.- " S iHcvJ 5 : : 9 } ? i »4 ::: 3); ■ ;; <; i V,- > 1 ■ : 3 : S ? | 5 f;
|| '!< " ! \ 5 sjM i < i
H
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip
ment,
■{i)i 1 i i ■■: ;i i\2H ? ; S^l - fa :■
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am • 5 pm. Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Page 2
TABLE OF CONTENTS
Varranfy
'afety Rules
YoducT Specifications
ssembly..........................................
)peration
Maintenance Schedule....’!.......,
.........................................
.....................................
..........................................
................
.
................
.
................
..............
..............
12
18
2
Maintenance
2
Service and Adjustments....
Storage
8
Troubleshooting.........................
Repair Parts................................
Parts Ordering
..............................
......................................
...........................
....................
....................
.....................28
....................
....................
....Back Cover
WARRANTY
.IMITED TVyO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
■or two (2) years from the date of purchase, if this Craftsman Riding Equipment is mainained, lubricated and tuned.up according to the instructions in the owner's manual,
ears will repair or replace, free of charge, any parts found to be defective in material or
orkmanship.
his Warraniyjdpes not coven
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in
the owner’s manual.
Riding^quipment used for commercial or rental purposes.
.IMITED 90 DAY WARRANTY ON BATTERY
-or ninety (90) days from date of purchase. If any battery included with this riding equlpient proves defective in material or workmanship and our testing determines the batsry will not hold a charge, Sears will replace the battery at no charge. In-home warranty
ervice on your Craftsman riding equipment is available at no charge for 30 days from
ie date of purchase. Please contact your nearest service center. After 30 days from the
ate of purchase, warranty service is available by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty service will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
ipecific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
18
22
29
32
SAFETY RULES
]£NERAL OPERATION
Read, understand, and follow all instruc
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
' Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown bv the blade.
Be Suremne ar^ is clear of other people
beforemiowing. Stop machine if anyone
enters the area.
Never, carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set park
ing brake, stop engine, and remove
keys before dismounting.
Page 3
SAFETY RULES
• Turn off blades when not mowing.
• Stop^ngine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload
ing the machine into a traile^or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the^slop^ or Tyou feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for hoies, ruts, or bumps. Uneven
terraiojcoutd overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• FoHow the manufacturer’s recommerv
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do nof turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves In.
• Do not mow on wet grass. Reduced
tractidrnfoulcfeause sliding.
• Do noftry to stabilize the machine by
putting your foot on the ground.
• Do nof use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowina acth^. Never
assume that children wiiT remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
resporrs9t>ie adult
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra carq in handling gasoline and
other fuels. They are ftammabie and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en
gine to cool before refueling. Do not
smoke. . .
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an .
open flame,.such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oH or fuel
spillage. Allow machine to cool before
storirtg. '■
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Page 4
SAFETY RULES
Never make adjustments or repairs with
-Ihe engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
• Be sure the area is clear of other people
befqrejngvyrjng. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
• Mow up and down slopes (15“ Max), not
across. ’
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
i^Look for this symbol to point out impor
tant safety precautions. It means CAUTIONIII BECOME AWAREIH YOUR SAFE
TY IS INVOLVED.
A.CAUT1PN: in order to prevent acciden
tal Starting when setting up, transporting,
adjusting or making repairs always discon
nect spark plug wire and place wire where
it cannot contact spark plug.
AwarNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
Page 5
PRODUCT SPECIRCATIONS
GASOLINE
CAPACITY
AND TYPE: ~
OIL TYPE
(API-SF/SG/SH):
OIL CAPACITY:3.0 PINTS
SPARKPLUG:
(GAP: .030")
VALVE
CLEARANCE:
T.2SGALLONS
UNLEADED
REGULAR
SAE 30 (above 32“F)
SAE5W-30
(below 32“F)
Champion RC12YC
INTAKE: .003”-.005r
EXHAUST: .005r-.007”
Should you experience any problem you
cannot ea£% remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni
cians and the proper tools to senrice or
repair this tractor.
Please read and retain this manual. The
instructions wiH enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES“.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail
able on this product Contact your nearest
Sears store for details.
GROUND SPEED
(MPH);
TIRE PRESSURE:FRONT: 14PSI
CHARGINGSYSTEM:
BATTERY:
BLADE BOLT
TORQUE:
CONGRATULAnONS on your purchase
of a Craftsman Tractor. It has been
designed, engine^ed and manufactured
to give you the best possibie dependability
and performance.
FORWARD:
1ST 1.2
2NO 1.5
3RD 2.4
"■4TH 3.5
5TH 4.8
6TH 5.4
REVERSE 1.5
REAR; 10 PSI
3 AMPS BATTERY
5AMPSHEADUGHTS
AMPyHR: 25
MIN. CCA: 190
CASE SIZE: U1R
27-35 FT. LBS.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
irrg, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s r'->nual.
AwaRNIKvJ: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the curator,
in tile state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws £^ly on federal lands. A spark
arrester for the muffler is avaiiable through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
Page 6
CONTENTS OF HARDWARE PACK
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Flat Washer
(1) Hex Bolt
3/8-16x1
(1) Lockwasher
3/8
(1) Shoulder Bolt
5/16-18
(l)W^her
-17/32 X1-3/16 X12 Gauga
(1) Locknut
5/16-18
(1)Knob
Page 7
CONTENTS OF HARDWARE PACK
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Screws
#10x5/8
(2) Weld Nuts
. #10
Parts packet separately in cartonParts Bag contents not shown full size
(2) Washers
3/16x3/4x16 Gauge
Bolts
Steering Wheel ^
Adapter ‘ -
(2) Lock
Washers #10
(2) Washers
®
(2) Centertock Nuts
(2) Gauge Wheels
3/8x7/8x14
_______
O (2) Latch Hook
AsSetriblies
__
Manual
Steering
Wheel Irrsert
151
Sjope Sheet
Steering
Extension
Shaft
(2) Ke^re
Page 8
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1^9/16" wrench (1) Phillips Screw
(2) 1/2" wrench driver
(1) Pliers (1) Tire pressure
(1) Utility knife gauge
(1)3/4" wrench socket
drive rächet -
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi
tion (seated behind the steering wheel).
............
TO REMOVE TRACTOR FROM
• Position steering wheel so cross bars
are horizontal (left to riaht) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roil off skid.
Insert
3/8 Hex Bolt
3/8 Lockwasher
CARTON
UNPACK-CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6),
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
Steering
Wheel
Extension
Shaft
5/16 Locknut
Steering
Adapter
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOQT- -
• Slide extension shaft onto lower steer
ing shaft. Align mounting holes in exten
sion and lower shafts and install 5/16
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. lbs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering* wheel adapter onto steer-
-ing^8haft extension.
Lower Steering
Shaft
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach
ment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) posi
tion.
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor. '
Large Rat
Washer
Boot
5/16 Hex
Bolt
8
Page 9
■low TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and open
batte^-boxjkx>r.
> If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat
tery for minimum of one hour at 6-10
amps. (See "BATTERY* in MAINTE
NANCE section of this manual for charg
ing instructions).
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which aifows you to press
clutch/brake pedal all the way down.
• Cet off seat without moving its adjusted
position.
• Raise" seat and tighten adjustment knob
securely.
Label
Terminal
Seat Pan
Shoulder
Bolt
Adjustment Knob
INSTALL MULCHER PLATE
• Install two latch hc№ks to ittulcher plate
using screw, washer, lock washer, and
weld nut as shown. ^
NOTE; Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up
right position.
• Place front of mulcher plate over front of
mower decK opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
/^CAUTION: Do not remove discharge
guard frorn rnower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
Rat Washer
Seat
Page 10
TO CONVERT TO BAGGING OR
DISCHARGING .
Simply remove mulcher plate and store in
a safffplace. Your mower is now ready for
discharging or instaiiation of optionai
grass catcher accessory.
NOTE: It is not necessary to change
biades. The mulcher biades are designed
for discharging and bagging also.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating^ mower. Be sure they are prop
erly adjusted to ensure optimum mower
performance.
• Assemble gauge wheels with tractor on
a flat level surface.
• Adjust mewep to desired cutting height
(See TO ADJUST MOWER CUTTING
HEIGHT” in the Operation section of
this manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appropri
ate hole^ with shoulder bolt, 3/8 washer,
and 3/8-16 locknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See TO
LEVEL MOWER HOUSING” in the
Sen/ice and Acljustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac
ing motion and mower blade drive belts in
the Service and Adjustments section of
this manual. Verify that the belts are rout
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac
tor, check to see that the brake is properly
adjusted. See TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.
Gauge Wheel Mounting
10
Page 11
yctmcKUST
PLEASE REVIEW THE FOLLOWING
CHECKUS1:
/ All assembly instructions have been
completecl. / .
No remaining loose parts in carton.
/ Battery is property prepared and
- charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and
tightened securely.
/ All tires are property inflated. (For
shaping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is property leveled
side-to-side/front-to*rearfor best
cutting results. (Rres must be properly
. infiat^for l^eUng).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAT EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
✓ Be sure brake system is in safe
operating condition.
11
Page 12
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
tEAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
RACTQR
)ompafe the iflustrations with your tractor to familiarize yourself with the locations of
arious controls and adjustments. Save this manual for future reference.
Attachment
Naticmal Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
UGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used
for starting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braidng the tractor and
starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal into the brake position.
HEIGHTTtbJUSTMENr KNOB: Used to
adjusHta» mower cutting height.
GEARSHIFT LEVER: Selects the speed
and cBrection of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your trac
tor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (-).
13
Page 14
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass
es or eye shields while operating your tractor or performing any adjust
ments or repairs. We recommend a wide vision safety mask over specta
cles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor Is quipped with an operator
presence sensing switch. When engine
IS running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Ogress clutch/brake pedal into full
'BRAKE” position and hold.
• Place parking brake lever in -
“ENGAGED” position and release pres
sure from clutch/brake pedal. Pedal
should remain in “BRAKE” position.
Make-sure-parking brake will hold trac
tor secure.
Throttle/Choke
Control lever
Clutch/Brake
Ped^J|Dnye" ^
Position \
. - ."Brake" Gearshift
■Disengaged* Adjustment position Lever
- Position Knob
STOPPING
MOWER BLADES -
• To stop mower blades, move attach
ment clutch lever to “DISENGAGED”
^ position.
GROUND DRIVE -
• Ta stop ground drive, depress
clutchAsrake pedal into full “BRAKE”
position. ■-
• Move gearshift lever to neutral (N) posi
tion.
ENGINE - .
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”. '
• Turn ignition key to “OFP position and
remove key. Always remove key when
-leSOffig tractor to prevent unauthorized
Attachment Clutch Lever
"Engaged" Position
■Disengaged"
Position
Parking Brake
"Engaged"
Position
IMPORTANT: Leaving the ignition switch
in any position other than “OFF will cause
the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
AcAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator’s position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
• Move gearshift iever to desired posi
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
• Turn knob ciockwise (C) to raise cutting
height. '
• Turn knob counterclockwise (O) to
lower cutting height
The cutting height range is approximately
1-1/2" to 4”. The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap
proximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.
• Never use choke to stop engine.
14
Page 15
• The average lawn should be cut to
approximately 2-1/2 inches during the
cooLseason and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
■ mowed twice. Make the first cut rela
tively high; the second to desired
height.
TO OPERATE MOWER
Your ftractor is equipped with an operator
presOhce'sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• LowermiawerwifR attachment lift con
trol.
• Start mower blades by engaging attach
ment clutch control.
• TO STOP MOWER BLADES - disen
gage attachment clutch control.
Attachment Clutch
Attachment Lift Lever
AcAUnON: Do not operate the mower
without either the entire grass catcher, on
’^mowers so equipped, or the discharge
guard in place.
TO OPERATE ON HILLS
AcAUTION: Do not drive up or down
"Tillls with slopes greater than 15“ and do
not drive across any slope. Aslope guide
at the back of your manual is provided for
your use.
• Choose the slowest spe^ before start
ing up or down hills.
• Avoid stopping or changing speed on
* If sloyriiig is hece^rymove throttle
rxHitroHeveptoelower position.
* if qb)(iping.is absolutely necessary,
push diitch/brake pedal quickly to brake
position and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five(5)MPH. ;
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove arxi read oil level. If necessary,
add oil until "FULL” mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See ‘OIL
VISCOSITY CHART* in the Mainten
ance section of this manual).
• To change engine oil, see the Mainten
ance section in this manuai.
ADD GASOLINE
• Rli fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operatmg in tempera
tures below 32“F(0“C), use fresh, dean
winter grade gasoline to help insure good
cold weather starting.
15
Page 16
AwARNING: Experience indicates that
alcohol blended fuels (called gasohol or
usings ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine whiie in storage. To avoid engine
problems, the fuel system should be emp
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa
tion. Never use engine or carburetor
cleaner products in the fuei tank or perma
nent damage may occur.
AcAUTION: Fiil to bottom of gas tank
fiiler neckrDo notoverfiil. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
thejank to Wie engine.
• Sit on seat In operating position,
depress clutchA>rake pedal and set
parking brake.
