Craftsman 917.271023 User Manual

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Page 1

Owner’s Manual

CMFTSMnN^

15.5 HP ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.271023

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Page 2

VVârra^ .X.. ç:.. ..C....

SSfet^uiès

ProdtiitSpecificatiorjs .tii

................

Assembly..4

Operatk n

Mainten ancâ Sel

âp:-

...2 Maintenance.............................................18

...2 Service and Adjustments.....

...5 Storage.................................................... 28

...8 Troubleshooting

.11 Repair Parts

.18 Parts Ordering

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Back Cover

22 29

WARRANTY

LIMITEE For two

tained, i^bri^tec an(J tur^d im ao wording to the instructions in the owner’s manual,

Sears will refaair 5r replaces, free ol charge, any parts found to be defective in material or workmanship. { i t This Wahran^ does not cover:- !

• Experjdable it^ms which b^omO worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc. ;

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci

dent or the failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the bat tery wiit not hold a charge, Sears will replace the battery at no charge. In-home warranty sen/ice on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip ment to your nearest Sears Service Center, (in-home warranty service will still be avail able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

p\^F W/>jRRiNT'ON CRAFTSMAN RIDING EQUIPMENT

,, ars fror i thé daœ of purchase, if this Craftsman Riding Equipment is main

SAFETY RULES

GENERAL OPERATIOfil ,

• Read, understand, and follow all instruc tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before rnowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direc tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in

place.

Slow down before turning.

Never leave a running machine unat tended. Always turn off blades, set park

ing brake, stop engine, and remove

keys before dismounting.

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SAFETY RULES

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All sieves require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tire^lose traction, disengage the blades and proceed slowly straight down the slope. ^

DO NOT: *

• Do nof turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could sud denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow en gine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to coo! before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Page 4

SAFETY RULES

Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

Never carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another

responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children.

manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently.

Adjust and service as required.

Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

Do nof turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

^Look for this symbol to point out impor tant safety precautions, it means CAU TION!!! BECOME AWARE!!! YOUR SAFE TY IS INVOLVED.

.AcAUTION: In order to prevent acciden tal starting when setting up, transporting,

adjusting or making repaire^ilways discon nect spark plug wire and place wire where

it cannot contact spark plug.

AwARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Page 5

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY AND TYPE;

OIL TYPE

(API-SF/SG/SH):

OIL CAPACITY:

1.25 GALLONS UNLEADED REGUUR

SAE10W30 (above 32“F) SAE 10W30 (below 32“F)

4.0 W/PINTS

3.5 W/0 f^lNTS

We have competent, well-trained techni cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail able on this product. Contact your nearest Sears store for details.

SPARK PLUG:

(GAP; .040“)

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH):

TIRE PRESSURE;

CHARGING

SYSTEM: BATTERY:

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

Champion RC12YC

FORWARD: 0-5.5 REVERSE; 0-2.4

FRONT: 14PSI REAR: 10PSI

3 AMPS BATTERY 5 AMPS HEADLIGHTS

AMP/HR: 30 MIN. CCA:240 CASE SIZE: U1R

27-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

.A.WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any), if a spark arrester is used, it should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

Page 6

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Flat Washer

CONTENTS OF HARDWARE PACK

(1)HexBott

3/8-16x1

(1) Lockwasher

3/8

(1) Shoulder Bolt

5/16-18

(1) Washer

(1) Locknut

5/16-18

(1) Knob

Page 7

CONTENTS OF HARDWARE PACK

Page 8

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (119/16“ wrench (1) 3/4" Socket w/ (2) 1/2" wrench dnve ratchet (1) 3/4" wrench (1) Phillips Screwi1) Utility knife driver (l)Pliers (1) Tire pressure

^auge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steer ing shaft. Align mounting holes in exten sion and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure ly to 18-22 ft. lbs. torcjue.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steer ing shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Insert

3/8 Hex Bolt

3/8 Lockwasher

Large Flat Washer

Steering Wheel

Extension Shaft

5/16 Locknut

Lower Steering Shaft

Steering Boot

Tabs

—- Adapter

5/16 Hex Bolt

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from trac tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attach ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See TO TRANSPOfir in the Operation section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

Page 9

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge bat

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTENANCE section of this manual

for charging instructions). '

Seat Pan

Battery

Box Door

Terminal

Label

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are proper ly adjusted to ensure optimum mower per formance.

• Assemble gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See TO ADJUST MOWER CUTTING HEIGHT in the Operation section of this manual).

• With mower in desired height of cut po sition, gauge wheels should be assem

bled so they are slightly off the ground. Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 locknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel

Mounting Bracket

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

3/8-16 Locknut

3/8 Washer

Gauge Wheel

% Bolt

Shoulder

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

Page 10

CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac

ing motion and mower blade drive beits in the Service and Adjustments sectoin of this manuai. Verify that the beits are rout ed correctiy. CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properiy adjusted. See "TO ADJUST BRAKE” in the Service and Adjustments section of

this manuai.

INSTALL MULCHER PLATE

• Instait two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up right position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of

mower deck.

Deflector Shield

Latch Hooks

A.CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

i/CHECKUST

PLEASE REVIEW THE FOLLOWING

CHECKLIST: ✓ All assembly Instructions have been

completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and

charged. {Minimum 1 hour at 6 amps).

✓ Seat is adjusted comfortably and

tightened securely.

✓ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/lront-to-rear for best

cutting results. {Tires must be properly

inflated for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly clamped.

✓ Before driving tractor, be sure free

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS;

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

✓ Become familiar with ali controls - their

location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe operat

ing condition.

/ It is important to purge the transmis

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions {See “TO START ENGINE” and “PURGE TRANSMISSION” in the Op eration section of this manual).

Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

O A

BATTERY

CAUTI(»i OR REVERSE FORWARD

WARNING

ENGINE ON

a i\i ^

FUEL

ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

? R N H L

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

LOCKED

LOW

4»

FAST

©I

LIGHT

SLOW

MOWER LIFT

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

H“

FREE WHEEL

(Autontalic Models only)

Page 12

KNOW your TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the itlustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Light Switch Position

Thrcttle/Choke Control

Clutch/Brake Control

Freewheel

Control

Ammeter

Attachment Clutch Lever

Ignition

Switch

Lift Lever Plunger

Attachment

Lift Lever

0 Height

Adjustment Indicator

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach ments mounted to yourijrac^r.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

Motion

Control Lever

MOTION CONTROL LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

Page 13

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stan

dard safety glasses.

_______________________________________

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator presence sensing switch. When engine Is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE * Depress clutch/brake pedal into full

“BRAKE" position and hold.

• Place parking brake lever in “EN GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Throttle/Choke Control

“Brake”

Position

Ciutch/Brak(

Pedai “Drive’ Position

“Disengaged”

Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach ment clutch lever to “DISENGAGED” position. ^ ^

GROUND DRIVE -

• To stop ground drive, depress clutch^rake pedal into full “BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE-

• 'Move throttle control to slow position.

Attachment Clutch

Lever“Engaged” Position

“Disengaged”

Position

Parking Brake “Engaged” Position

otion Controi Lever

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than “OFF will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine run ning, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^ CAUTION: Always stop tractor com pletely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throt

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

Page 14

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relative ly high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attach

ment clutch control.

• TO STOP MOWER BLADES - disen

gage attachment clutch control.

i^CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place.

Attachment Clutch Lever "Engaged"

Position

Attachment Lift

Lever High Position

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position

with attachment lift control.

• Pull freewheel control knob out and hold in position by inserting retainer spring into fonvard hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when

transporting your tractor on a truck or a

trailer, be sure hood is closed and secured to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

“DisengagecT Position

Low Position

Discharge

Guard

TO OPERATE ON HILLS

^CAUTION: Do not drive up or down hilts witK slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the badroHhis manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position,

• If stopping is absolutely necessary, push clutch^rake pedal quickly to brake posi tion and engage par1<ing brake.

• Move motion control lever to neutral (N) position.

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

Page 15

• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If nec essary, add oil until “FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL

VISCOSITY CHARr in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Rll fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera tures below 32“F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

AwaRNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emp

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional informa tion. Never use engine or carburetor cleaner products in the fuel tank or perma

nent damage may occur.

AcAUTION: Fill to bottom of gas tank filler neck. Do not overfffl. Wipe off any spilled oil or fuel. Do not store, spill or use

gasoline near an open flame. TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, depress dutcfvbrake pedal and set parking bral«.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISEN GAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50“ F and

above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50“ F and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi tion. This may require an engine warm

up period from several seconds to sev eral minutes, depending on the temper ature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can also be used dur ing the engine warm-up period after the transmission has been warmed up.

NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance.

See “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual.

Page 16

PURGE TRANSMISSION

A CAUTION: Never engage or disen

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor

mance, it is recommended that the trans mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace ment, it should be purged after reinstalla tion before operating the tractor.

• Place tractor safely on level surface wiüi engine off and parking brake set.

• Disengage transmission by placing free wheel control in freewheeling position

(See “TO TRANSPORT in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive sys

tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking

brake.

• Engage transmission by placing free wheel control in driving position (See “TO TRANSPORT in this section of

manual).

• Sitting in the tractor seat^start engine.

After the engine is running, move throt tle control to half (1/2) speed. With motion control lever in neutral (N) posi tion, slowly disengage clutch/brake pedal.

• Slowly move motion control lever for ward; after the tractor moves approxi

mately five (5) feet, slowly move motion control lever to reverse position. After

the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro cedure with the motion control lever three (3) times.

• Your tractor is now purged and ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cut

ting.

• When mowing large areas, start by turn ing to the right so that clippings will dis charge away from shrubs, fences, drive ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• if grass is extremely tall, it should be

mowed twice to reduce load and possi ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se lecting a low enough gear to give the mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at tachment being used.

Page 17

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cut ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

Certain types of grass and grass condi tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec ond cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

Max 1/3

Page 18

MAINTENANCE

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and Interlock Systems

Check for Loose Fasteners Sharpen/Repiace Mower Blades Lubricalion Chart Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Ertgine Oil Clean Air Rtter Clean Air Screen Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Mr Filter Paper Cartridge Replace Fuel Filter

1 - Chang* mor* oft«n wfwn oparating undar a haavy load or in Ngh ambiant tamparaturaa. 2 - Sarvica mora oftan whan oparating in <^r1y or duaty oondHiona. 3 - If aquippad With ol Wtafp chang* avary SO houra. 4 - Raptoca bladaa mor* often whan mowing in sandy ad.

✓ ✓

✓

✓ ✓

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive fuii vaiue from the warranty, operator must maintain

tractor as instructed in this manual. Some

adjustments will need to be made perìodicalty to properly maintain your tractor. Alt adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or r^laSb air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

SERVICE DATES

✓ r ✓

✓ 4

✓ ✓

1^2.3

✓ 2 ✓ 2

✓ s

✓

✓ 2

✓ ✓

✓ 2

S'tf aquippad wHh adhJatibla ayatem.

6 • Not raqutrad If aquippad wHh maintananca-fraa battary. 7 • Tlghlan front axM pf^ bolt to 35 ft.4bs. maximum.

✓

Do not ovartighton,

LUBRICATION CHART

® General Purpose Grease O Refer to Maintenance “Engine” Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri cant sparingly.

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKP in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in ail tires (See “PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter lock systems are working properly. It your tractor does not function as described below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

* Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Trailing Edge Up Mandrel Assembly

Flat Washer

Lock Washer „

Blade

Star

' Hex Bolt

(Grade 8)*

TO SHARPEN BLADE

NOTE: We do not recommend sharpen ing blade but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instmctions supplied with bal

ancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade is balanced, it should remain in a hori zontal position. If either end of the blade moves downward, shaq>en the

heavy end until the blade is balanced.

BATTERY Your tractor has a battery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not

.jgattempt to open or remove caps or covers.

Page 20

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and ter minals can cause the battery to “leak” power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

alL

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the transaxle ever leak or »qiwe sen/icing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

S H. Select the oil’s SAE viscosity grade

according to your expected operating tem

perature. *

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before start ing the engine and after each eight (8)

hours of operation. Tighten oil fil! cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OÍL

Determine temperature range expected before oil change. All oil must meet API sen/ice classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suit£üt>le container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD UCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

“FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air Cleaner

Cover Foam

Pre-Cleaner

Air Cleaner

Paper Cartridge

Oil Drain

Plug

Oil Fill

Cover Knob

Wing Nut

Rubber Gromme!

Air Cleaner Base

CapOipstick

Page 21

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from over heating. Clean with a wire brush or com pressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it to dry.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car tridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

• Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut, cover

and tighten knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often

under extremely dustyydi^ conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re

moved will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.

Spari< plug type and gap setting are

shown in “PRODUCT SPECIFICATIONS”

section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

• Drain oil from engine crankcase (See TO CHANGE ENGINE OIL" in this sec tion of this manual, through step remove drain plug).

• Remove oil filter and wipe off filter adapter.

• Apply a thin coating of new engine oil to

the rubber gasket on replacement oil fil ter.

• Install replacement oil filter on filter adapter. Turn oil filter clockwise until

rubber gasket contacts the filter adapter,

then tighten filter an additional 1/2 turn.

• Fill crankcase with new oil (See TO CHANGE ENGINE OIL” in this section

of this manual). For approximate capac ity see “PRODUCT SPECIFICATIONS” section of this manual.

• Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation.

Oil Filter

IN-LINE FUEL FILTER

The fuel fitter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

Page 22

• Place new fuel filter In position in fuel line with arrow pointing towards carbu retor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gaso line.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec trical system, muffler, air filter and carbure tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

SERVICE AND ADJUSTIVIENTS

.^CAUTION: Before perfonming any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFP and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

________________________________________________________

TRACTOR TO REMOVE MOWER

Mower will be easier to remove from the light side of tractor.

• Place attachment clutch in “DISEN GAGED” position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing retainer spring.

• Disconnect anti-swaybar from chassis bracket by removing retainer spring.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

_ Clutch Lever-

Clutch Rod

Suspension * Arms

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under trac

tor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Retainer

Spring

Engine Pulley

Front Link

Retainer

Spring

Retainer Springs {Both Sides)

Retainer Springs (Both Sides)

Anti-Swaybar

Page 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD UCT SPECIFICATIONS”). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of Bottom edge

• Before making any necessary adjust ments, check №at both front links are equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as o№er link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “P against trunnion on both front links.

• To raise front of mower, loosen nut “P from trunnion on both front links. Tighten nut "P on both front links an

equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “P against trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

* •

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust ment is necessary, be ^re»to adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that

the front is approximately 1/8" to 1/2"

lower than the rear when the mower Is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

Both Front Links Should be Equal in Length

Nut

Tmnnion

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT (See Illustration Next Page)

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See “TO REMOVE MOWER” in this section of

this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

Page 24

BELT INSTALLATION -

• Install new belt In reverse order of removal.

• Make sure belt is |n all pulley grooves and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in high est gear, then brake must be adjusted.

• Depress clutchAirake pedal and engage

parking brake.

• Measure distance between brake oper

ating arm and nut “A” on brake rod.

• If distance is other than 1-9/16", loosen

jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut against nut “A".

• Road test tractor for proper stopping

distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized ser vice center/department.

Idler

Pulleys

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over cool

ing fan blades.

• Pull belt toward front of tractor and

remove downward from around engine

pulley.

• Install new belt by reversing above pro

cedure.

Jam Nut

Nut “A”

Operating Arm

Do Not touch this nut. If further brake adjustment is necessary contact your nearest authorized service center/department 24

Page 25

TO ADJUST MOTION CONTROL LEVER The motion control lever has been preset at the factory and adjustment should not be necessary.

If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction

pack located on the right side of transmis sion.

• Park tractor on level surface. Stop trac

tor by turning ignition key ta“OFP posi tion, and engage parking brake.

• Adjust motion control lever by tightening

adjustment locknut one half (1/2) turn. NOTE; If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if necessary.

TRANSMISSION REMOVAL/REPLACE-

MENT Should your transmission require removal

for service or replacement, it should be

purged after reinstallation and before operating the tractor. See “PURGE

TRANSMISSION" in the Operation section

of this manual.

Adjustment

Locknut

TO ADJUST STEERING WHEEL ALIGN MENT

If steering wheel crossbars are not hori zontal (left to right) when y^eels are posi tioned straight forwardrrernove steering wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheel contains a square key • Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining Ring

/^xle Cover Square Key

(Rear Wheei Only)

TO START ENGINE WITH A WEAK

BATTERY

ACAUTION; Lead-acid batteries gener ate explosive gases. Keep sparks, flame and smoking materials away from batter ies. Always wear eye protection when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY* in the MAINTENANCE sec

tion of this manual).

If “jumper cables” are used for emergency

starting, follow this procedure;

IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt

negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat tery, taking care not to short against chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

Page 26

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal Negative Terminai

Chassis

Posile terminal

^ Cables

Charged Battery

Negative Terminal

REPLACING BATTERY

ACAUTION: Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

• Lift seat pan to raised position and open

battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• First connect RED battery cable to posi

tive (+) terminal with hex bolt and keps

nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and k^s nut. Tighten securely.

• Close battery box door.

Seat Pan

Battery Box Door

Keps Nut‘~'^^ Hex Bolt

PositiveiRed) Cable Negative (Black)

Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or pre vent it from starting.

• Check wiring. See electrical wiring dia gram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behirKi the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

• Raise hood.

• Linsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

ENGINE

Maintenance, repair, or replacement of the emission control devices and s^tems,

which are being done at the customers

expense, may be performed by any non road engine repair establishment or indi vidual. Warranty repairs must be per formed by an authorized engine manufac turer's service outlet. TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described below before loosening cable. If adjust ment is necessary, proceed as follows:

• With engine not running, move throttle

Page 27

control lever from slow to choke posi tion. Slowly move lever from choke to

fast position.

• Check to see if hole in throttle lever and hole in speed control bracket are , aligned.

• If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes.

• Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the fac tory and adjustment should not be neces sary. However, minor adjustment may be

required to compensate for differences in

fuei, temperature, altitude or load. If the

carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/atr mix ture. Turning the adjusting needles out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if nee

dle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuei adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

• Be sure you have a clean air filter and the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five

minutes. Make adjus^errts with engine running and shift/motion controi lever in neutral (N) position.

• Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

• Idie fuel needle setting - With throttle

contrd lever in slow position, turn idle fuel adjusUnent needle in (clockwise)

until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.

• Recheck idle speed. Readjust if neces sary.

ACCELERATION TEST-

• Move throttle control lever from slow to fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set ting can be dangerous. If you think the engine-governed high speed needs

adjusting, contact your nearest AUTHO RIZED service center/department, which has proper equipment and experience to make any necessary adjustments.

Cable Clamp Screw

Speed control Bracket

Throttle Lever

Idle Speed

Adjusting

Screw

Idle Fuel Adjusting Needle

------------

Page 28

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

A.CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stor ing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. This will allow you to clean it thor oughly. Remove all dirt, grease, leaves, etc. Store in a clean, diy area.

• Clean entire tractor (See “CLEANING” in

the Maintenance section of this manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint sur faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnect ed and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE '

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system'of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add sta

bilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure tor. Do not drain the gas tank and carbure tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

• Remove Spark piug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START" position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec tive cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 29

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start • Dirty air filter. • Clean/replace air filter.

CAUSE

• Out of fuel.

• Engine not “CHOKED” properly.

• Engine flooded. • Wait several minutes before

• Bad spark plug.

• Dirty air filter.

• Dirtyiuel filter.

• Water in fuel.

• Loose or damaged wiring. • Check all wiring.

• Carburetor out of adjust ment.

• Engine valves out of adjustment.

• Bad spark plug. • Replace spark plug.

* Weak or dead battery.

• Dirty fuel filter. * Replace fuel filter.

• Stale or dirty fuel. • Drain fuel tank and refill with

• Loose or damaged wiring. • Check all wiring.

• Carburetor out of adjust ment.

• Engine valves out of

adjustment.

CORRECTION

• Fill fuel tank.

• See TO START ENGINE” in Operation section.

attempting to start.

• Replace spark plug.

• Ctean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure tor, refill tank with fresh

gasoline and replace fuel fil

ter.

• See To Adjust Carburetor” in Service and Adjustments section.

• Contact an authorized ser vice center.

• Recharge or replace battery.

fresh gasoline.

• See To Adjust Carburetor" in Senrice and Adjustments

section.

• Contact an authorized ser

vice center.

Engine will not turn

over

• Clutch/brake pedal not depressed.

• Attachment clutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminSls.

• Loose or damaged wiring. • Check all wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence switch(es).

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check/replace ignition

switch.

• Check/replace solenoid or

starter.

• Contact an authorized ser

vice center.

Page 30

TROUBLESHOOTING CHART

PROBLEM

CAUSE

CORRECTION

Engine clicks but

will not start

Loss of power

• Weak or dead battery.

• Corroded battery termi nals.

• Loose or damaged wiring. • Check alt wiring.

• Faulty solenoid or starter.

• Cutting too much grass/too fast.

• Throttle in “CHOKP posi tion.

• Build-up of grass, leaves and trash under mower.

• Dirty air filter. • Ctean/replace air filter.

• Low oil level/dirty oil. • Check oil levei/change oil.

• Faulty spark plug. • Clean and regap or change

• Dirty fuel filter.

• Stale or dirty fuel. • Drain fuel tank and refill with

• Water in fuel. • Drain fuel tank and carbure

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler. • Clean/replace muffler.

• Loose or damaged wiring. • Check all wiring.

• Carburetor out of adjust ment.

• Engine valves out of adjustment.

• Recharge or replace battery.

• Clean battery terminals.

• Check/replace solenoid or starter.

• Set in “Higher Cur position/reduce speed.

• Adjust throttle control.

• Clean underside of mower housing.

spark plug.

• Replace fuel filter. fresh gasoline. tor, refill tank with fresh gaso

line and replace fuel filter.

• Connect and tighten spark plug wire.

• Clean engine air screen/fins.

♦ See “To Adjust Carburetor" in

Service and Adjustments section.

• Contact an authorized ser vice center.

Excessive vibration • Worn, bent or loose blade. • Replace blade. Tighten blade

bolt.

• Bent blade mandrel. • Replace blade mandrel.

• Loose/damaged part(s). • Tighten loose part(s). Replace damaged parts.

m- ^

Engine continues to run when operator

leaves seat with at tachment clutch engaged

• Faulty operator-safety • Check wiring, switches and presence control system. connections. If not

corrected, contact an autho rized service center/ department.

Page 31

TROUBLESHOOTING CHART

PROBLEM

CAUSE

CORRECTION

Poor cut - uneven

Mower blades will not rotate

Poor grass dis • Engine speed too slow.

charge

• Worn, bent or loose blade. • Replace blade. Tighten blade

• Mower deck not level.

• Buildup of grass, leaves, and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

• Obstruction in clutch • Remove obstruction. mechanism.

