Craftsman 917.270962 User Manual

Owner’s Manual
0
CRRFTSMRN
20.5 HP ELECTRIC START
42” MOWER AUTOMATIC
LAWN TRACTOR

917.270962

• Safety
•Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission, which opera differently from previously built engines. Before ybu,^_„ engine, read and understand this Owner’s Manual.
CAUTION: Read and follow all Safety Rules and instructions before operat ing this equipment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, 1160179
Visit our Craftsman website;www.sears.com/craftsman

TABLE OF CONTENTS

Warranty

Assembly
11 18
Maintenance....
Service and Adjustments
Storaae Troubleshooting
Repair Parts Parts Ordering .
...........
............
.. Back Cover
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
mi purchase, if this Craftsman Riding Equipment is
>JP according to the instructions in the owner’s
S Sanihii.^^ ^-nd to brd^ctive in This Warranty does not cover:
' pS?ir''^anerrb“ """ ^P^'X
necessary because of operator abuse, negligence, improper storaop nr rnSflfn maintain the equipment according to the instructioL
contained in the owner’s manual. =>ituununs
• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this ridino
equ^pmen proves defective in material or workmanship and our teSg detSnes the battery will not hold a charge. Sears will replace the battery at no charge. In-home
Craftsman riding equipment is available at no charge for 30
dail fiom he dlt t h®®®' ®ef^ice center. After 30 days from the date of purchase, warranty sen/ice is available by taking your Craftsman
inliv? lYf'p'^'P P’’?'' 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States This
¡¡^^7rom
SEARS, ROEBUCK AND CO.. D/817 WA, HOFFMAN ESTATES, iL 60179

SAFETY RULES

IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

SAFETY RULES

• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting,
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under the influence of alcohol or
drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use ejdra care when loading or unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower­related injuries. These operators
should evaluate their ability to operate the riding mower safely enough to protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you
cannot back up the slope or if you feel uneasy on it, do not mow it
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob stacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommen dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change
the stability of the machine,
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the 2
blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless neces
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do nof try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.

CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where
you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if
children enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off and be seriously Injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water
heater.
• Never run a machine inside a closed
area.

SAFETY RULES

• Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regu larly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if
children enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15° Max),
not across.
^Look for this symbol to point out imp tanl safety precautions. It means CAU
TION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.
'Or-
^CAUTION: In order to prevent acci
dental starting when setting up, trans porting, adjusting or making repairs al ways disconnect spark plug wire and
place wire where it cannot contact spark
plug.
^CAUTION: Do not coast down a hill in
neutral, you may lose control of the trac
tor.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al low objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,
when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when senricing them. Check brake operation frequently. Ad
just and service as required.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obsta
cles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift white on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces
sary, and then, turn slowly and
gradually downhill, if possible.
^CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest pos
sible speed when on a slope. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground
and cause you to lose control of your trac
tor.
^WARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE: OILTYPE
(API-SF/SG/SH):
OIL CAPACITY; 3.0PINTS
SPARK PLUG; (GAP: .030”)
VALVE
ADJUSTMENT GROUND
SPEED (MPH):
TIRE
PRESSURE: CHARGING
SYSTEM:
BATTERY:
BLADE BOLT 27-35 FT. LBS
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible depend ability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
3.5 GALLONS UNLEADED
REGULAR SAE 30
(ABOVE 32°F)
SAE 5W-30 (BELOW 32“F)
CHAMPION RJ19LM OR J19LM
INTAKE; .004”-.006” EXHAUST: .007"-.009"
FORWARD; 5.5 REVERSE; 2.4
FRONT: 14 PSI REAR: 10 PSI
3 AMPS BATTERY
SAMPS HEADLIGHTS
AMP/HR: 30 MIN. CCA: 240
CASESI2E:U1R
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this owner’s manual.
A WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless
the engine’s exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained
in effective working order by the opera
tor.
in the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).

UNASSEMBLED PARTS

r
L-- 1
Steering Wheel Adapter
Steering Wheel
__
1
j
,. } / Steering
f
/ Sleeve
9
Steering Extension
Shaft
o
(1) Hex Bolt
3/8-16 X 1
Steering Wheel
Insert
(1) Lock washer 3/8
(1 ) Large Flat
Washer
(1) Knob
(2) Keys
(1) Washer
® 17/32 X 1-3/16 X 12 Gauge
Keys

Video Cassette slope Sheet

Seat
1
_ _
_____
Tm
(1)
Locknut 5/16-18
(1) Shoulder
Bolt 5/16-18
1

ASSEMBLY

new tractor has been assembled at th^Srywr^xceS^ftSSS^S!
unassembled lor shipping purposes. To ensure s2fe and prS
correct tools as necessary to insure proper tightness. ^
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (i) utility knife (1) 3/4" socket with (1) Tire pressure
drive ratchet gauge
When right or left hand is mentioned in this manual, it means, from your point of vievy, when you are in the operating
position (seated behind the steerina wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
hardware you assemble must be tightened securely. Use the
• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove
any staples In skid that may puncture tires where tractor is to roll off skid.
Steering
Wheel
Extension Shaft
Steering
Wheel Insert
Hex Bolt
Lock Washer
Large Flat Washer
Steering Boot
'Tabs
Adapter
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut.
Tighten securely.
• Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
5/16 Locknut
Lower Steering--; Shaft
5/16 Hex Bolt
Tabs
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
• Lift hood to raised position.
• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in Maintenance section of this manual
for charging instructions).
INSTALL SEAT
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position
and sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its
adjusted position.
• Raise seat and tighten adjustment
knob securely.
NOTE: You may now roll or drive you
tractor off the skid. Follow the appropri ate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest
position.
• Release parking brake by depressing clutch/brake pedal.
• Place freewheel control in freewheel
ing position to disengage transmission (See “TO TRANSPORT" in the Opera
tion section of this manual).
• Roll tractor fonward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and function of controls)
^WARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is
clear of other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel
tank with gasoline.
• Place freewheel control in "transmis sion engaged" position.
• Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
• Place motion control lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Start the engine. After engine has started, move throttle control to idle
position.
• Release parking brake.
8
• Slowly move the motion control lever forward and slowly drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place motion control lever
in neutral position.
• Turn ignition key to "OFF" position. Continue with the instructions that foilow.
CHECK TIRE PRESSURE
The tires on your tractor were overin flated at the factory for shipping pur poses. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPEClFtCATiONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
• Raise and hold deflector shield in
upright position.
• Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
^CAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera
tion.
Deflector Shield
TO CONVERT TO BAGGING OR DISCHARGING
Mulcher Plate
Latch Hooks
Simply remove mulcher plate and store in a safe place. Your mower is now ready
for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de signed for discharging and bagging also.
^CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT. PLEASE REVIEW THE FOLLOWING
CHECKLIST;
^ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
y Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
</ Before driving tractor, be sure free
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: / Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean.
regular unleaded gasoline. ’
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe
operating condition.
/ It is important to purge the transmis
sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).
10

OPERATION

Learn and understand their meaning. ^
a:
Q
BATTERY
©
ENGINE ON
fl
FUEL
A
CAUTION OR
WARNING
|STO^
ENGINE OFF
l\l
CHOKE
REVERSE
‘fir*
OIL PRESSURE
MOWER HEIGHT

literature supplied with the product

4
X
FORWARD
Q|
LIGHTS ON
FAST
01
OVER TEMP
LIGHT
©
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
SLOW
It
Í
UliiT
R
ATTACHMENT REVERSE
CLUTCH ENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH DISENGAGED
N
NEUTRAL HIGH
H L
KEEP AREA CLEAR SLOPE HAZARDS
(d
LOW
(SEE SAFETY RULES SECTION)
<^1-* - |oh4- ^
PARKING BRAKE
^/<*m
FREE WHEEL
(Automatic Models only)
»51
1^
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR i irjta
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the American National Standards
Institute,
AMMETER - Indicates charging {+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
MOTION CONTROL LEVER - Selects the speed and direction of tractor,
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position,
THROTTLE CONTROL - Used to control
engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
1
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN GAGED” position and release pres sure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold
tractor secure. Attachment Clutch Lever
Choke "Engaged" Position Control \ “Disengaged”
Position
Throttle Control
Clutch/
Brakev^edalj^'
^ , Motion
Disengaged’;Adjustment W Control
Position Knob “Brake” Lever
Parking Brake “Engaged" Position
STOPPING Position MOWER BLADES -
• To stop mower blades,move attach
ment clutch lever to “DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.
■ Move motion control lever to neutral
(N) position,
/ipor
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is de pressed.
ENGINE-
• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized
use.
13
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,
(dead). ^
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
A CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO USE CHOKE CONTROL Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob
out. Slowly push knob in to disen gage.
TO MOVE FORWARD AND BACK
WARD
The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/
brake pedal.
• Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING
HEIGHT
The cutting height is controlled by turning the height adjustment knob in desired direction.
• Turn knob clockwise (^) to raise
cutting height.
•Turn knob counterclockwise (>^) to
lower cutting height.
The cutting height range is approxi mately 1-1/2" to 4". The heights are rneasured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING
HEIGHT in the Operation section of
this manual).
• With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder boll, 3/ 8 washer, and 3/8-16 locknut and
tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
3/8-16
Locknut
Gauge
Wheel
Mounting
Bracket
3/8 Washer
Gauge Wheel
TO OPERATE MOWER
Shoulder Bolt
Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift
control.
• Start mower blades by engaging
attachment clutch control.
• TO STOP MOWER BLADES - disen gage attachment clutch control.
^ CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector’
shield place.
Attachment Clutch Lever "Engaged"
Position ^ Attachemnt Lift
Lever High Position
Low Position
"Disengaged^
Position
Deflector
Shield
TO OPERATE ON HILLS
^ CAUTION: Do not drive up or down hills vvith slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral
(N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is de pressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly. TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheel ing position. Free wheel control is located at the rear drawbar of tractor.
• Raise attachment lift to highest
position with attachment lift control.
14
• Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more
than two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope,
cord, etc.).
ikt

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENIGNE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe
cleari, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces sary, add oil until “FULL” mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART” in the Mainte nance section of this manual).
• To change engine oil. see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 cwtane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase
fuel in quantities that can be used within 30 days to assure fuel fresh
ness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
A WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may
occur.
A CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
• Place motion control lever in neutral
(N) position. ■
• Move attachment clutch to “DISEN GAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold
engine start attempt. For a warm engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm
and cold starting procedures below.
15
• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING {50° F and above)
• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly.
• The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and
below)
• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission should be warmed up
as follows:
• Be sure the tractor is on level
ground.
• Place the motion control lever in neutral. Release the parking brake
and let the clutch/brake
slowly return to operating position.
• Allow one minute for transmission to
warm up. This can be done during the engine warm up period.
• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need
to be adjusted for best engine perfor mance. See “TO ADJUST CARBURE
TOR” in the Service and Adjustments section of this manual.
PURGE TRANSMISSION
À CAUTION; Never engage or disen
gage freewheel lever while the engine is running.
To ensure proper operation and perfor
mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace ment, it should be purged after reinstalla
tion before operating the tractor.
• Place tractor safely on level surface
with engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in
this section of manual),
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will
be no movement of drive wheels. The air is being removed from hydraulic drive
system.
• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.
• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual).
16
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
• Slowly move motion control lever fonivard, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse
position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with
the motion control lever three (3) times.
• Your tractor is now purged and now
ready for normal operation.
MOWING TIPS
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction
making'left hand turns until finished.
• If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing,
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the
attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
biades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
rnulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpen dicular to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
17

MAINTENANCE

MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
Check Brake Operation Check Tire Pressure
Check Operator Presence and Interlock Systems
LrhecK for Loose Fasteners Sharpen/Replace Mower Blades
Lubrication Chart Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Bett(s) Tension
Adjust Motion Drive BeH(s) Tension
Check Engine Oil Level Change Engine Oil
Clean Air Filter Clean Air Screen Inspect Muffter/Spark Arrester Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug Replace Air Filter Paper Cartridge
Replace Fuel Filter
.
----------
TTinppi vyviBiiiiy unawa n«Bvy K»a or in Hh 2 ■ SorvlCÉ mor» oflan when operating in dirty or dusty conditions, 3 ' (f equipped with oil fitter, change oil every 50 hours. 4 ■ Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
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6 - Not rsquired it «qjippsd with mainlenance-freB baltery. 7 ■ Tighlen Ironl axle pivot boll to 35 tt -lbs, maximum
Do not overtiiihtBn
SER
VICE
E DA
LUBRICATION CHART
© Spindle
Zerk
©Front Wheel
Bearing
Zerk
■©Spindle Zerk
©Front Wheel
Bearing Zerk
©Engine
©General Purpose Grease
©Refer to Maintenance “Engine” Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
18
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