Craftsman 917.270711 User Manual

Owner^s Manual

CRAFTSMIOi'

17.0 HP ELECTRIC START

42" MOWER 6 SPEED TRANSHi3CL&

LAWN TRACaTOR

ModefNa-

917.270711

• Safety

•Assembly

• Operation

•Maintenance

• Repair Parts

.- " S iHcvJ 5 : : 9 } ? i »4 ::: 3); ■ ;; <; i V,- > 1 ■ : 3 : S ? | 5 f;

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CAUTION:

Read and follow all Safety Rules and Instructions before operating this equip ment,

■{i)i 1 i i ■■: ;i i\2H ? ; S^l - fa :■

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am • 5 pm. Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

TABLE OF CONTENTS

Varranfy 'afety Rules

YoducT Specifications

ssembly..........................................

)peration

Maintenance Schedule....’!.......,

.........................................

.....................................

..........................................

................

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12 18

Maintenance

Service and Adjustments....

Storage

Troubleshooting.........................

Repair Parts................................

Parts Ordering

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.....................28

....................

....Back Cover

WARRANTY

.IMITED TVyO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

■or two (2) years from the date of purchase, if this Craftsman Riding Equipment is mainained, lubricated and tuned.up according to the instructions in the owner's manual,

ears will repair or replace, free of charge, any parts found to be defective in material or

orkmanship.

his Warraniyjdpes not coven

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or acci dent or the failure to maintain the equipment according to the instructions contained in

the owner’s manual.

Riding^quipment used for commercial or rental purposes.

.IMITED 90 DAY WARRANTY ON BATTERY

-or ninety (90) days from date of purchase. If any battery included with this riding equlpient proves defective in material or workmanship and our testing determines the batsry will not hold a charge, Sears will replace the battery at no charge. In-home warranty ervice on your Craftsman riding equipment is available at no charge for 30 days from ie date of purchase. Please contact your nearest service center. After 30 days from the

ate of purchase, warranty service is available by taking your Craftsman riding equip

ment to your nearest Sears Service Center. (In-home warranty service will still be avail

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you ipecific legal rights, and you may also have other rights which may vary from state to

state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

18 22

29 32

SAFETY RULES

]£NERAL OPERATION

Read, understand, and follow all instruc

tions in the manual and on the machine

before starting. Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

' Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown bv the blade. Be Suremne ar^ is clear of other people beforemiowing. Stop machine if anyone enters the area.

Never, carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unat

tended. Always turn off blades, set park ing brake, stop engine, and remove

keys before dismounting.

SAFETY RULES

• Turn off blades when not mowing.

• Stop^ngine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload ing the machine into a traile^or truck.

SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot back up the^slop^ or Tyou feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for hoies, ruts, or bumps. Uneven terraiojcoutd overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• FoHow the manufacturer’s recommerv

dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do nof turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could sud denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves In.

• Do not mow on wet grass. Reduced

tractidrnfoulcfeause sliding.

• Do noftry to stabilize the machine by

putting your foot on the ground.

• Do nof use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowina acth^. Never assume that children wiiT remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

resporrs9t>ie adult

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra carq in handling gasoline and

other fuels. They are ftammabie and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow en gine to cool before refueling. Do not smoke. . .

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an .

open flame,.such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oH or fuel spillage. Allow machine to cool before storirtg. '■

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

SAFETY RULES

Never make adjustments or repairs with

-Ihe engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

• Be sure the area is clear of other people befqrejngvyrjng. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

• Mow up and down slopes (15“ Max), not across. ’

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

i^Look for this symbol to point out impor

tant safety precautions. It means CAUTIONIII BECOME AWAREIH YOUR SAFE TY IS INVOLVED.

A.CAUT1PN: in order to prevent acciden

tal Starting when setting up, transporting, adjusting or making repairs always discon

nect spark plug wire and place wire where it cannot contact spark plug.

AwarNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIRCATIONS

GASOLINE CAPACITY AND TYPE: ~

OIL TYPE

(API-SF/SG/SH):

OIL CAPACITY: 3.0 PINTS SPARKPLUG:

(GAP: .030") VALVE

CLEARANCE:

T.2SGALLONS UNLEADED REGULAR

SAE 30 (above 32“F) SAE5W-30 (below 32“F)

Champion RC12YC

INTAKE: .003”-.005r EXHAUST: .005r-.007”

Should you experience any problem you cannot ea£% remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained techni cians and the proper tools to senrice or repair this tractor.

Please read and retain this manual. The instructions wiH enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES“.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail able on this product Contact your nearest Sears store for details.

GROUND SPEED (MPH);

TIRE PRESSURE: FRONT: 14PSI

CHARGINGSYSTEM:

BATTERY:

BLADE BOLT

TORQUE:

CONGRATULAnONS on your purchase of a Craftsman Tractor. It has been designed, engine^ed and manufactured

to give you the best possibie dependability

and performance.

FORWARD:

1ST 1.2

2NO 1.5

3RD 2.4

"■4TH 3.5

5TH 4.8 6TH 5.4

REVERSE 1.5

REAR; 10 PSI

3 AMPS BATTERY 5AMPSHEADUGHTS

AMPyHR: 25 MIN. CCA: 190 CASE SIZE: U1R

27-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

irrg, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this owner’s r'->nual.

AwaRNIKvJ: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the curator, in tile state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws £^ly on federal lands. A spark arrester for the muffler is avaiiable through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

CONTENTS OF HARDWARE PACK

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Flat Washer

(1) Hex Bolt

3/8-16x1

(1) Lockwasher

3/8

(1) Shoulder Bolt

5/16-18

(l)W^her

-17/32 X1-3/16 X12 Gauga

(1) Locknut

5/16-18

(1)Knob

CONTENTS OF HARDWARE PACK

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Screws

#10x5/8

(2) Weld Nuts

. #10

Parts packet separately in carton Parts Bag contents not shown full size

(2) Washers

3/16x3/4x16 Gauge

Bolts

Steering Wheel ^

Adapter ‘ -

(2) Lock

Washers #10

(2) Washers

(2) Centertock Nuts

(2) Gauge Wheels

3/8x7/8x14

_______

O (2) Latch Hook

AsSetriblies

Manual

Steering

Wheel Irrsert

151

Sjope Sheet

Steering

Extension

Shaft

(2) Ke^re

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below. (1^9/16" wrench (1) Phillips Screw (2) 1/2" wrench driver (1) Pliers (1) Tire pressure (1) Utility knife gauge (1)3/4" wrench socket

drive rächet -

When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

............

TO REMOVE TRACTOR FROM

• Position steering wheel so cross bars are horizontal (left to riaht) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roil off skid.

Insert

3/8 Hex Bolt

3/8 Lockwasher

CARTON

UNPACK-CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See page 6),

• Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF

Steering Wheel

Extension Shaft

5/16 Locknut

Steering

Adapter

SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOQT- -

• Slide extension shaft onto lower steer

ing shaft. Align mounting holes in exten

sion and lower shafts and install 5/16

hex bolt and locknut. Tighten securely. IMPORTANT: Tighten bolt and nut secure ly to 18-22 ft. lbs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering* wheel adapter onto steer-

-ing^8haft extension.

Lower Steering Shaft

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attach ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) posi

tion.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor. '

Large Rat Washer

Boot

5/16 Hex

Bolt

■low TO SET UP YOUR TRACTOR

CHECK BATTERY

Lift seat pan to raised position and open batte^-boxjkx>r.

> If this battery is put into service after

month and year indicated on label (label located between terminals) charge bat tery for minimum of one hour at 6-10 amps. (See "BATTERY* in MAINTE NANCE section of this manual for charg ing instructions).

Seat Pan

Battery Box Door

-Terminal

INSTALL SEAT Adjust seat-before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which aifows you to press

clutch/brake pedal all the way down.

• Cet off seat without moving its adjusted

position.

• Raise" seat and tighten adjustment knob

securely.

