Craftsman 917.270752 User Manual

Owner’s Manual

18.5 HP

ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270752

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This jproduct has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website:

www.sears.com/craftsman

Warranty Safety Rules

Product Specifications Assembly

Operation................................

Maintenance Schedule

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Maintenance......................

Service and Adjustments ... Storage

Troubleshooting

Repair Parts Parts Ordering

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27 28 32

WARRANTY

LIMiTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instmctions in the owner’s manual. Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center, in-home warranty

service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con

tained in the owner’s manuai.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale), in general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty senrice is available but a trip charge

will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is

capable of amputating hands and feet and throwing objects. Faiiure to obsen/e the foilowing safety instructions could result in serious injury or death.

GENERAL OPERATION

• Read, understand, and foiiow ali instructions in the manual and on the machine before starting.

• Oniy ailow responsible aduits, who are

familiar with the instructions, to operate the machine.

• Ciear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is ciear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat

tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unciogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when cperating near or

crossing roadways.

• Use extra care when loading or unload ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect

themselves and others from serious injury,

SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes 3

require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO;

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Foiiow the manufacturer’s recommenda tions for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off If children

enter the area.

SAFETY RULES

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a ciosed

area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regulariy.

Keep machine free of grass, leaves, or other debris build-up. Ciean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or ailow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently.

Adjust and service as required.

Be sure the area is ciear of other peopie before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow In reverse unless absolutely necessary. Always look down and

behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

Keep children out of the mowing area

and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15“ Max), not

across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

Do nof turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

SAFETY RULES

ALook for this symbol to point out

important safety precautions. It means CAUTIONill BECOME AWAREIIl YOUR

SAFETY IS INVOLVED.

ACAUTION: In order to prevent acciden

tal starting when setting up, transporting, adjusting or making repairs always disconnect spark piug wire and place wire where it cannot contact spark plug.

ACAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE; OIL TYPE

(API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG:

(GAP: .040")

VALVE CLEARANCE:

GROUND SPEED (MPH):

TIRE PRESSURE:

CHARGING SYSTEM:

BATTERY:

BLADE BOLT

TORQUE:

1.25 GALLONS UNLEADED REGULAR

SAE 30 (ABOVE 32“F) SAE 5W-30 (BELOW 32“F)

4.0 PINTS CHAMPION RC12YC

INTAKE: .004"-.006"

EXHAUST: .004”-.006”

FORWARD:

1ST

2ND 3RD 4TH

5™

6™

1.2

1.5

2.4

3.5

4.8

5.3

REVERSE: 1.5 FRONT: 14PSI

REAR: 10PSI 16 AMPS© 3600 RPM

AMP/HR: 28 MIN. CCA; 230 CASE SIZE: U1R

27-35 FT. LBS.

CONGRATULATIONS on your purchase

of a new Tractor. It has been designed, engineered and manufactured to give you

the best possible dependability and performance.

ACAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

AWARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Should you experience any problem you

cannot easily remedy, please contact your

nearest authorized service center/ department. We have competent, welltrained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store

for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this owner’s manual.

AWARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state taws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).

UNASSEMBLED PARTS

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Check for any additional loose parts or boxes and remove.

washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of

steering wheel.

• Remove protective materials from

tractor hood and grill,

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

Insert

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/

16 hex bolt and locknut. Tighten

securely.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large fiat washer, 3/8 lock

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position and open

battery box door.

• If this battery is put into service after month and year indicated on label (label

located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Seat Pan

Battery Box Door

Terminal

Label

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the

cardboard packing. Remove the carboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely,

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutchA^rake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob

securely.

Seat

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment iift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a welFventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Depress clutch/brake pedal into full "BRAKE“ position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

• Turn ignition key to "OFF“ position.

Continue with the instructions that follow.

NOTE: You may now roll or drive your

tractor off the skid. Foilow the appropriate instruction below to remove the tractor from the skid.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck,

• Hook rear latch into hole on back of

mower deck.

^CAUTION: Do not remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.

Deflector Shield

Mulcher Plate

Latch Hooks

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower Is now ready for discharging or Installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

^CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist: / All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged.(Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe operat

ing condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

- +

BATTERY

ENGINE ON

FUEL

WARNING

STOP

♦

REVERSE FORWARD FAST SLOW

'fir

OIL PRESSURE

iiii

MOWER HEIGHT

LIGHTS ON

PARKING BRAKE

LOCKED

OVER TEMP

LIGHT

UNLOCKED

R N H L II

Hat

MOWER LIFT

ATTACHMENT REVERSE NEUTRAL

CLUTCH ENGAGED

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

HIGH LOW

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

PARKING BRAKE

■ :

7[ = »m

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE

OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

ATTACHMENT CLUTCH LEVER: Used

to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off.