• Worn/damaged mower

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel. • Replace blade mandrel.

• Travel speed too fast.

* Wet grass. • Allow grass to dry before

• Mower deck not level.

• Low/uneven tire air pressure. pressure.

• Worn, bent or loose blade. • Replace/sharpen blade.

• Buildup of grass, leaves and trash under mower. housing.

• Mower drive belt worn. • Replace mower drive belt.

• Blades improperly • Reinstall blades sharp edge installed. down.

• Improper blades used.

• Clogged mower deck vent • Clean around mandrels to holes from buildup of grass, leaves, and trash around mandrels.

bolt.

• Level mower deck.

• Clean underside of mower housing.

• Replace blade mandrel.

• Clean around mandrels to open vent holes.

• Replace mower drive belt.

• Replace idler pulley.

• Place throttle control in “FAST position.

• Shift to slower speed.

mowing.

• Level mower deck.

• Check tires for proper air

Tighten blade bolt.

• Clean underside of mower

• Replace with blades listed in

this manual.

open vent holes.

Headlight(s) not

working (if so *

equipped)

Battery will not • Bad battery cell(s).

charge • Poor cable connections.

• Switch is “OFP.

B Bulb(s) burned out. • Replace bulb(s).

• Faulty light switch. • Check/replace light switch.

• Loose or damaged wiring.

* Blown fuse.

• Faulty regulator (if so equipped).

• Faulty alternator. • Replace alternator.

• Turn switch “ON".

• Check wiring and connections.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

Page 32

TROUBLESHOOTING CHART

PROBLEM

Lo^s of drive

CAUSE

• Freewheel control In “dis engaged" position.

• Motion drive belt worn, damaged or broken.

• Air trapped in transmis sion during shipment or servicing.

CORRECTION

• Place freewheel control in “engaged" position.

• Replace motion drive belt.

• Purge transmission.

Engine “backfires"

when turning

engine “OFP

• Engine/®throttle control not set at “SLOW" position for 30 seconds

before stopping engine.

• Move throttle control to “SLOW” position and allow to idle for 30 seconds before

stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917J!71023

IGNITION SWITCH

POSITION CIRCUIT

OFF

RUWLIGHT B4-L A + Y

RUN NONE

START B+L+S NONE

*UAKE^

NONË

es '

30O

uaHIM!

oumiT

ÏAMPAC

K3NmON

NONREMOVABLE

OPERATOR

PRESENCE RELAY #2

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE UGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVIQNG OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRINa

NOTE

UNIT

RELAY

CONNECTIONS

1 -

_ _ _ _

-o

(2 PLUGS ON

TWIN CYL ENGINES)

L0J

HEADLIGHTS

STATOR

BRAKE

SPARK

PLUG

GAP

REMOVABLE

CONNECTIONS

rti

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.271023

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271023

PART

KEY

NO.

DESCRIPTION

1 163465

2 74760412

156417 Case, Battery Mech Hinge

8 16 161343 19 STDS51125 1№isher, Lock 20 73350400

21 147430

4152J Bulb, Light

22 24 4799J Cable, Battery, 6 Gauge, Red, 11* 25 146147 26 108824X 27 73510400

4207J Cable, Ground, 6 Gauge, Black, 12*

160784 Switch, Plunger Normal Op Olive

29 30 140301

124211X Nut, Ignition

32 141226 Corw, Key Switch 33 10931OX

40 161352

41 71110408 BcIL Hex Head, fm. 1/4-20x112

42 131563

145673 Solenoid

43 44 73640400 Nut Keps BIk Hex 1/4-20 UNC

121433X Ammeter Rectangular 6 Amp

141940

52 70 142621 Harness Engine

81 109748X

NOTE: M coinponent dimensions given In U.S. inches 1 inch=25.4mm

Battery l2VQB28Amp Bolt, Hex Head 1/4-20 uncx 3/4

Switch, Interiwk N OprVN Opn

NuLHex.Jam 1/4-20 UNC Harness, Light Socket (Includes 4152J)

Cable, Battery, 6 Gauge, Red, W/16 Wire Fuse, 30 Amp Nut Keps He« 1/4-20 Line

Switch, Ignition

Key, Ignition Harness, Ignition

Cover, Terminal, Red

Protection Wire Loop

Relay Asm.

Page 36

TRACTOR - - MODEL NUMBER 917.271023

CHASSIS AND ENCLOSURES

Page 37

TRACTOR -

CHASSIS AND ENCLOSURES

PART

KEY NO.

NO.

MODEL NUMBER 917.271023

DESCRIPTION

160392 .

140356

17490612

3 4 19131216

155272

161917X013

STO533710

11 155927

145660

155934X010

14 17490608

17 144963X558

126938X

19131312

STD541437

26 26 145198X558 29 155217X599

151287X558

139976

31 37 17490508 36 139886

139887

73800400

52 19091416

53 145201

161464

145202

STD522507

56 150127

72140606

154798

74 73680600

158418

140

165867

142

154966

143

154207

144

156524

145

-- 5479J

Chassis Stamping Drawbar Screw, TTid. Roll. 3/8-16 X 3/4 Washer 13/32 x 3/4 x 16 Gauge

Bumper Hood/Dash Dash Bolt, Carriage 3/8-16x1

Panel. Dash, L,H. Clip Tinnemian Grille P/L Panel, Da^. R.H. Screw Thdrol 3/8-16x1/2 Hood Assembly Bumper Hood Washer 13/32 x 13/16 x 12 Gauge Nut Grille w/Clips MS-558 Lens, Grille

Fend/Ftrest Pnt STLT N HLD 558 Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, R.H. Nut Lock w/lnsert 1/4-20 UNC Washer 9/32x7/8x 16 Ga.

Bracket Grille Pickoff LH Screw Hex Wshd 8-18x7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x .75 Duct Air Engine P/L LT Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT

Nut Crownlock 3/8-16 UNC Bracket Suspension Front Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT RJod Pivot Chassis/Hood Plug, Button

NOTE; All component dimensions given In U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271023

L - ''‘--'Sw ^s'

¿Í' * • ’

-L*' ''' 'dt-"*'"'- ';'***'''

Í'"

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271023

PART

KEY

NO.

150071В Transaxle Assembiy

142431

143995

154792

76020416

73800500

74780616

73800600

130564

145627 Rod, Brake Hydro

73350600

106888X Spring, Brake Rod

19131316 Washer

27 76020412

145204

124236X

130807

30 32 74760512 34 155071

120183X

19211616

1572H Pin, Roll

37 38 131494

74760644

40 4470J

41 165838 42 19131312

47 127783 Pulley, Idler, V-Gtoove

154407 Bellciank, Clutch

49 123205X

74760624

73680600 NutCrownlock 3/8-16 UNC

51 52 73680500 S3 105710X Link, Clutch

105709X

55 56 74760620

57 140294 59 140312

61 17490612 62 888№

63 140186 Pulley, §ngl№ 64 71170764 Bolt Hex 7/16-20 X 4 Gr. 5

10040700 Washer

65 66 154778 Keeper Belt Engine Hydro

70 134683 Keeper Belt Engine

DESCRIPTION

Spring, Return, Brake Pulley, Transarde Rod Shift Hydro LT

Pin Cotter 1/8x1 CAD Nut Lock Hex W/lns. 5/16-18 Unc Bolt Fin Hex 3/8-16 Unc X1 Gr.

e Nut Lock Hex W/Wsh 3/8-16

Unc Knob, Deluxe 1/2-13

Nut, Hex Jam 3/8-16 Unc

Pin Cotter 1/8 X 3/4 CAD.

