Craftsman 917.270831 User Manual

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Page 1

Owner’s Manual

CMFTSMnN^

20.5HP ELECTRIC START

42” MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270831

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call;

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Page 2

Warranty

Safety Rules

Product Specifications ;.............

Assembly

Operation Maintenance Schedule

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11 17

2 2

5 8

Maintenance Service and Adjustments... Troubleshooting

Repair Parts........................

Parts Ordering

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.. Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up'according to the instructions in the owner’s manual. Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

• Expendable Items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligenpe, improper storage or acci

dent or the failure to maintain the equipment according to the instructions contained

in the owner’s manual.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be avsulable after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

17 21 28

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

GENERAL OPERATI9N

• Read, understand, and follow all in

structions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge di rection and do not point it at anyone. Do not operate the mower without ei ther the entire grass catcher or the guard in place.

Slow down before turning. Never leave a running machine unat tended. Always turn off blades, set

parking brake, stop engine, and re move keys before dismounting.

Page 3

SAFETY RULES

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while un der the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un

loading the machine into a trailer or ■ truck.

SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you can

not back up the slope or if you feel un easy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un even terrain couid overturn the ma chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen

dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT; *

• Do nof turn on slopes unless neces sary, and then, turn slowly and gradu

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nof try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if chil dren enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the ma chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow en gine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heat

er.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

3 before restarting.

Page 4

SAFETY RULES

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al low objects to be thrown. Frequently check components and replace with

manufacturer’s recommended parts, when necessary.

Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while bacldng. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if chil dren enter the area.

Before and when backing, look behind and down for small children. Mow up and down slopes (15“ Max), not across.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them. Check brake operation frequently. Ad just and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Remove obstacles such as rocks, tree

limbs, etc. Watch for holes, ruts, or bumps. Un even terrain could overturn the ma chine. fall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

Do nof turn on slopes unless neces

sary, and then, turn slowly and gradu

ally downhill, if possible.

A Look for this symbol to point out im portant safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

A CAUTION: In order to prevent acci

dental starting when setting up, trans porting, adjusting or making repairs al ways disconnect spark plug wire and place wire where it cannot contact spark

plug.

A WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

Page 5

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY AND TYPE:

OILTYPE

(APl-SF/SG/SH);

OIL CAPACITY:

SPARK PLUG: (GAP: .030”)

VALVE

CLEARANCE: GROUND SPEED FORWARD:

(MPH):

TIRE PRESSURE:

CHARGING SYSTEM:

BATTERY;

BLADE BOLT

TORQUE:

3.5 GALLONS UNLEADED REGULAR

SAE 30(ABOVE 32“F) SAE 5W-30

(BELOW 32“F)

3.0 PINTS CHAMPION

RJ19LM OR J19LM INTAKE: .004”-.006?

EXHAUST:.007”-.009”

1ST 1.2 2ND 1.5 3RD 2.3 4TH 3.5

5TH 4.8

6TH 5.4

REVERSE: 1.5

FRONT: 14PSI REAR: 10PSI

3 AMPS BATTERY 5 AMPS HEADLIGHTS

AMP/HR: 30 MIN. CCA: 240 CASE SIZE:U1R

27-35 FT. LBS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your

nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage" sections of this owner’s manual.

^ WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have simitar laws.

Federal taws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/Department (See

REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependabil

ity and performance. Should you experience any problem you cannot easily remedy, please contact

your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tfactor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

Page 6

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Hex Bolt

3/8-16x1

(1) Large Flat Washer

(2) Screws #10 X 5/8

(1) Hex Bolt 5/16-18x1-1/4

(1) Shoulder Bor 5/16-18

(1) Washer

17/32 X 1-3/16 X 12 Gauge

(2) Lock Washers #10

(2) Washers 3/16x3/4x16 Gauge

(2) Weld Nuts #10

Page 7

CONTENTS OF HARDWARE PACK

Parts packed separately in carton Parts Bag contents not shown full size

Manual

Seat

□

Video

Cassette

Parts Bag

Steering

Wheel

Insert

Steering Wheel

Adapter

(2) Keys

(2) Latch Hook

Assemblies

- Steering Extension Shaft

Slope Sheet

Page 8

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin. ^

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make»assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16“ wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with

drive ratchet '

(1) Tire pressure gauge

(1) Phillips screwdriver When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel). .

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove alt accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and locknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. lbs. torque.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto

steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift hood to raised position.

• if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in Maintenance section of this manual for charging instructions).

Page 9

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

ciutch/brake pedal ail the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment

knob securely.

Operation section for iocation and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutchAirake pedal.

• Place freewheel control in freewheel

ing position to disengage transmission (See “TO TRANSPORT” in the Opera

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKiD

A WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress ciutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N)

position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle position.

• Depress ciutch/brake pedal into full

“BRAKE” position and hold. Move gearshift lever to 1st gear.

• Slowly release ciutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

• Turn ignition key to “OFP position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

A CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

Page 10

Hook Points

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are de

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin flated at the factory for shipping pur

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSl shown in “PRODUCT SPECIFICATIONS” section of this manual*

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT. PLEASE REVIEW THE FOLLOWING

CHECKLIST:

/ All assembly instructions have been

completed.

No remaining loose parts in carton.

/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly

leveled side-to-side/f rent-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with ail controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

- +

•m

SLOW

BATTERY

CAUTION OR

WARNING

• REVERSE

♦

FORWARD FAST

ENGINE ON

FUEL

CLUTCH ENGAGED

IGNITION

ENGINE OFF

'fir'

OIL PRESSURE

l\l

CHOKE

MOWER HEIGHT

R N

REVERSE

ATTACHMENT

CLUTCH DISENGAGED

NEUTRAL

ai ©1

LIGHTS ON OVER TEMP

LIGHT

Isr

PARKING BRAKE UNLOCKED

LOCKED '

H L (<i

HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

»11

DANGER, KEEP HANDS AND FEET AWAY

1—4

FREE WHEEL

(Automatic Models only)

tin

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your

tractor.

CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER • Selects the speed and direction of tractor. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full

“BRAKE” position and hold. .

• Place parking brake lever in “EN GAGED” position and release pres sure from clutch/brake pedal. Pedal

should remain in "BRAKE” position. Make sure parking brake will hold tractor secure. ..i..

Choke Control

Throttle

Control

Clutch/Brake

Pedal

Adjustment Knob

Attachment Clutch Lever

“Engaged" Position

“Disengaged” Posifion

Parking Brake

“Engaged"

Position

jSo'n

STOPPING

MOWER BLADES -

• To stop mower blades,move attach

ment clutch lever to “DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full “BRAKE" position.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFP position and

remove key. Always remove key when

leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disen gage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired direction.

• Turn knob clockwise to raise

cutting height.

Page 14

• Turn knob counterclockwise (>^) to

lower cutting height.

The cutting height range is approxi mately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should b^ cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and . better looking lawns, mow often and after moderate growth.

• For best cutting performance, gr^ss over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. .

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height (See TO ADJUST MOWER CUTTING HEIGHT in the Operation section of

this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16 Locknut

Gauge Wheel Mounting

Bracket

3/8 Washer

Gauge Wheel

C / Shoulder

^Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment

clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen gage attachment clutch control.

A CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

Attachment Clutch Lever “Engaged Position

“Disengag Position

Attachemnt Lift Lever High

Position

Low

Positon

Discharge Guard

TO OPERATE ON HILLS

4 CAUTION: Do not drive up or down

hills with slopes greater than 15® and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• if stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make alt turns slowly.

TO TRANSPORT

• Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE; To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

Page 15

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor. .

BEFORE STARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If neces sary, add oil until “FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL VISCOSITY CHARr in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh

ness.

IMPORTANT: When operating in temperatures below 32“F(0‘’C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. A WARNING: Experience indicates that ^ohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

occur.

ACAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or If the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to “DISEN GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed,

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50" F and

above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. It the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine

15 starts to run roughly, pull the choke

Page 16

control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out slightly. ,

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need-

to be adjusted for best engine perfor mance. See TO ADJUST CARBURE TOR” in the Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu

tion of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps.. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

_____

V J

MULCHING MOWING TIPS IMPORTANT; For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass wi|l biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades, '

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be niulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen dicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Page 17

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operatiorr Check Tire Pressure

Check Operator Presence and Interlock Systems

Check for Loose Fasteners ' Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Biter Clean Air Screen

Inspect Mufller/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Rns Replace Spark Plug

Replace Mr Filter Paper Cartridge Replace Fuel Filter

1 ~ Change more often when operating under a heav7 load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 * H equipped with oit filter, change oit every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover Items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the spark plug, clean or Replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

✓ ✓

✓

SERVICE DATES

✓ 7 ✓ 4 ✓ ✓ ✓ e ✓

✓

✓ s

✓ 5

✓ 2 ✓ 2

✓

|/.2

✓ 2'

✓

✓ 2

✓

If equipped with adjustable system. Not required if equipped with maintenance^free battery. Tighten front axte pivot bolt to 3S ft.-lbs. manmum. Do not overtighten.

LUBRICATION CHART

®SAE 30 or 10w30 MOTOR OIL ©GENERAL PURPOSE GREASE ©REFER TO Maintenance “ENGINE” SECTlOh

IMPORTANT: Do not oil or grease the pivoi points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

Page 18

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE" in the Service and Adjustments section of this manual). .

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS" '

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE •

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem

bly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Edge Up Assembly

Blade

Flat Washer' Lock Washer

■i^Hex Bolt (Grade)^

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. ‘An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not

attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is

balanced.

Page 19

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes,for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or .

covers. Adding or checking level of

electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro

leum jelly.

• Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION *

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VtSCOSITV GRADES

I I I wti’

■2T -ir

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OtL CHANGE

O” 33^ 4Cr 60' 8U* lOCr

10* 20' 30' 40*

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32'’F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the

tractor is not used for 25 hours in one

year. Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove'oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL" line on

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

Page 20

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every

season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover*.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge. .

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap if in clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate.

• Carefully remove cartridge to prevent debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface. If veiy dirty or damaged, replace cartridge.

• Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).

iMPORTANT; Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or

dry cartridge.

Knob-

^ Cover

Top Air Guide Cover

Engine Cooling Fins

Air GuideCover (Both Sides)

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual. '

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

• With engine cool, remove filter and

plug fuel line sections.

• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

Clamp

Wing Nut

Foam Pre-Cleaner

Air Screen

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and

hood (See “TO REMOVE HOOD AND

GRILL ASSEMBLY” in the Service and Adjustments section of this manual).

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels

free of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a short

ened engine life.

Page 21

SERVICE AND ADJUSTMENTS

^CAUTION: Before performing any service or adjustments:

• Depress ciutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFP and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug*.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DISEN GAGED” position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift clutch spring off pulley bolt.

• Remove large retainer spring, slide collar off and push housing guide out

of bracket.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer springs.

• Disconnect front links from deck by re moving retainer springs.

• Raise Tift lever to raise suspension arms. Slide mower out from under trac tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook the clutch spring onto square hole in frame.

TO INSTALL MOWER

• Raise attachment lift lever to its high est position.

• Slide mower under tractor with dis charge guard to ri^ht side of tractor.

• Lower lilt lever to its lowest position.

• Install mower in reverse order of re moval instructions.

TO LEVEL MOWER HOUSING

Adjust the‘mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See “PROD

UCT SPECIFICATIONS” on page 3 of

this manual). If tires are over or

underinflated, you will not properly adjust your mower.

•li V

Small Retainer Spring

Clutch

Retaner

Anti-Sway Bar

Collar

Housing Guide , ' „ .

® Large Retainer Bracket

Spring .

Square Hole

Engine Puliey

Front Link

Retainer Springs (Both Sides)

Page 22

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of

mower to ground. Distance “A" on both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, ^tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust ing.

Bottom , edge of

ground

____

„ [

--------------

.Bottom edge of

(5) Suspension

- Arm.

from trunnion on both front links. Tighten nut “E” on both front links an

equal number of turns.

When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nut “P against trunnion on both front links.

Recheck side-to-side adjustment.

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any nepessary adjust

ments, check that both front links are equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “P

against trunnion on both front links.

• To raise front of mower, loosen nut “P

Front Links

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor {See “TO REMOVE MOWER” in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

Mandrel Pulley Idler

Mandrel Pulley

Page 23

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

TO ADJUST BRAKE

Your tractor is equipped with an adjust able brake system which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet.

stopping distance at high speed in

highest gear, then brake must be

adjusted. .

• Depress dutch/brake pedal and

engage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-1/2", loosen

jam nut and turn nut “A” until distance

becomes 1-1/2". Retighten jam nut against nut “A”.

• Road test tractor for proper stopping

distance as stated above. Readjust if necessary. If stopping distance is stilt greater than six (6) feet in highest gear, further maintenance is neces sary. Contact your nearest authorized sen/ice center/department.

With Parking Brake “Engaged”

Remove belt from stationary idler and clutching idler.

Pull belt slack toward rear of tractor. Remove belt upwards from transaxle

pulley by deflecting belt keepers.

Pull belt toward front of tractor and remove downwards from around engine pulley. Install new belt by reversing above procedure.

TRANSAXLE GEAR SHIFT LEVER

NEUTRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows;

• Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the

right rear wheel.

• Position the gear shift lever in the

neutral (N) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

• Remove mower (See TO REMOVE MOWER” in this section of this manual.)

Page 24

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage has occurred to affect the front wheel '

toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Washer

Retaining

If “jumper cables” are used for emer gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system. The other vehicle must also be a 12 volt

negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER-

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both’batteries.

Axle Cover

Square Key (Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY A CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

REPLACING BATTERY A CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

Page 25

Connect BLACK grounding cable to negative {•) battery terminal with

remaining hex boll and keps nut.

