Craftsman 917270830 Owner’s Manual

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Page 1

Owner's Manual

£RI:IFTSMI:IN

20.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270830

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and instructions before operating this equip-

ment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Page 2

Warranty ....:............................................ 2

Safety Rules........................................... 2

Product Specifications ........................... 5

Assembly................................................ 8

Operation .............................................. 12

Maintenance Schedule ......................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:.

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

o Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse; negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in the own6r's manLJal.

• Riding equipment use_for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in matedal or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman dding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman dding equip-

ment to your nearest Sears Service Center. (In-home warranty service wil_ still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 28

Troubleshooting .................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Nevercarry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

Page 3

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a rriajor factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do notturn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by

puttingyourfoot on the ground.

• Do hot use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

ts not alert to the presence ot children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and Underthe watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

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• Nevermakeadjustmentsorrepairswith theenginerunning.

• Gras_catchercomponentsare subject

to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

• Be sure the area is clear of other people • Mow up and down slopes (15 ° Max), not

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• Donotturn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

_,Look for this symbol to point out impor- tant safety precautions. It means CAU-

TION!H BECOME AWARE!!! YOUR SAFE- TY IS INVOLVED.

_,CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

_WARNING: The engine exhaust from

this product contains chemicals known to the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

Page 5

PRODUCT SPECIFICATIONS

GASOLINE 3.5GALLONS

CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 30 (above 32°F)

API-SF/SG/SH): SAE 5W-30

(below 32°F)

OIL CAPACITY: 3.0 PINTS SPARK PLUG: champion RJ19LM OR

GAP: .030"). J19LM

VALVE INTAKE: .004"-.006" CLEARANCI_: EXHAUST: .007"-.009"

Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni- cian.s and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details.

GROUND SPEED

(MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING 3 AMPS BAI-FERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. it has been

designed, engineered and manufactured to give you the best possible dependability and performance.

FORWARD:

1ST 1.2

2ND 1.5

3RD 2.3 4TM 3.5

5TM 4.7 6TM 5.4

REVERSE: 1.5

REAR: 10 PSI

MIN. CCA: 240 CASE SIZE: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_,WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authorized Service Center (See REPAIR PARTS section of

this manual).

Page 6

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Rat Washer

(1) Hax Bolt

5/16-18x 1-1/4

(1) Lockwasher

(1) Hex _)t

3/8-16 x 1

3/8

(1) Locknut

5/16-18

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Page 7

PARTS BAG CONTENTS SHOWN FULL SIZE

_ #10 x 5/8 W_hem #10

(2)WeldNuts

#10

Parts packet separately in carton

(2) Screws _ (2) Lock

Seat

Cassette

Mulcher ._

Plate// J

v,.jo

(2) Washers _ /

_' 3/16 x 3/4 x 16 Gauge

Parts Bag contentsnotshown full size

(2) Shoulder "_/ 3/8 x 7/8 x 14

Bolts @

(2) Centerlock Nuts

Steering Wheel

Adapter

i 0 ,

(_ (2) Washers

(2) Gauge Wheels

Assemblies

Steering Wheel

Manual

Steering

Boot

Pads Bag

_ Steering

Extension

Steering

Wheel Insert

'o (2) Keys

Slope Sheet .c_

Shaft

Page 8

Yournew tractor has been assembled at the factory with exception of those parts left.

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR • Position steering wheel so cross bars ASSEMBLY are horizontal (left to right) and slide

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9116" wrench (1) Phillips Screw-

driver

(1) Utility knife

(1) 3/4" socket with

drive ratchet

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on. all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

(2) 1/2" wrench

(1) Pliers (1) Tire pressure

gauge

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in exten- sion and lower shafts and install 5/16

hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut secure- ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto steer-

ing shaft extension.

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

• tot hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

_ 3/8 Hex Bolt

"_ a/8 L_asher

f___L_ Large Flat

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) posi-

tion.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

Washer

Page 9

HOW TO SET UP YOUR TRACTOR CONNECT BATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATIERY" in

MAINTENANCE section of this manual for charging instructions).

,o •

...... _ _Label

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of :

mower deck.

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it

to rest on plate while in operation.

- .-._

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Weld NutF_m Hook Poin_ The Top Down

Lock

Weld Washer

Latch Latch

_ook

Washer

Lock Washer

Washer

Mulcher Plate

'_..,f Screw

Deflector Shield

Nut

Shoulder

Bolt

Adjustment Knob

_atch

Hooks

Flat Washer

Page 10

TOCONVERTTOBAGGINGOR

DISCHARGING

Simplyremovemulcherplateandstorein asafeplace.Yourmowerisnowreadyfor

dischargingor installationofoptional grasscatcheraccessory.

NOTE:It is notnecessarytochange blades.Themulcherbladesaredesigned

for discharging and bagging also.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are prep- erly adjusted to ensure optimum mower

performance.

• Assemble gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer,

and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel Mounting Bracket --

3/8-16

Locknut :J'

Wheel

Page 11

CHECKTIREPRESSURE

Thetiresonyourtractorwereoverinflated

atthefactoryfor shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are rout-

ed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST: / All assembly instructions have been

completed. ,/ No remaining loose parts in carton. ,I Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,I Seat is adjusted comfortably and

tightened securely. ,/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). ,/ Be sure mower deck is propedy leyeled

side-to-side/front-to-rear for best

cutting results. (13res must be properly

inflated for leveling).

,/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. ,/ Check wiring. See that all connections

are still secure and wires are properly

clamped. WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATFENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,I Become familiar with all controls - their

location and function. Operate them before you start the engine.

4" Be sure brake system is in safe

operating condition.

Page 12

Thesesymbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I-- ;I

BA'I-FERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON OVER TEMP iF

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(AutomaticModelsonly)

Page 13

KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Ammeter Clutch Lever

Choke Contro .-" _ ....

i_ Ignition

Throttle

Control

Clutch/Brake

Pedal

Light

Switch

Lift Lever

Plunger

Attachment Lift

Lever

Parking Brake

Height

Adjustment Gearshift

Knob Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach-

ments mounted to your tractor. LIGHT SWITCH: Turns the headlights on

and off. THROTTLE CONTROL: Used for starting

and controlling engine speed; CHOKE CONTROL: Used when starting a

cold engine. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and start- ing the engine.

PARKING BRAKE: Locks clutch/brake pedal

into the brake position.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed

and direction of tractor. A'I-rACHMENT MFT LEVER: Used to raise,

lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its posi- tion.

IGNITION SWITCH: Used for starting and

stopping the engine. AMMETER: Indicates battery charging (+)

or discharging (-).

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass-

es or eye shields while operating your tractor or performing any adjust- ments or repairs. We recommend a wide vision safety mask over specta-

cles, or standard safety glasses.

HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

"BRAKE" position and hold,

• Place parking brake lever in "ENGAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold trac-

tor secure.

Choke Control Attachment Clutch Lever

"Engaged" Position

Throttle "Disengaged"

Control Position

Brake

Pedal "Drive"

Position' Position ..,

"Brake" Gearshift

Adjustment PositionLever

Position

Knob

STOPPING MOWER BLADES -

• To stop mower blades, move attach- ment clutch lever to =DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE"

position.

• Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

J, CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knot/in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral

(N) position.

• Move gearshift lever to desired posi-

tion.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

• 14

Page 15

TUADJUSTMOWERCUTI'INGHEIGHT Thecuttingheightiscontrolledbyturning

theheightadjustmentknobindesired direction.

• Turn knob clockwise ((_) to raise cutting height.

• Turn knob counterclockwise (,b) to lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the engine not running. These heights are ap-

proximate and may vary depending upon so_l conditions, height of grass and types

of grass being mowed.

• The average lawn should be cut to

approximately 2-112 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con- trol.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-

_gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

Attachment Clutch Attachment Lift Lever

Lever =Engaged" Position

Low

PosiUon Po_on

Guard

_ OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for

your use.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift leverto 1st gear. Be

sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground

and cause you to lose control of your trac- tor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

Page 16

cap tight, wait for a few seconds, remove and read oil level, if necessary,

add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainten- ance section of this manual).

• To change engine oil, see the Mainten- ance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline wilt increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good _l_d weather starting.

WARNING; Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See

Storage Instructions for additional informa- tion. Never use engine or carburetor

cleaner products in the fuel tank or perma-

znt damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place gear slllft lever in neutral (N)

position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F AND ABOVE)

• When engine starts, slowly push choke control in until the engine begins to run

smoothly. If the engine starts to run

roughly, pull the choke control out slight- ly for a few seconds and then continue

to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

thei:hoke as described above.

COLD WEATHER STARTING (50 ° F AND BELOW)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the

engine to accept small changes in

speed and load, until the choke control

is fully in. If the engine starts to run roughly, pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly. This may

require an engine warm-up period from

several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

Page 17

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See ":1"0

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the machine. This will ms'Irwin a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by turn- ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at- tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass

and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when. it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early

afternoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut- ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be mulched a second time to completely

hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Page 18

CUSTOMER RESPONSIBILITIES

MAINTENANCEINDATES SCHEDULE _"_,.,_/_,xo _. _, ._=_/o_ '_

FILL

CheCk Brake Operation II/ I_

Check Tire Pressure i II_

CheCk Operator Presence and

T InterlockSystems R CheckforLooseFasteners Ill_ I_' II_

i A Sharpen/Replace Mower Blades _j4

I c Lubrication Chart iv tl_

i8 Check Battery Level

Clean Battery and Terminals li/ II/

Check Transaxle Cooling : I_ Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Bah(s) Tension ll/s Check Engine Oil Level if If

Change Engine Oil (l_t_,a l,_

E Clean Air Alter V';r

iN Clean Air Screen 1_2

inspect Muffler/Spark Arrester If

t_l Replace Oil Filter (if equipped) I_1.;

Clean Engine Cooling Fins V'=

Replace Spark Plug ' _V'= V'

Replace Air Filter Paper Cartridge

Replace Fuel Filter t,_

1 - Change more ohen when operating under • heavy _ or In h!gh ambient lemperaltures. 5 - If equipped _th adjustable system.

2 - SeMce more often when ope_g in dirty or dusty cor_ific¢,=. _. Not teqtdred if equipped with rnalmenance-fr6e battery. 3 - If equlpp_l with C_l_ter. change Oil every 50 hours. 7 - 13ghten front axle p_vot bolt to 35 ft.-W_s, maximum.

GENERALRECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your trac-

tor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

0 Attachment _, ; =,O Gear- Clutch _ ; shift

Pivot(s)

0 SAE 30 or 10w30 Motor OIL

O General Purpose Grease O Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-

ings. Viscous lubricants will attract dust

and dirt that will shorten the life of the self-

lubricating bearings. If you feel they must

be lubricated, use only a dry, powdered

graphite type lubricant sparingly.

LUBRICATION CHART

Spindle

Zerk Zerk

O FrontWheel Wheel Beadng Zerk

-, Bearing Zerk

t_ Engine

L_., , y Pivots

Page 19

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter-

lock systems are working propedy. If your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole isn blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

TrailingEdgeUp MandrelAssembly

'k,_' B/ladeCenter j_

,oc.

Wash_" -___-_'S_r

_L---Hax Bolt (Grade 8)* "_

*A Grade 8 heattreatedbolt _,anbe identified by six

lines onthe bolthead.

IMPORTANT: Blade bolt is Grade 8 heat treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with bal- ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade is balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy end until the blade is balanced.

5/8" Bolt

or Pin

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

Page 20

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and ter-

minals can cause the battery to =leak" power.

• Remove terminal guard.:

• Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu- al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SI-, SG or SH. Select the oil's SAE viscosity grade

according to your expected operating tem- perature.

SAEVISCOSITY GRADES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will

result in increased oil consumption when used above 32°F. Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the tractor is not used for 25 hours in one

year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF,, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD- UCT SPECIFICATIONS" section of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is

tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

AirScreen

oilDr in _///

Plug

Oil FillCap/Dips_ck / _

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty

conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

Page 21

• Saturateit in engineoil. Wrapit in clean,absorbentclothandsqueezeto

removeexcessoil.

• If very dirty or damaged, replace pre-

cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate.

• Carefully remove cartridge to prevent debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface. If very dirty or damaged,

replace cartridge.

• Reinstall cartridge plate, wing nuts, pre-

cleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean

the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

Knob

Wing Nut

Foam

Pro-Cleaner

Air Scre_

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from over-

heating. Clean with a wire brush or com- pressed air to remove dirt and stubborn

dried gum fibers. ENGINE COOLING FINS

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage

from overheating• Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND

GRILLASSEMBLY" in the Service and Ad- justments section of this manual).

Cover

Cartddge

TopAirGui_..

Engine Cooling ""

Air Guide

Cover (Both Sides) •

MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual•

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu- retor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled gaso-

line.

pClamp _.

"-zJ----J_Fuel Niter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbure- tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

Page 22

ACAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier t_oremove from the right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever

by removing retainer spring.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer springs.

Clutch

Suspension

Arms

• Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under trac- tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with dis- charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Retainer

Spring

Pulley

Front Link

Retainer Spring

Retainer Springs (BothSides)

(Both Sides)

Anti-Swaybar

Page 23

TOLEVELMOWERHOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflat- ed, you will not properly adjust your

mower. SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance "A" on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

BottomEdge _ Bottom Edge of Mower to{'-_p--IL_--'_ of Mower to

equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "P

• To raise front of mower, loosen nut =P from trunnion on both front links.

Tighten nut "E" on both front links an

• When distance _'D" is 1/8" to 1/2" lower

• Recheck side-to-side adjustment.

Ground Ground

A-I-I" "VGround IA

against trunnion on both front links.

equal number of tums.

at front than rear, tighten nut =P against trunnion on both front links.

Both Front Links Should be Equal in Length

Mandrel

_o__ Suspensi°n

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

Nut "F".

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT (See Illustration Next Page)

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

Page 24

BELTINSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel

Pulley,

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the

right side of the transaxle. If tractor requires more than six (6) feet

stopping distance at high speed in high- est gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage

parking brake.

• Measure distance between brake oper-

ating arm and nut "A" on brake rod.

• If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut against nut "A".

• Road test tractor for proper stopping distance as stated above. Readjust if

necessary. If stopping distance is still greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized ser- vice center/department.

With Parking Brake "Engaged"

Idler Pulleys

Mandrel

Pulley

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest.

• Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor. Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and remove downwards from around engine

pulley.

• Install new belt by reversing above pro- cedure.

Engine Pulley

Clutching

Idler

Stationary Idler

Nut "A"

/am Nut

_Operating Arm

Transaxle

Pulley ___

Page 25

TRANSAXLE GEAR SHIFT LEVER

ADJUSTMENT The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at

the factory; however, if adjustment is needed, proceed as follows:

• Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the

right rear wheel.

• Position the gear shift lever in the neu-

tral (N) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower deck height to the lowest position.

Gearshift Lever

..... Lock

Adjustment Bolt Gate

TO ADJUST STEERING WHEEL ALIGN-

MENT If steering wheel crossbars are not hori-

zontal (left to right) when wheels are posi- tioned straight forward, remove steering

wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact your nearest authodzed service center/department. TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining dng and

washers to allow wheel removal (rear wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchesed from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining Ring

Axle Cover

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BATTERY

ACAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame

and smoking materials away from batter- ies. Always wear eye protection when

around batteries. If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt negative grounded system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat- ten/, taking care not to short against

chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

Page 26

"Positi_tive" (-)

REPLACING BATTERY

ACAUTION: Do not short battery termi- nals by allowing a wrench or any other

object to contact both terminals at the same time. Before connecting battePt,

remove metal bracelets, wristwatch bands,rings,etc.

Positive terminal must be connected first to prevent sparking from accidental

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove

battery from tractor.

• Install new battery withterminals in same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to posi-

tive (+) battery terminal with hex bolt

and keps nut as shown. Tighten secure- ly.

• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut.

Tighten securely.

• Close terminal access doom.

• Close hood.

Keps Nut,, _ .

Term'na ,_x,:i;::_::..,...-.::,.._ _ _HeX

Accass :C," Sol,

Poei ,e

:; _(Red)

," cable

Terminal X/ _._._P_Negative

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the

backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre- vent it from starting.

• Check wiring. See electrical wiring dia-

gram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

/ ,

Headlight Wire Connector

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or indi-

vidual. Warranty repairs must be per- formed by an authorized engine manufac-

turer's service outlet. TO ADJUST THROTTLE CONTROL

CABLE The throttle control has been preset at the

factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust-

ment is necessary, proceed as follows:

• With engine not running, move throttle control lever to fast position.

• Check that swivel is against side of quarter cimle. If it is not, loosen cable clamp screw and pull cable back until

swivel is against quarter cimle. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be nec- essary. Check adjustment as described

Page 27

below before loosening cable. If adjust- ment is necessary, proceed as follows:

• With engine not running, move choke control (located on dash panel) to full

choke position.

• Remove air cleaner cover, filter and car- tridge plate to expose carburetor choke

(see "AIR FILTER" in the Maintenance section of this manual).

• Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely

closed. Tighten casing clamp screw se- curely.

• Reassemble air cleaner.

Clamp Screw_

Quarter Circle _7 \ \ / f

Choke Cl_

Screw _ Choke Lever

TO ADJUST CARBURETOR The carburetor has been preset at the fac-

tory and adjustment should not be neces- sary. However, minor adjustment may be

required to compensate for differences in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed as follows:

In general, turning the mixture screw in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture.

Turning the mixture screw out (counter- clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and

the seats in carburetor may result if screw

is turned in too tight.

PRELIMINARY SE3-rlNG -

• Be sure you have a clean air filter, and

the throttle control cable and choke are adjusted properly (see above).

• With engine off turn idle mixture screw

in (clockwise) closing it finger tight and

then turn out (counterclockwise) 1-1/4 to 1-1/2 turns.

FINALSETTING-

• Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

• With throttle control lever in slow posi- tion, hold throttle lever against idle

speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.

• While still holding throttle lever against

idle speed screw, turn idle mixture

screw in (clockwise) until engine begins to _lie and then turn out (counterclock-

wise) until engine runs rough. Turn

screw to a point midway between those

two positions.

• Continue to hold throttle lever against idle speed screw and adjust idle speed

screw to obtain 900 to 1200 RPM. Re- lease throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow to fast position. If engine hesitates or dies,

turn idle mixture screw out (counter- clockwise) l/8tum. Repeattest and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. iMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set-

ting can be dangerous. If you think the engine-governed high speed needs

adjusting, contact your nearest authorized senlice center/department, which has

proper equipment and experience to make any necessary adjustments.

ldle Speed

rew

Idle Mixture Screw

_Throttle Lever

Idle Speed

Screw __ Thr-"- "----I _ Idle

Levetrt_ _Mixture

_ Screw

Page 28

Immediately prepare your tractor for stor- age at the end of the season or if the trac-

tor will not be used for 30 days or more.

,ACAUTION: Never store the tractor with

gasoline in the tank inside a building where fumes may reach an open flame or

spark. Allow the engine to cool before stor-

ing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See =CLEANING" in

the Maintenance section of this manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint sur- faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage,

battery cables should be disconnected and battery cleaned thoroughly (see =TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables disconnect-

ed and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the

fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add sta- bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure- tor if using fuel stabilizer.

ENGINE OIL Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to "START" position for •

a few seconds to distribute oil.

• Replace with new spark plug(s). OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 29

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE

• Out of fuel.

• Engine not =CHOKED" •

propedy.

• Engine flooded. •

• Bad spark plug. •

• Dirty air filter. •

• Dirty fuel filter. •

• Water in fuel. •

• Loose or damaged wiring. •

• Carburetor out of adjust- •

ment.

• Engine valves out of •

adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery. •

• Dirty fuel filter. •

• Stale or dirty fuel. •

• Loose or damaged wiring. •

• Carburetor out of adjust- •

ment.

• Engine valves out of •

adjustment.

CORRECTION

Fill fuel tank.

See =TO START ENGINE" in Operation section.

Wait several minutes before

attempting to start. Replace spark plug.

Clean/replace air filter. Replace fuel filter.

Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel fil-

ter. Check all wiring.

See =To Adjust Carburetor" in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Clean/replace air filter. Replace spark plug. Recharge or replace battery.

Replace fuel filter. Drain fuel tank and refill with

fresh gasoline. Check all widng. See =To Adjust Carburetor"

in Service and Adjustments section.

Contact an authorized ser- vice center.

Engine will not tum over

Engine clicks but will not start

• Clutch/brake pedal not

depressed.

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery termi-

nals.

• Loose or damaged widng. - Check all widng.

• Faulty ignition switch. • Check/replace ignition

• Faulty solenoid or starter.

• Faulty operator presence switch(es !.

• Weak or dead battery.

• Corroded battery termi-

• Depress clutch/brake pedal.

• Disengage attachment

clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

switch.

• Check/replace solenoid or

starter.

• Contact an authodzed ser-

vice center.

• Recharge or replace battery.

• Clean battery terminals.

nals.

Page 30

TROUBLESHOOTING CHART

PROBLEM

CAUSE

CORRECTION

Engine clicks but

will not start (con-

t'd)

Loss of power

• Loose or damaged wiring.

• Faulty solenoid or starter.

Cutting too much

grass/too fast. Throttle in "CHOKE" posi- •

tion.

Build-up of grass, leaves •

and trash under mower. Dirty air filter. .,_, °

Low oil level/dirty oil. • Faulty spark plug. •

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

Dirty engine air •

screen/fins.

Dirty/clogged muffler. •

Loose or damaged wiring. • Carburetor out of adjust- •

ment.

Engine valves out of •

adjustment.

• Check all wiring.

• Check/replace solenoid or

starter.

• Set in "Higher Cut" posi-

tion/reduce speed. Adjust throttle control.

Clean underside of mower housing.

Clean/replace air filter.

Check oil level/change oil. Clean and regap or change

spark plug.

Replace fuel filter. Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure- tor, refill tank with fresh gaso-

line and replace fuel filter. Connect and tighten spark

plug wire. Clean engine air screen/fins.

Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in

Service and Adjustments section.

Contact an authorized ser-

vice center.

Excessive vibration

Engine continues to run when operator

leaves seat with at- tachment clutch

engaged

Poor cut - uneven

Worn, bent or loose blade. •

Bent blade mandrel. • Loose/damaged part(s). •

Faulty operator-safety •

presence control system.

• Worn, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

i ° Clogged mower deck vent

holes from buildup of

Replace blade. Tighten blade bolt.

Replace blade mandrel.

Tighten loose part(s).

Replace damaged pads.

Check wiring, switches and connections. If not

corrected, contact an autho- rized service center.

• Replace blade. Tighten blade bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

Page 31

TROUBLESHOOTING CHART

PROBLEM

Poor cut - uneven (cont'd)

Mower blades will not rotate

Poor grass dis- charge

CAUSE CORRECTION

grass, leaves, and trash

around mandrels.

• Obstruction in clutch

• Remove obstruction.

mechanism.

• Worn/damaged mower

• Replace mower drive belt.

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in

"FAST" position.

• Travel speed too fast.

• Wet grass.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Mower deck not level.

• Low/uneven tire air pres-

sure.

- Worn, bent or loose blade.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

i •

Buildup of grass, leaves and trash under mower.

Mower drive belt worn.

I-

Blades impropedy

installed.

Improper blades used.

Clogged mower deck vent

holes from buildup of

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

grass, leaves, and trash

around mandrels.

Headlight(s) not •

working (if so equipped) •

Battery will not •

charge •

Engine "backfires" •

when turning

engine =OFF"

Switch is "OFF'. Bulb(s) burned out.

Faulty light switch. Loose or damaged wiring.

Blown fuse.

Bad battery cell(a). Poor cable connections.

Faulty regulator (if so equipped). Faulty alternator.

Engine throttle (_ontrol not set at "SLOW"

position for 30 seconds before stopping engine.

i •Tum switch "ON".

• Replace bulb(s).

• Check/replace light switch.

I • Check wiring and connections.

• Replace fuse.

I •

Replace battery.

Check/clean all connections.

Replace regulator.

Replace alternator.

• Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before stopping engine.

Page 32

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.270830

AMMETER

(OPTIONAL)

IGNITION

SWITCH

RED

W_TE

BATTERY

FUSE 30 AMP.

L ....... J

CLUTCH I BRAKE

(PEDAL UP)

(OPTIONAL)

BLACK

RED

STARTER

9L4C.K

SEAT SWITCH

(NOT OCCUPIED)

AmAE CLUT H"'

(CLUTCH OFF) _ GROUNDINGCONNECTOR

IGNITION SWITCH

UGHTING SY$'_M OUTPUT

CRM_

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL

NOTE .Aow.

sp_PAc• _loDP_M DIODE IALTERNATOR

14 VOLTS/a3 MI_ O 3600 RPM (LIGHTS OFF)

HEADLIGHTS

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS

WILLCHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST. PROPERLY SECURE YOUR WIRING.

--0-- <3-

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS /'_

WIRING INSULATED CLIPS

NOTE: IF W/RING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

Page 34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270830

_÷--- I

19 _-19 ,

8" 12

i i

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270830

KEY PART NO. NO. DESCRIPTION

1 163465 Battery 12 VOLT 28 AMP

2 74760412 BoltHex Hd 1/4-20unc x 3/4 8 7603J Case Battery

10 145211 Bolt, BtrFront 1/4-20 x 7-1/2

11 150109 HolddownBattery FrontMount

12 145769 Nut, Push NylonBattery Front1/4 16 153664 Switch, InterlockPush-In

19 Std551125 Washer Lock114

20 73350400 Nut Jam Hex 1/4o20Uric 21 166182 HarnessUght Socket (W/4152j) 22 41523 : BulbLight#1156 24 4799J Cable Battery

25 146148 Cable Battery

26 166180 Fuse 27 73510400 Nut Keps Hex 1/4o20Unc

28 145491 Cable Ground 29 121305X Switch Scat

30 140301 SwitchIgn4 Position 31 124211X Nut Ignition

32 141226 Cover IgnitionSwitch 33 109310X Key MoldedCraftsman 40 166145 Harness Ign

41 71110408 Bolt BIk.Fin Hex 1/4-20 Unox 1/2 42 131563 CoverTerminal

43 168327 Solenoid 44 73640400 Nut KepsBIk Hex 1/4-20 Unc 45 121433X Ammeter Rectangular6 Amp

52 141940 Protection Wire Loop

55 17490508 Screw "rhdrol5/16-18 x 1/2

70 166658 HarnessEngine B&S

NOTE:

All componentdimensionsgive in U.S. inches

1inch= 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.270830

CHASSIS AND ENCLOSURES

14 11

116,

2 /"

38_ 39

Page 37

TRACTOR - - MODEL NUMBER 917.270830

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 165583

2 140356 3 17490612 4 STD551025

5 155272

9 ;'161917X013 10 STD533710 11 155927

12 145660 13 155936

14 17490608 17 144983X558

18 126938X

20 156437

23 124028X 25 19131312

26 STD541437 28 145198X558

29 155217X599 30 154791)(558 31 139976

37 17490508 38 139886

39 139887 51 73800400 52 19091416 53 145201

54 161464 55 145202 57 STD522507

58 140547 60 STD533707 64 154798

74 STD541437

114 158112 115 17490620

116 19131614

140 158418 142 165867

143 154966

144 154207 145 156524

159 155123X428

NOTE:

Allcomponentdiroensionsgivein U.S. inches

1inch= 25.4 mro

Chassis Assembly Drawbar

Screw,Thd. Roll. 3/8-16 x 1 Washer 13/32 x3/4 x 16Gauge BumperHood/Dash

Dash Bolt,Carriage 3/8-16 x 1

Panel,Dash, L.H. Clip"nnnermanGrille P/L

Panel, Dash, R.H. ScrewThdrol 3/8-16 x 1/2

HoodASSembly BumperHood

Plate Mtg Batten/Fuel Tank Bushing,Snap, Nylon,Fuel Line Washer 13/32 x 13/16 x 12 Gauge Lock,nut, Hex, withInsert 3/8-16 Uric

Grillew/Clips MS-558 Lens, Grille Fend/Ftrest

Bracket,FenderSupport ScrewThdrol 5/16-18 x 1/2

PivotBracketAssembly,L.H. Pivot BracketAssembly,R.H.

Nut Lockw/Insert 1/4-20 UNC

Washer 9/32 x 7/8 x16 Ga.

BracketGrillePickoffLH ScrewHexWshd 8-18 x7/8 BracketGrillePickoffRH

Bolt, Fin Hex 1/4-20 UNC x .75 AirDuct P/L18HP B&S Opp. Twin

Bolt RdhdSqnk 3/8-16 UNC x3/4 DashLowerSTLT Nut Crownlook 3/8-16 UNC

Keeper Belt Rear Lh Stl ScrewThrdol 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga. BracketSuspensionFront

Plate ReinforcementS'I].T BracketSwaybar Chassis

Bracket PntFootrestSTLT Rod PivotChassis/Hood

Cupholder

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.270830

.66

!_1 "

1 72

116

150

39..._

42_

39 " 42_7 _

• 48

151

Page 39

TRACTOR - - MODEL NUMBER 917.270830

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 ........ Transaxle (See Breakdown) 62 8883R Cover, Pedal

Pearless206-545C 63 140186 Pulley,Engine 2 146682 Spring,Return,Brake 64 71170764 Bolt,Hex Head, Fin. 3 123666X Pulley,Transaxle 7/16-20 x 4 Grade5

4 12000028 Ring, Retainer 65 STD551143 Washer 5 121520X Strap, Torque 66 154778 Keeper,Belt, Engine, Fool-

6 17490512 Screw,Thd., Roll. 5/16-18 x 3/4 Proof 8 165866 Rod Shifter FenderSTLT 70 134683 Guide, Mower Drive Belt, R.H.

10 STD561210 Pin,Cotter. ° 72 19132012 Washer 13/32xlo1/4x12Ga.

11 105701X Washe_r,ShiftPlate 74 137057 Spacer,Axle

13 74550412 Bolt 114-28UNFW/PatchGr, 8 75 121749X Washer 25/32x1-1]4x16Ga. 14 10040400 Washer Lock Hvy Helical 76 STD581075 E-Ring

18 STD523710 Bolt Fin Hex 3/8-16 UNC x 1. 77 123583X Key, Square 2.0 x .1845/.1865

19 STD541437 Nut Gauge 21 106933X Knob 79 STD580025 Key Woodruff

22 130804 Rod, Brake 80 145090 Arm, Shift 24 STD541237 Nut 81 165592 ShaftAsm CrossTapered 650

25 106888X Spring,Brake Rod 20 26 STD551037 Washer 82 165711 Spring,Torsion

27 STD561210 Pin 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 28 145204 Rod, Parking Brake 84 166231 LinkTransaxle

29 124236X Cap, ParkingBrake, Red 85 150360 Nut, Nylock 30 130807 BrackeLTraneaxle 89 158391X428 Console, Shift, STLT 31 127275X Keeper, Belt, L.H. 90 124346X Nut, Selt-Thding, Wsh Hd 1/4 32 STD523107 Belt 96 STD624003 RetainerSpring1"

34 155071 ShaftAssembly,Foot Pedal 112 19091210 Washer 9/32 x 3/4 x 10 Gauge 35 120183X Bearing,Nylon 113 127285X Strap Torque90 Degrees

36 STD551062 Washer 116 72110610 Belt Rdhd Sqneck 3/8-16 x1.25 37 STD571810 RollPin 145 74490540 Belt, Hex Flghd 5/16-18 Gr.5

38 131494 Pulley,Idler, Flat 150 165850 BushingBellcrank Grd.Drive 39 STD523727 Bolt 151 19133210 Washer 13/32 x2 x 10 Ga.

40 4470J Spacer, Split +395x .59 156 166002 Washer Srrted 5/161Dx 1.125 41 165838 Keeper, Belt, Idler 158 165589 BracltetShittMount

42 19131312 Washer 13/32 x 13/16 x 12 Ga. 159 165494 HubTaperedRange Shift Lt 47 127783 Pulley,Idler,V-Groove, Plastic 180 19292016 Washer 29/32 x 1-1/4 x 16 Ga

48 154407 Balk;rankClutch Grnd Dry Stl 161 72140406 Belt RdhdSqnk 1/4-20 x 3/4 49 123205X Retainer,Belt Gr.5

50 STD523715 Bolt 162 73680400 Nut Crownlock114-20Une 51 STD541437 Nut Crown Lock 3/8-16 UNC 163 74780416 Belt Hex Fin 1/4-20 Unc x 1 Gr

52 STD541431 NutCrown Lock5/16-18 UNC 5 53 1057t0X Unk, Clutch 165 165623 BracketPivot Lever

55 105709X Spdng, Clutch Return 166 166880 Screw 5/16-18 x 5/8

56 STD523712 Bolt Rn Hex 3/8-16 x 1-1/4 57 130807 V-Belt, Ground Drive 168 165492 Bolt Shoulder 5/16-18 x .561

58 127274X Keeper, Belt, R.H. 169 165580 Plate Fastening Lt 59 140312 Keeper, Belt, Center Span NOTE: Allcomponentdimensions give in U.S.

61 17490612 Screw, Thd., Roll. 3/8-16 x 3/4 inches 1 inch = 25.4 mm

Gr5 78 121748X Washer 25/32 x 1-5/8 x 16

164 19091010 Washer5/8 x .281 x 10 Ga

Page 40

TRACTOR -- MODEL NUMBER 917.270830

STEERING ASSEMBLY

, ....... :--"---- I

_41

Page 41

TRACTOR - - MODEL NUMBER 917.270830

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768 2 154427

3 156483 4 157473

5 6266H

6 121748X 7 : 19272016

8 12000029 9 3366R

10 156438 11 STD551137 13 154779

15 73901000 17 156546 18 57079

19 160395

22 165857 23 165851

25 154406 26 126847X 27 136874

28 19131416 29 17490612 30 STD561210

32 130465 36 155099 37 152927

38 139769 39 19133808 40 STD541537

41 100711L 42 145054 43 121749X

44 153720 46 121232X 47 6855M

51 STD541431 54 74780520 62 167902

63 STD523710 65 154780 66 154404

67 74781044 68 154429

79 19132012 80 74950612

SteenngWheel AxleAssemblySTMP DroppedSTL Spindle Assembly,L.H.

SpindleAssembly,R.H. Beadng,Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip Beadng, Steering Column

Draglink Extended Stamped

Washer, Lock

BearingAxle STLT/GT Nut, Lock, Flange 5/8-11 UNC

ShaftAssembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft Screw Hex Wshhd Torx

Rttman Shaft Assembly Bracket,Steering Bushing,Link,Drag Gear,Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw,Thd., Roll. 3/8-16 x3/4 Pin

Rod,lie Bushing,Steering

Screw Insert,SteeringWheel

Washer 13/32 x 2-3/8 x 8Gauge

GripcoNut

Adaptor,Steering Wheel

Boot,SteeringShaft

Washer 25/32 x 1-1/4 x 16 Gauge

ExtensionShaft Steering LR.LT

Cap, Spindle

Fitting, Grease Nut LockHex w/Ins. 5/16-18 UNC

BoltFinHex 5/16-18 UNC x1ol/4 KitSteeringAsrn Service

Bolt,Fin Hex 3/8-16 UNC x I Gr 5

SpacerAxle BearingArm Pittman

Bolt,Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga

BoltHax Nylon3/8-16 x 3/4

NOTE: Allcomponentdimensionsgivenin U.S. inches

1inch= 25.4 mm

Page 42

TRACTOR - - MODEL NUMBER 917.270830

ENGINE

2 ,. 27 3

_'_ 26 17

Spark Arrester

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917.270830

KEY PART NO. NO.

1. 162152

2" 17720410

3 ......

4 149723

5 144069

6 144068

7 138129 8 150176

10 145552 11 STD551125 12 STD522507

13 165287 14 13280336 15 13200300 16 STD551237

17 17490624 23 169880

25 145996 26 73920600 27 152927

29 137180 31 157103

32 161696 33 123487X 34 106082X

35 17490512 37 8543R

38 .......

39 109227X 81 128861

DESCRIPTION

Control, Throt Paddle 32 22 Screw, Hex Thd Cut 1/4-20 x 5/8

Engine,B&S, (See Breakdown)No. 461707-0145-E1 MufflerExhaust

ExhaustAsm. Left ExhaustAsm. Right

ClampTube Double Engine Bolt5/16-18uncx 3/4 W/Seres Heat ShieldLt

Washer Lock Hvy.Helical 114 BoltFin Hex 1/4-20Unc x .75

Gasket, Muffler Nipple, Pipe 4-1/2 Elbow,Standard 90°, 3/8-18 NPT Washer Lock Ext Tooth318

Screw Thdrol3/8-16xl -1/2 Tytt Shield, Bm/Dbr Guard

ControlChoke

Nut Keps3/8-24 Unf Screw1-I"#10o32x5 x3/8 Flange

Arrestor,Spark Tank, Fuel

Cap Fuel Guage Clamp, Hose

Spacer Pad Screw Thdrol 5/16-18 x 3-4 Tyt Line, Fuel

Plug, OilDrain (Order From EngineManufacturer)

Pad Idler Nut Range 1/4-20 StarterNut

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch = 25A mm

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,270830

KEY

NO,

2 3

4 5

6 7

PART NO.

140123 140551 STD523710

19131610 145006

STD541437 124181X 17490616 19131614

155925

166369 121246X

KEY PART

DESCRIPTION NO. NO. Seat 3350 BlklblkCraltsman 13 121248X

BracketPnt PivotSeal (blk) 14 72050412 BoltFinHex 3/8-16unc X 1 15 134300

Washer 13/32 X 3/4 X 10 Ga 16 121250X

Clip Push In Hinged 17 123976X

Nut HexLock w/ius3/6-16 Unc 21 153236 SpdngSeatCprsn 2 250 BIkZI 22 STD541431

ScrewThdrol3/8-16 X 1Ty-tt 24 19171912

Washer 13/32 X 1 X 14 Ga 25 127018)(

Pan PntSeat _) KnobSeat

- Bracket PntMounltngSwitch

NOTE: Allcomponentdimensionsgiven in U.S. inch- as1 inch= 25.4 mm

DESCRIPTION

Bosl_ng Snap BIk Ny150 Id BoltRdhd ShtNk 114-20x1-1/2

SpacerSpilt28 X 96 Z_c SpdngCprsn I 27 BIk Pnt

Nut Lock114Lge Fig Gr 5 Zinc BoltShoulder5/16-18 Unc-2A Nut HexLock w/Ins5/16-18 Washer17/32 X 1-3/16X 12 Ga.

Bolt Shoulder5/16-18 X 62

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.270830

6 3 4

7 7

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

1 156439 Decal, Fender Danger Sears 15 160396 3 163200 Decal,Hood, R.H. Craftsman 19 138047

4 163202 Decal, Hood, LH, Craftsman 20 166887

5 163207 Decal, Fender 22 149516

6 133644 Decal, Maintenance - - 138311

7 166927 Decal, Panel Dash B&S - - 154515 8 167180 Decal, Rplcmnt - - 154516 9 163204 Decal, Fender, Craftsman Gold - - 166709

11 156368 Decal, Fender STLT Oper Inst -- 166710

13 146046 Decal, V-Belt Dr Sch Tractor

WHEELS & TIRES

2 _ /,8 7

FJS

KEY PART NO. NO.

1 59192

2 65139 3 106222X

4 59904

4,10

/ 5 106732X427

3,9

11 7 9040H

6 278H

9 122082X

10 7152J

9 10 106x427

11 104757X

- - 144334

NOTE:

All componentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

DESCRIPTION

Decal, MowerDdveSchematic

Decal,BatteryDiehard Sears

Decal, Deck Mower EZ3 Decal, Batten/

Decal, LiftHandle Pad FootrestLH STLT

Pad FootrestRH STLT Owner's Manual,English Owner's Manual,Spanish

DESCRIPTION

ValveCap, "Srs Stem, Valve "Ore,Front Tube, Front"Ore

(Not Provided,Se_ce Item

Only) Rim, Front

Fitting, Grease (Front Wheel

one)

Beadng, Flange (FrontWheel

Only) Rim, Rear "flre,Rear Tube, Rear "lira

(Not Provided,Service Item Only)

Cap, Axle Sealant,Mrs 10 oz.

Page 46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.270830

28 27

25 24

, ;// .8 l

,I ,I i

_0 ,_ _.._ _,.,,__o

Page 47

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.270830

KEY PART NO. NO, DESCRIPTION

1 159460 LiftLever Inner Wire Assembly 2 159471 ShaftAssembly,Lift 3 105767X Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21/32 x I x21 Gauge 6 120183X Bearing,Nylon

7 125631X Grip,Handle, Rutecl

8 122365X Button,Plunger,Red

11 139865 Link,Lift, LH. 12 139866 Link,Uft, R.H.

13 STD624008 RetainerSpring 15 127218 Link,Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 130171 Trunnion

18 73680800 Nut Lock 1/2-13 UNC 19 139868 Arm, Suspension,Rear

20 163552 RetainerSpring 23 110807X Nut, Special 24 19131016 Washer 13/32 x5/8 x 16Gauge

25 2876H Spring

26 76020308 Pin, Cotter 3/32 x 1/2 27 126971X Red, Adjust,Lift

28 73350600 Nut, Hex, Jam 3/8-16 UNC 29 138057 Knob,Inf. 3/8-16

30 150233 Trunnion,InfHeight

31 140302 Bearing,Pvt, LiftSpecial 32 73540600 Nut, Crownlock 3/8-24 36 155097 Pointer HeightIndicator

37 123935X Plug Hole 38 17490512 Screw Tndrol5/16-18 x 3/4

40 19112410 Washer 11/32 x 1-1/2

41 155098 IndicatorHeight

49 145212 Nut FlangeLock 50 110452X Nut Push Phos & Oil

NOTE: All componentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

Page 48

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270830

103 105

101

Io2_

113 111

>21

,18

13---

!15!_112

10...-._ 9_

119"_.._ 117

Page 49

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270830

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 164961 Mower Deck Assembly, 42" 56 122052X

2 STD533107 Bolt 58 140086 3 138017 BracketAssembly,Sway Bar, 59 141043

4 138440 BracketAssembly,Sway Bar 68 144200

5 STD624008 Retaioer Spdng 71 142427 6 130832 Arm, Suspension,Rear 72 131870 8 850857 Bolt, Hex 3/8-24 x 1.25 73 127847

9 STD551137 Washer, Lock

10 140296 Washe_ Hardened 75 12000029

11 134149 Blade, Mulching 76 128903

12 129895 Bearing, Ball

13 137645 Shelf Assembly,Mandrel, 77 127845

14 128774 Housing, Mandrel,Vented 79 127498 15 110485X Bearing,Bell,Mandrel 80 153701

16 140329 Stripper,Vented Mower Dock 81 73350600 17 72110610 Bolt,Carriage 3/8-16 x 1-1/4 82 142028 18 72140505 Bolt,Carnage 5/18-18 x 5/8 83 120958X

19 132827 Bolt,Shoulder 84 156084 20 159770 Baffle,Vortex 85 72140620 21 STD541431 Nut Crownlock5/16-18 UNC 92 STD541437

22 134753 Stiffener Bracket 101 136420 23 131267 Bracket,Deflector 102 71161010

24 105304X Cap, Sleeve 103 19061216 25 123713X Spring,Torsion,Deflector 104 STD5511t0

26 110452X Nut, Push 105 160793 27 130968 Shield, Deflector 106 2029J

28 19111016 Washer 11/32 x 5/8 x 16 111 155197

29 131491 Rod, Hinge 113 17490512 30 157722 ScrewThdrolWasher Head 114 STD541431

31 129963 Washer,Spacer 115 72110504 32 153535 Pulley,Mandrel 116 4898H

33 137266 Nut,Topiock,Flanged 117 165746 34 STD533717 Bolt 118 73930600

35 133835 Fastner,ChdstmasTree 119 STD551037 36 131494 Pulley,Idler,Flat 121 143723

37 STD551037 Washer 13/32 x 13/16 x 16 128 153390

40 STD541437 Nut Crownlock3/8-16 UNC 130 STD523710 41 133551 Red, Pivot,withNibs 43 140083 Rod, Clutch, Secondary, with 131 STD533710

44 140088 Guard, Mandrel, LH. 132 19132203 45 STD624003 Retainer

46 137729 Screw,Thd. Roll 1/4-20 x 518 141 6266H 48 133944 Washer,Hardened - - 130794 49 155066 RollerAssembly,Cam Follower

50 131340 Bolt,Shoulder #10-24 Grade 5 51 STD541410 Locknut - - 164963

52 139888 Bolt,Shoulder 5/16-18 UNC 53 131845 ArmAssembly,Pad, Brake

54 133943 Washer, Hardened 55 155046 Arm, Idler

Front 67 162113

Grade 8 74 121748X

Vented (IncludesKey 78 160570

Number 12)

Gauge 112 155198

Gauge 129 19131312

N_s

NOTE: Allcomponentdimensionsgiven in U.B.inches

1 inch= 25.4 mm

DESCRIPTION

Spacer, Retainer Spring,TorsionBrakes

Guard,TUV Idler KnobCustom Oval

V-Belt Rod, Clutch,Pdmary,withNibs Spring,Return

Arm, Clutch,Secondary Washer 25/32 x 1-5/8 x 16

Gauge Ring, Klip Bolt,Shoulder 3/8-16 UNC x

1.44 Keeper,Spring

LeverAsm. ClutchPd PIm SILT

Bushing,Large, Brass Spring,Mower Clutch

Nut,Hex Jam 3/8-16 Uns

TnJnnion,Adj.

WasherSintered Keeper Bolt Idler

Bolt Cardage 3/8-16 x 2-1/2 Nut

Mulcher Cover

Screw

Washer #10 Washer, Lock Latch Assembly, Begger

Nut, Weld Bracket,Gauge, Wheel LH. Bracket, Gauge, Wheel R.H.

Screw'l_drol 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge

Not, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge

Bracket Washer Felt

Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1

Gr. 5 Bolt,RDHD SQNK 3/8-16 UNC

xl Spacer Washer 13/32 I.D. x t-

3/80.D. x1/4 Washer Thrust.75 x t230

MandrelAssembly (Includes Key Numbers8-10, 12-15, 31 and 32)

Mower Deck, Complete

(StandardDeck, Order

Separately MulcherPlate and Gauge wheel Components,

KeyNos. 101-106 and 111-121)

Page 50

TRACTOR - - MODEL NUMBER 917.270830

PEERLESS TRANSAXLE-MODEL NUMBER 206-545C

157

150

!57

Page 51

.... TRACTOR - - MODEL NUMBER 917.270830

PEERLESS TRANSAXLE-MODEL NUMBER 206-545C

REF PART REF PART NO. NO. DESCRIPTION NO. NO.

DESCRIPTION "

1 772147 TransaxleCover 41A 790079

2 780086A Needle Bearing5/8" 42 792073A 3 770128 TransaxlaCase 42A 792085A 4 776395 Countershaft 43 792075

5 776409 OutputShaft 44 790025 6 778364 SpurGear (38 teeth) 45 786066

6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 SpurGear (11teeth) 47 774690

8 792180 ShiftKey " 48 774691 8A 792047 WoodruffKey #9 49 778356

9 784352 ShiftCollar 50 778338 10 784378 ShiftRed & Fork 51 778354 11 778334 BevelGear (30teeth) 52 778352

12 778309 InputBevel Pinion(13 teeth) 53 778350 13 778368 BevelGear (13teeth) (Include. 54 778346

14 778368 Bevel Pinion (13 teeth) 57 778337

15 778370 Ring Gear (43 teeth) 59 778351 17 786188 DrivePin 60 778349

18 786102 Spacer 1.130 X .695 61 778345

20 792077A Ball 5/16" dia 65 780189

21 792078 Set Screw 3/8 - 16 x 3/6- 66 776422 22 792079 Spring.310 OD x .625 L 67 776396

25 792073A Screw 1/4 - 20 x 1°1/4" 69 792170 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187

26 792125 RetainingRing (pkgof 2) 71 788069 27 792035 RetainingRing 71B 788092 28 788040 RetainingRing 76 780090

29 780072 ThrustWasher .627 ID x .031W 77 788078A

29A 780160 ThrustWasher .762 ID x .031W 79 792144 29B 780051 Thrust Washer .762 ID x .031W 82 778333

29C 780199 Anti-RotationWasher .632 30 780108 Cup Washer 1.127 ID x .032W 83 778338

31 780001 Flat Washer .750 ID x .056W 85 792154

31A 780195 Flat Washer .750 ID x .062W 150 788093A 32 788083 Oil Seal 5/6- 157 788088A

34 780194 Bushing.563 180 730229A 35 780193 Flanged Bushing5 / 6- ID 900 794712

35A 780197 FlangedBushing.751 36 790075 Brake Disk

37 790007 Brake Pad Plata 38 799021 Brake Pad (pkg of2) NOTE:

39 786026 Dowel Pin

40 792076A Flat Washer .312 ID x.059W

14) 56 778355

(Include. 13) 58 778353

(Use As Needed) 87 788089A

All component dimensionsgivenin U.S. inches

1inch =25.4 mm

Brake Lever

Screw 114- 20 x 1-1 14" Screw 114-20x2 1/4"

Locknut5/16- 24 Brake Pad Holder Spacer .2625 x 1.0

Brake LeverBracket Axle (11-15/16- Long) Axle (16 - 1/ 2" long)

Spur Gear (29 teeth) Spur Gear (27 teeth)

Spur Gear (23 teeth) Spur Gear (19 teeth)

Spur Gear (16 teeth) Spur Gear (15 teeth)

Spur Gear (11 teeth) Spur Gear (13 teeth)

Spur Gear (17 teeth) Spur Gear(21 teeth)

Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W

InputShaft Shifter& Brake Shaft

RetainingRing Spacer .890 Square Cut Ring

"O" Ring Rat Washer 1.128 ID x .058W

Inverted RetainingRing Spring .430 OD x ,5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil FillPlug Oil Seal9116-

LiquidGasket RTV Silicone Oil Seal314"

Gear Oil 80W90 Replacement MST- 206-545C

Transexle

Page 52

TRACTOR - - MODEL NUMBER 917.270830

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

47 I 441 _

1125 _ 4494

Page 53

TRACTOR oo MODEL NUMBER 917.270830

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0i45-E1

304

305

447

425 '

435 '_

11036 LABEL KIT-EMISSION I

73 :__._,_

332

971 9

Page 54

TRACTOR - - MODEL NUMBER 917.270830

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

101 513

783

1051 _,

697 _'

y 803

544_

797

801

358 GASKET SET

634 _ 7

3@ ,o@

Page 55

TRACTOR - - MODEL NUMBER 917.270830

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 498583 CylinderAssembly 29 498314 Rod-Connecting(Standard)

2 399265 Bushing/SealKit 498541 Red-Connecting(.020 U.S.) 3 91086 _ SeaI-OU 32 95017 Screw (ConnectingRod)

4 493304 Sump-Engine 33 390420 Valve-Exhaust(Include(s):

5 214517 Head-Cylinder#1 494553 Keeper-Valve(Ref. No. 42))

5A 214518 Head-Cylieder#2 34 691302 Valve-intake

7 271867 ,/r_. Gasket-CylinderHead #1 35 65906 Spring-Valve(Intake)

7A 271868 "/r, Gasket-CylinderHead #2 36 26828 Spring-Valve(Exhaust)

8 495754 BreatherAssembly(Cylinder 40 2215£6 Retainer-Valve(Exhaust)

9 27803 .k, Gasket-Breather 42 494553 Keeper-Valve

10 94382 Screw (BreatherAssembly) 45 261368 Tappet-Valve

10A 94380 Screw(BreatherCover) 46 214487 Camshaft

11 280225 Tube-Breather 47 393415 Slinger-Oil

273390 _r Gasket-Crankcase (.015" Thick, 48 498542 ShortBlock

271188 -A-Gasket-Crankcase(.005" Thick) 51 271412 _r• Gasket-Intake 271189 4r Gasket-Crankcase(.009" Thick) 51A 270884 _r<_ Gasket-Intake

13 94565 Screw (CylinderHead) 53 93970 Screw(Carburetor) 15 94239 Plug-OilDrain 54 93208 Screw (IntakeManifold)

16 690666 Crankshaft 73 691438 Screen-Rotating 19 399264 Bushing 75 222511 Washer(Flywheel)

20 291675 -k Seal-Oil 78 691134 Screw(Flywheal Fan)

23 491180 Rywheel 91 693483 BodyAssembly-Upper 24 222698 Key-Rywheel 95 690718 Screw(ThrottleValve)

25 499180 PistonAssembly(Standard) 97 693485 Shaft-Thrstife

499181 PistonAssembly(.010 =O.S.) 98 807923 Kit-IdleSpeed 499182 PistonAssembly(.020" O.S.) 102 693509 • Gasket-CarburetorBody

499183 PistonAssembly(.030"O.S.) 104 693506 • Pin-ReatHinge

26 499184 Ring Set, Piston(Standard) 105 692078 • Valve-Reat Needle

499285 Ring Set, Piston(.010 "O.S.) 107 693482 BodyAssembly-Lower 499186 Ring Set, Piston(.020 "O.S.) 108 693505 Valve-Choke

499187 RingSet, Piston (.030 "O.S.) 109 693498 Shaft-Choke

27 263129 Lock-PistonPin 117 693538 Jet-Main

28 498319 PinAssembly,Piston(Std.) 693500 Jet-Main(HighAltitude)

498320 PinAssembly-Piston(.005" 121 491539 CarburetorKit

#1) 41 292260 Retainer-Valve(Exhaust)

Std.) 50 213290 Manifold-Intake

o.s.)

Page 56

TRACTOR - - MODEL NUMBER 917.270830

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

122 281411 Spacer 332 230674 Nut(Rywheel) 125 693479 Carburetor 333 394891 Armature-Magneto

130 693504 Valve-Thmtlte 334 94731 Borew (MagnetoArmature) 133 693512 Float-Carburetor 337 802592 Plug-Spark

146 94196 Key-'13ming 356 494705 Wire-Stop 147 693508 Jet-Pilot 358 495868 GasketSet

161 496599 BaseoAirCleaner 383 89838 Wrench-SparkPlug 163 271411 "JrGasketoAirCleaner 386 693490 q_- Gasket-Pump

177 271170 -/r Seal-O-Ring 391 693487 Body-Pump 187 299146 Line-Fuel(Cutto Required 392 693491 0+ Spring-PumpDiaphragm

197 95063 Screw (Back Plate) 423 94674 Screw (Air Cleaner Base)

202 262683 Link-MechanicalGovernor 425 94823 Screw (AirCleanerCover) 203 280997 Crank-Bell 432 693492 0+ Cap-Spring

205 93971 Screw (Bell Crank) 433 693489 q_- Diaphragm-FuelPump 209 262352 Sprlog-Govemor 434 693493 Cover-Diaphragm

21t 261563 Spring-Govemor 435 693494 Screw(DiaphragmCover)

212 693985 Link-Throttle 441 222875 Bracket-OilFill

215 224816 Guide-Air 445 394019 FifteroAir 219 394348 Gear-Govemor 447 93343 Screw (AirGuideCover)

220 222773 Washer-Thrust(GovernorGear) 449 94882 Screw (Oil Fill Bracket) 222 491282 Bracket-Control 474 93474 Altemator

227 491297 Lever-Governor ' 482 93621 Screw(Alternator) 235 224995 Shiald-Fuel Spray 510 497606 Drive-Starter

240 394358 Filter-Fuel 513 398003 Clutch-Drive 244 230318 Connector-Hose(Pulse Line) 523 494947 Dipstick 258 94930 Screw (Engine Sump) 525 495348 Tube-OilFill

267 93897 Screw (Casing Clamp) 527 223167 Clamp-Tube 278 94942 Washer (Governor Lever) 535 272490 Filter-Air

297 94289 Nut-Wing(Air FilterRetainer) 544 97603 Armature-Starter 304 691390 Housing-Blower 552 262332 Bushing(GovemorCrenk) 305 690960 Screw (BlowerHousing) 552A 262331 Bushing(GovernorCrank)

306 222846 Shield-Cylinder 562 93853 Bolt-Carriage(GovernorLever)

306A 223734 Shield-Cylinder 569 272645 ,k Gasket-Base

307 94930 Screw(CylinderShield) 572 222892 Cover-Breather(Cylinder#2) 309 497596 Motor-Starter 573 491304 Plata-Back

310 94003 Bolt (StarterMotor) 592 92278 Nut (Governor Lever)

311 497608 BrushSet 601 95162 Clamp-Hose

Length) 404 223882 Washer (GovernorCrank)

Page 57

TRACTOR - - MODEL NUMBER 917.270830

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

615 94296 Retainer (GovernorCrank) 918 393815 Hose-Vacuum(Cylinder-To-

615A 93898 Retainer-GovernorShaft ImpulsePump)(Cutto Required

616 491530 Crank-Governor Length) 634 491287 "/r Seal-Governor Shaft 934 94627 Screw (Fan Retainer)

634A 271013 Washer.Foam 955 693513 Plug-Carburetor

635 66538 Boot.SparkPlug 968 225008 Cover-AirCleaner

637 693510 Washer-Seal 971 805540 Screw (Upper BodyTo Lower 643 496700 Retainer-AirFilter : Body) 689 262337 Spring-Friction 1005 498157 Fan-Flywheel

697 93585 Screw (Drive Cap) 1006 224901 Retainer-Fan 725 280866 Shield-Heat 1019 496726 Label Kit

726 91362 Gear-Ring 1036 499382 Label Kit-Emission 741 262989 Gear-'13ming 1051 263080 Ring-Retaining

783 693059 Gear-Starter 1058 273688 Owner'sManual 797 94010 Nut(StarterTerminal) 1081 280860 .k Seal-O-Ring

797A 693167 Nut (StarterTerminal) 1090 497605 Retainer-Brush

801 394860 Cap-Drive 1095 498047 GasketSet-Valve Overhaul 802 497607 Cap-End 1125 94724 Screw (Cover Plate)

803 497604 Housing-Starter 1132 94675 Screw (Oil Slinger) 807 693511 Spacer 1136 94297 Screw (Governor,ControlRod)

822 693497 Washer-Seal (ThrottleShaft) 1137 220680 Washer (Governor,Control 847 495715 Dipstick/TubeAssembly

851 493880 TerminaI-Cabte 1138 94298 Nut (Governor, Control Rod 859 693488 •+ Diaphragm-Fuel Pump -- 46070 7-0145-E1 Replacement

861 393397 Kit-FuelPump Engine 865 224774 Cover-Air Guide _ Included in Gasket Set, Rel Number358.

865A 224775 Cover-AirGuide • IncludedinCarburetorKit,Ref Number 121.

868 497656 Seal-Valve • Includedin Value OverhaulKit, Ref Number

868A 273312 Seal-Valve 1095.

869 261463 Seat.Valve (Intake) + Includedin Fuel PumpKit, Ref Number 861 870 262924 Seat-Valve (Exhaust) "JrO•+

871 261961 Bushing-Guide(Exhaust) NOTE: All componentdimensionsgivenin U.S. inches

231218 Bushing-Guide(intake) 1 inch = 25.4 mm

877 393456 Wire-Alternator 881 495901 Plate-Cover

Rod)

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

_r _

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

greater than 15°), never across the face. Make turns gradu-

I_ Operate your Tractor up and down the face of slopes (not I

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

Page 60

For the repair or replacement parts you need

delivered directly to your home

Call 7 am - 7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For in-house major brand repair service Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)

Para pedir servicio de reparacl6n a

domlcilio - 1-800-676-5811

For the location of a Sears Parts and Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering parts, always provide the following

information:

• ProductType • Part Number

• Model Number • Part Description

|ni||B

Imllii 1

SEARS

Amenca's Repair Specia,sts

166709 12.29.98 RD Printed in U.S.A.

Craftsman 917270830 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual