Craftsman 917.270930 User Manual

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Page 1

Owner's Manual

JCRAFTSMAN"I

20.0 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE1

LAWN TRACTOR

Model No.

917.270930

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to your questions about this product,Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Seam, Roebuck and Co., Hoffman Estates, IL 60179

Visit our craftsman wabsite: www.sears.com/craftsman

Page 2

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications .......................... 5

Assembly ............................................... 7

Operation ............................................ 10

Maintenance Schedule ..... i................. 17

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service C_enter. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN- HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Maintenance ....................................... 17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting .................................. 28

Repair Parts ........................................ 32

Parts Ordering ....................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage ot riding mower-related

injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes

require extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenty turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never

assume that children will remain where you last saw them.

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• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke. Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

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_l, Look for this symbol to point out important safety precautions. It means

CAUTION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always disconnect spark plug wire and place wire

where it cannot contact spark plug.

_,CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

ACAUTION" Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor.

_,WARNING: The engine exhaust from this product contains chemicals known to

the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 30 (ABOVE 32°F

API-SF/SG/SH): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM

GAP: .030") OR J19LM

VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .007"-.009"

GROUND SPEED FORWARD: (MPH): 1sT 1.2

2N° 1.5

3R° 2.4 4TM 3.5

5TM 4.8 6TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY; AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability end

performance.

Should you experience any problem you cannot easily remedy, please contact your

nearest authorized service center/ department. We have competent, well-

trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available through

your nearest authorized service center/ department (See REPAIR PARTS section

of this manual).

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Steering

Wheel Insert

Steering Wheel

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

[__ Steering Wheel

, [ j , Adapter

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Keys

(1) Locknut 5/16-18

Seat

(1) Washer

(1) Lockwasher 3/8

Steering Extension

Steering

Boot

Video Cassette

Shaft

(1) Shoulder

Bolt 5/16-18

(2) Keys

Slope Sheet

r-1

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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

/_j 3/8 Hex Bolt

[_ _" 3/8 Lockwasher

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Check for any additional loose parts or boxes and remove.

Stee_teer_i sher Wheel

_ Large Flat

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFTAND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in

extension and lower shafts and install 5/

16 hex bolt and Iocknut. Tighten

securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

HOW TO SET UP YOUR TRACTOR CONNECT BATTERY

Lift hood to raised position. If this battery is put into service after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for charging instructions).

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Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the

carboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and fiat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob securely. Seat

Seat Pan

Shoulder

Bolt

Adjustment Knob

_t Washer

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment tiff lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

_WARNING: Before starting, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has started, move throttle control to idle position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

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• Hook rear latch into hole on back of

mower deck.

ACAUTION: Do not remove deflector shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual.

Deflector Shield _ Mulcher

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place. Your mower is now ready for discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for

replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are muted correctly.

t/CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

J No remaining loose parts in carton.

,/Battery is properly prepared and

charged.(Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

Page 10

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATFERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

LOCKED

R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

Page 11

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE

OPERATING YOUR TRACTOR

Compare the illustrations withyour tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment Light Clutch Lever

Ammeter Switch

Ignition Switch

Choke Control

Throttle

Control

Clutch/

Brake Pedal

Lift Lever Plunger

Attachment

Lift Lever

Height

Adjustment

Indicator

Parking Brake

Gearshift

Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off. THROTTLE CONTROL: Used for starting

and controlling engine speed.

CHOKE CONTROL: Used when starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging

(+) or discharging (-).

Page 12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over

spectacles, or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with bn operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

Choke Control Attachment Clutch Lever

Throttle Control

Clutch/Brake

Position

"Disengaged" Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to "backfire".

"Engaged" Position

"Disengaged"

Parking Brake

]ed"

Position

Gearshift Lever

"Brake" Position

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

_I,CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired posi-'

tion.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

Page 13

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower tO desired cutting height

(See =TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this

manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri° ate hole with shoulder bolt, 3/8 washer,

and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel _, Bracket

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch Attachment Lift Lever

Lever "Engaged" High Position Position

"Disengaged" Low Position Position

TO OPERATE ON HILLS

ACAUTION" Do not drive up or down hills

with slopes greater than 15° and do not

drive across any slope. A slope guide at the back of your manual is provided for

your use.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills,

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake

position and engage parking brake,

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

3/8-16 Locknut

3/8 Washer

Gauge Wheel

Shoulder

Page 14

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER

ATTACH MENTS

Tow only the attachments that are recom- mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainten- ance section of this manual).

• To change engine oil, see the Mainten- ance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 1 octane. (Use of leaded gasoline will

increase carbon and lead oxide depos and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

IMPORTANT: When operating in temper tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure goo, cold weather starting.

_I=WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the engi

and let it run until the fuel lines and carburetor are empty. Use fresh fuel nex

season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur. _;_,CAUTION" Fillto bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or us gasoline near an open flame.

Page 15

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start, pull the choke control out

and retry.

COLD WEATHER STARTING (50° FAND BELOW)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the engine to accept small changes in

speed and load, until the choke control is fully in. If the engine starts to run

roughly, pull the choke control out slightly for a few seconds and then

continue to push the control in slowly. This may require an engine warm-up

period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or

in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

WARM WEATHER STARTING (50 ° F AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

Page 16

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the machine. This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left

hand turns until finished

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• 13onot mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keel: mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly t( provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best

recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off

only the top one-third ot the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Max",,+

' _ ' + +

Page 17

AS YOU COMPLETE _ R, _O';

REGULAR SERVICE Y _ _'_ SERVICE DATES

Check Tire PreSSure

Check Operator Presence and

T Interlock Systems V #

R Check for Loose Fasteners if I_1 I_

T : Lubrication Chart V*

cA Shat_oerdRep_ace Mower Blades i4

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling I1_

Adjust Blade Bolt(s) Tension VIs

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level If

Change EngineOil 1_1.2.3 I_

E Clean Air Filter a Clean Air Screen

G Inspect Muffler/Spark Attester I_

Replace Oil Filter (If equipped) _

E Clean Engine Cooling Fins V#2

Replace Spark Plug _ I_

ReplaceAirFilterPaper Cartridge !1_2

Replace Fuel Filter t/

1 - Change more often when operating uPAer a IleaW load c_ in h_ghamblant temperatures, S- If equipped with &djustabla system,

2 ° Sewlce more often when operating in dirty ordusty cond#ion=, 6 °Not required If equipped with mainlenance-free batteP/ 3 ° If equ_ped wIfh oll filter, change o_1every 50 hours, 7 - Tighten front axte pivot bo_tto 35 S-Ibs, maximum

4 - Replace b_des more often when mowing In undy =oil, Do not ovefllgMen,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

- Spindle (_

Zerk

(_)Front

Wheel

Bearing

Zerk

_) Engine

Wheel

Bearing

Zerk

"-, T-" Gearshift

.... _ _---" Pivots

O SAE 30 or 10w30 motor oil

General Purpose Grease

_) Refer to Maintenance =ENGINE"

Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat- ing bearings. If you feel they must be

lubricated, use only a dry, powdered graphite type lubricant sparingly.

Page 18

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" ih the Service and

Adjustments section of this manual).

TIRES

* Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and

interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp, Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

fiat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Mandrel Assembly

Trailing UPBlade Center

Hole

Flat Washer

Lock

_Star

"---Hex Bolt (Grade 8)'

*A Grade 8 heat treated bolt can be identified by

six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer, follow the instructions supplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade is balanced, it should remain in a

horizontal position. If either end of the blade moves downward, sharpen the

heavy end until the blade is balanced.

J/ /_"

5/8" Bolt _ Blade

orPin __.__/F"

Center Hole '_ _-_

Page 19

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the

tractor is not used for 25 hours in one

year. Check the crankcase oil level before

starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

Air Screen

Oil Drain-....._ _"_ f_

Plug _

Oil Fil_Cap/Dipstiok _

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

_o • *20° -lo" 0* to" 20° _o°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Page 20

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and

hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and

Adjustments section of this manual).

Top Air Gui_,,

Engine Cooling "** Fins q

Air Guide

Cover

(Both

Sides)

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre- cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate.

• Carefully remove cartridge to prevent

debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface. If very dirty or damaged,

replace cartridge.

• Reinstall cartridge plate, wing nuts,

precleaner, cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

Knob _over

__ Cartridge

Wing Nut _ Plate

Foam Pre-Cleaner

Ige

Air Scre_

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section

of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure- tor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu- reto r.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

Clamp Clamp

_ Filter

Page 21

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

tive type wax.

_,CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Tum ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place w_rewhere it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, a.nd lift

clutch spring off pulley bolt.

• Remove large retainer spring, slide

collar off and push housing guide out of bracket.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer springs.

• Disconnect front links from deck by

removing retainer springs.

Small Retainer Spring

Clutch

• Raise lift lever to raise suspension arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the

tractor, remove the front links and hook the clutch spring onto square hole in

frame.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Square Hole

Pulley

Retainer

Anti-Swa'

Collar

HousingGuide

Large 21

(Both Sides)

Page 22

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure

tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Edge _ Bottom Edge of Mower to_ _ _-_of Mower to

Ground \ I i_,,=_==========i_lIGround

• Before making any necessary adjust- ments, check that both front links are

equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F" from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

_1077

Both Front Links Should be Equal in Length

Suspension

Arm

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that

the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

Nut "F"

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake,

BELT REMOVAL-

• Remove mower from tractor (See "TO REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

Page 23

BELTINSTALLATION-

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt guides.

• Install mower in reverse order of removal instructions.

Mandrel Idler Pulleys Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage

parking brake.

• Measure distance between brake

operating arm and nut "A" on brake rod.

• If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".

• Road test tractor for proper stopping distance as stated above. Readjust if

necessary. If stopping distance is still greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized service center/department.

With Parking Brake

"Engaged"

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a belt installation guide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and remove downwards from around engine

pulley.

• Install new belt by reversing above procedure.

Engine Pulley

Clutching Idler J

Stationary 7 Idler

Transaxle

Pulley i

TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at the factory; however, if adjustment is

needed, proceed as follows:

• Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the right rear wheel.

• Position the gear shift lever in the neutral (N) position.

• Tighten adjustment bolt securely. NOTE: If additional clearance is needed

to get to adjustment bolt, move mower deck height to the lowest position.

-0

Page 24

Gearshift Lever Neutral

Lock Gate

Adjustment

: Bolt

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove

steering wheel and reassemble per

•instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or

camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square

key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

TO START ENGINE WITH A WEAK

BATTERY

•.CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from

batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of

this manual). If "jumper cables" are used for emergency

starting, follow this procedure: IMPORTANT: Your tractor Is equipped

with a 12 volt negative grounded system• The other vehicle must also be a 12 volt

negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

"Positive" (+) "Negative" (-)

Washers

Retaining Ring

Axle Cover

_ Square Key

(Rear Wheel Only)

Panel Bolt

L.H. ° l

Page 25

REPLACING BATTERY

_CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then

RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) battery terminal with remaining hex bolt and keps nut.

Tighten securely.

• Close terminal access doors.

• Close hood. Keps

Terminal -_-,-,:_.;.__.....

Access .." ....

Positive

Cable

Terminal Negative

Guard (Black) Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in the backside of the grill.

• Close hood.

TO REPLACE FUSE

Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedures.

Headlight

_ Wire Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine

manufacturer's service outlet. TO ADJUST THROTTLE CONTROL

CABLE The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed-as

follows:

° With engine not running, move throttle

control lever to fast position.

• Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter cimle. Tighten

cable clamp screw securely.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your

tractor to run poody, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

Claml_

Quarter

Page 26

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

• With engine not running, move choke

control (located on dash panel) to full choke position.

• Remove air cleaner cover, filter and

cartridge plate to expose carburetor choke (see "AIR FILTER" in the Maintenance section of this manual).

• Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw

securely.

• Reassemble air cleaner.

Choke Close_

Casing Screw Choke Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjust- ment, proceed as follows: In general, turning the mixture screw in (clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counter-

clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if screw

is turned in too tight. PRELIMINARY SEI-I-ING -

• Be sure you have a clean air filter, and the throttle control cable and choke are

adjusted properly (see above).

• With engine off turn idle mixture screw in (clockwise) closing it finger tight and

then turn out (counterclockwise) 1-1/4

to 1-1/2 turns.

FINAL SETTING -

• Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control lever in neutral (N) position.

• With throttle control lever in slow

position, hold throttle lever against idle speed screw and adjust idle speed

screw to obtain 1200 to 1400 RPM.

• While still holding throttle lever against

idle speed screw, turn idle mixture

screw in (clockwise) until engine begins to die and then turn out (counterclock- wise) until engine runs rough. Turn screw to a point midway between those

two positions.

• Continue to hold throttle lever against idle speed screw and adjust idle speed

screw to obtain 900 to 1200 RPM.

Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or dies, turn idle mixture screw out (counter- clockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for

proper engine speed. Overspeeding the engine above the factory high speed

setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized

service center/department, which has proper equipment and experience to make

any necessary adjustments.

ldle Speed

crew

Idle Mixture

Screw

ThrottleLever

Idle Speed

Screw __

Throttle "_'-'-_'_, _)J_ !d!e. r

v r _: '_-_--_(_-_-_L/ MIX_Ue

Le e crew

Page 27

Immediately prepare your tractor for storage at the end of the season or if the

tractor will not be used for 30 days or

more. _I_kCAUTION" Never store the tractor with

gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this

manual).

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cable§ disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation of acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found

on stabilizer container. Run engine at least

10 minutes after adding stabilizer to allow

the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if

using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

• Turn ignition key to "START" position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe, which allows condensa- tion to form and cause your tractor to

rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 28

TROUBLESHOOTING CHART

Willnotstart

Hard to start

CAUSEPROBLEM

• Out of fuel.

• Engine not"CHOKED" properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjust- ment.

• Engine valves out of ad-

justment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

Loose or damaged wiring.

Carburetor out of adjust-

ment.

• Engine valves out of ad- justment.

CORRECTION

• Fill fuel tank.

• See "TO START ENGINE" in Operation section.

• Wait several minutes before attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure- tor, refill tank with fresh

gasoline and replace fuel fil- ter.

• Check all wiring.

• See "To Adjust Carburetor"

in Service and Adjustments section.

• Contact an authorized ser- vice center.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with fresh gasoline,

• Check all wiring.

• See 'q'o Adjust Carburetor" in Service and Adjustments

section.

• Contact an authorized ser- vice center.

Engine will not turn

over

Engine clicks but

will not start

• Clutch/Drake pedal not de- pressed.

• Attachment clutch is en-

gaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery termi-

nals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(es).

• Weak or dead battery.

• Corroded battery termi-

nals.

• Depress clutch/Drake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replace solenoid or starter.

• Contact an authorized ser- vice center.

• Recharge or replace battery.

• Clean battery terminals.

Page 29

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Engine clicks but i• Loose or damaged wiring. • Check all wiring.

will not start _• Faulty solenoid or starter. • Check/replace solenoid or

(cont'd) starter.

Loss of power • Cutting too much grass/

too fast.

• Throttle in "CHOKE" posi- •

tion.

• Build-up of grass, leaves •

and trash under mower.

• Dirty air filter. •

• Low oil level/dirty oil. *

• Faulty spark plug. •

• Dirty fuel filter. •

• Stale or dirty fuel. •

• Water in fuel. •

• Spark plug wire loose. •

• Dirty engine air screen/ fins.

• Dirty/clogged muffler. •

I ° Loose or damaged wiring. •

• Carburetor out of adjust- •

ment.

• Engine valves out of ad- •

justment.

• Set in "Higher Cut" position/ reduce speed.

Adjust throttle control.

Clean underside of mower housing.

Clean/replace air filter. Check oil level/change oil. Clean and regap or change

spark plug. Replace fuel filter.

Drain fuel tank and refill with fresh gasoline.

Drain fuel tank and carbure-

tor, refill tank with fresh gaso-

line and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins.

Clean/replace muffler. Check all wiring.

See "To Adjust Carburetor" in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Excessive vibration

Engine continues

to run when opera- tor leaves seat with attachment clutch

engaged

Poor cut - uneven

• Worn, bent or loose blade. •

• Bent blade mandrel. •

• Loose/damaged part(s). •

• Faulty operator-safety • presence control system.

• Worn, bent or loose blade. •

• Mower deck not level. •

• Buildup of grass, leaves, •

and trash under mower.

• Bent blade mandrel. •

Replace blade. Tighten blade bolt.

Replace blade mandrel. Tighten loose part(s). Re- place damaged parts.

Check wiring, switches and connections. If not

corrected, contact an autho-

rized service center.

Replace blade. Tighten blade bolt.

Level mower deck. Clean underside of mower housing.

Replace blade mandrel.

Page 30

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Poor cut - uneven • Clogged mower deck vent • Clean around mandrels to (cont'd) holes from buildup of open vent holes.

grass, leaves, and trash around mandrels.

not rotate

Poor grass dis-

charge

• Obstruction in clutch mechanism.

• Worn/damaged mower drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pres-

sure.

• Worn, bent or loose blade.

• Buildup of grass, leaves and trash under mower.

• Mower drive belt worn.

• Blades improperly in- stalled.

• Improper blades used.

Clogged mower deck vent holes from buildup of grass, leaves, and trash

around mandrels.

• Remove obstruction.Mower blades will

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in "FAST" position.

• Shift to slower speed.

• Allow grass to dry before mowing.

I" Level mower deck.

• Check tires for proper air pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower housing.

• Replace mower drive belt.

• Reinstall blades sharp edge down.

• Replace with blades listed in this manual.

• Clean around mandrels to

open vent holes.

Headlight(s) not • working (if so • equipped) •

Battery will not • charge

Engine "backfires" when turning en-

gine "OFF"

Switch is "OFF".

Bulb(s) burned out. Faulty light switch.

Loose or damaged wiring. Blown fuse.

Bad battery cell(s). Poor cable connections.

Faulty regulator (if so equipped). Faulty alternator.

Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connections.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

Replace alternator.

Move throttle control to "SLOW" position and allow

to idle for 30 seconds before

stopping engine.

Page 31

SCHEMATIC

BA'I-rERY

AMMETER

(OPTIONAL)

RE_

)G A1

IGNITION

SWITCH

"ED

.Eo

FUSE

_[_ _1_ STARTER au,oc

w.,T. ,'©'

I i I

L J

CLUTCH/BRAKE

(PEDAL UP)

...... I

I SOLENOID

I WNITE

..... (NOT OCCUPIED)

BLACK

WHIT E I I _. l _. i

I_ I J L

' © (_) I BLACK ' I

BUICK (CLUTCH OFF) J

SEAT SWITCH

I I

GROUNDING CONNECTOR

(OPTIONAL) W SPARK •

! EUEL_ UNIT _ GAP r •

BUicK (_ IGNITION • f_ PLUG

BLUE 'l LINE _ TWIN CYL. ENGINES)

i I

CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN O _ RPM

3 ,l_lP OC @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

I (2 PLUGS ON

FUEL SI'/U-T-OEF SOLENOID R_ "__- -- - _- _*- -A =

(IF SO EQUIPPED) I LIGHTINGSYSTEM _ " i A_T_R_ATOR_

ORANGE S AMp AC • 3600 RPM Ur_'lJ E I

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START E}+ S +A1 NONE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE

BATFERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

NON-REMOVABLE

CONNECTIONS

WILL BECOME THEIR BRIGHTEST.

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

HEADLIGHTS

Page 32

ELECTRICAL

TRACTOR - MODEL NUMBER 917.270930

i I

I I

L_ _ _

j \

j i

j I

t I

16I

I I

Page 33

ELECTRICAL

TRACTOR - MODEL NUMBER 917.270930

KEY PART NO. NO. DESCRIPTION

1 163465 Battery 12 VOLT 28 AMP 2 74760412 Bolt Hex Hd 1/4-20unc x 3/4

8 7603J Case Battery

10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount

12 145769 Nut, Push Nylon Battery Front 1/4 16 153664 Switch, Interlock Push-tn

21 166182 Harness Light Socket (W/4152j) 22 4152J Bulb Light #1156

24 4799J Cable Battery 25 146148 Cable Battery 26 166180 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 Cable Ground 29 121305X Switch Seat

30 163968 Switch Ign 33 140403 Key Molded Craftsman

40 170217 Harness Ign 41 71110408 BoltBIk. FinHex 1/4-20Uncx1/2

42 131563 Cover Terminal 43 145673 Solenoid

45 121433X Ammeter Rectangular 6 Amp 52 141940 Protection Wire Loop

55 17490508 Screw Thdro15/16-18 x 1/2

NOTE: All component dimensions given inU. S.

inches1inch = 25.4 mm

Page 34

TRACTOR - MODEL NUMBER 917.270930

CHASSIS AND ENCLOSURES

58 12

208

208 207

207

3 37

208

Page 35

I rt/-t_, I url -- IVlUUr..I- NUMUt'H _]/',;_/U_JU

:HASSIS AND ENCLOSURES

KEY PART NO, NO. DESCRIPTION

1 169830

2 169061 3 17060612

5 155272 9 166337X013

10 STD533710 11 155927 12 145660

13 172107X010 17 144983X558 18 12693BX

20 156437 23 124028X 25 19131312

26 STD541437 28 156725X558 29 155217X599 30 164918X558 31 139976

37 17490508

38 169834 51 73800400 52 19091416 53 145201 54 161464

55 145202 57 STD522507 58 140547 60 STD533707

64 154798

74 STD541437

114 158112 115 17060620 142 165867 143 154966

144154207

145 156524 206 170165 207 17670508 208 17670608

211 145212 212 165919

-- 54793

NOTE: ,_11component dimensions given in U. S.

inches 1 inch = 25.4 mm

Chassis Assembly

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H.

Clip Tinnerman Gdl{e P/L

Panel, Dash, R.H. Hood Assembly Bumper Hood Plate Mtg Battery Fuel Tank

Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge

Locknut, Hex, with Insert 3/6-16 Un¢ Grille/Lens Asm

Lens, Gdlle FendiFtrest

Bracket, Fender Support

Screw Thdrol 5/16-18 x 1/2

Pivot Bracket Assembly, L.H. Nut Lock w/Insert 1/4-20 UNC

Washer 9/32 x 7/8 x 16 Ga.

Bracket Grille Pickofl LH Screw Hex Wshd 8-18 x 7/8

Bracket Gdlle Pickoff RH

Bolt, F{n Hex 1/4-20 UNC x .75 Air Duct P/L B&S

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT

Nut Crewnlock 3/8-16 UNC Keeper Belt Rear Lh Stl

Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT

Bracket Swaybar Chassis Bracket Pnt Footrest STLT

Rod Pivot Chassis/Hood

BoltShoulder 5/16-18 TI"

Screw Thdrol 5/16-18 x 1/2

Screw Thdrol 3/8-16 x 1/2 Nut Hexflange Lock

Insert Lens Reflective

Plug Button

Page 36

GROUND DRIVE

TRACTOR - MODEL NUMBER 917.270930

116

150

• 48

151 51

96 ._

• 26

Page 37

I HP,_ IUH -- MUUI¢L NUMHp..H 917.270930

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

1 ........ Transaxle (See Breakdown) 62 8883R

2 146682 Spring, Return, Brake 64 71170764

3 123666X Pulley, Transaxle 65 STD551143

4 12000028 Ring, Retainer 66 154778

5 121520X Strap, Torque 70 134683 6 17060512 Screw 5/16-18x3/4 72 19132012

8 155866 Rod Shifter Fender STLT 74 137057 10 STD561210 Pin, Cotter 75 121749X 11 105701X Washer, Shi_ Plate 76 STD581075

13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 77 123583X 14 10040400 Washer Lock Hvy Helical 78 121745X

16 STD541431 NutLockHxWlIns5/16-18Unc 79 ST0580025 18 STD523710 Bolt Fin Hex 3/8-16UNC x 1 Gr 5 80 145090

19 STD541437 Nut 81 165592 21 106933X Knob 82 165711 22 130804 Rod, Brake 83 19171216

24 STD541237 Nut 84 166231 25 106888X Spring, Brake Rod 85 150360

26 STD551037 Washer 89 158391X428

27 STD561210 Pin g0 124346X

28 145204 Rod, Parking Brake 96 STD624003

29 71673 Cap, Parking Brake 112 19091210

30 169592 Bracket, Transaxle 113 127285X

32 STD523107 Bolt 116 72110610

34 155071 Shaft Assembly, Foot Pedal 14574490540

35 120183X Bearing, Nylon 150 165850

36 STD551062 Washer 151 19133210

37 STD571810 Roll Pin 156 166002

38 131494 Pulley, Idler, Flat 158 165589

39 STD523727 Bolt 159 165494

40 4470J Spacer, Split .395 x .59 161 72140406

41 165838 Keeper, Belt, Idler 162 73680400

42 19131312 Washer 13/32 x 13/16 x 12 Ga. 163 74780416

47 127783 Pulley, Idler, V-Groove, Plastic 16419091010

48 154407 Bellcrank Clutch Grad Drv SU 165165623

49 123205X Retainer, Belt 166 166880

50 STD523715 Bolt 168 165492 51 STD541437 NutCrown Lock3/8-16 UNC 169 165580 52 STD541431 NutCrown Lock 5/16-18 UNC 170 165849 53 105710X Link, Clutch 197 169613 55 105709X Spring, Clutch Return 198 169593

56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 202 72110612 57 130801 V-Belt, Ground Drive 204 17060516

59 169691 Keeper, Belt, Center Span 61 17060612 Screw 3/8-16 x3/4

Peerless 206-545C 63 140186

NOTE: Allcomponentdimensionsgivenin U. S.

inches1Inch= 25.4 mm

DESCRIPTION

Cover, Pedal Pulley, Engine

Bolt, Hex 7/16-20 x 4 Grade 5 Washer

Keeper, Belt, Engine, Fool-Proof Guide, Mower Drive Belt, R.H. Washer 13/32 x 1-1/4 x 12Ga.

Spacer, Axle Washer 25/32 x 1-1/4 x 15Ga.

E-Ring

Key, Square 2.0 x .1845/.1865

Washer 25/32 x 1-5/8 x 16Ga

KeyWoodruff Arm, Shift

Shaft Asm Cross Tapered 650 20 Spdng,Torsion

Washer 17/32x 3/4 x 16 Ga. LinkTransaxle

Nut, Nylock

Console,Shift,STLT Nut,Self-Thding,Wsh Hd 1/4

RetainerSpring1" Washer 9/32x 3/4 x 10 Gauge

Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.25

Bolt, Hex FIghd 5/16-18 Gr. 5

Bushing Bellcrank Grd. Drive

Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161Dx 1.125

Bracket Shift Mount HubTapered Flange Shift Lt

BoltRdhd Sqnk 1/4-20 x3/4 Gr.5 Nut CrownlOck 1/4-20 Unc

Bolt Hex Fin 1/4-20Unc x 1 Gr 5

Washer 5/8 x 281 x 10Ga

Bracket Pivot Lever Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Keeper Belt Transaxle Gear Nyliner Snap.In Washer Nyliner

BoltCarr. SH 3/8-16 x 1-1/2 Gr. 5 Screw 5/15-18 x 1 SMGML

Page 38

STEERING

62 44

I I'i/-_l.p I Url _ NIUUI=I. NUMI31=M _ I I.'_IU_JU

!-t:!

67 67

Page 39

_TEERING

TRACTOR - MODEL NUMBER 917.270930

KEY PART

NO. NO. DESCRIPTION

1 139768 2 154427

3 169840 4 169839

5 6266H

6 121748X 7 19272016

8 12000029 9 3366R 10 169832 11 STD551137 13 136518

15 145212 17 156546 18 57079

19 160395 22 165857 23 165851 26 154406

26 126847X 27 136874 28 19131416

29 17060612 30 STD561210 32 130465 36 155099

37 152927

38 139769

39 19133812 40 STD841537 41 100711L

42 145054X428

43 121749X

44 153720

46 121232X 47 6855M

51 STD541431

54 74780520

62 167902

63 STD523710

65 160367

66 154404

67 72140618

68 169827

79 "19132012 80 74950612 82 169835

85 133835

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

SteeringWheel AxleAssemblySTMP DroppedSTL

Spindle Assembly,L.H. Spindle Assembly, R.H. Bearing, Race, Thrust,Hardened

Washer 25/32 x 1-5/8x 16Gauge Washer 27/32 x 1-1/4x 16 Gauge

Ring, Klip Bearing, SteeringColumn

Dreglink

Washer, Lock

Spacer, Bearing,Axle Nut, Hexflange Lock

Shaft Assembly, Steering

Washer, Thrust .515 x .750x .033

Support,Shaft ScrewHexWshhdTor'x

PittmanShaftAssembly Bracket,Steering Bushing,Link,Drag

Gear, Sector Washer 13/32x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4 Pin

Rod, Tie

Bushing,Steering

Screw

Insert, SteeringWheel

Washer 13/32 x 2-3/8 x 12 Gauge GripcoNut

Adaptor,SteeringWheel

Boot, Steering Shaft Washer 25/32 x 1-1/4x 16 Gauge Extension Shaft Steering LR.LT

Cap, Spindle

Fitting,Grease

Nut Lock Hexw/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Axle Bearing Arm Pittman

BoltRDHD SQ 3/8-16 x 2-1/4

Axle, Brace Washer 13/32 x 1-1/4x 12 Ga

Bolt HexNylon 3/8-16 x 3/4 Bracket Susp Chassis Front

Fastner Christmas Tree

Page 40

ENGINE

_"'_ 26

TRACTOR - MODEL NUMBER 917.270930

OPTIONAL EQUIPMENT

Spark Arrester

Page 41

-'NGINE

TRACTOR - MODEL NUMBER 917.270930

KEY PART NO. NO. DESCRIPTION

1 162152

2 17720410 3

4 149723

5 144069 6 144068 7 138129 8 150176

10 145552

11 STD551125

12 STD522507

13 165287

14 13280336

15 13200300

16 STD551237

17 17490624 23 169837 25 145996

26 73920600 27 152927 29 137180

31 157103 32 161696 33 123487X

34 106082X 37 8543R

38 .......

39 109227X 45 17000612 81 73510400

NOTE: All component dimensionsgiven in U. S.

inches 1inch = 25.4 mm

Control, Throt Paddle 32 22

Screw, Hex Thd Cut 1/4-20 x 5/8 Engine, B&S, (See Breakdown) No. 461707-0145-E3

Muffler Exhaust Exhaust Asm. Left

Exhaust Asm. Right Clamp Tube Double Engine

Bolt 5/16-18unc x 3/4 W/Sems Heat Shield Lt

Washer Lock Hvy. Helical 1/4

Bolt Fin Hex 1/4-20Unc x .75 Gasket, Muffler

Nipple, Pipe 4-1/2 Elbow, Standard 90 °, 3/8-18 NPT

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16x1-1/2 Tytt Shield, Brn/Dbr Guard

Control Choke

Nut Keps 3/8-24 Unf Screw 33- #10-32 x 5 x 3/8 Flange

Arrestor, Spark Tank, Fuel Cap Fuel Guage

Clamp, Hose Spacer Pad

Line, Fuel

Plug, Oil Drain (See Engine Breakdown) Pad Idler

Screw Hexwsh Thdr 3/8-16 x 3/4

Nut Keps Hex 1/4-20 Unc

Page 42

SEAT ASSEMBLY

TRACTOR - MODEL NUMBER 917.270930

"% 11

17 12

KEY PART NO. NO,

1 140123 2 140551

3 71110616

4 19131610 5 145006

6 STD541437 7 124161X 8 17000616 9 19131614

10 155925 11 166369

12 121246X

DESCRIPTION

Seat 3350 BIk/blk Craftsman Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/6-16unc X 1 Washer 13/32 X 3/4 X 16 Ga

Clip Push In Hinged Nut Hex Lock w/Ins 3/9-16 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1.5 SMGML

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Knob Seat

Bracket Pnt Mounting Switch

• • # $

I i

KEY PART NO. NO.

13 121248x 14 72050412 15 134300

16 121250x

17 123976x 21 171852

22 STD541431 24 19171912

25 127018X NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

DESCRIPTION

Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk !/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62

Page 43

DECALS

TRACTOR -- MODEL NUMBER 917.270930

KEY PART NO. NO.

1 156439 2 165407

3 171696 4 171697 5 163207 6 133644

7 163257 8 171808 9 163204 11 156368

DESCRIPTION Decal,FenderDangerSears

Decal, Engine Decal, Hood, R.H.

Decal, Hood,L.H. Decal, Fender

Decal, Maintenance Decal, Panel Dash B&S Decal, Rplcmnt Decal, Fender,Craftsman Decal, Fender STLTOper InstE/S

3 8

KEY PART

NO. NO.

13 146046 15 160396

19 138047 20 166887 22 149516

-- 138311

-- 165800X428

-- 165799X428

-- 174495

-- 174496

D_SCRIPTION

Decal, V-Belt Dr Sch Tractor Decal,Mower Drive Schematic Decal,BatteryDiehardSears

Decal,DeckMowerEZ3 Decal,Battery

Decal, LiftHandle PadFootrestLH STLT

PadFootrestRH STLT

Owner'sManual,English Owner'sManual,Spanish

WHEELS AND TIRES

2 _ /,8 7

4,10

3,9

KEY PART

NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire 2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front Tire

(Not Provided, Service Item

Only)

5 106732X427 Rim, Front

6 278H Fitting, Grease (Front Wheel

Only)

7 9040H Bearing, Flange (Front Wheel

Only)

8 106108X427 Rim, Rear 9 122082X Tire, Rear

10 7152J Tube, RearTire

(Not Provided, Service Item

Only)

11 104757X Cap, Axle

- - 144334 Sealant, Tire 10 oz. NOTE; All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 44

LIFT ASSEMBLY

I li-I/"S,_ I _4,Jl'i -- IVI_,$ULT, L,. ilUIVII_F=rl ,_ I I ,,_1 U,,,_,vlPU

Page 45

JFT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.270930

KEY PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2 159471 Shaft Assembry, Lift 3 105767X Pin, Groove

4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x21 Gauge

6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted

8 122365X Button, Plunger, Red

11 139865 Link, Lift, L.H. 12 139866 Link, Lift, R.H.

13 STD624008 Retainer Spring 15 173268 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 130171 Trunnion

16 73800800 Nut Lock whNsh 1/2-13 UNC 19 139868 Arm, Suspension, Rear

20 163552 Retainer Spdng 31 169865 Bearing, Pvt, Lift

32 73540600 Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - MODEL NUMBER 917.270930

157

156

i147 142

>21

/23

°1

13_

119

19F 21

10_

Page 47

TRACTOR -- MODEL NUMBER 917.270930

MOWER DECK

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly, 42" 67 149846

2 STD533107 Bolt 68 144959 3 138017 Bracket Assembly,Sway Bar, 92 STD541437

4 165460 Bracket Sway Bar 38/42" Deck 102 71161010 5 STD624008 Retainer Spring 103 19061216 6 130832 Arm, Suspension, Rear 104 STD651110

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793 9 STD551137 Washer, Lock 106 2029J

10 140296 Washer, Hardened 111 155197 11 134149 Blade, Mulching 112 155198

12 129895 Bearing, Ball 113 17060512

13 137645 Shaft Assembly, Mandrel, Vented 114 STD541431 14 128774 Housing, Mandrel, Vented 116 4898H

15 110485X Bearing, Bali, Mandrel 117 165746 16 140329 Stripper, Vented Mower Deck 11873930600

18 72140505 Bolt, Carriage 5/16-18x5/8 119STD551037 19 132827 Bolt, Shoulder 121 143723

20 159770 Baffle, Vortex 128 153390 21 STD541431 Nut Crownlock5/16-18 UNC 129 19131312

22 134753 Stiffener Bracket 130 STD523710 23 131267 Bracket, Deflector

24 105304X Cap, Sleeve 131 STD533710 25 123713X Spring, Torsion, Deflector 142 165890

26 110452X Nut, Push 143 157109 27 130968X428 Shield, Deflector 144 158634

28 19111016 Washer 11/32x5/8x 16Ga. 145 165888 29 131491 Rod, Hinge 146 165891 30 157722 ScrewThdrolWasherHead 147 131335 31 129963 Washer, Spacer 148 169022 32 153535 Pulley, Mandrel 149 165898 33 137266 Nut, Toplock, Flanged 150 19091216

34 STD533717 Bolt 151 169670 35 133835 Fastner, Christmas Tree 152 169676 36 131494 Pulley, Idler, Flat 153 169674 37 STD551037 Washer 13/32 x13/16 x16 154 169675

40 STD541437 Nut Crownlock 3/8-16 UNC 156 169672 44 140088 Guard, Mandrel, L.H. 157 169669 45 STD624003 Retainer 158 17720410

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 STD533717 48 133944 Washer, Hardened --130794 49 155066 Roller Assembly, Cam Follower

50 131340 Bolt, Shoulder #10-24 Grade 5 - -169583

51 STD541410 Locknut 52 139888 Bolt, Shoulder 5/16-18 UNC

53 131845 Arm Assembly, P_d, Brake 54 133943 Washer, Hardened

55 155046 Arm, idler 56 165723 Spacer, Retainer

59 141043 Guard, TUV Idler

Front 101 136420

(Includes Key Number 12) 115 72110504

Gauge 155 169671

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

DESCRIPTION

Knob Custom Oval V-Belt

Nut

Mulcher Cover Screw Washer #10 Washer, Lock

Latch Assembly, Bagger Nut, Weld

Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H.

Screw 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder

Wheel, Gauge Nut, Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge Bracket

Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1

Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1

Arm Spring Brake Mower Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler

Spring Extension Spring Return Idler Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch

Cable Clutch 42 In Washer Flat 3/8" Type B

Spring Retainer Spring Retention Lever

Spacer Rod Clutch

Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16Unc x 1-3/4 Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete (Standard

Deck, Order Separately Mulcher Plate and Gauge Wheel

Components, Key Nos. 101-106 and 111-121)

Page 48

TRACTOR - MODEL NUMBER 917.270930

PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

157

8 70 6A

150

167

MODEL and

Page 49

TRACTOR -- MODEL NUMBER 917.270930

EERLESS TRANSAXLE--MODEL NUMBER 206-545C

_EY PART KEY PART

IO. NO. DESCRIPTION NO. NO. DESCRIPTION

772147 Transaxle Cover 39 786026 Dowel Pin

780086A Needle Beadng 5/8" 49 792076A Flat Washer 770128 Transaxle Case .312 ID x .059W

776395 Countershaft 41A 790079 Brake Lever 776409 Output Shaft 42 792073A Screw 1/4 - 20 x 1-1/4"

778364 Spur Gear (38 teeth) 42A 792085A Screw 1/4 - 20 x 2 1/4"

A 778369 Spur Gear (15 teeth) 43 792075 Locknut 5 / 16 - 24

778330 Spur Gear (11 teeth) 44 790025 Brake Pad Holder 792180 Shift Key 45 786066 Spacer .2625 x 1.0

A 792047 Woodruff Key #9 46 786086 Brake Lever Bracket

784352 Shift Coltar 47 774690 Axle (11-15 / 16" Long) 0 784378 Shift Rod & Fork 48 774691 Axle (16 - 1 / 2" long) 1 778334 Bevel Gear (30 teeth) 49 778356 Spur Gear (29 teeth)

2 778309 Input Bevel Pinion (13 teeth) 59 778338 Spur Gear (27 teeth)

3 778368 Bevel Gear (13 teeth) 51 778354 Spur Gear (23 teeth)

(Include. 14) 52 778352 Spur Gear (19 teeth)

4 778368 Beve_ Pinion (13teeth) 53 778350 Spur Gear (16 teeth)

(Include. 13) 54 778346 Spur Gear (15 teeth)

5 778370 Ring Gear (43 teeth) 56 778355 Spur Gear (11 teeth)

7 786188 Drive Pin 57 778337 Spur Gear (13 teeth)

8 786102 Spacer 1.130 X .695 58 778353 Spur Gear (17 teeth) 0 792077A Ball 5/16" dia 59 778351 Spur Gear (21 teeth)

1 792078 Set Screw 3/8 - 16 x 3/8" 60 778349 Spur Gear (24 teeth) 2 792079 Spring .310 OD x .625 L 61 778345 Spur Gear (25 teeth)

5 792073A Screw 1/4 - 20 x 1-1/4" 65 780189 Flat Washer 5A 792177 Screw 1/4-20 x 1-3/8" .563 ID x .062W 6 792125 Retaining Ring (pkg of 2) 66 776422 Input Shaft

7 792035 Retaining Ring 67 776396 Shifter & Brake Shaft 8 788040 Retaining Ring 69 792170 Retaining Ring 9 780072 Thrust Washer 70 786187 Spacer .890

,627 ID x .031W 71 788069 Square Cut Ring

9A 780160 Thrust Washer 71B 788092 "O"Ring

.762 ID x .031W 76 780090 Flat Washer

9B 780051 Thrust Washer 1.128 ID x ,058W

.762 ID x .031W 77 788078A Inverted Retaining Ring

3C 780199 Anti-Rotation Washer .632 79 792144 Spring .430 OD x .5000 L

780108 Cup Washer 82 778333 Bevel & Spur Gear (30 & 13

1.127 ID x .032W teeth)

l 780001 Flat Washer 83 778338 Spur Gear (27 ieeth)

.750 ID x .056W 85 792154 Oil Fill Plug

(Use As Needed) 87 788089A Oil Seal 9 / 16"

IA 780195 Flat Washer 150 788093A Liquid Gasket RTV Silicone

.750 ID x .062W 157 788088A Oil Seal 3/4"

788083 Oil Seal 5/8" 180 730229A Gear Oil 80W90 780194 Bushing .563 900 794712 Replacement MST

780193 Flanged Bushing 5 / 8" ID 206-545C Transaxle

_A 780197 Flanged Bushing .751

790075 Brake Disk NOTE: All component dimensions given in

7 790007 Brake Pad Plate U.S. inches 1 inch = 25.4 mm 3 799021 Brake Pad (pkg of 2)

Page 50

TRACTOR - MODEL NUMBER 917.270930

BRIGGS & STRATrON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

8811

1095 VALVE OVERHAUL (

I_-"_-_ 523 I

--/

177

1125 '_

1081 o

41 _

449

634

552A

552

404 o

GASKET SET 74;_

7i _! ,

220 !_L J

1132

47 !_'_

11019 LABEL KIT I 11058 OWNER'S MANUAL

REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

Page 51

TRACTOR -- MODEL NUMBER 917.270930

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

861 PUMP REPAIR KIT

392_ 432_ 386!_

ik REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR tNSTRUCTtON MANUAL.

1036 LABEL KIT-EMISSION J

877

Page 52

TRACTOR - MODEL NUMBER 917.270930

BRIGGS& STRATTONENGINE-MODELNUMBER461707,TYPE NUMBER0145-E3

3o91

101 513

783

1051

y 803

544 801

802

lo,ol

311

797A

797

358 GASKET SET

634 _ 7

177 O 51A_(_\ 12

163 _ 9 7A

3_ 20@

Page 53

TRACTOR -- MODEL NUMBER 917.270930

tRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

_EY PART KEY PART

10. NO. DESCRIPTION NO. NO. DESCRIPTION I 498583 Cylinder Assembly

399265 Bushing/Seal Kit 95 690718 Screw (Throttle Valve)

3 391086 _r Seal-Oil 97 693485 Shaft-Throttle

493304 Sump-Engine 98 807923 Kit-Idle Speed 691162 Head-Cylinder #1 104 693506 • Pin-Float Hinge

A 691163 Head-Cylinder #2 P 271867 -k.Gasket-Cylinder Head #1 105 692078 • Valve-Float Needle

A 271868 _41,Gasket-Cylinder Head #2

) 495754 Breather Assembly (Cylinder 108 693505 Valve-Choke

#1) 117 693538 Jet-Main

) 27803 _ Gasket-Breather 693500 Jet-Main (H!gh Altitude) 0 690334 Screw (Breather Assembly) 121 491539 Carburetor Kit

3A 690366 Screw (Breather Cover) 1 280225 Tube-Breather 122 281411 Spacer

2 273390-_- Gasket-Crankcase(.015" 130 693504 Valve-Throttle

271188 -_ Gasket-Crankcase (.005" 271189 _ Gasket-Crankcase (.009" 161 691401 Base-Air Cleaner

3 94565 Screw (Cylinder Head)

5 94239 Plug.Oil Drain 177 271170 -k Sea_-O-Ring

8 690666 Crankshaft 187 499167 Line-Fuel (Cut to Required 9 399264 Bushing Length)

0 291675 -h- Seal-Oil 197 690364 Screw (Back Plate)

3 491180 Flywheel 203 280997 Crank-Bell 4 222698 Key-Flywheel

5 499180 Piston Assembly (Standard) 205 690322 Screw (Bell Crank)

499181 Piston Assembly (.010 209 691273 Spring-Governor

499182 Piston Assembly (.020" 215 690481 Guide-Air

499183 Piston Assembly (.030"

5 499184 Ring Set, Piston (Standard) 222 491282 Bracket-Control

499284 Ring Set, Piston (.010 "O.S.) 499186 Ring Set, Piston (.020"O.S.) 227 491297 Lever-Governor

499187 RingSet, Piston (.030 "O.S.)

7 691299 Lock-Piston Pin 240 394358 Filter-Fuel 3 498319 Pin Assembly, Piston (Std.) 244 230318 Connector-Hose (Pulse

3 498320 PinAssembly-Piston (.005" 258 94930 Line)

498314 Rod-Connecting (Standard) 267 690316 Screw (Casing Clamp)

498541 Rod-Connecting (.020 U.S.) 278 691366 Washer (Governor Lever) ? 691133 Screw (Connecting Rod) 297 94289 Nut-Wing (Air Filter Retainer) 3 390420 Valve-Exhaust (Include(s): 304 691390 Housing-Blower

_. 691302 Valve-Intake

65906 Spring-Valve (Intake)

26828 Spring-Valve (Exhaust) RPM Settings: Low Speed: 1900-2100

) 221596 Retainer-Valve (Exhaust) High Speed: 3000-320 I 292260 Retainer-Valve (Exhaust)

494553 Keeper-Valve YrIncluded in Gasket Set, Ref Number358.

;, 261368 Tappet-Valve

691161 Camshaft • Included in Carburetor Kit, Ref Number !21.

Y 393415 Slinger-Oil 3 498542 Short Block <PIncluded in Value Overhaul Kit, Ref Number

) 213290 Manifold-Intake 1095. i 271412 "frOGasket-Intake

rA 270884 _,qPGasket-lntake + Included in Fuel Pump Kit, Ref Number 861 ) 690321 Screw (Carburetor)

93208 Screw (Intake Manifold) NOTE: All component dimensions given in U.S.

3 691438 Screen-Rotating inches 1 inch = 25.4 mrn

225137 Washer (Flywheel)

691134 Screw (Flywheel Fan)

693483 Body Assembly-Upper

Thick, Std.) 133 693512 Float-Carburetor

Thick) 146 94196 Key-T_ming

Thick) 163 271411 -_ Gasket-Air Cleaner

"O.S.) 211 261563 Spring-Governor

O.S.) 219 394348 Gear-Governor O.S.) 220 690412 Washer-Thrust (Governor

O.S.) Screw (Engine Sump)

494553 305 690960 Screw (Blower Housing) Keeper-Valve (Ref. No. 42)) 306 6904141 Shield-Cylinder

102 693509 • Gasket-Carburetor Body

107 693482 Body Assembly-Lower 109 693498 Shaft-Choke

125 693479 Carburetor

147 693508 Jet-Pilot

202 690570 Link-Mechanical Governer

212 693985 Link-Throttle

Gear)

235 224995 Shield-Fuel Spray

306A690435 Shield-Cylinder

Page 54

TRACTOR -- MODEL NUMBER 917.270930

BRIGGS & STRATrON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

307 94930 309 497596 310 690323

311 497608 332 230674

333 394891 334 94731

337 802592 358 495868 383 89838

386 693490 391 693487

392 693491 404 690442

423 691100 425 94823 432 693492

433 693489 434 693493 435 693494

441 691176 445 394019

447 690297 449 94882 474 393474

482 93621 510 497606 513 398003

523 691385 525 690823

527 690423 535 272490 544 497603

552 690553

552A 690552

562 690311 569 272645

572 690415 573 690764

592 92276 601 95162 615 690328

615A 690317

616 491530 634 690657

634A 271013

635 66538 637 693510 643 496700

689 690555 697 93585

725 280866 726 391362

741 691285 783 693059

789 695050

797 94010

Screw (Cylinder ShieLd) 797A 693167 Motor-Starter 801 394860

Bolt (Starter Motor) 802 497607 Brush Set 803 691427

Nut (Flywheel) 807 693511 Armature-Magneto 822 693497

Screw (Magneto Armature)

Plug-Spark 847 495716

Gasket Set 851 493880

Wrench-Spark Plug 859 693488

O+ Gasket-Pump 861 693502

Body-Pump

O+ Spring-Pump Diaphragm

Washer (Governor Crank)

Screw (Air Cleaner Base)

Screw (Air Cleaner Cover) O+ Cap-Spring O+ Diaphragm-Fuel Pump

Cover-Diaphragm

Screw (Diaphragm Cover) 877

Bracket-OU Fill 881 Filter-Air 918

Screw (Air Guide Cover)

Screw (Oil Fill Bracket) Alternator 934

Screw (Alternator) 955 Drive-Starter 968

Clutch-Drive 971 Dipstick

Tube-Oil Fill 1005 Clamp-Tube 1006

Filter-Air 1019

Armature-Starter 1036

Bushing (Governor Crank) 1051 Bushing (Governor Crank) 1058 Bolt-Carriage 1081 (Governor Lever) 1090

Gasket-Base 1095 Cover-Breather 1125

(Cylinder #2) 1132 Plate-Back 1136

Nut (Governor Lever) Clamp-Hose 1137

Retainer (Governor Crank) Retainer-Governor Shaft 1138

Crank-Governor

-_ Seal-Governor Shaft Washer-Foam

Boot-Spark Plug Washer-Seal

Retainer-Air Filter

Spring-F(iction Screw (Drive Cap) "_ Shield-Heat

Gear-Ring •

Gear-Timing

Gear-Starter <b Wiring Harness

Nut (Starter Terminal) +

865 691196

865A 691197

868 497656

868A 273312

869 261463 870 262924

871 261961

231218 393456

495901 393815

94627 693513

691207 690720

498157 691247

496726 694979

263080

273688

280860 497605 498047 691104

690353

690329 690390 690330

445777-0027-E1 Replacement Engine

RPM Settings:

Included in Gasket Set, Ref Number

358. Included in Carburetor Kit, Ret Number

121. Included in Value Overhaul Kit, Ref

Number 1095. Included in Fuel Pump Kit, Ref Number

861

Nut (Starter Terminal) Cap-Drive Cap-End

Housing-Starter

• Spacer Washer-Seal

(Throttle Shaft) Dipstick/Tube Assembly

Terminal-Cable

0+ Diaphragm-Fuel Pump

Kit-Fuel Pump Cover-Air Guide

Cover-Air Guide

Seal-Valve

Seat-Valve (Intake) Seat-Valve (Exhaust)

Bushing-Guide (Exhaust) Bushing-Guide (intake)

Wire-Alternator

Plate-Cover Hose-Vacuum

(Cylinder-To-Impulse Pump) (Cut to Required Length)

Screw (Fan Retainer) Plug-Carburetor

Cover-Air Cleaner Screw (Upper Body

To Lower Body) Fan-Flywheel

Retainer-Fan Label Kit Label Kit-Emission

Ring-Retaining Owner's Manual

Seal-O-Ring

Retainer-Brush

Gasket Set-Valve Overhaul Screw (Cover Plate)

Screw (Oil Slinger) Screw

(Governor, Control Rod) Washer

(Governor, Control Rod) Nut

(Governor, Control Rod)

Low Speed: 1900-2100 High Speed: 3000-320

NOTE: All component dimensions given in U.S.

inches 1inch = 25.4 mm

Page 55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ol o'1

I ""

SIGHTING

IIDE

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX.

Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 56

i¸i

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME SM Anytime,dayor night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytime, day or night

www.sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART 6a.m.- 11 p.m.CST,

(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon.- Sat.

Para pedir servicio de reparaci6n a domicilio,

y para ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR s.

(1-888-784-6427')

I"" ]HomeCentral "

® Registered Trademark / T. Trademark of Sears, Roebuck and Co. ® Mama Registrada / TM Marca de Fdbrica de Sears, Roebuck and Co,

Au Canada pour service en fran_ais:

1-877-LE-FOYER s,

(1-877-533-6937)

174495 Rev. 1 4.13.00 JH Printed in U.S.A.

Craftsman 917.270930 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual