Craftsman 917.271022 User Manual

Owner's Manual

rRAFTSMIIN+

15.5 HP
ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271022

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all
Safety Rules and Instructions

before operating this equip-
ment.

For answersto yourquestions

aboutthis product,Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Seam, Roebuck and Co., Hoffman Estates, IL 60179

,....::.....;:; ..._- ...............2

...... ;••.o,..•••=....... _ .............. 2

Pre_!_ct SpecihcatjoR_ ..................... 5

• • &E&._...... .i .=.•o .••••*••.•••••6

11

............ 18

i

YEaR 'dIAF CRAFTSMAN RIDING EQUIPMENT

he iof purchase, ifthis Craftsman Riding Equipment is main-

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................ 29

Troubleshooting .................................... 30

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

!to the instructions in the owner's manual,

any parts found to be defective in material or

This _ does n coven

i items which become wom during normal use, such as blades, spark

a_ircleaners, belts_ etc;

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual•

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge• In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center• After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip
merit to your nearest Sears Service Center• (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply)• This

warranty applies only while this product is in the United States• This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to

state•
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

=

GENERALOPERATION-

• Read, understand, and follow all instruc-

tions in the manual and on the machine
before starting.

• Only allow responsible adults,-who are

familiar with the instructions, to operate

the machine•

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked
up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone
enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing•

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place•

• Slow down before turning.

• Never leave a running machine unat-

tended. Always tum off blades, set park-
ing brake, stop engine, and remove

keys before dismounting.

2

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or unload-
ing the machine into a trailer or truck.

SLOPE OPERATION
Slopes are a major factor related to loss-

of-control and tipover accidents, which
can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on
it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-
weights to improve stability.

• Use extra care with grass catchers or
other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow
and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If
tires=lose traction, disengage the blades

and proceed slowly straight down the
slope. -,. ,,,

DO NOT:

• Do notturn on slopes unless necessary,

and then, turn slowly and gradually
downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud-
denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge
caves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot onthe ground.

• Do notuse grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another
responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with
safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects
that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-
gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.
Never store the machine or fuel

container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip
ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

3

beforerestarting.

• Nevermakeadjustmentsorrepairswith
theenginerunning.

• Grass catcher components are subject

to wear, damage, and deterioration,
which could expose moving parts or

allow objects to be thrown. Frequently
check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.

• Check brake operation frequently.

Adjustand service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and
behind before and while backing.

• Never carry children. They may fall oft

and be seriously injured or interfere with
safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another
responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind
and down for small children.

,_Look for this symbol to point out impor-
tant safety precautions. It means CAU-

TIONH! BECOME AWAREI!I YOUR SAFE-

TY IS INVOLVED.

ACALtTION: In order to prevent acciden-

tal starting when setting up, transporting,
adjusting or making repabs always discon-

nect spark plug wire and place wire where
it cannot contact spark plug.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades
and proceed slowly straight down the
slope.

• Donottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.

AWARNING: The engine exhaust from

this product contains chemicals known to
the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

4

PRODUCT SPECIFICATIONS

ASOLINE 1.25GALLONS
APACITY UNLEADED

NDTYPE: REGULAR

)ILTYPE SAE10W30

API-SF/SGJSH): (above 32°1=)

SAE 10W30
(below 32°F)

PlLCAPACITY: 4.0 W/PINTS

3.5 W/O PINTS

SPARK PLUG: Champion RC12YC

GAP: .040")

GROUND SPEED FORWARD: 0 - 5.5

(MPH): REVERSE: 0- 2.4
TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

We have competent, well-trained techni-
cians and the proper tools to service or

repair this tractor.
Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly. Always

observe the "SAFETY RULES'.

MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest
Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte-
nance" and =Storage" sections of this

owner's manual.

CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS

BAI-FERY: AMP/HR: 30

MIN. CCA:240
CASE SIZE: UIR

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been

designed, engineered and manufactured
to give you the best possible dependability

and performance.
Should you experience any problem you
cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

A.WARNING: This tractor is equipped

with an internal combustion engine and
should not be used on or near any unim-

proved forest-covered, brush-covered or
grass-covered land unless the engine's

exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working

order by the operator.
In the state of California the above is

required by law (Section 4442 of the
California Public Resources Code). Other

states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through

your nearest Sears Authorized Service
Center (See REPAIR PARTS section of

this manual).

5

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Rat Washer

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher

3/8

(1) Shoulder Bolt

5/16-18

(1) Hex Bolt

5/16-18x 1-1/4

(1) Locknut

5/16-18

(1) Knob

6

PARTS BAG CONTENTS SHOWN FULL SIZE

#10 x 5/8 Washers #10

_ (2)screws _ (2)Lock

(2) Weld Nuts

#10 (2) Washers

3/16 x 3/4 x 16 Gauge "_, '!

Parts packet separately incarton

Tm

r_

Seat

Video

, Cassette

Mulcher f/

,>,ateJ///,

, i I

I i

I i
i I

= Steering I ',

Manual

Boot I',

Parts Bag contentsnot shown full size

(2) Latch Hook

Assemblies

._ Wheel Insert

Steedng Wheel

Adapter

I

Slope Sheet

Steering

(2) Keys

Steedng =

Extension

Shaft

_ Shoulder Bolt

(_ (2) Washers

3/8 x 7/8 x 14
Gauge

I (2) Gauge Wheels

Q (2) Centedock Nuts

7

Yournewtractorhasbeenassembledatthefactorywithexcephonofthosepartsleft

unassembledforshippingpurposes•Toensuresafeandproperoperationofyourtractor
allpartsandhardwareyouassemblemustbetightenedsecurely.Usethecorrecttools

asnecessarytoinsurepropertightness•Reviewthevideocassettebeforeyoubegin,

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench sdt will make assembly
easier• Standard w=(enchsizes you need

are listed below•

l) 9/16" wrench (1) 3/4" Socket w/

2) 1/2" wrench dnve rachet

1) 3/4" wrench (1) Phillips Screw-

1) Utility knife drwer

1)Pliers (1) Tire pressure
auge

When nght or left hand =sment=oned=n

this manual, it means, from your point of

view, when you are inthe operating posi-

tion (seated behind the steedng wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See
page 6).

• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.

• Check for any additional loose parts or
boxes and remove.

BEFORE ROLLING TRACTOR OFF
SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND
BOOT

• Slide extensionshaft onto lower steer-

ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-

ly to 18-22 ft. Ibs. torque.

• Place tabs of steedng boot over tab
slots in dash and push down to secure•

INSTALL STEERING WHEEL

• Position front v_heelsof the tractor so
they are pointir_gstraightforward.

• Snap steering wheel insert intocenter

of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

_ Insert

or,o

5/16 Locknut L_ Bolt

IMPORTANT: Check for and remove any
staples in skid that maypuncture tires

where tractor is to roll offskid.

TO ROLL TRACTOR OFFSKID (See

Operation section for location and
function of controls)

ment liftlever to ltshighest position.
Release parking brake by depressing

clutch/brake pedal.
Place freewheel controlin freewheeling
positionto disengage transmission (See

Press liftlever plunger and raise attach-

=TOTRANSPORT" in the Operation

'sectionof this manual),

Roll tractor forward offskid.

• Remove banding holdingdischarge
guard up against tractor.

ing shaft extension.
Position steering wheel so cross bars
are horizontal{left to dght) and slide

Slide steering Wheel adapter onto steer-
inside boot and onto adapter•

Assemble largeflat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.

8

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position and open
battery box door.

• If this battery is put into service after
month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BA-I-rERY" in
MAINTENANCE section of this manual

for charging instructions).

Seat Pan

Bakery

ASSEMBLE GAUGE WHEELS TO
MOWER DECK

The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per-

formance.

• Assemble gauge wheels with tractor on
a flat level surface.

• Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this
manual).

• With mower in desired height of cut po-
sition, gauge wheels should be assem-

bled so they are slightly off the ground.
Install gauge wheel in appropriate hole

with shoulder bolt, 318 washer, and 3/8-
16 Iocknut and tighten securely.

• Repeat for opposite side installing
gauge wheel in same adjustment hole.

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. 13ghten shoulder bolt
securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press
clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

Seat

Gauge Wheel

Moun_ng
Bracket

3/8-16

3/8 Washer Shoulder

Gauge Wheel Bolt

CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.

Correct tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" on page

5 of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower housing

should be propedy leveled. See "TO
LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

Seat Pan

Shoulder
BoR \

Adjuslment _.,

Knob Rat Washer

9

CHECKFORPROPERPOSITIONOF

ALL BELTS
Seethefigures that are shown for replac-

ing motion and mower blade drive belts in
the Service and Adjustments sectoin of

this manual. Verify that the belts are rout-
ed correctly.

CHECK BRAKE SYSTEM
After you leam how to operate your trac-

tor, check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in

the Service and Adjustments section of
this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into
place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points

The Top Down

Lock

Weld Washer

Latch Latch

Hook

Washer

Mulcher _ Screw
Plate _, ._

Deflector
Shield

Lock Washer

Washer

Latch

Hooks

A, CAUTION: Do not remove discharge

guard from mower. Raise and hold guard
when attaching mulcher plate and allow it

to rest on plate while in operation.
TO CONVERT TO RAGGING OR

DISCHARGING
Simply remove mulcher plate and store in

a safe place. Your mower is now ready for
discharging or installation of optional

grass catcher accessory.
NOTE: It is not necessary to change

blades. The mulcher blades are designed
for discharging and bagging also.

v' CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

V' All assembly instructions have been

completed.

v' No remaining loose parts in carton.
v' Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and

tightened securely.

v' All tires are properly inflated. (For

shipping purposes, the tires were
ovednflated at the factory).

v' Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best
cutting results. (Tires must be properly

inflated for leveling).

v' Check mower and drive belts. Be sure

they are routed properly around pulleys

andinsidre all belt keepers.

v' Check wiring. See that all connections

are still secure and wires are properly
clamped.

=/ Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them
before you start the engine.

/ Be sure brake system is in safe operat-

ing condition.

/ It is important to purge the transmis-

sion before operating your tractor ror
the first time. Follow proper starting

and transmission purging instructions

(See =TO START ENGINE" and

"PURGE TRANSMISSION" inthe Op-
eration section of this manual).

10

Thesesymbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BA'N'ERY CAUTION OR

WARNING

REVERSE FORWARD FAST SLOW

ENG,NEONENG,NEOFFO,'P.E_RE.GHTSO.O%_MP I

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

r 'h R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

11

(AutomaticModelsonly)

FREE WHEEL

KNOW YOUR TRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING

YOURTRACTOR

Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththelocationsof

variouscontrolsandadjustments.Savethismanualforfuturereference.

Light Switch

Attachment Ignition

Clutch Lever Switch

Ammeter

Throttle/Choke
Control

Clutch/Brake
Control

Freewheel

Control

PosWon

Lift Lever
Plunger

Attachment
Lift Lever

Height
Adjustment

Indicator

Parking

1 MP_

Our tractors conform to the safety standards of the American

National Standards Institute,

ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach-

ments mounted to your tracer.
LIGHT SWITCH: Tums the headlights on

and off.
THRO'I'rLF.JCHOKE CONTROL: Used to

control engine speed.
CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.

Motion
Control Lever

MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.

ATTACHMENT UFT LEVER: Used to
raise and lower the mower deck or other

attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)
or discharging (-).

PARKING BRAKE: Locks clutch/brake
into the brake position.

12

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or

_ he operation of any tractor can result in foreign objects thrown into the I

HOW TO USE YOUR TRACTOR
Your tractor isequipped with an operator

presence sensing switch. When engine is

repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety ,qlasses.

NOTE: Failure to move throttle control to
slow positionand allowing engine to idle

before stoppingmay cause engine to

=backfire".

running, any attempt bythe operator to
leave the seat withoutfirst setting the

parkingbrake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

=BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Attachment Clutch

Throttle/Choke Lever =Engaged"

Control Position

_ "_'_ =Disengaged"

Posi on

=Brake" _r ,X,__#/Parking Brake
Position = •

_onn_._ ",,,._,, \_ "Engaged

Pedal Drive Disengaged Control
Position Position Lever

STOPPING

MOWER BLADES -

• To sto_) mower blades, move attach-

ment clutch lever to =DISENGAGED"
position. =_ "

GROUND DRIVE -

• To stop ground drive, depress

clutch/brake pedal into full =BRAKE"
position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position
when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control to slow position.

• Tum ignition key to =OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch
in any position other than =OFP will cause
the battery to be discharged, (dead).

NOTE: Under certain conditions when
tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate
this possibility, always stop engine when

stopping tractor on grass areas.

,_ CAUTION: Always stop tractor com-
pletely, as described above, before leaving

the operator's position; to empty grass

catcher, etc.
THRO'FI'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake
pedal.

• Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever

determines the cutting height.

• Grasp liftlever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured
from the ground to the blade tip with the

engine not running. These heights are
approximate and may vary depending

upon soil conditions, height of grass and
types of grass being mowed.

13

i

• The average lawn should be cut to
approximately 2-1/2 inches during the

cool season and to over 3 inches during
hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be
mowed twice. Make the first cut relative-

ly high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-
gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

Attachment Clutch
Lever "Engaged"

Position

Attachment Lift
Lever High Position

clutcWbreke pedal quicklyto brake posi-
tionand engage parking brake.

• Move motioncontrol lever to neutral (N)
position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position
when the clutch/brake pedal is depressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to
slowest setting.

• Make all tums slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

• Raise attachment lift to highest position
with attachment lift control.

• Pull freewheel control knob out and hold
in position by inserting retainer spring

into forward hole of control rod.

• Do not push or tow tractor at more than
two (2) MPH.

• To reengage transmission, reverse
above procedure.

NOTE: To protect hood from damage when
transporting your tractor on a truck or a

trailer, be sure hood is closed and secured

Low

Position Position

Guard

mowemso equipped, orthe discharge
guard in place.

_O OPERATE ON HILLS_ _,

CAUTION: Do not drive up ordown

hillswith slopes greater than 15° and do
not drive across any slope. Use the slope

guide provided at the back ofthis manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• Ifslowing is necessary, move throttle

control lever to slower position.

• Ifstopping is absolutely necessary, push

to tractor. Use an appropriate means of
tying hood totractor (rope, cord, etc.).

TOWING CARTS AND OTHER
ATTACHMENTS

Tow onlythe attachments that are recom-
mended by and comply with specifications
of the manufacturer ofyour tractor. Use
common sense when towing. Tooheavy of

a load, while on a slope, is dangerous.
Tires can lose tractionwith the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

14

shipped,fromthefactory,alreadyfilled
withsummerweightoil.

• Checkengineoilwithtractoronlevel
ground.

• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,

remove and read oil level. If necessary,
add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should
change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-
nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87

octane. (Use of loaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in
quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good

,_d weather starting.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic
gas can damage the fuel system of an

engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage_ Instructions for additional informa-

tion. Never use engine or carburetor
cleaner products in th_jue_tank or perma-

Znct damage may occur.

AUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• onseat oper= po on,dspreas
dutt brakepsd park brake.

• Place motion control lever in neutral (N)
position.

• Move attachment clutch to =DISEN-
GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and
cold starting procedures below.

• Insert key into ignition and turn key
clockwise to "START" position and

release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several

attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,

move the throttle control back to the
choke position and retry.

WARM WEATHER STARTING (50 ° F and
above)

• When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can
now be used. If the engine does not

accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

COLD WEATHER STARTING ( 50° F and
below)

• When engine starts, allow engine to run
with the throttle control in the choke

position until the engine runs roughly,
then move throttle control to fast posi-

tion. This may require an engine warm-
up period from several seconds to sev-

eral minutes, depending on the temper-
ature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:
Be sure the tractor is on level _lround.

Place the motion control lever m neutral.
Release the parking brake and let the

clutch/brake slowly retum to operating

position.

• Allow one minute for transmission to

warm up. This can be done during the
engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be

adjusted for best engine performance.

15

See='1"OADJUST CARBURETOR" in the

Service and Adjustments section of this
manual.

_RGE TRANSMISSION

CAUTION. Never engage or disen-

gage freewheel lever while the engine is
running.

To ensure proper operation and perfor-

mance, it is recommended that the trans-
mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans-
mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission
require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with
engine off and parking brake set.

• Disengage transmission by placing free-
wheel control in freewheeling position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.

• Move motion control lever to full forward
position and hold for five (5) seconds.

Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.

NOTE: During this procedure there will be
no movement of drive wheels. The air is

being removed from hydraulic drive sys-

tem.

• Move motion control lever to neutral (N)
position. Shut off engine and set parking

brake.

• Engage transmission by placing free-

wheel control in ddving position (See
"TO TRANSPORT" in this section of

manual). _ '-

• Sitting in the tractor seat, start engine.

After the engine is running, move throt-
tle control to half (1/2) speed. With
motion control lever in neutral (N)posi-
tion, slowly disengage clutch/brake
pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to'reverse position. After
the tractor moves approximately five (5)

feet re_turnthe motion control lever to
the neutral (N) position. Repeat this pro-

cedure with the motion control lever
three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

• 13rechains cannot be used when the

mower housingis attached totractor.

• Mower should be propedy leveled for
best mowing performance. See 9"0

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

• The left hand side of mower shouldbe

used for trimming.

• Drivesothatcli_ arecisc_ onto
the areathathasbeencut.Havethecutarea

tothe dghtofthe tzactor.Thiswillresultina

moreeven_ ofd_0pingsandmorn
uniformcutting.

• When mowing large areas, start by turn-
ing to the dght so that clippingswill dis-

charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow

in the opposite directionmaking left
hand tums untilfinished.

• If grass isextremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high;the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-
sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

• performance and proper discharge of

material. Regulate ground speed byse-
lecting a low enough gear to give the
mower the best cuttingperformance as

well as the quality ofcut desired.

• When operating attachments, select a

ground speed that will suit the terrain
and give best performance of the at-
tachment being used.

16

MULCHING MOWING TIPS
IMPORTANT:Forbestperformance,keep

mowerhousingfreeofbuilt-upgrass and

trash. Clean after each use.

• The special mulching blade will recur

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the
grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn: Always
mulch with your highest engine (blade)

speed as this will provide the best recut-
ting action of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and

interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has

dried and the newly cut area will not be
exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off

only the top one-third of the grass
blades. For extremely heavy mulching,

reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass condi-
tions may require that an area be

mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week
then change to east to west the next

week. This will help prevent matting and
graining of the lawn.

h r" .

17

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE .___ ._< _'_ ,._ f"

FILL IN DATES

.EGo ..SE.V,CE f f f"F f SE"V'CE

Check Operator Presence and

T int=tockSymms I/
a Check for Loose Fasteners I_ VP7 tl_

T Lub,_st_oncha,t I/'

0 CheckBatteryLevel

R cla=. Battery and Terminals I_

Check Transaxle Cooling If

Adjust Blade Belt(s) Tension II_s
Adjust Motion Drive Belt(s) Tension V's

Check Engine Oil Level V p I# #
Change Engi_ Oil _.: V'

E Clean Air Filter _V';

N cleanAirScreen

GI Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped) _.2

N Clean Engine Cooling Fins t#/2

Replace Spark Plug If II_
Replace Air Filter Paper Cartridge fk_=

ReplaCe Fuel Filter V' I

1 - Change more often when operating undm" • heavy Ioed or In high an/o_nt temperatures. 5 - If equipped vK_h adJuslab_ systBm.

2. Sendce rnore often when op_-a_-_g in dlrly or dusty cormlSon=.
3 - If qu_0_ld "dlh dl lute, change dl INar/ SO houri.

4. RepUte bh_e= rllofe olten when mowing in _ndy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator
abuse or negligence. To receive full value

from the warranty, operator must maintain
tractor as instructedin this manual. Some

adjustments will need to be made periodi-

callyto properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug,clean or repr&cd'airfilter, and
check blades and belts for wear. A new

spark plug and clean air filter assure
proper air-fuel mixtureand help your

engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock
systems for proper operation.

