Craftsman 917270830 Owner’s Manual
Owner's Manual
£RI:IFTSMI:IN
20.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270830
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ....:............................................ 2
Safety Rules........................................... 2
Product Specifications ........................... 5
Assembly................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:.
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
o Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse; negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the own6r's manLJal.
• Riding equipment use_for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in matedal or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman dding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman dding equip-
ment to your nearest Sears Service Center. (In-home warranty service wil_ still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ......................................... 18
Service and Adjustments ...................... 22
Storage ................................................. 28
Troubleshooting .................................... 29
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Nevercarry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
2
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a rriajor factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do nottry to stabilize the machine by
puttingyourfoot on the ground.
• Do hot use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
ts not alert to the presence ot children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and Underthe watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
3
• Nevermakeadjustmentsorrepairswith
theenginerunning.
• Gras_catchercomponentsare subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
• Be sure the area is clear of other people • Mow up and down slopes (15 ° Max), not
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Donotturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
_,Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!H BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
_,CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
_WARNING: The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 30 (above 32°F)
API-SF/SG/SH): SAE 5W-30
(below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: champion RJ19LM OR
GAP: .030"). J19LM
VALVE INTAKE: .004"-.006"
CLEARANCI_: EXHAUST: .007"-.009"
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cian.s and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCEAGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
GROUND SPEED
(MPH):
TIRE PRESSURE: FRONT: 14 PSI
CHARGING 3 AMPS BAI-FERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. it has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
FORWARD:
1ST 1.2
2ND 1.5
3RD 2.3
4TM 3.5
5TM 4.7
6TM 5.4
REVERSE: 1.5
REAR: 10 PSI
MIN. CCA: 240
CASE SIZE: U1R
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Rat Washer
O
(1) Hax Bolt
5/16-18x 1-1/4
(1) Lockwasher
@
(1) Hex _)t
3/8-16 x 1
3/8
(1) Locknut
5/16-18
(1) Shoulder Bolt
5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
©
6
PARTS BAG CONTENTS SHOWN FULL SIZE
f
J,
_ #10 x 5/8 W_hem #10
(2)WeldNuts
#10
Parts packet separately in carton
(2) Screws _ (2) Lock
D
Seat
Cassette
Mulcher ._
Plate// J
v,.jo
(2) Washers _ /
_' 3/16 x 3/4 x 16 Gauge
Parts Bag contentsnotshown full size
(2) Shoulder "_/ 3/8 x 7/8 x 14
Bolts @
(2) Centerlock Nuts
Steering Wheel
Adapter
i 0 ,
(_ (2) Washers
(2) Gauge Wheels
_k
Assemblies
Steering Wheel
Manual
Steering
Boot
Pads Bag
i
I
_ Steering
Extension
Steering
I
i
i
t
Wheel Insert
i
'o (2) Keys
Slope Sheet .c_
Shaft
7
Yournew tractor has been assembled at the factory with exception of those parts left.
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR • Position steering wheel so cross bars
ASSEMBLY are horizontal (left to right) and slide
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9116" wrench
(1) Phillips Screw-
driver
(1) Utility knife
(1) 3/4" socket with
drive ratchet
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on.
all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
(2) 1/2" wrench
(1) Pliers
(1) Tire pressure
gauge
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto steer-
ing shaft extension.
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac-
• tot hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
_ 3/8 Hex Bolt
"_ a/8 L_asher
f___L_ Large Flat
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach-
ment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) posi-
tion.
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
Washer
8
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATIERY" in
MAINTENANCE section of this manual
for charging instructions).
,o •
...... _ _Label
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up-
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of :
mower deck.
_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
- .-._
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Weld NutF_m Hook Poin_
The Top Down
Lock
Weld Washer
Latch Latch
_ook
Washer
Lock Washer
Washer
Mulcher
Plate
'_..,f Screw
Deflector
Shield
Nut
Shoulder
Bolt
Adjustment Knob
_atch
Hooks
Flat Washer
9
TOCONVERTTOBAGGINGOR
DISCHARGING
Simplyremovemulcherplateandstorein
asafeplace.Yourmowerisnowreadyfor
dischargingor installationofoptional
grasscatcheraccessory.
NOTE:It is notnecessarytochange
blades.Themulcherbladesaredesigned
for discharging and bagging also.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are prep-
erly adjusted to ensure optimum mower
performance.
• Assemble gauge wheels with tractor on
a flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appropri-
ate hole with shoulder bolt, 3/8 washer,
and 3/8-16 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel Mounting
Bracket --
=
3/8-16
Locknut :J'
Wheel
10
CHECKTIREPRESSURE
Thetiresonyourtractorwereoverinflated
atthefactoryfor shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSi shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments section of
this manual. Verify that the belts are rout-
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
,/ No remaining loose parts in carton.
,I Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,I Seat is adjusted comfortably and
tightened securely.
,/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/ Be sure mower deck is propedy leyeled
side-to-side/front-to-rear for best
cutting results. (13res must be properly
inflated for leveling).
,/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATFENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,I Become familiar with all controls - their
location and function. Operate them
before you start the engine.
4" Be sure brake system is in safe
operating condition.
11
Thesesymbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
I-- ;I
BA'I-FERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON OVER TEMP iF
LIGHT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
A
t
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
FREE WHEEL
(AutomaticModelsonly)
12
KNOW YOUR TRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ammeter Clutch Lever
Choke Contro .-" _ ....
i_ Ignition
f
p
Throttle
Control
Clutch/Brake
Pedal
Light
Switch
Lift Lever
Plunger
Attachment Lift
Lever
Parking Brake
Height
Adjustment Gearshift
Knob Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach-
ments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed;
CHOKE CONTROL: Used when starting a
cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and start-
ing the engine.
PARKING BRAKE: Locks clutch/brake pedal
into the brake position.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
A'I-rACHMENT MFT LEVER: Used to raise,
lower, and adjust the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its posi-
tion.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
13
i
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass-
es or eye shields while operating your tractor or performing any adjust-
ments or repairs. We recommend a wide vision safety mask over specta-
cles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
"BRAKE" position and hold,
• Place parking brake lever in
"ENGAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold trac-
tor secure.
Choke Control Attachment Clutch Lever
"Engaged" Position
Throttle "Disengaged"
Control Position
Brake
Pedal "Drive"
Position' Position ..,
"Brake" Gearshift
Adjustment PositionLever
Position
Knob
STOPPING
MOWER BLADES -
• To stop mower blades, move attach-
ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
position.
• Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
J, CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt-
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knot/in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
• Move gearshift lever to desired posi-
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
• 14
TUADJUSTMOWERCUTI'INGHEIGHT
Thecuttingheightiscontrolledbyturning
theheightadjustmentknobindesired
direction.
• Turn knob clockwise ((_) to raise cutting
height.
• Turn knob counterclockwise (,b) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap-
proximate and may vary depending upon
so_l conditions, height of grass and types
of grass being mowed.
• The average lawn should be cut to
approximately 2-112 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift con-
trol.
• Start mower blades by engaging attach-
ment clutch control.
• TO STOP MOWER BLADES - disen-
_gage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
Attachment Clutch Attachment Lift Lever
Lever =Engaged" Position
Low
PosiUon Po_on
Guard
_ OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
• Move gearshift leverto 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground
and cause you to lose control of your trac-
tor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
15
cap tight, wait for a few seconds,
remove and read oil level, if necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainten-
ance section of this manual).
• To change engine oil, see the Mainten-
ance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline wilt
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
_l_d weather starting.
WARNING; Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma-
znt damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear slllft lever in neutral (N)
position.
• Move attachment clutch to "DISEN-
GAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50 ° F
AND ABOVE)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slight-
ly for a few seconds and then continue
to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
thei:hoke as described above.
COLD WEATHER STARTING (50 ° F AND
BELOW)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slight-
ly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
16
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See ":1"0
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This will ms'Irwin a more even distribu-
tion of clippings and more uniform cut-
ting.
• When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
• If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when. it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
J
17
CUSTOMER RESPONSIBILITIES
MAINTENANCEINDATES SCHEDULE _"_,.,_/_,xo _. _, ._=_/o_ '_
FILL
CheCk Brake Operation II/ I_
Check Tire Pressure i II_
CheCk Operator Presence and
T InterlockSystems
R CheckforLooseFasteners Ill_ I_' II_
i A Sharpen/Replace Mower Blades _j4
I c Lubrication Chart iv tl_
i8 Check Battery Level
Clean Battery and Terminals li/ II/
Check Transaxle Cooling : I_
Adjust Blade Belt(s) Tension I_s
Adjust Motion Drive Bah(s) Tension ll/s
Check Engine Oil Level if If
Change Engine Oil (l_t_,a l,_
E Clean Air Alter V';r
iN Clean Air Screen 1_2
inspect Muffler/Spark Arrester If
t_l Replace Oil Filter (if equipped) I_1.;
Clean Engine Cooling Fins V'=
Replace Spark Plug ' _V'= V'
Replace Air Filter Paper Cartridge
Replace Fuel Filter t,_
1 - Change more ohen when operating under • heavy _ or In h!gh ambient lemperaltures. 5 - If equipped _th adjustable system.
2 - SeMce more often when ope_g in dirty or dusty cor_ific¢,=. _. Not teqtdred if equipped with rnalmenance-fr6e battery.
3 - If equlpp_l with C_l_ter. change Oil every 50 hours. 7 - 13ghten front axle p_vot bolt to 35 ft.-W_s, maximum.
GENERALRECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your trac-
tor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
0 Attachment _, ; =,O Gear-
Clutch _ ; shift
Pivot(s)
0 SAE 30 or 10w30 Motor OIL
O General Purpose Grease
O Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bear-
ings. Viscous lubricants will attract dust
and dirt that will shorten the life of the self-
lubricating bearings. If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
LUBRICATION CHART
Spindle
Zerk Zerk
O FrontWheel Wheel
Beadng Zerk
-, Bearing
Zerk
t_ Engine
I
L_., , y Pivots
18
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