Craftsman 917271014 Owner’s Manual

Owner's Manual
CRAFTS[MAN+
15.5 HP ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equip-
ment
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
.Warranty...............................................2
SafetyRules..:......................................2
ProductSpecifications .......................... 5
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or ac-
cident or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATI-ERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home war-
ranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but e standard trip charge will
apply). This warranty applies only while this product is in the United States. This War-
ranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., 1:)/817 WA, Hoffman Estates, IL 60179
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 28
Troubleshooting .................................. 29
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
IMPORTANT: This cutting machine is ca-
pable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result
in serious injury or death.
GENERAL OPERATION
Read, understand, and foJlow all in- structions in the manual and on the ma-
chine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other peo.ple before mowing. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge di- rection and do not point it at anyone. Do not operate the mower without ei-
ther the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and re-
2 move keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while un- der the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the
riding mower safely enough to protect themselves and others from serious in-
jury.
SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do notturn on slopes unless neces-
sary, and then, turn slowly and gradual- ly downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in. Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow en- gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
3
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or al- low objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
_i_LLoo.k for this symbol to point out.impor- tant saTety precautions. It means L;AU-
TION!H BECOME AWARE!!!YOUR SAFETY IS INVOLVED.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
Do notturn on slopes unless neces- sary, and then, turn slowly and gradual- ly downhill, if possible.
_LWARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
._. CAUTION.: In order to prevent acciden-
tal starting wnen setting up, transporting, adjusting or making repairs always dis- connect spark plug wire and place wire where it cannot contact spark plug.
4
PRODUCT SPECIFICATIONS
GASOUNE 1.25GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR
)ILTYPE SAE IOW-30 API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY." W/FIL'I'B:_:4.0PINTS
W/O RL]E_ &5 PINTS
SPARK PLUG: Champion RC12YC
(GAP:.040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED
VlPH):
TIRE PRESSURE: FRONT: 14 PSI
_HARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADUGHTS
BATTERY: AMP/HR: 30
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor.It has been de- signed, engineered and manufactured to
give you the best possible dependability and performance.
FORWARD:
1s-r 1.2
2ND 1,5 3RD 2.3 4n_ 3.5
5TH 4.7 6_ 5.4
REVERSE: 1.5
REAR: 10 PSI
MIN. CCA: 240 CASE SIZE: U1R
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service
Center. We have competent, well-trained technicians and the proper tools to ser- vice or repair this tractor.
Please road and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: ,This tractor is equipped ,
with an interna_ combustion engine ano should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Cali-
fornia Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark ar- rester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).
(1) Large Flat Washer
Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
(1) Locknut 5/16-18
(1) Knob
(2) Washers 3/16 x 3/4 x 16 Gauge
__ #10 x 5/8
(1) Washer
17/32x 1-3/16 x 12 Gauge
(2)Weld
Nuts #10
(1) Shoulder
Bolt 5/16-18
(2) Lock
Washers #10
R
Parts packed separately in carton
F-7
m
Manual
Seat
Video
Mulcher
Plate
ii "
Parts Bag
Parts Bag contents not shown full size
Cassette
I
I
I I
I
I
I
I
Steering Extension
Shaft
_ Sth:r_g
Steering
Boot
Steering
Wheel
Insert
Slope Sheet
Steering Wheel
Adapter
.._1 I i
(2) Latch Hook
Assemblies
<4B
(2) Keys
7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your trac-
tor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you
begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wilt make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/ (2) 1/2" wrench drive ratchet
(1) Utility knife (1) Phillips Screw-
(1) Tire pressure gauge driver When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-
tension and lower shafts and install 5/
16 hex bolt and Iocknut. Tighten se-
curely.
IMPORTANT: Tighten bolt and nut se-
curely to 18-22 ft. Ibs. torque.
Place tabs of steering boot over tab slots in dash and push down to secure.
Insert
__3/8 Hex Bott
I_ _ 3/8 Lockwasher
_Large Flat
Steering_N--.. _ 1 Washer
Wheel _Steering
Adapter _..._'_..J-'----_ Tab s
Hex Bolt
Tab
Slots
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Slide steering wheel adapter onto
steering shaft extension.
Position steering wheel so cross bars are horizontal (left to right) and slide in- side boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten secure-
ly.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to ",.;i off skid.
8
HOWTO SET UPYOURTRACTOR
CHECK BA'I-I'ERY
Lift seat pan to raised position and open battery box door.
If this battery is put into service after month and year indicated on label (la- bel located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for charging instructions).
Seat
Pan
Bakery Box
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on pan and assemble shoul- der bolt.Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving itsadjusted position.
Raise seat and tighten adjustment knob securely.
Seat
TO ROLLTRACTOR OFF SKID (SEE OPERATION SECTION FOR LOCATION
AND FUNCTION OF CONTROLS)
Press lift lever plunger and raise attach-
ment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal,
Place gearshift lever in neutral (N) posi- tion.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFFSKID _brWAR,NING: Before starting, read, un-
s[ana and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel tank
with gasoline.
Sit on seat in operating position, de- press clutch/brake pedal and set the parking brake.
Place gearshift lever in neutral (N) posi- tion.
Press lift lever plunger and raise attach-
ment lift lever to its highest position.
Start the engine. After engine has
started, move throttle control to idle po-
sition.
Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gear-
shift lever to 1st gear.
Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in neu- tral position.
Turn ignition key to "OFF" position.
Continue with the instructions that fol-
lOW.
Seat Pan
Shoulder
Bolt _ ....
Adjustment Knob
Flat Washer
CHECKTIREPRESSURE
Thetires onyourtractorwereoverinflated
atthefactoryfor shippingpurposes.Cor- recttirepressureisimportantfor bestcut-
ting performance.
Reducetirepressureto PSIshownin
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See 'q-O
LEVEL MOWER HOUSING" in the Ser-
vice and Adjustments section of this
manual. CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments sectoin of
this manual. Verify that the bc',ts are
routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
INSTALL MULCHER PLATE
Install two latch hooks to mulcher plate
using screw, washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in up-
right position.
Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
Weld Nut From Hook Points The Top Down
Lock
Weld Washer
Latch Latch
Hook
Weld Nut
Washer
Mulcher Plate
Deflector
Shield
_I, CAUTION: Do no..ttremove discharge . guard from mower. _aise and hold guara
when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERTTO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory. NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
'_ir.1 Screw
Lock Washer
Washer
Latch
Hooks
F CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
_/All assembly instructions have been
completed.
J No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
4' Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA AI-I'ENTION TO
THE FOLLOWING IMPORTANT ITEMS: / Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them be-
fore you start the engine.
/ Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE OGHTS ON OVER TEMP 1P
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
LIGHT
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
(_ _ KEEP AREA CLEAR SLOPE HAZARDS
ATFACHMENT
IGNITION CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
A
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
12
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Ught Switch
Attachment Ignition
Clutch Lever Switch
s
Throttle/Choke ." ."
Control
Position
Uft Lever
Plunger
Clutch/Brake Control
Attachment
Lever
Height
ustment
Indicator
'Parking Brake
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off. THRO'I'rLE/CHOKE CONTROL: Used to
control engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles, or
standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Yourtractoris equippedwithan operator presence sensingswitch.When engine is
running,any attemptbytheoperatortoleave the seat withoutfirstsettingthe parkingbrake willshutoffthe engine.
Depress clutch/brake pedal into full "BRAK]E" position and hold.
Place perking brake lever in "EN-GAGED" pos_on and release pressure from clutch/
brake pedal. Pedal should remain in "BRAKE" position. Make sure parking
brake will hold tractor secure.
Throttle/Choke
Control
Position Parking Brake
Clutch/Brake "Disengaged"
Pedal "Drive" Position Position
STOPPING MOWER BLADES -
To stop mower blades, move attachment dutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress dutch/brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throtlle control to slow position and allowing engine to idle before
stopping may cause engine to "backfire".
Attachment Clutch Lever "Engaged"
Position
"Disengaged"
ition
ed"
Position
Gear Shift
Lever
Turn ignition key to "OFF" positionand re-
move key. Always remove key when leav- ing tractor to prevent unauthorized use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in
any position other than "OFF' will cause the
battery to be discharged, (dead). NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot engine exhaust gases may cause "browning"
of grass. To eliminate this possibility,always stop engine when stopping tractor on grass
areas.
_CAUTION: Always stop .'_'actorco,mpletely, as described above, before leaving me
operator's position;to empty grass catcher, etc.
TO USETHROTrl_E CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle re- duces the battery charging rate.
Full thro_e offers the bast bagging and mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is cen-
trolledby thegearshiftlever.
Start tractor with dutch/brake pedal de-
pressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start
movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to
do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment liftlever deter-
mines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-
1/2 to 4". The heights are measured from the
ground to the blade tip with the engine not
running. These heights are approximate and may vary depending upon soil conditions,
height of grass and types of grass being mowed.
14
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool
season and to over 3 inches during hot months. For healthier and better looking
lawns, mow often and alter moderate
growth.
For best cutting performance, grass over 6
inches in height should be mowed twice. Make the firstcut relatively high; the sec-
ond to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper po-
sition to help prevent scalping in most ter- rain conditions.
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height (See '3"0 ADJUST MOWER CU'I-rlNG
HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut po- sition, gauge wheels should be as- sembled so they are slightly off the
ground. Install gauge wheel in appro-
priate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mounting
Bracket
Locknut
Guage Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine
running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_.. CAUTI.ON:.Do notoperatethe mower
withouteitherme entiregrasscatcher,on
mowersso equipped,or the dischargeguard in place.
Attachment Clutch Lever
Position
"Disen
Position
TO OPERATE ON HILLS
Attachment Lift
Lever High Position
LOW
_iLCAUTION: Do notdriveUpor downhills
withslopesgreaterthan 15° and do notdrive
across any slope.
Choosethe slowestspeed beforestarting up ordownhills.
Avoid stopping or changingspeedon hills.
Ifslowingis necessary,movethrottle control
leverto slowerposition.
Ifstoppingisabsolutelynecessary,push clutch/brakepedalquicklyto brake position
and engage parkingbrake.
Move gearshift leverto lst gear. Besure
you haveallowedroomfor tractortoroll slightlyasyou restartmovement.
To restartmovement,slowlyreleasepark-
ingbrake and clutch/brakepedal.
Make all turnsslowly. TOTRANSPORT
Raise attachmentli_to highest position with attachmentliftcontrol.
When pushingortowingyourtractor,be suregearshiftleveris in neutral(N) posi-
tion.
Do notpushortow tractorat merethan five
(5) MPH.
NOTE: Toprotecthoodfromdamage when transportingyourtractoron a truckora trailer,
besurehoodis dosed and securedtotractor. Use an appropriatemeans of tyinghoodto
tractor(rope,cord,etc.).
15
TOWING CARTS AND OTHER A'rrACH.
MENTS
Towonlythe atiachmentsthatare recommended
byandcom_ w_ spec_a_nsofthemanofac-
tutorof your_'actor.Use common sense when
towing.Tooheavyof aIcad,whileona slope,is dangerous._res can losetractionwiththeground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with
summer weight oil.
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dipstick;
wipe oil off. Reinsert the dipstick into the
tube and rest oil fillcap on the tube. Do not thread the cap onto the tube. Remove and
read oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do not
overfill.
For cold weather operation you should change oil for easier starting (See "OIL VIS-
cosrrY CHART" in the Maintenance sec- tion of this manual).
To change engine oil, see the Mainte- nanca section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular un-
leaded gasoline with a minimum of 87 oc- tane. (Use of leaded gasoline will increase carbon and lead oxide deposits and re-
duce valve life). Do not mix oil w_ gaso- line. Purchase fuel in quantities that can be
used within 30 days to assure fuel fresh- ness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean win-
ter grade gasoline to help insure good cold weather starting.
_WARNING: Experience indicates that al- cohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which leeds to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system
should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine
and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See
Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner
products in the fuel tank or permanent dam-
age may occur.
_CAUTION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near
an open flame.
TO START ENGINE
When starting the engine for the firsttime or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) posi- tion.
Move attachment clutch to "DISEN- GAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clock- wise to "START" position and release key
as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, ff the engine does not start after
several attempts, move throttle control to
fast position, wait a few minutes and try
again. If engine still does not start, move
the throttle control back to the choke posi- tion and retry.
WARM WEATHER STARTING (50° F AND
ABOVE
When engine starts, move the throttle con-
trol to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50oF AND
BELOW)
When engine starts,allow engine torun
withthe throttle control in the choke posi- tion until the enginerunsroughly,then
movethrottle control to fast position.This may requirean engine warm-up peried
fromseveralsecondsto severalminutes, dependingon the temperature.
The attachmentscanalso be used during the engine warm-up period.
NOTE: Ifat a highaltitude(above3000 feet)
or incold temperatures(below32 F) the car- buretorfuel mixturemay needto be adjusted
for best engine performance. See 'TO AD-
JUST CARBURETOR" in the Service and Adjustments section of this manual.
16
MOWING'rIPS
Mower shouldbe properlyleveledfor best mowing performance.See "TO LEVEL
MOWER HOUSING" intheServiceand
Adjustments sectionof this manual.
The left hand side of mower should be used for trimming.
Drive so that clippingsare discharged onto
the area that has been cut. Have the cut
area to the right of the tractor.This will result in a more even distribution of clippings and
more uniform cutting.
When mowing large areas, start by tuming to the rightso that clippings will discharge
away from shrubs, fences, driveways, etc. Al_erone or two rounds, mow in the oppo-
site direction making left hand turns until
finished.
* If grass is extremely tall, it should be
mowed twice to reduce load and possible firehazard from dried clippings. Make first
cut relatively high; the second to thede- siredheight.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
Always operate engine at full throttle
when rnowing to assurebetter mowing, performanceand properdischargeof ma- terial.Regulate groundspeed by selecting a low enough gear to givethe mowerthe
bestcuttingperformance as well as the
quality of cut desired.
When operatingattachments, selecta groundspeed thatwill suitthe terrainand give best performance ofthe attachment
being used.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and reduce
them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide
the best recurring action of the blades.
Avoid cuUJngyour lawn when it is wet. Wet grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct
sun.
For best results, adjust the mower cutting
height so that the mower cuts off only the
top one-third of the grass blades. For ex- b'emely heavy mulching, reduce your width
of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require that an area be mulched a
second time to completely hide the clip- pings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then
change to east to west the next weak. This will help prevent matting and graining of
the lawn.
Max 1/3
1
"1"7
CUSTOMER RESPONSIBILITIES
FILL IN DATES /___k-_O/_n_o'_y./_'_'F_/_@J AS YOU COMPLETE ,_,_ R.__ R.j_ .j_j_ _% _cj_
REGULAR SERVICE J___ _ SERV,CE DATES
CheokOrakoOpe,ation
Check Tire Pressure
Check Operator Presence and T InterloCk Systems a Check for Loose Fasteners
A Sharpen/Replace Mower Blades _4
T Lubrication Chart
0 Check Battery. Level R Clean Battery and Termin_Js
Check Transaxle Cooling Adjust Blade Belt(s) Tension
! Adjust Motion Drive Belt(s) Tension
Check Engine Oi! Level Change Engine Oil
E Clean Air Filter a Clean Air Screen
Inspect Muffler/Spark Arrester Replace OiJ Filter (If equipped)
NE CJean Engine Cooling Fins
Replace Spark Plug Replace Air Filter Paper Cartridge
Replace Fuel Filter
I - Chenge more often when operating under a hesvy load o_ in high ambietd temper_tufe_ 5 - If equipped with adjustable sy_em.
2 * Service more often when operating in dirty or dusty cOndetions
3 _ If equipped with oil filter, che=nge oil every 50 hours¸
4 _ Re placG I_ades more ohen when mowing ir_Sandy soil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
v' v'
I v'
v'
_2
6 Not r_quired if equipped with rnaintenance_fTee batlery 7 - 71ghten front axle pivot bolt to 35 ft.-Ibs m_aximum.
LUBRICATION CHART
@
v'
Do not overtighten.
cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must
maintain tractor as instructed in this manual. Some adjustments will need to
Bearing Zerk Bearing Zerk
be made periodically to properly maintain your tractor. All adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
f" ine(_)
t I
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A
a i _ , Pivots
new spark plug and clean air filter as- sure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
General Purpose Grease ,
SAE 30 or 10w30 Motor O0il
Refer to Maintenance "Engine' Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
Spindle Zerk
Front Wheel
-d)
Loading...
+ 42 hidden pages