• Check for loose fasteners.

18

i/

6 - Not required if equipped with msinte_ance-fr ee battery.
7 - Tighten front rode pivot bdt to 35 fL-Ibs, maximum,

DO not ovedJghle_.

LUBRICATION CHART

O Spindle--i,.,___..,_..__l---- O Spindle

_-"_ rw- e Front

" _ / ! -- Wheel

Q FrontWheel _-_/ _. Bearin

Beadng_ _erk g

Clutch ,YI t I II

Pivot(s) "L_j_.=__ _

O SAE 30 or 10w30 Motor OIL

• General Purpose Grease

• Refer to Maintenance "Engine"Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type lubri-
cant sparingly.

TRACTOR

Always observe safety rules when per-
forming any maintenance.

BRAKE OPERATION
If tractor requires more than six (6) feet

stopping distance at high speed Jn highest
gear, then brake must be adjusted. (See

=TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See PRODUCT SPECIFICATIONS
on page 3 of this manual).

• Keep tires free of gasoline, oil or insect

control chemicals wh ch can harm rub-
ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. nre sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-

lock systems are working properly. Ifyour
tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed
and attachment clutch control is inthe

disengaged position.

Trailing I

Flat

Lock

IMPORTANT: Blade bolt is grade 8 heat
treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-
ingblade but if you do, be sure the blade

isbalanced.

Care should be taken to keep the blade
balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade canbe sharpened with a file
or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,
follow the instructions supplied with bal-

ancer.)

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced it should remain in a hori-
zontal position. If either end of the
blade moves downward, sharpen the

heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may

appear to be centered, but are not.

Up MandrelAssembly

Blade

Center

Star

Hex Bolt(Grade8)*

attempt by the operator to leave the
seat without first se_ing the parking
brake should shut off the engine.

When the engine is running and the

attachment clutch is engaged, any

i hen the engine is running, any

attempt by the operator to leave the
seat shou|d shut off the engine.

The attachment clutch should never
operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace be1'tto'I'damaged
blades.

BLADE REMOVAL

• Raise mower to highest position to allow
access to blades.

• Remove hex bolt, lock washer and flat
washer securing blade.

• Install new or resharpened blade with
trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.

• Beas_semble hex bolt, lock washer and
flat washer in exact order as shown.

• _ghten bolt securely (27-35 Ft. Lbs,
torque).

• Slide blade onto an unthreadedportion
of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade
is balanced, it should remain in a hori-

zontal position. If either end of the blade
moves downward sharpen the heavy

end until the blaae is ba anced.

Center Hole /

5/8" Bolt
or Pin

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use.

However, periodic charging of the battery
with an automotive charger will extend its

life.

Keep battery bolts tight.
Keep battery and terminals clean.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

19

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak"
power.

• Open battery box door.

• DmconnectBLACK battery cable first
then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and
dry.

• Clean terminals and battery cable ends

with wire brush until bdght.

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See REPLACING

BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.
Reptacebelts if they begin to shp from

wear.

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attemp! to clean fan or transmis-

sion while engine is running or while the
transmission _shot.

• Inspect cooling fan to be sure fan
blades are intact ano clean.

• Inspect cooling fins for dirt, grass clip-
pings and other matedals. To prevent

damage to seals, do not use com-
pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the
transaxle ever leak or require servicing,

contact your nearest authorized service
center.

ENGINE
LUBRICATION

Only use high quality detergent oil rated
with API service classification SF, SG, or

SH. Select the oil's SAE_is_'osity grade
according to your expected operating tem-
perature.

Check the crankcase oil level before start-
ing the engine and after each ei_lht (8)

hours OToperation. Tighten oil rill cap/dip
stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine
when changing oil.

After oil has drained completely, replace

_• Remove drs.in plug.

oil drain plug and tighten securely.

Refill engine with o_through oil falldip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD-
UCT SPECIFICATIONS" on page 3 of

this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube
when taking reading. Keep oil at

"FULL" line on dipst=ck. Tighten cap
onto the tube securely when finished.

Air Cleaner Cover Knob

Cover

Foam
Pre-Cleaner

Air
Cleaner

Paper OilFill
Cartridge Cap,Dipstick

Wing Nut

Rubber
Grommet

AirCleaner

Base

Chan_le the oilafter every 50 hours of
operation or at least once a year if the

tractor is not used for 50 hours in one
year.

Oil Drain Plug

20

CLEAN AIR SCREEN
Air screen must be kept free of dirt and

chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn
dried gum fibers.

AIR FILTER
Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

• after every 25 hours of operation or every
season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.
Service air cleaner more often under dusty

conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-

tridge.

NOTE: Do notwash the paper cartridge
or use pressurized air, as this willdamage
the cartridge.

• Reinstall the pre-cleaner (cleaned

and oiled) over the paper car-
tridge.

• Reassemble air cleaner, wing nut,

cover and tighten knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of th_=r,,en_neare kept

clean at all times.
Every 100 hours of operation (more often

under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins

and extemal surfaces as necessary. Make

sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved_will cause engine damage due to
overheating.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is
used more than 100 hours in one year.

• Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this sec-

tion of this manual, through step remove
drain plug).

• Remove oil filter and wipe off filter
adapter.

• Apply a thin coating of new engine oil to
the rubber gasket on replacement oil fil-

ter.

• Install replacement oil filter on filter
adapter. Tum oil filter clockwise until

rubber gasket contacts the filter adapter,

then tighten filter an additional 1/2 tum.

• Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section
of this manual). For approximate capac-

ity see "PRODUCT SPECIFICATIONS"
on page 3 of this manual.

• Start the engine and check for oil leaks.

Correct any leaks before placing engine
into full operation.

MUFFLER
Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"
on page 5 of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and plug
fuel line sections.

21

CLEANING

• Clean engine, battery, seat, finish,etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

• Place new fuel filter in position in fuel
line with arrow pointing towards carbu-

retor.

• Be sure there are nofuel line leaks and

clam.ps are properlypositioned.

A, CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in =DISENGAGED" position.

•Tum ignition key =OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in

contact with plug.

We do not recommend using a garden

hose to clean your tractor unless the elec-

trical system, muffler,air filterand carbure-
tor are covered to keep water out. Water

in engine can resultin a shortened engine

TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.

• Place attachment clutch in =DISEN-
GAGED" position.

• Move attachment lift lever forward to
lower mower to its lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever
by removing retainer spring.

• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.

• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

Clutch

P.Jut_

Suspension
Arms

• Disconnect front links from deck by
removing retainer springs.

• Raise lift lever to raise suspension
arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the
tractor, remove the front links.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis-
charge guard to fight side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Retainer
Spring

Front

Unk

Retainer
Spring

;prings

(Both Sides)

(Both Sides)

Anti-Swaybar

22

TOLEVELMOWERHOUSING
Adjustthemowerwhiletractorisparked

onlevelgroundordriveway.Makesure

tiresarepropedyinflated(See"PROD-

UCT SPECIFICATIONS" on page 5 of this
manual). If tires are over or underinflated,

you will not propedy adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom of deck
curl to ground level at front comers of

mower. Distance "A" on both sides of
mower should be the same.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.
NOTE: Each half turn of adjustment nut
will change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower housing, loosen

nut "G" on both front links an equal
number of rums.

• When distance "P is 1/8" to 1/2" lower

at front than rear, tighten nut =H" against

trunnion on both front links.

• To raise front of mower housing, loosen
nut "H" from trunnion on both front links.

Tighten nut "G" on both front links an

equal number of turns.

• When distance "P is 1/8" to 1/2" lower
at front than rear, tighten nut "H"

against trunnion on both front links.

NOTE: Each full tum of nut "G" will
change dim. "P by approximately 3/8".

• Recheck side-to-side adjustment.

Mandrel

o • e

A--]-'["-'_ Ground Line _T--_-'_

Suspenmon

_m

Lift Unk Adjustment Nut

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is-necessary, be sure to adjust beth

front links equally so mower will stay level
side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so the

front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its

highest position.
Check adjustment on right side of tractor.
Measure distance "P directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.

• Before making any necessary adjust-
mentsrcheck that both front links are

equal in length.

BothFront Links Should be Equal in Length

-' Front Links

TO REPLACE MOWER BLADE DRIVE
BELT (See lllustration Next Page)

The mower blade drive belt may be
replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO
REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

23

BELT INSTALLATION -

• Install new belt in reverse order of
removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Installmower in reverse order of

removal instructions.

Mandrel
Pulley

Mandrel Pulley

TO ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the
side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in high-
est gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage
parking brake.

• Measure distance between brake oper-
ating arm and nut =A" on brake rod.

• If distance is other than 1-9/16", loosen
jam nut and turn nut =A" until distance

becomes 1-9/16". Retighten jam nut
against nut =A'.

• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still

greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized ser-
vice center/department.

Idler

Pulleys

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a
belt installation guide decal on bottom side

of left footrest.

• Remove mower (See =TO REMOVE

MOWER" in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley and over cool-
ing fan blades.

• Pull belt toward front of tractor and
remove downward from around engine

pulley.

• Install new belt by reversing above pro-
cedure.

Engine._..........__

Pulley

ClutchingIdler--

Jam Nut

I)o Not'touchthis nut. if further brake adjustment is

necessary contact your nearest authodzed service
center/departrnent 24

Stationary Idler-.-...

--@

Transmission

Input Pulley\

,J_ / (--=_,

0

TO ADJUST MOTION CONTROL LEVER
The motion control lever has been preset

at the factory and adjustment should not
be necessary.

If for any reason the motion control lever

will not hold its position while at a selected
speed, it may be adjusted at the friction

pack located on the right side of transmis-
sion.

• Park tractor on level surface. Stop trac-

tor by turning ignition key to =OFF" posi-
tion, and engage parking brake.

• Adjust motion control lever by tightening
adjustment Iocknut one half (1/2) turn.

NOTE: If for any reason the effort to move
the motion control lever becomes too

excessive, reverse the above adjustment
procedure by loosening Iocknut 1/4 to 1/2

turn.

Road test tractor after adjustment and

repeat procedure if necessary.
TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before
operating the tractor. See "PURGE
TRANSMISSION" in the Operation section

of this manual.

Adjustment

Locknut

TO ADJUST STEERING WHEEL ALIGN-

MENT -
If steering wheel crossbars are not hori-

zontal (left to right) when v_dleels are posi-

tioned straight forward, remove steering
wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or

camber, contact your nearest authorized
service center.

TO REMOVE WHEEL FOR REPAIRS

• -Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square

key,

• Replace washers and snap retaining
ringsecurely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rotand corrosion.

Washers

Retaining

Rin_r__

Axle Cover _ Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BAI"FERY

ACAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batter-
ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE sec-

tion of this manual).

If =jumper cables" are used for emergency

starting, follow this procedure:
IMPORTANT: Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt

negative grounded system. Do not use
your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat-

tery, taking care not to short against
chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully
charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

25

TO REMOVE CABLES, REVERSE
ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

PositiveTerminal Negative Terminal

Chassis

Negative Terminal

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in the
backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre-
vent itfrom starting.

• Check widng. See electrical wiringdia-

gram in the Repair Parts section of this
manual.

REPLACING BATTERY
ACAUTION: Do not short battery ter-

minals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting

battery, remove metal bracelets, wrist-
watch bands,rings,etc.

Positive terminal must be connected
first to prevent sparking from acciden-

tal grounding.

• Liftseat pan to raised position and open

battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully
remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• First connect RED battery cable to posi-

tive (+) terminal with hex bolt and keps

nut as shown. Tighten securely.

• Connect BLACK grounding cable to
negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

• Close battery boxdoor.

Battery.

Keps

Hex Bolt

(Red) Cable Negative (Black)

Cable

TO REPLACE FUSE

Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedures.

_.'_ / _._ Headlight

• _ector

ENGINE

Maintenance, repair, or replacement of the
emission control devices and systems,

which are being done at the customers
expense, may be performed by any non-
road engine repair establishment or indi-

vidual. Warranty repairs must be per-
formed by an authorized engine manufac-

turer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be nec-

essary. Check adjustment as described
below before loosening cable. If adjust-

26

meritis necessary,proceedasfollows:

• Withenginenot running,movethrottle
controlleverfromslowtochokeposi-

tion.Slowlymoveleverfromchoketo
fastposition.

• Check to see if hole in throttle lever and

hole in speed control bracket are
aligned.

• If holes are not aligned, loosen cable

clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit

through both holes.

• Pull throttle cable up to remove slack

and tighten cable clamp screw. Remove
alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the fac-
tory and adjustment should not be neces-

sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed
as follows:

In general, turning the adjusting needles
in (clockwise) decreases the supply of fuel

to the engine giving a leaner fueVair mix-
ture. Turning the adjusting needles out

(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and
the seats in carburetor may result if nee-
dle is turned in too tight.

NOTE: The carburetor on this engine is
low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,
which allows some adjustment within the

limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the

adjusting needle.

• Be_sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above),, _,

• Start engine and allow to warm for five

minutes. Make adjustments with engine
running and shift/motion control lever in

neutral (N) position.

• Idle speed settino - With throttle control

lever in slow position, engine should
idle at 1750 RPM. If engine idles too

slow or fast, tum idle speed adjusting
screw in or out until correct idle is at-

tained.

• Idle fuel needle settin 9 - With throttle

control lever in slow position, turn idle
fuel adjustment needle in (clockwise)

,, • until engine begins to die and then turn

out (counterclockwise) until engine runs

rough. Turn needle to a point midway

between those two positions;

• Recheck idle speed. Readjust if neces-
sary.

ACCELERATION TEST -
° Move throttle control lever from slow to

fast position. If engine hesitates or dies,
tum idle fuel adjusting needle out

(counterclockwise) 1/8 tum. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.

High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for

proper engine speed. Ovempeeding the
engine above the factory high speed set-
ting can be dangerous. If you think the
engine-govemed high speed needs
adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to
make any necessary adjustments.

Cable Clamp
Screw

Speed Control
Bracket

Throttle Lever

Idle Speed _-----------_l

Adj.s,ng., II

sc,ew II

AdjustingNeedle / II ]_ J

27

Immediatelypreparayourtractorforstor-
ageat theendoftheseasonor ifthetrac-
torwillnotbeusedfor 30 days or more.

,_CAUTION: Never store the tractor with
gasoline in the tank inside a building

where fumes may reach an open flame or
spark. Allow the engine to cool before stor-

ing in any enclosure.
TRACTOR

Remove mower from tractor for winter
storage. This will allow you to clean it thor-

oughly. Remove all did, grease, leaves,
etc. Store in a clean, dry area.

• Clean entire tractor (See =CLEANING" in

the Maintenance section of this manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in the

Service and Adjustments section of this
manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.

• Touch up all rusted or chipped paint sur-

faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected
and battery cleaned thoroughly (see fro

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

• Ifbattery is removed from tractor for

storage,-do not store battery directlyon
concrete or damp surfaces.

ENGINE _ "

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel

system parts such as carburetor, fupl filter,
fuel hose, or tank during storage. Also,

experience indicates that alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids dudng
storage. Acidic gas can damage the fuel
system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the
fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

altemative in minimizing the formation of
fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-
tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

• Turn ignition key to =START" position for

a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will

cause problems.

• If possible, store your tractor indoors
and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.
Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

28

ROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

• Out of fuel, I °

• Engine not "CHOKED" •

properly.

• Engine flooded. =•

• Bad spark plug. •

• Dirty air filter. •

• Dirty fuel filter. •

• Water in fuel. •

• Loose or damaged wiring. •

• Carburetor out of adjust- •

ment.

• Engine valves out of •

adjustment.

Fill fuel tank.

See "TO START ENGINE" in

Operation section.

Wait several minutes before

attempting to start.
Replace spark plug,
Clean/replace air filter.

Replace fuel filter.
Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-
ter.

Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments

section.
Contact an authorized ser-
vice center,

Hard to start

Engine will not turn

over

• Dirty air filter. •

• Bad spark plug.

• Weak or dead battery. •

• Dirty fuel filter. •

• Stale or dirty fuel. •

• Loose or damaged wiring. •

• Carburetor out of adjust- •

ment.

• Engine valves out of •
adjustment.

• Clutch/brake pedal not
depressed.

• Attachment clutch is
engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery termi-

. I_als.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

swltch(es).

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with
fresh gasoline.

Check all wiring.
See "To Adjust Carburetor"

in Service and Adjustments
section.

Contact an authorized ser-
vice center.

• Depress clutch/brake pedal.

• Disengage attachment

clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition

switch.

• Check/replace solenoid or

starter.

• Contact an authorized ser-

vice center.

29

TROUBLESHOOTING CHART

CAUSEPROBLEM

ICORRECTION

Engine clicks but

will not start

Loss ofpower

• Weak or dead battery.

• Corroded battery termi-

nals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much
grass/too fast.

• Throttle in =CHOKE" posi-

tion.

• Build-up of grass, leaves
and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

Water infuel.

• Spark plu_]wire loose.

• Dirty engine air

screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjust-

ment.

Engine valves out of
adjustment.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or
starter.

• Set in =Higher Cut" posi-
tion/reduce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with
fresh gasoline.

• Drain fuel tank and carbure-

tor, refill tank with fresh gaso-
line and replace fuel filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See =1-oAdjust Carburetor" in

Service and Adjustments
section.

• Contact an authorized ser-

vice center.

Excessive vibration •

Engine continues to •
run when operator

leaves seat with at

tachment clutch

engaged

Worn, bent or loose blade.

Bent blade mandrel.
Loose/damaged part(s).

Faulty operator-safety
presence controlsystem.

3O

• Replace blade. Tighten blade

bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

• Check wiring, switches and

connections. If not
corrected, contact an autho-

rized service center/
department.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Poorcut-uneven

_owerbladeswill

n_ mt_e

Poorgrass dis

charge

•Wom, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent

holes from buildup of
grass, leaves, and trash

around mandrels.

• Obstruction in clutch

mechanism.

• Worn/damaged mower
drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pres-

sure.

• Worn, bent or loose blade.

• Buildup of grass, leaves
and trash under mower.

• Mower drive belt worn.

• Blades improperly

installed.

• Improper blades used.

• Clogged mower deck vent

holes from buildup of
grass, leaves, and trash

around mandrels.

• Replace blade. Tighten blade
boll.

• Level mower deck.

• Clean underside of mower

housing.

i _ Replace blade mandrel.

Clean around mandrels to
open vent holes.

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in
"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual,

• Clean around mandrels to

open vent holes.

Headlight(s) not
working (if so

equipped)

Battery will not

charge

%,Sv_tch is "OFP.

• Bulb(s) bumed out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty allemator.

31

• Tum switch "ON'.

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connections.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace allemator.

TROUBLESHOOTING CHART

PROBLEM CAUSE

CORRECTION

_ _d_e

L

Engine =backfires"

when turning

engine =OFF"

• Freewheel control in =dis-

engaged" position.

• Motion drive belt worn,
damaged or broken.

• Air trapped in transmis-
sion during shipment

or servicing.

• Engine throttle control not
set at "SLOW _

position for 30 seconds

before stopping engine.

• Place freewheel control in
"engaged" position.

• Replace motion drive belt.

• Purge transmission.

• Move throttle control to
"SLOW" position and allow

to idle for 30 seconds before
stopping engine.

32

SCHEMATIC

TRACTOR"" MODEL NUMBER 917.271022

RED

BATTERY

RED

SOLENOID

AMMETER

Gy AL

FUSE 30 AMP.

CLUTCH I BR/_KE

• (pEDAL UP)

1

L+O,

i ....