Tighten securely

Close terminal access doors. Close hood.

Terminal Access

Door

Terminal

Guard —r

TO REPLACE HEADLIGHT BULB

Keps Nut

Hex Bolt

Positive (Red) Cable

Negative (Black) Cable

• Raise hood.

• Puli bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to ruri poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed

by any non-road engine repair establish

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's sen/ice outlet. TO ADJUST THROTTLE CONTROL

CABLE The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as follows;

• With engine not running, move throttle

control lever to fast position.

• Check that swivel is against side of

quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle.

Tighten .cable clamp screw securely.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as follows;

• With engine not running, move choke

control (located on dash panel) to full choke position.

• Remove air cleaner cover, filter and

cartridge plate to expose carburetor choke (see “AIR FILTER” in the Customer Responsibilities section of this manual).

• Choke should be closed. If it is not,

loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

• Reassemble air cleaner.

Headlight Wire Connector

Page 26

Choke Closed

Casing Clamp Screw

Choke Lever

TO ADJUST CARBURETOR The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the mixture screw in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air

mixture. Turning the mixture screw out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture.

IMPORTANT: Damage to the needles and the seats in carburetor may reslut if screw is turned in too tight.

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and

the throttle control cable and choke

are adjusted property (see above).

• With engine off turn idle mixture screw

in (clockwise) closing it finger tight and

then turn out (counterclockwise) 1-1/4 to 1-1/2 turns.

FINAL SETTING-

• Start engine and allow to warm for five

minutes. Make final adjustments with engine running and siiift/ motion control lever in neutral (N) position.

• With throttle control lever in slow

position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.

• While still holding throttle lever against

idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn screw to a point midway

between those two positions.

• Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed, overspeeding the engine above the factory high speed setting can be dangerous, if you think

the engine-governed high speed needs

adjusting, contact your nearest AUTHO

RIZED service center/department, which

has proper equipment and experience to make any necessary adjustments.

Page 27

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or

more.

A CAUTION: Never store the tractor with gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enc*losure.

TRACTOR

Remove mower from tractor for winter ' storage. When mower is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING”

in the Customer Responsibilities section of this manual).

• inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Customer

Responsibilities section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces: sand tightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Customer

Responsibilities section of this manual).

• After cleaning, leave cables discon

nected and place caWes where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces,

ENGINE

FUELSYSTEM

IMPORTANT: ft is important to prevent gum deposits from forming jn essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels 9called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburdtor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE" in

the Customer Responsibilities section of

this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to “START position

for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

Page 28

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

. -

Engine will not turn over

Engine clicks but will

not start

CAUSE

• Out of fuel.

• Engine not “CHOKED” properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged

wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment.

• Dirty air filter.

* Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged

wiring.

• Carburetor out of adjustment.

• Engine valves out of adjustment.

• Clutch/brake pedal not depressed.

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence switch(es).

• Weak or dead battery.

• Corroded battery

terminals.

CORRECTION

• Fill fuel tank.

• See TO START ENGINE” in Operation section.

• Wait several minutes before attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

* Drain fuel tank and

carburetor, refill tank with fresh gasoline and replace fuel filter.

• Check all wiring.

• See To Adjust Carburetor”

in Service Adjustments

section.

• Contact an authorized service center/department.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace

battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See To Adjust Carburetor” in Service Adjustments section.

• Contact an authorized service center/department.

* Depress clutch/brake pedal.

• Disengage attachment

clutch.

• Recharge or replace

battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition

switch.

• Check/replace solenoid or starter.

* Contact an authorized

service center/department.

• Recharge or replace

battery.

• Clean battery terminals.

Page 29

TROUBLESHOOTING CHART

PROBLEM

■ngine clicks but will

lot start (Cont’d)

_oss of power

Excessive vibration

CAUSE

Loose or damaged wiring. Faulty solenoid or

starter.

Cutting too much

grass/too fast.

• Throttle in “CHOKE”

position. Build-up of grass, leaves and trash under mower. ■ Dirty air filter. Low oil level/dirty oil. Faulty spark plug.

Dirty fuel filter. Stale or dirty fuel.

Water in fuel.

Spark plug wire loose. Dirty engine air screen/

fins.

Dirty/clogged muffler.

• Loose or damaged

wiring.

Carburetor out of

adjustment. Engine valves out of

adjustment.

Worn, bent or loose

blade. > Bent blade mandrel. ' Loose/damaged part(s).

CORRECTION

Check all wiring. Check/reptace solenoid or

starter.

Set in “Higher Cuf position/

reduce speed.

Adjust throttle control.

Clean underside of mower housing.

Clean/replace air filter. Check oil level/change oil. Clean and regap or change

spark plug.

Replace fuel filter. Drain fuel tank and refill

with fresh gasoline.

Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

fitter.

Connect and tighten spark plug wire.

Clean engine air screen/fins. Clean/replace muffler.

Check all wiring.

' See “To Adjust Carburetor”

in Service Adjustments

section.

• Contact an authorized . service center/department.

Replace blade. Tighten

blade bolt.

Replace blade mandrel.

Tighten loose part(s).

Replace damaged parts.

I Engine continues

to run when operator

leaves seat with attachment ciutch

engaged

Poor cut - uneven

Faulty operator-safety

presence control

system.

• Worn, bent or loose

blade.

• Mower deck not level.

• Buildup of grass, leaves, and trash

under mower.

• Bent blade mandrel.

• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

Check wiring, switches and

connections. If not corrected,

contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

Page 30

TROUBLESHOOTING C :hart

PROBLEM

Mower blades will not

rotate

CAUSE

• Obstruction in clutch

mechanism.

• Worn/damaged mower

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

CORRECTION

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

Poor grass discharge

Headlight(s) not working (if so equipped)

• Engine speed too slow.

• Travel speed too fast.

• Wet grass. ,

• Mower deck not level.

• Low/uneven tire air

pressure.

• Worn, bent or loose blade.

• Buildup of grass,

leaves and trash under

mower.

• Mower drive belt worn.

• Blades improperly

installed.

• Improper blades used.

• Clogged mower deck

vent holes from buildup of grass, leaves, and trash around mandrels.

• Switch is “OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged

wiring.

• Blown fuse.

• Place throttle control in

“FAST” position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

((own.

• Replace with blades listed

in this manual.

• Clean around mandrels to

open vent holes.

•Turnswitch “ON”.

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec

tions.

• Replace fuse.

Battery will not charge • Bad battery cell(s).

• Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty alternator.

Loss of Drive

• Freewheel control in

“disengaged" position.

,• Motion drive belt worn,

damaged or broken.

• Air trapped in transmiss

ion during shipment or

servicing.

Engine “backfires”

when turning engine

“OFF”

• Engine throttle control not set at “SLOW”

position for 30 seconds

before stopping engine.

• Replace battery.

• Check/clean all connec

tions.

• Replace regulator.

• Replace alternator.

• Place freewheel control in

“engaged” position.

