Craftsman 917.270751 User Manual

Owner’s Manual

18.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270751
• Assembly
• Operation
• Maintenance
• Repair Parts
This ¡Product has a low emission engine which operates differently from previously built engines. Before you start the engine^ read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equipment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
TABLE OF CONTENTS
Warranty Safety Rules.
Product Specifications ... Assembly Operation
Maintenance Schedule ..
I
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center, in-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con tained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
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7 10 Repair Parts 17
Maintenance..................
Service and Adjustments ... Troubleshooting
Parts Ordering
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...Back Cover
17
21 27 28 32
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unload ing the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related injuries. These operators should evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.

SLOPE OPERATION

Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommenda tions for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding,
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children enter the area.
SAFETY RULES
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another
responsible adult. Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max), not
across.
Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do nof turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
SAFETY RULES
A Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.
ACAUTION: In order to prevent acciden tal starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug.
ACAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY AND TYPE:
OIL TYPE (API-SF/SG/SH):
OIL CAPACITY: 4.0 PINTS SPARK PLUG:
(GAP: .030") VALVE
CLEARANCE: GROUND SPEED
(MPH):
TIRE PRESSURE:
CHARGING
SYSTEM: BATTERY:
BLADE BOLT TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependabili ty and performance.
1.25 GALLONS UNLEADED REGULAR
SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32“F)
CHAMPION RC12YC
INTAKE: .004”-.006”
EXHAUST: .004”-.006”
FORWARD:
1ST
2ND 3RD
4TH
5^"
6TH
REVERSE:
FRONT: 14PSI REAR: 10PSI
16 AMPS® 3600 RPM
AMP/HR: 28
MIN. CCA: 230 CASE SIZE: U1R
27-35 FT. LBS.
1.2
1.5
2.3
3.5
4.8
5.4
1.5
ACAUTION: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
AWARNING; The engine exhaust from
this product contains cnemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm. Should you experience any problem you
cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
REPAIR AGREEMENT A Sears Repair Agreement is available on
this product. Contact your nearest Sears
store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
AwaRNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws
apply on federal lands. A spark arrester for the muffler is available through your
nearest Sears Authorized Service Center
(See REPAIR PARTS section of this
manual).
UNASSEMBLED PARTS
steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 5/16-18 X 1-1/4 (1) Locknut 5/16-18
Steering Wheel
□ Adapter
Seat
(1) Hex Bolt
3/8-16 X 1
(1) Large Flat Washer
(1) Lockwasher 3/8
Steering Extension
Steering
Boot
Shaft
O
Keys
(2) Keys
(1) Washer
17/32x1-3/16x12 Gauge
(1) Knob
Slope Sheet
(1) Shoulder
Bolt 5/16-18

Video Cassette

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench
(1) Utility knife
{1) 3/4” socket with
drive ratchet
(2) 1/2" wrench (1) Pliers (1) Tire pressure
gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering
wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
• Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
Insert
3/8 Hex Bolt
3/8 Lockwasher
Large Flat
Washer
Steering Boot
Extension Shaft

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and locknut. Tighten securely.
• Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
5/16 Locknut
Lower Steering Shaft
Tabs

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY
• Lift seat pan to raised position and open battery box door.
• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
INSTALL SEAT
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard.
• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
• Assemble adjustment knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest
position.
• Release parking brake by depressing clulch/brake pedal.
• Place gearshift lever in neutral (N)
position.
• Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID WARNING: Before starting, read, under
stand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been completed. Check engine oil level and fill fuel tank with gasoline. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. Place gear shift lever in neutral (N) position. Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has started, move throttle control to idle position. Depress clutch/brake pedal into full "BRAKE“ position and hold. Move gearshift lever to 1st gear. Slowly release clutch/brake pedal and slowly drive tractor off skid. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor
from the skid.
NSTALL MULCHER PLATE If previously removed)
Raise and hold deflector shield in
upright position.
Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
8
^CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSl shown in
“PRODUCT SPECIFICATIONS” section
of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See ‘TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
%/CHECKLI$T
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.
Please review the following checklist: / All assembly instructions have been
completed.
/ No remaining loose parts in carton. y Battery is properly prepared and
charged.{Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
y Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside ail belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
y Be sure brake system is in safe operat
ing condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
Q
battery
A
CAUTION OR
WARNING
STO^
REVERSE
ly
FORWARD
Of
©
ENGINE ON
fl
FUEL
engine OFF
l\l
choke
oil pressure
ijii
MOWER height
R N H
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
lights on
© ^
PARKING BRAKE UNLOCKED
LOCKED
FAST
©i
OVER TEMP
LIGHT
L «Í
•m
SLOW
ILr
I
11
MOWER LIFT
!>SI
PARKING BRAKE
ATTACHMENT
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
cW—+ =
free wheel
(Automatic Models only)
10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE
OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other
attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position.
GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER; Used to
raise, tower, and adjust the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (-).
11
SAFETY GUSSES
[
FORESlGKTlS BETT^
THANNOSIOKT
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
A or evo fihields while ooeratina vour tractor or nerfnrminn a
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position and hold.
• Place parking brake lever in “EN GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.
STOPPING
Choke Control
Throttle Control \ .
Clutch/Brake \ ^ Pedal "Drive"^^ / Position Position
"Disengaged"
Position
MOWER BLADES -
• To Stop mower blades, move attach ment clutch lever to “DISENGAGED”
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/ brake pedal into full “BRAKE” position.
• Move gearshift lever to neutral (N) position.
ENGINE-
• Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
Attachment Clutch Lever "Engaged" Position
"Disengaged"
7) Position
i Parking Brake
V ■ \ y "Engaged"
Gearshift Lever
"Brake" Position
• Turn ignition key to “OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than “OFF will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty grass catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
• Move gearshift lever to desired posi tion.
• Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO TRANSPORT
• Raise attachment lift to highest position with attachment lift control.
12
TO ADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired position.
The cutting height range is approxi
mately 1-1/2 to 4". The heights are measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri ate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.
• Repeat for opposite side installing gauge wheel in same adjustment hole.
Gauge Wheel Mounting
Bracket
3/8-16 Locknut
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disen gage attachment clutch control.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch
Lever “Engaged” Position
"Disengaged" Position
TO OPERATE ON HILLS
^CAUTION: Do not drive up or down hills
with slopes greater than 15“ and do not drive across any slope. A slope guide at the back of your manual is provided for
your use.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake
position and engage parking brake.
• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
Attachment Lift Lever High Position
Low Position
:
Deflector Shield
3
3/8 Washer
Gauge Wheel
Shoulder Bolt
13
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of lying hood to tractor (rope, cord, etc.). .
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Mainten
ance section of this manual).
• To change engine oil, see the Mainten
ance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tem peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
^CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spijl or use
gasoline near an open flame.
14
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to “DISEN
GAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt. For a warm engine start
attempt the choke control may not be
needed. NOTE: Before starting, read the warm and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START” position and
release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
COLD WEATHER STARTING (50° F AND
BELOW)
• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
• The attachments can be used during the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.
See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
WARM WEATHER STARTING (50° F AND ABOVE)
• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
15
MOWING TIPS
• Mower should be properly leveled for best mowing performance. See ‘TO
LEVEL MOWER HOUSING” in the Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fail onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to
provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best
recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu lar to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
Max 1/3
r
1
C
16

MAINTENANCE

MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and Interlock Systems
T R
Check lor Loose Fasteners
A
Sharpen/Replace Mower Blades
C
Lubrication Chaii
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level Change Engine Oil Clean Air Filter
E
Clean Air Screen
N G
Inspect Mutfler/Spark Arrester
1
Replace Oil Filler (If equipped)
N
Clean Engine Cooling Fins
E
Replace Spark Plug Replace Air Filler Paper Cartridge Replace Fuel Filter
1 - Cl>ange more often \hhen operatrn9 under a heavy toad or in high ambient tarnperatures. 5 • If equipped with adjustable system
2 - Service more often when operating in dirty or dusty conditions, 3 - If equipped with oil fitter, charvge oil every 50 hours. 4 • Replace blades more often when mowing in satKly soil.
✓ 4
1^2,3
✓ 2
-
✓ r
y.
✓ 2
6 ■ Not required if equipped with maintenance-free battery. 7‘Tightenfront axle pivot boUto35ft.-lbs. maximum.
Do not overtighten.
SERVICE DATES
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must
maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
LUBRICATION CHART
(DSpindle
Zerk
©Front
Wheel
Bearing
Zerk
©Engine
©SAE 30 or 10w30 motor oil ©General Purpose Grease ©Refer to Maintenance “ENGINE” Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat
ing bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
©Spindle
Zerk
©Front
Wheel
Bearing
Zerk
©Gearshift
Pivots
17
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately.
• The engine should not start unless the clutch/brake pedal is fully depressed
and attachment clutch control is in the disengaged position.
• When the engine is running, any
attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine,
• The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
• Raise mower to highest position to allow access to blades.
• Remove hex bolt, lock washer and flat washer securing blade.
• Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole isn blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is Grade 8 heat treated.
Trailing Edge Up
&ade Center
/ - Hole
Flat Washer
Lock
Washe
Hex Bolt (Grade 8)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head,
Mandrel Assembly
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with
balancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
V
5/8" Bolt or Pin
Center Hole
- Blade
;
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.
18
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