Craftsman 917270774 Owner’s Manual

Owner's Manual

CRRFTXMRN

19.0 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270774

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

differently from previously built engines. Before you start the

This product has a low emission engine which operates engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pm, Mon-Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules .......................................... 2

Product Specifications .......................... 5

Assembly ............................................... 8

Operation ............................................ 11

Maintenance Schedule ...................... 17

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained

in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ....................................... 17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Parts Ordering ..................... Back Cover

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all in- structions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge dk rection and do not point it at anyone.

Do not operate the mower without ei- ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and re-

2 move keys before dismountincl.

• Turn off blades when not mowing. Stop engine before removing grass

catcher or unclogging chute. Mow only in daylight or good artificial

light.

• Do not operate the machine while un- der the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un- loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution. If you can- not back up the slope or if you feel un- easy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Never as- sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if chil- dren enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en-

gine to cool before refueling. Do not smoke,

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an open flame, such as a water heat-

er.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or al- low objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Check brake operation frequently. Ad- just and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if chil- dren enter the area.

_i, Look for this symbol to point out im- portant safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma- chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight

down the slope.

Do notturn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

_iLWARNING: The engine exhaust from this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

_rI,CAUTION: In order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs al-

ways disconnect spark plug wire and

place wire where it cannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS _APACITY UNLEADED

_ND TYPE: REGULAR DILTYPE SAE 30(ABOVE 32°F)

API-SF/SG/SH): SAE 5W-30

(BELOW 32"F)

OIL CAPACITY: 3.5 PINTS SPARK PLUG: CHAMPION

GAP: .030") RC12YC

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your

nearest Sears store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

VALVE INTAKE: .004 -.006' SLEARANCE: EXHAUST .004 -.006'

GROUND SPEED FORWARD: (MPH): 1ST 1.2

2ND 1.5

3RD 2.3

4TH 3.5 5TH 4.8

6TH 5.4

REVERSE: 1.5

TIRE PRESSURE:

CHARGING SYSTEM:

BATTERY: AMP/HR: 30

BLADE BOLT 27-35 FT. LBS TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependabil- ity and performance. Should you experience any problem you cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

FRONT: 14 PSI REAR: 10 PSI

16AMPS @ 3600RPM

MIN. CCA: 240 CASE SIZE:U 1R

WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester

is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center/Department (See REPAIR PARTS section of this manual).

(1) Large Flat Washer

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher 3/8

Locknut 5/16-18

(1) Hex Bolt

5/16-18 x 1-1/4

(1) Knob

_ #10x5/8

3/16(2)3/W4axSh16r_auge@

(1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(2) Lock Washers #10

(2) Weld Nuts #10

Seat

Mulcher

Plate

Parts packed separately in carton

F-q

"-t

Video

Cassette

Steering

Boot

Manual

(_ _'i'_ I I I

Slope Sheet

Steering

Wheel

Parts Bag contents not shown full size

(2) Latch Hook

Assemblies

Steering Extension

Shaft

Steering Wheel

Adapter

Parts Bag

Steering

Wheel

Insert

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

(1) Phillips screwdriver

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

[_ .F--_Steering

%,_ Wheel Insert

_-'_ Hex Bolt

_Lock Washer

iS"-_.'_.'_ _- Large Flat

_ Washer

. z_,.__ ('L , /-Steering Boot

S,eering Wheel _-"

/ _Tabs

Extension _

Shaft "__._-_- -Adapter

5/16 Locknut _5/16 Hex Bolt

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft extension.

L°wer Steering _

Shaft Tab

• Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center of steering wheel.

Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

, "- .' , Slots

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

Lift hood to raised position.

If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BAFFERY"

in Maintenance section of this manual for charging instructions).

Label

INSTALLSEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its

adjusted position. Raise seat and tighten adjustment

knob securely.

Seat

TO DRIVE TRACTOR OFF SKID _IL WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is

clear of other people and objects.

Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral iN) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

Shoulder Seat Pan Bolt

Flat Washer Adjustment Knob

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral iN) position.

Roll tractor forward off skid. Remove banding holding discharge guard up against tractor.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of

mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow i

to rest on plate while in operation.

Weld Nut

From The To

Lock

Washer

Weld Nut

HookPoints Down

Latch Hook

Latch

Hook_,

Washer

MulcherPlate ',_.Screw

Shield

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin- tIated at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSL shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

Nut

Latch Hooks

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT. PLEASE REVIEW THE FOLLOWING

CHECKLIST:

•/ All assembly instructions have been completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,,/Seat is adjusted comfortably and

tightened securely.

,1'All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulley_

and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATI'ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

Z" Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON OVER TEMP 1 L

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATIACHMENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself withthe locations of various controls and adjustments, Save this manual for future reference,

Pedal

Attachment Ignition Switch

Switch

Clutch Lever

Ammeter Lever

Plunger

LiftLever

Height

Brake Lever

Gearshift

nu i,

Our tractors conform to the safety standards of the American National Standards

u,,,

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER- Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor, CHOKE CONTROL - Used when starting

a cold engine, CLUTCH/BRAKE PEDAL- Used for

declutching and braking the tractor and

Institute.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position, LIGHT SWITCH -Turns the headlights on and off.

PARKING BRAKE LEVER- Locks clutch!brake pedal into the brake position.

THROTTLE CONTROL - Used to control engine speed.

starting the engine.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure.

Choke "Engac ed" Position . Control _ _ / "Disengaged

_ _,_--------__,_j_['_ Position

Control_...,_ _'t \\\_ \__ParRing Brake

Clutch/Brake-k,_', --._- --- ........

"Di en ]a_-ied.......

s g g Position

Position

Attachment Clutch Lever

,,_._ _, _vJ)/,/"Engaged"

STOPPING

MOWER BLADES -

• To stop mower blades.move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disen- gage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

Thecutting height rangeis approxi- mately1-1/2to 4". Theheightsare

measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge

wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU-I-TING HEIGHT" in the Operation section of

this manual).

3/8-16 Locknut\

Gauge

Wheel

Mounting Bracket

3/8

Gauge Wheel

• With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8o16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

;houlder

Bolt

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

CAUTION: Do not operate the

mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

Attachment Clutch Lever "Engaged"

Lever High

f.-i_ Post on

.:::('_Low

Pos_ _Attachemnt Lift

,,Disen_gagdedededededededede_._---_ ° =>.

Position _-_ _._ _

_-_'_/_ _ Discharge

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle

control lever to slower position.

If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope,

cord, etc.).

.S/ -'k Position

Guard

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Rres can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

_'_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after

several attempts, push choke control in, wait a few minutes and try again. If

engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine

starts to run roughly, pult the choke control out slightly for a few seconds and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

15 and then continue to push the control

in slowly.Thismayrequirean engine

warm-up period from several seconds to several minutes, depending on the

temperature.

• The attachments can be used during the engine warm-up period and may

require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Mower should be property leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings, Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give

the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

i I-

¢-----'--

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn,

Always mulch with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass blades, For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings, When doing a

second cut, mow across or perpen- dicular to the first cut path.

• Change your cutting pattern from week to week, Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

_1 Max 1/3"

MAINTENANCE SCHEDULE .,,j,_. _ -

"_'_'_7"_'4_F_ ">_¢ _S_ j_" SERVICE DATES

Check Brake Operation _l_ '

Check Tire Pressure _l_ !

Check Operalor Presence and Interlock Systems

T R

Check for Loose Fasteners _ _l_;, Sharpen/Replace Mower Blades V'4

Check Battery Level

Lubrication Chad _ _#

Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Ks

Adjust Motion Orive _elt(s) Tension I

Check Engine Oil Level Change Engine Oil Clean Air Filter

E N

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filler (If equipped) Clean Engine Cooling Fins

Replace Spark Plug

RePlace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operaling under a heavy ioad Or in h=gh ambient temperatures 5 . If equipped with adjust 8hie system 2 . Service more o_len when oper_iting in dirty or dustty co_dilions e Not requJte_ if equipped With mairTtenanc A flee b_ttery 3 - If equipped wtih Oil fitter, change oil everY/ 50 hour_ 7 . Tighlen front oxpe pivot bol! to 35 f_ Ibs r_aximum

4 Replace blades more often when mowing in sandy soil Do not overtighten

=/ l/

v'2

i/2

GENERAL RECOMMENDATIONS

i,,'

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

Zerk _'; = Zerk

receive full value from the warranty, operator must maintain tractor as

instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your

(_Front Wheel

Bearing Bearing Zerk

Zerk

tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

(_SAE 30 or 10w30 MOTOR OIL

_)GENERAL PURPOSE GREASE

(_REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat- ing bearings. If you feel they must be

lubricated, use only a dry, powdered graphite type lubricant sparingly.

)indle

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly,

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. Trailing Edge Up Mandrel Assembly

Blade Center

Hole

Flat Washer

Lock Washer

_---Hex Bolt (Grade)

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you de, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8'" B_ade

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