• Replace motion drive belt.

• Purge transmission.

* Move throttle control to

“SLOW” position and allow

to idle for 30 seconds before

stopping engine.

Page 31

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.270831

IGNITION SWITCH

POSITION

RUN/LIGHT B + L

START B + L + S NONE

CIRCUrr “HAKE" .

OFF G + M + L NONE

RUN B + L NONE

A +Y

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE

BATTERY. BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS. THE BRIGHTNESS OF THE LIGHTS

L0J

HEADLIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP. THE LIGHTS WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

REMOVABLE

CONNECTIONS

Page 32

ELECTRICAL

REPAIR PARTS

TRACTOR - MODEL NUMBER 917.270831

Page 33

ELECTRICAL

TRACTOR - MODEL NUMBER 917.270831

KEY PART NO. NO. DESCRIPTION

1 163465 Battery 12 VOLT 28 AMP

74760412 Bolt Hex Hd 1/4'20unc x 3/4

8 7603J Case Battery 10 145211 Bolt. Btr Front 1/4-20 x 7-1/2 11 150109

12 145769 ^ Nut, Push Nylon Battery Front 1/4

153664

16 19 Sld551125 Washer Lock 1/4

73350400

166182

21 22 4152J

4799J

25 146148

26 166180

27 73510400 28 145491

121305X

29 30 140301 Switch Ign 4 Position '

12421IX Nut Ignition

31 32

141226 10931OX

33 40 169596 Harness Ign 41 71110408 42 131563 CoverTerminal

43 168327 Solenoid

44 73640400 Nut Keps Blk Hex 1/4-20 Unc

121433X

52 141940 Protection Wire Loop ■ 55 17490508 Screw Thdrol 5/16-18 x 1/2

70 166658 NOTE: All component dimensions given in U, S.

inches 1 inch = 25/4 mm

Holddown Battery Front Mount Switch, Interlock Push-1 n Nut Jam Hex 1/4-20 Unc

Harness Light Socket (W/4152j) BuibUght#1156 Cable Battery Cable Battery Fuse Nut Keps Hex 1/4-20 Unc Cable Ground

Switch Seat ^

Cover Ignition Switch Key Moided Craftsman

Bolt Blk. Fin Hex 1/4-20 Unc x 1/2

Ammeter Rectangular6 Amp

Harness Engine B&S

Page 34

TRACTOR - MODEL NUMBER 917.270831

CHASSIS AND ENCLOSURES

Page 35

TRACTOR - MODEL NUMBER 917.270831

CHASSIS AND ENCLOSURES

KEY PART NO. NO.

1 166819* 2 140356 3 17060612

4 STD551025

5 155272

9 165454X013 10 STD533710 11 155927 12 145660 13 169118 14 17490608 17 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STO541437 28 156725X558 29 155217X599 30 154791X558 31 139976 37 17490508 38 139886 39 139887

51 73800400 52 19091416 53 145201 54 161464 55 145202 57 STD522507 58 140547 60 STD533707 64 154798 74 STD541437

114 158112 115 17060620 116 19131614 140 158418 142 165867 143 154966 144 154207 145 156524 159 155123X428

NOTE: All component dimensions given In U. S.

inches 1 inch = 25/4 mm

DESCRIPTION

Chassis Assembly Drawbar

Screw 3/8-16x3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel, Dash, L.H.

Clip Tinnerman Grille P/L

Panel, Dash, R.H.

Screw Thdro! 3/8-16 x 1/2

Hood Assembly Bumper Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 Unc Grille w/Clips MS-558 Lens, Grille Fend/Ftrest ' Bracket, Fender Support Screw TTidrol 5/16-18 x 1/2

Pivot Bracket Assembly, L.H.

Pivot Bracket Assembly. R.H.

Nut Lock w/lnsert 1/4-20 UNC

Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickoff LH

Screw Hex Wshd 8-18x7/8 Bracket Grille Pickolf RH

Bolt, Fin Hex 1/4-20 UNC x .75

Air Duct P/L 18HP B&S Opp. Twin Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT NutCrownlock 3/8-16 UNC Keeper Belt Rear Lh StI Screw 3/8-16x1-1/4 Washer 13/32x1 x 14 Ga.

Bracket Suspension Front Plate ReinlorcementSTLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder

Page 36

GROUND DRIVE

TRACTOR - MODEL NUMBER 917.270831

- I - '--iw *'

. ' " -'Í'* *'

.-Cl ¿^' « “ ***-'

o ...

145

25 ?i‘

/ f !

' ! iw; ' w

Page 37

TRACTOR - MODEL NUMBER 917.270831

GROUND DRIVE

PAFir

KEY

NO.

146682 Spring, Return, Brake

123666X

3 4 12000028 Ring, Retainer • 64 164975

121520X

5 6 17060512

8 165866 10 STD561210 11 105701X Washer, Shift Plate 74 137057

74550412

13 14

10040400 Washer Lock Hvy Helical 76 STD581075 E-Ring 570523710

STD541437

21 106933X Knob

22 130804 Rod, Brake 80 145090 24 STD541237

106888X

STD551037 Washer

5TD561210

27 28 145204 Rod, Parking Brake

124236X

29 30 130807 Bracket, Transaxle

127275X Keeper, Belt, L.H.

32 STD523107

155071

120183X Bearing, Nylon

35 36 STD551062 Washer 37 STD571810 38 131494 Pulley. Idler, Flat Bushing Bellcrank Grd. Drive 39 STD523727

4470J

40 41 165838 Keeper, Belt, Idler 42 19131312 47

127783 Pulley, Idler, V-Groove, Plastic 48 154407 Bellcrank Clutch Gmd Drv StI 49 123205X

50 STD523715 Bolt

STD541437

51 52

S7D541431

53 105710X Link, Clutch 55 105709X Spring, Clutch Return

56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4

5758130801

127274X

DESCRIPTKm

T ransaxle (See Br^kdown) Peeriess206-545C

Pulley, Transaxle

Strap, Torque 65 STD551143 Wa^er

Screw 5/16-18x3/4

Rod Shifter Fender STLT Pin, Cotter -

Bolt 1/4-28 UNF W/Patch Gr. 8 Bolt Fin Hex 3/8-16UNC x 1 Gr 5

Nut

Spring, Brake Rod

Pin Cap, Parking Brake, Red

Bolt Shaft Assembly, Foot Pedal

Roll Pin Bolt

Spacer, Split .395 x .59 156 166002 Washer Srrted 5/16ID x 1.125 Washer 13/32 x 13/16 x 12 Ga.

Retainer, Belt

Nut Crown Lock 3/8-16 UNC

Nut Crown Lock 5/1 e-18 UNC

V-Belt, Ground Drive

Keeper, Belt, R.H.

KEY PART NO. NO.

59 140312 61 17060612 62 8883R 63 140186

66 154778 Keeper, Belt, Engine, Fool-Proof 70 134683 72 19132012

75 121749X Washer 25/32 x 1-1/4 x 16 Ga.

