Craftsman 917270780 Owner’s Manual

Owner's Manual
[RRFTSMRN°
19.0 HP ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION
Read and follow all Safety Rules and Instructions
before operating this equip- ment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
...=....._,,.....;:-,............. 2
.............2
..._.>...:.-_...............5
..... ,=,...o,.,.....6
..... ,........... 11
................ 16
ON CRAFTSMAN RIDING EQUIPMENT
_te of purchase, if this Craftsman Riding Equipment is main-
nec up _ccording to the instructions in the owner's manual,
Sears tree!of charge, any parts found to be defective in material or
I
_r:
I_eco'me worn during normal use, such as blades, spark
belts, ietc. !
"13re by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
Riding equipment used for commemial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAI-rERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from the date of pumhase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ......................................... 18
Service and Adjustments ...................... 22
Storage ................................................. 28
Troubleshooting .................................... 29
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
GENERAL OPERAT_N ='_
Read, understand, and follow all instruc- tions in the manual and on the machine
before starting.
Only allow responsible adult_, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
bef_e mowing. Stop machine if anyone enters the area.
Never carry passengers. . Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set park-
-ing brake, stop engine, and remove
-keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow if.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires-iose traction, disengage the blades and proceed slowly ,_ig_own the
slope.
DO NOT:
Do notturn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
tr_actioh could cause sliding.
Donottrytostabilizethemachineby
putting yourfoot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and tum machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow en- gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition.
Check their proper operation regularly.
_ ever tamper with safety devices.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
r
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
3
_e ad'._stmentss or r_epairs _ithn _runr_ng.
_m'ner c_omponer_ts a_e subject
_amag_, and de_edoDration, Jutd exl_ose mowing I_arts or _ts to_i:be throwm. F--_,equent_ly
,-mponemts and r_plaace with_
uJrer's rrecorna'n_-_ndeed parts,
_--=ssaryy.
_Vtowerl_lac_e_sare_h_rp a_nd_can cut. WVra@ _ btl_zu:_e(s)_r _weatr gloves, and
uuse extzca c_uJtmon w_he_n s_rv_cing them.
. _heck _ral_a o_oera_tiom fr_qt_ently.
PAdjt._-'t _nd servvice as Te_uired.
are_ is clear :of o_her people
.-_wing. _Stop rnacchineg_ if anyon_
.= £area.
passsengers.
mw in re,verse ur.nlesss absol_- _rry. Alwvays $ook_,do_wn and
-_,mrea_qd wt-_le i=oackiang. chilo:lren. They rnaay fall off
_ioustw injured o0r in_effere _wit_ .-nine o!:_eration.
c_ren ouut of t_e rmow,ing area
r .-the w_atchful caare oof anoth_er _e_ aduldt. _rnd turrn mac_ir_e offf ff children
a_t'ea.
_1 where backing;i, Ioo_k behind _'ffor sn'_all ct'_ldm=en.
.-troissyFrnbol to pooint lout impor--
_cautJtions. It maeanss CAU-
;;;DMEA_WARI_!!E YCDUR SP_FE- LVED..
Mvlow_ u_ and d_own slc_e_ (15 ° Max), not
-,?._Cr(_3 s.
o F_ermove9 obstEctes such _s rocks, tree
:]limbs, =_tc.
° WVat_n f_or h_ole=...s,runs. for t_urr_s. Uneven
t_rr_in _oulr'J owertwm -the- machine. Tall
ogras_ c_an t_i_ ob_'ta_les.
LUse slowv soee=_d. C_hoosm_a low gear so '_-J'_at3,ouJ willl no_t hm_e ,-m E._op or shift
v_hile om the stoope;
A_voiid _,_'_g _or stmp_in_ on a slope. If
ti_res :los÷e tr_cticon, dis_n(_age the blades
sand _pro=cee_l st_owly¢ srtrai_ht down the sstop_.
_o n_ot'_um on _topms:,unle_ss necessary, sand tthe_n, turn _._stowdyan_t_gra_lually adow_i'nilltl, if posssible.
_,YWA_INIING: _ _mgime e_xhaust from
thiss prmclL=ct contsain$¢hmmim.,als known to th_Sta_te_eof C_lif0omia_'t_camse cancer,
birttt_ d_fe_:_s, or o_therr,_'e_rod_uctfve harm.
_1_:In o_'der to p_eve_t acci_ten-- _hen s_etting up, _trarmsporting,
rmakir_g repairs-;alwaays dis_or_-
_tq.g wi_,_eand pta_ce vwire wh_r_. _ltact sppark p_ug;;.
4
PRODUCT SPECIFICATIONS
HORSEPOWER 19.0
GASOLINE 3.5 GALLONS 3APACITY UNLEADED
_,NDTYPE: REGULAR
)ILTYPE SAE 30 API-SF/SG/SH): (above 32°F)
SAE 5W-30 (below 32°F)
DIL CAPACITY: W/FILTER 3.5 PINTS
W/O FILTER 3,0 PINTS
SPARK PLUG: Champion RJ19LM
GAP: .030") OR J19LM
VALVE CLEARANCE: INTAKE: .004-.006
EXHAUST: .007-.009
GROUND SPEED FORWARD: 0-5.5 IMPH): REVERSE: 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR:30
MIN. CCA:240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineer d and manufactur d to give you the best possible dependability
and performance. Should you experience any pr blem you
cannot easily r medy, please contact your near st Sears Authorized Service Center.
We h_ve competent, well-trained techni- cians and the proper to_lsj_o,,_serviceor
repair this tractor. ;
Please read and rtain this manual. The instructionswillenable you to assemble
and maintain your tractor pr pedy.Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agr ement is avail- able on this product. Contact your near st
Sears stor for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a r gular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5
Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Lockwasher3/8
(1) Hex Bolt
3/8-16 x I
(1) LargeFlat Washer
(1) Knob
(2) Washers 3/16 x 3/4 x 16 Gauge
@
(1) Locknut 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_ (2) Lock
(1) Shoulder
Bolt 5/-16-18
Washers #10
(2) Weld
Nuts #10
Pads packed separately in carton
D
Manual
Seat
(2) Shoulder
Bolts
Video
Mulcher
Cassette
Rate
I
f
!
I
I I
i i
I
I
=
Parts Bag
Pads Bag contents not shown fullsize
Steedng
Boot
Steering
Wheel
2) Center-
iL_._r--
Steering Wheel Adapter
Slope Sheet
(2) Gauge Wheels
12)Washers 3/8
lock Nuts
x 7/8 x 14 Gauge
Extension
Steering Shaft
Wheel Insert
(2) Keys _ t Steering
_mbr_
7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all pads and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2" wrench
(1) Utilityknife
(1) Tire pressure
(1) 3/4" Socket w/
drive ratchet
(1) Phillips Screw-
driver
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
gauge
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See page 6).
Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATrACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion andlower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolPah'_t'ffut secure- ly to 18-22 ft. Ibs. torque.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Slide steering wheel adapter onto steer-
ing shaft extension.
Position steering wheel so cross bars are horizontal (left to right) and slide
in,de boot and onto adapter.
Steering ../_:-_. _ Wheel --_ _L.. _ _ Large Flat
"_ _-_J_ _J! Washer
Adapter _
5/16 Lock Nut__ Bolt
Lower -_"--_ ,_L Steering Shaft,-------,-_..__jb -. "' Tabs
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
Press lift lever plunger and raise attach-
ment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in freewheeling
position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
@ 8.exBe.
_ Washer
]_ring Boot
_ Extension Shaft
"_._/" 5116 Hex
i\ , _1/_
" "''-'i 'f'"
Insert
3/8 Lock
Tabs
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label (label located between terminals) charge bat-
tery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for
charging instructions).
Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
With mower in desired height of cut po- sition, gauge wheels should be assem-
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 318 washer, and 3/8-
16 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
:..= :" _" Label
:..
_ ",+,++
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob
securely.
- Seat Pan _ Seat
Shoulder _===
AdnJoU,Stment "__ Rat Washer
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are proper- ly adjusted to ensure optimum mower per-
formance.
-Assemble gauge whee!s with tractor on
a flat level surface.
Gauge Wheel
MountingBracket _\
3/8-16Locknut / _ _._F_
3/8 Washer/ _._,,_/Shoulder Bolt
Gauge Wheel
INSTALL MULCHER PLATE
Install two latch hooks to mulcher plate
using screw, washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in up-
right position.
Place front of mulcher plate over front of
mower dock opening and slide into place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck. ,_CAUTION: Do not remove discharge guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
9
Weld Nut From
The Top
Lock
Weld Washer
Latch
Washer
Washer
Mulcher '_._ Screw
Plate
Deflector
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See =TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
Hook Points Down
Latch
LockWasher
Latch Hooks
CHECK FOR PROPER POSITION OF ALL BI_LTS
See the figures that are_o_Jor replac-
ing motion and mower bTa-dedrive belts in
the Service and Adjustments sectoin of this manual. Verily that the belts are rout-
ed correctly. CHECK BRAKE SYSTEM
After you leam how to operate your trac- tor, check to see that the brake is propedy
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
Nut
V'CHECKLIST
PLEASE REVIEW THE FOLLOWING CHECKLIST:
V' All assembly instructions have been
completed.
v' No i'emaining loose parts in carton.
Battery is properly prepared and charged. (Minimum I hour at 6 amps).
v' Seat is adjusted comfortably and
tightened securely. All tires are properly inflated. (For shipping purposes, the tires were
overinflated at the factory).
i/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly
inflated for leveling).
V' Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
V' Check wiring. See that all connections
are still secure and wires are properly clamped.
i,' Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATI-ENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/ Be sure brake system is in safe operat-
ing condition.
,/ It is important to purge the transmis-
sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions (See =TO START ENGINE" and
=PURGE TRANSMISSION" in the Op-
eration section of this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON
®
FUEL CHOKE MOWER HEIGHT
PARKING BRAKE
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
UNLOCKED MOWER LIFT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR
FREE WHEEL
(AutomaticModels only)
11
KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
LightSwitch
Attachment Ignition Clutch Lever Switch
Ammeter
Choke
Position
Lift Lever
Throttle Control
Clutch/Brake Pedal
Freewheel
Control
Attachment
Parking Brake
Motion Control Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments
mounted to your tractor. _-: LIGHT SWITCH: Tums the headlights on and
off. CHOKE CONTROL: Used when startinga cold
engine. THRO'rrLE CONTROL: Used to controlengine speed.
CLUTCH/BRAKE PEDAL: Used for declutch-
ingand brakingthe tractor and starling the engine.
FREEWHEEL CON]'ROL: Disengages trans- missionfor pushing or slowlytowingthe tractor
withthe engine off.
MOTION CONTROL LEVER: Selects the
speed and direction ofthe tractor.
ATTACHMENT LIFT LEVER: Used to raise and lowerthe mowerdeck or other attachments mounted to yourtractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for startingand stop- pingthe engine. AMMETER: Indicates battery charging (+) or discharging(-).
PARKING BRAKE: Locksclutchibrake intothe brake position.
12
Theoperationof anytractorcanresultinforeign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in =ENGAGED" position and release pres- sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.
Make sure parking brake will hold trac-
tor secure.
Choke Attachment Clutch
Control Lever =Engaged"
Control
"Brake"
Pedal"Ddve" "Disengaged" Control Posi_on PosiSon Lever
STOPPING MOWER BLADES-
To stop mower blades, move attach- me.ot clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress
clutch/brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control to slow position.;
Position
"Disengaged"
Parking Brake
"Engaged"
Posi_on
MoUon
I
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFP position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT" Leaving the ignition switch in any position other than =OFP will cause the battery to be discharged, (dead).
NOTE; Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
A CAUTION: Always stop tractor com- pletely, as described above, before leaving
the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throt- tle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start- ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever.
Start tractor with motion control lever in
neutral (N) position.
Release parking brake and clutch/brake
pedal.
Slowly move motion control lever to
desired position.
TO ADJUST MOWER cu'rrlNG HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
13
Thecutting heightrangeis approximate-
ly1-1/2to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES - disen- page attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.
Attachment Clutch Lever "Engaged"
Attachment Lift Lever High Position
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position
with attachment liftcontrol.
Pull freewheel control knob out and hold in position by inserting retainer spring
into forward hole of control rod.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
"Disengaged" ._:'
Low
TO OPERATE ON HILLS
_,CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom-
mendedby and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load while on a slope, is dangerous.
Tires can lose tract on w th the ground and
cause you to lose control of your tractor.
14
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good ,_NAweather starting.
RNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engil3e
problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel rNY_t_vason. See
Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner products in the fuel tank or perma-
znt damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame. TO START ENGINE
When starting the engine for the first time
or if the_ngine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Be sure freewheel control is in the
transmission engaged position.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F
AND ABOVE)
When engine starts, slowly push choke
control in until the engine begins to run smoothly. If the engine starts to run
roughly, pull the choke control out slight- ly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 ° F AND
BELOW)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the
engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run
roughly, pull the choke control out slight-
ly for a few seconds and then continue to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes, depending on the temperature.
15
AUTOMATICTRANSMISSION WARM-UP
Before driving the unit in cold weather, the transmission should be warmed up
as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neu- tral. Release the parking brake and
let the clutch/brake slowly return to operating position.
Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during the engine warm-up period after the
transmission has been warmed up and may require the choke control be pulled
out slightly.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
,_RGE TRANSMISSION
CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans- mission be purged before operating tractor
for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during
shipping of your tractor. IMPORTANT: Should your transmission
require removal for service or replace- ment, it should be purged after reinstalla-
tion before operating the tractor.
Place tractor safely on level surface with
engine off and parking brake set.
Disengage transmission by placing free-
wheel control in freew_._el_g, position (See "TO TRANSPOR'_ irilhis section
of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throt-
tle control to slow position. With motion control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
Move motion control lever to full forward
position and hold for five (5) seconds. Move lever to iull reverse position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is
being removed from hydraulic drive sys-
tem.
Move motion control lever to neutral (N)
position. Shut off engine and set parking brake.
Engage transmission by placing free-
wheel control in driving position (See
"TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to half (1/2) speed. With motion control lever in neutral (N) posi-
tion, slowly disengage clutch/brake
pedal.
Slowly move motion control lever for- ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5)
feet return the motion control lever to the neutral (N) position. Repeat this pro-
cedure with the motion control lever three (3) times.
Your tractor is now purged and ready for
normal operation.
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cut- ting.
When mowing large areas, start by turn-
ing to the right so that clippings will dis- charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.
16
Always operateengine at full throttle when mowing toassurebettermowing
performanceandproperdischargeof
material. Regulate ground speed by se-
lecting a low enough gear to give the mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at- tachment being used.
[
,
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades.
* Avoid.cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action. The
best time to mow your lawn is the eady afternoon. At this time the grass has dded and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely
hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and
graining of the lawn.
17
CUSTOMER RESPONSIBILITIES
FILL IN DATES /__S '__€._ t,_ _ _' _ _ _.,_
AS YOU COMPLETE _ _ _ _ _ R,_t O_
REGU LARSE RVICE _f'_.,/_d,_ SERVICE DATES
Check Tire Pressure
Check Operator Presence and
T Interlock Systems R CheckforLooseFasteners V _ (_7 V _
Sharpen/Replace Mower Blades Lubrication Chart If
0 Check Battery Level
R Claan Battery and Terminals
Check Transaxle COOling Adjust Blade Belt(s) Tension V's
Adjust Motion Drive Belt(s) Tension II_s Check Engine Oil Level _1_ V'
Change Engine Oil ll_l.2.a If
E Claan Air Filter _:
N ClaanAir Screen
Inspect Mufflar/Spark Arrestor
?
Replace Oil Filter (If equipped) 11_1.2 Clean Engine Cooling F_ns 1_2
v"
Replace Spark Plug _V'= _l_
Replace Air Filter Paper Cartridge Replace Fuel Filter If
I. Change more oftenwhen operating under a hem,y load or In high ambie_ t_. 5. if equippedwfl_ adjustaJc4esystem.
2. Se=vice more oftenwhen operating h3di_ or dustycond_Tons, 6. Not r_Jired if _u_ped w_h maintenance-freebat_ry.
3. _fequipped with oil fi;tef, change oil qweri 50 hours. 4 - Replace blmdes more often when mow_i_l in sandy soil.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
7. Tighten frorit rodepivotbolt ;o35 [t.-It_. rn_mun_ DOno_ove_ghte_.
LUBRICATION CHART
Zerk Zerk
abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodi-
cally to properly maintain your tractor.
Bearinc
Wheel Bearing
Zerk
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
0 Engine
Once a year you should,=_pl,_,a the
spark plug, clean or replace _0r filter, and check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFOREEACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock
systems for proper operation.
Check for loose fasteners.
O : Clutch :
Pivot(s) i. : ' !
O SAE 30 or 10w30 Motor OIL O General Purpose Grease
O Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri-
cant sparingly.
18
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