Craftsman 917.270912 User Manual

Owner's Manual
CRAFTSMAN
19.5 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No. 917,270912
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equip-
ment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 601.79
Visit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 5
Assembly .............................................. 7
Operation ............................................ 10
Maintenance Schedule ...................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (g0) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting .................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-
related injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
SLOPE OPERATION Slopes are a major factor related to lose-
of-control and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT"
Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-
ly downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
3
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do not smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Ta/I
grass can hide obstac/es,
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not tum on slopes unless neces-
sary, and then, turn slowly and gradual- ly downhill, if possible.
4
_Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEAWARE!!I YOUR _FETY IS INVOLVED.
CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire
_re it cannot contact spark plug.
AUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
_)_CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the
ground and cause you to lose control of
Y_uWArtractor.
RNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR
OILTYPE SAE 30 (ABOVE 32°F)
API-SF/SG/SH): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM
(GAP: .030") OR J19LM VALVE INTAKE: .004"-.006"
;LEARANCE: EXHAUST: ,007"-.009"
GROUND SPEED FORWARD:
(MPH): 1sT 1.2
2 1.5 3 RD 2.3 4 TM 3.5
5TM 4.8 6TM 5.4
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
CHARGING 3 AMPS BATI'ERY SYSTEM: 5 AMPS HEADLIGHTS
BATTERY." AMP!HR: 30
MIN. CCA: 240 CASE SIZE: U 1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
=ONGRATULATIONS on your purchase
of a Craftsman Tractor. Ithas been designed, engineered and manufactured to give you the best possible dependabili-
ty and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES". REPAIR AGREEMENT
A Sears Repair Agreement is available on this product. Contact your nearest
Sears store for details. CUSTOMER RESPONSIBILITIES
° Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
AWARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arraster meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through your nearest Sears Authorized
Service Center (See REPAIR PARTS
5
section of this manual).
Steering
Wheel Insert
Steering Wheel
O
(1) Hex Bolt
3/8-16 x 1
(1) Large Flat Washer
@
(1) Hex Bolt 5/16-18 x 1-1/4
_ Steering Wheet
' L I , Adapter
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Keys
(1) Locknut 5/16-18
Seat
(1) Washer
(1) Lockwasher 3/8
Steering
Extension
Steedng Shaft
Boot
(1) Shoulder
Bolt 5/16-18
Video Cassette
l
(2) Keys
Slope Sheet
6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (2) 1/2" wrench
(1) Utility knife (1) Pliers (1) 3/4" socket with (1) "13repressure
drive ratchet gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering wheel).
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from
tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton.
Cut, from top to bottom, along lines on
atl four corners of shipping carton, and lay panels flat.
Check for any addffional loose parts or boxes and remove.
BEFORE REMOVING TRACTOR FROM SKID
AI-rACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes in
extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten
securely.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
HOW TO SET UP YOUR TRACTOR CONNECT BATTERY
Lift hood to raised position. If this battery is put into service after
month and year indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in
MAINTENANCE section of this manual for charging instructions).
7
7• ft
o," Label
"'%. "%
INSTALL SEAT Adjust seat before tightening adjustment
knob•
Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the
cardboard packing. Remove the carboard packing and discard.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat washer loosely. Do not tighten•
Lower seat into operating position and
sit on seat•
Slide seat unti_ a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely. Seat
Seat Pan
TO ROLL TRACTOR OFF SKID (See
Operation section for location and function of controls)
Press lift lever plunger and raise attachment lift lever to its highest
position•
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
WARNING: Before starting, read, under- stand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel tank
with gasoline•
Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise
attachment lift lever to its highest position.
Start the engine. After engine has
started, move throttle control to idle position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position•
Turn ignition key to "OFF" position. Continue with the instructions that follow•
,_.diustment
Knob
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
INSTALL MULCHER PLATE (If previously removed)
Raise and hold deflector shield in
upright position.
Place front of mulcher plate over front of
mower deck opening and slide into place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of mower deck.
8
ACAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
Deflector Shield Mulcher
Latch Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: it is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See =TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
I#CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive
the best performance and satisfaction from this quality product.
Please review the following checklist: ,/ All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is propedy prepared and
charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and
tightened securely.
,/All tires are propedy inflated. (For
shipping purposes, the tires were ovednflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are propedy
clamped.
While learning how to use your tractor, pay extra attention to the following
important items:
/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their location and function. Operate them before you start the engine.
/ Be sure brake system is in safe operat-
ing condition.
9
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON
LIGHT
OVER TEMP
®
FUEL CHOKE MOWER HEIGHT
PARKING BRAKE
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
UNLOCKED MOWER LIFT
IGNITION CLUTCH DISENGAGED
ATI'ACHMENT
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(A_omaticMode_on_)
10
KNOWYOUR TRACTOR READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.
Attachment Light Clutch Lever Ignition Switch
Ammeter Switch
Choke Control
Throttle
Control _
Clutch/
Brake Pedal
Lift Lever Plunger
Attachment
Lift Lever
o
o
Height Adjustment
Indicator
Parking Brake
Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal into the brake position.
GEARSHIFT LEVER: Selects the speed and direction of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its
position. IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-).
11
The operation o! any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake will hold tractor
secure.
Choke Control Attachment Clutch Lever
Throttle __ "DIsengaged
Control .__ ._.___'_.._ Position
Clutch/Brake\ \_._. \\V_/"Engaged Pedal "Drive_--'_. \_ \i_ _.'-f/ Position
Position
'Disengaged" Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/" brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position, NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
__ "Engaged" Position
Gearshift
Lever
"Brake" Position
I
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "OFF' will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
ACAUTION" Always stop tractor
completely, as described above, before
leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
Move gearshift lever to desired
position,
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so wilt shorten the useful life of your transaxle.
12
TO ADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate and may vary
depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this manual),
With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appro- priate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel _-
MounUng Bracket
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
&CAUTION: Do not operate the mower
without either the entire grass catcner, on
mowers so equipped, or the deflector shield in place.
Attachment Clutch
Lever "Engaged" Position
Position Position
TO OPERATE ON HILLS
ACAUTION: Do not drive up or down hills with slopes greater than 15 ° and do
not drive across any slope. A slope guide at the back of your manual is provided for
your use.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to lstgear. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
Attachment Lift Lever High Position
Low
3/8-16 Locknut -
3/8
Shoulder Bolt
13
TOTRANSPORT
Raiseattachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER
AI"rACHMENTS
Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. _res can lose traction with the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces- sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See =OIL
VISCOSITY CHART" in the Mainten- ance section of this manual).
To change engine oil, see the Mainten-
ance section in this manual.
ADDGASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty, Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
14
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISEN- GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and tum key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control
out and retry.
WARM WEATHER STARTING (50 ° F AND
ABOVE)
When engine starts, slowly push choke
control in until the engine begins to run smoothly. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
* The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 ° F AND
BELOW)
When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then
continue to push the control in slowly.
This may require an engine warm-up
period from several seconds to several minutes, depending on the tempera-
ture.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out
slightly. NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
15
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Servk:e and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the dght of the machine.
This will result in a more even distribu- tion of clippings and more uniform
cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two
rounds,
mow in the opposite direction making
left hand turns until finished
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass
and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine
(blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next week. This will help prevent matting
and graining of the lawn.
t
f
16
FILL IN DATES /_/r_/. _/_. _"_c_-_'_ _
AsYouCOMPL_r_ ./'_. _/._-_ __._._%..__._'S._-_J
.Eeu ,.B .V,CB O*TES
Chec...,,o.o.ion
Check "nre PreSsure
Check Operator presence and
T InterlOCk Systems
R Check 1orLoose Faster_rs V f _e7
T LubriCation Chart V w
A Sharpen/Replace Mower Blades i_
CheckBatteryLevel
Clean Battery and Terminala ll_
i Check Transaxle Cooling
AdJUStBlade Belt(s) Tension I_s
Adjust Motion Drive Belt(e) Tension Ks
Check Engine Oil Level _
I Change Engine Oil I_t_,_ I_
EI Clean Alr Fllter Ii_2
N CleanAirSemen 1_/2
GI Inspect Muffler/Spark Ane6ter
i
v'
N Clean Engine Cooling Rn8
Replace Spad_ Plug Replace Air Rhar Paper Cartridge
Replace Fuel Filter
1* Changemoreellenwhenope_g ,_der i h_a_t Io_1orInhl_ =nY,0k,_temp_at_-_ S- Ifequ_o_ wlh adJu=t_,e=y=tem.
2 -_ more oftenwhen operating Indldy or du_t co.Ilion. 6 - Not ¢eo/JIfed If equipped t4th mmir.ter_nce free I:_tt_ry. 3 -I/_qulp_d wllh ol fllb)r, change oll we_y 50 hot_. 7- Tl_km from ax_ pivot bo_ to 3S _-I_. m_xlmum.
4 -Replace black_=m_i'_ oft_mwhen mowing In _y soil, DO no( m_ctlgNen.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically ,to properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
v',
l/
LUBRICATION CHART
(_ - Spindle(_)
Zerk Zerk
(_ Front _)
Wheel Wheel
Bearing Bearing
Zerk Zerk
_) Engine
I
I
I
' "r-_ Gearshift
'---' '---J Pivots
_SAE 30 or 10w30 motor oil _)General Purpose Grease
(_ Refer to Maintenance =ENGINE"
Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating beadngs. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubdcant sparingly.
17
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