Rod, Parking Brake

Cap, Parking Brake

Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc X 3/4

Shaft, Fool Pedal Bearing, Nyion

Washer

Pulley, Idler, Rat Bolt Spacer, Split Keeper, Bielt Idler Washer 13/32x13/16x12 Gauge

Retainer, Belt Bolt

Nut, Crownlock 5/16-18 Unc

Spring, Return, Clutch Bolt Hex 3/8-16x1-1/4 V-BelL Ground Drive, Hydro Keeper, Center Span ScrevrThdrol. 3/8-16 x 3/4 Ty. TT Cover, Pedal

KEY PART NO. NO.

71 140158

19132012

156347

73 74 121199X

121749X

12000001

77 123583X

78 121748X

156046

82 123782X

83 19171216

84 161901

86 157480 87 19212016

88 12000008

89 164890X428 90 124346X

142564 Line Fuel Hydro 4"

93 94 140462

144643 Control Bypass Hydro 20" Tires

95 96 4497H 97 140469

73510600 Nut KepsHex 3/8-16 Unc

100

19111216

102 141322 Washer BelMlle .501 Dx 103 73940800

104

140156 105 71070516 106 74780520

116 72110610

144 19111016

145 74490540

74490536

146

147 74490524

148 159103

122052X

149

150

150935

151 19133210

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Strap Torque Lh Hydro 18/20" T

Washer 13/32x1-1/4x12 Gauge

Strap Toque Rh Hydro 18/20"

Spacer, Split

Washer 25/32x1-1/4x16

Gauge E-Ring Key, Square Washer 25/32x1-5/8x16 Gauge

Shaft/^m. Cross Hydro 20"

Tires

Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. Rod, Tie Hydro 20" Tires Bushing Washer 21/32 x 1-1/4 x 16 Ga.

Ring Klip #5304-62

Console, Shift

NutSelf-ThdWsh-hd 1/4 Zinc

Fan, Hydro 7"

Retainer Spring Г Zfaic/Cad Keeper Bolt Rh Hydro 0750.

18/20*

Washer 11/32 x 3/4 X16 Ga.

1.50D NutHexJamToplock 1/4-20 Unf Atm, Control Hydro Screw Cap Hex 5/16 x 18 x 1 Bolt Fin Hex 5/16-18 Unc x 11/4 Bolt Rdhd Sqneck 3/8-16 x

1.25 Washer 11/32 x 5/8 x 16 Ga. Bolt Hex FIghd 5/16-18 x Gr. 5 BcA Hex FIghd 5/1618 x 2-1/4 Bolt hex FIghd 5/1618 X1-1/2 Spacer

Spacer, Retainer Pm Mower Wishing Nylon Collered

Washer 13/32 x2x 10 Ga.

Page 40

TRACTOR - - MODEL NUMBER 917.271023

STEERING ASSEMBLY

----

-42

---3«

Page 41

TRACTOR - - MODEL NUMBER 917.271023

STEERING ASSEMBLY

KEY PART

NO.

DESCRIPTION

139768 154427

2 3

156^ 4 157473 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1 -1/4 x 16 Gauge 8 12000029 Ring, Klip

9 3366R

156438

STD551137 VWisher, Lock

11 13 154779 Bearing /We STLT/GT 15 73901000 Nut, Lock, Flange 5/8-11 UNC 17 156546 Shaft/Assembly, Steering 18 57079 Washer, Thmst .515 x .750 x .033

124035X

126684X Washer, Shim 1/4 x 5/8 x .062

22 71200410 23 127501 Pittman Shaft /tesembly 25

154406 Bracket, Steering 26 126847X 27 136874

19131416 Washer 13/32x7/8x16 Gauge

29 17490612 Screw, Thd., Roll. 3/8-16x3/4

STD561210 32

130465 36

155099 37 152927 38

139769 39 19133808

STD541537 41

100711L Adaptor, Steering Wheel 42 145054 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge

153720 Extension Shaft Steering LR.LT 46 121232X 47 6855M 51 STD541431 Nut Lock Hex w/lns. 5/16-18 UNC 54 74780520 62 156594 №t Steering Asm Senrice 63

STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 65 154780 Spacer Axle

=4S4404

67 74781044 Bolt, Rn Hex 5/8-11 UNC x 2-3/4 68 154429 /We, Brace

Steering Wheel Axle Assembly SIMP Dropped STL Spindle Assembly, LH. S|3lndle Assembly, R.H.

Bearing, Steering Column Draglink Exterxled Stamped

Support, Shaft Screw Hex Socket 1/4-20x5/8

Bushing, Link, Drag Gear, Sector

Rod, Tie Bushing, Steering Screw

Insert, Steering Wheel Washer 13/32x2-3/8x8 Gauge Nut Lock Center Hvy Hid Spr 3/8

Boot, Steering Shaft

Cap, Spindle

Fitting, Grease

Bolt Rn Hex 5/16-18 UNC x 1-1/4

Bearing Arm Pittman

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.271023

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917.271023

KEY

PART

NO.

1 162156 Contrrt, Throttle 2 17720410

.........

159420

12-041-03

13 14 13280328 Nipple. Pipe 3/8 NPT X 3-1/2

13200300 Elbow, Standard 90“, 3/8-18 NPT

STD551237 Washer

23 159880

137180 Arrestor, Spark

109202X

31 32 158990 Assembly, Fuel Sears, Vented

123487X Clamp, Hose

35 17490512 37 137040 Line, Fuel

38 40 124028X Bushing, Snap, Fuel Line 44 17490412 46 19091416 Washer 9/32 x 7/8 x 16 Gauge

62 STD551131

19101216

79 M740108025 Bolt Hex

80 74760508 Bolt Hex Hd 5/16-18 Unox 1/2

81 128861 Nut Flange 1/4-20 Starter Nut

101 M73030800 Nut Flange M8-1.25 Non-LK

DESCRIPTION

Screw, Hex Head, Thread Cutting 1/4-20 x 6/8 Engine, (See Breakdown) Kohler Model No. CV15S-41572 Muffler Gasket Kohler CV13-CV16.5

Shield Bm/[X>r Guard

Tank, Fuel

Screw Thdroi 5/16-18 x 3-4 Tyt

Plug, Oil Drain (Order From Engine ManufactureO

Screw, Hex Washer Head, Thd., Roll 1/4-20 x 3/4

Washer, Lock Washer 5/16x3/4x16Ga.

NOTE: All component dmensions given in U.S. inches

1 inch = 25.4 mm

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271023

KEY PART

.NO.

NO.

140123 Seat 13 121248X 2 140551 3

STD523710 Bolt 15 134300

19131610 5 145006

STD541437

6 7 124181X 8917490616

19131614

10 155925

1112120068X

121246X *

DESCRIPTION

Bracl^, P^t, Seat 14 72050412

Washer 13/32 x 1 x 10 Gauge 16 121250X Spring Clip, Push'In Hinged Nut Spring, Seat Screw, Thd., Rrtl. 3/8-16x1

Washer 13^ x 1 x 14 Gauge

Pan, Seat Emboss QCK Conn. lOiob Seat Bracket, Switch Mounting

KEY PART

NO. NO.

17 123976X

21 153236 22 STD541431 Nut 24 19171912

25 127018X

NOTE: All component dimensiorrs given in U.S. inch est inch = 25.4 mm

DESCRIPTION

Bushing, Snap Bolt, Carriage 1/4-20x1-1/2 Spacer, Split .28 x .88

Locknut, Range 1/4 Grade 5 Bolt, Shoulder 5/16-18 UNC

Washer 17/32x1-3/16x12 Gauge

Bolt, Shoulder 5/16-18 x .62

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.271023

PART

KEY

NO.

156811

163200

163202

133644

6 7 163261

8 163203

163204

10 156439

11 142341

146046

WHEELS & TIRES

DESCRIPTION

Decal, Oper. Instr. Decal, Hood, R.H. Decal, Hood, L.H. Decal, Customer Maintenance Decal, Side Panel Decal, Deck Mower EZ3 Decal, Fender, Craftsman Decal, Fender Danger Decal, Drawbar Cntrt Mvt Hyd Lt Decal, V-Belt Drive Schematic

KEY PART

NO.

