LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained
in the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge, Sears will replace the battery at no charge. In-home war
ranty service on your Craftsman riding equipment is available at no charge for 30 days
from the date of purchase. Please contact your nearest service center. After 30 days
from the date of purchase, warranty senrice is available by taking your Craftsman riding
equipment to your nearest Sears Service Center. (In-home warranty service will still be
available after 30 days from the date of purchase but a standard trip charge will apply).
This warranty applies only while this product is in the United States. This Warranty gives
you specific legal rights, and you may also have other rights which may vary from state
to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructions could result in
serious injury or death.
GENERAL OPERATION
• Read, understand, and follow ail
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
Stow down before turning.
Page 3
SAFETY RULES
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operator
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. AH
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob
stacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless neces
sary, and then, turn slowly and
gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in,
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use greiss catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the rtrawing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
' Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water
heater.
• Never run a machine inside a closed
area.
Page 4
SAFETY RULES
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of graiss, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the ^uipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso
lutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine o^ration.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when bacldng, look behind
and down for small children.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or al
low objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing №em.
Check brake operation frequently. Ad
just and service as required.
• Mow up and down slopes (15“ Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide djstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Do nof turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
AlooK for this symbol to point out impor
tant safety precautions. It means CAUTIONIIl BECOME AWAREII! YOUR
SAFETY IS INVOLVED.
^CAUTION: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs always discon
nect spark plug wire and place wire where
it cannot contact spark plug.
^CAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
^CAUTION: Tow only the attachments
that are recommendetr by and comply with
sp«Hfications of the manufacturer of your
tractor. Use common sense when tomng.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dsuigerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
AwM)NING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
^ birth defects, or other reproductive harm.
Page 5
PRODUCT SPECIFICATIONS
GASOUNE
CAPACITY
AND TYPE:
35 GALLONS
UNLEADED
REGULAR
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail
able on this product. Contact your nearest
Sears store for details.
OIL TYPE
(API-SF/SG/SH):
OIL CAPACITY;
SPARKPLUG;
(GAP: .030")
VALVE
CLEARANCE:
GROUND SPEED
(MPH):
TIRE PRESSURE:
CHARGING
SYSTEM;
BATTERY:
SAE 30 (above 32*F)
SAE5W-30
(below 32“F)
3.0 PINTS
Champion RJ19LM OR
J19LM
INTAKE; .004"-.006”
EXHAUST: .007”-.009”
FORWARD:
1ST 1.2
2ND 1,5
3RD 2.3
4TH 3,5
5TH 4.8
6™ 5.4
REVERSE; 1.5
FRONT: 14PSI
REAR: 10PSI
3 AMPS BATTERY
5AMPSHEADUGHTS
AMP/HR; 30
MIN. CCA: 240
CASE SIZE; U1R
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
^WARNING: This tractor is equipped
with an internai combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re
quired by law (Section 4442 of the Califor
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears Authorized Service Center (See
REPAIR PARTS section of this manual).
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been de
signed, engineered and manufactured to
give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni
cians arKl the proper tools to service or re
pair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor prr^rly. Always
observe tiie “SAFETY RULES".
27-<36 FT. LBS.
Page 6
CONTENTS OF HARDWARE PACK
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Flat Washer
(1) Hex Bolt
3/8-16x1
(1) Lockwasher
3/8
(1) Shoulder Bolt
5/16-18
(1) Washer
17/32 X1-3/16 X12 Gauge
(1) Locknut
5/16-18
(1) Knob
6
Page 7
CONTENTS OF HARDWARE PACK
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Screws
#10x5/8
(2) Weld Nuts
«10
Parts packet separately in carton
(2) Washers
3/16 X 3/4 X 16 Gauge
Parts Bag contents not shown full size
Steering
Wheel Adapter
Steering
Wheel Insert
(2) Lock
Washers #10
(2) Latch Hook
Assemblies
r .T~1
Steering
Extension
Shaft
Manual
C
(2) Keys
Slope Sheet
Page 8
ASSEMBLY
Your new tractor has been assemt^ed at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY Insert
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Phillips Screw
driver
(1) Utility knife
(1) 3/4" socket with drive ratchet
When light or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
(2) 1/2“ wrench
(1) Pliers
(1) Tire pressure
gauge
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower
steering shaft. Align mounting holes in
extension and lower shafts and install
5/16 hex bolt and locknut. Tighten
securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. lbs. torque.
