Craftsman 917270815 Owner’s Manual

Owner's Manual
£RI:IFTXMRN°
19.5 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No,
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip- ment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visitour Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Product Specifications .......................... 5
Assembly .............................................. 7
Operation ............................................ 10
Maintenance Schedule ...................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTYON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard trip charge will
apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting .................................. 28
Repair Parts........................................ 32
Parts Ordering ..................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects, Failure to observe the following safety instructions could
result in serious injury or death. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing, Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the
guard in place.
Slow down before turning.
2
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting,
•Tum off blades when not moWing.
Stop engine b6fore removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
DO not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
Do not mow near drop-offs, ditches,or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
puffing your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
not smoke. Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
3
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with Safe machine operation,
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
'ALook for this symbol to point out important safety precautions. It means
CAUTION!H BECOMEAWAREI!! YOUR
_FETY IS INVOLVED.
CAUTION. In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire
_re it cannot contact spark plug.
AUTION. Do not coast down a hill in
neutral, you may lose control of the tractor.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear,so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do notturn on slopes unless neces-
sary, and then, turn slowly and gradual- ly downhill, if possible.
_CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest possible speed when on a slope.Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of
_r tractor.
WARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
4birth defects, or other reproductive harm.
PRODUCTSPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 30 (ABOVE 32°F (API-SF/SG/SH): SAE 5W-30
(BELOW 32°F)
OILCAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ19LM
GAP: .030") OR J19LM
VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .007"-.009"
GROUND SPEED FORWARD: (MPH): 1sT 1.2
2 "D 1.5
3"D 2.3 4TM 3.5 5TM 4.8
6TM 5.4
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS
HEADLIGHTS
BATTERY." AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS. tORQUE:
MAINTENANCE AGREEMENT A Sears Maintenance Agreement is
available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under =Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an intemal combustion engine and should not be used on or near any
unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resoumes Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available
through your nearest Sears Authorized
Service Center (See REPAIR PARTS section of this manual).
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependabili-
ty and performance.
Should you experience any problem you cannot easily remedy, please contact
your nearest authodzed service center.
We have competent; well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
5
Steering
Wheel Insert
Steering Wheel
O
Flat Washer
(1) Large
@
(1) Hex Bolt 5/16-18 x 1-1/4
, _ Stee/_idngpWheel
L J
_(1) Knob
Keys
(1) Locknut 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Lockwasher 3/8
Steering Extension
Steering Shaft 0
Boot
Seat
(1) Shoulder
Bolt 5115-18
Video Cassette
(2) Keys
Slope Sheet
6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin. TOOLS REQUIRED FOR ASSEMBLY Assemble large flat washer, 3/8 lock
A socket wrench set will make assembly washer, 3/8 hex bolt and tighten easier. Standard wrench sizes you need : securely.
are listed below. . Snap steering wheel insert into center
(1) 9/16" wrench (2} 1/2 wrench of steering wheel. (1) Utility knife (1) Pliers Remove protective materials from
(1)3/4" socket with (1) Tire pressure
drive ratchet gauge
When rightor left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating position (seated behind the steering
wheel). TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton.
Cut, trom top to bottom, a!ong lines on all four comers of shipping carton, and
lay panels flat.
Check for any additional loose parts or
boxes and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor isto roll off skid.
Insert
_,._ Lockwasher
_ Large Flat
w..r
Steedng _ _'_::_----"/Steering
Wheel _'Boot
Extension Shaft
_Adaptsr
5/16
Locknut
5116
ASSEMBLE EXTENSION SHAFT AND
BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes in
extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten
securely.
Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
HOW TO SET UP YOUR TRACTOR CONNECT BATTERY
Lift hood to raised position. If this battery is put into service after
month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA'F_'ERY" in
MAINTENANCE section of this manual for charging instructions).
7
°,., ...:,s ." "ZJ.,
Label
tJ_ o
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bo_t
securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob
securely. Seat
Bolt
Seat Pan
Adjustment lat Washer
Knob
NOTE: You may now roll or drive your tractor oft the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
Press lift lever plunger and raise attachment lift lever to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
WARNING: Before starting, read,
understand and follow all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel tank
with gasoline,
Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake,
Place gear shift lever in neutral (N)
position,
Press lift lever plunger and raise
attachment lift lever to its highest position.
Start the engine. After engine has
started, move throttle control to idle
position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
•Tum ignition key to "OFF" position. Continue with the instructions that follow.
INSTALL MULCHER PLATE
(If previously removed)
Raise and hold deflector shield in
upright position.
Place front of muloher plate over front of
mower deck opening and slide into place, as shown•
° Hook front latch into hole on front of
mower deck,
° Hook rear latch into hole on back of
mower deck.'
8
ACAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section
of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing
should be propedy leveled. See =TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to sea that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
I/CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction
from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed. / No remaining loose parts in carton. ,/Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be propedy inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are propedy clamped.
While learning how to use your tractor,
pay extra attention to the following important items: / Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
9
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
WARNING
LIGHT
LOCKED
R N H L
ATrACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
LOW
PARKING BRAKE
ATTACHMENT
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(AutomaticModelsonly)
10
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOURTRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Attachment Light Clutch Lever Ignition Switch
Ammeter SWtch
Choke Control
Throttle
Control_
Clutch/ Brake
Pedal
Height Adjustment
Knob
Lift Lever
Plunger
Attachment Lift Lever
Parking Brake
Gear Shift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed. CHOKE CONTROL: Used when starting
a cold engine. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch[orake pedal into the brake position.
GEARSHIFT LEVER: Selects the speed and direction of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position. IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
11
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
Depress clutch/brake pedal into full =BRAKE" position and hold.
Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make sure parking brake will hold tractor
secure. Choke Control Attachment Clutch Lever
"Engaged" Position
Throttle "Disengaged" Control Position
Parking Brake
Clutch/Brake "Engaged'
Position
"Disengaged'
Position Height
Adjustment
STOPPING Knob MOWER BLADES -
Position
Gearshift
Lever
"Brake" Position
To stop mower blades, move attach- ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position,
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignitionswitch
in any position other than =OFF" will cause the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility,always stop engine when
stopping tractor on grass areas.
_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position;to empty grass catcher, etc.
THROTTLE CONTROL .
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired
position.
Slowly release clutch/brake pedal to
start movement. IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of you_"transaxle.
12
TOADJUST MOWER CUTrlNG HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired direc- tion.
Tum knob clockwise (_) to raise cut- ting height.
Tum knob counterclockwise (1'-_) to
lower cutting height.
The cuttingheight range is approximately 1-
1/2" to 4-1/2". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap- proximate and may vary depending upon
soilconditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth. For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this manual).
With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appro- priate hole with shoulder bolt, 318 washer, and 3/8-16 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel "_
Bracket
3/8-16 Locknut -
3/8 Washer ShoUlder
Gauge Whee
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment dutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
&CAUTION: De not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Lift Lever
A_achment
Clutch Lever
=Engaged"
PosiUon
Position
High Position
Low Po_on
Deflector
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope. A slope guide at the back of your manual is provided for
your use.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutchJbrake pedal quickly to
brake position and engage parking brake.
Mevegearshift leverto lstgear. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
13' Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor.Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces- sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainten- ance section of this manual).
To change engine oil, see the Mainten- ance section in this manual.
ADDGASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting. _WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
4C),CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
14
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to =DISEN- GAGED" position;
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt: For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
insert key into ignition and turn key
clockwise to =START" position and release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute, if the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control
out and retry.
WARM WEATHER STARTING (50 ° F AND ABOVE)
When engine starts, slowly push choke control in until the engine begins to run
smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 ° FAND
BELOW)
When engine starts, slowly push choke
control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the
engine to accept small changes in speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
This may require an engine warm-up
period from several seconds to several minutes, depending on the tempera-
ture,
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out
slightly,
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.
See _'O ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
15
MOWING TIPS
Mower should be properly leveled for best mowing pedormanoe. See =TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual,
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the machine. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making
left hand turns until finished
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried cUp-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet, Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing,
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn,
Always mulch with your highest engine (blade) speed as this Willprovide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn isthe early aftemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
larto the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and graining of the lawn.
,/
16
REGULARSERVICE I/_9"_/_ _" _,_/€_/O_/_,_/_P_ SERVICE....... DATES
C_eckBrakeOpera,on If
Ch=*_,, e,,==, l/
Chec_ OperMor prlmer_ and
T Int*rk_ Symn_ I_
R C_k fo_Loo.F==.,_ I/, V'
0 ct_ck Ba_fyLeve_
_lpen/Replace Mo.r Btadu
R cke._t_ry_ Terminals _fP
C_ck Tn_iax_ Cooling V e ; AdJustBlade Belt(e) Tenslon
AdjustMoUonDriveBelt(s)Teflon
CtteckEnglrmOilLevel ChangeEngineCh
E Qun AixFilter
N oean Air Screen
Inspect Muffler/Span_ Attester
ReplAceOil R;ter(if eq_Roed)
ReplaceSparkPlug
Replace Fuel Filt_ V _
I - Ct'_91, mo_ _n VW._t_opw_9 ,.'ndm I_t',_m_yto_d ot b_t'_ aralb,ts_ t _. S - _I_lUlPl_d w11hl_tb_ l_m. 2 - .So.ice more o_n wh_ q>Imllng In 61tryor dulty c_lUo_, e - Not recMred If equ_ped with malnlenanc_me ba_e_,y. 3 - # eq_ w_thcBtibet, chang_ o_twe:y 50 hours, ? - TigMen h'o_ exle plvo_bol_to 35 fL-Ibs, m_kxlum, 4 - Re_ blades rnom oP,enwhen mowing Inssr_ly m_l. DO not ov(_llgh_n.
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed in this
manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
Air adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear, A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
v' v'
v'
LUBRICATION CHART
(_) Spindle
Zerk Zerk
(_) Front
Wheel Wheel
Bearing Bearing
Zerk Zerk
(_) Engine
I I
1--_' I
_SAE 30 or 10w30 motor oil
_) General Purpose Grease
® Refer to Maintenance =ENGINE"
Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
Gearshift
Pivots
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