I

NOTE "__ e_'_

YOUR TRACt'OR %S

ALTERNATOR SYSTEM.
THE L]GHTS ARE NOT

CONNECTED TO THE

EQUtPPED WITH A SPECIAL

ICBA'TI'ERY BUT HAVE 31_REctRE

OWN ELECTR CAL S_uHu .
BECAUSE OF THIS THE , RELAY
BRIGHTNESS OF THE L GHTS
WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

IGNmON SWITCH SPEEDED UP, THE LtGHTS CONNECTIONS

[posI130N I CIRCUITI -M/_KE" ]

OFF G + M+ L NONE WIRING INSULATED cuPS

WILL DIM. AS THE ENGINE |S NON-REMOVABLE
WiLL BECOMETHEIR BRIGHTEST-

NOTE: ....... '_'_ "D BE REPLACED TO

SERVICING N

PROPERLY SECURE yOUR WIRI G.

OF UNII, I_¢_ on,_.-

IF WIRING INSULATED CLIPS WERE REMOVE_OFOR

33

HEADUGHTS

--AP-

REMOVABLE

CONNECTIONS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271022

21

26

I

t

34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271022

KEY PART

NO. NO. DESCRIPTION

1 163465

2 74760412

8 156417

16 161343
19 STD551125

20 73350400
21 147430

22 4152J
24 4799J

25 146147
26 108824X
27 73510400
28 4207J

29 160784
30 140301

31 124211X
32 141226

33 109310X
40 161352

41 71110408
42 131563

43 145673
44 7364O4OO
45 121433X

52 141940
70 142621
81 109748X

Battery12 Volt28 Amp
Bolt,Hex Head 1/4-20unc x 3/4

Case, BatteryMech Hinge
Switch,InterlockN OprvNOpn

Washer,Lock

Nut,Hex,Jam 1/4-20 UNC
Hamass, LightSocket(Includes4152J)

Bulb,Light

Cable, Battery, 6 Gauge, Red, 11"
Cable, Battery, 6 Gauge, Red, W/16 Wire

Fuse,30 Amp
Nut KepsHex 1/4-20 Unc
Cable, Ground,6 Gauge, Black, 12"

Switch,PlungerNormalOp Olive

Switch,Jgnition

Nut,Ignition
Cover, KeySwitch

Key,Ignition

Harness,Ignition

Bolt,Hex Head, Fin. 1/4-20 x 1/2
Cover,Terminal,Red

Solenoid

Nut Keps BIkHex 1/4-20 UNC
Ammeter Rectangular6 Amp

ProtectionWireLoop

Hamess Engine

RelayAsm,

NOTE: AllcomponentdimensionsgiveninU.S. inches
1inch= 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.271022

CHASSIS AND ENCLOSURES

28

58 12

31

14 11

53

52 55

5

54

36

14

TRACTOR - - MODEL NUMBER 917.271022

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 160392

2 140356
3 17490612
4 19131216

5 155272

9 161917X013

10 STD533710
11 155927

12 145660

13 155934X010
14 17490608

17 144983X558

18 126_TJSX

25 19131312
26 STD541437

28 145198X558
29 155217
30 151287X558

31 139976
37 17490508
38 139886

39 139887
51 73800400
52 19091416

53 145201
54 161464
55 145202
57 STD522507

58 150127
60 72140606

64 154798
74 73680600

140 158418
142 156095
143 154966

144 154207
145 156524

-- 5479J

ChassisStamping
Drawtrar

Screw,Thd. Roll. 3/8-16 x 3/4
Washer 13/32.x3/4 x 16 Gauge

BumperHood/Dash
Dash

Bolt,Cardage 3/8-16 x 1
Panel, Dash, L.H.

ClipTinnermanGrilleP/L
Panel,Dash, R.H.

ScrewThdrol 3/8-16 x 1/2
HoodAssembly

BumperHood
Washer 13/'32x 13/16 x 12 Gauge
Nut

Grillew/ClipsMS-558
Lens,Grille

Fend/FtrestPntSTLT N HLD 558
Bracket,FenderSupport

ScrewThdrol 5/16-18 x 1/2 Tyt
PivotBracketAssembly,LH.

Pivot BracketAssembly,R.H.

Nut Lockw/Insert 114-20UNC
Washer 9/32 x 7/8 x 16Ga.

BracketGrille PickoffLH
ScrewHex Wshd 8-18 x7/8
BracketGdlio PickoffRH

Bolt,FinHex 1/4-20 UNC x .75
DuctAirEngineP/LLT

BoltRdhdSqnk3/8-16 UNC x 3/4
DashLowerSTLT
Nut Crownfock3/8-16 UNC

BracketSuspensionFront
Plate ReinforcementSTLT

BracketSwaybar Cha_is
BracketPnt FootrestSTLT

RJodPivotChassis_ood
Plug,Button

NOTk Ailacomponent dimensionsgivenin U.S. inches

1ir_h = 25A mm

37

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271022

32

,_, /30 103 97 62

16 102 16 , 19 32

_- 94__6_ %18_

• "' _98 30 61

.146

77

i

27

55

)106

lOO

38

TRACTOR - - MODEL NUMBER 917.271022

GROUND DRIVE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 150071 TransaxleAssembiy 70 134683

2 142431 Spring, Return, Brake 71 140158
3 143995 Pulley,Transaxle

8 154792 Rod Shift Hydro LT 72 19132012

10 76020416 Pin Cotter 1/8 x 1 CAD

16 738005G0 NutLockHex W/Ins. 5/16-18 73 156347

16 74780616 BoltFinHex 3/6-16 Unc x 1 Gr. 74 121199X

19 73800600 NutLockHexW/Wsh 3/8-16

21 130564 Kneb, Deluxe 1/2-13 77 123583X
22 145627 Rod, Brake Hydro 78 121748X

24 73350600 Nut, Hex Jam 3/8-16 Unc

25 106888X Spring,Brake Rod 81 156046
26 19131316 Washer

27 76020412 PinCotter 1/8 x 3/4 CAD. 82 123782X
28 145204 ROd,Parking Brake 83 19171216

29 124236X Cap, ParkingBrake B4 161901

30 130807 Bracket, Transaxle 86 71208
32 74760512 BoltHexHd 5/16-18Uncx3/4 87 19212016

34 155071 Shaft, Foot Pedal 88 12000008

35 120183X Bearing,Nylon 89 158388

36 19211616 Washer 90 124346)(
37 1572H Pin, Roll 93 142564
38 123674X Pulley, Idler,Flat 94 140462

39 74760644 Bolt 95 144643
40 4470J Spacer, Split 96 4497H

41 154777 Keeper,Belt Idler 97 140469

42 19131312 Washer 13/32x 13/16x 12

43 19111012 Washer 11i32x5/8x12Ga. 100 19111216
47 127783 Pulley,Idler,V-Groove 102 141322

48 154407 Be,crank, Clutch
49 123206X Retainer,Belt 103 73940800
50 74760624 Bolt

51 73680600 Nut Crownleck 3/6-16 UNC

62 73680500 Nut,Crownlock 5/16-18 Unc 105 71079516
53 105710X Unk, Clutch 106 74780520

55 105709X Spdng, Return,Clutch 116 72110610
56 74760620 BoltHex 3/6-16x1-1/4

57 140294 V-Belt,Ground Drive, Hydro 144 19111016
59 140312 Keeper,_rdePSpan 145 7449(_40
61 17490612 ScrewThdrol. 3/8-16x3/4Ty. 146 744905.36

62 8883R Cover, Pedal 148 159103
63 140186 Pulley,Engine 149 122052X
64 71170764 BoitHex 7/16-20x4Gr.5 150 150935

65 10040700 Washer 151 19133210
66 154778 Keeper Bolt Engine Hydro

Unc

5 75 121749X

Unc 76 12000001

Gauge 98 73510600

104 140156

37" 147 7449(2324

NO'r_: ANcomponentdimensionsgiven in U.S. inches

1 inch= 25.4 mrn

DESCRIPTION

Keeper Bolt Engine
StrapTorque Lh Hydro 18/20"

T
Washer 13/32 x 1-1/4 x 12
Gauge

TStrapTorqueRhHydro 18/20"
Spacer,Split

Washer 25/32 x 1-1/4 x 16

Gauge
E-Ring

Key,Square
Washer 25/32 x 1.5/8 x 16
Gauge

ShaftAsm.CrossHydro 20"
"liras

SpdngTorsion T/A
Washer 17/32 x 3/4 x 16 Ga.

Fk_, 1ie Hydro 20" "lires
Bushing

Washer 21/82 x 1-114X16 Ga.

RingKlip #5304-62

Console,Shift
Nut Selt-Thd Wsh-P_ 1/4 Zinc

Une Fuel Hydro4"
Fan, Hydro7"

Control Bypass Hydro20"'lires

RetainerSpdng1"7inc/Cad
KeeperBoltRh Hydro 0750.

18/20"

Nut KepsHex 3/8-16 Unc
Washer 11/32x 3/4 x 16 Ga.
Washer Bellville .501D x

1.50D

Nut Hex JamToplock 1/4-20
Unf

Arm,Co_t_ Hydro

ScrewCap Hex 5/16x18x1

BoltFmHex 5/16-18 Unsx 1-

I/4

BoltRdlKISqneck 3/6-16 x

1.25

Washer 11/32 x 5/8 x 16 Ga.
Bolt Hex Flghd 5/16-18xGr. 5

BoltHex FIghd s/16-18 x 2-1/4
Bolthex F!ghd5/16-18 x 1-1/2

Spacer
Spacer,Retainer Pm Mower

BushingNylonCollered

Washer 13/32 x 2 x 10 Ga.

39

TRACTOR - - MODEL NUMBER 917.271022

STEERING ASSEMBLY

----.-.__43

s i D-'---'-- 1

a ...... j

_41

62 44

4O

TRACTOR - - MODEL NUMBER 917.271022

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 139768 SteedngWhest
2 154427 AxleAssemblySTMP DroppedSTL

3 156483 SpindleAssembly,L.H.
4 157473 SpindleAssembly,R.H.
5 6266H Beadng,Race,Thrust,Hardened

6 121748X Washer 25i32x1-5i8x16Gauge
7 19272016 Washer 27/32x1-1/4x16Gauga

6 12oooo29 R_g,_o

9 3366R Beadng,Steedng Column

10 156438 DraglinkExtendedStamped
11 STD551137 Washer, Lock

13 154779 ' BeadngAxleSTLT/GT

15 73901000 Nut,Lock,Flange 5/8-11 UNC
17 156546 ShaftAssembly,Steedng

18 57079 Washer,Thrust .515 x .750 x .033
19 124035X Support,Shaft
20 126684X Washer,Shim1/4 x 5/8 x .062
22 71200410 Screw Hex Socket 1/4-20x5/8

23 127501 PittrnenShaftAssembly
25 154406 Bracket, Steering

26 126847X Bushing,Unk, Drag
27 136874 Gear, Sector

28 19131416 Washer 13/32x 7/8 x16 Gauge
29 17490612 Scraw,Thd.,Roll. 3/8-16x3/4

30 STD561210 Pin
32 130465 Rod,"Re
36 155099 Bushing,Steedng

37 152927 Screw
38 139769 Insert,SteedngWheel

39 19133808 Washer 13i32x2-3,'8x8Gauge
40 STD541537 Gdpco Nut

41 100711L Adaptor,SteedngWheel
42 145054 Boot,SteedngShaft
43 121749X Washer 25/32xl-1/4x16Gauge

44 153720 ExtensionShaftStesdng LR.LT
46 121232X Cap, Spindle
47 6855M FitUng,Grease

51 STD541431 Nut LockHex w/Ins. 5/16-18 UNC
54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4

62 156594 K"dSteedngAsmService
63 STD523710 Bolt,FinHex 3/8-16 UNC x 1 Gr 5

65. 154780 Spacer Axle
66_ 1,_04 BeadngArmP_ltman
67 74781044 Bolt,FinHex 5/8-11 UNC x 2-3/4

68 154429 Axle, Brace

NOTE: All componentdimensionsgiveninU.S. inches

1inch= 25.4 mm

41

ENGINE

TRACTOR - - MODEL NUMBER 917.271022

4

6

4O

._ i=. • _ _. I _ i

_ _.;, ¢._._-_.'_ L_ ss _ M I

33

29

23

\

t,O_TIONAL EQUIPMENT

Spark Arrester I

42

ENGINE

TRACTOR - - MODEL NUMBER 917.271022

KEY PART
NO. NO. DESCRIPTION

1 162156
2 17720410

3 ......

4 137350

13 12-041-03
14 13280328
15 13200300

16 STD551237
23 159880
29 137180

31 109202X
32 158990
33 123487X
35 17490512

37 137040

38 .......

40 124028X
44 17490412
46 19091416

62 STD551131
77 19101216

79 M740108025
80 74760508

81 128861

101 M73030800

NOTE: AllcomponentdimensionsgivenIn U.S. inches

1 inch= 25.4 mm

Control,Throttle
Screw,Hex Head,Thread Cuffing114-20x 5/8

Engine,(See Breakdown)KohlerModel No. CV15S-41567
Muffler
Gasket KohlerCV13-CV16.5

Nipple,Pipe 3/8 NPT x 3-1/2
Elbow,Standard90", 3/8-18 NPT

Washer
ShieldBrn/DbrGuard
Arrestor,Spark

Tank,Fuel
Cap Assembly,Fuel Sears, Vented

Clamp, Hose
ScrewThdrel 5/16-18 x 3-4 Tyt
Line,Fuel

Plug,Oil Drain(Order From Engine Manufacturer)
Bushing,Snap, Fuel Line

Screw,Hex Washer Head, Thd., Roll 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer, Lock
Washer 5/16 x 3/4 x 16 Ga.
BoltHex
Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Flange 1/4-20 StarterNut
Nut FlangeM8-1.25 Non-LK

43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271022

I

i

J

t

KEY PART
NO. NO.

1 140123
2 140551

3 STD523710
4 19131610

5 145006
6 STD541437

7 124181X
8 17490616
9 19131614

10 155925

11 120068X

12 121246X

KEY PART

DESCRIPTION NO. NO.

Seat ;,- ,_. 13 121248X

Bracket,Pivot, Seat 14 72050412

Bolt 15 1_
Washer 13/32 x I x 10 Gauge 16 121250X

Clip, Push-in Hinged 17 123976X
Nut 21 153236

Spdng,Seat 22 STD541431
Screw,Thd.,RoD. 3/8-16xl 24 19171912

Washer 13/32 x I x 14 Gauge

Pan, Seat EmbossQCK Conn. 25 127018X

KnobSeat

Bracket,Switch Mounting

NOTE: All componentdimensions givenin U.S. inch-

as1 inch = 25.4 mm

DESCRIPTION

B(_, Snap

Bolt,Gan'_ge 114-20x 1-1/2

Spacer,Split .28 x .88
Spdng

Lcololut,Flange I/4 Grade5
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32x 1-3/16 x 12
Gauge
Bolt,Shoulder 5/16-18 x .62

44

DECALS

TRACTOR - - MODEL NUMBER 917.271022

9

11

KEY PART

NO. NO.

1 156811
3 163200
4 163202

5 12-113,-55
6 133644
7 163261

8 163203
9 163204

10 156439

11 142341

7

21

6 3

DESCRIPTION NO. NO.

Decal, Opel'. Instr. 12 146046
Decal, Hood, R.H. 14 160396

Decal, Hood, LH. 16 138047

Decal,Hp Engine 20 149516
Decal,Customer Maintenance 21 163205
Decal,Side Panel -- 138311

Decal, Deck Mower EZ3 -- 154515
Decal, Fender,Craftsman -- 154516

Decal, Fender Danger - - 165012
Decal, DrawbarCntrlMvt HydLt - - 165013

KEY PART

7

1 10

16

2O

12

DESCRIPTION

Decal,V-Belt DriveSchematic
Decal,V-BaitSchematic

Decal,BatteryDiehard
Decal,BatteryDngr/Psn Eng
Decal,FenderAuto Sears Gold
Decal,LiftHandle
Pad FootrestLH STLT

Pad FootrestRH STLT
Owners Manual, English
OwneCsManual, Spanish

WHEELS & TIRES

4,10

KEY PART
NO. NO. DESCRIPTION

1

59192 Valve Cap, 33re

2

65139 Stem, Valve

3

106227.X -fire, Front

4

59904 Tube, FrontTim

(Not Provided,SeMce Item Only)

5

106732)(427 Rim,Front

6

278H R_ng, Grease (FrontWheel Only)

7

9040H Bearing, Range (FrontWheel Only)

8

106108X427 Rim,Rear

9

11

122082X 1ire, Rear

10

7152J Tube, Rear-fire

11

104757X Cap, Axle

-.

144334 Sealant,"life 10 oz.

NOTE: All componentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

(Not Provided, Service ItemOnly)

45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271022

7

8

,I •

5

13

12

11__ 6

i,I I

3

2

6

13

20

46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271022

KEY PART
NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly
2 159471 Shaft Assembly,Lift
3 105767X Pin,Groove

4 12000002 E-Ring

5 19211621 Washer 21132x I x21 Gauge
6 120183X Bearing, Nylon

7 125631X Gdp, Handle, Ruted
8 122365X Button,Plunger,Red

11 139865 Unk, Lift,LH.

12 139866 Link, Lift, R.H.

13 4939M RetainerSpdng

15 127218 Link, Front
16 73350800 Nut, Hex,Jam 1/2-13 UNC

17 130171 Trunnion
18 73680800 Nut, Crownlock1/2-13 UNC

19 139668 Arm, Suspension,Rear
20 163552 RetainerSpdng

31 140302 Bearing, Pvt,LiftSpherical
32 73540600 Nut,Crowrdock3/8-24

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

47

MOWERDECK

TRACTOR - - MODEL NUMBER 917.271022

21

22

' 24

i

t23

\

2 26

48

2;

TRACTOR - - MODEL NUMBER 917.271022

MOWER DECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO,

1 144393 Mower Housing 56 122052X

2 STD533107 Bolt 58 140086
3 138017 BracketAssembly,Sway Bar, 59 141043

4 138440 BracketAssembly,SwayBar 68 144200
5 STD624008 Retainer Spdng 71 142427

6 130832 Arm, Suspension,Rear 72 131870
8 850857 Bolt, Hex 3i8-24x1.25Grade 73 127847

9 STD551137 Washer, Lock
10 140296 Washer, Hardened 75 12000029
11 134149 Blade, Mulching 76 128903

12 129895 Beadng,Ball

13 137t_45 ShaftAssernbly,Mandrel, 77 127845

Front 67 162113

8 74 121748X

Vented (IncludesKey Number 78 160570

s)

14 128774 Hous_ Mandrel, Vented 79 127498
15 110485X Beadng, Ball, Mandrel 80 153701

16 140329 Stripper.Vented Mower Deck 81 733506o00
17 72110610 Bolt,Carriage 3/8-16 x 1-1/4 82 142028
18 72140505 BolLCardage 5/16-18x5/8 83 120958X
19 132827 Bolt,Shoulder 84 156084

20 159770 Baffle, Vortex 85 72140620

21 STD541431 Nut Crownlock5/16-18 UNC 92 STD541437
22 134753 StJffenerBracket 101 136420

23 131267 Bracket, Deflector 102 71161010
24 105304X Cap, Sleeve 103 19061216

25 123713X Spdng,Torsion.Deflector 104 STD551110
26 110452X Nut, Push 105 160793

27 130968 Shield, Deftactor 106 2029J
28 19111016 Washer 11i32x5i8x16 111 155197

Gauge 112 155198

29 131491 Rod, Hinge 113 17490512
30 157722 ScrewThdRollingWasaHead 114 73510500

31 129963 Washer, Spacer 115 72110504
32 153535 Pulley,Mandrel 116 137644

33 137266 Nut, Toplock,Flanged 117 133957
34 STD533717 BaR 118 73930600
35 133835 Fas_er, ChdstmasTree 119 19121414

