tained, lubr|;at^ ar^ tuned up according to the instructions in the owner's manual,
___
, ' purchase, if this Craftsman Riding Equipment is main
' tuned up
ON CRAFTSMAN RIDING EQUIPMENT
Sears ^ill repaii; or replause, free of charge, any parts found to be defective in material or
workmanship, j ! ;
This Wkrrahty cfoes not cover.
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in
the owner’s manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge. Sears will replace the battery at no charge. In-home warranty
sen/ice on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is avsulsdble by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty service will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
GENERAL OPERATION
• Read, understand, and follow all instruc
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone '
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set park
ing brake, stop engine, and remove
keys before dismounting. .
Page 3
SAFETY RULES
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do nof turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en
gine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Page 4
SAFETY RULES
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and senrice as required.
• Mow up and down slopes (15° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do nof turn on slopes unless necessary,
arid then, turn slowly arrd gradually
downhill, if possible.
i^Look for this symbol to point out impor
tant safety precautions. It means CAU
TION!!! BECOME AWARE!!! YOUR SAFE
TY IS INVOLVED.
AcAUTiON: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs always disconrtect spark plug wire and place wire where
It cannot contact spark plug.
^WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
Page 5
PRODUCT SPECIFICATIONS
HORSEPOWER:
GASOLINE
CAPACITY
AND TYPE:
OIL TYPE
(API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030")
19.0
3.5 GALLONS
UNLEADED
REGULAR
SAE 30 (above 32"F)
SAE 5W-30
(below 32“F)
W/FILTER; 3.5 PINTS
W/0 FILTER: 3.0 PINTS
Champion RJ19LM OR
J19LM
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni
cians and the proper tools to sen/ice or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail
able on this product. Contact your nearest
Sears store for details.
VALVE
CLEARANCE:
GROUND SPEED
(MPH):
INTAKE: .004”-.00ff’
EXHAUST: ,007”-.009”
FORWARD:
1ST
2ND
3RD
4TH
5TH
6TH
1.2
1.5
2.4
3.5
4.8
5.4
REVERSE: 1.5
FRONT;14 PS!
CHARGING
SYSTEM:
BATTERY:
REAR:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR: 30
10PSI
MIN. CCA; 240
CASE SIZE: U1R
BLADE BOLT
27-35 FT. LBS.
TORQUE;
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
A.WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
taws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator,
in the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar taws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
Page 6
CONTENTS OF HARDWARE PACK
Page 7
CONTENTS OF HARDWARE PACK
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Screws
#10x5/8
(2) Weld Nuts
#10
Parts packet separately in carton
(2) Washers
3/16 X 3/4 X 16 Gauge
Parts Bag contents not shown full size
(2) Shoulder
Bolts
(2) Centerlock Nuts
Steering Wheel
Adapter
(2) Lock
Washers #10
(2) Washers
3/8 X 7/8 X 14
(2) Gauge Wheels
XD
(2) Latch Hook
Assemblies
Manual
Steering
Wheel Insert
01 Steering
^ Extension
M Shaft
(2) Keys
Slope Sheet
Page 8
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Phillips Screw
driver
(1) Utility knife
(2) 1/2" wrench
(1) Pliers
(1) Tire pressure
gauge
(1) 3/4” Socket with drive ratchet
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
3/8 Hex Bolt
3/8 Lock
Washer
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
Steering
Wheel \ — ) 1 Washer
Adapter
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Stida extension shaft onto tower steer-
irtg shaft Align mounting holes in exten
sion and lower shafts and install 5/16
hex bolt and locknut Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. tbs. torque.
• . Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto steer
ing shaft extetision.
5/16 Lock Nut
Lower
Steering Shaft
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach
ment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) posi
tion.
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
8
Page 9
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in
MAINTENANCE section of this manual
for charging instructions).
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are prop
erly adjusted to ensure optimum mower
performance.
• Assemble gauge wheels with tractor on
a flat level surface.
• Adjust mower to desired cutting height
(See TO ADJUST MOWER CUTTING
HEIGHT” in the Operation section of this
manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appropri
ate hole with shoulder bolt, 3/8 washer,
and 3/8-16 locknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel Mounting
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
AcAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate white in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Page 10
Weld Nut Fi
The Top
Lock
Weld vVasher
Latch
Hook
Washer
Mulcher '
Plate
Deflector
Shield
, Screw
Washer
Hook Points
Down
Latch
Hook
Weld Nut
Lock Washer
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping puiposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
/CHECKLiST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are stilt secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown tor replac
ing motion and mower blade drive belts in
the Senrice and Adjustments section of
this manual. Verify that the belts are rout
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac
tor, check to see that the brake is properly
adjusted. See TO ADJUST BRAKE" in
the Senrice and Adjustments section of
this manual.
10
Page 11
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach
ments mounted to your tractor
LIGHT SWITCH: Turns the headlights on
arKl off.
THROTTLE CONTROL: Used for starting
and controlling engine speed.
CHOKE CONTROL: Used when starting a
cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and start
ing the engine.
PARKING BRAKE: Locks ctutch/brake pedal
into the brake position.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise,
lower, and adjust the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its posi
tion.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging {-).
12
Page 13
FOfiE^GKT IS BETTER
THAN NO SIGHT
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass
es or eye shields while operating your tractor or performing any adjust
ments or repairs. We recommend a wide vision safety mask over specta
cles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in
“ENGAGED” position and release pres
sure from clutch/brake pedal. Pedal
should remain in “BRAKE” position.
Make sure parking brake will hold trac
tor secure.
Choke Control Attachment Clutch Lever
“Engaged" Position
Throttle
Control
Clutch/Brake
Pedal “Drive'
Position
“Disengage
Position
Adjustment position Lever
Knob
STOPPING
MOWER BLADES -
• To stop mower blades, move attach
ment clutch lever to “DISENGAGED”
position. -
GROUND DRIVE -
• To stop ground drive, depress
clutch/brake pedal into full “BRAKE"
position.
• Move gearshift lever to neutral (N) posi
tion.
ENGINE -
• Move throttle control to slow position.
“Disengaged“
Position
Parking Brake
“Engaged“
Position
■“Brake“ Gearshift
NOTE; Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than “OFP will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
^ CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start
ing a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
• Move gearshift lever to desired posi
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
13
Page 14
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximate
ly 1-1/2 to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
t)^es of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela
tively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attach
ment clutch control.
m CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Attachment Lift Lever
Lever “ingaged’^^^r^p^ High,Position
Position
“Disengaged
Position
Low
Position
TO OPERATE ON HILLS
^CAUTION: Do not drive up or down
hills with slopes greater than 15“ and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground
and cause you to lose control of your trac
tor.
Discharge
Guard
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
14
Page 15
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHART in the Mainten
ance section of this manual).
• To change engine oil, see the Mainten
ance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
"guantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera
tures below 32®F(0'’C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel tines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma
nent damage may occur.
^CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to “DISEN
GAGED” position.
15
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a waim engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull tììe choke control out
and retry.
WARM WEATHER STARTING (50° F
AND ABOVE)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slight
ly for a few seconds and then continue
to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50“ F AND
BELOW)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slight
ly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
Page 16
MOWING TIPS
• Mower should be property leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This will result in a more even distribu
tion of clippings and more uniform cut
ting.
• When mowing large areas, start by turn
ing to the right so that clippings will dis
charge away from shrubs, fences, drive
ways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
• If grass is extremely tall, it should be
mowed twice to reduce load and possi
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave unde
sirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, №e
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) ^eed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cut
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass condi
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec
ond cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Replace Air RIter Paper Cariridge
Replace Fuel FIHar
t • Chang* mor* oftan whan aparating undar a haavy load or In hl{^ ambiant tamparatura». 5 2 ■ Sarvlca mora oftan whan oparating in dirty or duaty conditiona. 6 >
3 • If aquippad with oil filiar, changa oil ovary SO hours. 7
✓✓
✓✓
✓
✓
✓
✓✓
✓✓
✓
✓
t^2
✓
✓ 7✓
✓ s
✓ s
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H aquippad wHh ac^uatabla ayatam.
Not raquirad If aquippad with maintanarwa-rraa battory.
Tlghtan front axis pivot bolt to 35 tt.-lbs. maximum.
DATES
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bear
ings. Viscous lubricants will attract dust
and dirt that will shorten the life of the selflubricating bearings. If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
Page 18
TRACTOR
Always observe safety rules when per
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
“TO ADJUST BRAKP in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter
lock systems are worldng properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat 'should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
IMPORTANT: To ensure proper assembly,
center hole isn blade must align with
star on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
Trailing Edge Up Mandrel Assembly
Flat Washer
Lock
Washer
'^^ex Bolt (Grade 8)*
*A Grade 8 heat treated bolt can be identified by six
lines on the bolt head.
IMPORTANT: Blade bolt is Grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8* diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest positidfi to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with .
trailing edge up towards deck as shown.
18
Blade
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery,
with an automotive charger will extend its
life.
Page 19
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Rechargeât 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter
minais can cause the battery to “leak”
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
•^dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before start
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD
UCT SPECIFICATIONS" section of this
manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at “FULL” line on dipstick.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE .
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil’s SAE viscosity grade
according to your expected operating tem
perature. ~
SAE VISCOSITY GRAOES
~|..I r
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CMANSE
.....
NOTE: Although multi-viscosity oils
(5W30,10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
19
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Remove knob{s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
Page 20
• If very dirty or damaged, replace pre
cleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove wing nuts and cartridge plate.
• Carefully remove cartridge to prevent
debris from entering carburetor. .
f Ctear) cartridge by tapping gently on flat
surface, if very dirty or damaged,
replace cartridge.
• Reinstalt cartridge plate, wing nuts, pre
cleaner, cover and secure with knob(s).
WIPQRTANT: Petroleum solvents, such
as terosene, are not to be used to clean
the cartridge- they may cause deteriora
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Knob -Cover
WingNut
Foam . -V.
Í
Air sewóri’-
Cartridge
Plate
■Cartridge
MUFFLER
inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS”
section of №is manual.
IN-UNE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter bebomes
clogged,bbstmcting fuel flow to carbure
tor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carbu
retor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediately wipe up any spilied gaso
line.
Qarnp
ciamp
CL^Af^SCREEN
Atf rhust be kept free of dirt and
^ damage from over-
Ciearr with a wire brush or com-,
remove dirt and stubborn
CdbuNG RNS
any dust, dirt or oil from engine
ci^^i^ f^ to prevent engine damage
Air guide covers rtiust
^ ^rikrirec^ Remove side panels and
HOOD AND
in thedService and AcF
isecticMi of this manual).
Erigine Cooling
'Fins
uet Filter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaced and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automp-
tive type wax. “
We do not recommend using a garden
hose to Clean your tractor unless the élecr
trical system^ muffléri air filter arid carbure
tor are covert to keep Water out. Water
in engiiw can result in a shortened engine
life.
......
Airtauide Cove^
(Both Sides)
20
Page 21
SERVICE AND ADJUSTMENTS
i^CAUTION: Before performing any sen/ice or adjustments:
• Depress clutch^rake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFP and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in “DISEN
GAGED” position.
• Move attachment lift lever fonvard to
lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under trac
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis
charge guard to right side of tractor.
• Lower lift lever to its lowest position.
• install mower in reverse order of
removal instructions.
Page 22
то LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD
UCT SPECIFICATIONS” section of this
manual). If tires are over or underinflat
ed, you will not properly adjust your
mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A” on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjust
ment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height atout 1/8".
• Recheck measurements after adjusting.
Bottom Edge of Bottom Edge of
Mower to Ground Mower to Ground
Before making any necessary adjust
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nuts “P
against trunnion on both front links.
To raise front of mower, loosen nut “P
from trunnion on both front links.
Tighten nut “P on both front links an
equal number of turns.
When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “P against
trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
Both Front Links Should be Equal in Length
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck mu^ be level side-to-
side. If the following front-to-back adjust
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance “D” directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
22
Trunnion
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
• Remove mower from tractor (See “TO
REMOVE MOWER" in this section of
this manual).
• Wori< belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
Page 23
BELT INSTALLATION -
• Install new belt in reverse order of
removal.
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of
removal instructions.
Mandrel
Pulley
Mandrel
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in high
est gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake oper
ating arm and nut “A” on brake rod.
• If distance is other than 1-1/2", loosen
jam nut and turn nut “A" until distance
becomes 1-1/2". Retighten jam nut
against nut “A”.
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized ser
vice cehter/department.
Idler
Pulleys
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
• Remove mower (See "TO REMOVE
MOWER” in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around engine
pulley.
• Install new belt by reversing above pro
cedure.
With Parking Brake "Engaged"
23
Page 24
TRANSAXLE SHIFTER LINKAGE AND
ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in the neutral (N)
(lock gate) position. The adjustment is
preset at the factory; however, if adjust
ment is needed, proceed as follows:
• Make sure transaxle is in neutral (N).
• Loosen two locknuts on tie rod.
• Turn center rod until gearshift lever falls
into neutral lock gate on fender console.
• Tighten locknuts securely.
TO ADJUST STEERING WHEEL ALIGN
MENT
If steering wheel crossbars are not hori
zonte (left to right) when wheels are posi
tioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
acQustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose). •
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
24
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Ring
Axle Cover Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
ACAUTION: Lead-acid batteries gener
ate explosive gases. Keep sparks, flame
and smoking materials away from batter
ies. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTANCE section of
this manual).
If “jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terrmnal of each bat
tery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
Page 25
REPLACING BATTERY
ACAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to posi
tive (+) battery terminal with hex bolt
and keps nut as shown. Tighten
securely.
• Connect BLACK grounding cable to
negative {-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely.
• Close terminal access doors.
• Close hood.
Keps Nu
Terminal ^6#Access , C, /
Door
Terminai
Guard
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pre
vent it from starting.
Positive
(Red)
Cable
Negative
(Black) Cable
• Check wiring. See electrical wiring dia
gram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any non
road engine repair establishment or indi
vidual. Warranty repairs must be per
formed by an authorized engine manufac
turer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec
essary. Check adjustment as described
below before loosening cable. If adjust
ment is necessary, proceed as follows:
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at thé
factory and adjustment should riot be nec
essary. Check adjustment as described
below before loosening cable. If adjust
ment is necessary, proceed aS follows:
• With engine not running, move choke
control (located on dash panel) to full
choke position.
25
Page 26
Remove air cleaner cover, filter and car
tridge plate to expose carburetor choke
(see “AIR FILTER" in the Customer
Responsibilities section of this manual).
Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw se
curely.
Reassemble air cleaner.
Ctamp Screw
Quarter
Circi'
Choke Closed
Choke
Caang api p
Clamp Screw '
Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the fac
tory and adjustment should not be neces
sary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the mixture screw out (counter
clockwise) increases the supply of fuel to
the engine giving a richer fuel/^r mixture.
IMPORTANT; Damage td the needles and
the seats in carburetor may result if screw
is turned in too tight.
PRELIMINARY SETTING-
* Be sure you have a clean air'filter, and
the throttle control cable and choke are
adjusted properly (see above).
• With engine off turn idle mixture screw
in (cloclwise) closing it finger tight and
then turn out (counterclociw'ise) 1-1/4
to 1-1/2 turns.
FINAL SETTING-
• Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/ motion control
lever in neutral (N) position.
• With throttle control lever in slow posi
tion, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
• While still holding throttle lever against
idle speed screw, turn idle mixture
screw In (clockwise) until engine begins
to die and then turn out (counterclock
wise) until engine runs rough. Turn
screw to a point midway between those
two positions.
• Continue to hold throttle lever against
idle speed screw and adjust idle speed
screw to obtain 900 to 1200 RPM. Re
lease throttle lever.
ACCELERATION TEST -
• Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle mixture screw out (counter
clockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed set
ting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center/department, which has
proper equipment and experience to make
any necessary adjustments.
.Idle Speed
Screw
Idle Mixture
Screw
Throttle Lever
Idle Speed
Screw.
Throttle
Lever
Idle Mixture
Screw
26
Page 27
STORAGE
Immediately prepare your tractor for stor
age at the end of the season or if the trac
tor will not be used for 30 days or more.
AcAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor
ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thor
oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in
the Maintenance section of this manual).
• »Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint sur
faces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see TO
CLEAN BATTERY AND TERMINALS” in
the Maintenance section of this manual).
• After-cleaning, leave cables disconnect
ed and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel fitter,
fuel hose, or tank during storage. Also,
experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of acids
during storage. Acidic gas can damage the
fuel system of an engine while In storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta
bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure
tor. Do not drain the gas tank and carbure
tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to “START position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline
will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable pro
tective cover that does not retain mois
ture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to mst.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART
PROBLEMCAUSE
Will not start
• Out of fuel.• Fill fuel tank.
• Engine not “CHOKED”
properly.
• Engine flooded.
• Bad spark plug.
• Dirty air filter.
• Dirfy fuel filter.• Replace fuel filter.
• Water in fuel.• Drain fuel tank and carbure
• Loose or damaged wiling.
• Carburetor out of adjust
ment.
• Engine valves out of
adjustment.
Hard to start
• Dirty air filter.• Clean/replace air filter.
• Bad spark plug.
• Weak or dead battery.• Recharge or replace battery.
• Dirty fuel filter.• Replace fuel filter.
• Stale or dirty fuel.* Drain fuel tank and refill with
• Loose or damaged wiring.• Check all wiring.
• Carburetor out of adjust
ment.
• Engine valves out of
adjustment.
CORRECTION
• See TO START ENGINE” In
Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
* Clean/replace air filter.
tor, refill tank with fresh
gasoline and replace fuel fil
ter.
• Check all wiring.
• See To Adjust Carburetor”
in Service and Adjustments
section.
• Contact an authorized ser
vice center.
* Replace spark plug.
fresh gasoline.
• See To Adjust Carburetor”
in Service and Adjustments
section.
• Contact an authorized ser
vice center.
Engine will not turn
over
- ■
Engine clicks *but
will not start
• Clutch/brake pedal not
• Depress clutch/brake pedal.
depressed.
• Attachment clutch is
engaged.
• Disengage attachment
clutch.
• Weak or dead battery.• Recharge or replace battery.
• Blown fuse.• Replace fuse.
• Corroded battery termi
• Clean battery terminals.
nals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Check all wiring.
• Check/replace ignition
switch.
• Faulty solenoid or starter.
• Check/replace solenoid or
starter.
• Faulty operator presence
switchies).
• Weak or dead battery.
• Corroded battery termi
• Contact an authorized ser
vice center.
• Recharge or replace battery.
• Clean battery terminals.
nals.
28
Page 29
TROUBLESHOOTING CHART
PROBLEM
Engine clicks but
will not start (cont’d)
Loss of power
CAUSE
• Loose or damaged wiring.
• Faulty solenoid or starter.
• Cutting too much
grass/too fast.
* Throttle in “CHOKE” posi
tion.
• Build-up of grass, leaves
and trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
• Spark plug wire loose.
• Dirty engine air
screen/fins.
• Dirty/ciogged muffler.
• Loose or damaged wiring.
• Carburetor out of adjust
ment.
• Engine valves out of
adjustment.
CORRECTION
• Check all wiring.
• Check/replace solenoid or
starter.
• Set in “Higher Cut” posi-
tion/reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel fil
ter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See To Adjust Carburetor” in
Service and Adjustments
section.
• Contact an authorized ser
vice center.
Excessive vibration
Engine continues to
run when operator
leaves seat with at
tachment clutch
engaged
Poor cut - uneven
- -
• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
• Faulty operator-safety
presence control system.
• Worn, bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves,
and trash under mower.
29
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
connections. If not
corrected, contact an autho
rized service center/
department.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
Page 30
TROUBLESHOOTING CHART
PROBLEM
CAUSE
CORRECTION
Poor cut - uneven
(cont’d)
Mower blades will
not rotate
Poor grass dis
charge
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Obstruction in clutch
mechanism.
• Wom/damaged mower
drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
• Engine speed too slow.
• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/uneven tire air pres
sure.
• Worn, bent or loose blade.
• Buildup of grass, leaves
and trash under mower.
• Mower drive oeii worn.
• Blades improperly
installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.
• Remove obstruction.
• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.
• Place throttle control in
“FAST” position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.
• Check tires for proper air
pressure.
• Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.
Headlight(s) not
working (if so
equipped)
Battery will not
charge
Engine “backfires"
when turning
engine-“OFP
• Switch is “OFP.
• Bulb(s) burned out.
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.
• Engine throttle control not
set at “SLOW"
position for 30 seconds
before stopping engine.
30
• Turn switch “ON”.
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connec
tions.
• Replace fuse.
• Replace battery.
• Check/clean all connections.
• Replace regulator.
• Replace alternator.
• Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.
Page 31
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.270770
IGNITION SWITCH
posmoNOBCUiT“MAKE”
OFFG + M + L
RUN/LIGHTB + L
RUNB + L
START
B + L + SNONE
NONE
A + Y
NONE
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
m
REMOV/«LE
CONNECTIONS
Page 32
ELECTRICAL
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.270770
32
Page 33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917^70770
KEY
PART
NO.
NO.
1
163465
2
74760412
8
7603J
10
145211
11
150109
12
145769
16153664
19
Std551125
20
73350400
21
147430
22
4152J
24
4799J
25
146148
26
108824X
27
73510400
28145491
29
121305X
30
140X1
31
124211X
32
141226
33
10Э310Х
40
156442
41
71110408
42
131563
43
145673
44
73640400
45
121433X
52
141940
65
17490508
70
140413
DESCRIPTION
Battery 12 VOLT 25 AMP
Bolt Hex Hd 1/4-20unc x 3/4
Case Battery
Boft, Btr Front 1/4-20 X 7-1/2
Hotddovm Battery Froi4 Mount
Nut Push Nyton Battery Front 1/4
Switch, Iniertock Push-In
Washer Lode 1/4
Nut Jam Hex 1/4-20 Unc
Harness Light Sodeet (W/4152J)
Washer 13/32 x 1-1/4 x 12 Ga,
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square 2.0 x ,1845/.1865
Washer 25/32 x 1-5/8 x 16
Gauge
Woodruff Key
Arm, Shift
Shaft Assembly
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Tie Rod
Nut. Nylock
Bushing
Console, Shift, STLT
Nut. Self-Thding, Wsh Hd 1/4
Retainer Spring 1*
Washer 9/32 x 3/4 x 10 Gauge
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1.25
Bolt Hex FIghd 5/16-18 x Gr.5