x 10 (8)

M6 x 1.0 x 20

M5 x .8 x 20 (3)

M6 x 1.0 x 16 (2)

Decal, Horsepower

NOT ILLUSTRATED

KEY PART
NO. NO. DESCRIPTION

12-522-18 Short Block
12-755-59 Gasket Set

RPM Settings: Low Speed: 1500-2000
RPM Settings: High Speed: 3200-3400

NOTE: All component dimensions given in U.S.

inches1 inch ---25.4 mm

53

TRACTOR - - MODEL NUMBER 917.271050

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

FUEL SYSTEM

KEY PART
NO. NO,

1 12-853-56

2 12-041-02

3 12-053-56

4 12-041-01
5 12-089-23

6 12-079-07
7 12-265-04
8 X-426-9
9 25-353-10

10 25-050-02

11 47-154-01

12 12-086-07
13 12-431-01

14 12-368-05
15 12-089-09
16 12-086-04
17 12-089-09

18 12-146-03
19 25-086-27

20 12-144-09
21 12-144-08

22 12-089-10
23 12-146-02

24 12-337-03
25 12-757-02
26 12-041-05

27 12-104-01
28 12-757-09

29 12-041-06
30 M-0641060
31 X-25-63

32 X-22-11
33 M-0629122

NOTILLUSTRATED

-- 12-041-01

-- 12-757-03

-- 12-518-05

-- 41-518-34

-- 277563

-- 12-454-03

CYLINDER HEAD, VALVE AND BREATHER

DESCRIPTION
Kit, Carburetor (Includes #2

thru 6)
Gasket, Air Cleaner 1 12-351-01

Carburetor Assembly 2 12-755-60
(For Information Only - Not 3 12-411-01
Available Separately) 4 12-041-10

(Includes Key Numbers 12 5 12-017-01
thru 27)

Gasket, Carburetor (2) 12-017-02
Spring, Choke Return 6 12-016-01

Linkage, Choke 12-016-02
Deflector, Heat

Clamp, Hose (2) 7 12-146-13
Line, Fuel, 9" 8 12-468-05

Filter, Fuel 9 12-112-13
Clip, Cable

Screw, Hex Cap 8-32 x 3/8 10 12-086-15
Sleeve, Insulating

Needle, Idle, Fuel Adjust 11 12-089-01

Spring, Idle Fuel 12 12-173-01

Screw, Idle Speed Adjust 13 12-755-03
Spring, Idle Speed 14 X-426-9
Plate, Throttle 15 12-326-03
Screw, Throttle Plate (2) 16 M-0645020

Shaft, Throttle with Lever

and Seal 17 12-096-07

Shaft, Choke 18 235011
Spring, Choke 19 24-032-05

Plate, Choke 20 M-0640034

Jet, Main

Kit, Float 21 24-194-01

Gasket, Bowl 22 24-186-03

Bowl, Fuel 23 M-0545010
Kit, Solenoid Assembly

(Includes Key Number 29) 24 12-018-01
Gasket, Bowl Retainer 25 12-402-02

Screw 26 12-318-09
Nut, Hex Flange 27 X-75-23
M6 x 1.0 (2)

Washer, Plain 1/4 NOTE:
Washer, Lock 1/4

Stud, M6 x 1.0 x 122 (2)

Gasket, Carburetor
Kit, Carburetor Repair

Lead, Solenoid, Black, 5",

14 Gauge, Uninsulated

Push-OnTabs
Lead, Ground, Green, 5",

18 Gauge Insulated Grip

Barrel Eyelets

Connector

Tie, Cable

KEY PART
NO. NO. DESCRIPTION

All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Lifter, Valve (2)
Kit, Cylinder Head

Rod, Push (2)

Gasket, Cylinder Head

Valve, Intake, Standard

Size

Valve, Intake, .25" Oversize
Valve, Exhaust, Standard

Valve, Exhaust, .25"

Oversize
Plate, Guide

Washer, Plain 13/32

Spacer, Head Bolt Exhaust
Port

Screw, Hex Flange
M10 x 1.5 x 81 (5)

Spring, Valve (2)
Cap, Valve Spring (2)
Kit, Retainer (2)
Clamp, Hose (2)

Hose, Breather
Screw, Hex Flange
M6 x 1.0 x 20 (5)
Cover, Valve with Nipple
Retainer, Spring

Seal, Valve Stem
Screw, Hex Flange

M6 x lx 34 (2)

Pivot, Rocker Arm (2)
Arm, Rocker (2)

Screw, Hex Flange
M5 x 0.8 xl0

Retainer, Breather Reed
Reed, Breather
Head, Cylinder
Plug, Pipe, Allen Head 1/8

54

TRACTOR - - MODEL NUMBER 917.271050

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

IGNITION / ELECTRICAL CRANKCASE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

DESCRIPTION

1 12-086-14 Screw, Hex Flange
2 12-468-03 Washer, Plain 3/8

3 24-162-03 Screen, Grass

4 M-0639016 Screw, Hex Flange

5 12-112-01 Spacer, Fan (4)
6 12-157-02 Fan

7 X-42-15 . Key
8 12-025-37 Flywheel Assembly
9 12-155-02 Connector (4 Contact)

10 M-0548025 Screw, Hex Cap
11 M-0545010 Screw, Hex Flange

12 12-154-02 Clip, Stator Harness
13 12-085-08 Stator Assembly

14 12-132-02 Spark Plug

15 X-728-1 Clip, Cable
16 12-584-01 Module, Ignition
17 M-0545020 Screw, Hex Flange

NOTIL_I_D

- - 12-518-11

M10x 1.5x46

M6 x 1 x 16 (4)

M5 x 0.8 x 25(2)
M5 x 0.8 x 10 (2)

M5 x 0.8 x20 (2)

Lead, White, Ground To Kill
(19", 18 Gauge, Fully

Insulated Push-on Tab and
Uninsulated Push-on Tab

Ten'ninals)

OIL PAN / LUBRICATION

KEY PART
NO. NO. DESCRIPTION

1 12-038-01

2 25-755-13
3 12_153-03

4 12-153-02
5 12-123-04
6 M-0545020

7 12-153-01
8 25-162-07
9 12-096-03

10 M-0545016

11 M-1039025
12 12-126-02

13 12-089-03
14 12-462-01
15 12-208-01
16 12-050-01

17 X-75-10
18 12-393-01
19 12-032-04
20 12-096-02
21 M-05450!6

22 12-032-03
23 SM-0839045

24 12-199-30

Dipstick Assembly (Includes 20 12-144-24
Key Numbers 2 and 3) 21 X-25-102

Kit, Oil Fill Cap 22 12-032-01
olnCludesKey #3)

-Ring, Dipstick 24 12-154-05

O-Ring, Upper Oil FillTube
Tube, Oil Fill STARTING SYSTEM

Screw, Hex Flange

M5 x 0.8 x 20
O-Ring, Lower Oil Fill Tube KEY PART

Screen, Oil Pick-up NO. NO.

Cover, Oil Pick-up Screen

Screw, Hex Flange

M5 x 0,8 x 16 1 M-0839070
Screw, Hex Flange

M10 x 1.5 x 25 2 25-098-03
Sracket, Oil Pump Relief Valve
Spring, Oil Pump Relief Valve

Piston, Oil Pump Relief Valve 3 12-755-54
Body, Oil Pump Relief Valve 4 12-227-06

Filter, Oil 5 45-170-03

Plug, Square Head, Solid 3/8 7 12-227-11
Oil Pump Assembly 8 12-086-25
O-Ring, Oil Pump Cover

Cover, Oil Pump

Screw, Hex Flange

M5 x 0.8 x 16 (3) NOTE:

Seal, Oil (P.T.O. End)

Screw, Hex Flange

M8 x 1.25 x 45(12)

Pan, Oil

1

2

3

4

5
6

7
8

9
10

12-032-03
12-522-18

12-445-02

M-0839025

12-380-03
12-755-49

12-089-18
12-422-08

12-422-09

12-422-10
12-422-11
12-422-12
12-422-13
12-422-07
12-144-27

12-874-07
12-874-08

12-874-09

11 12-018-02
12 12-108-07

12-108-08
12-108-09

13 12-067-05

12-067-06

14 12-380-01
15 12-043-05
16 M-0631005
17 12-144-02
18 52-139-09
19 12-755-64

23 SM-0631015

All component dimensions given in U.S.inches

1 inch = 25.4 mm

55

Seal, Crankshaft
Block, Cylinder

(Use Short Block)
Strap, Lifting

Screw,HexFlange
M8 x 1.25 x 25

Dowel, Locating(4)
Kit, Camshaft

(Includes Key #7 & 8)

Spring, Actuating
Shim, Camshaft, Blue

Shim, Camshaft, Red (A.R.) -
Shim, Camshaft,YeUow(A.R.)

Shim, Camshaft, Green (A.R.)
Shim, Camshaft, Grey (A.R.)

Shim, Camshaft, Black (A.R.)
Shim, Camshaft, White (A.R.)

Shaft, Balance
Piston wiring Set, Standard

Piston w/Ring Set .25"
Oversize

Piston w/Ring Set .50"

Oversize

Retainer, Piston Pin(2)
Ring Set,Standard
Ring Set .25" Oversize
Ring Set .50" Oversize
Connecting Rod,Standard
Connecting Rod .25" Oversize
Pin, Governor Regulating
Gear, Governor Assembly
Washer, Plain,6ram
Shaft, Governor Gear

Plug,Cup
Kit, Shaft, Governor Cross,

with Clip

(Includes Key #20 and 24)
Shaft, Governor Cross

Washer, Plain 1/4

Seal, Governor Cross Shaft

Washer, Plain,6ram
Clip, Hitch Pin

DESCRIPTION

Screw, Hex Flange

M8 x 1.25 x 70 (2)
StaRer Assembly
(Includes Key Numbers

3 thru 8)

Kit, Drive End
Cap, Drive End

Armature

End Cap, Commutator

Screw, Hex Flange

1/4-20 x 4-5/8 (2)

56

57

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I ""

SIGHTING _ CUT '
GUIDE THe.8

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

1_ Operate your Tractor up and down the face of slopes (not |

caution when changing direction on slopes.

T

I

I

For repair of major brand appliances in your own home...

"' no matter who made it, no matter who sold it[

i[i:i:i:i:i:!:_

1-800-4-MY-HOME s. Anytime,day or night

(1-800-4694663)

.............. www.sears.com

[iiiii!i_]_!i!_

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

................. 1 800 488 1222 ._.ytime, day or night

iii!i!!i!i!i_i_i

[iiiiiiiiii_i

iiiiiiiii

i!i_i_i!i! _!iii

................. www sears com/partsdirect

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

i m m

1 800 366 PART

(1-800-366-7278) 7 days a week

6 a.m.- 11 p.m. CST,

To purchase or inquire about a Sears Service Agreement:

(;:::; : _ i m

[i

iiiiiiiiiiiiiii!i

Para pedir servicio de reparaci6n a domicilio,

y para ordenar piezas con antrega a domicilio:

ili::iiiiiiiiii

i!i!iii!!!iii!!!

© Sears, Roebuck and Co.

1-888-SU-HOGAR s.

(1-888-784-6427)

1 800 827 6655

7 a.m. - 5 p.m. CST, Mon. - Sat.

® RegisteredTrademark / T. Trademarkof Sears, Roebuckand Co.
® Mama Registrada/ T" Marca de Fdbdcade Sears, RoebuckandCo.

Au Canada pourservice an fran(_ais:

1-877-LE-FOYER s.

(1-877-533-6937)

172203 Rev. 1 2.6.00 RD Printed in U.S.A.