160396 Decal, V-Belt Schematic

138047

20 149516

163205

138311 Decal, Lift Handle

- -

154515 Pad Footrest LH STLT

- -

154516 Pad Footrest RH STLT

167096 167097

DESCRIPTION

Decal, Battery Diehard Decal, Battery Dngr/Psn Eng Decal, Fender Auto Sears Gold

Ovmer's Manual, English Owner's Manual, Spanish

KEY PART NO. NO.

1 59192 2 65139 3 106222X 4 59904

5 106732X427 6 278H 7 9040H 8 106108X427

9 122082X

10 7152J

11 104757X

-- 144334 NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Vàlve Cap, Tire Stem, V^lve Tire, Front Tutw, Front Tire (Not Provided, Service Item Only) Rim, Front

Fitting, Grease (Front Wheel Or^y) Bearing, Flange (Front Wheel Only)

Rim, Rear

Tire, Rear Tube, Rear Tire

(Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz.

Page 46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271023

Page 47

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271023

PART

NO.

DESCRIPTION

1 159460

2 159471

3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X

139865 Link. Uft, L.H.

139866 13 4939M 15 127218 16 73350800 17

130171 18 73680800 19 139868

20 163552 31 140302 32

73540600

NOTE: All component dimensions E^ven in U.S. inches

1 inch = 25.4 mm

Lift Lever Inner Wire AssemUy Shaft Assembly. Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Grip, Handle. Ruted Button, Runger, Red

Link, Uft, R.H. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 UNC Toinnion Nut, Crowniock 1/2-13 UNC Arm, Suspension, Rear Retainer Spring Bearing, Pvt, Lift Spherical Nut, Crowniock 3/8-24

Page 48

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271023

117

Page 49

TRACTOR - - MODEL NUMBER 917.271023

MOWER DECK

PART KEY PART

KEY NO. NO.

1 164961

STD533107

138017 Bracket Assembly,Sway Bar, 68 144200 V-Belt

4 138440

5 STD624008 6 130832 8 850857 9 STD551137 Washer, Lock 75 12000029 Ring, Klip

10 140296 Washer, Hardened

11 134149 Blade, Mulching 12 129895 Bearing, Ball 13

137645 Shaft Assembly, Mandrel,

14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 140329 Stripper, Vented Mower Deck 17

72110610 Bolt, Carriage 3/8-16x1-1/4

72140505

19 132827 Bolt, Shoulder

20 159770

STD541431 Nut Crownlock 5/16-18 UNC

22 134753 Stiffener Bracket

23 131267 Bracket, Deflector

105304X Cap, Sleeve

25 123713X Spring, Torsion, Deflector

26 110452X

130968 Shield, Deflector

19111016 V\/asher 11/32x5/8x16

131491 Rod, Hinge 113 17490512

157722

129963 Washer, Spacer

153535 Pulley, Mandrel 116 137644

137266

STD533717

133835

131494 Pulley, Idler, Flat 121 143723

19131316 Washer 13/32x13/16x16 128 153390

STD541437 Nut Crownlock 3/8-16 UNC

133551 Rod, Pivot, with Nibs

140083 Rod, Clutch, Secondary, with

140088 Guard, Mar^rel, LH. 132 19132203

STD624003 Retainer

137729 Screw, Thd. Ro# 1/4-20 x 5/8

133944 Washer, Hardened

155066

131340 Bolt, Shoulder #10-24 Grade 5

STD541410 Locknut

139888

131845

133943 Washer, Hardened

155046

122052X

140086

DESCRIPTION NO. NO. DESCRIPTION

Mower Housing 59 141043 Guard, TUV Idler Soft

Front Bracket Assembly, Sway Bar Retainer Spring

Arm, Suspension, Rear

Bolt. Hex 3/8-24 x 1 ^5 Gr. 8

Vented (Includes Key No. 6)

Bolt, Carriage 5/16-18x5/8

Baffle, Votlex

Nut, Push

Gauge

Screw Thd Rolling Wase Head 114 73510500

Nut, Toplock, Flanged Bolt 118 73930600 Fastner, Christonas Tree

Gauge

Nibs

Roller/tesembly, Cam Follower

Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake

Arm, Idler Spacer, Retainer Spring, Torsion Brakes

67 162113

142427

71 72 131870 Spring, Return 73 127847 Arm, Clutch, Secondary

74 121748X

128903

77 127845 Keeper, Spring

160570

78 79 127498 Bushing, Large, Brass

80 153701

81 73350600 82 142028 Trunnion, Adj. 83 120958X

156084

72140620

92 STD541437 101 136420 102 71161010 Screw 103 19061216 Washer #10 104 STD551110 105 160793 106 2029J Nut, Weld

111 155197 112

155198

72110504

115

117 133957 Wheel, Gauge

19121414

119

129 19131312

130 STD523710 131 STD533710

141 6266H

-- 1X794

164963

- -

NOTE:

All component dimensions given In U.S.inches 1 inch = 25.4 mm

Knob Custom Oval

Rod, Clutch, Primary, with Nibs

Washer 25/32x1-5/8x16 Gauge

BolL Shoulder 3/8-16 UNC x

1.44

Lever Asm. Clutch Pri Pirn STLT

Spring, Mower Clutch NuLHexJam 3/8-16 Unc

Washer Sintered Keeper Belt Idler Rxed Bolt Carriage 3/8-16 x Nut Mulcher Cover

Washer, Lod< Latch Assembly, Bagger

Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-18x3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder

Nut, Centeriock 3/8-16 Washer 3/8x7/8x14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bdt, Rn Hex 3/8-16 UNC x 1 Gr.5 Bolt, RDHD SQNK 3/8-16 UNC

X 1

Spacer Washer 13/321.D. x 13/80.D.X1/4

Washer Thrust .75x1.2X Mandrel /Assembly (Includes

Key Numbers 8-10,12-15,31 and 32)

Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121)

2-^fг

Page 50

TRACTOR - - MODEL NUMBER 917.271023

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

Page 51

TRACTOR > - MODEL NUMBER 917.271023

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY

NO.

PART NO.

DESCRIPTION

NO.

PART

NO.

DESCRIPTION

1 142930 2 142931

3 142932 Seal, Lip

142928

5 142933

6 142934 Bearing, Shaft Ball 58 142964

7 142935 Bearing, Cradle 59 8 150771 Bearing, Thrust 30 x 52 x 13 62 9 142937 Swashplate, \feriable 63 142967

13 142938 Block, Cylinder Assembly 64 142920 Set Screw 14 142939

15 142940 Seal, Up 69 144610 17 142941 Guide, Slot 63 142971

18 150772 Shaft, Motor 85 150806

IS 150773 Bearing, Thrust 42 x 68 x 16 88 23 142944 Block, Cylinder Assembly 24 142945 Seal, Up 10x25x7 25 142946 Actuator, Bypass 91

150774

26 27

142948 Seal, Up 26 x 42 X 8 93 28 142949 Ring, Retaining 29 142950 Washer 26 x 35 x 1 114 30 150787 Plate, Bypass 34 142951 Oil RIter Element 35 142952 Arm, Bypass 36 142953 Ring, Retaining

37 142954 Arm, Actuating

3839142955

150777

150778

142958

Housing, Lx)wer Assembly, Upper Housing 44

Ring, Wire Retaining Ring, Retaining

Arm, Trunnion

Center Section Assembly Kit 92 142977

Pin, Actuating Bolt 5/16-24x1-3/4 LocknuL Hex 5/16-24 UNJC Brake Rotor/Stator Kit

142864

150829

142991

53 142961

56 142963 Shaft, Input

142965 142966

68 142969 Spring

142973 89 142974 90 142975 Sleeve Bearing

142976 Seal, Wiper

142978

113 142917

142918 RtBng, O-Ring Assembly

119

142980

134 144607 135

144608 Pin, Cotter

139

150775

140 150776 Nut, Hex 5/16-24

NOTE: AH component dimensions given in U.S. in

1 inch =

Washer 7/16 x 7/8 x .060 Differential Assembly Washer 3/4 x 1.5 x .13 Seal .7Sx1.25x.2S0

Bolt 1/4-20x1.38 Pin .5ODx.43IDx.750 Am, Control Puck, Dampener

Stud 5/16-24 Jackshaft /Assembly Jackshaft Screw, Cap Washer 7/16 x 1 x 1/2

Spring, Block Washer, Block Thrust Cap, Vent Assembly

Spacer Nut, Castle 5/16-24

Spring, Compression

25.4 mm

Page 52

TRACTOR • - MODEL NUMBER 917.917.271023

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572

Page 53

TRACTOR - - MODEL NUMBER 917.917.271023

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572

AIR INTAKE

PART

KEY

NO.

12-743-05

25-341-02

12-096-24

12-083-08

12-100-01

X-25-63

7 12-083-05

12-313-04

12-094-12

12-072-05

11 12-086-01

12-041-02

NOT ILLUSTRATED

12-113-53

DESCRIPTION

Kit, Air Cleaner (Includes Key Numbers 2 thru

12) Knob, Wr Cleatfer Cover Cover, Air Cleaner Predeaner Element Wing Nut Washer, Plain 1/4 Element, Air Cleaner (Includes #7) Grommet

Base, Air Cleaner (Includes Key Numbers 9 and

10) Stud, Mounting Plate M6 x 1.0 x 66 Screw, #10 Hi-Lo Thread Forming (2) Gasket, Mr Cleaner

Decal, Air Cleaner

ENGINE CONTROLS

PART

KEY NO. NO.

1 12-079-07 Linkage, Choke

12-237-01 Clamp, Cable

2 3 M-0664020

4 M-0545016

12-536-09 Control, Speed /VssenA)ly

M-0443020 Screw, Pan Head M4 x 0.7 x 20

SM-0443025

12-089-11 Spring, Choke Adjust (2)

12-089-23

12-089-24 Spring, Governor

11 M-0641060

SM-0642025 Screw. Hex Flange

13 12-090-05

25-158-11 Bushing, Throttle Linkage

12-079-01

16 25-158-08

EXHAUST

DESCRIPTION

Screw, Locked Socket M6x 1.0x20 (2) Screw, Hex Range M5 x .8 x 16

(Includes Key Numbers 6 through 9)

Screw, Pan Head M4 x 0.7 x 25

Spring, Choke Return

Nut, Hex Range M6 x 1.0

M6x 1.0x25 Lever, Governor

Linkage, Throttle Bushing, Linkage Retaining

CRANKSHAFT

KEY PART

NO. NO.

1 12-014-37 Crankshaft 2 12-139-01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART NO. NO.

M-0545010

- -

2 24-468-10

3 12-14607

4 M-0645020 6

24-096-05

7 12-027-32 Housing, Blower 9 12-141-01 8 12-096-28

10 25-154-02 Clip, Mounting (3)

M-0545020

12-063-05

M-0645016

12-063-00 Baffle, Cylinder Head

12-063-01

DESCRIPTION

Screw, Hex Flange

M5x 0.8x10 (8)

Washer, Plain 1/4

Plate, 6low^ Housing

Screw, Hex Flange M6 x 1.0 x 20 Cover. Pinion

Ring, Retainer (2)

Cover

Screw, Hex Flange M5 x .8 x 20

(3)

Baffle, intake Side

Screw, Hex Range

M6X 1.0x16 (2)

Baffle, Grinder

PART

KEY

NO. NO. DESCRIPTION

M-0829033 Stud, M8x 1.25 x 33 (2)

12-041-03 Gasket, Exhaust Manifold

2 3 M-0841080

12-126-11 Bracket, Muffler

12-445-06 Strap, Lifting

5 6 M-0645025

NOT ILLUSTRATED

PART

KEY

NO. NO.

_ _

12-522-18 Short Block

. _

12-755-59 Gasket Set

RPM Settings: RPM Settings:

Ail component dimensions given in U.S. irnhes

NOTE:

1 inch = 25.4 mm

Nut, Hex Range M8 x 1.25 (2)

Screw, Hex Flange M6x 1.0x25 (2)

DESCRIPTION

Low Speed: 1500-2000 High Speed: 3200-3400

Page 54

TRACTOR - - MODEL NUMBER 917.917^71023

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572

FUEL SYSTEM

CYLINDER HEAD, VALVE AND BREATHER |

-2S

Page 55

TRACTOR - - MODEL NUMBER 917.917.271023

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572

FUEL SYSTEM

KEY PART

NO. NO.

1 12-853-56 2 12-041-02

3 12-053-56

4 12-041-01

12-089-23

12-079-07

12-265-04 Deflector, Heat

7 8 X-426-9

25-353-10 Line, Fuel, 9“

10 25-050-02

11 47-154-01 Clip, Cable

12-086-07 Screw, Hex Cap 8-32 x 3/8

12-431-01 Sleeve, Insulating

14 12-368-05

12-089-09 Spring, idle Fuel

16 12-086-04 Screw, Idle Speed Adjust 17 12-089-09 Spring, Idle Speed 18 12-146-03 Plate, Throttle

25-086-27 Screw, Throttle Plate (2)

20 12-144-09 Shaft, Throttle with Lever and 21 12-144-08

22 12-089-10 Spring, Choke

12-146-02

23 24 12-337-03 Jet, Main 25 12-757-02 Kit, Float 26 12-041-05 Gasket, Bowl 27

12-104-01 Bowl, Fuel

28 12-757-09 Kit, Solenoid Assembly

12-041-06 30 M-0641060 31 X-25-63 washer. Plain i/4 32 X-22-11 33

№0629122 Stud, M6x 1.0x122 (2)

DESCRIPTION Kit, Carburetor (Includes #2 tfiru

Gasket, Air Cleaner Carburetor Assen*ly (For Information Only - Not

Available Separately)

(Indudes Key Numbers 12 thru

27) GaskeL Carburetor (2) Spring, Choke Return Linkage, Choke

Clamp, Hose (2)

Filter, Fuel

Needle, Idle, Fuel Adjust

Seal Shaft, Choke

Plate, Choke

(Includes Key Number 29) Gasket, Bowl Retainer Screw

Nut, Hex Flange M6x1.0(2)

washer. Lock 1/4

CYUNDER HEAD, VALVE AND BREATHER

KEY PART NO. NO.

