Craftsman 917270812 Owner’s Manual

Owr_er's Manual

(RAFTSMRNo

19.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270812

° Safety

• Assembly ° Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Warranty ........................... :..................... 2

Safety Rules ..................... :..................... 2

Product Specifications ........................... 5

Assembly .......................... ...................... 8

Operation .............................................. 12

Maintenance Schedule ......................... 18

LIMITED TWO YEAR'WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts,;etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 28

Troubleshooting .................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Nevercarry passengem. Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place. Slow down before turning.

Never leave a running machine unat- tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting.

Turnoffbladeswhennotmowing.

Stopenginebeforeremovinggrass catcheror uncloggingchute. Mowonlyin daylightorgoodartificial

light. Donotoperatethe machinewhileunder

the influenceofalcoholordrugs. Watchfor trafficwhenoperatingnearor

crossingroadways. Useextracarewhenloadingorunload-

ingthe machineintoatrailerortruck.

3LOPE OPERATION

Slopes are a major factor related to Ioss- _f-control and tipover accidents, which

;an result in severe injury or death. All slopes require extra caution. If you ca_nnot _ack up the slope or if you feel uneasy on it,J:lo not mow. it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on:the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

cont_.iner inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with "

the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

,_Look for this symbol to point out impor-

tant safety precautions. It means CAU-

-IION!!! BECOME AWARE!t! YOUR SAFE-

TY IS INVOLVED.

,_.CAUTION: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

Mow up and down slopes (15 ° Max), n across. Remove obstacles such as rocks, tree

limbs, etc. Watch for holes, ruts, or bumps. Unew

terrain could overturn the machine. Ta_

grass can hide obstacles.

Use slow speed. Choose a low gear s( that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. I tires lose traction, disengage the blad_ and proceed slowly straight down the

slope.

Do not turn on slopes unless necessal and then, turn slowly and gradually downhill, if possible.

_,WARNING: The engine exhaust from

this product contains chemicals known t_ the State o1 California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE'

'OIL TYPE SAE 30 (above 32°F)

API-SF/SG/SH): SAE 5W-30

OIL CAPACITY: 3.0 PINTS SPARK PLUG: Champton RJ19LM OR

GAP: .030") J19LM

VALVE INTAKE: .004"-.006"

CLEARANCE: EXHAUST: .007"-.009"

3.5 GALLONS UNLEADED REGULAR

(below 32°F)

Should you expenence any problem you cannot easily remedy, please contact you_

nearest Se&rs Authorized Service Center. We have competent, well-trained techni-

cians and the proper tools to service or repmr this tractor.

Please read and retain this manual. The instructions wdl enable you to assemble

and maintam your tractor properly. Always observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details.

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING 3 AMPS BATTERY SYSTEM. 5 AMPS HEADLIGHTS

BA'I-IERY: AMP/HR: 30

BLADE BOLT 27-35 FT. LBS.

ITORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability

and performance.

FORWARD:

1ST 1.2

2ND 1.5

3RD 2.3 4TM 3.5 5TM 4.8 6TM 5.4

REVERSE: 1.5

REAR: 10 PSI

MIN. CCA. 240 CASE SIZE: UIR

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintam- Ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

,AWARNING: This tractor is equipped

w=th an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark attester meeting apphcable local or state

laws (if any). If a spark arrester is used, it should be mamtained in effective working

order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws apply on federal lands. A spark

arrester for the muffler is available through your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Flat Washer

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher

3/8

(1) Hex Bolt

5/16-18x 1-1/4 (1) Locknut

5/16-18

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Screws

(2) Weld Nuts _ I

#10

Parts packet separately incarton

Seat

f--- Mulcher

"_. _ Plate !

Steering Wheel "_

#10x5/8

Video

Cassette

(2) Washers

3/16 x 314x "_6Gauge

Parts Bag contents not shown full size

Steering

Wheel Adapter

Steering

Wheel Insert

Washers # t0

(2) Lock

(2) Latch Hook

Assemblies

t Steering

Extension

Shaft

Manual

Steering

Boot

Parts Bag

,, ',

(2) Keys

Slope Sheet

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft unassembledforshippingpurposes.Toensuresafeandproperoperationof yourtractor

all partsandhardwareyouassemblemustbetightenedsecurely.Usethe correcttools asnecessarytoinsurepropertightness.Reviewthevideocassettebeforeyoubegin.

TOOLS REQUIRED FOR • Position steering wheel so cross bars

ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) Phillips Screw-

driver

(1) Utility knife

(1) 3/4" socket with

drive ratchet

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

(2) 1/2" wrench (1) Pliers

(1) Tire pressure

gauge

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See

page 6).

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in exten- sion and lower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure- ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steer-

ing shaft extension.

are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

-_,F 3/8 Hex Bolt

_3/8 Lockwasher

"_-,---___ Large Flat

:;_ _- _..Washer

rin g

Stee Steering

Wheel _ _Boot

Extension ''_"_ _Tab

Shaft _

5/16 Locknut ----..__.

Lower Steering _ "-":'-- - -,,

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

• Press lift lever plunger and raise attach- ment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) posi-

tion.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

_" Adapter

,_ 5/16 Hex

Bolt

HOW TO SET UP YOUR TRACTOR CONNECT BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10

amps. (See "BATTERY" in

MAINTENANCE section of this manual for charging instructions).

.-.. :* : /Label

• / *'5"

........I I . •

:....

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up- right position.

• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

,_CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

Weld Nut From Hook Points The Top Down

Lock

Weld Washer

Latch Latch

INut

Washer

Mulcher Plate

'_...iScrew

Deflector Shield _"/:,

Lock Washer

Washer

Seat Pan

Shoulder Bolt

Adjustment Knob

Seat

Latch Hooks

Flat Washer

TOCONVERTTO BAGGINGOR

DISCHARGING Simplyremove mulcher plate and store in

a safe place. Your mower is now ready for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also,

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section of this manual,

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in

the Service and Adjustments section of this manual. Verify that the belts are rout-

ed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been

completed.

,/ No remaining loose parts in carton. ,/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

J" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly

inflated for leveling).

,/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,I Engine oil is at proper level. #' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/ Be sure brake system is in safe

operating condition.

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.

Learnand understand their meaning.

BATTERY _ CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON OVER TEMP '_

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

A'I-rACHM ENT

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment

Ammeter Clutch Lever

Choke Contr ..-

oI_ Ignition

Throffie

Control _

Clutch/Brakepedal _ (_

Light

Switch

Lift Lever

Plunger

Attachment Lift

Lever

Parking Brake

Height

Adjustment Gearshift

Knob Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach-

ments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used for starting

and controlling engine speed. CHOKE CONTROL: Used when starting a

cold engine. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and start- ing the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its posi- tion.

IGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

112

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass-

es or eye shields while operating your tractor or performing any adjust-

ments or repairs. We recommend a wide vision safety mask over specta-

cles, or standard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in =ENGAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold trac-

tor secure.

Choke Control Attachment Clutch Lever

"Engaged" Position

Throttle "Disengaged"

Position

Parking Brake

Pedal "Drive" Position' Position

• "Brake" Gearshift

"Disengag Position

STOPPING

Adjustment Position Lever Knob

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full =BRAKE" position.

° Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

• Move throttle control to slow position, NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than =OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas•

A CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired posi-

tion.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO AI_'JUST MOWER CUTTING HEIGHT The cL]tting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (G) to raise cutting height.

• Turn knob counterclockwise (O)to lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap- proximate and may vary depending upon soil conditions, height of grass and types

of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT' in the Operation section of this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be assem- bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel ,./__ _

Mounting _.3j__ ,.%?_ ..I__

Bracket 1_ _ _,_

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con-

trol.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen- _gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

Attachment Clutch

Position

_ OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. A slope guide at the back of your manual is provided for

your use.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

Attachment Lift Lever

_Position

_Low

Position

"Guard

•ooknut "pl

3/8 WasherS; _-_'_, - Shoulder

Gauge Wheel _'_-'" __ Bolt

TO TRANSPORT

• Raise attachn_ent lift to highest position with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainten- ance section of this manual).

• To change engine oil, see the Mainten-

ance section in this manual.

ADD GASOLINE

,_ Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

Zd weather starting.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp- tied before storage of 30 days or longer. Drain the gas tank, start the engine and

let it run until the fuel lines and carburetor

are empty. Use fresh fuel next season.

See Storage Instructions for additional

information. Never use engine or carbure- tor cleaner products in the fuel tank or

p_rmanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE ; When starting the engine!for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating:position,

depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N)

position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several

attempts, push choke control in, wait a few minutes and try again. If engine still

does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F

AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run

smoothly. If the engine starts to run roughly, pull the choke control out slight- ly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F AND BELOW) "

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the engine to accept small changes in

speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slight-

ly for a few seconds and then continue to push the control in slowly. This may

require an engine warm-up period from

several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may

require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used v_hen the mower housing is attached t6 tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the machine. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by turn- ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rbunds,

mow in the opposite direction making

left hand turns until finished

• If grass is extremely tall, it should be mowed twice to reduce load and possi-

ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde-

sirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se- lecting a low enough gear to give the

mower the best cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass

and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

,onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and graining of the lawn.

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE _'_'__ ._o_ _ _°_'/

AS*OUCOMPLETE

REOOLA°SERV,CE "

ion

Check Operator Presence and

T Interlock Systems R Check for Loose Fasteners _ tl_7

Sharpen/Replace Mower Blades _4

T Lubrication Chart V p

O Check Battery Level

R Clean Battery and Terminals V' V'

Check Transaxle Cooling Adjust Blade Belt(s) Tension V's

Adjust Motion Drive Belt(s) Tension V'5

Check Engine Oil Level V' If Change Engine Oil _.3

E Clean Air Filter Vw2 N Clean Air Screen V'2

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped) ll_l,_

N Clean Engine Cooling Fins Vw2

Replace Spark Plug if if Replace Air Filter Paper Cartridge V'2

Replace Fuel Filter

1 - Change more o f'_en when operating under a hea W load Or In high ambient temperatures. 5 - If equipped With adjustable system. 2 - Service more often when operating in dirty of dusty conditions. 6 * Not required if equipped with maintenance-free batte_

3 * If equipped with oil filter, chang== oil evlry 50 hours. 7 - Tighten front axle pivot tcolt to 35 ft.-Ibs, maximum.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your trac- tor.

All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Checktire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

Zerk Zerk

O Front Wheel Wheel

Bearing

Bearing Zerk Zerk

O Engine

@ Attachment I ' : @ Gear-

Clutch _ ' shift

Pivot(s)

, , , ..' Pivots

O SAE 30 or 10w30 Motor OIL

O General Purpose Grease _) Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-

ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-

lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

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