Craftsman 917.270631 User Manual
Owner’s Manual
EiiFTSHii^
16.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270631
® Safety
® Assembly
® Operation
® Maintenance
® Repair Parts
This product has a low emtssfon engine which operates differently
from previously buiJt engines. Before you start the engine, read
and understand this Owner's Manual.
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty....,
Safety Rules
Product Specifications
Assembly.
Operation................................................
Maintenance Schedule
............................................
.......
..................................,...2 Service and Adjustments.
..............
.......................................
...........................17 Parts Ordering
.
...2
....5 Storage
...8 Troubleshooting
„11
Maintenance.
Repair Parts ....................
.............
...........................
.
................
.................
......................
.
....................
.
..............
.
.
....................
.
.
....
17
,21
.,..27
.28
Lt'-'
f ^ ^ M ji t 1. ’si ",
fiSiilS
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main
tained. lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
® Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
® Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in
the owner’s manual.
® Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge, Sears will replace the battery at no charge, in-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty service will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
® Read, understand, and follow all instruc
tions in the manual and on the machine
before starting.
« Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
» Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
® Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set park
ing brake, stop engine, and remove
keys before dismounting.
» Turn off blades when not mowing,
» Stop engine before removing grass
catcher or undogging chute.
8 Mow only in daylight or good artificial
light.
» Do not operate the machine while under
the influence of alcohol or drugs.
» Watch for traffic when operating near or
crossing roadways.
0 Use extra care when loading or unload
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it,
DO:
® Mow up and down slopes, not across
® Remove obstacles such as rocks, tree
limbs, etc.
® Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
» Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope,
» Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
» Keep ail movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction,
® Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
o Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
» Do not mow near drop-offs, ditches, or
embankments. The mower could sud
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
® Do not mow on wet grass. Reduced
traction could cause sliding.
® Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
® Keep children out of the mowing area
and under the watchful care of another
responsible adult.
» Be alert and turn machine off if children
enter the area.
® Before and when backing, look behind
and down for small children.
® Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
“ Never allow children to operate the
machine.
® Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
® Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en
gine to cool before refueling. Do not
smoke,
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
o Never run a machine inside a closed
area,
® Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
® Never tamper with safety devices.
Check their proper operation regularly.
® Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
® Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
j: i . Z ■ '.' y' ■ -' ; ;..iV
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
® Be sure the area is clear of other people
before mowing. Stop machine If anyone
enters the area,
o Never carry passengers.
® Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
® Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
® Keep children out of the mowing area
and under the watchful care of another
responsible adult.
» Be alert and turn machine off if children
enter the area.
® Before and when backing, look behind
and down for small children.
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade{s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
® Mow up and down slopes {15° Max), not
across.
® Remove obstacles such as rocks, tree
limbs, etc.
® Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tati
grass can hide obstacles.
» Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope,
® Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
» Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
A. Look for this symbol to point out impor
tant safety precautions. It means CAU
TION!!! BECOME AWARE!!! YOUR SAFE
TY IS INVOLVED.
AcAUTiON: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs always discon
nect spark plug wire and place wire where
it cannot contact spark plug.
A,WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFÎCATIOWS
GASOLINE
CAPACITY
AND TYPE:
OIL TYPE
(API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030")
GROUND SPEED
(MPH):
TIRE PRESSURE;
CHARGING
SYSTEM:
BATTERY:
BUDE BOLT
TORQUE:
1,25 GALLONS
UNLEADED
REGULAR
SAE 30 (above 32°F)
SAE 5W-30
(below 32°F)
3.0 PINTS
Champion RC12YC
FORWARD:
1ST yo
2ND i,3
3RD 2.1
4TH 3.1
5TH 4,0
6TH 5.1
REVERSE: 1.6
FRONT: 14PSI
REAR: 12PS1
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR: 25
MIN, CCA: 190
CASE SIZE: U1R
27-35 FT. LBS,
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
® Read and observe the safety rules.
» Follow a regular schedule in maintain
ing, caring for and using your tractor,
o Follow the instructions under “Mainte
nance" and “Storage” sections of this
owner’s manual.
A.WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal laws
apply on federal lands. A spark arrester for
the muffler is available through your near
est Sears Authorized Service Center (See
REPAIR PARTS section of this manual),
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.Should you experience
any problem you cannot easily remedy,
please contact your nearest Sears
Authorized Service Center. We have com
petent, well-trained technicians and the
proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
■ - L; -
ARDWARE PAC
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16“ wrench
(2) 1/2“ wrench
(1) Pliers
(1) Utility knife
(2) 7/16" wrenches
(1) Phillips Screw
driver
(1) Tire pressure
gauge
® Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely
» Snap steering wheel insert into center
of steering wheel.
« Remove protective materials from trac
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
insert
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
3/8 Hex Bolt
3/8 Lockwasher
Large Flat
Washer
CARTON
UNPACK CARTON
• Remove ail accessible loose parts and
parts boxes from shipping carton (See
page 6).
® Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
® Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID ' .................
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
® Slide extension shaft onto lower steer
ing shaft. Align mounting holes in exten
sion and lower shafts and install 5/16
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. lbs. torque.
« Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
® Position front wheels of the tractor so
they are pointing straight forward.
® Slide steering wheel adapter onto steer
ing shaft extension.
® Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
Steering
Wheel
Extension
Shaft
5/16 Locknut
„. + -,
.
Lower Steeringa,
Shaft ' ''' 'l
V / 3/ / .
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
» Press lift lever plunger and raise attach
ment lift lever to its highest position.
* Release parking brake by depressing
clutch/brake pedal.
o Place gearshift lever in neutral (N) posi
tion.
® Roll tractor forward off skid.
» Remove banding holding discharge
guard up against tractor.
Steering
/ Boot
Adapter
5/16 Hex
Bolt
8
HOW TO SET UP YOUR, TRACTOR
CONNECT BATTERY
A.CAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery, re
move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con
nected first to prevent sparking from acci
dental grounding.
® Remove cardboard packing from seat
pan and lift seat pan to raised position.
» Open battery box door and remove pro
tective plastic.
« Remove terminal protective caps and
discard.
® If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat
tery for minimum of one hour at 6-10
amps.
® First connect RED battery cable to posi
tive (+) terminal with hex bolt, flat wash
er, lock washer and hex nut as shown.
Tighten securely.
» Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex
nut. Tighten securely.
Close battery box door. Open battery
box door for:
® Inspection for secure connections
(to tighten hardware).
® Inspection for corrosion.
» Testing battery.
® Jumping (if required).
® Periodic charging.
Positive
(Red) Cable
Seat Pan
Discard Terminal
Proctective Caps
Lock Washer
Flat Washer
Hex NutHex Bolt
Negative
(Black)
Cable
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
«> Remove cardboard packing on seat pan.
® Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
° Assemble adjustment knob and flat
washer loosely. Do not tighten.
® Lower seat into operating position and
sit on seat
® Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal ail the way down,
<» Get off seat without moving its adjusted
position.
» Raise seat and tighten adjustment knob
securely.
Seat
INSTALL MULCHER PLATE
■» Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown,
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
® Tighten hardware securely.
“ Raise and hold deflector shield in up
right position.
«> Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
® Hook front latch into hole on front of
mower deck.
® Hook rear latch into hole on back of
mower deck.
A.CAUTION; Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
Battery Box
Door
Weld Nut From
The Top
Nut
Latch ■'
Hook
Washer
Mulcher
Plate
Lock
Washer
Washer
Screw
Hook Points
Down
Latch
Hook
Weld Nut
Lock Washer
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: it is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
® Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See ‘TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac
ing motion and mower blade drive belts In
the Service and Adjustments sectoin of
this manual. Verify that the belts are rout
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac
tor, check to see that the brake Is properly
adjusted. See ‘TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.
/CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinfiated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS;
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
CAUTION OR
WARNING
|sTO^
REVERSE
i
FUEL
ATTACHMENT REVERSE
CLUTCH ENGAGED
CHOKE
MOWER HEIGHT PARKING BRAKE
NEUTRAL HIGH
FORWARD
a:
A
LOCKED
FAST SLOW
OVER TEMP
LIGHT
ra
U
UNLOCKED MOWER LIFT
LOW
PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED
DANGER. KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
{SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustmerrts. Save this manual for future reference.
Attachment
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used
for starting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
PARKING BRAKE: Locks ciutch/brake
pedal into the brake position.
MOTION CONTROL LEVER: Selects the
speed and direction of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-}.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass
es or eye shields while operating your tractor or performing any adjust
ments or repairs. We recommend a wide vision safety mask over the
spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
® Depress clutch/brake pedal into full
“BRAKE” position and hold,
• Place parking brake lever in
“ENGAGED” position and release pres
sure from clutch/brake pedal. Pedal
should remain In “BRAKE” position,
yake sure parking brake will hold trac
tor secure. Attachment Clutch Lever
Throttle/Choke “Engaged" Position
Control lever
"Disengaged"
Position
"Disengaged
Position
"Brake"
Position
STOPPING
MOWER BUDES
» To stop mower blades, move attach
ment clutch lever to “DISENGAGED”
position.
GROUND DRIVE
» To stop ground drive, depress
clutch/brake pedal into full “BRAKE”
position.
» Move gearshift lever to neutral (N) posi
tion.
ENGINE
® Move throttle control to slow position,
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
® Turn Ignition key to “OFF’ position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Motion
Contori
Lever
o Never use choke to stop engine,
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A.CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator’s position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
® Operating engine at less than full throt
tle reduces the battery charging rate.
® Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
» Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
® Move gearshift lever to desired posi
tion,
® Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
® Grasp lift lever.
® Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately
1-1/2 to 4“. The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
® The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
13
® For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relative
ly high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged wilt shut off the engine.
® Select desired height of cut.
® Start mower blades by engaging attach
ment clutch control.
» TO STOP MOWER BLADES - disen
gage attachment clutch control.
A.CAUTION: Do not operate the mower
without either the errtire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Lift Lever
High Position
“Disengaged
Position
Attachment Lift Lever
High Position
Low
Position
Discharge
Guard
® When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
® Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor {rope, cord,
etc,}.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
® The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
® Check engine oil with tractor on level
ground.
® Remove oil fill cap/dipstick and wipe
dean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is
reached. Do not overfiit.
® For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHART” in the Mainten
ance section of this manual).
® To change engine oil, see the Mainten
ance section in this manual.
TO OPERATE ON HILLS
A CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use.
» Choose the slowest speed before start
ing up or down hills.
® Avoid stopping or changing speed on
hills.
® If slowing is necessary, move throttle
control lever to slower position,
e If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
® Move gearshift lever to 1 st gear. Be
sure you have allowed room for tractor
to roil slightly as you restart movement.
» To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
® Raise attachment lift to highest position
with attachment lift control.
ADD GASOLINE
° Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera
tures below 32°F(0“C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
AwaRNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation ar\d
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
14
See Storage Instructions for additional
information. Never use engine or carbure
tor cleaner products in the fuel tank or per-
anent damage may occur.
2
kCAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TP START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
® Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
® Place gear shift lever in neutral (N) posi
tion.
» Move attachment clutch to “DISEN
GAGED" position.
® Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
® Insert key into ignition and turn key
clockwise to “START” position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F
AND ABOVE)
° When engine starts, move the throttle
control to the fast position.
■» The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F AND
BELOW)
® When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi
tion. This may require an engine warm
up period from several seconds to sev
eral minutes, depending on the temper
ature.
» The attachments can also be used dur
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See “TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
® Tire chains cannot be used when the
mower housing is attached to tractor.
® Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
<* The left hand side of mower should be
used for trimming.
0 Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine,
This will result in a more even distribu
tion of clippings and more uniform cut
ting,
° When mowing large areas, start by turn
ing to the right so that clippings will dis
charge away from shrubs, fences, drive
ways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
If grass is extremely tail, It should be
mowed twice to reduce load and possi
ble fire hazard from dried dippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave unde
sirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.
15
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
0 The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
® Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the rrewly cut area will not be
exposed to the direct sun.
o For best results, adjust the mower cut
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass condi
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec
ond cut, mow across or perpendicular to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
16
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
interlock Systems
Check for Loose Fasteners
Sharpen/Replaoe Mower Blades
Lubrication Chart
Check Battery Level
Clean Battery and Termirsals/Recharge
Check Transaxle Cooling ✓
Adjust Blade Belt(s) Tension
Adjust Motion Drive Beit(s) Tension
Check Engine OH Level ✓
Change Engine OH
Clean Air Filter |
Clean Air Screen
Inspect Muffier/Spark Arrester ✓
Replace Oil Filler (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
f - Chianso more ofion whon oporpiing Ufidor a heavy toad or In high amblont tomporaturas
2 - Service more often when operating In dirty or duoiy conditiorrs
3 - If equipped with oil filter, change oil every 50 hours
4 - Replace blades more often when mowing in sandy soil
✓ ✓
✓ ✓
✓
✓ 4
✓
✓
✓
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive fuli value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
<» Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
©Attach
ment
Clutch
Pivot(s)
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
» Check engine oil level.
® Check brake operation.
• Check tire pressure.
® Check operator presence and interlock
systems for proper operation.
® Check for loose fasteners.
17
✓
✓
✓ s
✓ s
✓ e
✓
✓
✓ 2
✓
5 - if equipped with adjualablo syslom.
5 * Noi required If equipped with mainlononce-free balli
7 - Tighten front axle pivot bolt to 35 ft ~lbs maximum.
Do not overtighten
------
✓
1
1
1
1
1
1
—1_
LUBRICATION CHART
©Spindle
Zerk
©Front'
-tdni:::::
Wheel
Bearing
Zerk
© SAE 30 or 10W30 Motor Oil
@ General Purpose Grease
© Refer to Customer Responsibilities “ENGINE'
Section
IMPORTANT: Do not oil or grease the pivot point:
which have special nylon bearings. Viscous lubri
cants will attract dust and dirt that will shorten thi
life of the self-lubricating bearings, if you feel the;
must be lubricated, use only a dry, powdere
graphite type lubricant sparingly.
\
©Spindle
Zerk
©Front
Wheel
Bearing
Zerk
©Engine
©Gear
shift
Pivots
TRACTOR
Always observe safety rules when per
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
‘TO ADJUST BRAKE” in the Service and
Adjustments section of this manual).
TIRES
» Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
on page 5 of this manual).
0 Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub
ber.
® Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
o Raise mower to highest position to allow
access to blades.
o Remove hex bolt, lock washer and flat
washer securing blade.
® Install new or resharpened blade with
trailing edge up towards deck as shown.
® Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
® Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT; Blade bolt is Grade 8 heat
treated.
Blade Mandrel
Assembly
Flat Washer ^
Lock Washer
Hex Bolt (Grade 8)t;j
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
Edge Up
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
0 The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower,
® To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal
ancer).
® Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
® Keep battery bolts tight.
» Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter
minals can cause the battery to “leak”
power.
a Open battery box door.
® Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
18
Loading...