'• Place tabs of steering boot over tatis
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight fonward.
• Slide steering v^eet adapter onto
steering shaft extension.
Steering
Wheel
Extension
Shaft
5/16
Locknut
Lower Steering
Shaft
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center of
steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Ched< for and remow any
staples in skid that may puncture tires
where tractor is to roll off skid.
3/8 Hex Bolt
3/8 Lockweisher
Large Flat
Washer
8
Page 9
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE
NANCE section of this manual for
charging instructions).
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in
upright position.
• Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
^CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat
pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
Shoulder
Bol
... ,. Lock
Nut
Latch
Hook
Washer
Mulcher
Plate
Weld Nut From
The Top
Washer
Deflector
Shield
Hook Points
Down
Latch
' Hook
Weld Nut
Lock Washer
Washer
Latch
Hooks
Ac^ustment
Knob
at Washer
9
Page 10
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this quality product.
Please review the following checklist:
✓ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tight
ened securely.
/ Alt tires are properly inflated. (For ship
ping purposes, the tires were overin
flated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are property
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regu
lar unleaded gasoline.
/ Become familiar with all controls • their
location and function. Operate them be
fore you start the engine.
✓ Be sure brake system is in safe operat
ing condition.
10
Page 11
OPERATION
These symbols may appear on your tractor or in literature supplied with the oroduct
Learn and understand their meaning. ^ ‘
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed.
CHOKE CONTROL: Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal into the brake position.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting
and stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (*}.
12
Page 13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass
es or eye shields while operating your tractor or performing any adjust
ments or repairs. We recommend a wide vision safety mask over spec-
jggjgSj_orjtandaijjafety glasses. ^
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
“BRAKE" position and hold.
• Place parking brake lever in “EN
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure
parking brake will hold tractor secure.
Choke Control
Throttie
Control
Clutch/Brake
Pedal "Drive“
Position \ rS\ '
"Disengaged"
Position "
Attachment Clutch Lever
"Engaged" Position
"Disengaged"
Position
Parking Brake
"Engaged"
Position
Gearshift
Lever
Adjustment -Br^e"
Knob
Position
STOPPING
MOWER BLADES -
• To stop mower blades, move attach
ment clutch lever to “DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than “OFP will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
^CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutchA)rake pedal
depressed and gearshift lever in neutral
(N) position.
• Move gearshift lever to desired posi
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor tO a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
13
Page 14
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controiled by turning
the height adjustment knob in desired
direction.
• Turn knob clockwise (ry) to raise cutting
height.
•Turn knob counterclockwise to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4“. The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain condi
tions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See TO ADJUST MOWER CUTTING
HEIGHT” in the Operation section of this
manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appropri
ate hole with shoulder bolt, 3/8 washer,
and 3/8-16 locknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mounting
Bracket
TO OPERATE MOWER
Your tractor is quipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
^CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Lever“Engaged”
Position
“Disengaged"
Position
Attachment Lift Lever
Position
Low
Position
Discharge
Guard
TO OPERATE ON HILLS
^CAUTION; Do not drive up or down hills
with slopes greater than 15® and do not
drive across any slope. A slope guide at
the back of your manual is provided for
your use.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake
position and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
3/8-16
Locknut
3/8 Washer
Gauge Wheel
Shoulder
Bolt
14
Page 15
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift controL
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord
etc.). ' I- • .
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until “FULL" mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHARr in the Mainten
ance section of this manual).
• To change engine oil, see the Mainten
ance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tem
peratures below 32“F(0‘’C), use fresh,
clean winter grade gasoline to help insure
good cold weather starting.
A WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
^CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
15
Page 16
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch^rake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to “DISEN
GAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the wamri
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50“ F
AND ABOVE)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to wami up for one minute using
the choke as described above.
COLD WEATHER STARTING (50“ F AND
BELOW)
• When engine starts, slowly push choke
control in until the erigine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
This may require an engine warm-up
period from several seconds to several
minutes, depending on the temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See “TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
16
Page 17
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This will result in a more even distribu
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds,
mow in the opposite direction making
left hand turns until finished
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried ciippings. Make fir^t cut reiatively high; the
second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
> Always operate engine at fuK throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
» When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPOFITANT; For best performeince,
keep mower housing free of built-up grass
and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly to
provide nutrients for the iawn. Always
mulch with your highest engine (blade)
speed as this will provide the best
recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicuiar to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Change Engine Oil
Clean Air Filter
Clean Air Screen
Inspect MufftedSpark Anester
Replaoe Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filler Paper Cartridge
Replace Fuel Filter
2 - Saw)» nwra dun whan epanthg in djit/ or duty condiioiH.
3 - * aquippad wW) si Mlar, changa ol avary SO houra.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover Items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
' assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
✓
✓
✓
✓
✓✓
ÖCM
vil;i
: DA
✓
✓ r
✓
✓
✓
✓
✓
✓
✓ 5
✓
*/s
✓ 2
✓
✓ 2
✓
✓
✓ 2
✓
»- Mol nqund H •qulpp*(l with m*lni«ianc*-trH bMMiy.
2 - TighlMi front wit pivol boitto 35 fl.-b*. nutknuai
**
LUBRICATION CHART
Spindle ®
Zerk
Front Wheel
Bearing Zerk
® Engine
Attachment
Clutch
Pivotfs)
® SAE 30 or 10w30 Motor OIL
® General Purpose Grease
® Refer to Maintenance “Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry,
powdered graphite type lubricant spar
ingly.
—Spindle®
i Bearing
18
TES
Zerk
Front ®
Wheel
Zerk
Gearshift
Pivots
Page 19
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
TO ADJUST BRAKE" in the Service and
Adjustments section of this manuai).
TIRES
• Maintain proper air pressure in ail tires
(See “PRODUCT SPECIFICATIONS”
section of this manuai).
• Keep tires free of gasoiine, oii, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working properly. If
your tractor does not function as de
scribed below, repair the problem immedi
ately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to
allow access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole isn blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Edge Up
Flat Washer
Lock
Washer
Bolt {Grade 8)*
•A Grade 8 heat treated bolt can be identified by six
lines on the bolt head.
Mandrel Assembly
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be shaipened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8“ diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt
or Pin
Center Hole
Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How
ever, periodic charging of the battery with
.| gan automotive charger will extend its life.
Page 20
• Keep battery and terminals cleari.
• Keep battery bolts tight. ,
• Keep small vent holes open.
• Rechargeât 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter
minals can cause the battery to “leak”
power.
• Remove tenninal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
SAE VISOOSTTY QBADES
I M I M I
*c -air
■ay
TEMPERATURE FWJQE AWTiaPATEO BEFOftE NEXT OIL CHANGE
vr 32* <0*
■10“
ao“
30“
NOTE: Although multi-viscosity oils
(5W30,10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32“F. Ched( your engine oil
level more frequently to avoid possible
engine damage from running low on oilChange the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely,
replace oil drain plug and tighten
securely.
• Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS" section
of this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at “FULL" line on dipstick.
Air Screen
Oil Drain
Plug
Oil Fill Cap/Dipstick
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
ENGINE COOLING RNS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See “TO REMOVE HOOD AND
GRILL ASSEMBLr in the Service and
Adjustments section of this manual).
20
Page 21
Top Air Gul
Engine Cooling
Rns '
Air Guide
Cover
(Both
Sides)
Foam
Pre-Cleaner
Air Screi
Cover
rtridge
Plate
Cartridge
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged, replace pre
cleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove wing nuts and cartridge plate.
• Carefully remove cartridge to prevent
debris from entering carburetor.
• Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
• Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS”
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carbu
retor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediately wipe up any spilled
gasoline.
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc. '
• Protect painted surfaces with automo
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
21
Page 22
SERVICE AND ADJUSTMENTS
^CAUTION: Before performing any service or adjustments*
• Depress clutch/brake pedal fuiiy and set parking brake. '
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFF and remove key.
• Make sure the blades and all moving parts have completely stopped
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in “DISEN
GAGED” position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
Clutch Lever-
Clutch Rod
Suspension
Arms
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis
charge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Retainer
Spring
Engine Pulley
Retainer
Spring
Retainer Springs
(Both Sides)
Retainer Springs
(Both Sides)
Anti-Swaybar
22
Page 23
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD
UCT SPECIFICATiONS- section of this
manuai). If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of ’
mower to ground. Distance “A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom Edge
of Mower to
Ground
Bottom Edge
"pf Mower to
Ground Front Links Should be Equal in Length
' Before making any necessary adjust*
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8“.
If linte are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut “E"
on both front links an equal number of
turns.
When distance “D" is 1/8" to 1/2" lower
at front than rear, tighten nuts “P
against trunnion on both front links.
To raise front of mower, loosen nut “P
from trunnion on both front links.
Tighten nut “E" on both front links an
equal number of turns.
When distance “D" is 1/8" to 1/2" lower
at front than rear, tighten nut “P against
trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
Suspension
Arm
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Dedt must be level side-toside. If the following front-to-back adjust
ment is necessary, be sure to acljust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
the front is approximately 1/8" to 1/2
lower than the rear when the mower is in
its highest position.
Che(^ adjustment on right side of tractor.
Me^ure distance “D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
’• LThe mower blade drive belt may be
Trunnion
TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)
BELT REMOVAL -
• Remove mower from tractor (See TO
REMOVE MOWER" in tills section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
23» Pull belt away from mower.
Page 24
BELT INSTALLATION -
• Install new belt in reverse order of re
moval.
• Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverse order of re
moval instructions.
Mandrel
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake
operating arm and nut “A” on brake rod.
• If distance is other than 1-1/2", loosen
jam nut and turn nut “A” until distance
becomes 1-1/2". Retighten jam nut
against nut “A”.
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized
sen/ice center/department.
Idler Pulleys
^Mandrel
Pulley
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
• Remove mower (See TO REMOVE
MOWER" in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around engine
pulley.
• Install new belt by reversing above
procedure.
TRANSAXLE GEAR SHIFT LEVER
ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at
the factory; however, if adjustment is
needed, proceed as follows:
• Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels
move freely, the transaxle is in neutral.
• Loosen adjustment bolt in front of the
right rear wheel.
• Position the gear shift lever in the
neutral (N) position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
24
Page 25
Gearshift Lever
Neu№J
Lock Gate
Adjustment
Bolt
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight fonvard, remove
steering wheel and reassemble per
instructions in the Assembly section of this
manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
TO START ENGINE WITH A WEAK
BATTERY
i^CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
battenes. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTANCE section of
this manual).
If jumper cables” are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
Washers
Retaining
Ring
Axle Cover
Square Key
(Rear Wheel Only)
25
Page 26
REPLACING BATTERY
^CAUTION: Do not short battety"
terminals by allowing a wrench or any'
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
• Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely.
• Close terminal access doors.
• Close hood.
Keps Nut
Terminal -^¡¿0^
Access y'' .
Door ■ ^
Positive
(Red)
Cable
Terminal
Gu£ud
Negative
(Black) Cable
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse s^ove procedures.
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any non
road engine repair establishment or
individual. Warranty repairs must be
performed by an authorized engine
manufacturer’s serwce outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not bo
necessary. Check adjustment as de
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against side of
quarter circle. If it is not, loosen cedble
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
• With engine not running, move choke
26
Page 27
control (locate on d£№h panel) to full
choke position. ; ^
' Remove ajr cleaner cover, filter and
cartridge plate to expose carburetor
choke (see “AIR FILTER" in the
Maintenance section of this manual).
Choke should be closed. If it is not,
loosen casing clamp screw and move
choke c^le until choke is completely
closed. Tighten casing clamp screw
securely.
Reassemble air cleaner.
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude or
load. If the carburetor does need adjust
ment, proceed as follows:
In general, turning the mixture screw In
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the mixture screw out (counter
clockwise) increases the supply of fuel to
the engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result if screw
is turned in too tight.
• Start erigirielahd allow to watbi fbffive
minutes. Make final adjustments with
engine running and shift/ motion control
lever in neutral (N) position.
• With throttle control lever in slow
position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
• While still holding throttle lever against
idle speed screw, turn idle mixture
screw in (clockwise) until engine begins
to die and then turn out (counterclock
wise) until engine runs rough. Turn
screw to a point midway between those
two positions.
• Continue to hold throttle lever against
idle speed screw and adjust idle speed
screw to obtain 900 to 1200 RPM.
Release throttle lever.
ACCELERATION TEST -
• Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle mixture screw out (counter
clockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the en
gine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed set
ting can be dangerous. If you think the en
gine-governed high speed needs adjustirig, contact your nearest authorized ser
vice center/department, which has proper
equipment and experience to make any
necessary adjustments.
Idle Speed
Screw
Idle Mixture
Screw
Throtde Lever
PRELIMINARY SETTING -
• Be sure you have a clean air filter, and
the throttle control cable and choke are
adjusted properly (see above).
• With engine off turn idle mixture screw
in (clockwise) closing it finger tight and
then turn out (counterclockwise) 1-1/4
to 1-1/2 turns.
27
Idle Speed
Screw
Throttle
Lever
Idle
Mixture
crew
Page 28
STORAGE
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
il^CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it
thoroughly. Remove all dirt, grease,
leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING”
in the Maintenance section of this
manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace If necessary.
• Touch up all rusted or chipped paint
surfaces: sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
TO CLEAN BATTERY AND TERMI
NALS” in the Maintenance section of
this manual).
• After cleaning, leave cables disconnect
ed and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine while
in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found
on stabilizer container. Run engine at least
10 minutes after adding stabilizer to allow
the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if
using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINOER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Turn ignition key to “START” position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe, which allows condensa
tion to form and cause your tractor to
rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
28
Page 29
TROUBLESHOOTING CHART
Hard to start
Out of fuel.
Engine not “CHOKED”
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjust
ment.
• Engine valves out of ad
justment.
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjust
ment.
• Engine valves out of ad
justment.
Fill fuel tank.
See TO START ENGINE" in
Operation section.
Wait several minutes before
attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel fil
ter.
- Check all wiring.
See To Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized ser
vice center.
• Clean/replace air fitter.
• Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See To Adjust Carburetor”
in Service and Adjustments
section.
• Contact an authorized ser
vice center.
Engine will not turn
over
Engine clicks but
will not start
• Clutch/brake pedal not de
pressed.
• Attachment clutch is en
gaged.
• Weak or dead battery.
• Blown fuse.
• Con-oded battery termi
nals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence
switch{es).
• Weak or dead battery.
• Corroded battery termi
nals.
29
• Depress clutch/brake pedal.
• Disengage attachment
clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check all wiring.
• Check/replace ignition
switch.
• Check/replace solenoid or
starter.
• Contact an authorized ser
vice center.
• Recharge or replace battery.
• Clean battery terminals.
Page 30
TROUBLESHOOTING CHART
PROBLEM
Engine clicks but
will not start
(cont’d)
Loss of power
CAUSE
• Loose or damaged wiring.
• Faulty solenoid or starter.
• Cutting too much grass/
too fast.
• Throttie in “CHOKE" posi
tion.
• Build-up of grass, leaves
and trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark piug.
• Dirty fuel filter.
• Staie or dirty fuei.
• Water in fuel.
• Spark plug wire ioose.
• Dirty engine air screen/
fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of adjust
ment.
• Engine valves out of ad
justment.
CORRECTION
• Check all wiring.
• Check/replace solenoid or
starter.
• Set in “Higher CuT position/
reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing.
• Ciean/replace air fiiter.
• Check oii level/change oii.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refili with
fresh gasoline.
• Drain fuel tank and carbure
tor, refill tank with fresh gaso
line and repiace fuel filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Ciean/replace muffler.
• Check all wiring.
• See To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized ser
vice center.
Excessive vibration
Engine continues
to run when opera
tor ieaves seat with
attachment clutch
engaged
Poor cut - uneven
* Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
• Faulty operator-safety
presence control system.
• Worn, bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
30
• Replace blade. Tighten biade
bolt.
• Replace blade mandrel.
• Tighten loose part{s). Re
place damaged parts.
• Check wiring, switches and
connections. If not
corrected, contact an autho
rized service center.
• Repiace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
Page 31
TROUBLESHOOTING CHART
PROBLEM
CAUSE
CORRECTION
Poor cut - uneven
(cont’d)
Mower blades will
not rotate
Poor grass dis
charge
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Obstruction in clutch
mechanism.
• Worn/damaged mower
drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
• Engine speed too slow.
• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/uneven tire air pres
sure.
• Worn, bent or loose blade.
• Buildup of grass, leaves
and trash under mower.
• Mower drive belt worn.
• Blades improperly in
stalled.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Clean around mandrels to
open vent holes.
• Remove obstruction.
• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.
• Place throttle control in
“FAST position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.
• Check tires for proper air
pressure.
• Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.
Headlight{s) not
working (if so
equipped)
Battery will not
charge
Engine “backfires”
when turning en
gine “OFP
• Switch is “OFP.
• Bulb(s) burned out.
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.
• Engine throttle control not
set at “SLOW"
position for 30 seconds
before stopping engine.
31
• Turn switch “ON”.
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connections.
• Replace fuse.
• Replace battery.
• Check/clean all connections.
• Replace regulator.
• Replace alternator.
• Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.
Page 32
SERVICE NOTES
32
Page 33
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.270814
IGNITION SWITCH
posmoN
OFT
CIRCUIT
Q + M + L
RliN/LIGHT
RUN
START
B + L + S
B + L
B + L
"HAKE"
NONE
A +Y
NONE
NONE
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS. THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS „„„ tr
SPEEDED UP. THE LIGHTS REMOVABLE
WILL BECOME THEIR BRIGHTEST. CONNECTIONS CONNECTIONS
Gauge
Rod, Hinge
Screw Thdrol Washer Head
Washer, Spacer
Pulley, Mandrel
Nut, Tr^locK Flanged
Bolt Rdhd 3/8-16 X 1-3/4
Fastner, Christmas Tree
Pulley, Idler, Rat
clude. 13}
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ball 5/16" dia
Set Screw 3/8 -16 x 3/8”
Spring .310 OD X .625 L
Screw 1/4 - 20 X1-1/4*
Screw 1/4-20 X 1-3/8"
Retaining Ring {piig of 2)
Retaining Ring
Retaining Ring
Thrust Washer .627 ID x .031W
Thrust Washer .762 ID x .031W
TTirust Washer .762 ID x .031W
Anti-Rotation Washer .632
Cup Washer 1.127 ID x .032W
Rat Washer .750 ID x .0S6W
(Use As Needed)
Rat Washer .750 ID x .062W
OaSealS/B"
Bushing .563
Flanged Bushing 5 / 8" ID
Flanged Bushing .751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
Flat Washer .312 ID x .059W