Craftsman 917.270770 User Manual
Owner’s Manual
CMFTSMRN^
19.0 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270770
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip
ment.
For answers to your questions
about this product, Call;
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Wfin^arriy
ti:.
Safety^ Rules... 4 ■
Prddu^ S^iSciffccations
Asseriibly
Operation...'...4"^:
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.....
Mainteriance Sc^^ule..
TABLE OF CONTENTS
Maintenance...................
Storage...........................
Repair Parts
Parts Ordering
.1 .
..2
..2 Service and Adjustments....
..5
..8 Troubleshooting
.11
t
17
WARRANTY
.............
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17
21
27
28
32
LIMITEpTlIfO’
For two (2) yearjs frc^ the d^c
tained, lubr|;at^ ar^ tuned up according to the instructions in the owner's manual,
___
, ' purchase, if this Craftsman Riding Equipment is main
' tuned up
ON CRAFTSMAN RIDING EQUIPMENT
Sears ^ill repaii; or replause, free of charge, any parts found to be defective in material or
workmanship, j ! ;
This Wkrrahty cfoes not cover.
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in
the owner’s manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge. Sears will replace the battery at no charge. In-home warranty
sen/ice on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is avsulsdble by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty service will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
GENERAL OPERATION
• Read, understand, and follow all instruc
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone '
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set park
ing brake, stop engine, and remove
keys before dismounting. .
SAFETY RULES
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do nof turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en
gine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
SAFETY RULES
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and senrice as required.
• Mow up and down slopes (15° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do nof turn on slopes unless necessary,
arid then, turn slowly arrd gradually
downhill, if possible.
i^Look for this symbol to point out impor
tant safety precautions. It means CAU
TION!!! BECOME AWARE!!! YOUR SAFE
TY IS INVOLVED.
AcAUTiON: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs always disconrtect spark plug wire and place wire where
It cannot contact spark plug.
^WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
HORSEPOWER:
GASOLINE
CAPACITY
AND TYPE:
OIL TYPE
(API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030")
19.0
3.5 GALLONS
UNLEADED
REGULAR
SAE 30 (above 32"F)
SAE 5W-30
(below 32“F)
W/FILTER; 3.5 PINTS
W/0 FILTER: 3.0 PINTS
Champion RJ19LM OR
J19LM
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni
cians and the proper tools to sen/ice or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail
able on this product. Contact your nearest
Sears store for details.
VALVE
CLEARANCE:
GROUND SPEED
(MPH):
INTAKE: .004”-.00ff’
EXHAUST: ,007”-.009”
FORWARD:
1ST
2ND
3RD
4TH
5TH
6TH
1.2
1.5
2.4
3.5
4.8
5.4
REVERSE: 1.5
FRONT;14 PS!
CHARGING
SYSTEM:
BATTERY:
REAR:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR: 30
10PSI
MIN. CCA; 240
CASE SIZE: U1R
BLADE BOLT
27-35 FT. LBS.
TORQUE;
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
A.WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
taws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator,
in the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar taws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
CONTENTS OF HARDWARE PACK
CONTENTS OF HARDWARE PACK
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Screws
#10x5/8
(2) Weld Nuts
#10
Parts packet separately in carton
(2) Washers
3/16 X 3/4 X 16 Gauge
Parts Bag contents not shown full size
(2) Shoulder
Bolts
(2) Centerlock Nuts
Steering Wheel
Adapter
(2) Lock
Washers #10
(2) Washers
3/8 X 7/8 X 14
(2) Gauge Wheels
XD
(2) Latch Hook
Assemblies
Manual
Steering
Wheel Insert
01 Steering
^ Extension
M Shaft
(2) Keys
Slope Sheet
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Phillips Screw
driver
(1) Utility knife
(2) 1/2" wrench
(1) Pliers
(1) Tire pressure
gauge
(1) 3/4” Socket with drive ratchet
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
3/8 Hex Bolt
3/8 Lock
Washer
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
Steering
Wheel \ — ) 1 Washer
Adapter
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Stida extension shaft onto tower steer-
irtg shaft Align mounting holes in exten
sion and lower shafts and install 5/16
hex bolt and locknut Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. tbs. torque.
• . Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto steer
ing shaft extetision.
5/16 Lock Nut
Lower
Steering Shaft
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach
ment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) posi
tion.
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
8
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in
MAINTENANCE section of this manual
for charging instructions).
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are prop
erly adjusted to ensure optimum mower
performance.
• Assemble gauge wheels with tractor on
a flat level surface.
• Adjust mower to desired cutting height
(See TO ADJUST MOWER CUTTING
HEIGHT” in the Operation section of this
manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appropri
ate hole with shoulder bolt, 3/8 washer,
and 3/8-16 locknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel Mounting
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
AcAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate white in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut Fi
The Top
Lock
Weld vVasher
Latch
Hook
Washer
Mulcher '
Plate
Deflector
Shield
, Screw
Washer
Hook Points
Down
Latch
Hook
Weld Nut
Lock Washer
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping puiposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
/CHECKLiST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are stilt secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown tor replac
ing motion and mower blade drive belts in
the Senrice and Adjustments section of
this manual. Verify that the belts are rout
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac
tor, check to see that the brake is properly
adjusted. See TO ADJUST BRAKE" in
the Senrice and Adjustments section of
this manual.
10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
♦
Q A
BATTERY
WARNING
©
ENGINE ON
fl
FUEL
A R N H L (©)|I
ATTACHMENT REVERSE NEUTRAL
CLUTCH ENGAGED
OIL PRESSURE
Sk
MOWER HEIGHT
f
REVERSE
a:
FORWARD
a|
LIGHTS ON
©
PARKING BRAKE
LOCKED
HIGH
LOW
FAST
OVER TEMP
LIGHT
UNLOCKED
SLOW
IL
M
MOWER UFT
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
1 = im
FREEWHEEL
(Automatic Models only)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach
ments mounted to your tractor
LIGHT SWITCH: Turns the headlights on
arKl off.
THROTTLE CONTROL: Used for starting
and controlling engine speed.
CHOKE CONTROL: Used when starting a
cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and start
ing the engine.
PARKING BRAKE: Locks ctutch/brake pedal
into the brake position.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise,
lower, and adjust the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its posi
tion.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging {-).
12
FOfiE^GKT IS BETTER
THAN NO SIGHT
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass
es or eye shields while operating your tractor or performing any adjust
ments or repairs. We recommend a wide vision safety mask over specta
cles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in
“ENGAGED” position and release pres
sure from clutch/brake pedal. Pedal
should remain in “BRAKE” position.
Make sure parking brake will hold trac
tor secure.
Choke Control Attachment Clutch Lever
“Engaged" Position
Throttle
Control
Clutch/Brake
Pedal “Drive'
Position
“Disengage
Position
Adjustment position Lever
Knob
STOPPING
MOWER BLADES -
• To stop mower blades, move attach
ment clutch lever to “DISENGAGED”
position. -
GROUND DRIVE -
• To stop ground drive, depress
clutch/brake pedal into full “BRAKE"
position.
• Move gearshift lever to neutral (N) posi
tion.
ENGINE -
• Move throttle control to slow position.
“Disengaged“
Position
Parking Brake
“Engaged“
Position
■“Brake“ Gearshift
NOTE; Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than “OFP will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
^ CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start
ing a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
• Move gearshift lever to desired posi
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
13
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximate
ly 1-1/2 to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
t)^es of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela
tively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attach
ment clutch control.
• TO STOP MOWER BLADES - disen
gage attachment clutch control.
m CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Attachment Lift Lever
Lever “ingaged’^^^r^p^ High,Position
Position
“Disengaged
Position
Low
Position
TO OPERATE ON HILLS
^CAUTION: Do not drive up or down
hills with slopes greater than 15“ and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground
and cause you to lose control of your trac
tor.
Discharge
Guard
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
14
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHART in the Mainten
ance section of this manual).
• To change engine oil, see the Mainten
ance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
"guantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera
tures below 32®F(0'’C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel tines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma
nent damage may occur.
^CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to “DISEN
GAGED” position.
15
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a waim engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull tììe choke control out
and retry.
WARM WEATHER STARTING (50° F
AND ABOVE)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slight
ly for a few seconds and then continue
to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50“ F AND
BELOW)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slight
ly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
MOWING TIPS
• Mower should be property leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This will result in a more even distribu
tion of clippings and more uniform cut
ting.
• When mowing large areas, start by turn
ing to the right so that clippings will dis
charge away from shrubs, fences, drive
ways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
• If grass is extremely tall, it should be
mowed twice to reduce load and possi
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave unde
sirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, №e
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) ^eed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cut
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass condi
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec
ond cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
r
r *
1_______________________)
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________
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^ j
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16
MAINTENANCE
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Chedc Operator Presence and
Interlock Systems
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
Check Battery Level
Clean Battary and Terminals
Check Transaxle Cooling
Adjust Blade BeH{s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Clean Air Screen
inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Erìgine Cooling Fins
Replace Spark Plug
Replace Air RIter Paper Cariridge
Replace Fuel FIHar
t • Chang* mor* oftan whan aparating undar a haavy load or In hl{^ ambiant tamparatura». 5 2 ■ Sarvlca mora oftan whan oparating in dirty or duaty conditiona. 6 >
3 • If aquippad with oil filiar, changa oil ovary SO hours. 7
✓ ✓
✓ ✓
✓
✓
✓
✓ ✓
✓ ✓
✓
✓
t^2
✓
✓ 7 ✓
✓ s
✓ s
✓
✓ 2
✓ ✓
✓ 2
✓
H aquippad wHh ac^uatabla ayatam.
Not raquirad If aquippad with maintanarwa-rraa battory.
Tlghtan front axis pivot bolt to 35 tt.-lbs. maximum.
DATES
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
• Check.for loose fasteners.
LUBRICATION CHART
O SAE 30 or 10w30 Motor OIL
Q General Purpose Grease
© Refer to Maintenance “Engine” Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bear
ings. Viscous lubricants will attract dust
and dirt that will shorten the life of the selflubricating bearings. If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when per
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
“TO ADJUST BRAKP in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter
lock systems are worldng properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat 'should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
IMPORTANT: To ensure proper assembly,
center hole isn blade must align with
star on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
Trailing Edge Up Mandrel Assembly
Flat Washer
Lock
Washer
'^^ex Bolt (Grade 8)*
*A Grade 8 heat treated bolt can be identified by six
lines on the bolt head.
IMPORTANT: Blade bolt is Grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8* diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest positidfi to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with .
trailing edge up towards deck as shown.
18
Blade
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery,
with an automotive charger will extend its
life.
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