LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not coven
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc. ;
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in
the owner’s manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge. Sears will replace the battery at no charge. In-home warranty
senrice on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty sen/ice will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
GENERAL OPERATION
• Read, understand, and follow all instruc
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set park
ing brake, stop engine, and remove
keys before dismounting.
Page 3
SAFETY RULES
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
cavHS in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
I
• Do noftrytb stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes. :
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down ^r smalt children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en
gine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
otiier debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Page 4
SAFETY RULES
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Mow up and down slopes (15° Max), not
across. i
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
Do nof turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
.^Look for this symbol to point out Impor
tant safety precautions. It means CAU
TION!!! BECOME AWARE!!! YOUR SAFE
TY IS INVOLVED.
.^CAUTION: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs always discon
nect spark plug wire and place wire where
it cannot contact spark plug.
il^WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
Page 5
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
OIL TYPE
(API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030")
VALVE CLEARANCE: INTAKE: .005-.007
GROUND SPEED
(MPH):
TIRE PRESSURE:
CHARGING
SYSTEM:
BATTERY:
BUDE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni
cians and the proper tools to service or
repair this tractor.
3.5 GALLONS
UNLEADED
REGUUR
SAE30
(above 32“F)
SAE 5W-30
(below 32“F)
3.0 PINTS
Champion RJ19LM
ORJ19LM
EXHAUST: .009-.011
FORWARD: 0-5.5
REVERSE: 0-2.4
FRONT: 14PSI
REAR: 10PSI
3AMPS BATTERY
SAMPS HEADLIGHTS
AMP/HR:30
MIN. CCA:240
CASE SIZE: U1R
27-35 FT. LBS.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail
able on this product. Contact your neares
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
il^WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available throug!
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
Page 6
CONTENTS OF HARDWARE PACK
(1) Large Flat Washer
Parts Bag corttents shown full size
Ct) Locknut 5/16-ia
(2) Washers
3/16 X 3/4 X16 Gauge
(2) Weld
Nuts #10
(1) Shoulder
Bolt 5/16-18
(1) Washer
17/32x1-3/16x12 Gauge
(2) Lock
Washers #10
(2) Screws #10x5/8
Page 7
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Seat
Video
Mulcher
Plate
Cassette
Manual
e
(2) Shoulder
Bolts
I. „ ,,
^—I I—^
Steering Wheel Adapter
Parts Bag
Parts Bag contents not shown full size
(2) Washers 3/8
X 7/8x14 Gauge
(2) Keys
(2) Gauge
Wheels
Wheel Insert
(2) Center
lock Nuts
Steering
Extension
Shaft
(2) Latch Hook
Assemblies
Page 8
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 3/4" wrench
(2) 1/2" wrench
(1) Utility knife
(l)Pliers
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi
tion (seated behind the steering wheel).
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels fiat.
• Check for any additional loose parts or
boxes and remove.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steer
ing shaft. Align mounting holes in exten
sion and lower shafts and install 5/16
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. lbs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight fonward.
• Slide steering wheel adapter onto steer
ing shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach
ment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling
position to disengage transmission (See
“TO TRANSPORT in the Operation
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
8
Page 9
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
• Lift hood to raised position.
• if this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE
NANCE section of this manual for
charging instructions).
Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pat
• Place seat on seat pan and assemble
shoulder bolt Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position i£
reached which allows you to press
ciutch/brake pedal all the way down.
• Get off seat without moving its adjuster
position.
• Raise seat and tighten adjustment knot
securely.
Seat
Page 10
INSTALL MULCHER PLATE
I
• install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown. ;
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of ‘
mower deck.
^CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut From
The Top
Weld
Nut.
Latch
Hook
Washer
Mulcher
Plate
Hook Points
Down
Lock
Washer
Latch
Hook
Weld Nut
Lock Washer
Washer
Screw
10
Page 11
ASSEMBLE GAUGE WHEELS TO
MOWI^R DECK
The gaiUge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are proper
ly adjusted to ensure optimum mower per
formance.
• Assemble gauge wheels with tractor on
a flat level surface.
• Adjust mower to desired cutting height
(See “TO ADJUST MOWER CUTTING
HEIGHT in the Operation section of
this manual).
• With mower in desired height of cut po
sition, gauge wheels should be assem
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 locknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See “TO
LEVEL MOWER HOUSING" in the
Senrice and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are rout
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac
tor, check to see that the brake is properly
adjusted. See “TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.
^CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
✓ All assembly instructions have been
completed.
i/ No remaining loose parts in carton.
✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and
tightened securely.
✓ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
✓ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
✓ Check wiring. See that all connections
are still secure and wires are properly
clamped.
✓ Before driving tractor, be sure free
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
✓ Be sure brake system is in safe operat
ing condition.
/ It is important to purge the transmis
sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See “TO START ENGINE” and
“PURGE TRANSMISSION” in the Op
eration section of this manual).
11
Page 12
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUf
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Light Switch
Position
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attachments
mounted to your tractor.
LIGHT SWTCH: Turns the headlights on and
off.
CHOKE CONTROL: Used when starting a cold
engine.
THROTTLE CONTROL: Used to control engine
speed.
CLUTCH/BRAKE PEDAL: Used for declutch
ing and braking the tractor and starting the
engine.
FREEWHEEL CONTROL: Disengages trans
mission for pushing or slowly towing the tractor
with the engine off.
HEIGHT ADJUSTMENT KNOB: Used to adjust
the mower cutting height.
MOTION CONTROL LEVER: Selects die
speed and direction of the tractor.
attachmentlift LEVER: Used to rais-’ anc
lower the mower deck or other attachments
mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stop
ping the engine.
AMMETER: Indicates battery charging (-1-) or
discharging (-).
PARKING BRAKE: Locks ciutch/brake into the
brake position.
13
Page 14
The operation of any tractor can result in foreign objecte thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stan
dard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave №e seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN
GAGED” position and release pressure
from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure
parking brake will hold tractor secure.
Choke
Control
Throttle
Control
“Brake”
Position
Clutch/Brak^ / " Motion
Pedal “Drive” “Disengaged” Control
Position Position Lever
STOPPING
MOWER BLADES-
• To stop mower blades, move attach
ment clutch lever to “DISENGAGED”
position.
GROUND DRIVE-
• To stop ground drive, depress
clutchAjrake pedal into full “BRAKP
position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
• Move throttle control to slow position.
Attachment Clutch
Lever “Engaged”
Position
“Disengaged”
'Position
Parking Brake
“Engaged"
Position
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than “OFP will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt-
tie reduces the battery charging rate.
• Full throttle offers ttie best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start
ing a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out
Stowiy push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/brake
. pedal.
• Slowly move motion control lever to
desired position.
NOTE: The effort to move the motion con
trol lever vrill reduce after the first few
hours of use. This is normal.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction. i
14
Page 15
• Turn knob clockwise (C) to raise cutting
height.
• Turn knob counterclockwise (0) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
frorn the ground to the blade tip with the
engine not running. These heights are ap
proximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
coot season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela
tively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
dutch/brake pedal quickly to brake posi
tion and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT; the motion control lever
does not return to neutral (N) position
when the dutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and dutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control.
• Pull freewheel control knob out and hold
in position by inserting retainer spring
into fonward hole of control rod.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To proted hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
“Disengaged’
Position
' Low
' ' Position
Discharge
Guard
TO OPERATE ON HILLS
.^CAUTION: Do not drive up or down
hills with slopes greater than 15® and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, white on a slope, is dangerous.
Tires can lose tradion with the ground and
cause you to lose control of your tractor.
15
Page 16
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHARr in the Mainte
nance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera
tures below 32‘’F(0"C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
A.WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma
nent damage may occur.
^CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position,
depress clutch/brake pedal and set
pai1<ing brake. '
• Place motion control lever in neutral (N)
position. -
• Move attachment clutch to “DISEN
GAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per rninute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50“ F
AND ABOVE)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If thé engine starts to run
roughly, pull the choke control out slight
ly for a few seconds and then continue
to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50“ F AND
BELOW)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slight
ly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
16
Page 17
AUTOMATIC TRANSMISSION WARM-UP
• Before driving the unit in coid weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on ievei ground.
• Place the motion control lever in neu
tral. Release the parking brake and
let the clutch/brake slowly return to
operating position.
• Allow one minute for transmission to
wann up. This can be done during the
engine warm up period.
• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
I^RGE TRANSMISSION
^CAUTION: Never engage or disen
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor
mance, it is recommended that the trans
mission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the trans
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace
ment, it should be purged after reinstalla
tion before operating the tractor.
• Place tractor safely on level surface with
engine off and parfring brake set.