Label

Terminal

Seat Pan

Shoulder Bolt

Adjustment Knob

INSTALL MULCHER PLATE

• Install two latch hc№ks to ittulcher plate

using screw, washer, lock washer, and

weld nut as shown. ^

NOTE; Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up right position.

• Place front of mulcher plate over front of mower decK opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

/^CAUTION: Do not remove discharge guard frorn rnower. Raise and hold guard

when attaching mulcher plate and allow it to rest on plate while in operation.

Rat Washer

Seat

TO CONVERT TO BAGGING OR

DISCHARGING . Simply remove mulcher plate and store in a safffplace. Your mower is now ready for discharging or instaiiation of optionai grass catcher accessory. NOTE: It is not necessary to change biades. The mulcher biades are designed for discharging and bagging also.

ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating^ mower. Be sure they are prop erly adjusted to ensure optimum mower performance.

• Assemble gauge wheels with tractor on

a flat level surface.

• Adjust mewep to desired cutting height (See TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri ate hole^ with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” on page 5 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING” in the Sen/ice and Acljustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are rout ed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

Gauge Wheel Mounting

yctmcKUST

PLEASE REVIEW THE FOLLOWING CHECKUS1:

/ All assembly instructions have been

completecl. / .

No remaining loose parts in carton.

/ Battery is property prepared and

- charged. (Minimum 1 hour at 6 amps).

✓ Seat is adjusted comfortably and

tightened securely.

/ All tires are property inflated. (For

shaping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is property leveled

side-to-side/front-to*rearfor best cutting results. (Rres must be properly

. infiat^for l^eUng).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAT EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at proper level.

✓ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

✓ Be sure brake system is in safe

operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

O A

BATTERY

WARNING

REVERSE

ENGINE ON

OIL PRESSURE

FUEL

S* R N H L ®)|I

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

MOWER HEIGHT

FORWARD FAST

UGHTSON

OVERTEMP

UGHT

PARKING BRAKE

LOCKED

UNLOCKED

LOW

SLOW

MOWER UFT

PARKING BRAKE

ATTACHMENT

IGNmON

DANGER. KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR

(SEE SAFETY RULES SECTION)

SLOPE HAZARDS

4

. I.

i—^

FREEWHEEL

(Automatic Models only)

CNOW YOUR TRACTOR

tEAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

RACTQR

)ompafe the iflustrations with your tractor to familiarize yourself with the locations of arious controls and adjustments. Save this manual for future reference.

Attachment

Naticmal Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

UGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braidng the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

HEIGHTTtbJUSTMENr KNOB: Used to

adjusHta» mower cutting height.

GEARSHIFT LEVER: Selects the speed

and cBrection of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your trac

tor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine. AMMETER: Indicates battery charging

(+) or discharging (-).

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass es or eye shields while operating your tractor or performing any adjust

ments or repairs. We recommend a wide vision safety mask over specta

cles, or standard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor Is quipped with an operator presence sensing switch. When engine IS running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

• Ogress clutch/brake pedal into full

'BRAKE” position and hold.

• Place parking brake lever in -

“ENGAGED” position and release pres sure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make-sure-parking brake will hold trac tor secure.

Throttle/Choke Control lever

Clutch/Brake Ped^J|Dnye" ^ Position \

. - ."Brake" Gearshift

■Disengaged* Adjustment position Lever

- Position Knob

STOPPING

MOWER BLADES -

• To stop mower blades, move attach ment clutch lever to “DISENGAGED”

^ position.

GROUND DRIVE -

• Ta stop ground drive, depress

clutchAsrake pedal into full “BRAKE” position. ■-

• Move gearshift lever to neutral (N) posi

tion.

ENGINE - .

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”. '

• Turn ignition key to “OFP position and

remove key. Always remove key when

-leSOffig tractor to prevent unauthorized

Attachment Clutch Lever "Engaged" Position

■Disengaged" Position

Parking Brake "Engaged" Position

IMPORTANT: Leaving the ignition switch in any position other than “OFF will cause the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run

ning, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

AcAUTION: Always stop tractor com pletely, as described above, before leaving

the operator’s position; to empty grass catcher, etc.

THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throt tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift iever to desired posi

tion.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired direction.

• Turn knob ciockwise (C) to raise cutting height. '

• Turn knob counterclockwise (O) to

lower cutting height

The cutting height range is approximately

1-1/2" to 4”. The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• Never use choke to stop engine.

• The average lawn should be cut to approximately 2-1/2 inches during the cooLseason and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

■ mowed twice. Make the first cut rela

tively high; the second to desired

height.

TO OPERATE MOWER Your ftractor is equipped with an operator

presOhce'sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• LowermiawerwifR attachment lift con trol.

• Start mower blades by engaging attach

ment clutch control.

• TO STOP MOWER BLADES - disen

gage attachment clutch control.

Attachment Clutch

Attachment Lift Lever

AcAUnON: Do not operate the mower

without either the entire grass catcher, on

’^mowers so equipped, or the discharge

guard in place.

TO OPERATE ON HILLS

AcAUTION: Do not drive up or down

"Tillls with slopes greater than 15“ and do

not drive across any slope. Aslope guide at the back of your manual is provided for

your use.

• Choose the slowest spe^ before start ing up or down hills.

• Avoid stopping or changing speed on

* If sloyriiig is hece^rymove throttle

rxHitroHeveptoelower position.

* if qb)(iping.is absolutely necessary,

push diitch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five(5)MPH. ;

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove arxi read oil level. If necessary,

add oil until "FULL” mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See ‘OIL VISCOSITY CHART* in the Mainten

ance section of this manual).

• To change engine oil, see the Mainten

ance section in this manuai.

ADD GASOLINE

• Rli fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operatmg in tempera

tures below 32“F(0“C), use fresh, dean winter grade gasoline to help insure good

cold weather starting.

AwARNING: Experience indicates that

alcohol blended fuels (called gasohol or usings ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine whiie in storage. To avoid engine problems, the fuel system should be emp tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See

Storage Instructions for additional informa

tion. Never use engine or carburetor cleaner products in the fuei tank or perma

nent damage may occur. AcAUTION: Fiil to bottom of gas tank fiiler neckrDo notoverfiil. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from thejank to Wie engine.

• Sit on seat In operating position, depress clutchA>rake pedal and set parking brake.

• Place gear shift lever in neutral (N) posi tion.

• Move attachment clutch to “DISEN GAGED” position.

• Move throttle control to choke position. NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START* position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50" F and above)

• When engine starts, move the throttle

control to the fast position.

• The attachmpnts and ground drive can now be used. If the engine does not al6№pt th^Ioad, restart the engine and

__ .4ilk>w itto warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50" F AND

BELOW)

• When engine starts, allow engine to run with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast posi tion. This may require an engine warm

up period from several seconds to sev eral minutes, depending on the temper ature.

• The attachments can also be used dur ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu tion of clippings and more uniform cut ting.

• When mowing large areas, start by turn

ing to the right so that clippings will dis

charge away from shrubs, fences, drive ways^ etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished

• if grass is extremely tall, it should be

mowed twice to reduce load and possi ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height

• Do not mow grass when it is wet Wet grass will plug mower and leave unde

sirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when ipowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se lecting a low enough gear^ogive the mower the best cutting performance as

16 well as the quality of cut desired.

Vtfh^ operating attachments, select a

: thiett wffl suit ttte tenafai

aurtd give best performance of the attactoaent being used.

MULCHING MOWING tIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

. the grass^ippings many times and

reducelherh In size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the bestrecutttng.action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early ahemoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

best results, ad|ust the mower cut-

tirig héi^ so th^ the mower cuts off

or^ the top bnis-third of the grass blades. For extremely heavy mulching,

reduce your imdth of cut on each pass

and mow slowly. Certain types of grass and grass condi

tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec ond cut, mow across or perpendicular to

the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Max 1/3

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

MAINTENANCE

Check Brake Operation Check Tiro Pressure

Check Operator Presence and Interkwk Systems -. . ✓

Check for Loose Fasteners SharperVReplace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Termlnals/Recliarge Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine OH

Clean Air FTIter

Clean Air Screen '

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

R^iiceTuel Filter

1 - Chang* mor* olt*n wh*n opwatlng und*r a haavy load or In high amblanl tamparaturaa. 5 • H aqulppad wHh ad|u*labl* ayatam. 2 - Sarvica mor* oltan whan oparaUng In dkly or duaty condHIona. « - Not raquirad N aqulppad with malntananca-lra* batlaiy. 3-II aqulppad with oumtar, Chang* ollavaiy SO hour*. 7-Tlghl*n>ontaxl*p^bolllo3Slt.-t)*.m*xlmum.

GENERAL RECOMMENDATIONS

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LUBRICATION CHART

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodi cally to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once'a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better-and last longer.

O SAE 30 or 10w30 Motor OIL

@ General Purpose Grease

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Chec^or loose fasteners.

O Refer to Maintenance ‘‘Errgine’* Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear ings. Viscous lubricants will attract dust and dirt that will shorten the Hfe of the selflubricating bearings. If you feel they must be lubricated; use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety mles when per* formirig any maintenance.

BRA№ OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted, (see “TO AEXJUST BRAKP in the Sen^ie and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in ail tires

(See “PRODUCT sfelFICATIONS“ on page 3 of this manual).

• K^p tires free of gasoline, oil, or insect

controixhemicais which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

НОТЕ: To seahtire-punctures and prevent

fiat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter

lock systems are working property. If your

tractordoes-npt function as described

below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is runninq, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

• Tighten bolt securely (27-35 FL Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heattreated.

Trallfrig Mandrel Assembly

Edge \ Center

Star

'Hex Bolt (Grade 8)*

*A Grade 8 heat treated bolt can be

identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual darriage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8“ diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with bal

ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hori zontal position. If either end of the blade moves downward, sharpen the heavy end until the blade te baiahced.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade With

trailing edge up toward deck as showrr.

iMPORTANT: To erisurd proper assembly, ceriteir hipte in blade must aRgn with star orvinatniirel assembly;

• R^^emble'hex bolt, lock washer and

HanvasfiSr in exact order as shown.

BATTERY

Your tractor has a battery charging systern which is sufficient for normal use. Howev^ er, periodic charging of the battery with ari automotive char^r will exti^d its life.

• Ke^ battery artd terminals clean. ’,

• Ke^ battery bolts tight

• Keep small vent holes open.

•Recharge at 6-10 amperes foLl-hour.

NOTE; the original equipment battery oh your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte Is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter

minals can cause the battery to “leak” power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and

' dry.“

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Reinstall.hattery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replay belts if they begin to slip from

wear. ~ "■ TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE

LUBRICATION . Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil’s SAE viscosity grade according to your expected operating tem perature.

SAEVtSCOSrrr GRADES

J I I

TEMPERATURE RANGE ANTfC^ATED BEFORE NEXT OH. CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) Improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32"F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year, . Check the crankcase oil level before start ing-thf^ngiap and after each eight (8) hours of operation. Tighten oil fill cap/dip-

stlCfirsecarely each time you check the oil level.

I f

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oii.

• Remove drain plug.

• After oil has drained compietely, replace

oii drain plug and tighten securely.

• Refill engine with oil through oil fiil dip

stick tube. Pour slowly. Do not overfill. For approximate capacity see “PROD UCT SPECIFICATIONS’'on page S of

this manual.

• Use gauge on oil fill cap/dipstick for checking ievel. Be sure dipstick cap is

tightened securely for accurate reading.

Keep oil at “FULL” line on dipstick.

AIR FILTER Your engine wiil not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Senrice paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cieaner more often under dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a ciean cioth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

• if very dirty or damaged, rSpiace pre cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

• Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from

entering carburetor. .

• Clean cartridge by tapping gently on flat surface. If very dirty or damaged,

replace cartridge.

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