36 131494 Pufley,rdter, Fiat 121 143723
37 19131316 Washer 13/32 x13/16 x16 128 153390

Gauge 129 19131312

40 STD541437 Nut Crowrdock3/8-16 UNC 130 STD5237"10

41 133551 Rod, Pivot, wi_ Nibs
43 140083 ROd,Clatch,_,Secondary,with 131 STD533710

44 140088 Guard, Mandrel, L.H. 132 19132203
45 STD624003 Retainer

46 137729 Screw,'r_. Roll 1/4-20 x 5/8 141 6266H

48 133944 Washer,Hardened -- 130794
49 155066 RollerAssembly,Cam Follower

50 131340 Bolt,Shoulder #10-24 Grade 5
51 STD541410 Locknut -- 145411

52 139888 Bolt,Shoulder 5/16-18 UNC
53 131845 ArmAssembly,Pad, Brake

54 133943 Washer, Hardened

55 155046 Ann, Idler

Nibs

NOTE: Allcomponentdimensionsgiven inU.S.inches

1 inch= 25A mrn

DESCRIPTION

Spacer,Retainer
Spring,TorsionBrakes

Guard,TUV Idler
KnobCustom Oval

V-Belt

Rod, Clutch,Primary,_ Nihe

Spring,Return
Arm, Clutch,Secondary

Washer 25/32 x 1-5/8 x 16

Gauge
Ring,Knp

Boll SheuMer 3/8-16 UNC x

1.44

Keeper, Spdng
Lever ASm. ClutchPd PIm

STLT
Bushing,LaKje, Brass

Spdng,Mower Clutch
Nut, HexJam 3/8-16Unc

Trunnion,Adj.
Washer Sintered

Keeper Belt IdlerFixed
BoltCarriage 3/8-16 x 2-1/2

Nut
MulcherCover

Screw

Washer #10
Washer, Lock

LatchAssembly,Bagger

Nut, Weld
Bracket,Gauge, Wheal LH.

Bracket,Gauge, Wheal R.H.
Screw Thdro#5/16-18 x 3/4

Nut,Hex, Keps 5/16-18 UNC
Bolt,Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut,Centarlock3/8-16

Washer 3/8 x 7/8 x 14 Gauge
Bracket

Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bait, Fin Hex 3/8-16 UNC x 1

Gr.5
Bolt,RDHD SQNK 3/8-16 UNC

xl

Spacer Washer 13/32 I.D. x 1-
3/80.D. x1/4

Washer Thrust .75 x 1.230
MandrelAssembly(Includes

Key Numbers 6-10, 12-15,31

and32)

Mower Deck, C_nplete
(Standard Deck, Order
SeparatelyMulcherPlateand
Gauge Wheel Components,
Key Nos. 101-106 and 111-121)

49

TRACTOR - - MODEL NUMBER 917.271022

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

58

139

41

28

59

23

19

91

35

5O

TRACTOR - - MODEL NUMBER 917.271022

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 310-0650

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing,Lower 43 142884 Washer 7/16 x 7/8 x .060

2 142931 Assembly,Upper Housing 44 150829 DifferentialAssembly
3 142932 Seal, Up 52 142991 Washer 3/4x1.Sx.13

4 142928 Ring,Wire Retaining 53 142961 Seal .75 x 1.25 x .250
5 142933 Ring, Retaining 56 142963 Shaft, Input

6 142934 Bearing,ShaftBall 58 142964 Bolt 114-20x 1.38
7 142935 Bearing,Cradle 59 142965 Pin .50D x.43 ID x .750

8 150771 Beadng,Thrust 30 x 52 x 13 62 142966 Arm, Control

9 142937 Swashplate, Variable 63 142967 Puck,Dampener

13 142938 Block,CylinderAssembly 64 142920 Set Screw

14 142939 Arm, Trunnion 68 142969 Spring

15 142940 Seal, Up 69 144610 Stud 5/16-24

17 142941 Guide, Slot 83 142971 JackshaftAssembly

18 150772 Shaft, Motor 85 150806 Jackshaft
19 150773 Bearing,Thrust 42x68x16 88 142973 Screw, Cap

23 142944 Block,CylinderAssembly 89 142974 Washer 7/16 x I x 1/2

24 142945 Seal, Lip 10 x 25 x 7 90 142978 Sleeve Baadng

25 142946 Actuator,Bypass 91 142976 Seal, Wiper

26 150774 Center SectionAssemblyKit 92 142977 Spring,Block

27 142948 Seal, Lip 26x42xB 93 142978 Washer, BIockThrust

28 142949 Ring,Retaining 113 142917 Cap, Vent Assembly

29 142950 Washer 26 x 35 x I 114 142918 Fitting,O-Ring Assembly

30 150787 Plate, Bypass 119 142980 Spacer

34 142951 Oil Filter Element 134 144607 Nut, Castle 5/16-24

35 142952 Arm, Bypass 135 144608 Pin,Cotter

36 142953 Ring,Retaining 139 150775 Spdng,Compression

37 142954 Arm, Actuating 140 150776 Nut, Hex 5/16-24

38 142955 Pin,Actuating

39 150777 Bolt 5/16-24 x 1-3/4 NOTE:dAIIcomponon_dimensionegiven in U.S. inches

40 150778 Locknut,Rex 5/16-24 UNJC 1 inch= 25.4 mm

41 142958 Brake Rotor/StatorKit

51

TRACTOR - - MODEL NUMBER 917.917.271022

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567

AIR INTAKE

6--D

11-- _--10

/

BLOWER HOUSING AND BAFFLES J

i 2

1 _ 3

15

14

I

8

-1

13-1k

1_,

ENGINE CONTROLS I

--9

CRANKSHAFT I

3

/

6

52

TRACTOR - - MODEL NUMBER 917.917.271022

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567

AIR INTAKE ENGINE CONTROLS

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 12_43-05 _AirCleaner

(IncludesKey Numbers 2 thru

12)

2 25-341-02
3 12-O96-24

4 12-083-08
5 12-100-01

6 X-25-63
7 12-083-05

Knob,AirCleanerCover

Cover,AirCleaner

PrecleanerElement

Wing Nut
Washer, Plain 1/4

Element.AirCleaner (Includes

#7)

8 12-313-04
9 12-094-12

10 12-072-05

11 12-086-01

12 12-041-02

NOT ILLUSTRATED

-- 12-113-53

Grommet
Base, Air Cleaner
(IncludesKey Numbers9 and

10)

Stud, MountingPlateM6 x 1.0 x

66

Screw,#10 Hi-Lo Thread

Forming(2)

Gasket,Air Cleaner

Decal Air Cleaner

1 12-079-07 Unkage, Choke
2 12-237-01 Clamp, Cable

3 M-0664020 Screw,LockedSocket

4 M-0545016 Screw,HexFlange M5x.8x16
5 12-536-09 Control,SpeedAssembly

6 M-044_020 Screw, Pan Head M4 x0.7 x 20

7 SM-0443025 S_ew, PanRead M4 x 0.7 x25

8 12-089-11 Spdng, Choke Adjuet(2)
9 12-089-23 Spring,Choke Return

10 12-089-24 Spring,Governor

11 M-0641060 Nut.Hex Range M6 x 1.0

12 SM-0642025 Screw,He)(Range

13 12-090-05 Lever, Governor
14 25-158-11 Bushing,Throttle Linkage

15 12-079-01 Linkage,Throttle
16 25-158-08 Bushing,Linkage Retaining

DESCRIPTION

M6 x 1.0 x20 (2)

(IncludesKey Numbers6
through9)

M6x1.0x25

CRANKSHAFT

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 12-014-37 Crankshaft 1 M-0829033

2 12-139-01 Plug, Cup 2 12-O41-03

BLOWER HOUSING AND BAFFLES 5 12-445-06

KEY PART

NO. NO. DESCRIPTION NOT ILLUSTRATED

1 M-0545010 Screw,Hex Range - - 12-522-18 ShortBlock

M5 x 0.8 x 10 (8) - - 12-755-59 Gasket Set

2 24-468-10 Washer, Plain 1/4

3 12-146-07 Plate, BlowerHousing
4 M-0645020 Screw, Hex Range M6 x 1.0 x

20 RPM Sefflngs:

6 2_4-096-05 Cover,Pinion RPM Settings:

7 12-027-32 Housing, Bower
9 12-141-01 Ring,Retainer (2)

8 12-096-28 Cover "= _"_ NOTE: All componentdimensionsgivenin U.S. inches

10 25-154-02 Clip, Mounting(3) 1 inch= 25.4 mm

11 M-0545020 Screw, HexFlange M5x.8x20

EXHAUST

3 M-0841080
4 12-125-11

6 M-0645025

DESCRIPTION

Stud, M8 x 1.25 x 33 (2)
Gasket, ExhaustManifold

Nut,Hex Flange M8 x 1.25 (2)
Bracket,Muffler

Strap, Lifting
Screw,Hex Range
M6 x 1.0 x 25 (2)

LowSpeed: 1500-2000
HighSpeed:3200-3400

(3)

12 12-063-05 Baffle, IntakeSide
13 M-0645016 Screw, FlexRange

M6x 1.0 x 16(2)

14 12-063-08 Baffle, CyllnderHead
15 12-063-O1 Baffle,Cylinder

NOT ILLUSTRATED

-- 12-113-64

Decal,Horsepower

53

TRACTOR - - MODEL NUMBER 917.917.271022

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567

FUEL SYSTEM I

4

/

2

; 26_

CYLINDER HEAD, VALVE AND BREATHER I

54

TRACTOR - - MODEL NUMBER 917.917.271022

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567

FUEL SYSTEM
KEY PART

NO. NO.

1 12-853-56

2 12-041-02

3 12-053-56

4 12-041-01

5 12-089-23

6 12-079-07

7 12-265-04

8 X-426-9

9 25-353-10
10 25-050-02

11 47-15401

12 12-086-07
13 12-431-01
14 12-368-05

15 12-089-09
16 12-086-04
17 12-089-09
18 12-14603

19 25-085-27
20 12-144-09

21 12-144-08
22 12-089-10

23 12-146-02
24 12-337-03
25 12-757-02

26 12-041-05
27 12-104-01

28 12-757-09

29 12-041-06
30 M-0641060

31 X-25-63
32 X-22-11

33 M-O629122

CYLINDER HEAD, VALVE AND BREATHER

KEY PART

DESCRIPTION NO. NO.

Kit,Carburetor (Includes#2 thin 1 12-351-01

6) 2 12-755-60
Gasket,AirCleaner 3 12-411-01

CarburetorAssembly 4 12-041-10

(ForInformationOnly- Not 5 12-017-01

Available Sepemtely) 12-017-0_

(IncludesKey Numbers 12 thin 6 12-016-01

27) 12-016-02
Gasket, Carburetor(2) 7 12-146-13

Spdng,Choke Retum 8 12-468-05
Unkage, Choke 9 12-112-13

Deflector,Heat 10 12-086-15
Clamp, Hose (2)

Une, Fuel, 9" 11 12-089-01
Filter,Fuel 12 12-173-01

Clip, Cable 13 12-755-03
Screw,Hex Cap 8-32 x 3/8 14 X-426-9

Sleeve, Insulating 15 12-326-03
Needle, Idle, Fuel Adjust 16 M-0645020

Spring,Idle Fuel
Screw, IdlaSpeedAdjuet 17 12-096-07

Spdng, Idle Speed 18 235011
Plate, Throttle 19 24-032-05

Screw, Throftle Plate (2) 20 M-0640034
Shaft, ThrottlewithLever and

Seal 21 24-194-01
Shaft, Choke 22 24-18603
Spdng, Choke 23 M-0545010

Plate, Choke
Jet, Main 24 12-018-01

Kit,Float 25 12-402-0_
Gasket, Bowl 26 12-318-09
Bowl, Fuel 27 X-75-23

SolenoidAssembly

(IncludesKey Number 29)
Gasket, BowlRetainerScrew

Nut, Hex Flange IV_ x 1.0 (2)
Washer, Plain 1/4

Washer, Lock 114
Stud, M6 x 1.0 x 122 (2)

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

DESCRIPTION
Lifter,Valve (2)

Kit,CylinderHead

Red, Push(2)

Gasket, CylinderHead
Valve, Intake, StandardSize

Valve, Intake, .25"Oversize
Valve, ExhaustStandard

Valve, Exhaust,.25"Oversize

Plate, Guide

Washer, Plain 13/32

Spacer,Head Bolt ExhaustPort
Screw, Hex Flange

M10x 1.5 x 81 (5)
Spdng,Valve(2)

Cap, _alve Spdng(2)
I_,t,Retainer (2)

Clamp, Hose (2)
Hose, Breather
Screw, Hex Flange

M6 x 1.0 x 20 (5)
Cover,ValvewithNipple
Retainer,Spdng
Seal, Valve Stem

Screw,Hex Flange M6 x 1 x 34

(2)

Pivot,RockerArm(2)
Arm, Rocker(2)

Screw, Hex Flange
M5 x0o8x 10

Retainer, BreatherReed
Reed, Breather

Head, Cylinder

Plug,Pipe,AllenHead 1/8

NOT ILLUSTRATED

-- 12-041-01

-- 12-757-03

-- 12-518-05

- - 41-518-34

- - 277563

- - 12-454-03

Gasket, _rbt_or

Kit,CarburetorRepair
Lead, Solenoid,Black,5", 14
Gauge, Uninsulated Push-On

Tabs
Lead, Ground, Green, 5", 18

Gauge InsulatedGdp Barrel
Eyelets
Connector

"fie,Cable

55

TRACTOR - - MODEL NUMBER917.271022

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567

IGNITION / ELECTRICAL I

_-,

CRANKCASE I

23

(_--1 2

OIL PAN I LUBRICATION I

I- 0

_-,o_

6--II

STARTING SYSTEM I

3

4

'I

56

TRACTOR - - MODEL NUMBER 917.271022

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41567

IGNITION ! ELECTRICAL CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 12-086-14 _Screw, Hex Flange 1 12-032-03

M10x 1.5x46 2 12-522-18

2 12-468-03 Washer, Plain 3/8
3 24-162-03 Screen, Grass 3 12-445-02

4 M-0639016 Screw, HexFlange M6xlx16 4 M-0839025

(4)

5 12-112-01 Spacer, Fan (4) 5 12-380-03
6 12-157-02 Fan 6 12-755-49

7 X-42-15 Key
8 12-025-37 FlywheelAssembly 7 12-089-18
9 12-155-02 Connector(4 Contact) 8 12-422-08

10 M-0548025 Screw, Hex Cap 12-422-09

M5 x 0.8 x 25 (2) 12-422-10

11 M-0FAS010 Screw, Hex Flange 12-422-11

M5 x 0.8 x 10 (2) 12-422-12

12 12-154-02 Clip,StatorHarness 12-422-13
13 12-085-07 StatorAssembly 12-422-07

14 12-132-02 SparkPlug 9 12-144-27
15 X-728-1 Clip, Cable 10 12-874-07

16 12-584-01 Module,Ignition 12-874-08
17 M-0545020 Screw, Hex Flange 12-874-09

M5 x 0.8 x20 (2) 11 12-018-02

NOT ILLUSTRATED 12 12-198-07

- - 12-518-11 Lead, White, Ground To Kill(19", 12-108-08
18 Gauge, Fully InsulatedPush- 12-108-09

onTab and UninsulatedPush-on 13 12-067-05
TabTerminals) 12-067-06

14 12-380-01

OIL PAN I LUBRICATION 15 12-043-05

KEY PART 17 12-144-02

NO. NO. DESCRIPTION 18 52-139-09

1 12-038-01 DipstickAssembly 19 12-755-64

(includesKey Numbers2 and 3)

2 25-755-13 Kit,Oil FillCap (IncludesKey#3) 20 12-144-24
3 12-153-03 O-Ring, Dipstick 21 X-25-102
4 12-153-02 O-Ring, UpperOiIFiilTube 22 12-032-01
5 12-123.O4 Tube, Oil Fill 23 SM-0631015

6 M-0545020 Screw, Hex Flange M5 x 0.8 x 24 12-154-05
7 12-153-01

8 25-162-07
9 12-096-03

10 M-0545016

11 M-1039025

12 12-126-02
13 12-089-03

14 12-462-01
15 12-208-01

16 12-050-01
17 X-75-10

18 12-893-01
19 12-032-04

20 12-096-02
21 M-0545016

22 12-032-03
23 SM-0839045

24 12-199-30

20
O-Ring, LowerOil FillTube

Screen, Oil Pick-up
Cover,Oil Pick-upScreen

Screw, Hex Range M5 x 0.8 x
16

Screw,I_ex F_nge M10 x 1.5 x
25

Bracket,Oil Pump Relief Valve
Spdng,Oil Pump ReliefValve

Pistcrl,Oil Pump Relief Valve
Body.Oil Pump Relief Valve
Filter, Oil

Plug,Square Head, Solid 3/8
Oi/Pump Assembly
O-Ring, Oil Pump Cover

Cover,Oil Pump
Screw, Hex Range
M5 x 0.8 x 16 (3)

Seal, Oil (P.T.O. End)
Screw,Hex Flange

M8 x 1.25 x45 (12) 57
Pan, Oil

16 M-0631005

STARTING SYSTEM

KEY PART
NO. NO.

1 M-0839070 Screw, Hex Flange

2 25-098-03 StarterAssembly

3 12-755-54 K'_ Drive End
4 12-227-06 Cap, Drive End

5 45-170-03 Armature
7 12-227-11 EndCap, Commutator

8 12-086-25 Screw, Hex Range

NOTE: Allcomponentdimensionsgivenin U.S. inches

1inch= 25.4 mm

DESCRIPTION
Seal, Crankshaft

Block,Cylinder(Use Short

Bk_k)

Strap, Lifting
Screw, Hex Flange M8 x 1.25 x

25
Dowel, LocaUng(4)

Kit,Camshaft (includesKey #7

&8)

Spring,Actuating
Shim, Camshaft,Blue
Shim, Camshaft,Red (A.R.)

Shim, Camshaft, Yellow(A.R.)
Shim, Camshaft,Green (A.R.)

Shim,Camshaft, Grey (A.R.)
Shim,Camshaft, Black (A.R.)
Shim,Camshaft, White(A.R.)
Shaft, Balance

PistonwiRing Set, Standard
Pistonw/Ring Set .25"Oversize

Pistonw/Ring Set .50"Oversize
Retainer, Piston Pin (2)

RingSet, Standard
RingSet .25"Oversize
RingSet .50"Oversize
ConnectingRod,Standard

Connecting ROd .25" Oversize
Pin,Governor RegulalJng

Gear,GovernorAseambly

Washer, Plain, 6mrn

Shaft,GovernorGear
Plug,Cup

Kit,Shaft,Govemor Cross,with
Clip (IncludesKey #20 and 24)
Shaft, Govemor Cross
Washer. Plain 1/4
Seal, Governor CrossShaft

Washer, Plain, 6ram
Clip, Hitch Pin

DESCRIPTION

M8 x 1.25 x 70 (2)

(IncludesKeyNumbers3 thru 8)

1/4-20 x 4-5/8 (2)

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

O1
(D

_r _

I ""

SIGHTING
GUIDE

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (not I
greater than 15 '), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme
caution when changing dlrecUon on slopes.

I

I

For the repairor replacement parts you need

delivered directlyto your home

Call 7 am - 7 pm, 7 days a week

1-800-366-PART

(1-600-366-7278)
Para ordenar piezas con entrega a

domicilio - 1-600-659-7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)
Para pedir servicio de reparaci6n a

domicilio - 1-800-676-5811

For the location of a Sears Parts and
Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

WherJ requesting service or ordering
parts, always provide the following

information:

• Product Type • Part Number

• Model Number - Part Description

Iilii_

HI|H||

SHARS

Amenca's Repair Specia/_sts

165012 REV.3 10.15.98 VB/RD/RH Printed in U.S.A.