THROTTLE CONTROL: Used for starting

and controlling engine speed.

CHOKE CONTROL: Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake

pedal into the brake position.

GEARSHIFT LEVER: Selects the speed

and direction of tractor.

ATTACHMENT LIFT LEVER: Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging

(+) or discharging (-).

FDREB'ÛHT IS SETTER

THCNN0SI&H7

The operation of any tractor can result in foreign objects thrown into the

eyes, which can resuit in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal Into full

“BRAKE" position and hold.

• Place parking brake lever in “EN

GAGED” position and release pressure

from clutch^rake pedal. Pedal should

remain in “BRAKE" position. Make sure

parking brake will hold tractor secure.

Choke Control

Throttle Control

Clutch/Brake Pedal 'Driv'e' Position

"Disengaged Position

Attachment Clutch Lever

"Engaged" Position

Ignition Key

Disengaged”

Position

Parking Brake "Engaged" Position

Gearshift Lever

"Brake" Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach

ment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N)

position.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to “backfire".

• Turn ignition key to “OFP position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than “OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob In to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

(N) position.

• Move gearshift lever to desired posi tion.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment iift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height (See TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this

manual),

• With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri ate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel Mounting Bracket

3/8-16 Locknut

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen gage attachment clutch control.

^CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch

Attachment Uft Lever

TO OPERATE ON HILLS

^CAUTION: Do not drive up or down hills

with slopes greater than 15“ and do not drive across any slope. A slope guide at the back of your manual is provided for your use.

• Choose the slowest speed before

starting up or down hills,

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutchA3rake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

3/8 Washer

Gauge Wheel

Shoulder

Bolt

TO TRANSPORT

• Raise attachment lift to highest position

with attachment iift controi.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary,

add oil until “FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART’ in the Mainten ance section of this manual).

• To change engine oil, see the Mainten ance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tem

peratures below 32‘’F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

ACAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch^rake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to “DISEN GAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• insert key into ignition and turn key

clockwise to "START’ position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, puli the choke control out and retry.

COLD WEATHER STARTING (50" F AND BELOW)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or

in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See

■TO ADJUST CARBURETOR” in the Sen/ice and Adjustments section of this manual.

WARM WEATHER STARTING (50" F AND ABOVE)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

MOWING TIPS

• Mower should be properly leveled for best mowing perfomiance. See ‘TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that ciippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left

hand turns until finished

• if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fail onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade)

speed as this will provide the best

recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early afternoon. At this time the grass has dried and the newiy cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu lar to the first cut path,

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN OATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and Interiock Systems

Check tor Loose Fasteners Sharpen/Repiace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Bellas) Tension

Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or In high ambient temperatures- 5 > It equipped with adjustable system. 2 - Service more often when operating in dirty or dusty conditions. 3 ' It equipped wtth olt filter, change oil every 50 hours, A - Replace blades more often whan mowing In sandy soil,

✓ ✓ ✓

✓ ✓

✓

✓ 4

✓ ✓

✓ b

✓ ✓ ✓

✓

✓ r ✓

✓ b ✓ b

✓

✓ 2

✓

✓ 2

✓

B '• Not required If equipped with malntenance^free battery. 7 • Tlghlen front wie pivot boll to 35 fl.-lbs. maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manuai. Some adjustments will need to be made periodically to properly maintain your tractor. Al[ adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuei mixture and help

your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

©Spindle

Zerk

©Front

Wheel

Bearing

Zerk

©Engine

®SAE 30 or 10w30 motor oil ©General Purpose Grease ©Refer to Maintenance “ENGINE” Section

IMPORTANT; Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat

ing bearings. If you feel they must be lubricated, use only a dry, powdered

graphite type lubricant sparingly,

Zerk ©Front

Wheel Bearing

Zerk

©Gearshift

Pivots

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manuai).

TIRES

• Maintain proper air pressure In ail tires

(See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and

interlock systems are working properly. If

your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole isn blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt Is Grade 8 heat

treated.

Trailing Edge Up Mandrel Assembly

Rat Washer

Lock

Washer—^>-;^'Star

BJade Center

^ Hole

* Xjv,

"Hex Bolt (Grade 8)*

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade, but If you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Blade

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Rechargeât 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to “leak” power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and dry.

■ Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API senrice classification SF, SG or SH.

• Be sure tractor is on level surface,

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL" line on dipstick.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

TEMPERATURE RANGE ANTICIPATEP BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32“F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds.

Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE; Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty conditions.

• Remove knobs and cover. TO SERVICE PRE-CLEANER

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre cleaner.

TO SERVICE CARTRIDGE

• Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with knobs.

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean the cartridge. They may cause deteriora tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry

cartridge.

Knobs

Cover

Foam Pre-Cleaner

Cartridge

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS” section

of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu retor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

^CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED" position.

• Turn ignition key “OFP and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN GAGED” position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift clutch spring off pulley boit.

• Remove large retainer spring, slide collar off and push housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by removing retainer spring,

• Disconnect suspension arms from rear deck brackets by removing retainer

springs.

• Disconnect front links from deck by removing retainer springs.

Small Retainer Spring

Clutch Spring

• Raise lift lever to raise suspension arms.

Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the

clutch spring onto square hole in frame. TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Hi'.:

Square Hole Engine Pulley

Retainer Spring

Anti-Sway Bar

Collar

Housing Guide -j- Bracket

Large Retainer Spring

Front Link

Retainer Springs (Both Sides)

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS" section of this manual). If tires are over or underinfiated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of riiower to ground. Distance “A" on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Edge of Mower to" Ground

Bottom Edge of Mower to Ground

Before making any necessary adjust ments, check that both front links are equal in length. Both links should be approximately 10-3/8".

If links are not equal in length, adjust

one link to same length as other link.

To lower front of mower loosen nut “E" on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nuts “F’ against trunnion on both front links.

To raise front of mower, loosen nut “P from trunnion on both front links. Tighten nut “E" on both front links an equal number of turns. When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nut “P against trunnion on both front links.

Recheck side-to-side adjustment.

Mandrel

Both Front Links Should be Equal in Length

FRONT-TO-BACKADJUSTMENT

IMPORTAN'n Deck must be level side-to-

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

Front Links

TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page)

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See ‘TO REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys. Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside ail belt guides.

• Install mower In reverse order of

removal instructions.

Mandrel Pulley

Idler Pulleys

Mandrel Pulley

TO ADJUST BRAKE

Your tractor Is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage

parking brake.

■ Measure distance between brake

operating arm and nut “A” on brake rod.

• If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance

becomes 1-1/2". Retighten jam nut against nut "A".

• Road test tractor for proper stopping

distance as stated above. Readjust If necessary. If stopping distance is still greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized sen/ice

center/department.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

• Remove mower (See “TO REMOVE

MOWER” in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pul! belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and remove downwards from around engine pulley.

• Install new belt by reversing above

procedure.

TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

• Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the

right rear wheel.

• Position the gear shift lever in the

neutral (N) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower deck height to the lowest position.

Gearshift Lever

Neutral Lock Gate

Adjustment

Bolt

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembiy section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square

key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

TO START ENGINE WITH A WEAK

BATTERY

^CAUTION; Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTANCE section of

this manual).

If “jumper cables" are used for emergency

starting, follow this procedure;

IMPORTANT Your tractor Is equipped

with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) teminal of fully charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal

Negative Terminal

Washers

Retaining

Ring

Axle Cover

Square Key (Rear Wheel Only)

Chassis

Positive Terminal

CaUes

Charged Battery

Negative Terminal

REPLACING BATTERY ACAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metai braceiets, wristwatch bands, rings,etc. Positive terminal must be connected first

to prevent sparking from accidental grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely,

• Close battery box door.

Seat Pan

Battery Box Door

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the griii.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

Keps Nut---.:^

Positive (Red)

Cable

Hex Bolt

Negative (Black) Cable

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non

road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

• With engine not running, move throttle

control lever to fast position.

• Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as described

below before loosening cable. If adjust

ment is necessary, proceed as follows:

• With engine not running, move choke

control (located on dash panel) to full choke position.

• Loosen knob and remove cover

assembly from air cleaner.

• Choke should be closed. If it is not, loosen casing clamp screw and move

choke cable until choke is completeiy closed. Tighten casing clamp screw securely.

• Replace air cleaner cover assembly and

tighten knob.

TO ADJUST CARBURETOR Your carburetor is not adjustable. If your

engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized sen/ice center for

repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments.

Stop

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

^ CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING”

in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting,

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected

and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI

NALS” in the Maintenance section of

this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE FUEL SYSTEM

IMPORTANT: It Is important to prevent

urn deposits from forming in essential

uel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to “START’ position

for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start • Out of fuel.

* Engine not “CHOKED"

properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of

adjustment.

• Fill fuel tank.

• See‘TO START ENGINE"

in Operation section.

• Wait several minutes

before attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

• Check all wiring.

• See “To Adjust Carburetor" in Senrice Adjustments

section.

• Contact an authorized service center/ department.

Hard to start • Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of

adjustment.

Engine will not

turn over

• Clutch/brake pedal not

depressed.

• Attachment clutch is

engaged.

* Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(es).

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill

with fresh gasoline.

• Check all wiring.

• See ‘To Adjust Carburetor” in Service Adjustments section.

• Contact an authorized service center/department.

• Depress clutch/brake pedal.

• Disengage attachment

clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition

switch.

• Check/replace solenoid or

starter.

• Contact an authorized

service center/department.

TROUBLESHOOTING CHART

PROBLEM

Engine clicks but

will not start

Loss of power

CAUSE

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much grass/too

fast.

• Throttle in "CHOKE”

position.

• Build-up of grass, leaves

and trash under mower.

• Dirty air filter.

• Low oii level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

Spark plug wire loose. Dirty engine air screen/fins.

Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.

CORRECTION

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter. Set in “Higher Cuf position/

reduce speed. Adjust throttle control.

Clean underside of mower housing, Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See “To Adjust Carburetor" in Sen/ice Adjustments section. Contact an authorized sen/ice center/department.

Excessive

vibration

Engine continues

to run when operator leaves seat with attachment clutch engaged

Worn, bent or loose blade.

Bent blade mandrel.

Loose/damaged part(s).

Faulty operator-safety presence control system.

• Replace blade. Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part{s). Replace damaged parts.

Check wiring, switches and connections. If not

corrected, contact an autho

rized service center/

department.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Poor cut - uneven • Worn, bent or loose blade.

• Mower deck not level,

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

Mower blades will not rotate

Poor grass

Obstruction in clutch

mechanism.

Worn/damaged mower drive belt.

Frozen idler pulley. Frozen blade mandrel.

Engine speed too slow.

discharge

Travel speed too fast. Wet grass.

Mower deck not level. Low/uneven tire air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves

and trash under mower.

Mower drive belt worn. Blades improperly installed.

Improper blades used.

Clogged mower deck vent

holes from buildup of grass, leaves, and trash around

mandrels.

CORRECTION

• Replace blade. Tighten

blade bolt.

• Level mower deck.

• Clean underside of mower

housing,

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

Remove obstruction. Replace mower drive belt. Replace idler pulley.

Replace blade mandrel. Place throttle control in

“FAST’ position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes.

Headllght(s) not working (if so equipped)

Battery will not charge

Engine "backfires” when turning engine “OFF”

Switch is “OFF".

Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse.

Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator.

Engine throttle control not set at “SLOW" position for 30 seconds before stopping engine.

Turn switch “ON". Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse._____________

Replace battery. Check/clean all connections. Replace regulator.

Replace alternator.

Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

+ 210 hidden pages

Craftsman 917.270752 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Owner’s Manual

18.5 HP

ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE

917.270752

CAUTION:

TABLE OF CONTENTS

WARRANTY

TOOLS REQUIRED FOR ASSEMBLY

TO REMOVE TRACTOR FROM

CARTON

BEFORE REMOVING TRACTOR FROM SKID

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT

TO CONVERT TO BAGGING OR DISCHARGING

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK BRAKE SYSTEM

OPERATION

STOPPING

TO MOVE FORWARD AND BACKWARD

TOWING CARTS AND OTHER ATTACHMENTS

MAINTENANCE

BEFORE EACH USE

TIRES

OPERATOR PRESENCE SYSTEM

BLADE CARE

BLADE REMOVAL

V-BELTS

TRANSAXLE COOLING

CLEAN AIR INTAKE/COOLING AREAS

AIR FILTER

ENGINE OIL FILTER

MUFFLER

CLEANING

SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE

TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT

TO ADJUST STEERING WHEEL ALIGNMENT

FRONT WHEEL TOE-IN/CAMBER

TO REMOVE WHEEL FOR REPAIRS

ENGINE

STORAGE

TRACTOR

BATTERY

Loss of power

Excessive

PROBLEM CAUSE

Mower blades will not rotate

CORRECTION

Battery will not charge