1 12-351-01 Lifter, Valve (2)

2 12-755-60 3 12-411-01

4 12-041-10 GaskeL Cylirider Head

5 12-017-01

12-017-02

6 12-016-01 Valve, Exhaust, Standard

12-016-02 Valve, Exhaust, .25* Oversize 7 12-146-13 Plate, Guide 8 12-468-05 9 12-112-13

10 12-086-15

11 12-089-01 Spring, Valve (2) 12 12-173-01 13 12-755-03 14 X-426-9 15 12-326^)3 16 M-0645020

17 12-096-07 Cover, \^lve with Nipple 18 235011 19 24-032-05 Seal, Wilve Stem

20 M-0640034 21 24-194-01 Pivot, Rocker/Vm (2)

22 24-186-03 Atm. Rocker (2)

23 M-0545010 Screw, Hex Flange

24 12-018-01 Retainer, Breather Reed

25 12-402-02 Reed, Breather 26 12-318-09 27 X-75-23 Plug, Pipe, Allen Head 1/B

NOTE: AH component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Kit, Cylinder H^d Rod, Push (2)

Valve, Intake, Standard Size Valve, Intake, .25’ Oversize

Washer, Plain 13/32

Spacer, Head Bolt Exhaust Port Screw, Hex Flange MIO X 1.5x81 (5)

Cap, Valve Spring (2) KiL Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Flange M6x 1.0x20 (5)

Retainer, Spring Screw, Hex Flange M6 x 1 x 34

(2)

M5x 0.8x10

Head, Cylinder

OT ILLUSTRATED

12-041-01

- -

12-757-03 12-518-05

41-518-34 Lead, Grourxl, Green, 5", 18

277563 Connector

12-454-03 Tie, Cable

Gasket, Carb^etor Kit, Carburetor Repair Lead, Solenoid, Black, 5*, 14

Gauge, Uninsulated Push-On

Tabs

Gauge Insulated Grip Barrel Eyelets

Page 56

TRACTOR - - MODEL NUMBER917.271023

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572

IGNITION / ELECTRICAL

CRANKCASEl

«—<£> 11

OIL PAN / LUBRICATION

Q '

STARTING SYSTEM

10—j —1*

r—11

—n

Page 57

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572

IGNITION / ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271023

CRANKCASE

KEY PART

NO. NO.

12-086-14

12-468-03

24-162-03

3 4 M-0639016 Screw, Hex Flange M6 x 1

5 12-112-01 6 12-157-02 7 X-42-15 Key

12-025-37 Flywheel Assembly

12-155-02

10 M-0548025 Screw, Hex Cap

11 M-0545010

12 12-154-02 13 12-085-07 Stator Assembly 14 12-132-02 Spark Plug 15 X-728-1 Clip, Cable 16 12-584-01 Module, Ignition 17 M-0545020 Screw, Hex Flange

DESCRIPTION Screw. Hex Flange

M10x1.5x46 Washer, Plain 3/8 Screen. Grass

(4) ' Spacer, Fan (4)

Fan

Connector (4 Contact)

MS X 0.8x25 (2) Screw, Hex Range

M5x 0.8x10 (2) Clip, Stator Harness

M5x 0.8x20 (2)

NOT ILLUSTRATED

-- 12-518-11

OIL PAN / LUBRICATION

KEY

PART

NO.

NO. DESCRIPTION

12-038-01

25-755-13 Kit, Oil Fill Cap (includes Key #3)

12-153-03 O-Ring, Dipstick

12-153-02

5 12-123-04

6 M-0545020 7

12-153-01 O-Ring, Lower Oil Rll Tube 8 25-162-07 9

J2-096-03 Cover, Oil Pick-up Screen

10 M-0545016

Lead. White. Ground To Kill (19',

18 Gauge. Fully Insulated Push-

on Tab and Uninsulated Push-on Tab Terminals)

Dipstick Assembly (Iricludes Key Numbers 2 and 3)

0-Ring, Upper Oil Rti Tube Tube, Oil Fill Screw, Hex Flange M5 x 0.8 x

20 Screen, OH Pick-up Screw, Hex Flange M5 x 0.8 x

16 -

M-1039025 Screw, TlexTiange M10 x 1.5 x

12-126-02

13 12-089-03

12-462-01 Piston, OH Pump Relief Wilve

12-208-01 Body, Oil Pump Relief Vblve

12-050-01 RIter, Oil

X-75-10

12-393-01 CMI Pump Assembly

12-032-04

12-096-02

M-0545016

12-032-03

SM-0839045

12-199-30

25 Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve

Plug, Square Head, Solid 3/6 O-Ring, Oil Pump Cover

Cover, Oil Pump

Saew, Hex Flange M5x0.8x16(3) Seal, OH (P.T.O. End) Screw, Hex Flange MS X 1.25x45 (12) „ Pan, Oil

KEY PART

NO. NO.

12-032-03

12-522-18 Block, Cylinder (Use Short

12-44502 Strap, Lifting

M-0839025 Screw, Hex Flange M8 x 1.25 x

5 12-380-03 Dowel, Locating (4) 6 12-755-49

7 12-089-18 8

12-422-08 SNm, Camshaft, Blue 12-422-09

12-422-10

12-422-11

12-422-12 12-422-13 12^22-07

9 12-144-27

10 12-874-07

12-874-08 12-874-09

11 12-018-02

12 12-10807

12-10808 12-10809

13 12-06705

12-067-06

14 12-38001 15 12-04305 16 M-0631005 17

12-14402

52-13909

19 12-755-64 20 12-144-24

21 X-25-102

22 12-03201 23 SM-0631015

24 12-15405 STARTING SYSTEM KEY PART

NO. NO.

1 M-0839070

2 25-09803

12-755-54

3 4 12-227-06 5 45-17003 7

12-227-11

6 12-086-25

NOTE;

All component dimensions given in U.S. inches 1 inch = 25.4 mm

DESCRIPTION Seal, Crankshaft

Block)

25 Kit, Camshaft (includes Key #7

&8) Spring, Actuating

SNm, Camshaft, Red(A.R.) SNm, Camshaft, Yellow (A.R.) SNm, Camshaft, Green (A.R.) SNm, Camshaft, Grey (A.R.) SNm, Camshaft, Black (A.R.) SNm, Camshaft, White (A.R.) Shaft, Balance

Piston w/Ring Set, Standard Piston w/Ring Set .25' Oversize Piston w/Ring Set .50' Oversize Retainer, Piston Pin (2) Ring Set, Standard Ring Set .25' Oversize Ring Set .50* Oversize Connecting Rod, Standard Connecting Rod .25' Oversize Pin, Governor Regulatirrg Gear, Governor Assembly Washer, Plain, 6mm Shaft, Governor Gear Plug, Cup Krt, Shaft, Governor Cross, with

Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain, 6mm Clip, Hitch Pin

DESCRIPTION Screw, Hex Range M8x 1.25 x 70 (2)

Starter Assembly (Includes Key Numbers 3 thru 8) Kit, Drive End Cap, Drive End Armature End Cap, Commutator Saew. Hex Range 1/4-20x4-5/8(2)

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

a-umttaiiammirirmdiattvrtvwvvvtvvvtu'atv

Operate your Tractor up and down the face of slopes (not greater than 15”), never across the face. Make turns gradu

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278) Para ordenar piezas con entrega a domicilio -1-800-659-7084

For in-house major brand repair service Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274) Para pedir servicio de reparación a domicilio -1-800-676-5811

For the location of a Sears Parts and Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering

parts, always provide the following information: * ^

• Product Type • Part Number

• Mode! Number • Part Description

167096 10.19.98 RH

REPAIR SERVICES

Amenca's Repair Specialists

Printed in U.S.A.

Craftsman 917.271023 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

917.271023

CAUTION:

TABLE OF CONTENTS

WARRANTY

SAFETY RULES

GENERAL OPERATIOfil ,

SLOPE OPERATION

CHILDREN

SERVICE

MAINTENANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

PARTS BAG CONTENTS SHOWN FULL SIZE

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

BEFORE ROLLING TRACTOR OFF SKID

HOW TO SET UP YOUR TRACTOR

OPERATION

KNOW your TRACTOR

HOW TO USE YOUR TRACTOR

TO TRANSPORT

TOWING CARTS AND OTHER ATTACHMENTS

ADD GASOLINE

MOWING TIPS

MAINTENANCE

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

V-BELTS

TRANSAXLE COOLING

ENGINE

CLEAN AIR SCREEN

AIR FILTER

MUFFLER

SPARK PLUGS

ENGINE OIL FILTER

IN-LINE FUEL FILTER

CLEANING

SERVICE AND ADJUSTIVIENTS

ENGINE

STORAGE

TRACTOR

ENGINE '

OTHER

TRACTOR -

1-800-366-PART

1-800-4-REPAIR

1-800-488-1222

1-800-827-6655