• Disengage transmission by placing free
wheel control in freewheeling position
(See “TO TRANSPORT in this section
of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throt
tle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
• Move motion control lever to full fonward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will b(
no movement of drive wheels. Thej air is
being removed from hydraulic drivé sys
tem. ■
• Move motion control lever to neutral (N
position. Shut off engine and set parkin
brake.
• Engage transmission by placing free
wheel control in driving position (See
“TO TRANSPORT in this section of
manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throt
tle control to half (1/2) speed. With
motion control lever in neutral (N) posi
tion, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever for
ward; after the tractor moves approxi
mately five (5) feet, slowly move motioi
control lever to reverse position.^After
the tractor moves approximately five (£
feet return the motion control lever to
the neutral (N) position. Repeat this pn
cedure with the motion control lever
three (3) times.
• Your tractor is now purged and ready ft
normal operation.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be property leveled for
best mowing performance. See TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of thh
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform cut
ting.
• When mowing large areas, start by tur
ing to the right so that clippings will dir
charge away from shrubs, fences, driv
ways, etc. After one or two rounds, mo\
in the opposite direction making left
hand turns until finished.
• If grass is extremely tall, it shoüid be
mowed twice to reduce load and possi
ble fire hazard from dried clippings.
Make first cut relatively high; the secón
to the desired height.
17
Page 18
Do not mow grass when it is wet. Wet
grass v\nll plug mower and leave unde
sirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
* The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut
ting action of the blades.
Avoid cutting your lawn when It is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cut
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass condi
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec
ond cut, mow across or perpendicular to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel RIter
1 ‘ Ch«ng« rnore often when operating under a heavy loed or ki high ambient temperaturee.
2 - Service more often wrhen operating in dirty or duety concBtkvrw.
3 - If equipped with oil filter, change oil every 50 hour».
4 < Replace blades more often when rrtowlng in sandy sou.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed In this manual. Some
adjustments will need to be made periodi'
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
✓✓
✓✓
✓
✓
✓
✓
^^Ci^SERVICE DATES
✓ т✓
✓
И
✓✓
✓
✓ s
✓ s
✓ г
✓
✓ i
✓
✓ s
5 - If equipped with adjustable system.
6 • Not required H equipped with meintenance-free batte
7 - Tighten front axle pirót bolt to 35 maximum.
✓
✓
✓
✓
Oo not overtighten.
LUBRICATION CHART
O SAE 30 or 10w30 Motor OIL
@ General Purpose Grease
0 Refer to Maintenance ‘Engine’ Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants wilt attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite typo lubri
cant sparingly.
19
Page 20
TRACTOR
Always observe safety rules when per
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
TO ADJUST BRAKE” in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub
ber.
• Avoid stumps, stones, deep njts, sharp
objects and other hazards that may
cause tire damage.
NOTE; To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter
lock systems are woricing properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper eissembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft Lbs
torque). ■
IMPORTANT: Blade bolt is grade 8 heat
treated. Mandrel
T^railing Assembly
Up Center
Flat Washer
Lock ^
Washer^
— Hex Bolt (Grade 8)*
TO SHARPEN BLADE
NOTE: We do not recommend sharpen
ing blade but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
I
20
Page 21
• Keep battery and terminals clean,
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter
minals can cause the battery to “leak"
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See “REPLACING
BATTERY“ in the SERVICE AND
ADJUSTMENTS section of this manu
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis
sion while engine is running or while the
transmission is hot.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clip
pings and other materials. To prevent
damage to seals, do not use com
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
SAE VISCOSnY GRADES
I I I I
I
.. I I I I
*C 40*■air -10*
TEMPERATURE RANGE ANTIdPATH) BEFORE NEXT OIL CHANGE
SO* w* 40-
w
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil's SAE viscosity grade
according to your expected operating tern
perature.
NOTE: Although multi-viscosity oils
(5W30,10W30 etc.) improve starting in
cold weather, these multi-viscosity oils wil'
result in increased oil consumption when
used above 32®F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before start
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD
UCT SPECIFICATIONS" on page 3 of
this manual.
• Use gauge on oil fill cap/dipstick for
checldng level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at “FULL” line on dipstick.
Mr Screer
Oil Drain
Plug
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center.
Oil Rll Cap/Dipstick
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over
heating. Clean with a wire brush or com
pressed air to remove dirt and stubborn
2.| dried gum fibers.
