Craftsman 917271041 Owner’s Manual

Owner's Manual

rRRFTSMRN"

16.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271041

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Une 5 am- 5 pm, Mon - Sat

Seam, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications., ......................... 5

Assembly ................................................ 8

Operation .............................................. 11

Maintenance Schedule.. ............ _........ ,.18

LI_IITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

rained, lubdcated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matadal or

workmanship. This Warranty does not cover:.

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for con_mercial or rental purposes.

Maintenance......................................... 18

Service and Adjustments...................... 22

Storage................................................. 28

Troubleshooting.................................... 29

Repair Parts ......................................... 34

Parts Ordedng ....................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY For ninety(90) days from date of purchase, if any battery included with this dding equip-

ment proves defective in material or workmanshipand our testing determines the bat-

tery will not holda charge, Sears will replace the batteryat no charge. In-home warranty service on your Craftsman dding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest servicecenter.After 30 days from the

date of purchase, warranty service is available by taking your Craftsman ddingequip- ment to your nearest Sears Service Center. (In-home .warrantyservice willstill be avail-

able after 30 days_rom the date ofpurchase but a standard tdp charge will apply). This

warranty applies only while this product is inthe United States. This Warranty gives you

specificlegal rights,and you may also have other dghts which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the are_ is clear of other people

_bpfore mowing, iSto p machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while becking.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in place,

• Slow down before turning.

• Never leave a running machine unat-

tended. Always tum off blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

• Turnoff bladeswhennotmowing.

* Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial ligM.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when _oeding or unload- ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution, if you cannot

back up the slope or if you feel uneasy on

it, do not mow it. DO-

* Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter°

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tii:es lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do nottum on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could sud-

donly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced tra_clioncould cause sliding.

• DOnottry to stabilize the machine by

puttingyour footon the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidentscan occurif the operator

is not alertto the presence of children. Children are often attracted tothe

machine and the mowingactivity. Never assume that childrenwill remain where

you last saw them.

• Keep childrenout of the mowing area and under the watchfulcare of another

responsibleaduif.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children.They may fall off

and be seriouslyinjuredor interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approachingblind

comers, shrubs, trees, or otherobjects that may obscurevision.

SERVICE

• Use extra care in handlinggasoline and

other fuels.They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allowen-

gine to cool before refueling.DO not smoke.

Never refuelthe machine indoors. Never storethe machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts,tightand keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regulady.

• Keep machinefree of grass, leaves, or other debris build-up. Clean oilor fuel

spillage.Allow machine to cool before stodng.

• Stop and inspectthe equipment ifyou stdke an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving pads or

allow objects to be thrown. Frequently

check components and replace with

manufacturer'srecommended pads,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake oparetion frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machin e if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be aled and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

_,Look for this symbol to point out impor-

tant safety precautions. It means CAU- TIONifl BECOME AWARE!I! YOUR SAFE-

TY IS INVOLVED.

_,C-AUTION: In order to prevent acciden- tal stading when setting up, trenspoding,

adjusting or making repairs always discon- nect spark plug wire and place wire where

it cannot contact spark plug.

• Mow up and down slopes (15 ° Max), not

_CreSS,

• Remove Obstacles such as recks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could ovedum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that ybu will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

• Donottumonslopasunlessnecessary,

and then, turn slowly and gradually downhill, if possible.

_,WARNING: The engine exhaust from this product contains chemicals known to

the State of California to cause cancer, bidh defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

3ASOUNE 1.25GALLONS CAPACITY UNLEADED fkNDTYPE: REGULAR

OILTYPE

API-SF/SG/SH):

SAE 10W30

(above32°F)

SAP-5W30

(below32°F)

OIL CAPACITY:

SPARK PLUG:

GAP: .040")

GROUND SPEED

(MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING 15AMPS @ 3600RPM

;SYSTEM: iBA'I'I'ERY: AMP/HR: 30

BLADEBOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni-

4.0 PINTS

ChampionRC12YC

FORWARD: 0 - 5.5 REVERSE: 0 - 2.4

REAR: 10 PSI

MIN. CCA:240 CASE SIZE:U1R

clans and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructionswillenable you to assemble and maintain your tractor properly.Always

observe the =SAFETY RULES'.

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail-

able on this product.Contact your nearest Sears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, cadng tor and using yOur tractor.

• Follow the instructions under =Mainte- nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authorized Service Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Rat Washer

(1) Hex Bolt

5/16-18x 1-1/4

(1) Lockwasher

(1) Hex Bolt

3/8-16 x 1

3/8

(1) Locknut

5/16-18

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

PARTS BAG CONTENTS SHOWN FULL SIZE

/ (2) Screws /_ (2) Lock

i__ #10 x 5/8 _b_ Washers #10

. _10_w_.ug

Parts packet separately in carton

r--n

Seat

Video

Cassefte

Mulcher f/

Plate'S_/!

Parts Bag

,,,,

Steering ,

Manual

Boot

Parts Bag contents not shown full size

12) LatchHook Assemblies

SteeringWheel <:_

Adapter

I I

Slope Sheet

Steedng

Wheel Insert

(2) Keys

Steering =

Extension

Shaft

Shoulder Bolt

(_ (2) Washers

3/8 x7/8 x 14 Gauge

I (2) Gauge Wheels

2) Centedock Nuts

Your new tractor has been assembled at the factorywith exception of those parts left unassembled forshipping purposes.To ensure.safe and proper operation ofyour tractor

all partsand hardware you assemble must be t,ghtened securely. Use the correct tools as necessary to insurepropertightness. Review the videocassette before you begin.

TOOLS REQUIRED FOR • Remove protective materialsfrom trec- ASSEMBLY torhood and grill.

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/ (1) Pliers drive rachet

(2) 1/2" wrench (1) Phillips Screw- (1) Utility knife driver

(._/).hTirepressure gauge (1) 3/4" wrench

en fight or lefthand is mentioned in

this manual, it means, from your point of view, when you are in the operatmg posi-

tion (seated behind the steering wheel).

IMPORTANT: Check forand remove any staples in skid that may puncturetires where tractor is to roll offskid.

Insert

_-. 3/8 Hex Bolt

Large Rat_"_<_

Washer ._ __8 Lockwasher

i I _Steering

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND

BOOT

• Slide extension shaft onto lower steer- ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure- ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointingstraight forward.

• Slide steering wheel adapter onto steer-

ing shaft extension.

• Position steering wheel so cross bars

are horizontal (left to fight) and slide inside boot and onto adapter.

Steedng Wheel J _ Boot

ExtensionShaft

__._ Adapter

5/16 Hex

5/16 Locknut_'_" _ Bolt

Lower ,' s, "_"" Steering-- - ' 1_, " ""

Shaft :... .,

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

ment lift lever to itshighest position. Release parking brake by depressing

Press lift lever plunger and raise attach-

clutch/brake pedal. Place freewheel control in freewheeling

p,.fOoSitionto disengage transmission (See

TRANSPORT" in the Operatton

section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

r i

%,%-_ i I#

washer, 3/8. hex bolt and tighten securely.

i ssemble large fiat washer, 3/8 lock

steenng wheel insert into center

of steering wheel.

HOW TO SET UPYOUR TRACTOR CHECKBATTERY

• Liftseatpanto raisedpositionand open

battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge bat-

tory for minimum of one hour at 6-10

amp6. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Seat Pan

Label

Battery

Terminal

b •

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

_yooperatingmower. Be sure they are proper-

adjusted to ensure optimum mower per-

rmance.

• Assemble gauge wheels with tractor on

a flat level surface.

• Adjust mower to desired cuttingheight

(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). With mower in desired height of cut po- sition, gauge wheels should be assem- bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel Mounting Bracket

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan. Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted I_osition.

• Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Shoulder

3/8-16

3/8 Washer Shoulder

Gauge Wheel Bolt

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on page 5 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

Flat Washer

CHECKFORPROPERPosmoN OF ALL BELTS

Seethefiguresthatare shown for replac-

ing motion and mower blade drive belts in the Service and Adjustments ssctoln of

this manual. Verify that the belts are rout-

edcorrectly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is pmpedy

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

Raise and hold deflector shieid in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and elide into place, as shown. J

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points The Top Down

Lock

Weld Washer

Latch Latch

Washer LockWasher

Washer

Mulcher "bl-Screw Plate

Deflector Shield

Latch

Hooks

,_CAtrnON: Do not remove discharge guard frommower. Raise and hold guard

when attaching muicher plate and allow it to rest on plate while in operation.

TO CONVERT TO RAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower isnow ready for

dischargingor installationof optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed

for dischargingand bagging also.

v"CHECKLIST

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been

completed.

i/ No remaining loose parts in carton. i/ Battery is properly prepared and

charged. (Minimum I hour at 6 amps).

i/ Seat is adjusted comfortably and

tightened securely.

t/ All tires are properly inflated. (For

shipping purposes, the tires were

ovednflated at the factory).

v' Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. ('l]res must be propody

inflated for leveling).

v' Check mower and drive belts. Be sure

they are routed properly around pulleys andinside all belt keepers.

v' Check wiring. See that all connections

are still secure and wires are propedy clamped.

v' Before ddving tractor, be sure free-

wheel control is in ddve position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAA'I-I'ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition.

/ It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting

and transmission purging instructions (See "TO START ENGINE and

=PURGE TRANSMISSION" in the Op- eration section of this manual).

These symbols may appear on your tractoror in literaturesupplied with the product.

Leam and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE UGHTS ON OVER TEMP "_

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

LIGHT

N H L

ATrACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREEWHEEL

(AutomaticModebon_y)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswith yourtractorto familiarize youmelf with the locationsof

various controlsand adjustments. Save thismanual forfuture reference.

Ught Switch

Attachment Ignition Clutch Lever Switch

Ammeter

Throttle/Choke Control

Control

Height

Position

Lift Lever

Attachment

LiftLever

Knob

Freewheel Control

Approx•

Speed

3 MPH

1 MPH

Our tractors conform to the safety standards of the American

National Standards Institute.

A'n'ACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach-

ments mounted to your tractor. LIGHT SWITCH: Turns the headlights on

and off. THRO'n'LE/CHOKE CONTROL: Used to

control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine• FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

_ _CTION CONTROL LEVER: Selects the speed and direction of the tractor.

Brake

• Motion

ControlLever

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

The operation ofany tractor can resultin foreign objectsthrown intothe eyes, whichcan result in severe eye damage. Always wear safety glasses or eye shields whileoperatingyour tractoror performing any adjustments or repaim. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure

from clutchlbrake pedal. Pedal should

remain in =BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle/Choke Contr(d \__./_ Position

_ __ =Disengaged"

Posib_on \ ',\ _', _\_ PaddngBrake

,/_'_--_".._'_, 3_t)/ "Engaged"

_- I _ / _ Control Lever

Clutch/Brake Pedal =Ddve"Position "Disengaged"

AttachmentClutch

Lever "Engaged"

Position

STOPPING

MOWER BLADES -

• To stopmower blades, move attach-

ment clutch Lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground ddve, depress clutch/brake pedal into full "BRAKE" po-

sition.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not retum to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• M.o.o_ethrottle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire'.

•Tum ignition key to "OFF" position and

removekey.Alwaysremovekeywhan

leaving tractorto prevent unauthorized use.

• Never usa choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause

the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

,_pcPing tractor on grass areas.

AUTION: Always stop tractor com-

pletely, as descdbed above, before leaving the operator's position, to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt- tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTI'ING HEIGHT The cutting height is controlled by tuming

the height adjustment knob in desired direction.

•Tum knob clockwise (C,) to raise cuffing

height.

• Turn knob countemlockwise (O) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the engine not running. These heights are ap-

proximate and may vary depending upon soil conditions, height of grass and types

of grass being mowed.

• The average lawn should be cut to

approximately2-1/2 inches during the

cool season and to over 3 inches dudng

hot months. For healthier and better lookinglawns, mow often and after moderate growth.

• For best cutting performance, grass over6 inches inheight should be

mowed twice. Make the first cut rela- tivelyhigh;the second to desired height.

TO OPERATE MOWER Your tractoris equipped with an operator

presence sensing switch.Any attempt by

the operatorto leave the seat with the

engine runningand the attachment clutch engaged willshut oftthe engine.

• Select desired height of cut.

• Lower mower with attachement liftcon-

trel.

• Start mower blades by engaging attach-

ment clutchcontrol.

• TO STOP MOWER BLADES - disen-

_cage attachment clutch control.

AUTION: Do not operate the mower

without either the entireLgrass catcher, on mowers so equipped, or the discharge

guard in place. Attachment Lift AttachmentClutch Lever High Position

Lever "Engaged_'_'_

Position __. /_.

tionand engage perking brake.

• Move motion control leverto neutral (N) position.

IMPORTANT" The motioncontrollever

does not ratum to neutral(N) position when the clutch/brake pedal is depressed.

• To restartmovement, slowlyrelease

parkingbrake and clutch/brake pedal.

• Slowly move motioncontrollever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

• Raise attachment lift to highest position

with attachment lift control.

• Pull freewheel control knob out and hold

in position by inserting retainer spriKg

into forward hole of control rod.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a

trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

Discharge "_ _

Guard )-_ _ p

_ OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• .JfL_stoppingis absolutely necessary, push

clutch/brake pedal quickly to brake posi-

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom- mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor. BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dip stick; wipe oil off. Reineert the dipstick

into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-

essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, dean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). DO not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

,_dwAweather starting.

RNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp- tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See

Storage Instructions for additional informa- tion. Never use engine or carburetor cleene_r products in the fuel tank or perma-

,_nct damage may occur.

AUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• onsest apera pos on,depe s

d0i orakeped and pa ngbrake.

• Place motion control lever in neutral (N)

position.

• Move attachment dutch to "DISEN-

GAGED" position.

• Move throttle control to choke position. NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and tum key

clockwise to "START" position and release key as soon as engine starts.

DO not run starter continuously for more

than fifteen seconds per minute. If the engine dues not start after several

attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not stad,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not acceptthe load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

• When engine starts, allow engine to run

with the throttle control in the choke position until the engine runs roughly,

then move throttle control to fast pesi- tion. This may require an engine warm-

up period from several seconds to sev- eral minutes, depending on the temper- ature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the

clutch/brake slowly return to operating

position.

• Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up._

NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

_RGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing free- wheel control in freewheeling position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt-

tle control to slow position. With motion control lever in neutral (N) position,

slowly disengage clutch/brake'pedal.

• Move motion control lever to full forward

position and hold for five (5) seconds. Move lever to full reverse position and

hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking broke.

• Engage transmission by placing free- wheel control in driving position (See

"TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to half (1/2) speed. With motion control lever in neutral (N) posi- tion, slowly disengage clutchJ'omke

pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro-

"_dum with the motion control lever

three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

• Tim chains cannot be used when the

mower housing is attached to tractor.

• Mower should be propedy leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Ddvesolhatcrq n aredecharg onto

the ares that has been cut. Have h_ecut area tothe dghtof _e tractor.Thiswillresultina

moreevendstrbutionofcippixjsandmob

un ormcutUng.

• When mowing large areas, start by tum-

ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left

hand tums until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dded clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS IMPORTANT:. For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them In size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutdents for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut- ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi- tions tnay require that an area be mulched a second time to completely

hide the clippings.When doing a sec- ond cut, mow acrossor perpendicular to the firstcut path.

• Change your cutting pattem from week to week. Mow northto southone weak

then change toeast to west the next week. This will help prevent matting and grainingof the lawn.

axl/3

CUSTOMER RESPONSIBILITIES

REGULAR SERVICE €l_'y

T interkx_s_t_s I/ R C_ck _ Loo_ Famners IV" Ill'7 V'

T Lu_-, _

A Shmpen/Replace Mower Blades _4

0 _k Ba_l_ I._vel

R C_n Battew and Termlnals/Recharge I_

Check Transaxle Cooling t_'

Adjust BladeBelt(s)Tension k/'s

AdjuSt Motion Drive Belt(s) Tension

Check Engine OH Level _ V e

_a,_e Eugineoil Wry.: i t/

E Clean Air Filter

N Clean Air Screen

Inspect Muffler/Spark An'ester V p Replace Oil Filter (If equipped) . _.:

N Clean Engine C°°ltng Firm _=

Replace Spark Plug V' Replace Air Filter Paper Cartridge I_= Replace Fuel Filter I_

1 .Ct_mo_whenopefalklgunderlheevytoad_lnhlghll_teffiperJtufee. 5-ifequlppedwib_mdJ_l_tstlflt.

2. Service rno_e oflam when operaUng In dirty or d_ condltlons.

3. If iqulpMd w_l oil Mot, ¢;11@ ol ivlfy 50 hcJtl.

4. R_ blad_ n-o_ often when r_ In slu_ly sol.

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some

adjustments will need to be made periodi- cally to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you shoul d replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new

OAttachment

Clutch

spark plug and clean air filter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and intedock

p_stems for proper operation.

• Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be. lubricated, use only .a dry, powdered graphde type lubri-

cant spanngly.

v',

e - Not r_qu_KI ff _qukopedwithm_lntenence-free b_tte_y. 7 - Tighten frontsxle pWotbott to 35 ft.Jbe, mexlmtml.

0o r_t ow_um.

LUBRICATION CHART eS Zerk Zerk

@ FrontWheel Beadng Zerk Zerk

• SAE 30 or 10w30 Motor OIL

• General Purpose Grease @ Refer to Maintenance "Engine"Section

Wheel

Bearing

TRACTOR

Always observe safety rules when perform- ing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stoppingdistance at high speed in highest gear, then brake must be adjusted. (See

- 'I"O ADJUST BRAKE" in the Service and Adjustmentssection of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

controlchemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts,sharp

objects and other hazards that may cause tire damage.

NOTE: Toseal tire puncturesand prevent flat tiresdue to slow leaks, tire sealant may

be purchased from your local parts dealer. Tire sealant also prevents tire dry rotand

corrosion.

OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter-

lock systems are working properly. If your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachment clutch control is in the disen-

gaged position.

• When the engine is running, any attempt

by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine._

• The attachment clutch should never

operate unless the operator is in the

mseat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

wesh_er securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade belt is Grade 8 heat

Trailing Blade Mandrel Assembly

Edge Up",_/ Center_--"_

• w s ol,

•A Grade 8 heat treated boltcan be

identifiedby six lineson the bolt head.

treated. TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to

sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer).

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the belt or pin parallel with the ground. If blade is

balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until

the blade is balanced.

NOTE: Oo not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

Center Hole

or Pin

BATTERY

Yourtractor has a battery chargingsystem which is sufficientfor normal use.

However, periodic charging of the battery with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and ter- minals can cause the battery to =leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot:

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for did, grass clip

pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed _t the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

center. ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade acodr'ding to your expected operating tem- perature.

_ItIJRE H _A_ _ NE_k'r€_4LN

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD- UCT SPECIFICATIONS" on page 3 of

this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air Cleaner Cover Knob

Cover

Foam Nut Pre-Cleane Rubber

Air Air Cleaner

Base

Papar_ Cartridge RII

CapO;psUck

+ 44 hidden pages