77 123583X 78 121748X Washer 25/32 x 1-5/8 x 16 Ga

79 S7D580025 Key Woodruff

81 165592 82 165711 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 84 166231 85 150360 ' 89 158391X428 90 124346X Nut, Self-Thding, Wsh Hd 1/4 96 STD624003 Retainer Spring 1"

112 19091210 113 127285X Strap Torque 90 Degrees

116 72110610 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 150 165850

151 19133210 Washer 13/32 x 2 x 10 Ga. 158 165589 Bracket Shift Mount

159 165494 160 19292016 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr,5 162 73680400 Nut Crownlock 1/4-20 Unc 163 74780416

164 19091010 Washer 5/8 x .281 x 10 Ga

165 165623

166 166880 Screw 5/16-18 X 5/8 168 165492 169 165580

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

DESCRIPTION

Keeper, Belt, Center Span Screw 3/8-16x3/4 Cover, Pedal Pulley, Engine Boh, Hex 7/16-20 X 4 Grade 5

Guide, Mower Drive Belt, R.H, Washer 13/32 x 1-1/4 x 12 Ga.

Spacer, Axle

Key, Square 2.0 x .1845/.1865

Ann. Shift Shaft Asm Cross Tapered 650 20 Spring. Torsion

Link Transaxle Nut, Nylock Console, Shift, STLT

Washer 9/32 x 3/4 x 10 Gauge

Bolt Rdhd Sqneck 3/8-16x1.25

Hub Tapered Range Shift Lt Washer 29/32 x 1-1/4 x 16 Ga

Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Bracket Pivot Lever Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Page 38

STEERING

TRACTOR - MODEL NUMBER 917.270831

-38

-63

-11

Cí:\

i '

37-

Page 39

STEERING

TRACTOR - MODEL NUMBER 917.270831

KEY PART NO. NO.

DESCRIPTION

1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R ‘

10 156438 11 STD551137 13 154779 15 73901000 17 156546 18 57079 19 160395 22 165857 23 165851 25 154406 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 130465

36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X

47 6855M 51 STD541431 54 74780520 62 167902 63 STD523710 65 154780 66 154404

67 74781044 68 154429 79 19132012 80 74950612

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Coiumn Dragllnk Extended Stamped Washer, Lock Bearing Axle STLT/GT

Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft Screw Hex Wshhd Torx Pittman Shaft Assembly Bracket, Steering Bushing, Link. Drag,

Gear, Sector

Washer 13/32x7/8x16 Gauge

Screw 3/8-16x3/4 Pin Rod. Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge

GripcoNut

Adaptor, Steering Wheel

Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle

Fitting, Grease Nut Lock Hex w/lns. 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit Steering Asm Sen/ice Bolt. Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt, Rn Hex 5/8-11 UNC x 2-3/4

Avio

Washer 13/32 x l-l/4 x 12 Ga Bolt Hex Nylon 3/8-16 x 3/4

Page 40

ENGINE

TRACTOR ~ MODEL NUMBER 917.270831

OPTIONAL EQUIPMENT

Spark Arrester

Page 41

ENGINE

TRACTOR - MODEL NUMBER 917.270831

KEY PAFtr NO. NO.

1&152 17720410

149723 144069 144068 138129

8 150176. 10 145552 11 STD551125 12 ST0522507 13 165287 14 13280336 15 13200300 16 STD551237 17 17490624 23 159880 25 145996 26 73920600 27 152927 29 137180 31 157103 32 161696 33 123487X 34 106082X 35 17060512 37 8543R 38

..............

39 109227X 81 128861

DESCRIPTION

Control, Throt Paddle 32 22 Screw. Hex Thd Cut 1/4-20 x 5/8 Engine, B&S. (See Breakdown) No. 461707-0145-El Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/16-18unc X 3/4 W/Sems Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20Unc x .75 Gasket, Muffler Nipple. Pipe 4-1/2 Elbow, Standard 90°, 3/8-18 NPT Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16x1-1/2 Tytt Shield, Bm/Dbr Guard Control Choke Nut Keps 3/8-24 Unf Screw TT #10-32 x 5'x 3/8 Flange Arrestor, Spark Tank, Fuel Cap Fuel Guage Clamp, Hose Spacer Pad Screw 5/16-18x3/4

Line, Fuel Plug, Oil Drain (See Engine Breakdown) Pad Idler Nut Range 1/4-20 Starter Nut

NOTE: All component dimensions given in U. S.

Inches 1 Inch = 25/4 mm

Page 42

SEAT ASSEMBLY

TRACTOR - MODEL NUMBER 917.270831

KEY PART

NO. NO.

1 140123

140551 STD523710 19131610 145006 STD541437

124181X 8 17060616 9 19131614

10 155925

11 166369

12 121246X

DESCFUPHON

Seat 3350 BIk/bIk Craftsman Bradiet Pnt Pivot Seat (bik ) Bolt Fin Hex 3/8-16unc X 1 Washer 13/3i X 3/4 X 10 Ga Ciip Push In Hinged Nut Hex Lock w/ins 3/8-16 Unc Spring Seat Cprsn 2 250 Bik Zi Screw 3/8-16 X 1-1/2 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (bik) Knob Seat Bracket Pnt Mounting Switch

KEY PART NO. NO.

13 121248X Bushing Snap Bik Nyl 50 Id

14 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2 15 134300 Spacer Split 28 X 96 Zinc 16 121250X Spring Cprsn 1 27 Bik Pnt

17 123976X Nut Lock 1/4 Lge Fig Gr 5 Zinc 21 153236 Bolt Shoulder 5/16-18 Urrc-2A 22 STD541431 Nut Hex Lock w/lns 5/16-18 24 19171912 Washer 17/32 X1-3/16 X12 Ga 25 127018X Bolt Shoulder 5/16-18X62

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

DESCRIPTION

Page 43

DECALS

TRACTOR-MODELNUMBER 917.270831

^ ^l\ I

..........

---------

8 7

PART

KEY NO.

NO. DESCRIPTK)N

156439 Decal, Fender Danger Sears 15

163200

163202 Decal. Hood, L.H. Craftsman 20

163207 Decal, Fender 22

133644 Decal, Maintenance

166927 Decal, Panel Dash 8&S

167180 Decal, Rplcmnt

163204 Decal, Fender, Craftsman Gold

156368 Decal, Fender STLT Oper Inst E/S

146046 Decal, V-Belt Dr Sch Tractor

Decal, Hood, R.H. Craftsman

WHEELS AND TIRES

KEY PART NO. NO.

160396 Decal, Mower Drive Schematic 138047

166887 149516

- -

138311 Decal, Lift Handle

- -

154515 Pad Footrest LH STLT

- -

154516 Pad Footrest RH STLT

- -

169580

- -

169581

PAPtr

KEY NO.

NO.

59192

65139

106222X 59904

106732X427 278H

7 904CMH

106108X427

8 9

122082X

7152J

104757X 144334

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

DESCRIPTION

Decal, Battery Diehard Sears Decal, Deck Mower EZ3 Decal, Battery

Owner's Manual. English Owner's Manual, Spanish

DESCRIPTION

Valve Cap, Tire Stem, Valve Tire. Front Tube, Front Tire

(Not Provided, Service Item Only) Rim, Front Fitting. Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only)

Rim, Rear Tire, Rear Tube,RearTire

(Not Provided. Service Item

Only)

Cap, Axle

Sealant, Tire 10 oz.

Page 44

LIST ASSEMBLY

TRACTOR - MODEL NUMBER 917.270831

Page 45

LIST ASSEMBLY

TRACTOR - MODEL NUMBER 917.270831

KEY PART NO. NO.

159460

159471 105767X

12000002

19211621

120183X

125631X

8 122365X 11 139865 12 139866 13 STD624008 15 127218 16 73350800 17 130171 18 73680800 19 139868 20 163552 23 110807X 24 19131016 25 2876H 26 76020308 27 126971X 28 73350600

29 138057

30 150233

31 140302 32 73540600 36 155097 37 123935X 38 17060512 40 19112410 41 155098 49 145212

50 110452X

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

DESCRIPTION

Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Grip, Handle, Ruled Button, Plunger. Red Link, Lift, LH. Unk, Uft, R.H. Retainer Spring Link, Front Nut. Hex. Jam 1/2-13 UNC Trunnion

Nut Lock 1/2-13 UNp Aim, Suspension, Rear Retainer Spring Nut. Special Washer 13/32 x 5/8 x 16 Gauge Spring Pin, Cotter 3/32 x 1/2

Rod, Adjust, Lift Nut, Hex, Jam 3/8-16 UNC Knob, Inf. 3/8-16

Trunnion, Inf Height

Bearing. Pvt, Lift Special Nut, Crownlock 3/8-24

Pointer Height Indicator

Plug Hole Screw 5/16-18x3/4 Washer 11/32x1-1/2

Indicator Height Nut Flange Lock Nut Push Phos & Oil

Page 46

MOWER DECK

TRACTOR - MODEL NUMBER 917.270831

Page 47

MOWER DECK

TRACTOR - MODELNUMBER 917.270831

KEY PART NO. NO.

1 165892

STD533107 Bolt

138017

3 4 165460

STD624008

6 130832

850857

STD551137

10 140296 11 134149

DESCRIPTION

Mower Deck Assembly, 42’ Bracket Assembiy.Sway Bar,

Front • Bracket Sway Bar 38/42’ Deck Retainerspring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 ' Washer, Lock Washer, Hardened Blade, Mulching

12 129895 Bearing, Ball

137645

14 128774 Housing, Mandrel, Vented 15 110485X

140329

16 18 72140505 19 132827

20 159770 21 STD541431 22 134753

23 131267 Bracket, Deflector 24 105304X Cap, Sleeve

123713X Spring, Torsion, Deflector

25 26 110452X Nut, Push

1X968 28 19111016 29

131491 30 157722 31 129963 32 153535 33 137266

STD5X717 Bolt

35 1X8X 36 131494 Pulley, Idler, Flat 37

STD551037

STD541437

140088 Guard, Mandrel, L.H.

STD624003

137729 48 133944 Washer, Hardened 49 155066

50 131340 51

STD541410 Locknut

52 139888 Bolt, Shoulder 5/16-18 UNC 53

131845 Arm Assembly, Pad, Brake

1X943 Washer, Hardened

155046

Shaft Assembly, Mandrel, Vented

(Includes Key Number 12)

Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18x5/8 Bolt, Shoulder

Baffle, Vortex N ut Crownlock 5/16-18 UNC Stiffener Bracket

Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge ScrewThdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged

Fastner, Christmas T ree

Washer 13/32x13/16x16

Gauge Nut C rownlock 3/8-16 UNC 154 16X75

Retainer Screw, Thd. Roll 1/4-20 x 5/8

Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5

Arm, Idler ^

KEY PART

NO. NO. 56 165723

59 141043 67 149846

68 144959

85 72140620 92 STD541437

101 136420 102 71161010 IX 19061216 104 STD551110

105 1X793 106 2029J 111 155197 112 155198 113 170X512 114 STD541431

115 72110504 116 4898H 117 165746 118 739306X 119 STD551X7 121 143723 128 153390 ,

129 19131312 IX STD523710

131 STD5X710 142 1658X

143 157109 144 1X634 145 165888 146 16X91 147 131335 148 16X22 149 16X98

IX 1X91218 151 16X70 152 169676 IX 16X74

155 16X71 IX 16X72 157 169X9

IX 17720410

- - 1X794

-- 169X3

NOTE; All component dimensions given in U. S.

inches 1 inch = 25/4 mm

DESCRIPTION

Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Bolt Carriage 3/8-16 x 2-1/2 Nut Mulche rCover Screw Washer #10 Washer, Lock

Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw 5/16-18x3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge

Nut, Centertock 3/8-16

Washer 3/8x7/8x14 Gauge

Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Rn Hex 3/8-16 UNC x1

Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42’ Keeper Belt 42” Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 18 Ga.

Bracket Clutch Cable Clutch 42 In Washer Flat 3/8’ Type B

Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Mandrel Assembly (Includes Key Numbers 8-10,12-15,31 and 32) Mowe r Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121)

Page 48

TRACTOR - MODEL NUMBER 917.270831

PEERLESS TRANSAXLE-MODEL NUMBER 206-545C

W yV '^9 9J /°35

.157

Page 49

TRACTOR - MODEL NUMBER 917.270831

PEERLESS TRANSAXLE-MODEL NUMBER 206-545C

REF PART REF PART NO.

NO.

DESCRIPTION NO. NO. DESCRIPTION

1 772147

780086A

2 3 770128 4

776395 Countershaft 5 776409 Output Shaft . 42 792073A Screw 1/4 - 20 X 1-1 /4” 6 778364 6A

778369 Spur Gear (15 teeth) 7

778330 8 792180 Shift Key ' 45 786066 8A

792047 Woodruff Key #9 46 786086

9 784352

10 784378 11 778334 12 778309 13 778368 Bevel Gear (13 teeth) 51 778354

778368 Bevel Pinion (13 teeth) 53 778350

15 778370 17 786188

18 786102 Spacer 1.130 X .695 58

20 792077A

21 792078 22

792079 Spring ,310 OD X .625 L 61 778345 Spur Gear (25 teeth) 25 792073A Screw 1/4 - 20 X 1-1/4" 25A 792177 26 792125 27

792035 28

788040 Retaining Ring 69 792170 29 780072

29A

780160 Thrust Washer 71B 788092

29B

780051 Thrust Washer

29C 780199 30

780108 Cup Washer 82

780001 Flat Washer

31A

780195 Flat Washer

788083

780194 Bushing .563 35 780193 35A

780197 Flanged Bushing .751 36

790075 Brake Disk NOTE: Ail component dimensions given in 37

790007 Brake Pad Plate U.S. inches 1 inch = 25.4 mm

38 799021 Brake Pad (pkg of 2)

Transaxle Cover

Needle Bearing 6/8”

Transaxle Case

Spur Gear (38 teeth) Spur Gear (11 teeth) 44

Shift Collar

Shift Rod & Fork Bevel Gear (30 teeth) Input Bevel Pinion (13 teeth)

(Include. 14) 52 778352 (Include. 13) 54

Ring Gear (43 teeth) 56 778355

Drive Pin

Ball 5/16” dia Set Screw 3/8 - 16 x 3/8”

Screw 1/4-20 x 1-3/8" .563 ID X .062W Retaining Ring (pkg of 2) 66 776422 Input Shaft Retaining Ring

Thrust Washer

.627 ID X .031W 71

.762 ID X .031W 76 780090 .762 ID X .031W 77

Anti-Rotation Washer .632 79 792144

1.127 IDx .032W teeth)

.750 ID X .056W (Use As 85 792154 Needed)

.750 ID X .062W

Oil Seal 6/8” 180 730229A Gear Oil 80W90

Flanged Bushing 5 / 8” ID

39 786026 40 792076A

41A

790079 Brake Lever

42A 792085A 43

792075 790025

774690 Axle (11-15/16" Long) 48 774691 49

778356 50 778338

778346 Spur Gear (15 teeth)

778337 Spur Gear (13 teeth)

778353 Spur Gear (17 teeth) 59 778351 60 778349

65 780189 Flat Washer

776396 Shifter & Brake Shaft 70 786187

788069 Square Cut Ring

788078A Inverted Retaining Ring

778333 Bevel & Spur Gear (30 & 13

83 778338 87 788089A Oil Seal 9/16"

150 788093A Liquid Gasket RTV Silicone 157

788088A 794712 Replacement MST

900

Dowel Pin Fiat Washer

.312 IDx .059W

Screw 1/4 - 20 X 2 1/4"

Locknut 5/16-24 Brake Pad Holder

Spacer.2625 x 1.0

Brake Lever Bracket Axle (16-1 /2" long)

Spur Gear (29 teeUi) Spur Gear (27 teeth) Spur Geeir (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth)

Spur Gear (11 teefri)

Spur Gear (21 teeth)

Spur Gear (24 teeth)

Retaining Ring Spacer .890

“O” Ring Flat Washer

1.128 IDx .058W Spring .430 OD x .5000 L

Spur Gear (27 teeth) Oil Fill Plug

Oil Seal 3/4”

206-545C Transaxle

Page 50

TRACTOR - MODEL NUMBER 917.270831

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

Page 51

TRACTOR - MODEL NUMBER 917.270831

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

122

51 • /

50 : 212^- ,

53l 54^ '

861 PUMP REPAIR KIT

392 ^ 432 i

859

r"»

: 267 «

51A

' 205

A 634A

202 ^

433

386

o 9

725

■/

197 ^

240

187

527-Vi.

968

* REQUIRES SPEaAL TOOLS

TO INSTALL SEE REPAIR INSTRUCTION MANUAL

209 %

211 I

227 |f .

562 i ; 278* .V 592 IS

1006

Page 52

TRACTOR - MODEL NUMBER 917.270831

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

Page 53

TRACTOR-MODEL NUMBER 917.270831

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-El

KEY PART NO. NO.

498583

399265 91086

3 4 493304 5 214517

5A 214518

7 271867

7A 271868

8 495754 Breather Assembly 9 27803 Gasket-Breather

10 94382

10A 94380 Screw (Breather Cover)

11 280225

273390 271188 271189 ★ Gasket-Crankcase (.009*

94565

94239

690666

19 399264 Bushing

291675 23 491180 Flywheel 24

222698 25 499180 Piston Assembly (Stan

499181 Piston Assembiy (.010

499182

499183

26 499184 Ring Set, Piston (Stan

499285 Ring Set, Piston (.010 499186 499187 Ring Set, Piston (.030

27 263129 Lock-Piston Pin 28 498319 Pin Assembly, Piston (Std.)

498320

29 498314 Rod-Connecting (Stan

498541 Rod-Connecting (.020

95017

33 390420

494553

691302

35 65906

26828

40 221596

41 292260 Retainer-Valve (Exhaust)

494553 Keeper-Valve 45 261368 Tappet-Valve 46 214487 Camshaft 47

393415

DESCRIPTION Cylinder Assembly

Bushing/Seat Kit

★ Seal-on

Sump-Engine Head-Cylinder #1 Head-Cylinder #2 Gasket-Cylinder Head #1 Gasket-Cylinder Head #2

Cylinder #1) ‘

Screw (Breather Assembly)

Tube-Breather '

★

Gasket-Crankcase (.015* Thick, Std.)

★

Gasket-Crankcase (.005* Thick)

Thick)

Screw (Cylinder Head)

Plug-Oil Drain

Crankshaft

★

Seal-Oil Key-Flywheel dard) “O.S.)

Piston Assembly (.020* O.S.) Piston Assembly (.030* O.S.)

dard)

“O.S.) Ring Set, Piston (.020 “O.S.)

“O.S.)

Pin Assembly-Piston (.005*

O.S.) dard) U.S.)

Screw (Connecting Rod) Valve-Exhaust (Include(s); Keeper-Valve (Ref. No. 42)) Valve-intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve (Exhaust)

Slinger-Oil

KEY PART NO. NO.

48 498542

50 213290 Manifold-Intake

51 271412 It# Gasket-Intake

51A

102 104 693506 • Pin-Float Hinge 105 692078 • Valve-Float Needle 107 693482 Body Assembly-Lower 108 693505 109 117

121 491539 Carburetor Wt

122 281411 Spacer 125 130 133 146

161 496599 Base-Air Cleaner

211 261563 Spring-Governor

270884 Gasket-Intake 53 93970 Screw (Carburetor) 54

93208 73

691438 Screen-Rotating 75 222511 78 691134

91 693483

95 690718

693485

98 807923

693509 # Gasket-Carburetor Body

693498 693538 Jet-Main 693500

693479 693604 693512 Float-Carburetor 94196 Key-Timing

147 163

177 187

197 95063 202

203 205 93971 209

212

215

219

220

222

227

235

240

258

306A

693508 Jet-Pilot 271411

271170 ★ Seal-0-Ring 299146 Line-Fuel (Cut to Required

262683 Link-Mechanical Governor

280997 Crank-Bell 262352 Spring-Governor 693985 Link-Throttle

224816 394348 Gear-Governor 222773

491282 491297 Lever-Governor 224995

394358 Filter-Fuel

244

267 278 297 94289

304 305 306

307

309 310

311 497608 Brush Set

230318 Connector-Hose (Pulse 94930 Screw (Engine Sump)

93897 Screw (Casing Clamp) 94942

691390 690960

222846 223734 94930 497596 Motor-Starter 94003

DESCRIPTION Short Block

Screw (Intake Manifold) Washer (Flywheel)

Screw (Flywheel Fan) Body Assembly-Upper Screw (Throttle Valve) Shaft-Throttle Kit-Idle Speed

Valve-Choke Shaft-Choke

Jet-Main (High Altitude)

Carburetor Valve-Throttle

★ Gasket-Air Cleaner

Length) Screw (Back Plate)

Screw (Bell Crank)

Guide-Air Washer-Thoist (Governor

Gear)

Bracket-Control Shield-Fuel Spray

Line)

Washer (Governor Lever)

Nut-Wing (Air Filter Retainer) Housing-Blower Screw (Blower Housing) Shield-Cylinder

Shield-Cylinder

Screw (Cylinder Shield)

Bolt (Starter Motor)

Page 54

TRACTOR-MODELNUMBER 917.270831

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

KEY PART NO.

332 333 394891 334 337 356 494705 358 383 89838 386 391 693487 392 404 423 94674 425 432 693492 •+ 433 434 693493 435 693494

445 447 449 94882 474

510

552A

615A

634A

797A

NO. 230674 94731

802592 495868 693490 •+ 693491 •+

223882 94823 693489 •+

441

482 513

222875 394019 93343

93474 93621 497606

398003 523 494947 525

495348 527

223167 535 272490 544

97603 552

562 569

572 573 491304

592 601 615

616 634

635 637 643 689 697 725 280866 726 741 783 797

801 394860

262332 262331 93853

272645 ★ 222892

92278 95162 94296 93898 491530 491287 ★ 271013 66538 693510 496700 262337 93585

91362 262989 693059 94010 693167

DESCRIPTION Nut (Flywheel)

A rmature-Mag neto

Screw (Magneto Armature) Plug-Spark

Wire-Stop , Gasket Set Wrench-Spark Plug

Gasket-Pump Body-Pump ' Spring-Pump Diaphragm

Washer (Governor Crank)

Screw (Air Cleaner Base) Screw (Air CleanerCover) Cap-Spring Diaphragm-Fuel Pump Cover-Diaphragm Screw (Diaphragm Cover) Bracket-Oil Fill Filter-Air Screw (Air Guide CkJver) Screw (Oil Fill Brackdt) Alternator Screw (Alternator) Drive-Starter Clutch-Drive Dipstick Tube-Oil Fill Clamp-Tube Filter-Air Armature-Starter Bushing (Governor Crank) Bushing (Governor Crank) Bolt-Carriage (Governor Lever) Gasket-Base Cover-Breather (Cylinder

#2)

Plate-Back Nut (Governor Lever) Clamp-Hose Retainer (Governor Crank) Retainer-Governor Shaft Crank-Governor Seal-Governor Shaft Washer-Foam Boot-Spark Plug Washer-Seal Retains r-Mr Fitter Spring-Friction Screw (Drive Cap) Shield-Heat Gear-Ring Gear-Timing Gear-Starter

Nut (Starter Terminal) Nut (Starter Terminal)

Cap-Drive

KEY PART NO. NO.

802 803 807 822

847 851 859 861 865

865A

868

868A

869 870 871

877 881 918

934 955 968 971

1005 1006 1019 1036 1051 1058 1081 1090 1095 1125 1132 1136

1137 1138

497607 497604 693511 693497

495715 493880 693488 •+ 393397 224774 224775 497656 273312 261463 262924 261961 231218 393456 495901 393815

94627 693513 225008 805540

498157 224901 496726 499382 263080 273688 280860 497605 498047 94724 94675 94297

220680 94298

DESCRIPTION Cap-End

Housing-Starter Spacer Washer-Seal (Throttle Shaft) Dipstick/Tube Assembly Terminal-Cable Diaphragm-Fuel Pump Kit-Fuel Pump Cover-Air Guide Cover-Air Guide Seal-Valve Seal-Valve Seat-Valve (Intake) Seat-Valve (Exhaust) Bushing-Guide (Exhaust) Bushing-Guide (Intake) Wire-Alternator Plate-Cover Hose-Vacuum (Cylinder-To- Impulse Pump)(Cut to Required Length) Screw (Fan Retainer) Plug-Carburetor Cover-Air Cleaner Screw (Upper Body To Lower Body) Fan-Flywheel

Retainer-Fan

Label Kit Label Kit-Emission

Ring-Retaining OwnerOs Manual Seal-O-Ring

Retainer-Brush Gasket Set-Valve Overhaul Screw (Cover Plate) Screw (Oil Slinger) Screw (Governor, Control

Rod) Washer (Governor, Control

Rod)

Nut (Governor, Control Rod 460707-0145-El

Replacement Engine

it Included in Gasket Set, Ref Number

358.

• Included in Carburetor Kit, Ref Number

121.

^ Included in Value Overhaul Kit, Ref

Number 1095.

+ Included in Fuel Pump Kit, Ref Number

861

NOTE: All component dimensions given in U.S.

★ •♦+

inches 1 inch = 25.4 mm

Page 55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING GUIDE

NOT ACROSS HILL

VVYVVVVtyvVVVVVVV>VtVVVV>VVVVVyVVYVtVVV»YVV>VYVVVWVVVVV>yV>VV>VV>VVVVyVvyvyV>VVV>yVV>VVVWVV>VVVVy>W>WWVVVymvv>VVVtVtVV>VWVyVVVVVyVrtWVVVVVvr

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 56

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME®“ (1-800^6^-4663)

Para pedir servicio de reparación a ¿(omiciiio

. 1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pièces

1-800-665-4455

For the repair or repiacement parts you need:

Call 6 am -11 pm CST, 7 days a week

PartsDirecr

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

169580 4.27.99 TR

Printed in U.S.A.

Craftsman 917.270831 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

917.270831

CAUTION:

TABLE OF CONTENTS

Warranty

Safety Rules

GENERAL OPERATI9N

SLOPE OPERATION

CHILDREN

SERVICE

MAINTENANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

CONTENTS OF HARDWARE PACK

CONTENTS OF HARDWARE PACK

Parts packed separately in carton Parts Bag contents not shown full size

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

OPERATION

KNOW YOUR TRACTOR

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

STOPPING

TO USE THROTTLE CONTROL

TO USE CHOKE CONTROL

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO OPERATE ON HILLS

TO TRANSPORT

TOWING CARTS AND OTHER ATTACHMENTS

ADD GASOLINE

MAINTENANCE

TRACTOR

BATTERY

V-BELTS

TRANSAXLE COOLING

CLEAN AIR SCREEN

AIR FILTER

Engine Cooling Fins

MUFFLER

SPARK PLUGS

IN-LINE FUEL FILTER

SERVICE AND ADJUSTMENTS

TRACTOR

TO REMOVE MOWER

TO ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

FRONT WHEEL TOE-IN/CAMBER

TO REMOVE WHEEL FOR REPAIRS

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

TO REPLACE FUSE

ENGINE

STORAGE

TRACTOR

BATTERY

PROBLEM

CAUSE

CORRECTION

REPAIR PARTS

ELECTRICAL

GROUND DRIVE

GROUND DRIVE

STEERING

ENGINE

DECALS

WHEELS AND TIRES

MOWER DECK

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION