Craftsman 917270861 Owner’s Manual

Owner's Manual

[RI:IFTSMANo

20.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270861

• Safety

•Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety Rules

and Instructions before operat- ing this equipment.

For answers to your questions

about this product, Call:

1-800-659'5917

Sears Craftsman Help Line

5 am- 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, 11.60179

Visit our Craftsman website:www.sears,com/craftsman

Warranty ............................................... 2

Safety Rules .......................... :.............. 2

Product Specifications .......................... 5

Assembly .............................................. 8

Operation ............................................ 11

Maintenance Schedule ...................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BA]-I-ERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could •

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to

operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be

picked up and thrown by the blade. Be sure the area is clear of other

people before mowing. SLop machine if anyone enters the area. Never carry passengers.

Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or

drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you

cannot back up the slope or if you feel uneasy on it, do net mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT"

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them,

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition,

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments Or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing

them.

@@@@@

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing, Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOM EAWARE!7! YOUR

SAFETY IS INVOLVED.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope•

Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

d_ CAUTION: In order to prevent accidental starting when setting up,

transporting, adjusting or making repairs

always disconnect spark plug wire and place wire where it cannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE:

OILTYPE

API-SF/SG/SH):

OIL CAPACITY:

!SPARK PLUG:

I(GAP: .030")

'VALVE

CLEARANCE: GROUND

SPEED (MPH):

TIRE

PRESSURE: CHARGING

SYSTEM: BA'I-I-ERY: AMP/HR: 30

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible depend-

ability and performance. Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

3.5 GALLONS UNLEADED REGULAR

SAE 30(ABOVE 32°F

SAE 5W-30 (BELOW 32°F)

W/FILTER: 3.5PINTS W/O FILTER: 3.0PINTS

CHAMPION RC12YC

INTAKE: .004"-.006"

EXHAUST:.004"-.006'

FORWARD: 5.5 REVERSE: 2.4 FRONT: 14 PSI

REAR: 10 PSI 16 AMPS @ 3600RPM

MIN. CCA: 240 CASE SIZE:U1R

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your

nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark

arrester is used, it should be maintained in effective working order by the opera-

tor.

In the state of California ihe above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/Department (See

REPAIR PARTS section of this manual).

Parts Bag contents shown full size

I_/,exBol * '

3/8-16 x 1

k "_--_ / _ (1)Lockwasher 3/8

(1) Locknut 5/16-1 8

(1) Large Flat Washer [l_ii[1L _ (1)Hex Bolt

(1) Knob

_11 III 5/16-18 x 1-1/4 /

rJ (1) Shoulder Bolt 5/16-18

17/32x1-3/16x12Gauge _

I_ _ (2)Screws #10x5/8

(2) Lock Washers #10

(2) Washers 3/16x3i4x16Gauge

ii ;

(2) Weld Nuts i110 _'_l i I

Parts packed separately in carton

Manual

Seat

Mulcher

Plate

EC]

Video

Cassette

Steering

Boot

Parts Bag contents not shown full size

Steering

Wheel

I '

Parts Bag

(2) Latch Hook

Assemblies

Slope Sheet

Wheel

Insert

S*eer,n41111

(2) Keys

Steering

Extension Shaft

n I_ n

Steering Wheel

Adapter

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16"wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge (1) Phillips screwdriver

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

Steering Wheel Steering Boot

Extension _/

Shaft _.

5/16 Locknut _

Steering

Wheel Insert

ex Bolt

LCkrgeW_:_;t r

Washer

Tabs

}'_Adapter

_.,--5/16 Hex Bolt

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat

• Remove mower and packing materi-

als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID A'B'ACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: 13ghten bolt and nut

securely to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft extension.

Lower Steering _ I

Shah :..' !ab

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"

in Maintenance section of this manual for charging instructions).

"-. , _ SEots

• Label

INSTALLSEAT

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Shoulder Seat Pan Bolt

Adjustment

Knob

TO ROLLTRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See "TO TRANSPORT' in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is

clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in 'transmis- sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has ' started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that

follow.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

A(_ CAUTION: Do not remove discharge guard from mower. Raise and hold guard

when attaching mulcher plate and allow

9 it to rest on plate while in operation.

Weld Nut

From The T¢

Lock

Washer

Weld Nut

Hook Points

Latch

Hook

Latch Hook_,

)ck Nut

Washer

PlateMUlcher ',_f/Screw

Shield

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are de-

signed for discharging and bagging also. CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See 'q-O LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

V" CHECKLIST

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

/ All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps). ,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inf[ated. (For

shipping purposes, the tires were

everinflated at the factory).

•/ Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

/ Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR. PAY EXTRAAT[ENTION TO

THE FOLLOWING IMPORTANT ITEMS: J" Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

•/ It is important to purge the transmis- sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions (See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththeproduct.

Learnandunderstandtheir meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

REVERSE FORWARD FAST SLOW

LIGHTS ON

OVI_TEMPI

FUEL CHOKE MOWER HEIGHT

PARKING BRAKE

LOCKED

N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

UNLOCKED MOWER LIFT

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference,

Choke Contro

Thro_le

Clutch/ Brake

Height

Adjustment

Knob

Free Wheel

Ammeter

Attachment

Clutch Lever

Switch

ignition Switch

Lever

Plunger

Lift Lever

ig Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

A'I-FACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CHOKE CONTROL - Used when starting

a cold engine. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly

towing the tractor with the engine off.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position. THROTTLE CONTROL - Used to control

engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

Choke "Engaged" Position

"Disengaged" Position

Parking Brake

"Engaged"

.------Position

Motion

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed. ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

Knob "Brake" Lever

Position

Control

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND BACK-

WARD

The direction and speed of movement is

controlled by the motion control lever,

• Start tractor with motion control lever ir

neutral (N) position. Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUFFING HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction.

• Turn knob clockwise (¢-_1) to raise cutting height.

• Turn knob counterclockwise (_-'_)to lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4". The heights are

measured from the ground to the blade tip with the engine not runnirig. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months, For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual),

• With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8-16

Locknut_

Gauge

Wheel

Mounting Bracket

_z/Shoulder

Gauge Wheel

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the altachment

clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

_, CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge

guard in place.

Attachment Clutch Lever "Engaged"

Position t Lift

Lever High Position

f;i_Lo w

:' _ Position

Position

Guard

TO OPERATE ON HILLS

A_-CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to netJtral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motJon control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control Jr] freewheel- ing position. Free whuu! co+]trol is

focaled at the reur (Jrd;'./[)dr ()l tractor.

• Raise attachtHu_t idt I,._highest

posllion will] altuuhmutd hft col_trol.

• Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed end secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENIGNE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting.

_, WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol ) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

Occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission engaged position,

° Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN- GAGED" position.

Move throttle control to fast position

• Pull choke Control out for a cold engine start attempt. For a warm

engine start .attempt the choke control

may net be needed.

NOTE: Before starting, read the warm and cold starting procedure s below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again, if

engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and

above)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. if the engine does not accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke controt in until the engine

begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. if the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds

to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tracior is on level ground.

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up

and may require the choke control be pulled out slightly.

NOTE: if at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is running. To ensure proper operation and perfor-

mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With

motion control lever in neutral iN) position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full forward position and ho_d for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral

iN) position. Shut- oft engine and set parking brake.

• Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively

high; the second to the desired height.

• Do not mew grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest

engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpen- dicular to the first cut path,

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

1/3"

MAINTENANCE SCHEDULE _,_._/_/_ _,'_'_=_o'_ '_

i Check Brake Operation

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

g Check for Loose Fasteners

A Sharpen/Replace Mower Blades T Lubrication Chart

O Check Battery Level

a Clean Battery and Terminals

Cbeck Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

E i Clean Air Filter

N i Clean Air Screen

G Inspect Muffler/Spark Arrestor

N, Replace Oil Filter (If equipped)

Clean Engine Coo,ling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

! Change more often when operating Under a heavy load or in hJgh ambient temperatures 5 If equipped wrth adiustable system

2 - Se p*,ice more orlon when o_eratlng it1 ditty or dusty conditions¸ 6. Not required Jf equlpped with maintenance.fl'ee batlery, 3 - If equipped with oil fi_er, change oil every, 50 hours • . Tighten front &xle pivot bob to 35 fl .Ibs maximum

4 - Rsplace blades more of_en whett mowing _n s_ldy soi_ De not overtighten

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to

Zerk Zerk

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

OFr0nt Wheel

Bearing

Zerk

Bearing Zerk

tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear,

A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

QGeneral Purpose Grease @Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

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