• Place gear shift lever in neutral (N) posi
tion.
• Move attachment clutch to “DISEN
GAGED” position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START* position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50" F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachmpnts and ground drive can
now be used. If the engine does not
al6№pt th^Ioad, restart the engine and
__ .4ilk>w itto warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50" F AND
BELOW)
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi
tion. This may require an engine warm
up period from several seconds to sev
eral minutes, depending on the temper
ature.
• The attachments can also be used dur
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This will result in a more even distribu
tion of clippings and more uniform cut
ting.
• When mowing large areas, start by turn
ing to the right so that clippings will dis
charge away from shrubs, fences, drive
ways^ etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
• if grass is extremely tall, it should be
mowed twice to reduce load and possi
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height
• Do not mow grass when it is wet Wet
grass will plug mower and leave unde
sirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when ipowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se
lecting a low enough gear^ogive the
mower the best cutting performance as
16 well as the quality of cut desired.
Page 17
Vtfh^ operating attachments, select a
: thiett wffl suit ttte tenafai
aurtd give best performance of the attactoaent being used.
MULCHING MOWING tIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
• The special mulching blade will recut
. the grass^ippings many times and
reducelherh In size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
bestrecutttng.action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
ahemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
best results, ad|ust the mower cut-
tirig héi^ so th^ the mower cuts off
or^ the top bnis-third of the grass
blades. For extremely heavy mulching,
reduce your imdth of cut on each pass
and mow slowly.
Certain types of grass and grass condi
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec
ond cut, mow across or perpendicular to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
17
Page 18
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
MAINTENANCE
Check Brake Operation
Check Tiro Pressure
Check Operator Presence and
Interkwk Systems -. .✓
1 - Chang* mor* olt*n wh*n opwatlng und*r a haavy load or In high amblanl tamparaturaa. 5 • H aqulppad wHh ad|u*labl* ayatam.
2 - Sarvica mor* oltan whan oparaUng In dkly or duaty condHIona. « - Not raquirad N aqulppad with malntananca-lra* batlaiy.
3-II aqulppad with oumtar, Chang* ollavaiy SO hour*. 7-Tlghl*n>ontaxl*p^bolllo3Slt.-t)*.m*xlmum.
GENERAL RECOMMENDATIONS
✓✓
✓✓
✓
✓
✓ r
•
✓ «
✓
✓
✓
✓ s
✓ 5
✓
•^.3
✓ 2
•/2
✓
•/1.2
✓ 2
✓
✓ 2
✓
✓
✓
✓
✓
✓
LUBRICATION CHART
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once'a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better-and last longer.
O SAE 30 or 10w30 Motor OIL
@ General Purpose Grease
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
• Chec^or loose fasteners.
O Refer to Maintenance ‘‘Errgine’* Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bear
ings. Viscous lubricants will attract dust
and dirt that will shorten the Hfe of the selflubricating bearings. If you feel they must
be lubricated; use only a dry, powdered
graphite type lubricant sparingly.
ft
18
Page 19
TRACTOR
Always observe safety mles when per*
formirig any maintenance.
BRA№ OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted, (see
“TO AEXJUST BRAKP in the Sen^ie and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in ail tires
(See “PRODUCT sfelFICATIONS“
on page 3 of this manual).
• K^p tires free of gasoline, oil, or insect
controixhemicais which can harm rub
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
НОТЕ: To seahtire-punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter
lock systems are working property. If your
tractordoes-npt function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is runninq, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
• Tighten bolt securely (27-35 FL Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heattreated.
Trallfrig Mandrel Assembly
Edge \ Center
Star
'Hex Bolt (Grade 8)*
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual darriage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8“ diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade te baiahced.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade With
trailing edge up toward deck as showrr.
iMPORTANT: To erisurd proper assembly,
ceriteir hipte in blade must aRgn with star
orvinatniirel assembly;
• R^^emble'hex bolt, lock washer and
HanvasfiSr in exact order as shown.
BATTERY
Your tractor has a battery charging systern
which is sufficient for normal use. Howev^
er, periodic charging of the battery with ari
automotive char^r will exti^d its life.
• Ke^ battery artd terminals clean. ’,
• Ke^ battery bolts tight
• Keep small vent holes open.
•Recharge at 6-10 amperes foLl-hour.
19
Page 20
NOTE; the original equipment battery oh
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte Is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter
minals can cause the battery to “leak”
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
' dry.“
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall.hattery (See “REPLACING
BATTERY” in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replay belts if they begin to slip from
wear. ~ "■
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION .
Only use high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil’s SAE viscosity grade
according to your expected operating tem
perature.
SAEVtSCOSrrr GRADES
J I I
TEMPERATURE RANGE ANTfC^ATED BEFORE NEXT OH. CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) Improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32"F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year, .
Check the crankcase oil level before start
ing-thf^ngiap and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stlCfirsecarely each time you check the oil
level.
I f
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oii.
• Remove drain plug.
• After oil has drained compietely, replace
oii drain plug and tighten securely.
• Refill engine with oil through oil fiil dip
stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD
UCT SPECIFICATIONS’'on page S of
this manual.
• Use gauge on oil fill cap/dipstick for
checking ievel. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at “FULL” line on dipstick.
AIR FILTER
Your engine wiil not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Senrice paper cartridge every 100
hours of operation or every season,
whichever occurs first.
Service air cieaner more often under dusty
conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a ciean cioth.
• Saturate it in engine oil. Wrap it in clean,
absorbent cloth and squeeze to remove
excess oil.
• if very dirty or damaged, rSpiace pre
cleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove cartridge nut.
• Carefully remove cartridge to prevent
debris from entering carburetor. Clean
base carefully to prevent debris from
entering carburetor. .
• Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
20
Page 21
• Reinslal cartridge, nut. precieaner.
cover and secure with tcr>ob(s).
IMPORTANT: Petroleum solvents, such as
keroserre, are n(H to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean or dry car
tridge.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent errgine damage from over
heating. Clean wMi a wire bmsh or com
pressed air to remove cKrt arrd stubborn
dried gum fibers.
ENGINrCOOUNG FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
• Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine.
• Cover oil fill opening to prevent entry of
dirt
• Use compressed air or stiff bristle brush
to thorou^ly clean engine cooling fins.
• To reassemble, reverse above proce
dure.
Screws Blower Housing <
MUFFLER
Inspect and replace corroded muffler and
spark arrester Cif equipped) as it could cre
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
e£K^ mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPEaptCATJONS"
on page 5 of this manual,
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructirtg fuel flow to carbure
tor, replacement is required.
• With engine cod, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carbu
retor.
• Be sure there are no fuel line leaks and
clam.
Clamp
Clamp
uel RIter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign mdter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automo
tive type wax.
We do not recommend using a garden
hose to dean your tractor unless the elec
trical s^em, muffler, air filter arKi carbure
tor are covered to keep water out. Water
in engine can result in a shortened engine
life.
DipstickTube
Assembly
EriginéCooling Fins
21
Page 22
SERVICE AND ADJUSTMENTS
^CAUTION: Before performing any sen/ice or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFP and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TO REMOVE MOWER
Mo>^r will be easier to remove from the
righl side of tractor.
• Place attachment clutch in “DISEN
GAGED” position.
• Move áttachment lift lever fonvard to
. lower mower to its lowest position.
• Roll Beli^ éh^tié pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs. _
Clutch Lever-
Clutch Rod
Suspension
Arms
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under trac
tor. ■
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis
charge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Retainer
Spring
Engine Pulley
Front
Link
Retainer
Spring
Retainer Springs
(Both Sides)
Retainer Springs
(Both Sides)
Anti-Swaybar
22
Page 23
TO LEVEL MOWER HOUSING
Adjust the mowerwhiletractorte parked
orr ley;^ ground or driveway. Make sure
tires áre properly inflated (See “PROD
UCT SPECIFICATIONS’ on page 5 of this
manual). If tires are over or underinflat
ed, you will not property acgust your
mower.
SIDE-TO-SIDEACUUSTMENT
• Raise mower to its highest position.
• Atthemkfpointof both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A“ on both
sides of mower should be the same or
within 1/4“ of each other.
• if adjustment is necessary, make adjust
ment on one side of mower only.
• To raise one side of rnower, tighten lift
iink adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each fuil turn of adjustment nut
will change mower height about 1/8“.
• Recheck measurements after adjusting.
Bottom
of Curl
Bottom
of Curl
If links are not equal to length, acQi»t
one link to same length as other Rnk.
To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
When distance “E>“ is 1/8“ to 1/2“ lower
at front than rear, tighten nuts “P
against trunnion on both front links.
To raise front of mower, loosen nut “P
from trunnion on both front links.
Tighten nut “P on both front links an
eq^ number of turns.
When cßstance “D* is 1Ä“ to 1/2“ lower
at front than rear, tighten nut “P against
trunnion on both front links.
Recheck side-to-side adjustment
Lift Link Adjustment Nut
FRONT-TQ-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to^
..^ide. If.tbe following fronMo-back adjust
ment is necessary, be sure to adjust both
front links equaily so mower will stay
ievel side-to-side.
-To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximateiy 1/8“ to 1/2“
lower than the rear when the mower is In
its highest position.
Check adjustment on right side of tractor.
Me^re distance “D* directly in front and
behirtottte rnandrel at.botti^^
md^ef housing shoyim.
• Befqf^jQakir^ any necessary adjustrherits,^ check that both front links are
ecjOSl’ in fghgth. Both links should be
approximately 10-3/8“.
Trunnion
Frorit Links
TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL-
• Remove mower from tractor (See TO
REMOVE MOWER” in this section of
this manual).
• Work belt off both rhandrei pulley and
idler puHeys. '
• Pujltehaviiayftpmr^
23
Page 24
BELT INSTALLATION -
• Install new belt in reverse order of
reifnoval:
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of
removal instructions.
Mandrel
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustabie
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than six (6) feet
stoppihg'distance at high speed in high
est gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
pacing brake.
• Measure distance between brake oper
ating arm and hut “A" on brake rod.
• If distance is other than 1-1/2“, loosen
- jam nut and turn nut “A* until distance
becomes 1-1/2“. Retighten jam nut
against nut “A".
• Road test tractor for proper stopping
distance as stated above. Readjust if
- necessary. If stopping distance is still
greater than six (6) feet in highest gear,
. , further maintenarKe is necessary.
Contact your nearest authorized ser
vice center.
Idler
Pulleys
Mandrel
Pulley
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
• Remove mower (See “TO REMOVE
MOWER” in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around engine
pulley.
• Install new belt by reversing above pro
cedure.
With Parking Brake “Engaged"
24
Page 25
TRANSAXLE SHIFTER UNKAGE AND
ADJUSTMENT
The transaxle should be in neutral vtAien
the gear-^iftieveris in the rteutral (N)
'lock gate) position. The acQustment is
!>reset at the factory; however, if adjustnent is needed, proceed as follows:
• Make sure transa)de is in neutral (N).
• Loosen two lodoHite on tie rod.
• Turn center rod until gearshift lever falls
into neutral lock gate on fender corvsole.
• Tighten locknuts securely.
. Gearshift Lever
Neutral Lock
Gate
• Replace washers arKi snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures arxi prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corroacm.
V^ishers
RetEuning
Ring
TO ADJUST STEERING WHEEL AUGN-
MENT
If steering wheel crossbars are not hori
zontal (left to right) when >Ariieels are posi
tioned straight forward, remove steering
whi^ and reassen^ie per instructions In
the Assembly section of this manual.
£RONT WHEEL TOE-IWCAMBER
The front wheel toe-in and camber are not
adjustable on your tractor.-Jf damage has
occurred to affect the front wheel toe-in or
-camber;^ contact your nearest authorized
service center.
TO REMOVE wheel FOR REPAIRS
* Block up axle securely.
* Remove axle cover, retaining ring and
washers to allow wheel removal (rear
vdieel contains a square key - Do not
lose).
* Repair tire and reassemble.
* On rqajj^eels only: align grooves in
rear wheel hub and axle, irtsert square
keyT^
Axle Cover
TO START ENGINE THAT HAS A WEAK
BATTERY
ACAUTION: Lead-acid batteries gener
ate explosive gases. Keep sparks, flame
and smolung materials away from batter
ies. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE sec
tion this manual).
If "jumper csdMesT are used for emergency
starting, follow tills procedure:
AIMPORTANT: Your tractor Is equiped
with a 12 volt negative grouruied system.
The other vehical must also be a 12 volt
negative grounded sy^em. Do not use
your tractor battery to start other vehicals.
TO ATTACH JUMPER CABLES-
• Connect each end of the RED cable to
the POSITIVE (-f) terminal of each bat
tery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER-
• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
Square Key
(Rear Wheel Only)
25
Page 26
Positive Terminal
Chassis
Positive Terminal
Negative Terrnii^
Cables
Charged
Battery •
Negative Terminal
REPLACING BATTERY
ACAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
rerhove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent-sparking from accidental
grounding.
• Lift seat pan to raised position and open
battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
V Install new battery with terminals in
same position as old battery.
• Rrst connect RED battery cable to posi
tive (+) terminai with hex bolt and nut as
shown. Tighten securely. ■
• Connect BLACK groun^ng cable to
negative (-) terminal with remaining hex
boit and nut. Tighteri,securely.
• Close battery box door.
Seat Pan
Keps Nut
Positive (Red) Cable Negative (Black) Cable
Hex Bon
TO REPIACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the griil.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pre
vent it from starting. .
• Check wiring. See electrical wiring dia
gram in the Repair Parts section of this
manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY -
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.
Battery Box
Door
ENGINE
Maintenance, repair, or replacement of the
emission controi devices and systems,
which are being done at the customers
expense, may be performed by any non
road ertgine repair establishment or indi
vidual. Warranty repairs must be per
formed by an authorized engine manufac
turer’s service outlet.
26
Page 27
TO ADJUST THROTTLE COHTROL
CABLE '
The tbmttle wntrol has been preset at the
factory and adjustment should not be nec
essary. Check adjustment as descn'bed
below before loosening cable. If acQustment is rrecessary, proceed as follows:
• With engine not running, move throttle
- control lever from slow to choice posi
tion. Slowly move lever fromrbhoke to
fast position.
• Check that holes "A” in goverrwr control
lever and hole in governor plate line-up.
If Rolesr'A” are not aligned, loosen
clamp screw and rrrave throttle cable
until holes are aligned. Tighten clamp
screw securely.
• —Goyernpr.,--. Governor
TQ ADJUST CARBURETOR
NOTE: The carburetor on this engine is
lo\v emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
’"The car№retor has been preset at the fac
tory and adjustment should not be neces
sary. However, minor adjustment may be
_ required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In ganeral, turning idle mixturé valve in
(clockwise) decreases the supply of fuel to
tile engme giving a learier fuel/air mixture.
Turning t^ idle mixture valve out
(cotNfiterclockwise) increases the isuppiy of
fuel to the arr^'he giving a richer fuel/áir
rni)d^re^
IMPQpTAI^: Damage to the needle valve
and the seal in carburetor may result if
screw is turned in too tight.
PREUMINARY SETTING-
• Mr cleaner assembly must be assem
bled to the carburetor when making car
buretor adjustmer^.
• Be sure the throttle control cable is
acyusted properly (see above).
FINAL SETTING-
• Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
• Move throttle corrtrol lever to slow posi
tion. With finger, rotate and hold throttle
lever against kfie speed screw. Turn idle
speed screw to attain 1750 RPM.
• While still holding throttle lever against
idle speed screw, turn idle mixture valve
full travel clockwise then counterclock
wise until engine runs rough. Turn valve
to a point midway between those two
positions. Release throttle lever.
ACCELERATION TEST-
• Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle mixture valve out (counter
clockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust—darnage rhay result ,
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed; overspeeding the
engine above the factory high speed set
ting can be dangerous, if you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center, which has proper equip
ment to make any necessary adjustments.
Idle Speed Screw'' Throttle
limiter
27
Page 28
STORAGE
Immediately prepare your tractor for stor
age at the end of the season or if the trac
tor will not be used for 30 days or more.
AcAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor
ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storageTThis will allow you to clean it thor
oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in
the Maintenance section of this manual).
• Insj^ct and"replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are,securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint sur
faces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
•-After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
- and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in
thq Maintenance section of this manual).
• After cleaning, leave cables disconnect
ed and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts suqh as carburetor, fuel filter,
fuel hose, or tank during storage. Also,
expen^lbe inidicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of acids
during storage. Acidic gas can damage the
fuel system of an engine while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fi^h fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta
bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure
tor. Do not drain the gas tank and carbure
tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to “START” position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your-gasoline can if it starts to
rust. Rust and/or dirt in your gasoline
will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable pro
tective cover that does not retain mois
ture. Do not use plastic. Plastic cannot
breathe, which allows condensatiori to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
28
Page 29
BOUBLESHOOUNG CHART
PROBLEM
Will n(»starr
Hard to start• Dirty air filter.
1
1
1 -
i
1
1 Engirió will not turn• Clutch/brake pedal not
1 over
CAUSE
• Out of fuel.
• Engine not “CHOKED"
properly.
• Engine flooded.
• Bad spark plug.
• Dirty air filter.
• Dirty fuel filter. -
• Water in fu^.
• Loose or damaged wiring.
• Carburetor out of adjustment.
... .
-
• Engine valves out of
adjustment.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out d acQustment.
• Engine valves out of
adjustment.
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery termi
nals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence
switch(es).
CORRECTION
• Fill fuel tank.
• See TO START ENGINE" in
Operation section.
• Wait several minutes before
attempting to start
• Replace sparii plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carbure
tor, refill tEmk with fresh
gasoline and replace fuel fil
ter. -
• Check all wiring. '
• See To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center.
• Clean/replace air filter.
• Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center.
• Depress clutch/brake pedal.
• Disengage attachment
clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check all wiring.
• Check/replace ignition
switch.
• Check/replace solenoid or
starter.
• Contact an authorized service center.
Engine elicit blit
will not __.
• Weak or dead battery.
• Corroded battery term!-
nals.
• Recharge or replace battery.
• Clean battery terminals.
29
Page 30
TROUBLESHOOTING CHART
PROBLEM .CAUSE
Engi^xlicks but
will not start (con• Faulty solenoid or starter.
t’d)
Loss of power• Cutting too much
-
• Loose or damaged wiring.
grassAoo fast.
• Throttle in “CHOKE” posi
tion.
• Build-up of grass, leaves
and trash under mower.
• Dirty air fitter.
• Low oiMevel/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
• Spark plug wire loose.
• Dirty engine air
screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of adjust-
ment.
• Engine valves out of
adjustment.
CORRECTION
• Check all wiring.
• Check/replace solenoid or
starter.
• Set in “Higher Cuf position/reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carbure
tor, refill tank with fresh gaso
line and repiace fuel filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See "To Adjust Carburetor” in
Service and Adjustments
section.
• Contact an authorized service center.
Excessive vibration
-
■Engine continues to
run when operator
leaves seat with
attachrnent clutch
engaged
Poor cut 7 uneven
_ _
• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
• Faulty operator-safety
presence control system.
• Worn, bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves.
arid trash under mower.
• Bent blade mandrel.
30
• Replace blade. Tighten blade
bolt
• Replace blade miandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
* . ■
. ...
connections. If not
corrected, contact an autho-
rized service center..
• Repiace blade. Tighten blade
bolt
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
Page 31
TROUBLESHOOTING CHART
PROBLEM
CAUSE
CORRECTION
Poor cut - uneven
(cont’d)
Mower blades wil
not rotate
Poor grass di
charge
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Obstruction in clutch
mechanism.
Wom/damaged mower
drive belt.
Frozen idler pulley.
Frozen blade mandrel.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pres
sure.
Worn, bent or loose blade.
Buildup of grass, leaves
and trash under mower.
Mower drive belt worn.
Blades improperly
installed.
Improper blades used.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Clean around mandrels to
open vent holes.
Remove obstruction.
Replace mower drive belt.
Replace icRer pulley.
Replace blade mandrel.
Place throttle control in
“FAST” position.
Shift to slower speed.
Allow grass to dry before
mowing.
Level mower deck.
Check tires for proper air
pressure.
Replace/sharpen blade.
Tighten blade boH.
Clean underside of mower
housing.
Replace mower drive belt
Reinstall blades sharp edge
down.
Replace with blades listed in
this manual.
Clean around mandrels to
open vent holes.
Headlight(s) riot
working (if so
equippiki)
Battery will not
charge
Engine “backfires”
whén turning
engine “OFF
Switch is “OFF.
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.
Engine throttle control not
set at “SLOW”
position for 30 seconds
before stopping engine.
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
0\«N ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE UGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE UGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP. THE LIGHTS ..
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOUL&BE REPLACED TO
PROPERLY SECURE YOUR WIRINa
58
m
Page 59
59
Page 60
60.
Page 61
Page 62
62
Page 63
O)
w
SUGGESTED (3UIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL •
tvvvvwvvvvvvvvvvvvvvvvvvvvvtvvvvvvvvvvvvvvvvTttv
Operate your Tractor up and down the face of slopes (not
greater than 15*), never across the face. Make turns gradu
A
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
Page 64
For the repair or replacement parts you need
deKverecLdirectly to your home
Call 7 am - 7 pm, 7 days a week
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio -1-800-659-7084
For in-house major brand repair service
Gall 24 hours a day, 7 days a week
1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparación a
domicilio -1-800-676-5811
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
When requesting service or ordering
parts, always provide the following
information;
• Product Type ■ • Part Number
• Model Number • Part Description
REPAIR SERVICES
America's Repair Specialists
165434 Rev.2 7.23.98 JH/TR
Printed in U.S.A.
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