Craftsman 917.270961 User Manual

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Page 1

Owner’s Manual

CMFTSMRN^

20.5 HP ELECTRIC START 42” MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270961

• Safety

•Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules

and Instructions before operat ing this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman websiteiwww.sears.com/craftsman

Page 2

TABLE OF CONTENTS

Warranty ...............

Safety Rules.................................

Product Specifications...

Assembly........

Operation

........

Maintenance Schedule

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11 18

Maintenance

2 5

Service and Adjustments... Storage

.......................

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. 1R

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Troubleshooting..................

Repair Parts........................

Parts Ordering

....................

.. Back Cover

WARRANTY

LIMITED Tvyo YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years froin the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repdir or replace, free of charge, any parts found to be defective in

material or workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the

guard in place.

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SAFETY RULES

• Slow down before turning.

• Never leave a mnning machine unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unctogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or

drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mowerrelated injuries. These operators

should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of'Control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide ob

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on thè slope.

• Follow the manufacturer’s recornmen-

dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can changé

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.,If

tires lose traction, disengage the ;

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

. container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

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SAFETY RULES

Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices.

Check their proper operation regu larly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15® Max),

not across.

^Look for this symbol to point out impor

tant safety precautions. It means CAlJrTIONII! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

^CAUTION: In order to prevent acci

dental starting when setting up, trans porting, adjusting or making repairs al ways disconnect spark plug wire and

place wire where it cannot contact spark plug.

^CAUTION: Do not coast down a hill in

neutral, you may lose control of the trac

tor.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade{s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad just and service as required.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obsta

cles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradually downhill, if possible.

ACAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest pos sible speed when on a slope. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your trac tor.

^WARNING: The engine exhaust from

this product contains chemicals known

to the State of California to cause cancer, birth defects, or other reproductive harm.

Page 5

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE: OILTYPE

(API-SF/SG/SH):

OIL CAPACITY: SPARK PLUG:

(GAP: .030”)

VALVE

ADJUSTMENT GROUND

SPEED (MPH):

TIRE

PRESSURE:

CHARGING

SYSTEM:

BATTERY:

BLADE BOLT

----

.. WM JfVUI puiuiiaot?

of a Craftsman Tractor. It has been designed, engineered and manufactured

to give you the best possible depend ability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the “SAFETY RULES"

3.5 GALLONS UNLEADED REGULAR

SAE 30

(ABOVE 32“F)

SAE5W-30 (BELOW 32“F)

3.0PINTS CHAMPION

RJ19LM OR J19LM INTAKE: ,004”-.006”

EXHAUST: .00r-.009”

FORWARD: 5.5 REVERSE: 2.4

FRONT: 14PSI REAR: 10 PSI

3AMPS BATTERY 5 AMPS HEADLIGHTS

AMP/HR: 30 MIN. CCA: 240 CASESIZE:U1R

27-35 FT. LBS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage" sections of this owner’s manual.

Â WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the opera

tor. / r

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).

Page 6

UNASSEMBLED PARTS

Steering Wheel

1 1

Steering Wheel Adapter

Steering Sleeve

Steering Wheel Insert

Steering Extension Shaft

(1) Hex Bolt

3/8-16x1

(1)Lock

washer 3/8

{1) Large Rat Washer

(1) Knob

(2) Keys

(1) Washer

^ 17/32 X 1 -3/16 X 12 Gauge

Keys

Seat

Video Cassette

□

Locknut

5/16-18

(1) Shoulder

Bolt 5/16-18

Slope Sheet

Page 7

ASSEMBLY

assembled at the fatZywithexceSi^^

una^embled for shipping purposes. To ensure safe and proper ooeration oi vour

coiipritt! hardware you assemble must be tightened securely. Use №e correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. {1)9/16" wrench (1) Pliers (2) 1/2''wrench (1) Utility knife

(1) 3/4" socket with (1) Tire pressure

drive ratchet gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steenno

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four comers of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

• /Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove

any staples in skid that may puncture tires where tractor is to roll off skid.

steering Wheel Insert

Hex Bolt

Lock Washer

Steering

Wheel

Steering Boot

Extension Shaft

■Adapter

Large Flat

Washer

Tabs

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut.

Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

5/16 Locknut

Lower Steering-/ Shaft ^ V '

--------

5/16 Hex Bolt

R '■

Tabs

Page 8

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located betweeri terminals)

charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in Maintenance section of this manual for charging instructions).

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely. '

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position

and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its

adjusted position.

• Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive you

tractor off the skid. Follow the appropri ate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for iocation and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel

ing position to disengage transmission (See “TO TRANSPORT” in the Opera

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKiD (See Operation section for iocation and function of controls)

4&WARNING: Before starting, read, understand and follow ail instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel

tank with gasoline.

• Place freewheel control in "transmis sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle position.

• Release parking brake.

Page 9

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overin flated at the factory for shipping pur

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS”

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE (If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

rio* remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera

tion.

Deflector Shield

Mulcher Plate

Latch Hooks

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de

signed for discharging and bagging also.

Page 10

^ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: / Alt eissembly instructions have been

completed.

✓ No remaining loose parts in carton.

/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

✓ Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside alt belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly clamped.

/ Before driving tractor, be sure free

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

/ It is important to purge the transmis

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions

(See “TO START ENGINE” and “PURGE TRANSMISSION" in the

Operation section of this manual).

Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product

Learn and understand their meaning. ^ '

BATTERY

ENGINE ON

FUEL

ATTACHMENT REVERSE

CLUTCH ENGAGED

CAUTION OR

WARNING

ENGINE OFF

l\l

CHOKE

R N

OIL PRESSURE

MOWER HEIGHT

NEUTRAL HIGH

REVERSE

FORWARD

LIGHTS ON

PARKING BRAKE

LOCKED

H L

LOW

FAST

OVER TEMP

LIGHT

UNLOCKED

SLOW

MOWER LIFT

((!

9 SI

PARKING BRAKE

IGNITION

DANGER. KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

t-iïi

FREE WHEEL

(Automatic Models only)

Page 12

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Choke Control

Throttle Control

Clutch/ Brake Pedal

Height Adjustment Knob

Free Wheel

Control

Ammeter

Attachment Clutch Lever

Light Svwtch

Lift Lever Plunger

Attachment Lift Lever

Parking Brake Lever

Motion Control Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed.

Page 13

the eyes, which ^n result in severe eye damage. Always wear safety g^es or eye shields while operating your tractor or p^orming any adjustments or repairs. We recommend a wide vision safety m^k ^

over spectacles or standard safety glasses. ^

u objects thrown into

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an dperator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full

“BRAKE" position and hold.

* Place parking brake lever in “EN

GAGED” position arid release pres

sure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold

tractor secure. Atteclrment eiutchUver

Choke “Engaged" Position Control“Disengaged”

Position

Throttle Control

Clutch/

Parking

Brake “Engaged" Position

Brake^eda][^^^'^

Disengaged ^Adjustment \\ Control

Position Knob “Brake" Lever

STOPPING

MOWER BLADES -

• To stop mower b!ades,move attach

GROUND DRIVE -

• To stop ground drive, depress clutch/

• Move motion control lever to neutral

does not return to neutral (N) position when the clutch/brake pedal is de

pressed. ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire".

• Turn ignition key to “OFF position and

remove key. Afways remove key when leaving tractor to prevent unauthorized

use.

^ ■'Height . Motion

ment clutch lever to “DISENGAGED”

position.

brake pedal into full “BRAKE" position.

osition.

TANT: The motion control lever

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,

(dead). ’

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^ CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO USÉ CHOKE CONTROL

Use choke control whenever you are starting a co|d engine. Do not use to start

a warm engine.

• To engage choke Control, pull knob

out. Slowly push knob in to disen

gage.

TO MOVE FORWARD AND BACK WARD

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired direction.

• Turn knob clockwise (/^) to raise

cutting height.

• Turn knob counterclockwise {) to

lower cutting height.

Page 14

The cutting height range is approxi

mately 1-1/2" to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT in the Operation section of

this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16

Locknut

Gauge Wheel Mounting

Bracket

3/8 Washer

Gauge Wheel

Shoulder Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen gage attachment clutch control.

^ CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield place.

Attachment Clutch Lever “Engaged”

Position^if^ / Attachemnt Lift

Lever High

" ^ Position

Low Position

“Disengage«

Position

Deflector Shield

TO OPERATE ON HILLS

^ CAUTION: Do not drive up or down hilts with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheel

ing position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

Page 15

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

-zht

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENIGNE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If neces

sary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART" in the Mainte nance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 cetane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh

ness.

IMPORTANT: When operating in

temperatures below 32“F(0“C), use fresh, clean winter grade gasoline to

help insure good cold weather starting.

A WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

A CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISEN GAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control

, may hot be needed.

NOTE: Before starting, read the warm

and cold starting procedures below.

Page 16

• Insert key into ignition and turn key clockwise to “START position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level

ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake

slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor

mance. See “TO ADJUST CARBURE

TOR” in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION Â CAUTION: Never engage or disen

gage freewheel lever while the engine is running.

To ensure proper operation and perfor

mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure ' will remove any trapped air inside the transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace

ment, it should be purged after reinstalla

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position

(See “TO TRANSPORT in this section of manual).

Page 17

• SJting in the tractor seat* start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3) times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu

tion of clippings and more uniform cutting.

• When mowing targe areas, start by turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowirig.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the mower cutting perfoimance as well as the quality of cut desired'

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will reçût the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form dumps and

interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one*third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass Conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen

dicular to the first cut path.'

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

Check Tire Pressure

Check Operator Presence and Interiock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades Lubrication Chart

Check Battery Level

Clean Battery and Terminals Check T ransaxie Coding Acfust Blade Belt(s) Tension

Adjust Motion Drive Bell(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Riter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

S - Sarvic« more often when operating in dirty or dusty conditions.

3 - H equipped with oil filtsr, change oil every 50 hours.

A ~ Replace blades more otien when mowing In sandy soli,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to property maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

✓ ✓

✓ *

✓

✓ ✓

1^2.3

✓ 2

f/z

✓ 7

✓ 5

✓ s

✓

•^.2

✓ 2

✓

✓ 2

6 - Not requlrad if equipped with rnetotenance-fre« battery.

7 ■ Tighten front axle pivot bolt to 35 maximum.

✓

Do not overtighten.

otn

LUBRICATION CHART

(D Spindle

Zerk

©Front Wheel

Bearing

Zerk

©Engine'^

©General Purpose Grease ©Refer to Maintenance “Engine” Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

viot

: UA

TES

® Spindle

Zerk

©Front Wheel

Bearing Zerk

Page 19

TRACTOR

Always observe safety wies when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in htghest gear, then brake must be

adusted (See TO ADJUST BRAKE” in the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in ali tires (See “PRODUCT SPECiFICATiONS”

section of this manual).

• Keep tires free of gasoline, oii, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seai tire punctures and

prevent flat tires due to siow ieaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interiock

systems are working properly, if your tractor does not function as described, repair the probiem immediateiy. ’

• The engine shouid not start uniess the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

• Tighten bolt securely (27-35 Ft. Lbs

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Edge Up Mandrel Awembly

' Blade Center

Hole

Flat Washetv Lock Washer

^Star

, 'S^Hex Bolt (Grade)^ ^ *A Grade 8 heat treated bolt can be identified

by stx lines on the bolt head

TO SHARPEN BLADE NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8“ diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem

bly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

fiat washer in exact order as shown. 19

5/8" Bolt or Pin

Blade

Center Hole

BATTERY

Your tractor has a battery charging

wstem which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

Page 20

NOTE: The originai equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petro leum jelly.

• Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To

prevent damage to seats, do not use

compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require sen/icing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil’s SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSiTY GRADES

_ 3tr sr 40'

_T£MPERATUPlE RANGE WTICIPATED BEFORE NEXT oa. CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32*^ Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the

tractor is not used for 25 hours in one

year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API sen/ice classification SF, SG or SH.

• Be s’ure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from

Page 21

overheating. Clean with a wire brush or compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKeCOOLING

AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every

season, whichever occurs first. Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate.

• Carefully remove cartridge to prevent

debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface. If very dirty or damaged,

replace cartridge.

• Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean the cartridge. They may cause deteriora-

lion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or

dry cartridge.

__________

Ktx>b • —^ ^

Wing N

Foam Pre

Cleaner

Air Screen

Coyer

Cartridge Plate

Cartridge

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARKPLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPÉCIFICATIONS”

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure tor, replacement is required.

• With engine cool, remove filter and

plug fuel line sections.

• Place new fuel filter in position in fuel line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks

and clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

Clamp

Fuel Filter

Clamp

Page 22

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels

free of all gasoline, oil, etc.

• Protect painted surfaces with automo

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a short

ened engine life.

tive type wax.

SERVICE AND ADJUSTMENTS

CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DISEN GAGED” position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift

clutch spring off pulley bolt.

• Remove large retainer spring, slide collar off and push housing guide out of bracket.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer springs.

• Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

Small Retainer Spring

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See “PROD

UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly

adjust your mower.

rf-*--

"-if-''.

i 4

Retainer Sprin

Anti-Sway Bar-

Col lar-

Housing Quid

Clutch Spring

Large Retainer Spring

Suspension Arms

-Square Hole

Engine Pulley

Front Link

Retainer Springs (Bofri Sides)

Page 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure

tires are properly inflated (See “PROD

UCT SPECIFICATIONS" section of this manual). If tires are over or

underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of

mower to ground. Distance “A” on both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE:Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjust ing.

Before making any necessary adjust ments, check that both front links are

equal in length. Both links should be approximately 10-3/8".

If links are not equal in length, adjust

one link to same length as other link. To lower front of mower loosen nut “E" on both front links an equal number of

turns. When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nuts “P against trunnion on both front links.

To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an

equal number of turns.

When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “P against trunnion on both front iinks.

Recheck side-to-side adjustment.

Bottom edge of

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so

that the front is approximately 1/8" to 1/2" jower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge

of mower housing as shown.

Bottom edge of

Page 24

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake. BELT REMOVAL-

• Remove mower from tractor (See TO REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel

Your tractor is equipped with an adjust

able brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and

engage parking brake.

• Measure distance between brake operating arm and nut “A" on brake rod.

• If distance is other than 1-9/16", loosen

jam nut and turn nut “A" until distance

becomes 1-9/16". Retighten jam nut against nut “A”.

• Road test tractor for proper stopping distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear, further maintenance is neces sary. Contact your nearest authorized

senrice center/department.

With Parking Brake “Engaged”

Operating

Arm

Do not touch this nut. If further brake

adjustment is necessary contact your

nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

• Remove mower (See TO REMOVE

MOWER" in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt stack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and

remove downward from around engine pulley.

• Install new belt by reversing above

procedure.

Page 25

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessary.

• Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

• Start engine and move motion control

lever until tractor does not move

forward or backward. •

• Hold motion control lever in that

position and turn engine off. .

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the

neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional cleariance is needed

to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral

position, foilow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above

steps until satisfied.

Motion Control Neutral Lock Gate Lever

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel

toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely. '

• Remove axle cover, retaining ring and washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

Adjustment Bolt

TRANSMISSION REMOVALmEPLACEMENT

Should your transmission require removal for service or replacement, it

should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

Retaining Ring

Axle

Square Key (Rear Wheel Only)

Page 26

TO START ENGINE WITH A WEAK

BATTERY

A CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. {See "BATTERY" in the MAINTENANCE section of this manual). If “jumper cables" are used for emer gency starting, follow this procedure; IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system. The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

1 n

“Positive" (+) “Negative” (-)

REPLACING BATTERY

A CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch ’

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten

securely. ,

• Connect BLACK grounding cable to

negative (-) battery terminal with remaining hex bolt and keps nut.

Tighten secureiy

• Close terminal access doors.

• Close hood.

Keps Nut

Terminal ,.y

Access'^^?'"'

Door

Terminal

Guard

Negative (Black)

Cable

Hex Bolt

Positive (Red) Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the griil.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

Page 27

TO REMOVE HOOD AND GRILL ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

Hood

Headlight Wire Connector

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establish ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move throttle

control lever to fast position.

• Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable clarrip screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move choke control (located on dash panel) to full choke position.

• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see “AIR FILTER" in the Customer Responsibilities section of

this manual).

• Choke should be closed. If it is not, loosen casing clamp screw and move

choke cable until choke is completely closed. Tighten casing clamp screw

securely.

• Reassemble air cleatier.

Clamp Screw

Quarter Circle

Swivel

Choke Closed

Choke

. ^ Lever

Casing Clamp Screw

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttle control cable and choke are adjusted property (see above).

• With engine off turn idle mixture screw in (clockwise) closing it finger tight and

Page 28

then turn out (counterclockwise) 1-1/4 to 1-1/2 turns.

FINAL SETTING-

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/ motion control lever in neutral (N) position.

• With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.

• While still holding throttle lever against idle speed screw, turn idle mixture

screw in (clockwise) until engine

begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point midway

between those two positions.

• Continue to hold throttle lever against

idle speed screw and adjust idle speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST-

• Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces

sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest autho

rized service center/department, which

has proper equipment and experience to make any necessary adjustments.

Idle Speed Screw

Idle Mixture Screw

Throttle Lever

Page 29

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or

more. ^ CAUTION: Never store the tractor

with gasoline in the tank inside a

building where fumes may reach an open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

• Lubricate as shown in the Mainte

nance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

• Touch up alt rusted or chipped paint surfaces: sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon

nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUELSYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol

blended fuels called gasohol or using

ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix

ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual). CYLINDER(S)

• Remove Spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to “START position

for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your

tractor to rust.

IMPORTANT; Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE

• Out of fuel.

• Engine not “CHOKED"

properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

Service Adjustments

• Engine valves out of

adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of

adjustment.

CORRECTION

• Fill fuel tank.

• See TO START ENGINE”

in Operation section.

• Wait several minutes before

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.

• Check all wiring.

• See To Adjust Carburetor" in section.

• Contact an authorized

service center/department.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See To Adjust Carburetor" in Service Adjustments

section.

• Contact an authorized service

center/department.

Engine will not

turn over

Engine clicks but will not start

Loss of power

• Clutch/brake pedal not

depressed

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(es).

• Weak or dead battery. * Corroded battery terminals. * Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much grass/too

fast.

• Throttle in “CHOKE”

position.

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replace solenoid or

starter.

• Contact an authorized service

center/department.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter.

• Set in “Higher Cut" position/

reduce speed.

• Adjust throttle control.

Page 31

TROUBLESHOOTING CHART

PROBLEM

Loss of power (Continued)

CAUSE

• Build-up of grass, leaves

and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment.

CORRECTION

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil levei/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/

fins.

• Cleari/replace muffler.

• Check all wiring.

• See “To Adjust Carburetor” in Service Adjustments section.

• Contact an authorized

service center/department.

Excessive

vibration

Engine continues

to run when

operator ieaves seat with

attachment

ciutch engaged Poor cut - uneven

Mower blades will not rotate

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

Faulty operator-safety presence control system.

• Worn, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

• Obstruction in clutch mechanism.

• Worn/damaged mower drive belt.

• Frozen idler puiley.

• Frozen blade mandrel.

' Replace blade.

Tighten blade bolt.

’ Replace blade mandrel. ’ Tighten loose part(s).

Replace damaged parts.

• Check wiring, switches and connections. If not corrected, contact an authorized service center/department.

• Replace blade. Tighten biade bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to open vent holes.

Remove obstruction. Replace mower drive belt. Replace idler puliey.

Replace blade mandrel.

Page 32

TROUBLESHOOTING CHART

PROBLEM

Poor grass

discharge

Headtight{s) not

working

(if so equipped)

CAUSE

Engine speed too slow.

Travel speed too fast. Wet grass.

Mower deck not level. Low/uneven tire air pressure,

Worn, bent or loose blade. Buildup of grass, leaves and

trash under mower. Mower drive belt worn. Blades improperly installed.

Improper blades used.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

Switch is “OFP. Bulb(s) burned out.

Faulty light switch.

Loose or damaged wiring. Blown fuse.

CORRECTION

Place throttle control in “FAST position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade.

Tighten blade bolt. Clean underside of mower housing.

Replace mower drive belt. Reinstall blades sharp edge

down.

Replace with blades listed in

this manual. Clean around mandrels to open vent holes.

• Turn switch “ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec

tions.

• Replace fuse.

Battery will not charge

Loss of drive

Engine “backfires”|

when turning

engine “OFF”

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator

(if so equipped).

• Faulty alternator.

Freewheel control in “disengaged” position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing.

Engine throttle control not set at “SLOW"

position for 30 seconds stopping engine.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace alternator.

Place freewheel control in

“engaged” position.

Replace motion drive belt. Purge transmission.

• Move throttle control to “SLOW" position and allow to idle for 30 seconds before stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917270961

posmoN

HUN/L1GHT B+Al

START

CIRCUIT

OFF M+G+A1

RUN

B+A1

B + S + A1 NONE

“MAKE"

NONE

A2+L

NONE

REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.270961

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917^70961

KEY

NO.

10 145211 11 150109 12 145769 16 153664

20 73350400 21 166182 22 4152J 24 4799J 25 146148 26 166180 27 73510400 28 145491 29 121305X 30 163968 33 140403 40 170217 41 71110408 42 131563 43 145673 45 121433X 52 141940

55 17490508

70 170242 NOTE: All component dimensions given In U.S. inches

PART NO.

1 163465

2 74760412 8 7603J

1 inch = 25.4 mm

DESCRIPI10N

Battery Bolt, Hex 1/4'20 x 3/4 Tray, Battery Bolt, Btr Front 1/4-20 X 7-1/2 Holddown Battery Front Mount

Nut, Push Nylon Battery Front 1/4

Switch Interlock Push-In

Nut, Hex, Jam 1/4-20 Harness, Light Socket (W/4152J)

Light Bulb Cable, Battery Cable, Battery

Fuse

Nut Keps Hex 1/4-20 Unc Cable. Ground

Switch, Seat

Switch, Ignition

Key, Molded

Harness, Ignition

Bolt BIk Fin Hex 1/4-20 UNC x 1/2

Cover, Temiinal

Solenoid

Ammeter RectangularG Amp

Protection Wire Loop {Hour Meter)

Screw Thdrol 5/16-18 x 1/2

Harness Engine

Page 36

TRACTOR - - MODEL NUMBER 917.270961

CHASSIS AND ENCLOSURES

Page 37

TRACTOR - - MODEL NUMBER 917.270961

CHASSIS AND ENCLOSURES

KEY PART

NO. NO.

169830 2 169061 3

17060612 5 155272 9 168337X013 Dash

10 STD533710 11

155927 Panel, Dash, LH

145660

13 169118 Panel, Dash, RH 17

144983X558 Hood Assembly

18 126938X Burnber Hood 20 156437 Plate Mtg Battery Fuel Tank 23 124028X 25 19131312 26 STD541437 28 166271X558 Grille

29 155217X599

164919X558 Fender/Footrest 31 139976 37

17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 169834

73800400

51 52

19091416 53

145201 Bracket Grille Pickoff LH 54 161464 55 145202 57 STD552507 58 140547 60 72140606 64

154798 Dash Lower STLT

74 STD541437 142 165867

143 154966 Bracket Swaybar Chassis 144 154207 145 156524

159 155123X428 Cupholder 206 170165 207 17670508 208 17670608

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 mm

.DESCRIPTION

Chassis

Drawbar Screw. 3/8-16 X 3/4

BumperHood/Dash

Bolt, Carriage 3/8-16 x 1

Clip Tinnerman Grille P/L

Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC

Lens, Grille Bracket, Fender/Support

Pivot Bracket Assembly, LH, Mower, Rear Nut Lock W/lnsert 1 /4 - 20 UNC

Washer 9/32 X 7/8 X 16 Ga.

Screw, Hex Wshd #8-18 x7/8 Bracket Grille Pickoff RH BoltFinHex1/4-20UNCX.75 Air Duct BoltRdhd Sqnk 3/8-16 UNC X 3/4

NutCrownlock3/8-16UNC Plate Reinforcement STLT

Bracket Footrest STLT Rod Pivot Chassis/Hood

Bolt Shoulder 5/16-18TT Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.270961

•«•1 * s4 *'

'I - \ I J '

Page 39

GROUND DRIVE

TRACTOR - ■ MODEL NUMBER 917.270961

KEY

NO.

8 165866

10 STD561210 14 10040400 15 74490544 16 STD541431 19 STD541437 21 130564 22 169498 24 73350600

25 106888X 26 STD551037 27 STD561210 28 145204 29 71673 30 169592 32 74760512 34 155071 35 120183X 36 19211616 37 1572H 38 131494 39 72110622 40 4470J 41 165838 42 19131312 47 127783 48 154407 49 123205X 50 STO523715 51 STD541437 52 STD541431 53 10571OX 55 105709X 56 STD523712 57 140294 59 169691

61 17060612 62 8883R 63 140186 64 71170764 65 STD551143 66 154778 70 134683 71 169183 72 19132012

PART NO.

1 '

DESCRIPTION

T ransaxle (See Breakdown) Hydro Gr314-0510

Rod Shift Fender Adjust Pin Cotter 1/8x1 CAD Washer Lock Hvy Helical Bolt Hex FLGHD 5/16-18 GR.5 Nut Lock Hex W/lns. 5/16-18 Unc Nut Lock Hex WA/Vsh 3/8-16 Unc Knob, Deluxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 3/8-16 Unc Spring, Brake Rod

Washer

Pin Cotter 1/8 X 3/4 CAD. Rod. Parking Brake

Cap, Parking Brake

Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon

Washer

Pin. Roll Pulley, Idler, Flat

Bolt Spacer, Split Keeper. Belt Idler Washer 13/32 x 13/16 x 12 Ga.

Pulley, Idler. V-Groove

Bellcrank Clutch Gmd Drv STL Retainer, Belt Bolt

NutCrownlock 3/8-16 UNC Nut, Crownlock 5/16-18 Unc

Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-16x1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16x3/4 Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 X 4 Gr. 5 Washer Keeper Belt Engine Hydro Guide Belt RH Engine Strap Torque Lh Washer 13/32 x 1-1/4 x 12 Ga.

KEY

NO.

73 74 75 76 77 78

81 82 83 84 89 90 95 96

116 72110610 150 165850 151 19133210 156 166002 158 165589 159 165494 161 72140406 162 73680400 163 74780416 164 19091010 165 165623 166 166880 168 165492 169 165580

197 169613

198 169593 199 169612

200 72140508 202 72110612

NOTE; All component dimensions given in U.S. inches

PART

NO.

169182

169496 121749X STD581075 123583X 121748X 165596 165711 19171216 169594 164890X428 124346X 170201 4497H

1 inch = 25.4 mm

DESCRIPTION

Strap Torque Rh Spacer, Split

Washer 25/32 x 1-1/4 x 16 Ga. E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Control Bypass

Retainer Spring 1" Zinc/Cad Bolt Carr. 3/8-16 X 1.25 Bushing Bellcrank Grd Drive Washer 13/32 x 2 x 10 Ga, Washer Srrted5/16IDx 1.125 Bracket Shift Mount Hub Tappered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut C rownlocki /4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5 Washer 5/8 x ,281 x 10 Ga Bracket Pivot Lever Screw 5/16-18x5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Nyliner Snap-In Washer Nyliner Bolt Shoulder 5/16-18UNC Bolt RDHD SQNK 5/16-18UNC x 1 Bolt Carr SH 3/8-16 X1 -1/2Gr.5

Page 40

TRACTOR - - MODEL NUMBER 917^70961

STEERING ASSEMBLY

Page 41

TRACTOR - - MODEL NUMBER 917.270961

STEERING ASSEMBLY

KEY

NO.

4 6

7 8

9 10 11 13 15 17 18 19

22 23 25 26 27 28

29 30 32 36 37 38 39 40 41 42

43 44 46 47

54 62 63 65 66 154404 67 68 79 80 74950612 82

NOTE: Ail compon

139768

154427

169840 169839

6266H

121748X

19272016 12000029 3366R 169832 STD551137 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612

STD561210

130465 155099 152927 139769 19133812

STD541537

100711L 145054X428 121749X 153720 • 121232X

6855M 73800500 74780520

167902

74780616

160367

72110618

169827

19132012 169835

133835

1 inch = 25.

PART

NO.

DESCRIPTXJN

Steering Wheel Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing. Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip Bea ring, Steering Column

Link, Drag

Washer, Lock

Spacer, Bearing. Front Axle Nut, Hexfiange Lock Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Screw hex Wshhd Torx Pittman Shaft Assembly Bracket, Steering Bushing. Link, Drag

Gear, Sector Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 X 3/4 Pin

Rod, Tie Bushing, Steering Screw TT #10-32 x 5 X 3/8 Flange Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Lock Nut Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 2i5/32 x 1-1/4 x 16 Gauge Extension Steering Non-Adjust Cap, Spindle Fitting, Grease Nut Lock Hx W/lhs 5/16-18 UNC Boit Rn Hex 5/16-18 UNC x 1-1/4 Kit, Steering Assembly, Service Boit Fin Hex 3/8-16 unc. X 1 Gr. 5 Spacer Brace Axle Beating Arm Pittman Bolt Rhnd Sqnk 3/8-16 x 2-1/4 Brace Axle

Washer 13/32 X 1-1/4 x 12 Ga

Bolt Hex Nylon 3«-16 X 3/4 Bracket Susp Chassis Front Fastener Christmas Tree

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917570961

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917.270961

KEY NO.

23 169837 25 145996 26 73920600 27 152927 29 137180 31 157103 32 161696 33 123487X

34 106082X 37 8543R 38 39 109227X 45 17060612 81 128861

PART NO.

162152

17720410 3 4

149723 5

144069

144068 7

138129 8 150176

10 145552 11 STD551125 12 STD522507 13 165287 14 13280336 15 13200300 16 STD551237 17 17490624

...............

DESCRIPTION

Control Thtol Paddle 32 22 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Briggs Model No. 461707-0145-El

Muffler Exhaust Exhaust Asm. Left Exhaust Asm, Right Clamp Tube Double Eng ine Bolt 5/16 -18 UNC X 3/4 W/Sems Heat Shield Lt

Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20x3/4 Gasket Muffler Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8- 16x1-1/2 Tytt Shield Browning/Debris Guard Control Choke Nut Keps 3/8-24 Unf Screw TT #10-32 x 5 x 3/8 Flange Arrestor Spark Tank Fuel 3 50 Rear Cap Fuel Guage STLT Clamp Hose BIk Spacer Pad Line Fuel

Plug Oil Drain (See Engine Breakdown) Pad Idler 1.75 x .75 x .06 Screw 3/8-16 X SMGML

Nut, Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917^70961

KEY NO.

8 17000616

10 155925 11 166369 12 121246X

PART NO.

140123

140551

71110616

19131610

145006 6 STD541437 7 124181X

9 19131614

DESCfflPTION Seat 3450 BIk/bIk Craftsman

Bracket Pnt Pivot Seat (bik) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/lns 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X1.5 SMGML Washer 13^2 X 1 X 14 Ga Pan Pnt Seat (bik) Knob Seat Bracket Pnt Mounting Switch

KEY NO.

13 14 15 16 17 21 22 24

NOTE: All component dimensions given in U.S. inches

PART

NO.

121248X 72050412 134300 121250X 123976X 171852

STD541431 19171912 127018X

1 inch = 25.4 mm

DESCRIP110N Bushing Snap Bik Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Bik Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/lns 5/16-18 Washer 17/32 X 1-3/16 X12 Ga. Bolt Shoulder 5/16-18 X 62

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.270961

KEY NO.

11 156811

PART

NO.

1 156439 2 163205 3 171696 4 171697 5 170933 6 153644

7 171809 9 163204

DESCRIPnON

Decal Fender Danger Sears Decal Fend Auto Sears Gold Decal Hood Rh Craftsman Decal Hood Lh Craftsman Decal Engine H/P Decal Maint Customer Sears Dom Decal Replacement S rs Decal FenderCraftsman Gold Decal Fender STLTH Oper

Inst E/S

WHEELS & TIRES

KEY NO.

13 146046 14 166927 15 16Ó396 19 138047 20 166887 22 149516 ,

KEY NO.

1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, FrontTIre

5 106732X427 Rim. Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel Only) 8 106108X427 Rim. Rear

9 122082X Tire, Rear

10 7152J Tube, Rear Tire 11 104757X Cap, Axle

- - 144334 Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. Inches

PART

NO.

169210 138311 165800X428

165799X428 172847 172848

PART NO.

1 inch = 25.4 mm

DESCRIPTION

Decal V-belt Dr Sch Tractor E Decal Dash Panel Decal Mower Drive Schematic Decal, Battery Diehard Sears

Decal Deck Mower EZ3 Decal Battery Decal By Pass Lt Hydro Decal Lift Handle Pad Footrest Lh STLT Pad Footrest RhSTLT Manual, Owner's (English) Manual, Owner's (Spanish)

DESCRIPTION

(Not Pro>4ded, Service Item Only)

(Not Provided, Service item Only)

Page 46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917^70961

Page 47

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.270961

KEY' PART NO. NO.

1 159460 2 159471 3 105767X

12000002 5 19211621 6 120183X 7 125631X 8 122365X

139865

139866

13 STD624008 15 167253 Link Front 16 73350800 17 130171 18 73600800 19 139868 20

163552

23 110807X 24 19131016 25 2876H Spring 26 169484 27 126971X 28

73350600

29 138057 30 150233 31 140302 32

73540600 Nut Crownlock 3/8-24

36 155097 37 123935X 38 17060516 40 19112410 41 155098 49 145212

50 110452X

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Lift Lever Inner Wire Asm.

Shaft Asm, Lift Pin Groove E Ring Washer 21/32 x 1 x 21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm Lift R.H, Retainer Spring

Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock W/Wsh 1/2-13 Unc Arm Suspension Mower

Retainer Spring Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

RetainerClip Rod, Adjust Life Nut, Hex Jam 3/8-16 UNC Knob, Infinite Height Admustment Trunnion, Inf. Height Bearing, Pvt. Lift. Spherical

Pointer Height Indicator

Plug Hole BIk 1.485/1.515 Dia Screw 5/16-18 X1 SMGML Washer 11/32 X 1-1/2 x 10 Ga

Indicator Height Stit

Nut, Hex Flange Lock

Nut. Push Phos. &-Oit

Page 48

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270961

Page 49

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270961

KEY PART NO. NO.

165892

STD533107

3 138017 4

165460

STD624008

130832

e 850857 g

STD551137

140296

134149

129895 Bearing, Ball

137645

128774

110485X

140329

72140505

132827

159770

STD541431

134753 23 131267 24

105304X 25

123713X 26

110452X 27

130968X428 28

19111016 29

131491 30

157722

129963

153535

137266

STD533717 35

133835

131494

19131316 40 STD541437 44

140088

STD624003

137729 48 133944 49

155066 50

131340 51

STD541410

139888 53

131845 54

133943 55

155046 56

165723 59

141043

DESCRIPTION

Mower Housing Bolt , Bracket Assembly,Sway Bar,Front Bracket Sway Bar 38/42” Retainer Spring Aim, Suspension, Rear Bolt, Hex 3/8-24 X 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching

Shaft Assembly, Mandrel, Vented {Incl. Key Nurtiber 6) Housing, Mandrel, Vented Bearing, Bail, Mandrel Stripper, Vented Mower Deck Bolt. Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut, Crownlock5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap. Sleeve Spring, Torsion, Deflector Nut. Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod. Hinge

Screw Thdrol Roll! ngWshHd Washer,.Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt , Fastner, Christmas Tree Pulley. Idler, Flat Washer 13/32 x 13/16 x 16 Ga. Nut, Crownlock 3/8-16 UNC Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, Tuv Idler

KEY PART

NO. NO.

67 149846 68 144959 92 STD541437

101 136420 102 71161010 103 19061216 104 STD551110 105 160793 106 2029J 111 155197 112 155198 113 17060512 114 73510500 115 72110504 116 4898H 117 165746 118 73930600 119 19121414 121 143723 128 153390 129 19131312 130 STD523710 131 STD533710 142 165890 143 157109 144 158634 145 165888 146 165891 147 131335 ■ 148 169022 149 165898 ISO 19091216 151 169670 152 169676 153 169674 154 169675 155 169671 156 169672 Spacer 157 169669 158 17720410 159 STD533717

- - 130794

- - 169583

DESCRIPTION

Knob Custom Oval V-Bett Locknut, Hex W/Wsh 3/8-16 UNC Cover Mulching 42” Black Screw Truss Hd Phil 10-24 x5/8 Washertl 0 Washer Lock Latch Asm Bagger Nut Weld Bracket Gauge, Wheel LH Bracket, Gauge, Wheel'RH Screw 5/16-18x3/4 Nut, HexKeps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut. Crovmlock 3/8-16 Washer 13/32 x 7/8 x 14 Ga. Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc x 1 Gr.5 Bolt Rdhd Sqnk 3/8-16 UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42” Clutch Cable

Pulley Idler Flat Bolt Carraige Idler Spring Extension Spring Return Idler

Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42° Washer flat 3/8* Type B Spring Retainer Spring Retention Lever

Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 1 -3/4

Mandrel Assembly (Includes Key

Numbers 8-10,12-15,31 and 32)

Mower Deck, Complete (Std deck

- order separately mulcher plate components key nos. 101-106)

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

Page 50

TRACTOR - - MODEL NUMBER 917.270961

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 51

TRACTOR - - MODEL NUMBER 917.270961

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART NO. NO.

170351 Main Housing, Assembly 2 170352 Side Housing, Assembly 3

170353 4 170354 5 169898 6 170355 7

170356 8 170357 9 170358

10 170359 Ring-Retaining 11 170360 Spacer 12

169870 Ring - Retaining

13 170361 14 169869

16 170362 17

170363

18 170364

150771

23 170365

170366 Shaft, Motor 27 170367 28 170368 29 170369 Gear, 10t Jackshaft 30 170370 31 170371

170389 33 142991 34

170390 35 170391

36 170392 37

150792

150793

150809 Shaft 40 170393 41 170394 42

170395 43 170396 Spring, Bypass 44 150797

45 170397 Filter 46 170398 Base, Filter 47

170999 48 170400 49 170401

50 170202 51 170403 52 170404

53 170405 54 170406 55 142977 56 142978 57 150798 58 170407

DESCRFTION

Center Section, Assembly S washplate, Trunion Machined Block • Assembly Sealant 10.5 Oz Hex Flange Screw 1/4-20 X1.25 Stud, 5/16-24 Hex Double End Shaft, Input

Seal, Lip .67X1.58X.276 Ball Brg 17mm Id X 40mm Od X 12mn Hex Flange Head Screw 5/1624X0,75 Lip Seal 18 X 32 X 7 Arm, Control Bearing, 30x52x13 Thrust Check Plug Assembly, Washer

Gear - Pinion, 13t

10t/48tGear

60t Bull Gear

Sleeve Bearing .75 X 1,575 X .625

SieeveBearing(Outboard) .75x1.750x.625 82 170424 Washer, 3/4 Id X 1-1/2 Od X .13

Thk

Lip Seal Axle Seal Shaft. Axle .75 X 11.39 {Key, R.H.) Shaft. Axle .75 X 16,99 (Key, 87 170424 L.H.)

Miter Gear(Splined) Miter Gear 15t (0.5 Id)

Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring 109 170434

Hydro Mtg Screw 3/8-24 X 2.5 Long

Actuator, Bypass

Rod, Bypass Actuator

Arm, Bypass

Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.0 Od X .05 Thk Retaining Ring . Bearing, Center Block Spring - Helical Compression Washer 20w-500il

Brake Yoke NOTE: All component dimensions given in U.S. inches

KEY PART NO. NO.

59 170408 60 142883 61 142881 62 142887 63 170410

64 142892 65 170411 66 170412 67 170413 68 170414 69 170415 70 170416 71 170417

72 170418 73 142884 74 170419

75 170420 76 170421

77 170422 78 142969 79 142980 80 150778

81 170423 Wedge, Friction Pack

83 161162

84 170425 85 170426 86 170427

88 170429 90 170430 93 170431

107 170432 108 170433

111 170435

112 170436 113 170437 116 170438 Silicon Sporige 119 170439 120 170440 Pulley 121 170441

122 170442 123 170443 Belt Keeper 124 170444 Center Section-Filter-Bypass

125 170445 Filter Assembly 126 170446 127 170447

900 166768 T ransaxle Complete

11nch = 25.4 mm

DESCRIPTION Rotor, Brake

Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/ Patch.SpecialFlange Bolt. 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq. Hd. Bolt 5/16-24-Ribbed Ann, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spring Brake Anti-

Пгап

L^ICiy

Washer. Ht .5 I.D. X 1 O.D. X

.032 Flat - Washer 11/32 I.D. X 7/8

O.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer

Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Comp Spacer Hex Lock Nut 5/16-24Unjf(Nyion Insert)

Clip, Washer .316x1.50x.1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X1/2 Puck, Inner Wedge Spring Clip - Housing Thrust Deflector Washer, Motor Shaft .71 idxl .15odx.030thk Plug, Sae #6 O-Ring .07 X .301 I.D. Shield, Vent Bracket, Support Expansion Tank

Fan, 7 In. Hex Lock Nut 1/2-20 (Nylon

Insert) Washer, Belleville

Assembly Fan - Pulley Senrice Assembly

Seal - O-Ring Kit

Page 52

TRACTOR - - MODEL NUMBER 917^70961

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

552A ©

1095 VALVE OVERHAUL

GASKET SET

7 ^

220

10 a»*

40' Q

868A^ ®

868 %

45 35

41'*^%

11019 LABEL KIT I

1058 OWNER’S MANUAL ~~\

* REQUIRES SPEaALTOOLS

TO INSTALL. SEE REPAIR INSTRUCTION MANUAL

Page 53

TRACTOR - - MODEL NUMBER 917^70961

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

304

305

307'

»^601

121 CARBURETOR KIT

432 ^ 392® 104^ 102

859 №=*5?, 433

(^3.6

601

240 JSf

187

501

527 •%.

573

425 r

356

968

★ REQUIRES SPECIAL TOOLS

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL

iir

859

392

391

433

386

434^

435 "

11036 LABEL KIT-EMISSION |

107 1 ^

____

102 <^>[955]^

637

95^

130 Q

807*

147

51^1 ^-104^

91 109

822 6

. , 105 a

^ 117* 133ig

108^5

102

267

163 O

971 i

"T©

73'^ ^ ^

332®

75 <©

Page 54

TRACTOR - - MODEL NUMBER 917.270961

BRIGGS & STRATTON ENGINE<MODEL NUMBER 461707, TYPE NUMBER 0145-El

697 ^

Page 55

TRACTOR - - MODEL NUMBER 917.270961

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

KEY PART

NO. NO.

498583 Cylinder AssemUy

399265 Bushing/Seal Kit 3 91086 4 493304 5 214517

214518 7 271867

271868

495754

8 9 27803 Gasket-Breather

10 94382 Screw (Breather Assembly)

10A

94380

280225 Tube-Breather 273390

271188 271189

13 94565 Screw (Cylinder Head)

15 94239 Plug-Oil Drain 16 690666 19 399264 20

291675 * Seal-Oil 23 491180 24

222698 Key-Flywheel 25 499180

499181

499182

499183 Piston Assembly (.030“ O.S.)

26 499184

499285 499186

499187 27 263129 Lock-Piston Pin 28 498319

498320 Pin Assembly-Piston (.005"

29 498314 Rod-Connecting (Starxlard)

498541 Rod-Connecting (.020 U.S.) 32 95017 33 390420

494553 Keeper-\ftilve (Ref. No. 42))

34 691302

35 65906 Spring-Valve (Intake) 36

26828 Sprirrg-Vatve (Exhaust)

40 221596

292260 Retainer-\falve (Exhaust)

494553 Keeper-V&h/e 45 261368 46 214487 47

393415 SlingerOil

48 498542 Short Block

50 213290 Manifold-Intake

51 271412

51A 270884 *♦ Gasket-Intake

93970

93208

691438

222511

78 691134

693483

DESCRIPTON

★ Seal-Oil

Sump-Engine Head-Cylifxier#1 Head-C^ifx1er#2 Gasket-Cylinder Head #1 Gasket-Cylinder Head #2 Breather Assembly (Cylinder #1)

Screw (Breather Cover)

* Gasket-Crankcase (.015" Thick, 125

Std.) ★ Gasket-Crankcase (.005" Thick) ★ Gasket-Crankcase (.009" Thick)

Crankshaft

Bushing

Flywheel

Piston Assembly (Standard)

Piston Assembly (.010 “O.S.) Piston Assembly (.020" O.S.)

Ring Set, Piston (Standard) Ring Set, Piston (.010 "O.S.) Ring Set, Piston (.020 “O.S.) Ring Set, Piston (.030 “O.S.)

Pin Assembly. Piston (Std.)

O.S.)

Screw (Connecting Rod)

Valve-Exhaust (Include(s):

Valve-Intake

Retainer-Valve (Exhaust)

Tappet-Valve Carhshaft

Gasket-Intake

Screw (Carburetor) Screw (Intake Manifold) . Screen-Rotating Washer (Flywheel) Screw (Flywheel Fan) Body Assembly-Upper

KEY

PART

NO.

690718

693485

98 607923

102

693509

104

693506

105

692078

107

693482

108

693505 109 693498 117

693538

693500

121 491539

122

281411

693479 130 693504 133 693512 146

94196 Key-Timing 147

693508

161

496599 163 271411 177

271170 ★ Seal-O-Ring 187

299146

197

95063 202 262683

280997

203 205 93971

262352

209

211 261563

212

693985 215 224816 219 394348 220 222773 222 491282 227 491297

235 224995 240 394358 244

230318 258 94930 267 93897 278 94942 297 94289 304 691390 305 690960

306 222846

306A 223734

307 94930 309 497596

94003

310

311 497608 Brush Set

332 230674

. 333 394891

334 94731 Screw (Magneto Armature) 337 802592

356 494705 Wire-Stop 358 495868

i383

89838

386 693490

391 693487

392 693491

DESCRIPTION

Screw (Throttle Valve) Shaft-Throttle Kit-Idle Speed

• Gasket-Carburetor Body

• Pin-Float Hinge

• Wilve-Float Needle Body Assembly-Lower \felve-Choke Shaft-Choke Jet-Main Jet-Main (High Attitude) Carburetor Kit

Spacer

Carburetor

Valve-Throttle Float-Carbutetor

Jet-Pilot

Base-Air Cleaner

* Gasket-Air Cleaner

Line-Fuel (Cut to Required Length)

Screw (Back Plate) Link-Mechanical Governor Crank-Bell

Screw (Bell Crank) Spring-Governor Spring-Governor Link-Throttle Qukte-Mr Gear-Governor Washer-Thnjst (Governor Gear) Bracket-Control Lever-Governor Shield-Fuel Spray RIter-Fuel Connector-Hose (Pulse Line) Screw (Engine Sump) Screw (Casing Clamp) Washer (Governor Lever)

Nut-Wing (Air Filter Retainer) Houstng-Blower Screw (Blower Housing) ShieldCylinder ShieldC^inder Screw (Cylinder Shield) Motor-Starter Bolt (Starter Motor)

Nut (Flywheel)

Armature-Magneto

Plug-Spark

Gasket Set Wrench-Spark Plug

•+ Gasket-Pump Body-Pump

•+ Spring-Pump Diaphragm

Page 56

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

KEY NO.

552A

615A

634A

797A 693167

PART

NO.

404

223882 423 94674 425

94823

432

693492 433

693489 434

693493 435

693494 441

222875 445

394019 447

93343

449

94882 474

93474 482

93621 510

497606 513

390003 523

494947 525

495348

527

223167 535

272490 544

97603 552

262332

262331 562

93853 569

272645 572

222892 573

491304

592

92278

601

95162

615

94296 93898

616

491530

634 491287

271013

635

66538

637

693510

643

496700

689

262337

697

93585 725 280866 726 91362 741

262989 Gear-Timing 783

693059 Gear-Starter 797

94010

801

394860 802 497607 803 497604 807

693511 Spacer

DESCRIPTION

Washer (Governor Crank)

Screw (Air Cleaner Base) Screw (Air Cleaner Cover)

Cap-Spring

•f Diaphragm-Fuel Pump Cover-Diaphragm

Screw (Diaphragm Cover)

Bracket-Oii Rlt

Fiiter-Air

Screw (Air Guide Cover) Screw (Oil Fill Bracket) Alternator

Screw (Alternator) Drive-Starter Clutch-Drive Dipstick Tube-Oil nil Clamp-Tube niter-Air Armature-Starter Bushing (Governor Crank) Bushing (Governor Crank) Bolt-Carriage (Governor Lever)

'A Gasket-Base

Cover-Breather (Cylinder #2)

Plate-Back Nut (Governor Lever)

Clamp-Hose

Retainer (Governor Crank) Retainer-Governor Shaft

Ctank-Govemor

★ Seal-Governor Shaft

Wadier-Fbam Boot-Spark Plug Washer-Seal Retainer-Air Filter Spring-Friction Screw (Drive C^) Shield-Heat Gear-Ring

Nut (Starter Terminal) Nut (Starter Terminal) Cap^rive Cap-End Housing-Starter

KEY NO.

NOTE: All component dimensions given in U.S. inches

PART NO.

822

693497

847

495715

851

493880

859

693488

861

393397

865

224774

865A

224775

868

497656

868A

273312

869

261463

870

262924

871

261961 231218

877

393456

881

495901

918

393815

934

94627

955

693513

968

225008

971

805540

1005 498157 1006

224901

1019

496726

1036

499382

1051

263080

1058

273688

1081

280860

1090

497605

1095

490047

1125

94724

1132

94675

1136

94297

1137

220680

1138

94298

“ —

460707-0145-EIReplacement Engine

Included in Gasket SeL Ref Number K8.

•

Included in Carburetor Kit, Ref Number 121.

♦

Included in \felue Overtiaul Kit, Ref Number

-»-

included in Fuel Pump Kit, Ref Number 861

1 inch =

DESCRIPTION

Washer-Seal (Throttle Shaft) Dipstick/Tube Assembly Teiminal-Cable

•f Diaphragm-Fuel Pump Kit-Fuel Pun^ Cover-AirGuide Cover-Air Guide Seal-Valve Seal-Valve Seat-Valve (Intake) Seat-Valve (Exhaust) Bushing-Guide (Exhaust) Bushing-Guide (Intake)

Wire-Alternator

Plate-Cover

Hose-tfecuum (Cylinder-To-lm-

pulse Pump)(Cut to Required Length)

Screw (Fan Retainer)

Hug-Carburetor Cover-Air Cleaner Screw (Upper Body To Lower

Body) Fan-Flywheel

Retainer-Fan Label Kit Label Kit-Emissbn Ring-Retaining Owner's Manual

A Seal-O-Ring

Retainer-Brush Gasket Set-Valve Overhaul Screw (Cover Plate) Screw (Oil Slinger) Screw (Governor, Control Rod) Washer (Governor, Control Rod) Nut (Governor, Control Rod

1095.

25.4 mm

Page 57

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHTING

GUIDE

,iAvvvwwtv-'iW>vvvvwvvvvvvvvvvv>vv>vtvv*>vvvftv

Operate your Tractor up and down the face of slopes (not greater than 15"), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

For in-home major brand repair service;

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME®“ (1 -800-469-4663)

Para pedir servicio de reparación a domicilio

1-800-676-5811

in Canada for ail your service and parts needs call

Au Canada pour tout le service ou les pièces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am -11 pm CST, 7 days a week

PartsDirecP

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

172847 11.10.99 RH

Printed in U.S.A.

Craftsman 917.270961 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

LAWN TRACTOR

MAINTENANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

Video Cassette

BEFORE REMOVING TRACTOR FROM SKID

HOW TO SET UP YOUR TRACTOR

TO DRIVE TRACTOR OFF SKiD (See Operation section for iocation and function of controls)

CHECK TIRE PRESSURE

CHECK FOR PROPER POSITION OF ALL BELTS

INSTALL MULCHER PLATE (If previously removed)

TO CONVERT TO BAGGING OR DISCHARGING

KNOWYOURTRACTOR

STOPPING

TO USE THROTTLE CONTROL

TO USÉ CHOKE CONTROL

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TOWING CARTS AND OTHER ATTACHMENTS

BEFORE STARTING THE ENIGNE CHECK ENGINE OIL LEVEL

ADD GASOLINE

TO START ENGINE

MOWING TIPS

MULCHING MOWING TIPS

TRACTOR

BATTERY

ENGINE

CLEAN AIR SCREEN

AIR FILTER

CLEANING

TRACTOR

TO LEVEL MOWER HOUSING

TO LEVEL MOWER HOUSING

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

TO REPLACE FUSE

TO REMOVE HOOD AND GRILL ASSEMBLY

ENGINE

TO ADJUST CARBURETOR

TRACTOR

BATTERY