Craftsman 917270781 Owner’s Manual

Owner's Manual

CRAFTZMAN°

19.0 HP ELECTRIC START 42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.270781

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety Rules and Instructions

before operating this equip- ment.

F.or answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am- 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................2

ProductSpecifications..........................5

Assembly..............................................8

Operation............................................11

MaintenanceSchedule......................18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or ac- cident or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home war- ranty service on your Craftsman riding equipment is available at no charge for 30 days

from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This War-

ranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting .................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

IMPORTANT: This cutting machine is ca- pable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all in- structions in the manual and on the ma-

chine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge di-

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and re- move keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un- loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious in- jury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual- ly downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Never as- sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

Never tamper with safety devices.

i Check their operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restartin._.

• Never make adjustments or repairs with the engine running.

proper

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or al- low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad- just and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

_i, Look for this symbol to point out impor- _ILWARNING: The engine exhaust from

tant safety precautions. It means CAU- t_s product contains chemicals known to

TION!H BECOMEAWARE!H YOUR the State of California to cause cancer, SAFETY IS INVOLVED. birth defects, or other reproductive harm.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma- chine. Ta// grass can hide obstac/es.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• Do notturn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

_iI=CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always dis- connect spark plug wire and place wire

where it cannot contact spark plug.

PRODUCTSPECIFICA_ONS

GASOUNE 3.5GALLONS CAPACITY UNLEADED

ANDFYPE: REGULAR

OILTYPE SAE30

API-SF/SG/SH): (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER 3.5 PINTS

W/O FILTER 3.0 PINTS

SPARK PLUG: Champion RJ19LM

GAP: .030") OR J19LM

VALVECLEARANCE: INTAKE: .004-.006

EXHAUST: .007-.009

GROUNDSPEED

I(MP_:

TIRE PRESSURE: FRONT: 14 PSI

CHARGING 3AMPS BATTERY SYSTEM: 5 AMPS HEADUGHTS

BAB-ERY: AMP/HR:30

BLADE BOLT 27-35 FT. IRE

TORQUE:

FORWARD: 0 - 5.5 REVERSE: 0- 2.4

REAR: 10PSI

MIN. CCA:240

CASE SIZE: U1R

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de-

signed, engineered and manufactured to give you the best possible dependability

and performance. Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to ser- vice or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manua!.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Cali- fornia Public Resources Code). Other

states may have similar laws. Federal laws apply on federal lands. A spark at-

rester for the muffler is available through

your nearest Sears Authorized Service Center (See REPAIR PARTS section of

this manual).

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Lockwasher 3/8

3/8-16 x 1

(1) HexBolt

(1) LargeFlatWasher

(1) Knob

(2) Washers

3/16 x 3/4 x 16Gauge

(1) Locknut 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

_ (2) Lock

(1) Shoulder

8olt 5/16-18

Washers #10

(2) Weld

Nuts #10

_#10 X 5/8

Manual

Partspacked separately in carton

Seat

Plate

_ Mulcher

PartsBag

Cassette

Steering

Wheel

i i

SteeringWheelAdapter

SlopeSheet

Parts Bag contentsnot shown full size

(2)Keys

Steering

WheelInsert

('-i", iI

_,_ (2) LatchHook

Assemblies

Extension

Shaft

t teering

Yournewtractorhasbeenassembledat thefactory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac- tor all parts and hardware you assemble must be tightened securely• Use the correct

tools as necessary to insure proper tightness• Review the video cassette before you

begin• TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (2) 1/2" wrench

(1) Utility knife (1) Tire pressure

(1) 3/4" Socket w/

drive ratchet

(1) Phillips Screw-

driver

gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts cartons from carton.

• Cut, from top to bottom, along lines on

all four corners of carton, and lay pan- els flat.

• Check for any additional loose parts or

cartons and remove.

BEFORE ROLUNG TRACTOR OFF SKID

ATrACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-

tension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten se-

curely.

IMPORTANT: Tighten bolt and nut se- curely to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide in- side boot and onto adapter•

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten secure- ly.

I_ Insert

Steerin e Flat

Wheel Washer

"_'_""_t ------Extension ShaftAdapter

5/16 Lock Nutf ' _5/16 Hex

," h-'_- -. Bolt

Lower / "- ,

t • •

Steering Shaft__ Tab

,'--. _I,,' ,' Slots

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

Lift hood to raised position. If this battery is put into service after

month and year indicated on label (la- bel located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for charging instructions).

j- , ,'

,.:'1 ,:' :" .Label

i" i I

, i

..%

-..%

• 1

3/8 Hex Bolt

3/8 Lock

Steering Boot

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt se- curely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide scat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely. Seat

seatPpn

ShoulderI \\

AdnJubtment'-'_ _ Flat Washer

TO ROLL TRACTOR OFF SKID (See Op- eration section for location and function

of controls)

• Press lift lever plunger and raise attach- ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See '30 TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid,

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TFb_CTOR OFF SKID

A(_WARNING: Before starting read, un-

derstand and follow all instructions n the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in "transmis-

sion engaged" position,

• Sit on seat in operating position, de-

press clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral (I position.

• Press lift lever plunger and raise attacl ment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle po sition.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off skic

• Apply brake to stop tractor, set parking brake and place motion control lever i

neutral position.

• Turn ignition key to "OFF" position,

Continue with the instructions that follow

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plat_ using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up. right position.

• Place front of mulcher plate over front mower deck opening and slide into

place, as shown,

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

AqLCAUTION: Do not remove discharge

guard from mower, Raise and hold guar

when attaching mulcher plate and allo_ to rest on plate while in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store a safe place. Your mower is now ready f, discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are design

for discharging and bagging also.

WeldNut From The Top Hook Points

Lock _-_//Down Washer

Weld,,. / Screw_

Nut _J/,<_'_-- _U,- L=ch

Latch ___.._/,7/'1 //,_ _;---Hook

Hook _'//1 it _Weld Nut

Washer,,,_/_'/ _/\ "Lock Washer

Mulciler_ Washer Plate _,.---Screw

Shield --

Deflector_ _

Latch Hooks

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best cut-

ting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments sectoin of

this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See 'q-O ADJUST BRAKE" in the Service and Adjustments section of

this manual.

I#CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO AS-

SURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

4' All assembly instructions have been

completed.

/ No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR

TRACTOR, PAY EXTRAATI-ENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of this manual).

Thesesymbolsmayappearon yourtractororinliteraturesuppliedwiththeproduct.

Learnandunderstandtheirmeaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition Clutch Lever Switch

Ammeter

Position

Throttle Control_N_x

Clutch/Brake

Pedal

Freewheel Control

Choke

Lift Lever

Attachment

Lift Lever

arking Brake

Motion Control Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to en-

gage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and

off. CHOKE CONTROL: Used when starting a

cold engine. THROTTLE CONTROL: Used to control en-

gine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and start- ing the engine. FREEWHEEL CONTROL: Disengages trans- mission for pushing or slowly towing the trac- tor with the engine off.

MOTION CONTROL LEVER: Selects the speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attach-

ments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release at-

tachment liftlever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into

the brake position.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

Choke Attachment Clutch Control Lever "Engaged"

Throttle _ _ition

Control

, _'%j-i_,__Q_L._,) Disengaged'

..... _ ._"F___"_"/Position

Brake" _-, ,___,-_ir ParkingB_ake

PO_DL----_ ",,_'_',, \%_'_j"Engaged

_'_ ,_,i: __.:,--_- -:_ Position

Clutch/Brake

Pedal "Drive" "Disengaged" Control Position Position Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

GROUND DRIVE -

• To stop ground drive, depress clutch/

• Move motion control lever to neutral (N)

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

• " / Motion

ment clutch lever to "DISENGAGED" position.

brake pedal into full "BRAKE" position.

position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this possi- bility, always stop engine when stopping

tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. TO USE THRO'n'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle

reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to de- sired position.

TO ADJUST MOWER cu'n'ING HEIGHT The position of the attachment lift lever de-

termines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move le-

ver to desired position•

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with

the engine not running. These heights are

approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2 inches during the

cool season and to over 3 inches dur- ing hot months. For healthier and better

looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut rela- tively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge

wheels then keep the deck in proper posi- tion to help prevent scalping in most ter-

rain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut po- sition, gauge wheels should be as- sembled so they are slightly off the

ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer,

and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel Mounting

Bracket_

3/8-16 Locknut

3/8Washer

Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the en- gine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging at-

tachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge

guard in place.

Attachment Clutch Attachment Lift

Lever "Engaged" Lever High Position

"Disengaged_.._..-, ..:.:;

Position ,__._..._

Position / _ Low

TO OPERATE ON HILLS _)&CAUTION: De not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

----:_'_, Position

_'__ DiuSaChdrge

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by plac-

ing freewheel control in freewheeling po-

sition. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control out and down into the slot and release so it is held in

14 the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER AI"I'ACHM ENTS

Tow only the attachments that are recom- mended by and comply with specifica-

tions of the manufacturer of your tractor.

Use common sense when towing. Too

heavy of a load, while on a slope, is dan- gerous. Tires can lose traction with the

ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level _round.

• Nemove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-

move and read oil level. If necessary, add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOUNE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide depos-

its and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help in- sure good cold weather starting.

•(_WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas ca,1 damage the fuel system of an en-

gine while in storage. To avoid engine problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor

are empty. Use fresh fuel next season. See Storage Instructions for additional in-

formation. Never use engine or carburetor cleaner products in the fuel tank or per-

manent damage may occur. _CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use

gasoline near an open flame. TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, de-

press clutch/brake pedal and set park- ing brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and re- lease key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several at- tempts, push choke control in, wait a

few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° FAND ABOVE')

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then con-

tinue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not ac- cept the load, restart the engine and al- low it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F AND

BELOW)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the en- gine to accept small changes in speed

and load, until the choke contro' is fully in. If the engine starts to run roughly,

pull the choke control out slightly for a

few seconds and then continue to push

the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu- tral. Release the parking brake and

let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION _LCAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor- mance, it is recommended that the trans-

mission be purged before operating trac- tor for the first time. This procedure will re-

move any trapped air inside the transmis- sion which may have developed during

shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling posi-

tion(See '3-0 TRANSPORT" in this sec-

tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move threttle control to slow position. With

motion control lever in neutral (N) posi- tion, slowly disengage clutch/brake

pedal.

• Move motion control lever to full for- ward position and hold for five (5) sec-

onds, Move lever to full reverse position

and hold for five (5) seconds. Repeat

this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral (N)

position. Shut off engine and set park- ing brake.

Engage transmission by placing free- wheel control in driving position (See

"TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

• Slowly move motion control lever for- ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion control lever to reverse position. After

the tractor moves approximately five (5) feet return the motion control lever to

the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

• Your tractor is now purged and ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cut-

ting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the sec-

ond to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde-

sirable clumps. Allow grass to dry be-

fore mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at- tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and re-

duce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best re- cutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and in- terferes with the mulching action. The best time to mow your lawn is the early

afternoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut- ting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across or perpendicular

to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and

graining of the lawn.

Max 1/3

CUSTOMER RESPONSIBILITIES

FILL fN DATES _"_._x_._,_,_"""""_-_/_u_ v

Check Tire PreSSure

Check Operator PreSence and

T InterlOCkSystems I_ R Check for Loose Fasteners Ii _ _7 II _

T Lubrication Chart I_

Sharpen/Replace Mower Blades i4

RO Check Battery LeVel

Clean Battery and Terminals I_

Check T_a_sa.xle Coo_ir_ Adjust Blade Belt(s) Tension _1_

Adjust Motion Drive Belt(s) Tension _

Change Engine Oil

Check Engine O11Level _ I_ I1_t2_3 Clean hJf Filter _z

N Clean AJrScreen I_=

_1 Inspect MuffledSpark Attester

Replace Oil Filter (If equipped) I_=

C .nEng,nocoo,i in° I

Replace Spark Plug ! Replace Air Fillet Paper Cartridge ; I1_

Replace Fuel Fitter

1 *Change more c,ften w_._moperatlP,g urger a heaW load ot _nhigh ambientt_ta_res 5 }fequipp_3 w_th adju=4abte system.

2 -Set_t_ mole often when Opera,rig In dirtyot du_y o0P_lt_on_ 6 NOl teq ulred Ifequlpped "t_thmamtet_nce fiee I_a_ery

4 - Replace I_ades mote often when mo_ng Insandy =oil¸ Do no_o_'enJghten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain

your tractor. All adjustments in the Service and Adjust-

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter as-

sure proper air-fuel mixture and he_p your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

d)Front Wh_

Bearing zerk

• SAE30 OR 10W30 MOTOR OIL _)Refer to Maintenance "ENGINE"

Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

Front Wheel Bearing Zerk

Engine _)

+ 42 hidden pages

Craftsman 917270781 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual