Craftsman 917.271011 User Manual

Owner's Manual

CRAFTSHAN

15.5 HP
ELECTRIC START

42" MOWER
6 SPEED TRANSAX_L

LAWN TRACTGd

Mod._el_No,__.

917.271011

• Safety

• Assembly

• Operation

t Maintenance

• Repair Parts

CAUTION:

Read and follow all
Safety Rules and Instructions

before operating this equip-
ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

aintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 28

Troubleshooting .................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRAN_._CRAFTSMAN RIDING EQUIPMENT

-For-two'_)-_ ,urn me aa-_uofjsu[chase, _fth=s Craftsman Riding Equipment _smain-
tained, lubricated and tuq_e_du,p a_l_dl_li_j_fo---=f_'n the instructions in the owner's manual,

_"_'_Will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

Exper_da-bl_ iterfis which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures f_'om outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

,_-_re th_ area is clear of other people

before mowing. Stop machine if anyone
enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and
behind before and while backing.

• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in

place.

• Slow down before tuming.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove
keys before dismounting.

2

• Turnoff blades when not mowing.

• Stopengine before removinggrass
catcher or uncloggingchute.

- Mowonly in daylight orgood artificial
light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or unload-
ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on

it, do not mow it.
DO:

• Mow up and down slopes, not across.

• Remove obstacles such as recks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-
dations for wheel weights or counter-

weights to improve stability.

• Use extra care With grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden
changes in speed or direction.

_Avoidstarting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the
slope.

DO NOT:

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or
embankments. The mower could sud-

denly tum over if a wheel is over the
edge of a cliff or ditch, or if an edge

caves in.

• Do ,,mj_ow.en wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not use grass catcher on steep
slopes.

CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.

Children are often attracted to tl_e
machine and the mowing activity. Never

assume that children will remain where
you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children
enter the area.

• Before and when backing, look behind
and clown for small children.

• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind
comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow en-
gine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

3

before restarting.

Nevermake adjustmentsor repairswith

the engine running.

Grasscatcher componentsaresubject

to wear,damage,and deterioration,

whichcould exposemoving partsor
allow objectsto be thrown.Frequently
check componentsand replacewith

manufacturer's recommended pads,
when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.
Check brake operation frequently.

Adjust and service as required.

• Be suretheareais clear of otherpeople
before mowing.Stop machineif anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-
ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and tum machine off ifchildren

enter the area.

• Before and when backing, look behind

and down for sr_all children.

,ALook for this symbol to point out impor-

tant safety precautions. It means CAU-
TION!!! BECOME AWARE!!! YOUR SAFE-

TY ISINVOLVED. _

• Mow up and down slopes (15° Max), not

across.

• Rem_>veobstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.

• Do not turn on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.

_WARNING: The engine exhaust from
this product contains chemicals known to

the State of Califomia to cause cancer,
birth defects, or._ther reproductive harm.

_CAUTION: In order toprevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.

4

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPAP__TY UNLEADED
AND TYi_E: - REGULAR

OILTYPE

(API-SF/SG/SH):

SAE 10W-30
(above 32°F)

SAE 5W-30
(below 32°F)

OIL CAPACITY: W/FILTER:4.OPINTS

W/O FILTER:3.5 PINTS

SPARK PLUG: Champion RC12YC

GAP: .040")

GROUND SPEED FORWARD:

MPH): I sT 1.1

2 ND 1.4

3RD 2.3

............ 4TM 3.5

5TM 4.5

6TM 6.0

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING
SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA:240
CASE SIZE: UIR

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONs on your purchase
of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance.

Should,you experience any problem you
cannot easily remedy, please contact your

nearest Sears Authorized Service Center.
We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.
Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly. Always

observe the "SAFETY RULES".
MAINTENANCE AGREEMENT ;'

A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-
nanceS"and "Storage" sections of this

owner's manual.

_WARNING" This tractor is equipped

with an internal combustion engine and
should not be used on or near any unim-

proved forest-covered, brush-covered or
grass-covered land unless the engine's

exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.

In the state of Califomia the above is
required by law (Section 4442 of the

Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through

your nearest Sears Authorized Service
Center (See REPAIR PARTS section of

this manual).

5

(1) Large Flat Washer

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Knob

(2) Washers
3/16 x 3/4 x 16 Gauge

(1) Washer

17132 x 1-3/16 x 12 Gauge

(2) Weld

Nuts #10

(1) Shoulder

Bolt 5/16-18

_ (2) Lock

Washers #10

(2) Screws #10 x 5/8

6

Partspacked separately in carton

.. _----.-..-w

Manual

Seat

(2) Shoulder

Video

Mulcher

Cassette

Plate

, I

Parts Bag

Parts Bag contents notshown full size

Steering

Boot

Steedng

Wheel

Bolts

Slope Sheet

(2) Gauge

i i

Steedng Wheel

Adapter

(2) Washers 3/8 •
x 7/8 x 14 Gauge

Steedng

E

Extension
Shaft

===

c

m

C '_1 I I

(_ (2) LatchHook

7

Insert

Assemblies

(2) Keys

Yournew tractor has been assembled at the factory with exception of .those parts left

una_Seml:ded for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

•A socket wrenchset willmake assembly
easier.Standard wrench sizes you need

are listed below.
(1) 9/16" wrench

(2) 1/2" wrench

(1) Utility knife
(1)Pliers

When right or/efl_ h_.andis mentioned in
this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

(1) 3/4" Socket w/

drive rachet

(1) Phillips Screw-
driver

(1) Tire pressure
gauge

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See
page 6).

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and
lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLUNG TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND
BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align moun_ing holes in exten-

sion and lower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto steer-

ing shaft extension.

• P_ steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires
where tractor is to roll off skid.

Insert

J 3/8 Hex Bolt

_'-_ _3/8 Lockwasher

Large Rat

Stee_St__il r

Wheel

Extension Adapter

Shaft _ , 5/16 Hex

5/16 L_lmut@/I_tt

LowerSteering_ ,,i="_'P'-",
Shaft ,'_ ", ,

-..o

TO ROLL TRACTOR OFF SKID (See
Operation section for location and

function of controls)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N)posi-
tion.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

8

HOW TO SET UP YOUR TRACTOR
CHECK BATTERY

• Lift seat pan to raised position and open

battety box door.

• If this battery is put into service after

month and year indicated on label (label
located between terminals) charge bat-

tery for minimum of one hour at 6-10
amps. (See "BATTERY" in

•MAINTENANCE section of this manual
for charging instructions).

Seat Pan

Battery Box
Door

INSTALL SEAT
Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt
securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.

• Get off seat w_lout moving its adjusted
position.

• Raise s_,_ and tighten adjustment knob

secu _,,,-)/. :

Terminal

rminal

Seat

Seat Pan

Shoulder

Bolt _._..

Rat Washer

Adjustment Knob

9

CHECKTIRE PRESSURE

The tires on yourtractorwere overinflated

at thefactory for shipping purposes.

Correct tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" on

page 5 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See =TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-
ing motion and mower blade drive belts in

the SerVi_e a-ndAdjustments sectoin of
this manual. Verify that the belts are rout-

ed correctly.
CHECK BRAKE SYSTEM

After you leam how to operate your trac-
tor, check to see that the brake is properly

adjusted. See =TO ADJUST BRAKE" in

the Service and Adjustments section of
this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top

_-Nithhook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into
place, as shown.

• Hook front latch intOhole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

Weld Nut From
The Top

Hook Points
Down

Lock

Weld Washer

Latch

Washer

Mulcher
Plate

Deflector
Shield

Lock W_sher

Washer

"_ Screw

Latch
Hook

Weld Nut

Latch
Hooks

,ACAUTION: Do not remove discharge

guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for
discharging or installation of optional

grass catcher accessory.
NOTE: It is not necessary to change

blades. The mulcher blades are designed
for discharging and bagging also.

10

ASSEMBLE GAUGE WHEELS TO
MOWERDECK

The gauge wheels aredesigned to keep

themower-deck in proper position when

operating mower. Be sure they are proper-
ly adjusted to ensure optimum mower per-

formance.

• Assemble gauge wheels with tractor on
a flat level surface.

Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this
manual).

• With mower in desired height of cut po-
sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iockn_utand tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

Mounting_racket

3/8-16 Locknut

Bolt

3/8-16 Washer

e Wheel

v' CHECKLIST

Please review the following checklist:

,/ All assembly instructions have been

completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.
,/All tires are properly inflated.-(For_ship-

ping purposes, the tires were ovddnflat-

ed at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are' routed properly around pulleys

and inside all belt keepers.

,/' Check wiring. See that all connections

are _till Secure and wires are properly

clam_ed.

While learning how to use your tractor, pay
extra attention to the following important

items:

,/Engine oil is at proper level.

•f Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them
before you start the engine.

4" Be sure brake system is in safe operat-

ing condition.

11

These-symbolsmay appear onyourtractor or in literaturesuppliedwiththe product.

Learnand understandtheir meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON, OVER TEMP _r

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

LIGHT

r "k R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

IGNITION

CLUTCH DISENGAGED

ATTACHMENT

NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

A

J

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(HydroModels only)

12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES, BEFORE OPERATING YOUR

TRACTOR :
Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Position

Lift Lever
Plunger

Attachment

Lever

0

Throttle/Choke

Control _

Clutch/Brake
Control

Attachment Ignition
Clutch Lever Switch

Ammeter

©

-::___ --

Our tractors conform to the safety standards of the American

National Standards Institute.

.-ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other attach-
ments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on

and off.
THROTTLE/CHOKE CONTROL: Used to

control engine speed.
CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and
starting the engine.

GEARSHIFT LEVER: Selects the speed
and direction of the tractor.

Adjustment

,Parking Brake Indicator

Gearshift

Lever

ATTACHMENT UFT LEVER: Used to
raise and lower the mower deck or other

attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and

stopping the engine.
AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake
into the brake position.

13

Theoperation of anytractor canresult in foreignobjectsthrown into the
eyes,which can resultin severeeye damage.Alwayswear safetyglasses

or eye shieldswhile operatingyour tractor or performingany adjustmentsor

- repairs.We recommendawide visionsafety maskover spectacles,orstan-
dard safety glasses.

HOW TO USEYOUR TRACTOR

Yourtractorisequippedwithanoperatorpres-

encesensingswitch.Whenengineisrunning,
anyattemptbytheoperatortoleavetheseat

withoutfirst setting the parkingbrake willshut

offthe engine.
TO SET PARKING BRAKE

• Depress dutcWbrake pedal intofull

"BRAKE" andhokL

• Place parking brake lever in=EN-GAGED"
positionand release pressure from
clutch/brake pedal. Pedal should remain in
"BRAKE" p0_0n. Make sure parking

brake will hold tractorsecure.

Attachment Clutch

Throttle/Choke Lever "Engaged"

Control Position

"Disengaged"

Position

=Disengaged" Lever

Pedal "Ddve"
Position

STOPPING

Position

MOWER BLADES- ,,

• Tostoprnowerblades,moveattachrnent

dutchleverto"DISENGAGED"position.

GROUND DRIVE -

• To stop ground drive,depress clutch/brake
pedal intofull "BRAKE" position.

• Move gearshift lever to neutral(N) position.

ENGINE -

• Move throttle control toslow position.

NOTE: Failure to move throttle controlto

slowpositionandallowingenginetoidle

before stopping may cause engine to -back-

tim"

• Turn ignitionkey to =OFF" positionand

Parking Brake

led"

Position

Gear
Shift

remove key. Always remove key when
leavingb'actorto prevent unauthorized use.

• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch in
any positionotherthan =OFF"wili'cause the
battery to be discharged,(dead).

NOTE: Under certainconditionswhen tractor
isstanding idlewith the engine running, hot

engine exhaust gases may cause "browning"
ofgrass: To eliminatethis possibility,always
stopengine when stopping tractoron grass

areas.

,A CAUTION: Alwaysstop tractor complete-

ly,as described above, before leaving the

operator'sposition;to empty grass catcher,
etc.

THROTTLE CONTROL
Always operate engine at fullthrottle.

• Operating engineat lessthan full throttle

reducesthe batterycharging rate.

• Fullthrottle offersthe best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD
The directionand speed of movement iscon-

trolledby the gearshift lever.

• Start tractorwithclutch/brake pedal

depressed and gearshiftlever in neutral (N)
position

• Move gearshiftlever to desired position

• Slowly release clutch/brakepedal to start

movement.

IMPORTANT: Bringtractorto a complete
stopbefore shiftingorchanging gears. Failure

to do so will shortenthe useful life ofyour

..,.

TO ADJUST MOWER CUTTING HBGHT
The positionof the attachment r=ftlever deter-

mines the cutting height.

• Grasp I'dtlever.

• Press plungerwiththumb and move lever

to desired position.

The cutting height range is approximately 1-

1/2to 4". The heightsare measured from the
groundto the blade tipwith the engine not
running. These heights are approximate and
may vary depending upon soilconditions,
height of grass and types of grass being

mowed.

• The average lawn shouldbe cutto approxi-

14

mately 2-1/2 inches duringthe cool season -
and to over 3 inches during hot months.
For healthierand better lookinglawns, mow
oftenand after moderate growth.

• For best cuttingperformance, grass over 6
inches in heightshould be mowed twice.

Make the firstcut relativelyhigh; the second
to desiredheighL

TO OPERATE MOWER
Yourtractor isequipped with an operator

presence sensing switch. Any attempt by the
operatorto leave the seat with the engine run-
ningand the attachment clutchengaged will

shutoffthe engine.

• Select desired height of cut.

• Start mower blades by engaging attach-

ment clutchcontroL

• TO STOP MOWER BLADES - dksengage

,_attachmentdutch<x)ntrol.

CAUTION: Do not operatethe mower

withouteither the entire grass catcher, on
mowers so equipped, orthe discharge guard

in place.

AttachmentClutch AttachmentLift
Lever =Engaged_'_ LeverHighPosition

P'osition_ i/

-Disengaged-__'_/Low

Pos,,on

iu_arhdarge

TO OPERATE ON HILLS

ACAUTION: Do not drive up ordown hills

s!opesgreater than 15.°..and do not drive

acrossany slope.

• Choose the slowest speed before starling
up ordown hills.

• Avoidstopping or changingspeed on hills.

• Ifslowing is necessary, move throttlecon-

trollever to slower position.

• Ifstopping is absolutely necessary, push
clutch/brakepedal quicklyto brake position

and engage parking brake.

• Move gearshift lever to 1st gear. Be sure
you have allowed room for tractor to roll

slightlyas you restartmovement.

• To.re_i_!_rnQv_nent,slowlyreleasepad(-
ing'brakeandclutch/brakepedal.

• Make all turnsslowly.

TO TRANSPORT

• Raise attachment liftto highest positionwith

attachment liftcontrol.

• When pushingor towingyour tractor,be

sure gearshiftlever is inneutral (N) position.

• Do not pushor tow kactor at more than five

(5) MPH.

NOTE: To protecthood fromdamage when
transportingyour tractoron a tnx_ ora trailer,
be sure hood isclosed and securedto tractor.

Use an appropriatemeans of tyinghood to
tractor (rope, cord,etc.).
TOWING CARTS AND OTHER

A'I'rACHMENTS

Tow only the altachmenls that are recom-

mended byandcom wnhspec ca JomOf

the manufacturer ofyour tractor.Use common

sense when towing.Too heavy of a load,

while on a slope, is dangerous. "l]rescan lose '
tractionwith the groundand cause you tolose

control otyour tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL

• The engine inyour kactor hasbeen
shipped, from the factory,already filledwith

summer weight oil.

• Check engine oilwith tractoron level
ground.

• Unthread and remove oilfillcap/dips_k;
wipe oil off.Reinsert the d'_'tick intothe
tube and restolifillcap on the tube. Donot

thread the cap onto the tube. Remove and

read oillevel, ifnecessary, add oDuntil
=FULL" mark on dipstickis reached. Do not
overfill.

• For coldweather operationyou should
change oilfor easier starling(See =OILVIS-

COSITY CHART" inthe Customer
ResponsbTdies sectionofthis manual).

• To change engine oil,see the Customer
ResponsbTdies sectioninthis manual.

ADD GASOUNE

• RII fuel tank. Use fresh, clean, regular
unleaded gasoline witha minimum of87
octane. (Use of leaded gasolinewill
increase carbon and lead oxide deposits

and reduce valve life).Do not mix oil with

gasoline. Purchase fuel in quantitiesthat

can be used within 30 days to assure fuel

freshness.

IMPORTANT: When operating in ternpera-

-tures below 32°F(0°C), use fresh, dean winter

grade gasolineto help insuregood cold
weather starting.

15

_WAIFINING: Experience indicates that
alcohol blended fuels (called gasoholor using

ethanolor methanol)can attractmoisture
whichleads toseparation and formation of

acids duringstorage. Acidicgas can damage
the fuel system of an enginewhile in storage.
To avoid engine problems,the fuel system

shouldbe emptied before storage of 30 days
or longer. Drainthe gastank, startthe engine

and let itrun un_lthe fuel linesand carburetor
are empty.Use fresh fuel next season. See

Storage Instructionsfor additionalinformation.
Never use engine orcarburetorcleaner prod-
uctsin the fuel tank or permanent damage

,cOCCU .

UTION: Filltobottom of gas tankflier

neck. Do notoverfill.W'q_eoffany spilledoilor

fuel. Do notstore, Sl:Nllor use gasoline near

an open-flan_e_.........

TO START ENGINE

When starlingthe engineforthe fu_ time or if
the engi_ I_ rtm out of fund,it _g take extra

crarddngtime to rr_ fuel lr_ the tard(to

theengine.

• sitonseatinoperafi_positi_, (_.=_xe_

dutchrbrake pedal and set paddng brake.

• Place gear shiftlever in neutral (N) position.

• Move attachment dutch to =DISEN-

GAGED" position.

• Move throttle controlto choke position.

NOTE: Before starling, read the warm and
cold starlingprocedures below.

• Insert key into ignilJonandrum key dock-:
wise to =START" positionand release key
as soon as engine starts. Do not runstarter
continuouslyformore than fifteen seconds

per minute. Ifthe engine does not startafter
several attempts, move throttle controlto

fast position,wait a few minutesand try

again. If engine stilldoes not start, move

_the ilirottle control_=to the choke posi-

tion and retry. :

WARM WEATHER STARTING (50° F AND

ABOVE)

• When engine starts, move the throttle con-
troltothe fast position.

• The attachments and grounddrive can now
be used. Ifthe engine does notaccept the

load, restartthe engine and allow itto warm

upfor one minute using the choke as
descnloedabove.

COLD WEATHER STARTING (50o FAND

BEL_ .... "=""

o

• When engine starts,allow engine to run

with the throttle controlin the choke position

untilthe engine runsroughly,then move
throttlecontrolto fast position.This may

requirean enginewanTeup period from

several secondsto several minutes,

depending on the temperature.

• The attachments can also be used during
the enginewarm-up period.

NOTE: If at a highaltitude(above 3000 feet)
or in coldtemperatures (below 32 F) the'car-
buretorfuel mixturemay need tobe adjusted

for best engine performance. See ='1"O
ADJUST CARBURETOR" inthe Service and

Adjustmentssectionofthis manual.

MOWING TIPS

• "Srechainscannot be used when the
mower housingis attached totractor.

• Mower shouldbe propedyleveledfor best
mowing performance. See =TO LEVEL

MOWER HOUSING" in the Service and
AcrjustmentssedJon ofthis manuaL

• The lefthand side ofmower shouldbe

usedfor

• Ddve so that cr_0ings are dscharged onto
the area that has been cut. Have the cut

area to the rightofthe bactor.This will
resultin a more even distribul_ ofclip-

pingsand more uniformcuffing.

• When mowing large areas, startby turning
to theright so that cr_opingswigdischarge
away from shrubs, fences, driveways, etc.

Afterone or two rounds,mow in the oppe-
site direction makingleft hand turns untilfin-

ished.

• If grass is extremelytall,itshould be

mowed twiceto reduce load and possible

fire hazard from driedclippings.Make first

cut relativelyhigh;the second tothe

de,redhe t.

• Do not mow grass when it is weL Wet

grasswillplug mower and leave undesir-
able dumps. Allowgrass to dry before
mowing.

• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge ofmate-

rial.Regulate groundspeed by selecting a
low enough gear togive the mower the
bestcutt_ performance as well as the

quality ofcutdesired.

• when operatingattachments, select a

groundspeed that willsuit theterrainand
give bestperformance of the attachment

being used.

16

MULCHING MOWING TIPS
IMPORTANT: Fix best perlonTmnce,keep
mower housingfree of built-upgrass and

trash. Clean @er each use.

• The speclalmulching blade will recutthe

grass clippingsmany timesand reduce
them insize so that as they fall ontothe

lawntheywindisperseintothegrassand

notbe noticed.Also,the mulched grass will
biodegrade quicklyto providenutrientsfor

the lawn.Always mulch with yourhighest

engine (blade) speed as thiswill provide

the best recu_ng action ofthe blades.

• Avoidcuttingyour lawn whenit is weL Wet

grass tends to formdumps and interferes
with the mulchingaction. The besttime to

mow your lawn isthe early afternoon.At
this time the grass has dried andthe newly

cut area will not be exposed tothe direct

sun.

• For best results,adjust the mower cutting

height so that the mower cutsoff only the
top one-thirdof the grass blades. Forex-

tremely heavy mulching,reduce yourwidth

ofcutoneachpassandmowslowly.

• Pertain types of grass and grassconditions
may requirethat ah area be mulched a
second time tocompletely hide the clip

pings.Whendoingasecondcut,mow

across orperpendiculartothe firstcut path.

• ChangeyourcutUngpattemfromweekto

week. Mow northto southone week then
changeto east towestthe next week. This

will help prevent mattingand graining of the

lawn.

... ,

17

CUSTOMER RESPONSIBILITIES

AS YOU COMPLETE

REGULAR SERVICE ICE DATES!

Check Brake Operation V' tl/

Check Tire Pressure V'

Check Operator Presence and
Interlock Systems I_

R Check for Loose Fasteners V' V'7 lkf ; ,

AC Sharpen/Replace Mower Blades V'4

T Lubrication Chart I_ I/r

0 Check Battery Level 1_6

R CkDan Battery and Terminals tk/ I1_

Check Transaxle Cooling Ik/

Adjust Blade BaR(s) Tension Ik/s

Adjust Motion Drive Belt(s) Tension _s

Chec_Er_ o,r_eve_ t/ V'

Change Engine Oil _,3

E Clean Air Filter V'= t

N Clean Air Screen VP=

G Inspect MuffledSpark Arrester V e

Replace Oil Filter (If equipped) l_t,2

E Clean Engine Cooling Fins re2

Replace Spark Plug V' I_
Replace Air Filter Paper Cartridge V'z
Replace Fuel Filter If

1 - Change more often when operating under • heavy load or in hlgh ambierff temperatures. 5 - If equipped with adjustable system.

2 - Service more often when operating in dbly or dusty conditiorm.
3 - ff equipped with oil _ter, change oil evwy 50 hours.

4 - Replaco Idade= more often w'mm mowing In ,,andy =oil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negliger_ce. To receive full value
from the warranty, operator must maintain

tractor as instructed in this manual. Some
adjustments will need to be made periodi-

cally to propedy maintain your tractor.
All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the
spark plug, clean or replace air filter, and

check blades and belts for wear. A new
spark plug and clean air filter assure

proper air-fuel mixture and help your
engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Ch___v..koperator presence and intedock

-'sys_{_'rms'f_rprope r operation.

• Check for loose fasteners.

i

i

6 - Not required if equipped with mainten-nce-lroe battery.
7 - Tighten kont axle pivot bolt to 35 ft.-Ibe, n_udmum.

Do not ovo_ghten.

LUBRICATION CHART

@

I

!

0 Attachmenl_ ;
Clutch _ , @ Gear

Pivot(s) I T-" I Shift

i I

; I I .0

....... Pivots

O SAE 30 or10w30 Motor OIL
O General PurposeGrease

O Referto Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type lubd-
cant sparingly.

18

I

TRACTOR

Always observesafetyruleswhenper-

forming any maintenance.

BRAK-EOPERATION
Iftractor requires more thansix (6) feet

stopping distance at highspeed in highest

gear,then brake must beadjusted. (See

"3"OADJUST BRAKE" in the Service and

Adjustments section of this manual).
TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE:To _aPtiri_-punctures and prevent
fiat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.
OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-
lock systems are working properly. If your

tractor does not function as described
below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed
and attachment clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

_seat without first setting the parking

brake should sl_ut off the engine.

• When the engine is running and the

attachment clutch is engaged, any
attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never
operate unless the operator is in the

seat.

BLADE CARE
For best results mower blades must be

kept sharp. Replace bent or damaged
blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat wash-

er securing blade.

• Install new or resharpened blade with trailing
edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, cen-
ter-hollff'lR'bladewnust align with star on mandrel

asseml_ly.

• Reassemble hex bolt, lock washer and fiat

washer in exact order as shown,

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated,

Trailing Mandrel

Edge Up Assembly

Blade

Center
Hole

Star

_"" Hex Bolt.(Grade 8)*

*A Grade 8 heat treated boltcan be identifiedby six

lineson the bolt head.

TO SI'_ARPEN BLADE

NOTE: We donot recommendsharpening

blade butifyoudo, be surethe bladeis bal-
anced.

Care shouldbe taken to keep the blade bal-
anced. An unbalancedbladewillcause exces-

sivevibrationandeventualdamage to mower
and engine.

• The bladecan besharpenedwith a fileoron
a grindingwheel. Do notattempttosharpen

while on the mower.

• To checkbladebalance, you willneed a 5/8"

diameter steelbolt, pin,ora cone balancer.

(When usinga cone balancer,followthe
instructionssuppliedwithbalancer.)

• Slide blade onto an unthreadedportionof
the steel boltor pin andholdthe boltor pin

parallelwith the ground. If blade is balanced,
itshould remainin ahorizontalposition. If

eitherendof the blade movesdownward,
sharpen the heavy enduntilthe bladeis bal-

anced.

NOTE: Do notuse a nail for balancing
blade, the lobes of the center hole may

appear to be centered, but are not.

Center Hole

Blade

5/8" Bolt
or Pin

BATTERY
Your tractor has a battery charging system

which is sufficient for normal use.
However, periodic charging of the battery

with an automotive charger will extend its
life.

19

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Rechargeat 6-10 amperes for I hour.

TO CLEAN BATIERY AND TERMINALS

Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak"
power.

• Open battery box door.
' DisconnectBLACK battery cable first

then RED battery cable and remove
battery from tractor.

• Rinse the battery with plain water and
dry.

• Clean terminals and battery cable ends
with wire brush until bright.

• Coat terminals with grease or petroleum
jelly.

• Reinstall battery (See "REPLACING

BAT'I__ER_Y_"in the_SERVICE AND

ADJUSTMENTS section of this manual)

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace if

necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.
TRANSAXLE COOLING

Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.

ENGINE
LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

S_H. Select the oil's SAE viscosity grade

SAE YISCOSITY GRADES

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine
when changing oil.

• Remove drain plug.

• After oil has drained completely, replace
oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity seeS"PROD -
UCT SPECIFICATIONS" on page 5 of

this manual.

Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap

Air Clepner

Cover

Foam

Cover Knob

Wing Nut

Pre-Cleaner Rubber

Air

Cleaner
Base

Air Cleaner Oil Fill
Paper Cap/

Cartridge Dipstick

4

_ o" m" 32" 40" eO" 8o" 1oo"

TEMPERATURE_ _'r_ATED _FORE NEXTOI. CH/U_<3E

"" according to your expel'ted operating tem-

perature.
Change the oil after eve_ 50 hours of
operation or at least once a year ifthe

tractor is not used for 50 hours in one
year.

Check the crankcase oil level before start-
ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

•level.
TO CHANGE ENGINE OIL

D_ete_ teg_erature range expected
before' oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

Oil Drain Plug

onto the tube securely when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubbom
dried gum fibers.
AIR FILTER

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every
season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

20 Service air cleaner more often under dusty

conditions.

O Remove knob and Cover.

• Remove wing nut and air cleaner from

base_

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it

to dry.

• ' Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-

tridge.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage

the cartridge: ........

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

• Reassemble aircleaner, wing nut, cover

and tighten knob securely.

CLEAN AIR INTAKE/COOUNG AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other
extemal surfaces of the engine are kept

clean at all times.
Every 100 hours of operation (more often

under extremely dusty, dirty conditions),
remove the blower housing and other

cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a
blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to

overheating.

MUFFLER ....

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.

Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"

on page 5 of this man ual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter become_s: ,:

clogged, obstructing fuel flow to carbUre-
tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediatly wipe up any spilled gasoline.

t

CLEANING

Clamp

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the elec-
trical system, muffler, air filter and carbu-
retor are covered-to keep water out. Water
in engine can result in a shortened engine

life.

Clamp

Fuel Filter

21

_LCAU-TION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever

by removing retainer spring.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

Clutch Lever

Clutch

• Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension
arms. Slide mower out from under trac-

tor. _

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tracto_remove the front links.
TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Retainer
Spring

Engine Pulley

Retainer

Spring

Suspension Arms

Front Unk

Retainer Springs
(Both •Sides)

Suspension Arm

Anti-Swaybar

RetainerSprings
(BothSides)

22

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS"). Iftires are
over or undednflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

o Raise mower to its highest position.

• At the midpoint of both sides of mower,
measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or
within 1/4" of each other.

• If adjustment is necessary, make adjust-
ment on one side of mower only.

• To raise one side of mower, tighten lift
link adjustment nut on that side.

To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full tum of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

• Before making any necessary adjust-

ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut =E"
on both front links an equal number of

turns.

• When distance =D" is 1/8" to 1/2" 19wer
at front than rear, tighten nuts'"P :

against trunnion on both front links.

• To raise front of mower, loosen nut =P
from trunnion on both front links.

Tighten nut =E" on both front links an
equal number of turns.

• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut =P against

trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

Bottom Bottom

Suspension
Arm

Lift Link Adjustment Nut

-FRONT, TO-BACK ADJUSTM ENT

IMPORTANT: Deck-must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that

the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in

its highest position.
Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behirld4ti_mal_drel at bottom edge of

mower housing as shown.

"D"

Both Front Links Should be Equal in Length

Nut Nut "E,

Trunnion

Front Unks

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and
idler pulleys.

• Pull belt away from mower.

23

BELTINSTALLATION-

• Installnewbelt in reverseorderof
removal.

• Makesure belt is in allpulleygrooves

and inside all belt guides.

Install mower in reverse order of
removal instructions.

Idler Pulley

Idler Pulley

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable
brake system which is mounted on the

right side of the transaxle.
If tractor requires more than six (6) feet

stopping distance at high speed in highest
gear, then brake must be adjusted.

Remove belt from stationary idler and
clutching idler.

Pull belt slack toward rear of tractor.
Rembve belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and
remo_e downwards from around engine

Mandrel

Pulley

Depress clutch/brake pedal and engage • pulley.
parking brake. Install new belt by reversing above pro-

Measure distance between brake oper- cedure.
ating arm and nut =A" on brake rod. Engine_ II

If distance is other than 1-1/2", loosen Pulley I_ II

jam nut and tum nut "A" until distance II

Clutching'_'l_ _, t II

becomeSagainstnutl"l/2"'=A".Retightenjam nut Idler i II

Road test tractor for proper stopping StaUonary_ II I I II

necessary. If stopping distance is still

distance as stated above. Readjust if Idler II ]_ I!

greater than six (6) feet in highest gear,

f0rther maintenance is necessary. Transaxle, II I_A__!!

vice centeddepartment.

With ParkingBrake

Contact your nearest authorized ear- Pulley __

=Engaged=

Nut ."A" ---

TO ADJUST STEERING WHEEL ALIGN-

Jam Nut

MENT
If steering wheel crossbars are not hori-

zontal (left to right) when wheels are posi-

tioned straight forward, remove steering

Operating Arm

wheel and reassemble per instructions in
the Assembly section of this manual.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a

belt installation guide decal on bottom side
of left footrest.

• Re--mower (See "TO REMOVE

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or

camber, contact your nearest authorized
service center.

MOWER" in this section of this manual.)

24

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear
wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert square
key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealantalso prevents tire dry

rot and cor.rosion.

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal NegativeTerminal

Cables

Charged

.... Washers_ Positive

Retaining.Ring /_ fAr__ Termina

Negative

Terminal

REPLACING BATTERY

Do not short battery ter-

minals by allowing a wrench orany

SquareKey other object tocontact bothterminals
(RearWheel Only) at the same time. Before connecting

TO START ENGINE WITH A WEAK

BATTERY
A,CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame
and smoking materials away from batter-
ies. Always wear eye protection when

ar6und batteries.
If your battery is too weak to start the

engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE sec-

tion of this manual).
If "jumper cables" are used for emergency

starting, follow this procedure:

--IMPORTANT: Your tractor Is equipped

with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-
tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully

charged battery.

• ----_'_ the_ther end of the BLACK

cable to good CHASSIS GROUND,

battery, remove metal bracelets, wrist-

watch bands,rings,etc.

Positive terminalmust be connected

first to prevent sparkingfrom acciden-
tal grounding.

• Uft seat pan to raised position and open

battery box door.

• Disconnect BLACK battery cable first
then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in
same position as old battery.

• First connect RED battery cable tO posi-
tive (+) terminal with hex bolt and keps

nut as shown. Tighten securely.

• Connect BLACK grounding cable to
negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

• Close battery box door.

Seat Pan

Battery Box
Door

25

Keps

Nut Hex Bolt

Positive (Red) (Black)

Cable Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the
backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in the
backside of the grill.

• Close hood.
TO REMOVE HOOD AND GRILL AS-

SEMBLY ...............

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of
tractor.

• To replace, reverse above procedures.

Headlight Wire
Connector

TO ADJUST THROTTLE CONTROL

CABLE
The throttle control has been preset at the

factory and adjustment should not be neces-
sary. Check adjustment as described below

before loosening cable. If adjustment is nec-
essary, proceed as follows:

• With engine not running, move throttle
control lever from slow to choke position.

Slowly move lever from choke to fast posi-
tion.

• Check to see if hole in throttle lever:and

hole in speed control bracket are aligned.

• If holes are not aligned, loosen cable

clamp screw and align the holes by insert-

ing a pencil or a 1/4" drill bit through both
holes. •

• Pull throttle cable up to remove slack and

tighten cable clamp screw. Remove align-
ment pencil or drill bit.

TO ADJUST CARBURETOR

The ca_'ouretor has been preset at the facto-

ry and Adjustment should not be necessary.
However, minor adjustment may be required

to compensate for differences in fuel, tem-
perature, altitude or load. If the carburetor

does need adjustment, proceed as follows:
In general, turning the adjusting needles in
(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mixture.
Turning the adjusting needles out (counter-
clockwise) increases the supply of fuel to the.

engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if needle is
tumed in too tight.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre-

vent it from starting.

-o-Check widng. See electrical wiring dia-
gram in the Repair Parts section of this

manual. :-

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-
in fuse. The fuse holder is located behind the

dash.

ENGINE

Maintenance, repair, or replacement of the
emission control devices and systems,

which are being done at the customers
expense, may be performed by any non-

road engine repair establishment or indi

vidual,_,,_l_rra_ repairs must be per
formedby an authorized engine manufac

turer's service outleL

Cable Clamp
Screw

Speed Control Bracket

Throttle Lever

Idle Speed

Adjusting

Screw

Idle Fuel
Adjusting

Needle

NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel

adjusting needle with a limiter cap; which
allows some adjustment within the limits al-

26

lowed by the cap. Do not attempt to remove

the limiter cap. The limiter cap cannot be

removed without breaking the adjusting nee-

dle. _ .....

• Be sure you have a clean air filter and the

throttle control cable is adjusted properly

(see above).

• Start engine and allow to warm for five

minutes. Make adjustments with engine
runningand shift/motion control lever in

neutral (N) position.

• Idle speed setting - With throttle control

lever inslow position, engine should idle

at 1750 RPM. If engine idles too slow or

fast, turn idle speed adjusting screw in or

out untilcorrect idle is attained.

• Idle fuel needle setting - With throttle con-
trol lever in slow position,turn idle fuel

adjustment needle in (clockwise) until
engine I_=gins-todie and then turn out
(counterclockwise) until engine runs

rough.Tum needle to a point midway be-
tween those two positions.

• Recheck idle speed. Readjust if neces-
saw.

ACCELERATION TEST -

• Move throttle control lever from slow to
fast position. If engine hesitates or dies,

tum idlefuel adjusting needle out (coun-
terclockwise) 118tum. Repeat test and

continue to adjust, ifnecessary, until
engine accelerates smoothly.

High speed stop is factory adjusted. Do not
adjust - damage may result. _ +

IMPORTANT: Never tamper with the engine
govemor, which is factory set for proper
engine speed. Overspeeding the engine

above the factory high speed setting can be
dangerous. If youthink the engine-governed

highspeed needs adjusting, contact your
nearest AU_I'HORIZED service

center/department, which has proper equip-
ment and experience to make any necessary

adjustments.

27

ImmedLa_tely.prepareyourtractor forstor-

age atthe end of the season orifthetrac-
tor will not beused for 30 days or more.

,_CAUTION: Never store the tractor with

gasoline in the tank inside a building
where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.

• Clean entire tractor (See =CLEANING"

in the Maintenance section of this man-

ual). ...............

• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.
Replace if necessary.

• Touch up all rusted or chipped paint sur-
faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To__t corrosion and power

I__ periods of storage,
batt_-_uld be disconnected

and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-

-.- NALS"in the Maintenance section of

this manual).

• After cleaning, leave cables disconnect-
ed and place cables where they cannot
come in contact with battery terminals.

• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits froi'n forming in essential

fuel sysIeB parts such as carburetor, fuel

filter, fue_se, or tank during storage.
Also, experience indicates that alcohol

blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of

acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable

altemative in minimizing the formation of
fuel gum deposits during storage. Add sta-
bilizer to gasoline in fuel tank or storage

containe_r.Always follow the mix ratio
found od stabilizer container. Run engine

at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-
tor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).

CYUNDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Tum ignition key to =START position for

a few seconds to distribute oil.

• Replace with new spark plug(s),

OTHER

• Do not store gasoline from one season

to another. ....

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor indoors

and cover itto give protection from dust
and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot

breathe, which allows condensation to
form and cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART

PROBLEM

Will not-start--

Hard to start

CAUSE

• Out of fuel.

• Engine not =CHOKED" prop-

erly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water infuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

merit.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

CORRECTION

• Fill fuel tank.

• See =TO START ENGINE" in

Operation section.

• Wait several minutes before

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter. _ -

• Drain fuel tank and carburetor,

refill tank with fresh
gasoline and replace fuel filter.

• Check all wiring.

• See =ToAdjust Carburetor" in

Service and Adjustments
section.

• Contact an authorized service

center.

• Clean/replace air filter.

_* Replace spark plug.

_- Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with
fresh gasoline.

• Check all wiring.

• See =ToAdjust Carburetor" in

Service and Adjustments
section.

• Contact an authorized service

center.

Engine will not tum
over

Engine dicks but will
not start

Loss of power

• Clutch/brake pedal not
depressed.

• Attachment clutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged widng.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence
s_tch(es).

• W_ak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much grass/too

fast.

• Throttle in "CHOKE" position.

• Build-up of grass, leaves and

trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace igni_on switch.

• Check/replace solenoid or

starter,

• Contactan authorized service

center.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter.

• Set in =Higher Cut" posi-

tion/reduce speed.

• Adjust throttle control.

• Clean underside of mower
housing.

• Clean/replace air filter.

• Check oil level/change oil.

29

TROUBLESHOOTING CHART

PROBLEM

Loss-ofpower(cont'd)

Excessive vibration

CAUSE

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-
ment.

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

CORRECTION

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refillwith
fresh gasoline.

• Drain fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.

• Connect and tighten spark plug

wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all widng.

• See =ToAdjust Carburetor" in

Service and Adjustments

t section.

• Contact an authorized service

center.

• Replace blade. Tighten blade
bolt.

• Replace blade mandrel.

• Tighten loose part(s). Replace

damaged parts.

Engine continues to
run when operator

leaves seat with at

tachment clutch

engaged

Poor cut - uneven

Mower blades willnot

rotate

Poor grass discharge

• Faulty operator-safety pres-

ence control system.

•Wom, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves, and

trash under mower.

• Bent blade mandrel.
, Clogged mower deck vent

holes from buildup of
grass, leaves, and trash

•around mandrels.

,,:Obstruction in dutch mecha-

nism.

• -Worn/damaged mower ddve

belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure.

Wom, bent or loose blade.

Check widng, switches and con-
nections. If not

corrected, contact an authorized
service center/

department.

• Replace blade. Tighten blade
boll

• Level mower deck.

• Clean underside of mower hous-

ing.

• Replace blade mandrel.

• Clean around mandrels to•open

vent holes.

• Renege obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in "FAS'P'

position.

• Shift to slower speed.

• Allow grass to dry before mow-
ing.

• Level mower deck.

• Check tires for proper air pres-

sure.

• Replace/sharpen blade. "i3ghten

blade bolt.

3O

TROUBLESHOOTING CHART

PROBLEM CAUSE

Poor grass discharge • Buildup of grass, leaves and
(cont'd) trash under mower.

• Mower drive belt wom.

• Blades improperly installed.

• Improper blades used.

Clogged mower deck vent
holes from buildup of
grass, leaves, and trash

around mandrels.

Headlight(s) not
working (if so
equipped)

Battery will not
charge

• Switch is "OFF'.

• Bulb(s) bumed out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty altemator.

CORRECTION

• Clean underside of mower hous-

ing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in this

manual.

• Clean around mandrels to open

vent holes.

-Tum switch =ON'.

• Replace bulb(s).

° Check/replace light switch.

_- Check wiring and connections.

• Replace fuse.

• Replace battery.

,, Check/clean all connections.

• Replace regulator.

• Replace altemator.

Engine "backfires"

when turning engine

"OFF"

Engine throttle control not set
at =SLOW" position for 30

seconds before stopping

engine.

Move throttle control to "SLOW"
position and allow to idle for 30

seconds before stopping engine.

31

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271011

(

i (OPTIONAL)

"G I

SWITCH

t IGNITI_=y;_lo_ I

BATTERY

FUSE 30 AMP.

CLUTCH 1 BRAKE

SEAT SWITCH

(NOTOCCUPIED)

, (

RED

I
!

I

ATT'MENT CLUTCH

(CLUTCH OFF)

PRESENCE RELAY #1

SOLENOID

.... I

FUELSHUT-OFF

I

I STARTER -*

__1

SOLENOID

STATOR

BRAKE

IGNmON SWITCH

POSITION CIRCUIT "MAKE"

OFF G + M ÷ L NONE

RUN/LIGHT B+L A+Y

RUN B + L NONE

START B + L +S NONE

NOTE

BRO_

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

HEADLIGHTS

BAI-I_RY, BUT HAVETHEIR
OWN ELECTRICAL SOURCE.

BECAUSEOF THIS, THE
BRIGHTNESSOF THE LIGHTS

WILL CHANGEWITH ENGINE

SPEED. AT IDLETHE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS CONNECTIONS
WILL BECOME THEIR BRIGHTEST.

I"a:I

RELAY

A

W

NON-REMOVABLEOREMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATEDCLIPS WERE REMOVEDFOR
SERVICING OF UNIT, THEY SHOULD BE REPLACEDTO

PROPERLY SECURE YOUR WIRING.

33

F,

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271011

t

34

ELECTRICAL

KEY PART
NO. NO.

TRACTOR -- MODEL NUMBER 917.271011

1 163465
2 74760412
8 156417

16 161343

19 STD551125
2O 7335O40O
21 147430
22 4152J
24 4799J
25 146147

26 _108824X

27 73510400
28 4207J
29 160784
30 140301
31 124211X
32 141226
33 109310X
40 161352

41 71110408
42 131563

43 145673
44 73640400
45 121433X
52 141940
70 142621
81 109748X

DESCRIPTION

Battery,12 Volt 28 Amp
Bolt, Hex 1/4-20 x 3/4

Case, Battery Mech Hinge
Switch, Interlock N. OPNJN.OPN

Washer, Lock 114
Nut, Hex, Jam 114-20 UNC

Harness, Light Socket (w/4152J)

UghtBuro

Cable, Battery, 6 Gauge, Red, 11"=
Cable, Battery, 6 Gauge, Red, W16 Wire

Fuse, 30 Amp

Nut Keps Hex 114-20 UNC
Cable, Ground, 6 Gauge, Bla_k, 12"

Switch, Plunger Normal OP Olive
Switch, Ignition4 Position
Nut, Ignition
Cover, Ignition Switch
Key, Molded, Craftsman
Harness, Ignition
Bolt BIk Fin Hex 1/4-20 UNC x 1/2
Cover, Terminal

Solenoid
Nut,Keps BIk Hex 1/4-20 UNC
Ammeter, Rectangular 15 Amp

Protection Wire Loop (Hour Meter)
Harness, Engine Kohl Cmd-L 15AR

RelayAsm.

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch=25.4 mm

35

TRACTOR - - MODEL NUMBER 917.271011

CHASSIS AND ENCLOSURES

28

58

53

31

14

37

6O

12

57

54

3 /

74

3

14

36

TRACTOR - - MODEL NUMBER 917.271011

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 160392
2 140356
3 17490612

4 19131216
5 155272

9 161917X013

10 STD533710
11 155927
12 145660
13 155934X010

14 17490608

17 144983X558
18 126938X

25 19131312
26 STD541437

28 145198X558
29 155217

30 151287X558
31 139976

37 17490508
38 139886

39 139887
51 73800400
52 19091416
53 145201
54 161464
55 145202

57 STD552507
58 150127

60 STD533707
64 154798

74 STD541437
140 158418
142 156095
143 154966

144 154207
145 156524

-- :'54793

NOTE: All component dimensions given in U.S. inches

1 in_ = 25.4 mm

ChassisAssembly

Drawbar
Screw, Thd., Roll. 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge

Bumper Hood/Dash
Dash

Bolt, Carriage 3/8-16 x 3/4
Panel, Dash, LH

Clip "13nnermanGnlle P/L
Panel, Dash, RH
Screw, Thd., Roll. 3/8-16 x 1/2

Hood Assembly
Bumber Hood

Washer 13/32 x 13/1't_x 12 Gauge
Locknut

Grillew/Clips MS-558
Lens, Grille
Fender/Footrest Pnt STLT N Hold 558

Bracket, Fender/Support
ScrewThdrol 5/16-18 x 1/2

Pivot BracketAssembly, LH,
Pivot BracketAssembly, RH,

Nut Lock w/Insert 114- 20 UNC

Washer, 9/32 x 7/8 x 16 Gauge

Bracket, Grille Pickotf LH
Screw, Hex Wshd #8-18 x 7/8
Bracket, Grille Pickoff RH
Bolt, FinHex 114-20 UNC x .75

Duct, Air Engine PL/LT
Bolt, Rdhd Sqnk 3/8-16 UNC x 3/4

Dash, Lower STLT
Nut, Crownlock 3/8-16 UNC

Bracket, Suspension Front
Plate, Reinforcement STLT

Backrest.SwayoarChassis

Bracket, Footrest STLT

Rod PivotChassis/Hood
Plug, Button

37

GROUND DRIVE

TRACTOR -- MODEL NUMBER 917.271011

72

70

116

51

52 6

5

27 151

62

35

36

34

37

48

150

.51

53

i

26

27

38

TRACTOR-- MODEL NUMBER 917.271011

GROUND DRIVE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 --- Transaxle(See Breakdown) 52 STD541431

Dana, Model Number4360-122 53 105710X

2 146682 Spring, Return, Brake 55 105709X
3 123666X Pulley, Transaxle 56 STD523712
4 12000028 Ring, Retainer 57 160855

5 121520X Strap, Torque 58 127274X

6 17490512 Screw, Thd., Roll. 5/16-18 x 3/4 59 140312

8 154792 Rod Shifter Fender STLT 61 17490612

10 STD561210 Pin, Cotter 62 8883R

11 105701X Washer, Shift Plate 63 140186

13 74550412 Bolt 1/4-28 UNF W/Patch 64 71170764

Grade 8

14 STD551125 Washer 65 STD551143
15 74490544 Bolt, Hex Flghd 5/16-18 Grade 66 154778

18 STD523710 Bolt Fin Hex 3/8-16 UNC x 1. 70 , 134683

Gr5 72 t 19132012

19 STD541437 Nut

21 106933X Knob 74 109502X
22 130804 Rod, Brake 75 121749X

24 STD541237 Nut

25 106888X Spring, Brake Rod 76 STD681075
26 STD551037 Washer 77 123583X

27 STD561210 Pin 78 121748X
28 145204 Rod, Parking Brake

29 124236X Cap, Parking Brake, Red 80 160783
30 130807 Bracket, Transaxle 81 161077

31 127275X Keeper, Belt, LH. 82 123782X
32 STD523107 Bolt 83 19171216

34 " 155071 ShaftAssembly, Foot Pedal
35 120183X Bearing, Nylon 84 145643

36 STD551062 Washer 85 150360
37 STD571810 Roll Pin 86 157480

38 123674X Pulley, Idler, Rat 87 19212016
39 STD523727 Bolt 88 12000008

40 4470J Spacer, Split .395 x .59 89 158391
41 154777 Keeper, Bell Idler Fool-Proof 90 124346X

42 19131312 Washer 13/32 x13/16 x12

Gauge 112 19091210

47 127783 Pulley, Idler, V-Groove, Plastic 116 72110610

48_ :154407 BellcrankClutchGmdDrvSU 148 159103 :--
49 123205X Retainer, Belt 149 122052X

50 STD523715 Bolt -_ 150 150935
51 STD541437 Nut CrOwn Lock 3/8-16 UNC 151 19133210

DESCRIPTION
NutCrownLock5/16-18UNC

Unk, Clutch
Spdng,ClutchReturn

BoltFinHex 3/8_16x 1-1/4
V-Belt,GroundDrive'

Keeper,Belt, R.H.
Keeper,Belt, CenterSpan
Screw,Thd.,Roll. 3/8-16x3/4
Cover,Pedal

Pulley,Engine
BolL Hex Head,Fin.

7/16-20 x4 Grade5
Washer

Keeper,Belt,Engine,Fool-

Proof

Guide,MowerDriveBelt,R.H.
Washer 13/32x 1-1/4 x 12

Gauge
Spacer,Split

Washer 25/32x 1-1/4x 16
Gauge

E-Ring
Key,Square 2.0x .1845/.1865
Washer 25/32 x 1-5/8x 16

Gauge
Arm,Shift

ShaftAssembly

Spring,Torsion
Washer 17/32 x 3/4 x 16

Gauge

Tie Rod

Nut,Nylod(

Bushing,Pivot

Washer

E-Ring

Console,Shift,STLT

Nut,serf-Threading,WasherHd
114

Washer 9/32 x3/4 x 10 Gauge

BoltRdhdSqneck3/8-16x 1.25
Spacer
SpacerRetainerPMMower
BushingNylonCollered

Washer13/32 x2 x 10Ga.

NOTE: AllcomponentdimensionsgiveninU.S.inches

1 inch= 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.271011

STEERING ASSEMBLY

. ,-..... _..... ",:_,

l

_41

I •

40

TRACTOR - - MODEL NUMBER 917.271011

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 139768
2 154427
3 156483
4 157473

5 6266H
6 121748X
7 19272016

8 12000029
9 3366R

10 156438

11 STD551137

13 154779

•15 73901000
17 156546

18 57079
19 124035X

20 126684X
22 71200410

23 127501
25 154406
26 126847X

27 136874
28 19131416
29 17490612
30 STD561210
32 130465
36 155099
37 152927

38 139769
39 19133808

40 STD541537

- 41 100711L

42 145054
43 121749X
44 153720
46 121232X

47 6855M

51 STD541431
54 74780520
62 156594
63 STD523710
65 154780
66 154404

67 74781044
68 154429

Wheel, Steering

Axle, Asm Front
Spindle, Asm Lh

Spindle, Asm Rh
Bearing, Race Thrust Harden

Washer, 25/32 x I 5/8 x 16ga
Washer, 27/32 x I 1/4 x 16 Ga

Ring, Klip #t5304-75

Bearing. Col Sb'g BIk
Draglink. Extended Stamped

Washer. Lock Hvy Hlcl Spr3/8

Bearing, Axle STLT/GT
Locknut, Flange 5/8-11 UNC
Shaft. Asm Strg Private Label

Washer. Thrust 515 x750x 033

Support,Shaft t

Washer.Shim 1/4 x 5/8 x062
Screw.Hex Socket Hd 1/4-20 x 5/8

Shaft. Asm Pittman

Bracket, Steering
Bushing, Red "13eBIk Lt
Gear, Sector
Washer, 13/32 x 7/8 x 16ga
Screw, Thdrol 3/8-16x3/4 Ty-tt
Pin, Cotter 1/8 x 3/4 Cad

Rod, "ReWire Form 19 75 Mech
Bushing, Strg 5/8 Id Dash

Screw, "n"#10-32 x 5 x 3/8 Range

Insert, Steering Wheel

Washer, 13/32 x 2-3/8 x8 Gauge

Gripco Nut
Adaptor, Wheel Strg
Boot Shaft Steering
Washer, 25/32 x 1-1/4 x 16 Gauge
Extension, Steering Non-Adjust
Cap, Spindle Fr Top BIk

F_ng, Grease
Nut Lock Hex w/Ins 5/16 -18 UNC

Bolt FinHex 5/16 - 18 UNC x I -1].4
K'd,Steering Assembly

Bolt, Fin Hex 3/8-16 UNC x I Gr. 5
Spacer, Axle

Bearing, Arm Pittman
Bolt, Fin Hex 5/8-11 UNC x 2-3/4

Axle, Brace

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

TRACTOR - - MODEL NUMBER 917.271011

14

i

33

29

\

OPTIONAL EQUIPMENT

38

ss S S_ S-_ s_ S I

'_'-- "" -" "';'_','I_" '

_x P_ _ II I°'l "J illt l

-:,_'_...-_ )jl,.<,.,

23

/

Spark Arrester

42

ENGINE

TRACTOR- - MODEL NUMBER 917.271011

KEY PART
NO. NO.

1 162156
2 17720410
3
4 137350

14 13280328
15 13200300
16 STD551231
23 159880
29 137180
31 109202X

32 156990
33 123487X

35 17490512
37 137040

8 .......

40 124028X
44 17490412
46 19091416
62 STD551131
77 19101216
79 M740108025
80 74760508
81 128861

DESCRIPTION

Control,Throt/ Ch
Screw,HexThdCut 1/4-20x5/8T

Engine(See Breakdown)KohlerModelNo.CV15S-41567
Muffler
Nipple,Pipe3/8 NPT x 3-1/2
Elbow,Std90 Degree3/8-18 Npt

Washer

Shield,BRN/DBRG_uard
Arrestor,Spark '

Tank,Fuel

CapAssembly,FuelTank,Vented
Clamp,HoseBIk

Screw,Thdrol5/16-18 x 3/4 TYT
Une Fuel

PlugOilDrain (OrderFromEngineManufacturer)

Bushing,Snap,Fuel Line
Screw,HexWasher Head,Thd. Roll.1/4-20x 3/4

Washer,9/32 x718x 16 Gauge
Washer,Lock

Washer5/16 x 3/4 x 16 Gauge
Boll Hex

Bolt,Hex Hd 5/16-18UNC x 1/2
Nut,Range 114-20StarterNut

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

43

SEAT ASSEMBLY

\

TRACTOR - - MODEL NUMBER 917.271011

8

I

i

I

;

i

• I

i

I

i

5

!

!

I

i

S

21

KEY
NO.

_PART

1
2

3
4

5
6
7
8

9

10
11
12

NO.

140123

140551

STD523710

19131610
145006

STD541437

124181X
17490616
19131614
155925
120068X
121246X

DESCRIPTION

Seat _.

Bracket, Pivot, Seat
Bolt

Washer 13/32 x I x 10 Gauge

Clip, Push-In Hinged
Nut

Spdng, Seat
Screw, Thd., Roll. 3/8-16 x 1

Washer 13/32 x 1 x 14 Gauge
Pan, Seat Emboss QCK Conn.
Knob Seat 1/2-13 UNC BIk

Bracket, Switch Mounting

KEY PART
NO. NO. DESCRIPTION

13 121248X Bushing, Snap
14 72050412 Bolt, Cordage 114-20x 1-1/2
15 134300 Spacer, Split .28 x .88
16 121250X Spring
17 123976X Locknut, Range 1/4 Grade 5

21 153236 Bolt, Shoulder 5/16-18 UNC

22 STD541431 Nut
24 19171912 Washer 17/32 x1-3/16 x12

Gauge

25 127018X Bolt, Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inch-
esl inch = 25.4 mm

44

DECALS

TRACTOR-- MODEL NUMBER 917.271011

6

9

8

14

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 156368 Decal, Oper. Instr. 13 163207

3 163200 Decal, Hood, R.H.
4 163202 Decal, Hood, LH. 14 160396

5 163261 Decal, Dash Pnl Kohler 15.5 20 149516

OHV 21 138047

6 133644 Decal, Customer Maintenance -- 138311
8 163203 Decal, Deck Mower EZ3 - - 154515
9 163204 Decal, Fender, Craftsman - - 154516

10 156439 Decal, Fender Danger -- 163727
12 146046 Decal, V-Belt Drive Schematic -- 163728

13

2O

21

12

5

DESCRIPTION
Decal,FendSd Wht Rad/6sp

42

Decal,V-BeltSchematic
Decal BatteryDngr/PsnEng

Decal,BatteryDiehardSears

Decal,Uft Handle
Pad FootrestLH STLT

PadFootrestRH STLT

Owner'sManual,English
Owner'sManual,Spanish

WHEELS & TIRES

4;10

KEY PART
NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire

2 65139 .... Stem, Valve

3 106222X Tim, Front
4 59904 Tube, Front Tire

(Not Provided, Service Item

Only)

5 106732X427 Rim, Front
6 278H RtlJng, Grease (Front Wheel

Only)

• 7 9040H Bearing, Range (Front Wheel
Only)

8 106108X427 Rim, Rear
9 122082X "[ire,Rear

10 7152J Tube, RearTire

(Not Provided, Service Item

Only)

11 104757X Cap, AxJe

- - 144334 Sealant,'nre 10 oz.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

LIFT ASSEMBLY

11

TRACTOR - - MODEL NUMBER 917.271011

7

3

13

2\

4

6

6

19

13

32

13-------_

12

i

31 _ 19
32

13

2O

20

15

46

LIFTASSEMBLY

TRACTOR - - MODEL NUMBER 917.271011

KEY PART
NO. NO. DESCRIPTION

1 159460 Wire Asm Inner/Sprg w/Plunger LT
2 159471 ShaftAsm. _.ift

3 105767X Pin Groove !

4 12000002 E Ring #5133-62

5 19211621 Washer 21/32 x I x 21 Ga.
6 120183X Bearing Nylon

7 125631X Grip Handle Fluted

8 122365X Button Plunger Red
11 139865 Link Lift Lh Rxed Length
12 . 139866 Link LiftRh Fixed Length
13 STD624008 Retainer Spring

15 127218 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion BIkZinc
18 73680800 Nut Crownlock 1/2-13 Unc
19 139868 Arm, Suspension Rear

20 163552 Retainer Spring
31 140302 Beadng, Pivot, Lift Spherical
32 73540600 Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271011

68

71

4 36

48

18

29

27

\

,117

116

TRACTOR -- MODEL NUMBER 917.271011

MOWER DECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 144393 Mower Housing 56 122052X

2 STD533107 Bolt 58 140086
3 138017 Bracket Assembly,Sway Bar, 59 141043

Front 67 162113

4 138440 Bracket Assembly, Sway Bar 68 144200
5 STD624008 Retainer Spring 71 142427

6 130832 Arm, Suspension, Rear 72 131870
8 850857 Bolt, Hex 3/8-24 x 1.25 Grade 73 127847

9 STD551137 Washer, Lock

10 140296 Washer, Hardened 75

11 134149 Blade, Mulching 76
12 129895 Bearing, Ball
13 137545 Shaft Assembly, Mandrel, 77 127845

14 128774 Housing, Mandrel, Vented 79
15 110485X Bearing, Ball, Mandrel 80
16 140329 Stripper, Vented Mower Deck 81
17 72110610 Bolt, Carriage 3/8-16 x 1-1/4 82
18 STD533106 Bolt, Carriage 5/16-18 x 5/8 83
19 132827 Bolt, Shoulder 84
20 159770 Baffle, Vortex 85
21 STD541431 Nut Crownlock 5/16-18 UNC 92
22 134753 Stiffener Bracket 101
23 131267 Bracket, Deflector 102
24 105304X Cap, Sleeve 103
25 123713X Spring, Torsion, Deflector 104
26 110452X Nut, Push 105

27 130968 Shield, Deflector 106

28 19111016 Washer 11/32xS/8x16 111

29 131491 Rod, Hinge 113
30 157722 Screw Thdrol Washer Head 114

31 129963 Washer, Spacer 115
32 153535 Pulley, Mandrel 116

33 137266 Nut, Toplock, Ranged 117
34 STD533717 Bolt 118

35 133835 Fastner, Christmas Tree 119

36 131494 Pulley, Idler, Rat 121

37 STD551037 Washer 13/32 x 13/16 x 16 128

40 STD541437 Nut Crownlock 3/8-16 UNC 130

41 133551 Rod, Pivot, with Nibs
43 140083 Rod, Clutch, Secondary, with 131

44 140088 Guard, Mandrel, L.H. 132
45 STD624003 Retainer

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 141 6266H
46 133944 Washer, Hardened - - 130794
49 155066 Roller Assembly, Cam Follower

50 131340 Bolt, Shoulder #10-24 Grade 5
51 STD541410 Locknut -- 145411

52 139888 Bolt, Shoulder 5/16-18 UNC
53 131845 Arm Assembly, Pad, Brake

54 133943 Washer, Hardened
55 155046 Arm, Idler

8 74 121748X

12000029 Ring, Klip
128903 Bolt, Shoulder 3/8-16 UNC x

Vented (Includes Key Number 78 160570

_6.)-

127498 Bushing, Large, Brass

75401. Spring, Mower Clutch

142028 Trunnion, Adj.

120958X Washer Sintered
156084 Keeper Belt Idter

72140618 Bolt Carriage 3/8-16 x 2-1/4
STD541437 Nut

136420 Mulcher Cover
71161010 Screw
19061216 Washer #10

STD551110 Washer, Lock
160793 Latch Assembly, Bagger

2029J Nut, Weld

Gauge 112

Gauge 129

Nibs

NOTE: All component dimensions given in U.S.inches

155197 Bracket, Gauge, Wheel LH.
155198 Bracket, Gauge, Wheel R.H.

17490512 Screw Thdrol 5/16-18 x 3/4
STD541431 Nut, Hex, Keps 5/16-18 UNC

72110504 Bolt, Carriage 5/16 UNC x 1/2
137644 Bolt, Shoulder

133957 Wheel, Gauge

73930600 Nut, Centerlock 3/8-16

STD551037 Washer 3/8 x 7/8 x 14 Gauge
143723 Bracket

153390 Washer Felt

19131312 .... Washer 13/32 x 13/16 x 12 Ga.

STD523710 Bolt, Fin Hex 3/8-16 UNC x 1

STD533710 Bolt, RDHD SQNK 3/8-16 UNC

19132203 Spacer, Washer 13/32 I.D. x 1-

1 inch= 25.4 mm

DESCRIPTION

Spacer, Retainer
Spring, TorsionBrakes
Guard, TUV Idler
Knob Custom Oval
V-Belt

Rod, Clutch, Primary, vath Nibs

Spring, Return
Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16
Gauge

1.44

Keeper, Spring
LeverAsm. Clutch Pri PIm
STLT

1237 Nut, HexJam 3/8-16 Unc

Gr. 5

xl

3/80.D. x 1/4

Washer Thrust .75 x 1.230

Mandrel Assembly (Includes
Key Numbers 8-10, 12-15, 31

and 32)
Mower Deck, Complete

(Standard Deck, Order
Separately Mulcher Plate and

Gauge Wheel Components,
Key Nos. 101-106 and 111-121)

J t,"

49

TRACTOR-- MODEL NUMBER 917.271011

DANA TRANSAXLE - - MODEL NUMBER 4360-122

20

21

22

24

25

31

27 32

33

36

53

54

42

43*

44

48

12

47

48

9

67

5O

70

TRACTOR - - MODEL NUMBER 917.271011

DANA TRANSAXLE - - MODEL NUMBER 4360-122

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1

160955

2

2274J

3

134400

4

105904X

5

16O94O

6 134788
7 . 1087_27;__

8 120951X
9 148266

10 2225J
11 134793

12 143697
13 120415X

14 142674
15 161563
16 161564
17 105909X
18 105910X
19 148269
20 160943
21 138246
22 138238
23 148268
24 143673
25 2244J
26 105916X
27 120470X
28 110070X
29 142677
30 142681
31 124644X

32 108980X
33- 120406X

34 134796
35 105925X

36 2228J

Housing, Upper 37 2231J
Screw, Tapping, 1/4-20 X .734
Bell, Detent 38 160944
Spring, Detent 39 124639X

Screw, Tapping, No. 10-24 X 40 120472X

.482 41 105928X

Assy, Kit, Shifter 42 161565

_V-Ring 43 134394

Puck, Fdction 44 120473X
Bearing, Flange 45 160942

Ring, Retaining 46 i 142678
Assy, Kit, Shim, .625 Shaft 47 124641X

Gear, Spur, 15T 48 106589X
Washer, Plain, .632 X 1.38 X 49 120408X

.046 50 105937X
Key, Woodruff, No. 9 51 2226J
Assy, Kit, Input Shaft

Pinion, Bevel, 12T 52 134401
Ring, Retaining 53 2264J

Chain, 24 Pitches

Seal, Oil 54 160946
Gear, Spur, 12T 55 160947

Collar, Clutch 56 160948
Assy, Kit, Clutch Keys 57 110071X

Beating, Flange 56 120952X
Shaft, Intermediate 59 160949

Key, Woodruff, No. 61 60 160950
Ring, Retaining 61 160951
Sprocket, 18T 62 120961X
Spacer, 1.131 X 1A5 X A94 63 7294J
Gear, Spur, 37T 64 108989X
Gear, Spur, 35T 65 160952
Gear, Spur, 30T 66 120954X

Gear, Spur, 25T 67 160953

Gear,Spur, 22T 68 138244 ....

Gear, Spur, 19T 69 108996X
Wastier, Plain, .640 X 1.37 X

.061 70 160954

Washer, Plain, .632 X 1.00 X 71 73810500

.046 72 120416X

DESCRIPTION

Washer, Plain, .632 X 1.00 X

.031

Assy, Gear, Comb., 12T & 30T
Shaft, Idler

Spacer, .633 X .87 X .755

Sprocket, 9T
Gear, Bevel, 36-T

Assy, Kit, Shim, .750 Shaft

Shaft, Drive
Cover, Detent
Gear, Spur, 12T
Gear, Spur, 20T
Gear, Spur, 25T
Gear, Spur, 28T
Gear, Spur, 31T
Washer, Plain, .632 X 1.00 X

.06O

Washer, Neoprene
Washer, Plain, .758 X 1.25 X

.031

Axle, LH
Gear, Miter, 12T, Splined
Ring, Retaining
Gear, Spur, 32T

Shaft, Cross
Gear, Miter, 12T, Idler

Axle, RH
Housing, Lower

Puck, Friction

Disc, Brake
Spacer, Brake Puck
Jaw, Brake

Pin,Dowel

Screw, Tapping, 5/16-18 X 2.35

Lever,Actuating

Washer, Plain, .321 X 1.00 X

.055

Bracket, Anti-Rotation

Nut, Lock, 5/16-24

Grease

51

NOTE:

AllcomponentdimensionsgiveninU.S.inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271011

KOHLER ENGINE- MODEL NUMBER CV15S, TYPE NUMBER PS-41567

AIR INTAKE J

@-,

_

6 o

8rag _

BLOWER HOUSING AND BAFFLES I

_2

15

_5

-1

ENGINE CONTROLS J

14

_4

t

°

7

8

._r---_, llLI,orl |d(_l'"

°_- 1=%'_-LI P' .61-,

EXHAUST]

_IS /

52

/"

/i

°

6

TRACTOR - - MODEL NUMBER 917.271011

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

AIR INTAKE ENGINE CONTROLS

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-743-05 Kit,Air Cleaner 1 12-079-07 Linkage, Choke

(Incl. Key Numbers 2 thru 12) 2 12-237-01 Clamp, Cable

2 25-341-02 Knob, AirCleaner Cover 3 M-0664020 Screw, Locked Socket
3 12-096-24 Cover, Air Cleaner M6 x 1.0 x 20 (2)_

4 12-083-08 Precleaner Element 4 M-0545016 Screw, Hex Flange
5 12-100-01 Wing Nut M5 x .8 x 16

6 X-25-63 Washer, Plain 1/4 5 12-536-09 Control, Speed Assembly
7 12-083-05 Element, Air Cleaner (Incl. #7) (Includes Key Numbers 6

8 12-313-04 Grommet through 9)
9 12-094-12 Base, AirCleaner 6 M-0443020 Screw, Pan Head

10 12-072.05 Stud, Mntg Plate M6 x 1.0 x66

11 12-086-01 Screw, #10 Hi-Lo Thread _ M4 x 0.7 x 25

12 12-04T-02-- =Gasket' Air Cleaner

NOT ILLUSTRATED 11 1_1-0641060 Nut, Hex Range M6 x 1.0

- - 12-113-53 Decal, AirCleaner 12 SM-0642025 Screw, Hex Flange

CRANKSHAFT 14 25-158-11 Bushing, Throttle Unkage

KEY PART 16 25-158-08 Bushing, Unkage Retaining
NO. NO. DESCRIPTION

(Incl. Key Numbers 9 and 10) 7 SM-0443025 Screw, Pan Head

Forming (2) 8 12-089-11 Spring, Choke Adjust (2)

9 12-089-23 Spring, Choke Return

10 ..12-089-24 Spring, Governor

13 12-090-05 Lever, Governor

15 12-079-01 Linkage, Throttle

M4 x 0.7 x 20

M6 x 1.0 x 25

1 12-014-37 Crankshaft EXHAUST

2 12-139-01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART
NO:. NO. pESCRIPTION

1 M-0545010 Screw, Hex Flange

M5 x0.8 x 10 (8)
2 24-468-10 Washer, Plain 114
3 12-146-07 Plate, Blower Housing
4 M-0645020 Screw, Hex Flange

6 24,096-05 Cover, Pinion
7 12027-32 Housing, Blower

9 12-141-01 Ring, Retainer (2)
8 12-096-28 Cover

10 25-15402 Clip, Mounting (3)

11 M-0545020 Screw, Hex Flange

12 12-063-05 Baffle, Intake Side
13 M-0645016 Screw, Hex Flange

14 12-063-08 Baffle, Cylinder Head
15 12-063-01 Baffle, Cylinder

M6x 1.0x20

M5 x .8 x 20 (3)

M6 x 1.0 x 16 (2)

NOT ILLUSTRATED

- - 12-113-64

Decal, Horsepower

KEY PART
NO. NO. DESCRIPTION

1 M-0829033 Stud, M8 x 1.25 x 33 (2)

2 12-041-03 Gasket, Exhaust Manifold
3 M-0841080 Nut, Hex Range M8 x 1.25 (2)

4 12-126-11 Bracket, Muffler
5 12-445-06 Strap, Lilting

6 M-0645025 Screw, Hex Flange

M6 x 1.0 x 25 (2)

NOT ILLUSTRATED

KEY PART
NO. NO.

- - 12-522-18

- - 12-755-59

RPM Settings:

RPM Settings:

NOTE: All component dimensions given in U.S. inches

I inch= 25.4 mm

DESCRIPTION

ShortBlock
GasketSet

LowSpeed:1500-2000
HighSpeed:3200-3400

53

TRACTOR - - MODEL NUMBER 917.271011

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

FUEL SYSTEM I

4

/

7

/

2 I 2s

/

CYLINDER HEAD, VALVE AND BREATHER I

22

21

2O

14

19

18

/

15

14

54

TRACTOR -- MODEL NUMBER 917.271011

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567

FUEL SYSTEM

KEY PART
NO. NO.

1 12-853-56

2 12-041-02
3 12-053-56

4 12-041-01
5 12-089-23
6 12-079-07
7 12-265-04
8 X-426-9
9 25-353-10

10 25-050-02-

11 47-154-01
12 12-086-07
13 12-431-01

14 12-368-05
15 12-089-09

16 12-086-04
17 12-089-09

18 12-146-03
19 25-086-27

20 12-144-09

21 12-144-08
22 12-089-10

23 12-146-02
24 12-337-03

25 12-757-02
26 12-041-05

-27 12-104-01
28 12-757-09

29 12-041-06
30 M-0641060
31 X-25-63
32 X-22-11
33 M-0629122

DESCRIPTION

Kit, Carburetor (Incl. #2 thru 6)
Gasket, Air Cleaner

Carburetor Assembly
(For Information Only - Not

Available Separately)
(Incl. Key Numbers 12 thru 27)
Gasket, Carburetor (2)
Spring, Choke Return
Unkage, Choke

Deflector, Heat
Clamp, Hose (2)

Line, Fuel, 9"

._Filter, Fuel

Clip, Cable
Screw, Hex Cap 8-32 x 3/8
Sleeve, Insulating
Needle, Idle, Fuel Adjust
Spring, Idle Fuel

Screw, Idle Speed Adjust
Spring, Idle Speed

Plate, Throttle
Screw, Throttle Plate (2)

Shaft, Throttle with Lever and
Seal

Shaft, Choke
Spring, Choke
Plate, Choke

Jet, Main

Kit, Float
Gasket, Bowl
Bowl, Fuel

Kit, Solenoid Assembly
(Includes Key Number 29)

Gasket.Bowl RetainerScrew

Nut, Hex Flange M6 x 1.0 (2)
Washer, Plain 114

Washer, Lock 1/4
Stud, M6x 1.0x 122(2)

CYLINDER HEAD, VALVE AND BREATHER

KEY PART
NO. NO. DESCRIPTION

1 12-351-01 Ufter, Valve (2)

2 12-75.5-60 Wit,Cylinder Head
3 12-411-01 Rod, Push (2)

4 12-041-10 Gasket, Cylinder Head

5 12-017-01 Valve, Intake, Standard Size

12-017-02 Valve, Intake, .25" Oversize

6 12-016-01 Valve, E_d_aust,Standard

12-016-02 Valve, Exhaust, .25" Oversize

7 12-146-13 Plate, Guide
8 12-468-05 Washer, Plain 13/32

9 12-112-13 Spacer, Head BoltExhaust Port

10 12-086-15 Screw, Hex Range

M10x 1.5x81 (5)

11 12-089-01 Spring, Valve (2)

12 't12-173-01 Cap, Valve Spring (2)
13 '12-755-03 Kit, Retainer (2)

14 X-426-9 Clamp, Hose (2)
15 12-326-03 Hose, Breather

16 M-0645020 Screw, Hex Range

M6 x 1.0 x 20 (5)
17 12-096-07 Cover, Valve with Nipple
18 235011 Retainer, Spring

19 24-032-05 Seal, Valve Stem
20 M-0640034 Screw, Hex Range

M6 x 1 x 34 (2)
21 24-194-01 Pivot, RockerArm (2)
22 24-186-03 Arm, Rocker (2)

23 M-0545010 Screw, Hex Range

M5 x 0.8 x 10

24 12-018-01 Retainer, Breather Reed

25 12-402-02 Reed,Breather

26 12-318-09 Head, Cylinder

27 X-75-23 Plug, Pipe, Allen Head 1/8

NOTE: All componer_tdimensions given in U.S. inches

1 inch = 25.4 mm

' NOT ILLUSTRATED

- - 12-041-01

- - 12-757-03

- - 12-518-05

- - 41-518-34

- - 277563

- - 12-454-03

Gasket: Carburetor
Kit, Cafduretor Repair

Lead, Solenoid, Black, 5", 14
Gauge, Uninsulated Push-On

Tabs
Lead, Ground, Green, 5", 18

Gauge Insulated Grip Barrel

Eyelets

Connector
"fie, Cable

55

TRACTOR - - MODEL NUMBER 917.271011

KOHLER ENGINE- MODEL NUMBER CV15S, TYPE NUMBER PS-41567

IGNrr_DN I E!._ECTRICAL CRANKCASE
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 12-086-14 Screw, Hex Flange I 12-032-O3

2 12-468-03 Washer, Rain 3/8

3 24-162-03 Screen, Grass
4 M.0639016 Screw, Hex Range

5 12-112.01 Spacer, Fan (4)

6 12-157-02 Fan
7 X-42-15 Key
8 12-025-37 Flywheel Assembly

9 12-155.02 Connector (4 Contact)

10 M-0548025 Screw, Hex Cap

11 M-0545010 Screw, Hex Range

12 12-154-02-- _Clip, Stator Harness
13 12-085-07 Stator Assembly
14 12-132-02 Spark Plug

15 X-728-1 Clip, Cable

16 12-584-01 Module, Ignition
17 M-0545020 Screw, Hex Range

NOT ILLUSTRATED

- - 12-518-11

OIL PAN/ LUBRICATION

KEY PART
NO. NO. DESCRIPTION

I 12038.01 DipstickAssembly

- 2 25-755-13 Kit, Oil RII Cap (Incl. Key #3)

3 12-153-03 - O-Ring, Dipstick
4 12-153.02 O-Ring, Upper Oil Fill Tube

5 12-123-04 Tube, Oil Fill
6 M-0545020 Screw, He)( Range

7 12-153-01 O-Ring, LowerOil RIITube
8 25-162-07 Screen, Oil Pick-up
9 12-096-O3 Cover, Oil Pick-up Screen

10 - M-0545016 ScreW,Hex Range

11 M-1039025 Screw;-_lex Range

12 12-126-02 Bracket, Oil Pump Relief Valve
13 12-089-03 Spring, Oil Pump Relief Valve

14 12-462.01 Piston, Oil Pump Relief Valve

15 12-208-01 Body, Oil Pump Relief Valve
16 12-050-01 Filter, Oil

17 X-75-10 . Plug, Square Head, Solid 3/8
18 12-393-01 Oil Pump Assembly

19 12-032-04 O-Ring, Oil Pump Cover

20 12-096-02 Cover, Oil Pump
21 M-0545016 ° Screw, Hex Range

__ Seal, Oil(P.T.O.End)

-__,5 Screw, Hex Range

24 12-199-30 Pan, Oil

MIO x 1.5 x 46 2 12-522-18

3 12-445-02 Strap, Lifting

M6x lx 16(4)

M5 x 0.8 x25 (2)

M5 x 0.8 x 10 (2)

M5 x0.8 x 20 (2)

Lead,White,GroundToKill
(19",18 Gauge,FullyInsulated

Push-onTabandUninsulated
Push-onTabTerminals)

(Ind. Key Numbers 2 and 3)

M5x0.8 x20

4 M.0839025 Screw, Hex Range

5 12-380-03 Dowel, Locating (4)
6 12-755-49 Kit, Camshaft (Incl. Key #7 & 8)
7 12-089-18 Spring, Actuating
8 12-422-08 Shim, Camshaft, Blue

12-422-09 Shim, Camshaft, Red (A.R.)
12-422-10 Shim, Camshaft, Yellow (A.R.)

12-422-11 Shim, Camshaft, Green (A.R.)
12-422-12 Shim, Camshaft, Grey (A.R.)

12-422-13 Shim, Camshaft, Black (A.R.)

12-422-07 Shim, Camshaft, White (A.R.)

9 12-144-27 Shaft, Balance

10 |2-874.07 Piston wiRing Set, Standard

12-874-O8 Piston w/Ring Set .25"

12-874-09 Pistonw/Ring Set .50"

11 12.018-02 Retainer, Piston Pin (2)

12 12-108-07 Ring Set, Standard

12-108-08 Ring Set .25" Oversize
12-108-09 Ring Set .50" Oversize

13 12-067-05 Connecting Rod, Standard

12-067-06 Connecting Rod .25" Oversize

14 12-380-01 Pin, Governor Regulating
15 12-04305 Gear, Governor Assembly
16 M-0631005 Washer, Plain, 6mm

17 12-144-02 Shaft, Governor Gear
18 52-139-09 Plug, Cup

19 12-755-64 Kit, Shaft, GovemorCross, with

20 12-144-24 Shaft, Governor Cross
21 X-25-102 Washer, Plain 1/4

22 12-032-01 Seal, Governor Cross Shaft
23 SM-0831015 Washer, Rain, 6mm

24 12-154-05 Clip, Hitch Pin

STARTINGSYSTEM

M5 x 0.8 x 16

M10x 1.5x25

KEY PART ....

NO. NO. DESCRIPTION

1 M-0839070 Screw,HexRange

2 25.098.03 StarterAssembly
3 12-755-54 Kit,DriveEnd

4 12-227-06 Cap,DriveEnd
5 45-170-03 Armature

7 12o227-11 EndCap, Commutator
8 12-086-25 Screw,HexRange

M5 x0.8 x 16 (3)

M8 x 1.25 x45 (12)

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

56

DESCRIPTION
Seal, Crankshaft

Block, Cylinder (Use Short

Block)

M8 x 1.25 x 25

Oversize

Oversize

Clip (Includes Key #20 and 24)

M8 x1.25x 70(2)

(Incl.KeyNumbers3 thru8)

114-20x 4-5/8 (2)

57

58

Z

Z o

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It)

0

i

/

/

I

/-

I

I

59

For the repair or replacement parts you need
delivered directly to your home
CalhTam .--7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio - 1-800-659-7084

For in-house major brand repair service
Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)
Para pedir servicio de reparaci6n a
domicilio - 1-800-676-5811

For the location of a Sears Parts and
Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting servic_ or ordering

parts, always provide the following
information:

• Product Type - Part Number

• Model Number • Part Description

mm

mm

nmmmmmm

mmmmmm

SEARS

Arnenca's Repair Speciallsts

163727 Rev. 4 7.20.98 RD/TR/SJNB Printed in U.S.A.