Page 22
AIR FILTER
Your engine will not run properly using a
dh^ air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
f paper cartridge every
100 hours of operation or every season
whichever occurs first. ’
Service air cleaner more often under dustv
conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged, replace pre
cleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s)
TO SERVICE CARTRIDGE ^
• Remove wing nuts and cartridge plate.
• Carefully remove cartridge to prevent
debris from entering carburetor.
• Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
• Reinstall cartridge plate, wing nuts, pre
cleaner, cover and secure with knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Knob — - ^Cover
Wng Nut
Foam Pre
Cleaner
Air Screen
Carttridge
Plate
Cartiridge
ENGINE COOLING RNS
Rernove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See “TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and Ad
justments section of this manual).
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATiONS”
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carbu
retor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
22
Page 23
• Keep finished surfaces and wheels free
of ail gasoline, oii, etc.
• Protect painted surfaces with automo
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the elec
trical system, muffler, air filter and carbure
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
tor are covered to keep water out. Water
in engine can result in a shortened engine
iife.
SERVICE AND ADJUSTMENTS
AcAUTION: Before performing any service or adjustments:
• Depress ciutcIVbrake pedai fuiiy and set parking brake.
• Piace motion control lever in neutral (N) position.
• Piace attachment ciutch in “DiSENGAGED” position.
• Turn ignition key “OFP and remove key.
• Make sure the blades and all moving parts have compietely stopped.
• Disconnect spark plug wire from spark piug and place wire where it cannot come
in contact with piug.
TO REMOVE MOWER
Mower wiil be easier to remove from the
right side of tractor.
• Piace attachment clutch in “DiSEN
GAGED” position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roil belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs. :
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under trac
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment iift lever to its highest
position.
• Slide mower under tractor with dis
charge guard to right side of tractor.
• Lower iift iever to its lowest position.
• Install mower in reverse order of
removal instructions.
Page 24
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD
UCT SPECIFICATIONS”). If tires are
over or underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A” on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjust
ment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8*.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
When distance “D" is 1/8" to 1/2" lower
at front than rear, tighten nuts “P
against trunnion on both front links.
To raise front of mower, loosen nut “P
from trunnion on both front links.
Tighten nut “E” on both front links an
equal number of turns.
When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “P against
trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-toside. If the following front-to-back adjust
ment is necessary, be sure to adjust both
front iinks equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance “D* directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjust
Both Front Links Should be Equal in Length
Tninnion
XZ
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL-
• Remove mower from tractor (See “TO
REMOVE MOWER” in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
24
Page 25
BELT INSTALLATION -
• Install new belt in reverse order of
removal.
Mandrel
Pulley
Mandrel
Pulley
• Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverse order of
removal instructions.
Idler
Pulleys
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake oper
ating arm and nut “A” on brake rod.
• If distance is other than 1-9/16", loosen
jam nut and turn nut “A” until distance
becomes 1-9/16". Retighten jam nut
against nut “A”.
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized ser
vice center/department.
With Parking Brake
Jam
Nut
“Engaged”
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
• Remove mower (See “TO REMOVE
MOWER” in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over cool
ing fan blades.
• Pull belt toward front of tractor and
remove downward from around engine
pulley.
• Install new belt by reversing above pro
cedure.
Operating Arm
Do Not touch Oils nut. If further brake adjust
ment is necessary contact your nearest autho
rized sen/ice center/department 25
Page 26
TO ADJUST MOTION CONTROL LEVER
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
• Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
• Start engine and move motion control
lever until tractor does not move fonward
or backward.
• Hold motion control lever in that position
and turn engine off.
• While holding motion control lever in
place, loosen the adjustment bolt.
• Move motion control lever to the neutral
(N) (lock gate) position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps fonvard or backward
while motion control lever is in neutral
position, follow these steps;
• Loosen the adjustment bolt.
• Move the motion control lever 1/4 to 1/2
inch in the direction it is trying to creep.
• Tighten adjustment bolt securely.
• Start engine and test.
• If tractor still creeps, repeat above steps
until satisfied.
Motion Control Lever
Neutral Lock
Gate
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center.
TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Ring
Adjustment Bolt
TRANSMISSION REMOVAL/REPLACEVIENT
Should your transmission require removal
or service or replacement, it should be
îurged after reinstallation and before
operating the tractor. See “PURGE
TRANSMISSION” in the Operation section
)f this manual.
TO ADJUST STEERING WHEEL ALIGNlAENT
f steering wheel crossbars are not hori-
:ontal (left to right) when wheels are posi-
ioned straight forward, remove steering
Axle Cover Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
ACAUTION; Lead-add batteries gener
ate explosive gases. Keep sparks, flame
and smoking materials away from batter
ies. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY” in the MAINTENANCE sec
tion of this manual).
If “jumper cables” are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
26
Page 27
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat
tery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
remaining hex bolt and keps nut.
Tighten
securely.
• Close terminal access doors.
• Close hood.
Termini^
Keps Nut
Access
Door
Terminal "'><
Guard
Hex Bolt
(Red) Cable
Negative
(Black)
Cable
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
ositive
REPLACING BATTERY
▲CAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wrislwatch
bands,rings,etc.
Positive terminal must be connected fimt
to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to posi
tive (+) battery terminal with hex bolt
and keps nut as shown. Tighten secure
ly-
• Connect BLACK grounding cable to
negative (-) battery terminal with
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pre
vent it from starting.
• Check wiring. See electrical wiring dia
gram in the Repair Parts section of №is
manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
27
Page 28
TO REMOVE HOOD AND GRILL AS
SEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.
Hood
Headlight
Wire
Connector
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any non
road engine repair establishment or indi
vidual. Warranty repairs must be per
formed by an authorized engine manufac
turer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec
essary. Check adjustment as described
below before loosening cable. If adjust
ment is necessary, proceed as follows:
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be nec
essary. Check adjustment as described
below before loosening cable. If adjust
ment is necessary, proceed as follows:
• With engine not running, move choke
control (located on dasn panel) to full
choke position.
• Remove air cleaner cover, filter and car
tridge plate to expose carburetor choke
(see “AIR FILTER" in the Customer
Responsibilities section of this manual).
• Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw se
curely.
• Reassemble air cleaner.
Clamp Screw
Quarter Circle
Swivel
Choke Closed
Casing Clamp
Screw
Choke Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the fac
tory and adjustment should not be neces
sary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/atr mixture.
Turning the mixture screw out (counter
clockwise) increases the supply of fuel to
the engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result if screw
is turned in too tight.
PRELIMINARY SETTING
• Be sure you have a clean air filter, and
the throttle control cable and choke are
adjusted properly (see above).
• With engine off turn idle mixture screw
in (clockwise) closing it finger tight and
then turn out (counterclockwise) 1-1/4
to 1-1/2 turns.
FINAL SETTING
• Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/ motion control
lever in neutral (N) position.
• With throttle control lever in slow posi
tion, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
28
Page 29
• While still holding throttle lever against
idle speed screw, turn idle mixture
screw in (clockwise) until engine begins
to die and then turn out (counterclock
wise) until engine runs rough. Turn
screw to a point midway between those
two positions.
• Continue to hold throttle lever against
idle speed screw and adjust idle speed
screw to obtain 900 to 1200 RPM. Re
lease throttle lever.
ACCELERATION TEST
• Move throttle control lever from stow to
fast position. If engine hesitates or dies,
turn idle mixture screw out (counter
clockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeedtng the
engine above the factory high speed set
ting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center/department, which has
proper equipment and e)q)erience to make
any necessary adjustments.
Idle Speed
Screw
Idle Mixture Scre\
Idle Speed
Screw
Idle Mixture
Screw
Throttle Lever
STORAGE
Immediately prepare your tractor for stor
age at the end of the season or if the trac
tor will not be used for 30 days or more.
AcAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor
ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean It thor
oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in
the Maintenance section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint sur
faces: sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in
the Maintenance section of this manual).
• After cleaning, leave cables disconnect
ed and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel filter,
fuel hose, or tank during storage. Also,
experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
29
Page 30
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
> Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta
bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
:or. Do not drain the gas tank and carbure-
or if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hoie(s) into cylinder(s).
• Turn ignition key to “START” position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors,
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable protec
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
30
Page 31
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
CAUSE
• Out of fuel.
• Engine not “CHOKED” prop
erly.
• Engine flooded.
• Bad spark plug.• Replace spark plug.
• Dirty air filter.
• Dirty fuel filter.
• Water in fuel.
• Loose or deimaged wiling.• Check all wiring.
• Carburetor out of adjustment.• See “To Adjust Carburetor” in
• Engine valves out of adjust
ment.
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.• See To Adjust Carijuretor" in
• Engine valves out of adjust
ment
CORRECTION
• Fill fuel tank.
• See “TO START ENGINE” in
Operation section.
• Wait several minutes before
attempting to start.
• Clean/replace air fitter.
• Replace fuel filter.
• Drain fuel tank and carburetor,
refill tank with fresh
gasoline ar)d replace fuel filter.
Steering V№eel
Front Axle Assembly
Spindle Assembly, LH.
Spindle Assembly, R.H.
Biearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1 -1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Unk, Drag
Washer, Lock
Spacer, Bearing, Front /Vxle
Nut, Lodt, Flange 5/8-11 UNC
Shaft /^embly, Steering
Washer, Thaist .515 x .750 x .033
Support Shaft
Screw hex Wshhd Torx
Pittman Shaft Assembly
Bracket Steering
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw, Thd., Roll. 3/8-16 x 3/4
Pin
Rod, Tie ,
Bushing, Steering
Screw TT #10-32 x 5 x 3/8 Flange
Insert, Steering Wheel
Washer 13/32 X 2-3/8 x 8 Gauge
Gripco Nut
Adaptor, Steering Wheel
Boot Steering Dash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Steering Non-/Ujust
Cap, Spindle
Fitting, Grease
Nut Lock Hx W/lns 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit, Steering Assembly, Service
Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5
Spacer Axle
Bearing Arm Pittman
Bolt Rn Hex 5/8-11 unc x 2-3/4
Brace Axle
Washer 13^ x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 X 3/4
NOTE; All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
NGINE
TRACTOR - - MODEL NUMBER 917.270840
29
A
OPTIONAL EQUIPMENT
Spark Arrester
42
Page 43
ENGINE
TRACTOR - - MODEL NUMBER 917.270840
KEY PART
NO. NO.
1
162152
2
17720410
3
4
149723
5
144069
6
144068
7
138129
8
150176
10
145552
11
STD551125
12
STD522507
13
272250
14
13280336
15
13200300
16
STD551237
17
17490624
23
159880
25
145996
26
73920600
27
152927
29
137180
31
157103
32
161696
33
123487X
34
106082X
35
17490512
37
8543R
38
39
109227X
40
3645J
41
139277
81
128861
NOTE: All con^ponentdiinensions given in U.S. inches
i inch = 25.4inm
DESCRIPTION
Control Throt Paddle 32 22
Screw Hex Thd Cut 1/4-20x5/8 T
Lift Lever Inner Wire Asm.
ShaftAsm. Lift
Pin Groove
Washer 21/32 x 1 x 21 Ga.
Bearing Nylong
Grip Handle Fluted
Button Plunger Read
Link Asm Lift LH.
Link Asm Lift R.H.
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion BIk ZItk:
Nut Lock W/Wsh 1/2-13 Unc
ArmSuspen^on Movirer
Retainer Spring
Nut, Spedat
Washer 13/32 x 5/8 x 16 Qa.
Spring
Bearing, Shaft Bali
Bearing, Cradle
Bearing, Thmst 30 x 52 x 13
Swashplate, Variable
Block, Cylinder Assembly
Arm. Tainnion
Guide, Slot
Shaft, Motor
Bearing, Thrust 42 x 68x16
Blodi, Cylinder Assetrftrly
Seal, Lip 10 X 25 X 7
Actuator, Bypass
Center Section Assembly Kit
Seat. Lip 26 X 42 X 8
All con^xinent dimensions given in U.S. inches
1 mch =
Vtfasher 7/16 X 7/8 X .060
Differential /Assembly
Washer 3«x1.5x.13
Seal .75x1.25 x 250
Shaft, Input
Bolt 1/4-20x1.38
Pin .5 OD X .43 ID X .750
Arm, Control
Screw (Cover Plate)
Screw (Oil Slinger)
Screw (Governor, Control Rod)
Washer (Governor, Control
Rod)
Nut (Governor, Control Rod
1095.
56
Page 57
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.270840
IGNITION SWTCH
POSITION
OFFG + M + L
RUNflJGHT
HUN
START
CIRCUIT“MAKE'
B + L
B+LNONE
B + L + S
NONE
A + Y
NONE
NOTE
YOUR TRACTOR IS
EOUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTTMESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE UGHTS
WILL DIM, AS THE ENGINE IS
SPEEDED UP. THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT. THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
57
m
REMOVABLE
CONNECTIONS
Page 58
58
Page 59
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION