Craftsman 917.270821 User Manual

ClInFT$+Mn+N-

19.5 HP
ELECTRIC START

42" MOWER
AUTOMATIC

LAWN TRACTOR

_vlodel No.

9!7_-27_0821

• Safety
*--ASsembly

• .Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-
ment.

For answersto yourquestions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Warranty;.,....,,L,.,,.,._,,.. ....._.................. 2

Safety Rules ....................................... ,_2

Proo_::t Specifications ..................... ......5

Assembly.;., ........... .;.......... :... ......... ;...... 8

Operation:_._...... ;;::...:. ....._....._.............. .12

MaintenancQ Schedule ...... _..,............... 19

LIMITED T_/O

For two (2)

tained,

Sears will

ringto the instructionsin the owner'smanual,

charge, any partsfound to be defectivein material or

Maintenance......_........_;........................ 19

Service and Adjustments............ .........23

Storage................................................. 29

Troubleshooting.................................... 31

Repair Parts......................................... 34

Parts Ordering ....................... Back Cover

if thisCraftsman RidingEquipmentis main-

This__Warr_

• Expenda

plugs; a!!

• Tire repl_
thorns, sl

• Repairs

dent or thefailuretomaintainthe equipment accordingtothe instructionscontainedin
the owner's manual.

Ridingequipment used forcommercial or rentalpurposes.

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip

ment proves defective in material or workmanship and our testing determines the bat-

tery witLnothoTd-a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able-after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies on_ while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to

state.

Sears. Roebuck and Co., D/817 WA, Hoffman Estates. IL 60179

y dpes pot _ve.P.
leifpm_which become w'pm during normal use, such as blades, spark

;Jle_nenj.belts, _}tc. i :

,ementpr repair._ausedby puncturesfrom outsideobjects,such as nails,

_ml:Is,otglass, i i
eces_sa_ybecause of;operatorabuse, negligence,improperstorageoracci-

GENERAL OPERATION.

• Read, understand, and follow all instruc-
tions in the manual and on the machine

before starting.

, Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

, Clear the area of objects such as rocks,

toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters _rea_"

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and
behind before and while backing.

• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before tuming.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove
keys before dismounting.

2

• Tum,_off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which
can result in severe injury or death. All

slopes require-extracaution. If yotJcannot
back up the slope or ifyou feel uneasy on

. it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall
grass can hide obstacles.

• Us-e-sTov__eed. Choose a low gear so

that you will not have to stop or shift
while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

-weights to improve stability.

• Use extra care With grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.

•_ Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.

DO NOT:

• Do nottum on Slopes unless necessary,
and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do, e_t-mow_on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilize the machine by

puffing your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur ifthe operator

is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.

SERVICE

• Use extra care in handling gasoline and
other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow en-
gine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an
open flan_, such as a water heater.

• Never run a machine inside a closed
area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip

o-ment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free ofgrass, leaves, or
other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you
strike an obj.ect. Repair, if necessary,

before restarting.

3

• Never make adjustments or repairs with
th@englae running.

• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or

allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and
behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with

safemachine-operation.

• Keep children out of the mowing area

and under the watchful care of another
responsible adult.

• Be alert and tum machine off ifchildren

enter the area.

• B_fore and when backing, look behind

and down for small children.

_Look for this symbol to point out impor-
tant safety precautions. It means CAU-

TION!!t BECOME AWARE!!! YOUR SAFE-
"I'Y IS INVOLVED.

• Mow up and down slopes (15 ° Max), not
across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• Do not rum on slopes unless necessary,

and then, turn slowly and gradually

downhill, ifpossible.

,AWARNING: The engine exhaust from

this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.

_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,

_djusting or making repairs always discon-
nect spark plug wire and place wire where

t cannot contact spark plug.

4

....-

GASOUNE

CAPACITY
AN[LTY'PE:

OIL'WPE
(API-SF/SG/SH): --

3.5 GALLONS
UNLEADED
REGULAR

SAE 3O
(above 32°F)

SAE 5W-3O
(below 32"F)

OIL CAPACITY: 3.0 PINTS
SPARK PLUG: Champion RJ19LM

GAP: .030") OR J19LM

VALVE CLEARANCE: INTAKE: .005-.007

EXHAUST: .009-.011

instructib_ will enable youto assemDte

and maintainyourtractorproperly.Always

observethe "SAFETY RULES'.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavail-

ableon this product.Contactyour nearest
Searsstore for details.

CUSTOMER RESPONSIBILmES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte-
nance" and "Storage" sections of this

owner's manual.

GROUND SPEED "FORWARD: 0- 5.5

(MPH):- REVERSE: 0 - 2.4

TIRE P_RESSURE'--FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR:30

MIN. CCA:240
CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

__ _- _... ........

CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been

designed, engineered and manufactured
to_give you the best possible dependability
and performance.-

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni-

cians and the proper tools to service or
repair this tractor.

,AWARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unim-
proved forest-covered, brush-covered or

grass-covered land unless the engine's
exhaust system is equipped with a spark

arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working

order by the operator.

In the state of Califomia the above is
required by law (Section 4442 of the

Califomia Public Resources Code). Other
states may have similar laws. Federal

laws apply on federal lands. A spark
arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of
this manual).

5

CONTENTS OF HARDWARE PACK

(1) Large Flat Washer

Parts Bag contents shown full size

III

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

3/8-16 x I

(1) Lockwasher 3/8

(1) Locknut 5/16-18

.....(1) Knob

(2) Washers
3/16 x 3/4 x 16 Gauge

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(2) Lock

Washers #10"

(1) Shoulder

Bolt 5/16-18

(2) Weld

Nuts #10

(2) Screws #10 x 5/8

6

Partspackedseparatelyincarton

Manual

Seat

(2) Shoulder

BaRs

Video

Mulcher

Cassette

Plate

|

PartsBag

Parts Bag contents not shown full size

Steering

Boot

Steedng

Wheel

_(2) Center-

lockNuts

a I I w

SteeringWheel Adapter

SlopeSheet

(2) Gauge
Wheels

"_1 I I

(2)Lm_hHook

Assenddk_s

7

(2) Wasi_em 3/8
x7/8 x 14 Gauge

Steedng

WheelInsert

,-.e_

O

i

Steering

Shaft

Extension

Your new tractor has been assembled at the factory with exception of those parts left
unEs,sem61edfor shipping purposes. To ensure safe and proper operation of your tractor
all parts and har.dware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR
ASSEMBLY

Asocket wrench setwillmake assembly
easier. Standard wrenchsizesyou need

are listed below.

(1) 9116" wrench
(1) 3/4" wrench

(2) 1/2" wrench
(1) Utility knife

(1)Pliers

When-right-or-left-hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).

(1) 3/4" Socket w/
drive rachet

(1) Phillips Screw-
driver

(1) Tire pressure

gauge -

• Assemblelargeflatwasher,3/8 lock
washer,3/8 hexboltand tighten securely.

• Snap steeringwheel insertintocenter

ofsteeringwheel.

• Remove protectivematerialsfromtrac-

torhood andgrill.

IMPORTANT: Check for and remove any

staplesin skidthat may puncturetires
where tractoris to rolloffskid.

Insert

__ 3/8 Hex Bolt

Large Rat

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and
parts boxes from shipping carton (See

Stee__iill r
Wheel

pageS);-......

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and
lay panels flaL

• Check for any additional loose pads or

boxes and remove.

BEFORE ROLUNG TRACTOR OFF
SKID

ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND

BOOT

--_ Slideextension shaft onto lower steer-
ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16

he)( bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab
slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointingstraight forward.

• Slide steering wheel adapter onto steep •

ing shaft extension.

• Po_stee_i'ng wheel so cross bars •

a-rehonzontal (left to right) and slide

o!n_ b_:)t and onto adapter.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attach-

ment liftlever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See
"TO TRANSPORT" in the Operation

section of this manual).

Roll tractor forward off skid.
Remove banding holding discharge

guard up against tractor.

CHECK BAr'[ERY

• Lift hoodto raisedposition

• If_is batteryis put intoservice after
month andyearindicatedon label (label

locatedbetweenterminals)charge bat-
tery for minimumof one hourat 6-10
amps. (See"BATTERY" in MAINTE-

NANCE section of this manual for
charging instructions).

o........ _ _ _Label

_,o 9

Adjusts•at before tightanid_ladjustment

knob.

• Remove cardboardpacking on seat pan.

• Place seat on seat pan and assemble

shoulder bolL "Rghten shoulder bolt

securely.

• Assemble adjustment knob and fiat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seal

• Slide seat until a comfortable position is

reached which allows you to press
clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely

Seat

Seat Pan

Shoulder
Bolt

Adjustment Knob

Rat Washer

9

• [hstall two latch hooks to mulcher plate

using screw, washer, lock washer, and
weld nut as shown.

NOTE,-'Pre-assemble weld nut to latch
hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of
mower deck.

• Hook rear latch into hole on back of
mower deck.

_CAUTION: Do not remove discharge

guard from mower. Raise and hold guard
when attacbingmulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING
Simply remove mulcher plate and store in

a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.

; TheTop

Lock

Weld

Latch

Washer

Muicher

Plate

Deflector
Shield

\

"_ Screw

_Down

Latch

Hook

Weld Nut

Lock Washer

Washer

Latch

Hooks

10

AS-SEMBLEGAUGE WHEELS TO
MOWER DECK
The gaugewheelsare designedto keep

the mower deck inproper positionwhen
operatingmower. Be sure they are proper-

lyadjustedto ensure optimummower per-

formance.

• Assemble gauge wheels withtractoron

a fiat level surface.

• Adjustmower to desired cuttingheight

(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operationsectionof

this manual).

• With mower indesired heightofcut po-

sition,gauge wheels shouldbe assem-
bled so they are slightlyoffthe ground.

Install-gaugewheel in appropriatehole

withshoulderbolt,3/8 washer, and 318-

16 Ioclmut_ad tightensecurely.

• Repeat for opposite side installing

gauge wheel in same adjustmenthole.

Gauge Wheel

Bracket

3/8-16 Locknut

Bolt

3/8-16 Washer

Wheel

CHECK TIRE PRESSURE

The tires on yourtractorwere ovednflated
at the factory for shippingpurposes.
Correcttire pressure is importantfor best

cuttingperformance.

• Reduce tire pressureto PSI shown in

_'PRODUCT SPECIFICATIONS" on

page 5 ofthismanual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be propedy leveled. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-
ing motion and mower blade drive belts in

the Service and Adjustments sectoin of
this-m_"_l. Veery that the belts are rout-

ed _.Qji_ect_.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor,check to see that the brake isproperly
adjusted.See "TO ADJUST BRAKE"in

the Service and Adjustmentssectionof
this manual.

v' CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

v' Allassembly instructionshave been

completed.

v' No remainingloosepads in carton.
V' Batteryisproperlypreparedand

charged. (MinimumI hourat 6 amps).

v' Seat is adjusted comfortablyand

tightenedsecurely.

v' Alltiresare propedyinflated.(For

shippingpurposes,the tireswere
overinfiatedat the factory).

v' Besure mower deck is properlyleveled

side-to-side/front-to-rearfor best
cuttingresults.(Tires mustbe propedy

inflatedfor leveling).

i/ Check mower and drivebelts. Be sure

they are routedproperlyaroundpulleys
and insideall belt keepers.

v' Check wiring.See that allconnections

are stillsecure and wires are properly
damped.

v' Beforedrivingtractor,be sure free-

wheel controlisin drive position.

WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean,

regular unleadffd gasoline.

/ Become familiar with all controls - their

location and function. Operate them
before you start the engine.

,/ Be sure brake system is in safe operat-

....ing condition.

,/ It is important to purge the transmis-

sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions

(See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Op-

eration section of this manual).

11

The,_e._syrobols may appear on yourtractor orin literaturesuppliedwiththe product.

Leam and understandtheirmeaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

_-NGIN-EON ENGINE OFF OIL PRESSURE UGHTS ON OVER TEMP '_

UGHT

!

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

R N

ATTACHMENT REVERSE

CLUTCH ENGAGED

IGNITION

CLUTCH DISENGAGED

ATTACHMENT

NEUTRAL HIGH LOW

KEEPAREACLEAR SLOPEHAZARDS

LOCKED

H L c®) l

PARKING BRAKE

(SEESAFETYRULESSECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModels only)

12

"KNUW IruuN.mm'i.,.k_murt ;All GYO

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE 0PE N UR

TRACTOR
Coriipam the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Ignition
Clutch Lever Switch

Ammeter

Choke

Throttle Control

Clutch/Brake

.Pedal .........

Height
Adjustment

Knob

Freewheel
Control

Uft Lever
Plunger

©

Attachment

Oft Lever

Parking Brake

Motion
Control Lever

Approx.

Speed

3 MPH
2 MPH

1 MPH

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attachments

mounted to your tractor. --.
UGHT SWITCH: Turns the headlights on and

off.

CHOKE CONTROL: Used when starting a cold
engine.

THROTTLE CONTROL: Used to control engine
speed.

CLUTCH/BRAKE PEDAL: Used for declutch-
ing and braking the tractor and starting the

engine.
FREEWHEEL CONTROL: Disengages trans-
mission for pushing or slowly towing the tractor

with the.exKdne off.

HEIGHT ADJUSTMENT KNOB: Used to adjust

the mower cutting height.

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.
AI'rACHMENT LIFT LEVER: Used to raise and

lower the mower deck or other attachments

mounted to your tractor.
UFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for star'dngand stop-
ping the engine.

AMMETER: Indicates battenj charging (+) or
discharging (-).

PARKING BRAKE: Locks dutch/brake intothe

brake posiJion.

13

eyes,.which can resuR in severe eye damage. Always wear safety glasses |
or eye shields while operating your tractor or performing any adjustments or |

-____. The operation of any tractor can result inforeign objects thrown _to the ' I

repairs. We recommend a wide vision safety mask over spectacles, or Stan- |
dard safety glasses. I

HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator

presence sensing switch. When engine is
running, any attempt by the operator to

leave the seat without first setting the
parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brakepedal intofull

"BRAKE"positionand hold.

• Place parkingbrake lever in "EN-

GAGED" positionand release pressure

from clutch/brakepedal. Pedal should

remainiff'BRAKE" position.Make sure
parking brakewill holdtractorsecure.

Attachment Clutch

Choke Lever =Engaged"
Control Position

=Disengaged"

Control

=Brake"

Pedal "Ddve" "Disengaged" Control

Position Position Lever

STOPPING
MOWER BLADES -

•._To stopmower blades, move attach-
ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground ddve, depress

- clutch/brake pedal into full "BRAKE"
position. _-

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever
does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENG!NF__

• Move throttle Control to slow position.

Parking Brake

=Engaged"

Portion

Motion

NOTE: Failureto move throttlecontrolto

slow positionand allowingengine to idle

beforestoppingmaycause engine to

"backfire".

• Tum ignition key to =OFF" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when
tractor is standing idle with the engine run-

ning, hotengine exhaust gases may
cause =browning" of grass. To eliminate

this possibility, always stop engine when
stopping tractor on grass areas.

_i, CAUTION: Always stop tractor com-
pletely, as described above, before leaving

the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and
mower performance.

CHOKE CONTROL
Use choke control whenever you are start-

ing a cold engine. Do not use to start a
warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in
neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to
desired position.

NOTE: The effort to move the motion con-
trol lever will reduce after the first few
hours of use. This is normal.

TO ADJUST MOWER CUTFING HEIGHT
The cuffing height is controlled by tuming

the height adjustment knob in desired
direction.

14

height.

• Turn knob countemlockwise (O)to
lower cutting heighL

The _g height range is approximately

1-1/2" to 4". The heights are measured
from the ground tothe blade tip with the
engine not running. These heights are ap-
proximate and may vary depending upon
soil conditions, height of grass and types

of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the
cool season and to over 3 inches during

hot months. For healthier and better
looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

ove-t 6 Inches in height should be
mowed twice. Make the first cut rela-

tively high,Tthe-se'cond to desired height.

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment liftcon-

trol.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

AttachmentClutch AttachmentLift
Lever "Engaged" Lever HighPosition

control lever to slower posit_n.

• If stoppingis absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever
does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to
slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushingor towingyour tractor,be
sure to disengagetransmissionby placing
freewheel control infreewheeling position.

Freewheel controlis located at the rear

drawbar oftractor.

• Raise attachment lift to highest position
with attachment lift control.

• Pull freewheel control knob out and hold
in position by inserting retainer spring

into forward hole of control rod.

• Do not push or tow tractor at more than
two (2) MPH.

• To reengage transmission,reverse
above procedure.

NOTE: Toprotecthoodfrom damage when

transportingyourtractoron a truck or a
trailer,be surehoodisclosedand secured

to tractor.Use an appropriatemeans of
tyinghoodto tractor(rope,cord, etc.).

Position.__ /

"Disengaged'__::'

Position-----'-f'_'_/1_..:_'_. Low

', Posmon

._

_ _'_Discharge

TO OPERATE ON HILLS
_CAUTION: Do not ddve up or down
hills with slopes greater than 15" and do

not drive across any slope. Use the slope
guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up,m,,do,,ua hills.

• Avoid _topping or changing speed on

hilts_

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mendedby and comply with specifications
of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

15

BEFORE STARTING .THE ENGINE

CHECK ,ENGINE OIL LEVEL

• The engine in your tractor has been
shipped,--from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level
ground.

• Hemove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,

remove and read oil level. If necessary,
add oil until =FULL• mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See =OIL
VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To-change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE-

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in

quantities that can be used within 30
days to assure fuel freshness.

IMPORTA_N_T:W_.henoperating in tempera-
tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good
,_dAweather starting.

RNING: Experience indicates that

alcohol blended fuels (called gasohol or
us_g ethanol or methanol) can attract
moisture which leads to separation and

formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.

_rain the gas tank, start the engine and let

it run until the fuel lines and carburetor are
empty. Use fresh fuel next_season. See

Storage Instructions for additional informa-
tion. Never use engine or carburetor

"_leaner products in the fuel tank or perma-

nct amage may occur.

AUTION: Fil! to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGfNE
When starting the engine for the first time

or if the_ne I_s run out of fuel, itwill

take extra cranking time to move fuel from
the tah'R'to tlT-eengine.

• Be sure freewheel control _ in the

transmission engaged position.

• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

• Place motion control lever in neutral (N)
position.

• Move attachment clutch to "DISEN-

GAG ED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start
attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and
cold starting procedures below.

• Insert key into ignition and tum key

clockwise to =START" position and
release key as soon as engine starts.

Do not run starter continuously for more
than fifteen seconds per minute. If the

engine does not start after several
attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control out

and retry.

WARM WEATHER STARTING (50 ° F
AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run
smoothly. If the engine starts to run

roughly, pull the choke control out slight-
ly for a few seconds and then continue

to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and
allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F AND
BELOW)

• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue
to push the control in slowly. This may

require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.

16

Before driving the unitin cold weather,.

the transmission should be warmed up

asrfollo_s:

• Be sure the tractor is on level ground.,

• Place the motion control lever in neu-

tral. Release the parking brake and

let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to
warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the

transmission has been warmed Up and

may require the choke control be pulled
_t slightly.

NOTE:_ A_h_igh_a!_it_u.de(above 3000 feet)
or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

- adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the

Service and Adjustments section ofthis
manual.

,_RGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running_.........

To ensure proper operation and perfor-
mance, it is recommended that the trans-

mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans-
niission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission
require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free-

wheel control in freev_heeling position

(See "TO TRANSPORT" in this section

of manual).

_. Sitting in the tractor seat, start engine.

After the engine is running, move throt-
tle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.

• Move motion control lever to full forward

position and hold for five (5) seconds.
Move lever to full reverse position and

.b_ five=(5) seconds. Repeat this

procedure three (3) times.

no movementof drivewheeLs.Theair is
being removed from hydraulicdrive sys-

tem.

• Move m0tioncontrol lever to neutral (N)

position.Shut offengine andset parking

brake.

• Engage transmissionbyplacingfree-
wheel controlin drivingposition(See

"TO TRANSPORT" in thissectionof

manual).

• Sittinginthe tractorseat, startengine.
After the engine isrunning,move throt-

tle controlto half (1/2) Speed.With

motioncontrollever in neutral(N) posi-

tion, slowlydisengage clutch/brake

pedal.

• Slowly move motioncontrollever for-
ward; after the tractor moves approxi-

matelyfive (5) feet, slowlymove motion
controlleverto reverseposition.After

the tractor movesapproximatelyfive (5)
feet retumthe motioncontrolleverto

the neutral (N) position. Repeat thispro-

cedurewiththe motioncontrollever

three (3) times.

• Yourtractoris nowpurgedand readyfor

normal operation.

MOWING TIPS

• "13rechainscannot be usedwhen the

mower housingis attachedto tractor.

• Mower shouldbe properlyleveledfor
best mowing performance.See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustmentssectionof this

manual.

• The left hand side of mower shouldbe
used for trimming.

• Drive so that clippingsare discharged

ontothe area that has beencut. Have
the cut area to the rightof the tractor.

This will resultina moreeven distribu-
tion of clippingsand more uniformcut-

ting.

• When mowinglarge areas, startbyturn-
ingto the rightso that clippingswill dis-

charge away from shrubs,fences, drive-

....ways, etc. After one ortwo rounds,mow

in the oppositedirectionmakingleft
hand turnsuntilfinished.

• If grass is extremelytall, it shouldbe
mowedtwice to reduceload and possi-

ble fire hazard from driedclippings.

Make firstcut relativelyhigh;the second

to the desired heighL

17

-grasswill plugmower,and!eav e unde-
sirable cluinpe.Allow grassto dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of
material. Regulate ground speed byse-
lecting a low enough gear to give the
mower the best cutting performance as

Well as the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain

and give best performance of the at-
tachment being used.

r .

MULCHING MOWING TIPS
IMPORTANT: For best performance, keep

mower housing free of built-up grass and
trash. Clean after each use.

, The special mulching blade will recut

the grass clippings many times and

reduce-them in.size so that as they fall

onto the lawn they will disperse into the
grass and not be noticed. Also, the

mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always

mulch with your highest engine (blade)
speed as this will provide the best recut-
ring action of the blades.

Wet grass tends to form.clurflps and
interfe_ with the mulching action. The

best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off
only the top one-third of the grass

blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass condi-

tions may require that anarea be
mulched a second time to completely

hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattem from week

to week. Mow north to south one week
then change to east to west the next

week. This will help prevent matting and
graining of the lawn.

18

CUSTOMER RESPONSIBILmES

MAINTENANCE SCHEDULE

-

AS YOU COMPLETE ._- .
FILL IN DATES /__¢__/__

REGULAR SERVICE ICE DATES

Check Brake Operation IV _ V r
Check Twe Pressure V' V'

. Check Operator Presence and

T Interlock Systems li_

Check for Loose Fasteners V' V'7 V'

A _n/Replace Mower Blades V'4

T Lubrication Chart _

0 Check Batlery Level Vee

R Ck_anBettewandTerminals I_ V'

Check Traneaxla Cooling V'

.-Adj.=e,adeBe_(s)Tension V's

Adjust Motion Drive Belt(s) Tension Ves

CheckEngii'_.Oii. l..evel i_ e

Change Engine Oil lieu@ V _

E Clean Air Filter li_2

N Clean Air Screen V'=

G Inspect MufflerlSpark Arrester

Replace Oil Filter (If equipped) _, V_I.=

N Clean Engine Cooling Fins re=

Replace Spark Plug ql_

Replace Air Filter Paper Cartridge Ibm'=

Replace Fuel F'dter V'

1 -Chango-rr_re-ohorrwhen operatingtradera heavyInador Inhighamble_ temperaturel 5 - If equlpped with =djuMab_ =ystmn.
2 - Service moro often when operating In dirty or dusty conditloM.
3 - Ifequipped with oil lin_. change oilo_m/50 hours.

4 - Fleplace blaKl_ more ohen when mowing In undy =oL

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover
items that have been subjected to operator

abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some

adjustments will need to be made periodi-
cally to properly maintain your tractor.

All adjustments inthe Service and

.A_justm__ents section of this manual should

be checked at least once each season.

• Once a year you shouldreplace the
spark plug, clean or replace air filter, and

check blades and belts for wear. A new

• spark plug and clean air filter assure

proper air-fuel mixture and help your
engine run better'and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systL_l_or proper operation.

• Check for loose fasteners.

• FrontWheel
Beadng

@ Engine

0
Clutch

Pivot(s)

O SAE 30 or 10w30 Motor OIL

• General PurposeGrease
@Refer to Maintenance Engine"Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings.
Viscous lubricants will•attract dust and dirt

that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubri-
cant sparingly.

19

S- Notrequir_ if equippedwith msintmwnc_-freebatWy
7 - _ I¢ontaxle pivotboltto35 It.-I_. _

Donotove_ightln.

LUBRICATION CHART

e
Zerk Zerk

!

Front

Wheel

Bearing

Zerk

.TRACTOR

Always observe safety rules when per-
forming any maintenance.

BRAKE OPERATION
If tractor requires more than six (6) feet

stopping distance at high speed in highest
gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"

on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

_--bet.

• Avoid stumps, stones, deep ruts, sharp

objecLs-a_l other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.
OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-
lock systems are working properly. If your

tra_t-0_-d6e_-hotfunction as described

below, repair the problem immediately.

• The engine should not start unless the
clutch/brake pedal is fully depressed

and attachment clutch control is in the

- disengaged position.

• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.

• The attachment clutch should never
operate unless the operator is in the

seat.

BLADE CARE "

For best resultsmower blades mustbe
keptsharp. Replacebent ordamaged

blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

_w_ler see_ring blade.

• Install new of resharpened blade with

"tmiling_edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

• center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is grade 8 heat
treated. Mandrel

Trailing Assembly

Edge Blade Center

Hole

Flat Washer

Lock Star

_-_. Hex Bolt(Grade 8)*

TO SHARPEN BLADE
NOTE: We do not recommend sharpen-

ing blade but if you do, be sure the blade
is balanced.

Care should be taken to keep the blade
balanced. An unbalanced blade will cause

excessive vibration and eventual damage
to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer).

NOTE: DO not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade

is balanced, .it should remain in a hori-
zontal position. If either end of the blade

moves downward, sharpen the heavy
end until the blade is balanced.

Center Hole

Blade

5/8" BoX
or Pin

BATTERY

Your tractor has a batterY charging system
which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

2O

• Keep battery bolls tighL

• Keep small vent holes open_

• Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak"
power.

• Remove terminal guard.

• Disconnect BLACK battery cable first
then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Re_Stall battery (See "REPLACING

BATTERY" in the SERVICE AND
ADJUS-'FMEN_S-section of this manu-

al).

V-BELTS
Check V-bells for deterioration and wear
after 100 hours of operation and replace if

necessary. The belts are not adjustable.
Replace belts ifthey begin to slip from

wear.
TRANSAXLE COOLING

The transmission fan and cooling fins
should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the
transmission is hot.

• Inspect cooling fan to be sure fan

blades are intact End clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent
damage to seals, do not use com-

pressed air or high pressure sprayer to
clean cooling fins.

ZRANSAXLE PUMP FLUID

SAE VISCOSITY GRADES

LUBRICATION

Only use high quality detergent oil rated
with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade
according to your expected operating tem-

perature.

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F. Check your engine oil

level more frequently to avoid possible
engine damage from running low on og.

Change the oil after every 25 hours of
operation or at least once a year if the

tractor is not used for 25 hours in one
year.

Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation, Tighten oil fill cap/dip-

stick securely each time you check the oil
level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oilmust meet API
service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirtto enter the engine
when changing oil.

• Remove drain plug.

• Alter oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" on page 3 of
this manual.

• Use gauge on oil fillcap/dipstick for
checking level.-.Be sure dipstick cap is

tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.

Air Screen

,o ' o

:Fc ,.=- o--,_- _- ;o-_, ,o-_ Plug....

TIg._ERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

The transaxle was sealed at the factory
and fluid maintenance is not required for

the life of the transaxle. Should the
transaxle ever leak or require servicing,

contact your nearest authorized service
center.

=10" _" 40"

21dried gum fibers.

Oil Fill Cap/Dipsb'ck/ >--.]1,1,_

CLEAN AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from over-

heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn

(our engine will not run properly using a _ _
"lirtyair filter. Clean.the foam pre-deaner

after ev.ery 25_hours of operation or every
3eason. Service paper cartridge every

100 hours of operat!qn or every season,

vhichever occurs first.

3ervice air cleaner more often under dusty

;onditions.

Remove knob(s) and cover.

"O SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

Ifv_ry oTrtyor damaged, replace pre-

cleaner.

Reinstall _r_cl_aff_ over cartridge.
Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

Remove wing nuts and cartridge plate.

Carefully remove cartridge to prevent
debris from entering carburetor.

Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,

replace cartridge.
Reinstall cartridge plate, wing nuts, pre-

clean erl-cover-and secure with knob(s).

JIPORTANT: Petroleum solvents, such

_s kerosene, are not to be used to clean

lie cartridge. They may cause deteriora-

"on of the cartridge. Do not oil cartridge.

30 not use pressurized air to clean or dry
;artridge.

Knob

Ning Nut Cartiridge

_= Plate

"oamPre-
;leaner

Screen

Cartiddge

Remove any dust, dirtor oil from engine

•cooling fins to prevent engine damage
from overheating. Air guide covers must

be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND

GRILL ASSEMBLY" in the Service and Ad-

justments section of this manual).

TopAirGuide_ °_qD

Engine Cooling Fins

Air Guide Cover 6

(Both Sides)

MUFFLER
Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.

Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"

on page 5 of this manual.

IN-LINE FUEL FILTER
The fuel filtershouldbe replacedonce

each season. Iffuel filter becomes

clogged,obstructingfuel flowto carbure-

tor,replacement is required.

• With engine cool,i'emovefilter andplug
fuel linesections.

• Place new fuel filterin positionin fuel

linewitharrow pointingtowardscarbu-
retor.

• Besure there are nofuel line leaksand

clampsare properlypositioned.

22

C_mp Ch_mp

Fuel Filter

CLEANING

-• Clean engine, battery, seat, finish, etc.

of all foreign matter.

,_CAUTION: Before performing any service or adjustments:

Keep finished surfaces arid wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with automo-
tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec-
trical system, muffler, air filter and carbure-

tor are covered to keep water out. Water

in engine can result in a shortened engine
life.

• Depress clutch/brakepedal fullyand set parking brake.

•-.--Placemotioncontrollever in neutral (N) position.
; Place attachmentclutchin"DISENGAGED" position.

• TumJgnitionkey "OFF" and Pemovekey.

• Make sure the bladesand all movingparts have completelystopped.

• Disconnectspark plugwire from spark plugand place wire where it cannotcome

in contactwithplug.

TO REMOVE MOWER

Mower will be easier to removefromthe
right side oftractor.

• Place attachment clutch in "DISEN-

GAGED_"p.osition.

• Move attachmentliftleverforwardto

lower mower to its lowest position.

• Roll belt offenginepulley.

• Disconnectclutchrodfrom clutchlever

by removingretainer spring.

• +Disconnect anti-swaybarfromchassis

bracketby removingretainerspring.

• Disconnectsuspensionarms from rear

deck brackets by removingretainer
springs.

Suspension
Arms

• Disconnectfrontlinksfrom deck by

removingretainer springs.

• Raise liftleverto raise suspension
arms. Slide mower outfrom undertrac-

tor.

IMPORTANT: If an attachmentother than

the mower deck is to be mountedon the
tractor,removethe front links.
TO INSTALL MOWER

• Raise attachmentlilt lever to itshighest

position.

• Slide mowerundertractorwithdis-
charge guardto rightside oftractor.

• Lower liftleverto its lowestposition.

• Installmower'in reveme order of

removalinstructions.

Retainer

Spring

Pulley

Front
Link

Retainer

Spring

RetainerSprings

(BothSides)

(BothS_es)

AntJ-Swaybar

23

TO LEVEL MOWERHOUSING

Adjustthe mowerwhiletractoris parked
on levpLgmundor driveway. Makesure

tires am properlyinflated (See"PROD-

UCT SPECIFICATIONS"). iftires are
over or underinflated, you will not properly

adjust your mower.
SIDE-TO-SIDE ADJUSTMENT

•" Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of
mower to ground. Distance "A" on both

sides of mower should be the same or
within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut.on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after adjusting.

ments, check,that both front links are
equal in length- Both linksshould be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut =E"
on both front links an equal number of

tums.

• When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten nuts =F"
against trunnion on both front links.

• To raise front of mower, loosen nut "F"
from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of tums.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut =F"against
trunnion on both front links.

• Recheck side-to-side adjustment.

Boffom Bottom
of Cud _ ! - - I _ofCurl

• Suspension

Arm

Uft Link Adjustment Nut

"FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must;be level side-to-

side. If the following front:to-back adjust-

ment is necessary, be sure to adjust both
front links equally so mower will stay

-level side-to-side.
To obtain the best cutting results, the

mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustmerjt on fight side of tractor.

Measure distance "D" directly in front and
behmdtll_mandrel at bottom edge of

mower housing as shown.

• Be-t'_'e n_king any necessary adjust-

Both Front Links Should be Equal in Length

Nut =F" Nut "E"

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)

The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of
this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

Pull belt away from mower:

24

"BELT IN_ IALI.AI IUN.-

• Install new belt in reverse order of
removal.

andinsidean guides;

• Install mower,in reverse order of

removal instructions.

Mandrel

Pulley

Mandrel

Pulley

TO ADJUST BRAKE
Yourtractor isequippedwith an adjustable

brake systemwhich is mountedon the
sideof the transaxle.

if tractor requiresmore than six (6) feet
stoppingdistance at highspeed inhighest
gear, then brake mustbe adjusted.

• Depress clutch/brakepedal andengage

park_gbrake.

• Measure distance between brake oper-

atingarm and nut"A"on brake rod.

• If distance isother than 1-9/16", loosen
jam nutand turn nut"A"untildistance

.becomes 1-9/16". Retightenjam nut

against nut "A".-

• Road test tractorfor properstopping

distanceas stated above. Readjustif
necessary. If stoppingdistance is still
greaterthan six (6) feet in highestgear,

further maintenance isnecessary.

Cq0tact yournearest=.authodzedser-
vice center/department.

"With ParkingBrake

Jam =Engaged"

Nut

Idler
Pulleys

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.

• Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from
transmission input pulley and over cool-

ing fan blades.

• Pull belt toward front of tractor and
remove downward from around engine

pulley.

• Install new belt by reversing above pro-

cedure.

Engine
Pulley.

Clutching

Stationary

Transmission
Input Pulley

Arm

nut. If further brake adjust-

meaJ,Js ne=cessarycontact your nearest autho-

rized service center/department

25

I U--AI._JIU:51 MU I IUN UUIt I hull. I.r.v r..h

The n_otion control lever hasbeen preset
at the factory and adjustment Should not

be necessary. ' : "

: for any reason the motion control lever

will not holdits position while at a selected
speed, it may be adjusted at the friction
pack located on the right side of transmis-

sion.

• Park tractor on level surface. Stop trac-
tor by tuming ignition key to "OFF" posi-
tion, and engage parking brake.

• Adjust motion control lever by tightening
adjustment Iocknut one half (1/2) rum.

NOTE: If for any reason the effort to
move the motion control lever becomes

too e_,cessjve, reverse the above adjust-
ment procedure by loosening Iocknut 114

to 112turn. ........ ......

Road test tractor after adjustment and
repeat procedure if necessary.

TRANSMISSION REMOVAL/REPLACE-

MENT

Should yourtransmissionrequireremoval
for serviceor replacement, itshould be

purged after reinstallationand before
operatingthe tractor. See =PURGE

TRANSMJSS!ON"inthe Operation section

of thismanual.

• Adjustment
Locknut

TO ADJUST STEERING WHEEL ALIGN-

_ENT

tfsteering wheel crossbars are not hori-
zontal (left to right) when wheels are posi-

tioned straight forward, remove steering

wheel and reassemble per instructions in

the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not
adjusta_ yo_ tractor. If damage has

_cur-r'edt_affect-the front wheel toe-in or
:am ber_ont_ct your nearest authorized

;ervice center.

_TO REMOVE WHEELS FOR SERVICE

• IdlOCK up axle securely.

• Remove axle cover, retainingringand
washersto allow wheel removal (rear

wheel contains a square key - Do not
lose).

• Repair tireand reassemble.

• On rear wheels only:align groovesin
rear wheel hub and axle. Insertsquare

key.

• Replace washers andsnap retaining
ringsecurely inaxle groove.

• Replace axle cover.

NOTE: Toseal tire puncturesand prevent
flattires due to slow leaks, tire sealant

maybe purchasedfrom yourlocal parts

dealer.Tire sealant also prevents tire dry

rotand corrosion.

Washers

Retaining
Ring

Axle Cover Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY
ACAUTION: Lead-acid batteriesgener-

ate explosivegases. Keep sparks,flame
and smoking materialsaway from batter-
ies. Alwayswear eye protectionwhen

aroundbatteries.

If your batteryistoo weak to startthe

engine, it shouldbe recharged. (See

"BATTERY, in the MAINTENANCE sec-

tionofthis manual).

If =jumpercables"are used for emergency

starting,follow this procedure:
IMPORTANT: Yourtractor Is equipped

witha 12 volt negative groundedsystem.
The other vehiclemust also be a 12 volt

negativegroundedsystem. Do notuse

yourtractorbatteryto start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

•the POSITIVE (+) terminal of each bat-

tery, taking care not to short against
chassis.

• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully

charged battery.

26

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,
awayfrom fuel tank and battery.

TO RE'Mc)vIE CABLES, REVERSE

ORDER - _.

• BLACK cable first from chassis and
then from the fully charged battery.

• RED cable last from both batteries.

"Positive" (+) "Negative" (-)

Bolt
L.H; Pan_

REPLACING BATTERY

_CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same t!_rne,_B_fQre connecting battery,

remove metal bracelets, wristwatch
bands,rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding•

• Lift hood to raised position•

• Remove terminal guard.

• Disconnect BLACK battery cable then

RED battery cable and carefully remove
battery from tractor.

• Install new battery with terminals in

-same position as old battery•

-6- Reinstall terminal guam.

• First connect RED battery cable to posi-
tive (+) battery terminai_with hex bolt

and keps nut as shown. Tkjhten secure-
ly.

• Connect BLACK grounding cable to

negative (-) battery terminal with
remaining hex bolt and keps nut.

Tighten

securely.

• Close terminal access doors.

• Close hood.

Terminal

_Nut Hex Bolt

Access

Door _,

(Red) Cable

Terminal "_'

Guard

.Negative

(Black)
Cable

TO REPLACE HEADUGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the
backside of the grill.

• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.

• Close,hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre-
vent it from starting.

• Check wiring. See electrical wiring dia-
gram in the Repair Parts section of this

manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.

27

-TO-REMOVE HOOD AND GRILL AS-
SEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt towardengine and liftoff of
tractor.

• To replace, reverse above procedures.

Hood

Headlight

Wire
Connector

ENGINE -
Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers _
expense, may be performed by any non-

road engine repair establishment or indi-
vidual. Warranty repairs must be per-
formed by.an authorized engine manufac-

turers service outlet.
TO ADJUST THROTTLE CONTROL

CABLE ..........

The throttle control has been preset at the
factory and adjustment should not be nec-

essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:

• With engine not running, move throttle

control lever to fast position.

• Check that swivel is against side of

quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.

TO ADJUST CHOKE CONTROL

--The choke control has been preset at the
factory and adjustment should not be nec-

essary. Check adjustment-as described

below before loosening cable. If adjust-
ment is necessary, proceed as follows:

-o With engine not running, move choke
control (located on dash panel) to full

choke position. _

• Remove air cleaner cover, filter and car-

tridge plate to expose carburetor choke
(see "AIR FILTER" inthe Customer

Responsibilities section of this manual).

• Choke should be closed. If it is not,

loosen casing t_lamp screw and move
chokg..£,_ble ._til choke is completely

close_d."Tight_'_casing clamp screw se-

....

• Reasse_m'ble air cleaner.

ClampScrew/_

QuarterCircle

Swivel

Choke Closed

Casing Clamp
Screw

Choke Lever

TO ADJUST CARBURETOR
The carburetor has been preset at the fac-

tory and adjustment should not be neces-
sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. Ifthe
carburetor does need adjustment, proceed

as follows:
In general, tuming the mixture screw in

(clockwise) decreases the supply Offuel to
the engine giving a leaner fueVa=r mixture.

Tuming the mixture screw out (counter-
clockwise) increases the supply of fuel to

the engine giving a richer fueVair mixture.
IMPORTANT: Damage to the needles and
the seats incarburetor may result if screw

is tumed in too tighL
PRELIMINARY SETTING

• Be sure you have a clean air filter, and
the throttle control cable and choke are

adjusted properly (see above).

• With engine off tum idle mixture screw
in (clockwise) closing itfinger tight and

then tum out (counterclockwise) 1-1/4

to 1-1/2 turns.

FINAL SETTING

• Start engine and allow to warm for five
minutes. Make final adjustments with

engine running and shift/motion control
lever in neutral (N) position.

• With throttle control lever in slow posi-

tion, hold throttle lever against idle
speed screw and adjust idle speed

screw to obtain 1200 to 1400 RPM.

28

• While still holding throttle lever against
idle speed screw, tum idle mixture
screw in (.clockwise) until engine begins

to d_e-and then tum out (counterclock-
wise) until engine runs rough. Tum

screw to a pointmidway between those
two positions.

• Continue to hold throttle lever against
idle speed screw and adjust idle speed

screw to obtain 900 to 1200 RPM. Re-
lease throttle lever.

ACCELERATION TEST

• Move throttle control lever from slow to
fast position. If engine hesitates or dies,

tum idle mixture screw out (counter-
clockwise) 118tum. Repeat test and

continue to adjust, if necessary, until
ehg]nd accelerates smoothly.

High speed stop is factory adjusted. Do
not adjugt-- _-an_agi_-h_ay result.
IMPORTANT: Never tamper with the

engine govemor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed set-
ting can be dangerous. If you think the

engine-govemed high speed needs
adjusting, contact your nearest authorized

service center/department, which has
proper equipment and experience to make
any necessary adjustments.

Idle Speed

Screw

Idle Mixture Screw

ThrottleLever

_ldle Speed

_ Screw

J_ Idle Mixture

_ Screw

Th'rrottleLever

Immediate!y- prepare your tractor for stor-

age at the end of the season or if the trac-
tor will not be used for 30 days or more.

_CAUTION:; Never store the tractor with
gasoline in the tank inside a building

where fumes may reach an open flame or
spark. Allow the engine to cool before stor-
ing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

-etc. Store in a clean, dryarea.

• Clean entire tractor (See =CLEANING" in

the Maintenance section of this manual).

• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual). _.

• Lubricate as shown in the Maintenance
section of this manual.

• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.

Replace if necessary.

• Touci,Pl_ all rested or chipped paint sur-
faces;'sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see =TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel
system parts such as carburetor, fuel filter,
fuel hose, or tank during storage. Also,
experience indicates that alcohol blended
fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while i[Lstorage.

29

• Drain the fuel tank.

• Start the engine and let it run until the
fuel UDps and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable

a!temative in minimizing the formation of
fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-
tor. Do not drain the gas tank and carbure-

tor ifusin(j fuel stabilizer.

ENGINE-OIL-- ............

Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will
cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable protec-
tive cover that does not retain moisture.

Do not use plastic. Plastic cannot
breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

• Tum ignition key to "START" position for

a fewseconds to distribute oil.

• Replace with new spark plug(s).

3O

:TROUBLESHOOTING CHART

PROBLEM

Will r_otstart

Hard to start

CAUSE

Out of fuel.

Engine not "CHOKED" prop-

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

CORREC'RON

• Fillfuel tank.

• See "TO START ENGINE" in

Operation section.

• Wait several minutes before
attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carburetor,

refill tank with fresh
gasoline and replace fuel filter.

• Check all wiring.

• See "To Adjust Carburetor" in
Service and Adjustments

section.

• Contact an authorized service

center.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with
fresh gasoline.

• Check allwiring.

• See "To Adjust Carburetor" in

Service and Adjustments
section.

• Contact an authorized service

center.

Engine will not turn
over

Engine clicks but wili
not start

Lo_ eblewer

• Clutch/brake pedal not

depressed.

• Attachment clutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded.battery terminals.

•_Loose or damaged wiring.

• Faulty ignition switch.

• 'Faulty solenoid or starter.

• Faultyoperatorpresence

switch(es). "

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cuffing too much grass/too

fast.

• Throttle in "CHOKE" position.

• Depress clutch/brake pedal.

• Disengage attachment dutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replace solenoid or

starter.

• Contact an authorized service

center.

• Recharge or replace battery.

• Clean battery terminals.

• Check all widng.

• Check/replace solenoid or

starter.

• Set in =Higher Cut" posi-

lion/reduce speed.

• Adjust throttle control.

31

_UBLESHOOTING CHART

PROBLEM

Los._of po'Rer (cont'd)

Excessive vibration

Engine continues to
run when operator

leaves seat with at-
tachment clutch

en_aged

Poor cut - uneven

Mower blades will not
rotate

Poor grass discharge

-- - --

CAUSE

• Build-up of grass, leaves and
trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust-

ment.

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety pres-

ence control system.

• Worn, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves, and

trash under mower.

,._ Bent blade mandrel.

• Clogged mower deck vent

--.holes from buildup of
grass, leaves, and trash

around mandrels.

• Obstruction in clutch mecha-

nism.

• Worn/damaged mower drive

belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

CORRECTION

• Clean underside of mower hous-

ing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carburetor,
refill tank with fresh gasoline and

replace fuel filter.

• Connect and tighten spark plug

wire.

• Clean engine-air screen/tins.

• Clean/replace muffler.

• Check all wiring.

• See "ToAdjust Carburetor" in

Service and Adjustments
section.

• Contact an authorized service
center.

• Replace blade. Tighten blade
bolt.

• Replace blade mandrel.

• Tighten loose part(s). Replace

• dama_led parts.

• Check wiring, switches and con-
nections. If not

corrected, contact an authorized
service center/

department.

• Replace blade. Tighten blade
bolt.

• Level mower deck.

• Clean underside of mower hous-

ing.

• Replace blade mandrel.

• Clean around mandrels to open

vent holes.

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in =FAST"

position.

• •Shift to slower speed.

• Allow grass to dry before mow-

ing.

32

_TROUBLESHOOTING CHART,

IPROBLEM CAUSE

Poor-grass_discharge • Mower deck not level.
(cont'd) • Low/uneven tire air pressure.

• Worn, bent or loose blade.

• Buildup of grass, leaves and
trash under mower.

• Mower drive belt wom.

• Blades improperly installed.

• Improper blades used.

• Clogged mower deck vent

holes from bundup of
grass, lea.yes, and trash

around mandrels.

Headlight(s) not
working (if so

equipped)

Battery will not
charge

Loss of drive

Engine "backfires"

when tuming engine

=OFF"

• Switch is "OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator(if so

equipped).

• Faulty alternator.

• Freewheel control in "disen-
gaged" position.

• Motion drive belt worn, darn-
aged or broken.

• Air trapped in transmission
during shipment

or servicing.

• Engine throttle control not set
at =SLOW" position for 30
seconds before stopping
engine.

CORRECTION

• Level mower deck.

• Check tires for proper air pres-

sure.

* Replace/sharpen blade. "13ghten

blade bolt.

• Clean underside of mower hous-

ing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in this

manual.

• Clean around mandrels to open

vent holes.

• Turn switch =ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connections.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace aitemator.

• Place freewheel control in
=engaged" position.

• Replace motion drive belt.

• Purge transmission.

• Move throttle control to =SLOW"

position and allow to idle for 30

seconds before stopping engine.

33

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.270821

l

26 40 : "I ....

!

I

I I

11

#1

I

i I

I

I

I

34

-LE(_TRICAL

KEY PART
NO. NO. DESCRIPTION

__.22_.,_4152J .. Light Bulb

--_4-1_-71110408 Bolt BIk FinHex ll4-20UNCx 1/2

1 163465 Battery

2 74760412 BolLHex 1/4-20x3/4
8 7603J Tray, Battery

10 145211 BolL Btr Front 1/4-20x7-1/2
11 150109 Holddown Battery Front Mount
12 145769 Nut, Push Nylon Battery Front 1/4

16 153664 Switch InterlockPush-In
19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Hex, Jam 114-20
21 147430 Harness, Light Socket (w/4152J)

24 ' 4799J Cable, Battery
25 146148 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 114-20Unc
28 145491 Cable, Ground
29 121305X Switch, Seat

30 140301 Switch, Ignition4 Position
31 124211X Nut, Ignition

32 141226 Cover, Ignition Switch

33 109310X Key, Molded, Craftsman

40 156442 Hamess, Ignition

42 131563 Cover, Terminal

43 145673 Solenoid
44 73640400 Nut Keps BIk Hex 1/4-20 UNC
45 121433X Ammeter Rectangular 6Amp

52 141940 Protection Wire Loop (Hour Meter)

55 17450508 ScrewThdrol 5/16-18xl/2

70 140413 Harness Engine B&S/Tec Dual

NOTE: AllcomponentdimensionsgiveninU.S. inches
1 inch= 25.4mm

35

CHASSIS AND ENCLOSURES

29

12

57

36

i

14

TRACTOR - MODEL NUMBER 917 270821 •

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 16O392

2 140356

3 17490612
4 STD551025
5 155272

9 161917X013

10 STD533710

11 155927

• 12 145660
13 155936

-t4 17490608
17 144983X558
18 126938X

20 156437
23 124028X
25 19131312
26 STD541437

26 145198X558
29 155217
30 151287X558

31 139976
37 174905O8
38 139886
39 139887

51 738(X)400
52 19091416
53 145201
54 161464
55 145202
57 STD552507
58 140547
60 72140606
64 154798

74 STD541437
140 158418
142 156095

143 ._:154966
144 154207

145 156524

Chassis
Drawbar

Screw, Thd., Roll. 3/8-16 x 3/4 Type 1-r
Washer 13/32 x3/4 x 16 Gauge

Bumper Hood/Dash
Dash, Silkscreened

Bolt, Cardage 3/8-16 x 1
Panel, Dash, LH
Clip Ttnnerman Gdlle P/L
Panel, Dash, RH

Screw, Thd., Roll. 3/8-16 x 1/2 TypeTT
Hood Assembly

Bumber Hood
Plate MtgBattery Fuel Tank

Bushing, Snap, Nylon, Fuel Line
Washer 13/32 x 13/16 x 12 Gauge
Locknut, Hex, with Insert 3/8-16 UNC
Grille, W/Clips MS-558
Lens, Grille

Fender/Footrest
Bracket, Fender/Support

Screw, Thdrol. 5/16-18 x 1/2TYT
Pivot Bracket Assembly, LH, Mower, Rear
Pivot Bracket Assembly, RH, Mower, Rear

Nut LockW/Insert 1/4 - 20 UNC

Washer 9/32 X 7/8 X 16Ga.

Bracket GrillePickoffLH
Screw, Hex Wshd #8-18 x 7/8

Bracket Grille PickoffP,H
Bolt FinHex 1/4 -20 UNC X.75

Air Duct P/t. 18HP B&S Opp. Twin

Bolt Rdhd Sqnk 3/8-16 UNC x3/4
Dash Lower STLT

Nut Crownlock 3/8-16 UNC
Bracket Suspension Front

Plate Reinforcement STLT
Bracket Swaybar

Bracket Footrest STLT
Rod Pivot Chassis/Hood

NOTE: All component dimensionsgiven in U.S. Inches
1 inch = 25.4 mm

37

GROUND DRIVE TRACTOR . . MODEL NUMBER 917.270821

19

72

7O

116

49

_150

.. 151

.. 51

37

22

27

1oo

38

GROUND DRIVE

KEY PART
NO. NO.

1 150071

2 142431
3 143995

8 154792
10 STD561210
15 74490544
16 STD541431

18 STD523710

19 TD-541437

21 130564
22 145627

24 7335O6O0

"25 106888X

26 STD551037
27 STD561210
28 145204
29 124236X
30 130807
32 74760512

34 155071
35 120183X

36 19211616 Washer
37 1572H Pin, Roll
38 123674X Pulley, Idler,Flat

39 STD523727 Bolt
40 4470J Spacer, Spilt

41 154777 Keeper, Belt Idler
42- 19131312 Washer 13/32 x 13/16 x 12

43

19111012 Washer 11/32 x 5/8 x 12 Ga.

47

127763 Pulley, Idler, V-Groove

48

154407 Bellcrank Clutch Grad Dry STL

49

123205X Retainer, Belt

5O

STD523715 Bolt
STD541437 NUtCrownlock 3/8-16 UNC

_52

STlTa41431- Nut, Crownlock 5/16-18 Unc

53

105710X Unk, Clutch

55

105709X Spring, Retu.m, Clutch

56

STD523712 Belt Hex 3/8-16 x 1-1/4

57

140294 V-Belt, Ground Drive

59

140312 Keeper, Center Span

61

17490612 Screw Thdrol. 3/8-16 x 3/4 Ty.

62

8883R Cover, Pedal

63

140186 Pulley, Engine

DESCRIPTION

Transaxle ( See Breakdown)
Hydro Gear Model No. 310-

O65O
Spdng, Return, Brake

Pulley,Transaxle
Rod Shift Fender STLT

Pin Cotter 1/8 x I CAD
BoltHex FkjIxI 5/16-18 Gr. 5

Nut Lock HexW/Ins. 5/16-18
Unc

Bolt Fin Hex 3/8-16 Uncx 1
Gr. 5

Nut Lock Hex W/Wsh 3/8-16
Unc

Knob, Deluxe 1/2-13
Rod, Brake Hydro

Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod

Washer
Pin Cotter 1/8 x 3/4 CAD.

Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, FootPedal

Bearing, Nylon

Gauge

"1-1"

KEY PART
NO. NO. DESCRIPTION

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5
65 STD551143 Washer
66 154778 Keeper Belt Engine Hydro

70 134683 Guide Belt RH Engine
71 140158 Strap Torque Lh Hydro 18/20" T

72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.
73 156347 Strap Torque Rh Hydro 0650

74 121199X Spacer, Split
75 121749X Washer 25/32 x 1-1/4 x 16

Gauge

76 STD581075 E-Ring
77 123583X Key, Square

78 121748X Washer 25/32 x 1-5/8 x 16

Gauge

81 156046 Shaft Asm. Cross Hydro 20-

-Rres

82 123782X Spring Torsion T/A

83 19171216 Washer 17/32 x 3/4 x 16 Ga.

84 161901 Rod, "ReHydro 20" "Rres
86 71208 Bushing

87 19212016 Washer 21/32 x 1-114x 16 Ga.
88 12000008 Ring Klip #5304-62

89 158388 Console, Shift
90 124346X NUt Self-Thd Wsh-hd 1/4 Zinc

91 74780536 Bolt Fin Hex 5/16-18 x 2-1/4
92 74780524 Bolt Fin Hex 5/6-18 Unc x 1-1/2

93 142564 Line Fuel Hydro 4"
94 140462 Fan, Hydro 7"
95 144643 Control Bypass Hydro 20""Rres
96 4497H Retainer Spring 1" Zinc/Cad

97 140469 Keeper Bolt Rh Hydro 0750.

18/20"

98 73510600 Nut Keps Hex 3/8-16 Unc

100 19111216 Washer 11/32x3/4x16Ga.
102 141322 Washer Bellville .501D x

1.5OD

103 73940800 Nut Hex Jam Toplock 1/4-20

Unf

104 140156 Arm, Control Hydro
105 71070516 Screw Cap Hex 5/16x18xl

106 74780520 --BoltFin Hex 5/16-18Uncx1-

1/4
116 72110610 BoltCarr. 3/8-16 x 1.25
144 19111016 Washer 11/32x5/8x16Ga.

148 159103 Spacer
149 122052X Spacer Retainer PM Mower

150 150935 Bushing Nylon Collered
151 19133210 Washer 13/32x2x10Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 rlvn

39

STEERINGASSEMBLY

# t IL I i_ 1

_ ....... ,,-..... _ ,

i

• _. t e .- o o

40

TRACTOR - - MODEL NUMBER 917.270821

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 139768
2 154427
3 156483
4 157473
5 6268H
6 121748X

7 19272016
8 12000029
9 3366R

10 156438

11 STD551137

o13 154779

15 73901000
17 156546
18 57079

19 124035X
20 126684X
22 71200410
23 127501
25 154406
26 126847X
27 136874
28 19131416
29 17490612
30 STD561210
32 130465
36 155099
37 152927
38 139769
39 19133808

40 STD541537

41 100711L
42 145054
43 121749X

44 153720
46 121232X

47 6855M

51 73800500

l _ = 74780520

62 156594

63 74780616

65 154780

66 154404

67 74781044

68 154429

Steering Wheel

FrontAxle Assembly
SpindleAssembly, LH.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge

Ring,Knp

Bearing,SteeringColumn

Link, Drag
Washer, Lock

Spacer, Bearing, FrontAxle

Nut, Lock, Flange 5/8-11 UNC

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support,Shaft

Washer, Shim 114x 5/8 x .062

Screw Hex Socket 1/4-20 x 5/8

P_tman ShaftAssembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 718x 16 Gauge

Screw, Thd., Roll. 3/8-16 x 3/4

Pin

Rod, Tie

Bushing, Steering

Screw'i-I" #10-32 x 5 x 3/8 Flange

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gdpco Nut

Adaptor, Steering Wheel

Boot,Steering Dash P/L Mti BIk

Washer 25/32 x 1-114x 16 Gauge

Extension Steering Non-Adjust

Cap, Spindle

Fitting,Grease

Nut Lock Hx W/Ins 5/16-18 UNC ....

BoltFin Hex 5/16-18 UNC x 1-114

K_,SteedngAssemb_,Service

BoltFin Hex 3/8-16 unc. x I Gr. 5
SpacerAxle
BearingArm Pitlman

BoltFin Hex _8-11unc x 2-3/4

Brace Axle

_IOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

41

ENGINE

3

1 38

14

81

i

" 29

\

OPTIONAL EQUIPMENT

Spark Arrester

42

7.-- ., °

ENGINE

KEY PART
NO. NO. DESCRIPTION

1 162152
2 17720410

.......

4 149723
5 144069

._6-- 144068

7 138129
8 150176

10 145552

11 STD551125
12 STD522507
13 272250
14 13280336
15 13200300
16 STD551237
17 17490624
23 159880
25 145996

26 73920600
27 152927
29 137180
31 157103
32 161696
33 123487X
34 106082X
35 17490512
37 8543R

38
39 109227X
40 3645J
41 139277
81 128861

ControlThrot Paddle 32 22
Screw He)( Thd Cut 1/4.20x5/8 T

Engine (See Breakdown) Briggs Model No. 42ET07-2631-E1
Muffler Ext_ust

Exhaust Asm. Left

Exhaust Asm. Right

Clamp Tube Double Engine
Bolt 5/16 - 18 UNC X 3/4 W/Sems

Heat Shield Lt
Washer Lock HVyoHelical 1/4

Bolt Fin Hex 1/4-20 x 3/4
Gasket Muffler

Nipple Pipe 4-1/2"
Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16x1-1/2 Tytt
Shield Browning/Debris Guard

Control Choke
Nut Keps 3/8-24 Unf

Screw'l-I" #10-32 x5 x3/8 Flange
Arrestor Spark

Tank Fuel 3 50 Rear
Cap Fuel Guage STLT

Clamp Hose BIk
Spacer Pad

Screw Thdrol 5/16-18 x 3/4 TYT
Line Fuel

Plug Oil Drain (Order From Engine Manufacturer)
Pad Idler 1.75 x .75 x .06

Bosh

Stern Tank Fuel
Nut, Flange 1/4-20 Stalter Nut

I inch =-2,5.4 mm

43

SEAT ASSEMBLY

' 15

_:__ 11

KEY

"PART

NO.

1
2
3
4

5
6

7

8

9

10
11

NO.

140123
140551
74760616
19131610
145006

STD541437
124181X

17490616
19131614

155925
120068X

DESCRIPTION
Seat 3_50 Blk/'olkCraftsman 12 121246X

Bracket PntPivotSeat (blk) 13 121248X
BoltFin Hex 3/8-16unc X 1 14 72050412

Washer 13/32 X 3/4 X 10 Ga .... 15 134300

Clip Push In Hinged 16 121250X

Nut Hex Lockw/Ins 3/8-16 Unc 17 123976X

Spring Seat Cprsn 2 250 BIk71 21 153236

•Screw Thdrol3/8-16 X 1Ty-tt 22 STD541431
Washer 13/32 X 1 X 14 Ga 24 19171912

Pan Pnt Seat (blk) 25 127018X
KnobSeat 1/2-13 UricBlk

! i

I

I
I

I

12

KEY PART ....

NO. NO. DESCRIPTION

Bracket Pnt Mounting Switch
BushingSnap BIk Ny150 ,d

BoltRdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc

Spring (:_:prsn127 BIk Pnt
Nut Lock 1/4 LgeFig Gr 5 Zinc

BoltShoulder 5/16-18 Unc-2A
Nut He)( Lockw/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
BoltShoulder 5/16-18 X 62

NOTE: Allcomponentdimensionsgivenin U.S. inch-
es1 inch= 25.4 mm

44

DECALS

TRACTOR -- MODEL NUMBER 917.270821-

KEY
NO.

1
2

3

4

5

_73503

6

13 146046
14 163259

PART
NO.

156439
1632_
1632_
1632_

1_644

6

3

22

14

19

DESCRIPTION NO. NO.

Decal FenderDangerSears 15
Decal FendAutoSears Gold 19

DecalHoodRhCraftsman 20
DecalHoodLhCraftsman

DecalHP Engine 22
DecalMaintCustomer - -
SearsDom - -

DecalFenderCraftsmanGold
DecalFenderSTLTHOper " - -

InstE/S ..
DecalV-beltDrSchTractorE - -
DecalDashPanel ..

2O

KEY PART

160396
138047
163203

149516
138311

142341

154515
154516
165056
165057

4

1

11 2

14

13

DESCRIPTION

Decal Mower Drive Schematic
Decal, Battery Diehard Sears

Decal Deck Mower EZ3
Mulching
Decal Battery

Decal Uft Handle
Decal, Drawbar Cntrl. Mvt.

Hyd.LL

Pad Footrest Lh STLT
Pad Footrest Rh STLT

Manual, Owner's (English)
Manual, Owner's (Spanish)

WHEELS & TIRES

5,8

KEY PART
NO. NO. DESCRIPTION

1 59192 .. Valve Cap, Tire

2 65139 Stem, Valve
3 106222X 13re,Front
4 59904 Tube, Front'13re

4,10

7

5 106732X427 Rim, Front
6 278H Fitting,Grease (Front Wheel

11

7 9040H Bearing, Flange (Front Wheel

(Not Provided, Service Item
Only)

Only)

Only)

8 106108X427 Rim, Rear
9 122082X Tire, Rear

10 7152J Tube, Rearl3re

(Not Provided,Sewice Item

o_)

11 104757X Cap, Axle

- - 144334 Sealant, 13re(10 oz. Tube)

NOTE: All component dimensionsgiven in U.S. inches

1 inch = 25.4 mm

45

LIFT ASSEMBLY

TRACTOR-- MODEL NUMBER 917.27UUz]

11

28

13

27

25 24

23

5

30

3

\

4

6

26

6

"13

13_

19

32

13

20

I

19

15

32

46

.IFT ASSEMBLY

KEY PART

NO. NO." DESCRIPTION

1 159460 Lift Lever Inner WireAsm.

2 159471 ShaftAsm. Uft
3 105767X Pin Groove

4 12000002 E Ring
5 19211621 Washer21/32x1 x21Ga.

6 120183X Bearing Nylong
7 125631X Grip Handle Fluted
8 122365X Button Plunger Read

11 139865 UnkAsm Lift LH.

12 139866 UnkAsm Uft R.H.
13 STD624008 Retainer Spring

15 127218 Unk Front
16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion BIkZinc
18 73680800 Nut LockW/Wsh 1/2-13 Unc
19 139868 Arm Suspension Mower

20 163552 Retainer Spdng
23 110807X Nut, Special

24 19131016 Washer 13/32x5/8x16Ga.
25 2876H Spring

26 76020308 Pin, Cotter 3t32 x 1/2
27 126971X Rod, Adjust Ufe

28 73350600 Nut, Hex Jam 3/8-16 UNC
29 138057 Knob, InfiniteHelghtAdmustment

30 150233 Trunnion, Inf. Height
31 140302 Bearing, PvL Lift. Spherical

32 73540600 Nut Crownlock 3/8-24
49 145212 Nut, Hex Flange Lock

50 110452X Nut, Push Phos. &Oil

NOTE:AllcomponentdimensionsgiveninU.S.inches

1 inch=25.4 mm

47

MOWER DECK

TRACTOR - - MODEL NUMBEH 917.,?.7OU21

68

17

\

16

58

2

31

33

36

lol

103

105

106

3 24

25

48

29

18

TRACTOR - - MODEL NUMBER 917.270821

MOWER DECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

I 144393 Mower Housing 59 141043

2 STD533107 Bolt 67 162113

3 138017 Bracket Assembly,Sway Bar, 68 144200

4 138440 Bracket Assembly, Sway Bar 72 131870

5 STD624008 Retainer Spring 73 127847
6 130832 Arm, Suspension, Rear 74 121748X
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 75 12000029

9 STD551137 Washer, Lock 76 128903
10 140296 Washer, Hardened
11 134149 Blade, Mulching 77 127845
12 129895 Bearing, Ball 78 160570
13_----137645 Shaft Assembly, Mandrel, 79 127498

14 128_.77_4__.... o_Hg_using,Mandrel, Vented 81 73350600

15 110485X Bearing, Ball, Mandrel 82 142028

16 140329 Stdpper, Vented Mower Deck 83 120958X

17 72110610 Bolt, Carriage 3/8-16 x 2-1/4 84 156084
18 72140505 Bolt, Carriage 5/16-18 x 5/8 85 72140620

19 132827 Bolt, Shoulder 92 STD541437

20 159770 Baffle, Vortex
21 STD541431 Nut, Crownlock 5/16-18 UNC 101 136420

22 134753 Stiffener Bracket 102 71161010
23 131267 Bracket, Deflector 103 19061216
24 105304X Cap, Sleeve 104 STD551110

25 123713X Spring, Torsion,Deflector 105 160793

26 _11.-0452X..... Nut, Push 106 2029J

27 130968 Shield, Deflector 111 155197
28 19111016 Washer 11/32x 5/8 x 16 Ga. 112 155198

29 131491 Rod, Hinge 113 17490512
30 157722 Screw Thdrol Rolling Wsh Hd 114 73510500
31 129963 Washer, Spacer 115 72110504

153535 Pulley, Mandrel 116 137644

33 137266 Nut, Toplock, Ranged 117 133957

34 STD533717 Bolt 118 73930600
35 133835 Fastner, Christmas Tree 119 19121414

36 131494 Pulley, Idler, Flat 121 143723
37 19131316 Washer13/32 x13/16 x16 Ga. 128 153390

40 STD541437 Nut, Crownlock 3/8-16 UNC 129 19131312
41 133551 Rod, Pivot, with Nros 130 STD523710

43 140083 Rod, Clutch, Secondary, w/Nibs

44 140088 Guard; I_andrel, LI-L 131 STD533710
45 STD624003 Retainer 132 19132203

46 137729 Screw, TltJ. Roll 1/4-20 x 5/8 141 6266H
48 133944 Washer, Hardened -- 130794

49 155066 Roller Assembly, Cam Follower

50 131340 Bolt, Shoulder #10-24 Grade 5 ....

51 STD541410 Locknut - - 145411

52 139888 Bolt, Shoulder 5/16-18 UNC

53 131845X900 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened
55 155046 Arm, Idler

56 122052X Spacer, Retainer

58 140086 Spring, TorsionBrakes 42"

Front 71 142427

Vented (Ind. Key Number 6) 80 153701

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

DESCRIPTION

Guard, Tuv Idler (94)
Knob Custom Oval

V-Belt
Rod, Clutch, Primary, with Nibs

Spdng, Return
Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip

Bolt, Shoulder 3/8-16 UNC x

1.44
Keeper, Spring

Arm, Clutch, Primary
Bushing, Large, Brass
Spring, Mower Clutch

Nut, Hex Jam 3/8-16 UNC
TrunnionAdj. 94

Washer Sintered
Keeper Belt Idler

BoltCarriage 3/8-16 x 2-1/2
Locknut, Hex W/Wsh 3/6-16

UNC
Cover Mulching 42" Black

Screw Truss Hd Phi110-24x5/8
Washer #10
Washer Lock

Latch Asm Bagger
Nut Weld

Bracket.Gauge, Wheel LH
Bracket, Gauge, Wheel RH

Screw Thdrol 5/16-18 x 3/4
Nut, Hex Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-16

Washer 13/32 x7/8 x 14 Ga.
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x 1
Gr. 5

BoltRdhd Sqnk 3/8-16 UNC x 1
Washer 13/32 x 1-3/8 x 3 Ga.

Washer Thrust .75 x 1.230
Mandrel Assembly (Includes

Key Numbers 6-10, 12-15, 31
and 32)

Mower Deck, Complete (Std
deck - order separately mulcher

plate components key nos. 101-

106)

49

HYDRO GEAR TRANSAXLE

M

50

wDRO GEAR TRANSAXLE -,- MODEL NUMBER 319-650

:EY PART KEY PART
]O. NO. DESCRIPTION NO. NO. DESCRIPTION

1 532142930 Housing, Lower 43 532142884

2 532142931 Assembly, Upper Housing 44 532150829

3 532142932 Seal, Up 52 532142991

4 532142928 Ring,Wire Retaining 53 532142961

5 532142933 Ring, Retaining 56 532142963

6 532142934 Bearing, Shaft Ball 56 532142964
7 532142935 Beadng, Cradle 59 532142965

8 532150771 Bearing, Thrust 30 x 52 x 13 62 532142966

9 ,532142937 Swashplate, Variable 63 532142967

13 532142938 Block, CylinderAssembly 64 532142920
14 532142939 Ann, Trunnion 56 532142969

15 532142940---_--Seal,-l.:ip 69 532144610
17 532142941 Guide, Slot 63 532142971

18 532150772 Shaft, Motor 85 532150806
1_) 532150773 Bearing, Thrust 42 x 68 x 16 88 532142973

23 532142944 Block, CylinderAssembly 89 532142974
24 532142945 Seal, Up 10 x 25 x 7 90 532142975
25 532142946 Actuator, Bypass 91 632142976
26 5321 50774 Center Section Assembly Kit 92 532142977
27 532142948 Seal, Up 26 x 42 x 8 93 532142978

28 532142949 Ring, Retaining 113 532142917
29 532142950 Washer 26 x 35 x 1 114 532142918

30 532_1_507_/...... plate, Bypass 119 532142980

34 532142951 Oil Filter Element 134 532144607
35 532142952 Arm, Bypass 135 532144608

35 532142953 Ring, Retaining 139 532150775
37 532142954 Arm, Actualing 140 532150776
38 532142955 Pin, Actuating

39 532150777 Bolt 5/16-24 x 1-3/4 NOTE:

40 -532150778 Locknut, Flex 5/16-24 UNJC
41 532142958 Brake RotodStator I_t

AllcomponentdimensionsgiveninU.S. inches

1 inch=25.4 mm

Washer 7/16 x 7/8 x .060

DifferentialAssembly

Washer 3/4 x 1.5 x .13
Seal .75 x 1.25 x .250

Shaft, Input

Bolt 1/4-20 x 1.38
Pin .50D x .43 ID x .750

Arm, Control

Puck, Dampener

Set Screw

si ng

Stud 5/16-24

Jackshaft Assembly
Jackshaft

Screw, Cap
Washer 7/16 x I x 1/2

Sleeve Bearing

Seal, Wiper

Spdng, Block

Washer, BlockThrust

Cap, Vent Assembly
Fitting, O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter

sprig,comp

Nut, Hex 5/16-24

51

BRIGGS& STRATTONENGINE-MODELNUMBER42E707,TypI=NUMBER 2631-E1

642

601

525

5240

523

842

535

422

284A

445

537

52

TRACTOR - - MODEL NUMBER 917.270821

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

358 GASKET SET I
861 PUMP REPAIR KII_

121 CARBURETOR KrrJ

869

43'

51

• • 51

51A

r--" 202

257

54

52

_205

g634

_203

52

468

1005

188

1006

j

383

53

TRACTOR - - MODEL NUMBER 917.270821

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

801

783

802

615A

653

803

209A 209

222' 224

_J .,,,._€:_ 414 207 y

54

BRI_;GS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

10A

5 7

g

9

572

244

lO

3 _22

881

SA

13

I 1019 LABEL Krl1

"A"REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.

304

307

3O5

308A

qqD307

306A

55

r.

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

KEY--PART
NO. NO.

1 497074
2 399265

3 391O86
4 493304
5 493457

5A 493458

7 271867

7A 271868

8 495754

8A 222892

-'9 27803

10 94382

10A _ ....

11 280225

12 273208

271188 "

271189

13 94565
15 94239
16 394028

94196

19 399264
2O 291675

22 94724
23 --4911-80_--
24 222698
25 498584

498585

498586

498587

26 394959

394960
394961
394962

27 263129
28 496319

391286

29 394306

397158

32 94671
33 390420
34 261528
35 65906

36 26828
40 221596

41 292260
42 494553
45 261368
46 -214484

50 213290

-.51"_'_/.1412.-_

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

--CylinderAssembly 51A 281412 Spacer,Carburetor

Bushing 52 270884 * Gasket,IntakeManifold

• Seal,Oil Mounting

Sump,Engine 53 93970 Screw,Hex Head,
Head,Cylinder#1 CarburetortoManifold

Head,Cylinder#2 54 93208 Screw,Phillips

• Gasket,CylinderHead#1 75 222511 Washer,Spring

• Gasket,CylinderHead#2 78 95039 Screw, Hex

BreatherAssembly#1 91 499281 BodyAssembly,Upper
Cover,BreatherCylinder#2 95 93499 Screw,Seres

(UsedOnly onKey#572, 96 221939 Valve,Throttle
AirBafflewithHolesfor 97 499172 Shaft,Throttle

Mounting) 98 91920 Screw,FdUsterHead

• Gasket,Breather 99 26157 Spring,ThrottleAdjust
Screw,Sems 102 271607 ** Gasket, CarburetorBody

. Sc.rew,Seres 103 298514 Float,Carburetor

Tube,Breather 104 231435 ** Pin, FloatHinge

• Gasket,Crankcase,.015"Thick 105 394682 ** Valve,Needle

• Gasket,Crankcase,.005"Thick 107 499655 BodyAssembly,Lower

• Gasket,Crankcase,.009"Thick 108 225373 Valve,Choke
Screw,CylinderHead 109 392673 Shaft,Choke

Plug,OilDrain 116 280474 * O-Ring
Crankshaft 117 232018 Jet,NeedleValve,Fixed
TimingGearKey 232022 Jet, NeedleValve,Fixed,
Bushing HighAititude

• Seal,Oil 119 94152 Screw,HexHead
Screw,Sems 121 491539 CarburetorKit

Flywheel 125 19306 Carburetor
Key,Rywheel 127 223472 " Plug,Welch
PistonAssembly,StandardSize 161 496599 Base,Air Cleaner

PistonAssembly,.010" 165 94289 Nut,Wing
Oversize 187 299146 Une, Fuel,28"Long(Cutto
PistonAssembly,.020" Suit)

Oversize 188 94627 Screw

. PistonAssembly,.030- 201 262683 Unk

Oversize 202 262684 Unk
RingSet,StandardSize 203 280997 Crank,Bell

RingSet,.010" Oversize 205 93971 Screw,HexHead

RingSet,.020-Oversize 206 94298 Nut

RingSet,.030- Oversize 207 262337 Spdng,Control,Rod
Lock,PistonPin 209 262352 Spring,Governor

Pin,Piston,StandardSize 209A 261563 Spdng,GovernorIdle

Pin,Piston,.005"Oversize 219 394348 Gear,Governor
Rod,Connecting,Standard 219A 393415 OilSlinger

Size. 220 222773 Washer,Thrust

Rod,C(xlnecting,.020" 222 491262 Bracket,Control

Undersize

Screw,ConnectingRod

224 94297 Screw,Torx"

Valve,Exhaust * IncludedinGasket Set(495868)
Valve,Intake ** IncludedinCarburetorIQt(491539)
Spring,Valve,Intake *** IncludedinCarburetorKit(491539),

Spdng,Valve,Exhaust andPumpRepairI_t (393397)

Retainer,Valve,Intake **'* Includedin GasketSet (495868),

Retainer,Valve,Exhaust
Keeper,Valve andCarburetorKit(491539)

Tappet,Valve NOTE: AllcomponentdimensionsgiveninU.S. inches.

Gear,Cam I inch=25A mm
Manifold,Intake

Gasket,CarburetorMounting

56

TRACTOR - - MODEL NUMBER 917.270821

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

227 491297 LeverAssembly, Governor 569 272645 * Gasket, Base
229 62199 Washer 572 224816 Baffle,Air, Cylinder #2

230 223882 Washer, Governor Crank, Inside 573 491304 Plate, Back
235 224995 Shield, Fuel Spray 592 92278 Nut, Hex.

240 394356 Filter, Fuel 601 93053 Clamp, Hose
244 230318 Connector, Fuel Line 615 94296 Retainer, E-Ring

257 93897 Screw, Sems 615A 263080 Retainer
284 94674 Screw, Hex Head 616 491530 Crank, Governor

284A 94882 Screw, Hex Head 634 271013 "" Washer, Throttle Shaft

304 495469 Housing, Blower, Red 634A 491287 * Seal, Govemor Shaft
305 94786 Screw, Sems 635 66538 Boot, Spark Plug

306 222846 Shield, Cylinder 642 225008 Cover, Air Cleaner

306A _2_.237_34 Shield, Cylinder 643 496700 Plate, Air Cleaner

307 94930 Screw, Self-Tapping 653 93585 Screw, Hex Head
308 224774 Cover, Air Guide 726 391362 Gear, Ring

308A 224775- -Cover, Air Guide (Includes Mounting Parts)

309 497596 Motor, Starter 741 262989 Gear, Timing
310 94003 Bolt, Thru 783 280104 Gear, Starter

311 497608 Brush Set 801 394860 Cap, Drive
332 230674 Nut, Hex 802 497607 Cap, End
333 394891 Armature, Magneto 803 497604 Housing, Starter
334 94731 Screw, Sems 819 94675 Screw, Hex Head
337 802592 Plug, Spark 642 270920 * Seal, Cap

356 494705 Wire, Stop 847 495715 Tube Assembly, Oil
356 495868 Gasket Set 851 493880 Terminal, Cable

363 19203 Rywheel Puller 858 270989 *** Diaphragm, Carburetor
383 8_.. Wrench, Spark Plug 859 271025 *** Gasket, Pump

391 280197 Body, Pump 860 261358 *** Spring, Diaphragm
392 261395 *** Spring, Diaphragm 861 393397 Repair Kit, Pump

394 272638 *** Diaphragm, Carburetor 868 497212 Seal, Valve
414 220680 Washer 869 261463 Seat, Valve, Intake
422 222875 Bracket, Oil Fill 870 213316 Seat, Valve, Exhaust

432 221377 *** Cap, Spdng 871 261961 Bushing, Guide (Exhaust Only)
434-- 223688 Cover, Diaphragm 231218 Bushing, Guide (Intake, Brass)

435 93829 Screw, Diaphragm Cover 877 393456 Wire, Altemator
445 394019 Filter,Air 881 495901 Plate, Cover

468 497908 Screen, Rotating 955 397882 Plug and Seal, Solenoid
474 393474 Aitemator 1005 281053 Fan, Flywheel

482 93621 Screw, 1006 224901 Retainer, Fan
510 497606 Drive, Starter 1019 496726 Label Kit

523 494947 Cap, Oil Fill 1090 97605 Retainer, Brush

.524 271157 * Seal, FillTube 2500 42E707-2631 Replacement Engine

525 495348 Tube, Oil Fill(Includes Seals m m 498543 Replacement Shortblock
528 393815 Hose, Vacuum
534 94823 Screw, Air Cleaner * Included in Gasket Set (495868)

535 272490 Filter, Air ** Included in Carburetor Kit (491539)
537 271411 **** Gasket, Air Cleaner *** Included inCarburetor Kit(491539),

497603 Armature, Starter and Pump Repair Kit (393397)

552 262332 Low.erBushing, Govemor **** Included inGasket Set (495868),

552A 262331 Upper Bushing, Governor and Carburetor Kit (491539)

556 93585 Screw, Hex Head
562 93853 Bolt, Govemor Lever NOTE: All component dimensions given in U.S. inches

567 94811 Screw, Hex Head, 1 inch= 25.4 mm

Back Plate to Cylinder

57

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.270821

BATTERY

AMMETER

._IO_ONAL)

REO -~

IG L

IGNITION

SWITCH

I_ ..... O_ _

FUSE30 AMP.

;---I"

.,.r. I'0: 0-I,_

_ t ....... J

)J

I a

,'-+-0 , O-k-

CLUTCHI BRAKE

(PEDALUP)

BLACK

HOURMETER

(OPTIONAL)

I !

b ..... |

SOLENOID

WHITE

RED

I

m| ....

STARTER

(NOTOCCUPIED)

-:° ;

_ ATr'MENTCLUTCH "1

(CLUTCHOFF) I GROUNDING

@

UNIT /(2 PLUGSON

_ S'tSTEM OUTPUT
= NCP I)C e :ll_ RPM m 'l_t.TIi AC MIN, e 11600RI:'M

x ICHARGING SYSTEM lY_I_II_C_I_)

CONNECTOR

TWIN CYL ENGINES)

I

)

IGNITION SWI]'CH

I

OR= IQ+"+'I _'_ I

Ru_._ I S+LI *+.Vi

RUN I B+L IN ONE I

STARTIB.L+SI NONE I

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.
THE UGHTS ARE NOT
CONNECTED TO THE

BATTERY, BUT HAVE TI_EIR
OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE UGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

58

I . j

HEADLIGHTS

mOWN

• O

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS /'J

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

¢,n
¢D

_r _

ONLy RIDE UP AND DOWN HILL,
NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

15" MAX.

Operate your Tractor up and down the face of slopes (not I
greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

I

I

For the repair or replacement parts you ne_:l

delivered directly to your home

Call _am -7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278)-
Para ordenar piezas con entrega a

domicilio- 1-800-659.7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)
Para pedir servicio de reparacidn a

do-micHio- 1-800-676-5811

For the location of a Sears Parts and
Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering
parts, always provide tile following

information:

• Product Type • Part Number

• Model Number • Part Description

mm mmmmmm

mm mmmmil(

SEARS

Amenca's Repair Speciansts

16_;056-Rev. 1 7.23.98 JH Pdnted in U.S.A.