Craftsman 917.271010 User Manual

MODEL NU BER 917.271010

OWNER'S MANUAL

, Assembly , Operation , Customer Responsibilities

• Service and Adjustments

• Repair Parts

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5pm, Mon - Sat

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

& SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

Safe Operation Practices for Ride-On Mowers

I. GENERAL OPERATION * Read, understand, and follow all instructions in the manual

and on the machine before starting.

, Only allow responsible adults, who are familiar with the

instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc..

which could be picked up and thrown by the blade.

, Be surethe area isclear of other people before mowing. Stop

machine if anyone enters the area.

. Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

o Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

, Slow down before turning. , Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

Turn off blades when not mowing.

- Stop engine before removing grass catcher or unclogging chute.

o Mow only in daylight or good artificial light. , Do not operate the machine while under the influence of

alcohol or drugs.

. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

* Remove obstacles such as rocks, tree limbs, etc. o Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

, Use slow speed. Choose alow gear so that you will not have

to stop or shift while on the slope.

Follow the manufacturers recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

, Keep all movement on the slopes sfowand gradual. Do not

make sudden changes in speed or direction.

, Avoid starting or stopping on a slope. Iftires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT: " Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-ells, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

, Donottrytostabilizethemachinebyputtingyourfootonthe

ground.

, Do not use grass catcher on steep slopes.

III, CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children wilf remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small children.

o Never carry children. They may fall off and be seriously

injured or interfere with sa_e machine operation. Never allow children to operate the machine.

, Use extra care when approaching blind corners, shrubs,

trees, or otl_er objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use onty an approved container. Never remove gas cap or add fue! with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine ........

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area. , Keep nuts and bolts, especially blade attachment bolts, tight:

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

, Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running:

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturers recommended parts, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

, Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out im- portant safety precautions. It means

CAUTION!!! BECOME ALERTH! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental wire and placewire where it cannot contact starting when setting up, transporting,

adjusting or making repairs.

II IUUUI b,

A WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES",

MODEL NUMBER 9t7.271010

SERIAL NUMBER

DATEOF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules. ,, Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5 GASOLINE CAPACITY 1.25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (APt-SF/SG/SH): SAE 10W30 (above 32_F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC (GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD:

1st 1.! 2nd 1.4 3rd 2.3

4th 3.5 5th 4.5

6th 5.7

REVERSE: 1.8

TIRE PRESSURE: FRONT: 14PSI

REAR: 10 PSi

CHARGING SYSTEM: 15 @ AMPS 3200 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). tf a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section ofthis manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to

the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE

DATE OF PURCHASE, WARRANTY SERVICE tS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM

THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILiTiES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-14

iNDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 22

Carburetor ................................... 25

Mower:

Front-To-Back ........................ 2!

Side-To-Side .......................... 21

Throttle Control Cable ................. 25

Air Filter, Engine ................................. 18

Air Screen, Engine ............................. !8

Assembly ........................................... 7-9

Battery:

Charging ....................................... 7

Cleaning ...................................... 16

Starting with Weak Battery ......... 23

Storage ....................................... 26

Terminals .................................... 16

Belts:

Motion Drive

Removal/Replacement .......... 22

Mower Blade Drive

Removal/Replacement .......... 22

Blade:

Sh_ _,,:,n;n,_ 16

Replacement ............................... 16

Brake Adjustment ............................... 22

Carburetor Adjustment ....................... 25

Controls, Tractor ................................ 11

Customer Responsibilities ............ 15-19

Engine:

Air Filter ................................... 18

Air Screen, Engine .................. 18

Battery ..................................... 17

Cooling Fins, Engine ............... 18

Engine Oil ............................... 17

Fuel Filter ................................ 19

Spark Plugs ............................ 18

Tractor:

Blades ..................................... 16

Lubrication Chart .................... 15

Maintenance Schedule ........... 15

Tire Care ......................... 9,16,23

Cutting Height, Mower ....................... 12

Electrical:

Interlocks and Relays ................. 24

Schematic ................................... 29

Wiring Diagram ........................... 30

Engine:

Air Filter ....................................... 18

Air Screen ................................... 18

Cooling Fins, Engine ................... 18

Oil Change .................................. 17

Oil Level ................................. 13,17

Oil Type ....................................... ! 7

Preparation ................................. 13

Repair Parts ........................... 48-53

Starting ........................................ 14

Storage ....................................... 26

Filters:

^;_ 18

/-_1! ................................................

Fuel ............................................. 19

Fuel:

Type ............................................ 13

Storage ....................................... 26

Fuse ................................................... 24

Gauge Wheels ..................................... 8

Hood Removal/Installation ................. 24

Leveling Mower Deck ......................... 21

Lubrication Chart ................................ 15

Maintenance Schedule ...................... 15

Mower:

Adjustment, Front-to-Back .......... 21

Adjustment, Side-to-Side ............ 21

Blade Sharpening ....................... 16

Blade Replacement .................... ! 6

Cutting Height ............................. 12

Installation ................................... 20

Operation .................................... 13

Removal ...................................... 20

Mowing Tips ....................................... 14

Muffler ................................................ 18

Spark Arrester .......................... 3,40

Mulcher Plate ....................................... 9

Oil:

Cold Weather Conditions ....... 14,!7

Engine ......................................... 17

Storage ....................................... 26

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Operation ...................................... 10-14

Operating Mower ................................ 13

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,40

Parking Brake ............................... 11-!2

Parts Bag ............................................. 6

Parts, Replacement/Repair ........... 30-47

Product Specifications ........................... 3

Repair Parts .................................. 30-47

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 20-25

Brake ........................................... 22

Carburetor ................................... 25

Fuse ............................................ 24

Hood Removal/Installation .......... 24

Motion Drive Belt

Removal/Replacement .......... 22

Mower Blade Drive Belt

Removal/Replacement .......... 22

Mower Adjustment:

Front-to-Back ......................... 2i

Side-to-Side ........................... 21

Mower Installation ....................... 20

Mower Removal .......................... 20

Tire Care ............................. 9,16,23

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ 18

Specifications ....................................... 3

Starting the Engine ....................... !3-!4

Steering Wheel ............................... 7,23

Stopping the Tractor .......................... !2

Storage ............................................... 26

Throttle Control Cable Adjustment ..... 25

Tires ........................................... 9,16,23

Trouble Shooting Chart ....... :.......... 27-28 ....

Transaxle Repair Parts ................. 46-47

Warranty ............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

ACCESSORIES AND ATTAC E TS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch -' -_ _" ......... "_on_tJ_r,_ 10-inch diameter ,4;_

puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. t 50 lb. capacity '"vve@_'*,,*,r_,y._ '

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped. MULCH RAKF--JDETHATCHER loosens soil and flips thatch and

matted leaves to iawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KiT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with2x8or2xl01umber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs.of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically

cleans drum.

_[e_t i t 10ul II_U u+o_o

SNOW BLADE for snow removal only. 14-inch high. 48-inch wide

hJo,4_,,i.... AO_i,_,-h,-,_m,^,h_.... 1_,4t_,ft,-,_right. Raises, low'_ro

with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from trac[or seat. 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for

dethatching, ........._,_mir_,-,_,hi!!ing...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top. VAOS for powerful collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach places. VAC/OHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (t) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Large Flat Washer (1) Lockwasher 3/8

(1)HexBolt 5/16-18x1-1/4

(1) Locknut 5/16-18

(1) Shoulder Bolt

(1) Hex Bolt

3/'8-16 x 1

5/16-18

Parts packed separately in carton

fff"--_kk

/' /_ x \

: i

Seat

) 2

Steering

Wheel

F..... I

L__i

Steering

Boot

Video

Cassette

Mulcher

Plate

(1) Knob

.... ._:s #!0 x 5/8 (2) Lock Washers #10

_W (2) Weld Nuts #10

(1) Washer 17/32x1-3/16x 12 Gauge

ashers 3/16 x 3/4 x 16 Gauge

Manual

Parts Bag

Parts bag contents not shown full size

(2) Washers 3/8 x 7/8 x 14 Gauge

(2) Shoulder

Bolts

(2) Gauge Wheels

(2)

Steering Wheel

Latch Hook

Assemblys

Steering Extension

Shaft

lock Nuts

,_ Wheel

Center°

Insert

(2) Washers

9/32 x 5/8 x 16 Gauge (2) Lock Washers !/4

(2) Keys

Slope Sheet

ASSE BLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 3/4" Socket w/drive rachet (2) 7/16" wrenches (1) Phillips Screwdriver

(2) 1/2" wrenches Tire pressure gauge (1) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

* Remove all accessible loose parts and parts cartons

from carton (See page 6).

. Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

, Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT

, Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and !ocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

!8-22 FT. LBS TORQUE.

, Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL ° Position front wheels of the tractor so they are pointing

straight forward.

,, Slide steering wheel adapter onto steering shaft exten-

sion.

, Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

. Assemble large flat washer, 3/8 lock washer, 3/8 hex

bo!t and tighten securely.

* Snap steering wheel insert into center of steering

wheel.

o Remove protective materials from tractor hood and

grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trois)

• Press lift lever plunger and raise attachment lift lever to

its highest position.

o Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position. o Roll tractor backwards off skid.

o Remove banding holding discharge guard up against

tractor.

STEERING

BOOT

5/16 LOCKNUT

\ , /

LOWER

STEERING SHAFT

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other

object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

Remove cardboard packing from seat pan and lift seat pan to raised position. Open battery box door and remove protective plastic.

,, Remove terminal protective caps and discard. ,, If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

• Connect BLACK grounding cable to negative (=)termi- nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

o Close battery box door.

I / / ii

\ - z /_

FIG, 1

STEERING WHEEL INSERT

3/8 HEX BOLT

....-- 3/8 LOCK WASHER

_------._ LARGE FLAT

, WASHER

STEERING WHEEL

EXTENSION

SHAFT

5/!6 HEX BOLT

\ I

; 1

/ i

ASSE LY

Open battery box door for:

,, Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion. ,, Testing battery. ,, Jumping (if required).

• Periodic charging.

DISCARD TERMINAL PROTECTIVE CAPS

LOCK

SEAT PAN SEAT

SHOULDER

BOLT

HEX FLAT

POSITIVE NEGATIVE

(RED) CABLE (BLACK) CABLE

FiG. 2

SEAT PAN

DAT r;'QV

BOX DOOR

FIG, 3

WASHER

HEX BOLT

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob. o Remove cardboard packing on seat pan.

- Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

,, Assemble adjustment knob and flat washer loosely.

Do not tighten.

* Lower seat into operating position and sit on seat. , Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

, Get off seat without moving its adjusted position. ® Raise seat and tighten adjustment knob securely.

ADJUSTMENT KNOB

FiG. 4

CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PS! shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSiTiON OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section.of this manual. :__'_

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

, Assemble gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

, With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

° Repeat for opposite side installing gauge wheel in

same adjustment hole.

ASSEMBLY

GAUGE WHEEL MOUNTING BRACKET

: t _ "l'_'_\ \ ,' 5\ - ....

/ /\\ ...\

LOCKNUT ....::_

3/8" WASHER / ..... ;i' \ SHOULDER

GAUGE WHEEL/_ ,_ BOLT

FIG. 5

iNSTALL MULCHER PLATE

(See Figs. 6 & 7)

- Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

o Tighten hardware securely.

• Raise and hold deflector shield in upright position. o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

,, Hook front latch into hole on front of mower deck. ,, Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

HOOK POINTS DOWN

WELD NUT FROM THE TOP_

LOCK

WELD NUT

LATCH

WASHER

MULCHER PLATE

WASHER

FIG. 6

WASHER

LOCK

WASHER

LATCH HOOK

WELD NUT

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove muicher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

LATCH HOOKS

FIG. 7

7"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BES TPERFORMA NCE AND SA T/SFA CTION FROM

THIS QL)__I , , PR,.,,_,,U_,I.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v' All assembly instructions have been completed.

,/ No remaining loose parts in carton. ¢ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

¢ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly arouqd pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT - ITEMS:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

OPE ATIO

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

€

BATTERY

ENGINE ON

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

CAUTION OR FORWARD

WARNING

ENGINE OFF OIL PRESSURE CLUTCH

REVERSE

LOCK

FAST SLOW

C)- C)

LIGHTS ON LIGHTS OFF

PARKING BRAKE UNLOCKED

LOCKED

REVERSE NEUTRAL HIGH

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

THROTTLE/CHOKE

CONTROL

CLUTCH/

BRAKE PEDAL

AMMETER

ATTACHMENT iGNITiON SWITCH CLUTCH LEVER SWITCH POSITION

, l

it'

/ /

LIGHT

LIFT LEVER PLUNGER

ATTACHMENT

LIFT LEVER

PARKING BRAKE

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine

speed. CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEAR SHIFT

LEVER

r*l_. 8

GEAR SHIFT LEVER - Selects the speed and direction of

the tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. - "

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

AMMETER: Indicates battery charging (+) or discharging

(-).

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9) Your tractor isequipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine. , Depress clutch!brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

ATTACHMENT CLUTCH LEVER

THROTTLE/CHOKE

CONTROL

"BRAKE" GEARSHIFT POSITION

CLUTCH/BRAKE PEDAL "DRIVE"

POSITION

STOPPING (See Fig. 9)

MOWER BLADES -

, Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position. ENGINE -

, Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to "backfire".

, Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

, Never use choke to stop engine.

"ENGAGED" POSITION

PARKING BRAKE "ENGAGED"

POSITION

FIG. 9

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav- ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9) Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

. Ful! throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine. . Select desired height of cut.

• Lower mower with attachment lift control. , Start mower blades by engaging attachment clutch

control.

® TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

"ENGAGED" POSITION ATTACHMENT

LIFT LEVER

/ H!GH POSITION

,(,

" LOW

,/POSITION

TO TRANSPORT

• Raise attachment lift to highest position with attach-

ment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

, Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your tractor _na truck or atrailer, be sure hood is closed and secured to tractor. Use an appropriate means oftying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

,, The engine in your tractor has been shipped, from the

factory, already filled with summer weight oi!.

• Check engine oil with tractor on level ground.

, Unthread and remove oil fil! cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove

_u read oil ,eveL If necessary, add oil until ........r'ULL

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

, To change engine oil, see the Customer Responsibili-

ties section in this manual.

/ DISCHARGE

GUARD

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15 ° and

do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

® Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

o If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

o Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

o To restart movement, slowly release parking brake and

clutch/brake pedal.

o Make all turns slowly.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32_'F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fue! system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuei tank or permanent damage may occur.

filler neck. Do not overfill. Wipe off any CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to tile engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

, Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke (1\1) position.

Note: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after several attempts, move throttle control to fast position,

wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50° F and above)

When engine starts, movethethrottle controlto the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engineto run with the throttle control in the choke position until the engine runs

roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem- perature.

o The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TIPS

, Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig. 11 ).

• tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

/ ,

:mi':

.. J

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE. , The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide tile u_........,_cutt,,_.....,y _._,,_,;_,of _k_L,,_

blades.

, Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching,

reduce your width of cut and mow slowly.

• Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

, Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

14 FIG. 12

CUSTO E ESPO ILITIES

MAINTENANCE SCHEDULE

FILL tN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure _##

Check for Loose Fasteners Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air Filter Clean Air Screen

Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped)

Clean Engine Cooling Fins Replace Spark Plug

Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures, 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace bJades more often when mowing in sandy soil.

v' v'

_12,3

¢2 ¢2

3ERVICE DATES

_112

¢2 I/ V'

¢2

5 - if equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front ax!e pivot bo!t to 35 ft.-!bs, maximum.

Do not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

, Check engine oil level.

• Check brake operation.

• Check tire pressure.

- Check for loose fasteners,

LUBRICATION CHART

@SPINDLEZERK_ _ SPINDLEZERK® ®FRONTW'EEL_,',d::::::::::::::::::::::::::::::::::::W'EEL®

BEARm.GZERK_ "-._-L_--BEA.INGzE_K

_ ENGINE (_)

PIVOT(S)

® SAE 30 OR 10W30 MOTOR OIL (_ GENERAL PURPOSE

(_) REFER TO CUSTOMER RESPONSIBIUTIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND D!RT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW_ DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

GREASE

C STOMER RESPON BILITIES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

, Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

= Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

TO SHARPEN BLADE (See Fig, 14)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. * The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

,, To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancer. (When using a cone balancer, follow the instructions supplied with bal-

ancer).

, Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE /

5/8" BOLT BLADE

OR PIN

,/ J

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

,, Remove hex bolt, lock washer and flat washer securing

blade.

,, Install new or resharpened blade with trailing edge up

towards deck as shown.

,, Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

, Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT ISGRADE8HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

BLADE

FLAT WASHER

LOCK

HEX BOLT

MANDREL

TRAILING EDGE

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life. ,, Keep battery and terminals clean.

Keep battery bolts tight. = Keep small vent holes open. = Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. ', Open battery box door.

,, Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

, Rinse the battery with plain water and dry.

, Clean terminals and battery cable ends with wire brush

until bright. Coat terminals with grease or petroleum jelly.

,, Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

(GRADE 8)* __:t

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 13

CUSTOMER RESPONSIBILITIE

V°BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable, Replace belts if they begin to slip from wear. TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES t

i E

OF -20 ° 0 _ 30:: 32 " 40 '/ 60 ° 80 '_ 100 _ °C .30 ° -20 ° _i0 o 0 ° 10_ 20 ° 30 _ 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

Change the oil after every 50 hours of operation or at least

once a year ifthe tractor is not used for 50 hours inone year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill cap!dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH. ,, Be sure tractor is on level surface.

, Oi! will drain more freely when warm. , Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR CLEANER COVER ,WING NUT

FOAM PRE-CLEANER

KNOB

AIR

SCREEN

PAPER CARTRIDGE

FroG,16

AIR CLEANER BASE

OIL FILL CAP/DIPSTICK

OIL DRAIN PLUG

CUSTO R RESPONSI ILITIES

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

• Remove knob and cover. ,, Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

Wash it in liquid detergent and ',_ater.

- Squeeze it dry in a clean cloth. Allow it to dry. ,, Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE ,, Replace a dirty, bent, or damaged cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

,, Reassemble air cleaner, wing nut, cover and tighten

knob securely.

CLEAN AIR INTAKE/COOLiNG AREAS To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are

reinstalled. NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re- moved will cause engine damage due to overheating.

MUFFLER Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

CUSTO ER RESPONSiBILiTiES

ENGINE OiL FILTER (See Fig. 17)

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

• Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug).

, Remove oi! filter and wipe off filter adapter.

• Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter.

o Install replacement oil filter on filter adapter. Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn.

® Fill crankcase with new oi! (See "TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi- mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual.

° Start the engine and check for oil leaks. Correct any

leaks before placing engine into full operation.

IN-LINE FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

o Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

- Be sure there are no fuel line leaks and clamps are properly positioned.

, Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FUEL FILTER

FIG. 18

CLEANING

OIL FILTER

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

FIG. 17

TRACTOR

SERVICE A D ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake. = Place gearshift lever in neutral (N) position.

= Place attachment clutch in "DISENGAGED" position. ° Turn ignition key "OFF" and remove key.

° Make sure the blades and all moving parts have completely stopped. ° Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwith

plug.

TO REMOVE MOWER (See Fig. 19) Mower will be easier to remove from the right side of tractor.

, Place attachment clutch in "DISENGAGED" position. , Move attachment lift lever forward to lower mower to its

lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing retainer spring.

• Disconnect anti-sway bar from chassis bracket by removing retainer spring.

, Disconnect suspension arms from rear deck brackets

by removing retainer springs.

, Disconnect front links from deck by removing retainer

springs.

, Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IFAN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS. TO INSTALL MOWER (See Fig. 19)

• Raise attachment lift lever to its highest position.

, Slide mower under tractor with discharge guard to right

side of tractor.

, Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

CLUTCH

SUSPENSION

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS (BOTH SIDES)

FIG. 19

"OH LEVER

SPRING

ENGINE PULLEY

RETAINER SPRINGS

BOTH SIDES

SERVICE A D ADJ STME TS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual). Iftires are over or underinfiated, you wilt not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A"on

both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO

GROUND GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT tS NECESSARY, B_:SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis- tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".

* If links are not equal in length, adjust one link to same

length as other link.

= To lower front of mower loosen nut "E" on both front

links _]nequal number of turns.

, When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front links.

, To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

, When distance "D" is 1/8" to 1/2" lower a_ front than

rear, tighten nut"F" against trunnion on both front links. Recheck side-to-side adjustment.

GROUND LINE A

FiG. 20

_ SUSPENSION

ARM

LIFT LiNK

ADJUSTMENT NUT

FiG. 21

FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

J5 :!

NUT "E"

NUT "F"

FRONT LINKS TRUNNION

21 FJGo 23

SE VICE AN

ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake. BELT REMOVAL -

• Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual).

, Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in a!l pulley grooves and inside all belt

guides.

, Install mower in reverse order of removal instructions.

MANDREL IDLER PULLEY PULLEYS

MANDREL PULLEY

FIG. 24

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

OPERATING ARM

FIG. 25

TO REPLACE MOTION DRIVE BELT (See Fig. 26)

Park the tractor on leve! surface. Engage parking brake. For assistance, there is a belt installation guide decal on

bottom side of left footrest. * Remove mower (See "TO REMOVE MOWER" in this

section of this manual.) , Remove upper belt keeper. * Remove belt from stationary idler and clutching idler.

, Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

* Pull belt toward front of tractor and remove downwards

from around engine pulley. , Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

, Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut "A" on brake rod.

If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".

Road test tracto rfor proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au-

thorized service center/department.

PULLEY

CLUTCHING IDLER

IDLER

PULLEY

)CATOR

TABS

BELT

KEEPER

FIG. 26

SERVICE AND ADJUSTMENTS

TRANSAXLE SHIFTER LINKAGE AND AD- JUSTMENT (See Figs. 27 and 28)

The transaxle should be in neutral when the gear shift lever

is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed,

proceed as follows:

• Make sure transaxle is in neutral (N).

• Loosen two Iocknuts on tie rod. o Turn center rod until gearshift lever falls into neutral

lock gate on fender console.

, Tighten Iocknuts securely.

_.....,,_,-_-- GEA RSHIFT LEVER

FIG. 27

LOCKNUTS

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 29) -

• Block up axle securely. o Remove axle cover, retaining ring and washersto allow

wheel removal.

o Repair tire and reassemble. ,, Replace washers and snap retaining ring securely in

axle groove. ,, Replace axle cover. REAR WHEEL-

,, Block rear axle securely.

• Remove five (5) hub bolts to allow wheel removal. ® Repair tire and reassemble. Replace and tighten hub

bolts securely. NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING RING

CENTER ROD

TIE ROD

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions inthe Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor, tf damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized service center/department.

AXLE

COVER

FIG. 29

TO START ENGINE WiTH A WEAK BATTERY

See Fig. 30)

CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency

starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

,, Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

o Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

SERVICE AND ADJUSTMENTS

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

POSITIVE TERMINAL

POSITIVE NEGATIVE TERMINAL TERMINAL

NEGATIVE TERMINAL

CABLES

BATTERY

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood. , Unsnap headlight wire connector.

• Stand in front oftractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

o To replace, reverse above procedures.

\\\\

..-----HOOD

HEADLIGHT

",. "_ W! R E

\,\ CONNECTOR

\\ /

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the gril!.

. Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

I"1 _ _ d.I I LI lib

rdl [_ ++uuo,, of m_, ,u+t,.

FIG, 31

SE VICE A ADJUSTME TS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

• Check to see if hole in throttle lever and hole in speed control bracket are aligned.

, If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

through both holes.

o Pull throttle cable up to remove slack and tighten cable

clamp screw. Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows: in general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counter- clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT.

NOTE: The carburetor on this engine is low emission. It is

equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed

by the cap. Do not attempt to remove the limiter cap. The

limiter cap cannot be removed without breaking the adjusting

needle.

• Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above).

o Start engine and allow to warm for five minutes. Make

adjustments with engine running and shift/motion control lever in neutral (N) position.

, Idle speed setting - With throttle control lever in slow

position, engine should idle at 1750 RPM If engine idles too slow or fast, turn idle speed adjusting screw in

or out until correct idle is attained.

= Idle fuel needle setting - With throttle control lever in

slow position, turn idle fuel adjustment needle in (clock- wise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle

to a point midway between those two positions.

o Recheck idle speed. Readjust if necessary.

ACCELERATION TEST - , Move throttle control lever from slow to fast position. If

engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THEENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

CABLE \ CLAMP

SPEED BRACKET

THROTTLE LEVER

FIG. 32

aDLE SPEED ADJUSTING

SCREW

IDLE FUEL ADJUSTING

NEEDLE

FiG. 33

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with / gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor-

oughly, remove a!l dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual).

,, Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments section of this manual).

,, Lubricate as shown in the Customer Responsibilities

section of this manual.

. Be sure that a!l nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

,, Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

,, Fully charge the battery for storage. o After a period of time in storage, battery may require

recharging.

_' To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached.

,, If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING tN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

,, Drain the fuel tank. , Start the engine and let it run until the fuel lines and

carburetor are empty.

,, Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manua!).

CYLINDERS

• Remove spark plug(s). .. ,, Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

, Turn ignition key to"START" position for a few seconds

to distribute oil.

" Replace with new spark plug(s).

OTHER

" Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

,, If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic _. cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

!. Out of fuel.

2. Engine not "CHOKED" properly. 3_ Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter. 7, Water in fuel.

Loose or damaged wiring.

Carburetor out of adjustment.

10.

Engine valves out of adjustment.

1. Dirty air filter,

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel,

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery,

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring. 7, Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

CORRECTION

1, Fill fuel tank.

2. See "TO START ENGINE" in Operation section. 3, Wait several minutes before attempting to start.

4. Replace spark plug. 5, Clean/replace air filter,

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter,

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service center/department.

1, Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter,

5. Drain fue! tank and refill with fresh gasoline. 6, Check all wiring.

7. See 'To Adjust Carburetor" in Service Adjustments section.

8. Contact an authorized service center/department.

1. Depress clutch!brake pedal.

2. Disengage attachment clutch,

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6, Check all wiring.

7. Check!replace ignition switch.

8, ChecWreplace solenoid or starter.

9. Contact an authorized service center/department.

Engine clicks but will not start

Loss of power

Excessive vibration

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil. 6, Faulty spark plug.

7, Dirty fuel filter.

8. Stale or dirty fuel. 9, Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring. !4. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade,

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Recharge or replace battery.

2. Clean battery terminals,

3, Check alI wiring,

4. ChecWreplace solenoid or starter.

1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4_ Clean/replace air filter.

5. Check oil level/change oi!.

6. Clean and regap or change spark plug.

7. Replace fuei filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments section,

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOT! G POINTS

PROBLEM

Engine continues to run when operator leaves seat with attachment clutch

engaged

Poor cut- uneven

Mower blades will not rotate

Poor grass discharge

CAUSE

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

I. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

i. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

0. improper blades used.

1. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

CORRECTION

t. Check wiring, switches and connections. If not

corrected, contact an authorized service center/ department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working (if so equipped)

Battery will not charge

="_= .... backfires"

when turning engine "OFF"

t. Switch is "OFF"

2. Bulb(s) burned ouL

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery ceil(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

Engine throttle contro! not set at "SLOW" position for 30 seconds before stopping engine.

1. Turn switch "ON".

2. Replace bu}b(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. ChecWclean all connections.

3. Replace regulator. 4, Replace alternator.

I. Move throttle co_trol to "SLOW" position and allow

to idte for 30 seconds before stopping engine.

SCHEMATmC

TRACTOR - - MODEL NUMBER 917.271010

RED

'OPTIONAL)

G L

IGNITION

SWITCH

--]

BLACK

BATTERY

FUSE 3O AMP.

CLUTCH / BRAKE

SEAT SWITCH

(NOT OCCUPIED)

85 86

I I I

OPERATOR

PRESENCE RELAY #2

SOLENOID

RED

STARTER IAMMETER

STATOR

BRAKE

IGNITION PLUG

UNIT , (2 PLUGS ON

TWIN CYL ENGINES)

C.A_GI.GSYSTEMOUTPOT (OHA_G,._SYSTEMOISOO.._OTEO/

2_voLTsAoMIN_3600R_.

3,,MPOC_3600_PM%, ,/

GAP

I ......... j

IGNmON SWITCH

Posmo. CmROUIT_

- OFF G + M _____

R_IGHT I B + L

RUN

LIGHTING SYSTEM _ I ........

OUTPUT .... _ - I

5 AMP AC @ 3600 RPM 14 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

@-_..__.JL.J,._J _ ,

BROWN

HEADLIGHTS

RELAY

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

O-

REMOVABLE

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271010

+ 194 hidden pages