Craftsman 917.270514 User Manual

Owner's Manual
£RI:IFTXMAN
14.5 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXt_E i
LAWN TRACT
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am-5pm, Mon-Sat
Sears, Roebuck and Co., Hoffman Estates, II60179
Visit our Craftsman website:www.sears.comlcraftsman
Warranty...............................................2
SafetyRules..........................................2
ProductSpecifications..........................5
Assembly...............................................8
Operation...........:................................11
MaintenanceSchedule......................17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATIERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state. Sears, Roebuck and Co., D/617 WA, Hoffman Estates, IL 60179
Maintenance.......................................17
ServiceandAdjustments....................21
Storage...............................................27
Troubleshooting.................................28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could re-
sult in serious injury or death. GENERAL OPERATION
Read, understand, and follow all in- structions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to oper- ate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other 2
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge di-
rection and do not point it at anyone. Do not operate the mower without ei-
ther the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and re- move keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while un- der the influence of alcohol or drugs.
* Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from serious injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. If you can- not back up the slope or if you feel un-
easy on it, do not mow it. DO:
Mow up and down slopes, not across,
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps, Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope,
DO NOT:
Do notturn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do nottry to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children will remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if chil- dren enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may'fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other
objects that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do
not smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an
open flame, such as a water heat-
er.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
3
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing
them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if chil-
dren enter the area.
Before and when backing, look behind
and down for small children.
k Look for this symbol to point out im-
portant safety precautions. It means CAUTION!!! BECOME AWARE!N YOUR
SAFETY IS INVOLVED.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
WARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
CAUTION: In order to prevent acci-
dental starting when setting up, trans- porting, adjusting or making repairs al- ways disconnect spark plug wire and place wire where it cannot contact spark plug,
4
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE: OILTYPE
API-SF/SG/SH):
OIL CAPACITY: 3.0 PINTS
;PARK PLUG: CHAMPION 3AP: .030'_ RJ19LM OR J19LM
rALVE INTAKE: .005"-.007' ;LEARANCE: EXHAUST:.009"-.011'
"ROUND SPEEDFORWARD: MPH): 1ST 1.1
TIRE FRONT: 14 PSI PRESSURE: REAR: 12 PSI
:HARGING 3 AMPS BAI-['ERY IYSTEM: 5 AMPS HEADLIGHTS
BA-I-FE RY: AMP/HR: 25
IBLADE BOLT 27-35 FT, LBS rTORQUE:
L
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependabil-
ity and performance. Should you experience any problem you
cannot easily remedy, please contact your nearest Sears Authorized Service
Center. We have competent, well-trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
f .25 GALLONS
UNLEADED REGULAR
SAE 30(ABOVE 32°F
SAE 5W-30
(Below 32°1=)
2ND 1.4 3RD 2.2 4TH 3.4
5TH 4.3
6TH 5.5
REVERSE: 1.7
MIN. CCA: 190 CASE SIZE:U1R
MAINTENANCE AGREEMENT
A Sears Mamtenance Agreement is available on this product. Contact your
nearest Sears store for details. CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_ WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester
is used, it should be maintained in
effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears Authorized
Service Center/Department (See REPAIR PARTS section of this manual ).
5
Parts Bag contents shown full size
(1) Large Flat Washer
Metal
Screws
(2) Sheet
#10-16 x 1/2
3/8-24
(1) Locknut
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Shoulder
Bolt 5/16-18
6
Seat
Parts packed separately in carton
v
m
Manual
Video
Cassette
I
Steering
Boot
Parts Bag contents not shown full size
(2) Keys
Steering
Wheel
, I
Parts Bag
Wheel
Steering
Insert
Slope Sheet
0
Steering
Bushing
, , Adapter
Steering Wheel
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 1/2" wrench (1) 5/16" wrench (1) Phillips
Screwdriver
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering wheel).
(1) Pliers
(1) Utility knife
(1) Tire pressure
gauge
TO REMOVETRACTOR FROM
Assemble large flat washer and 3/8-24 Iocknut and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT:Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. I ._. I _Steering Wheel
Inse
!tJqL \l}l _ 3/8-24 Locknut
_'-Large Flat Washer
")/ Metal
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE ROLUNGTRACTOR OFF
Steerin_Wh_ SBtuesel_ingg
Tabs
Steering
Adapter
Steering
Steering
(Assembly Position)
SKID
ATTACH STEERING WHEEL
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until
screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely.
Position steering boot over steering
shaft.
Place tabs of steering boot over tab slots in dash and push down to
secure.
Slide steering wheel adapter onto upper steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.
; , f
"'-. n f
--.. ; i
Steenng Shaft ......... -..... ( ;
(Shipping Position) ......... '
HOWTO SET UPYOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and open battery box door.
If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for
charging instructions).
Slot
8
Seat
Battery Box
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment
knob securely.
Seat
Shoulder
Bolt
Label
Roll tractor forward off skid.
Remove banding holding discharge guard up against tractor.
TO DRIVE TRACTOR OFF SKID
k, WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is
clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel
tank with gasoline.
Sit on seat in operating position,
depress crutch/brake pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest
position.
Start the engine. After engine has started, move throttle control to idle
position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid,
Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
Flat Washer Adjustment Knob
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
Press lift lever plunger and raise
attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place gearshift lever in neutral (N) position.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section ofthis manual. Verify that the
belts are routed correctly.
CHECKBRAKESYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See 'q'O ADJUST BRAKE" in the Service and Adjustments
section of this manual.
9
CHECKTIREPRESSURE
The tires on your tractor were overin- flated at the factory for shipping pur-
poses. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
,/'CHECKLIST
BEFOREYOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT. PLEASE REVIEW THE FOLLOWING
CHECKLIST: ,/All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps). ,/Seat is adjusted comfortably and
tightened securely.
/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory). ,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA A'I-I'ENTION TO THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON
PARKING BRAKE
LOCKED
LIGHT
OVER TEMP I
UNLOCKED MOWER LIFT
R N H L
A1-FACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
11
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ammeter
Throttle/Choke
Control
Pedal
Clutch Lever
Ignition Switch
Lever
Plunger
Attachment
Lift Lever
Height
Adjustment
Indicator
Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH LEVER oUsed to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when
changing its position. LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake
position. THRO'n'LE/CHOKE CONTROL - Used
for starting and controlling engine speed.
AMMETER - Indicates battery charging
(+) or discharging (-).
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Attachment Clutch Lever
"Position
Throttle/Choke
Position
Pedal
"Engaged"
Position
Lever
"Disengaged"
Position Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE-
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE-
Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Brake
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas.
_iCAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagg!ng
and mower performance.
TO MOVE FORWARD AND
BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position,
Move gearshift lever to desired
position.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
13
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disen- gage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Lever "Engaged"
Position/
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor to roll slightly as you restart movement,
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest
position with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
_ _ Lever High _ Position
l ,.':':!:"_'_ Low
., / .-- Attachemnt Lift
z_u,._d_,.::,_ Position
'pDo_ingage _ "__j
Discharge
14
BEFORE STARTINGTHE ENIGNE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level
ground.
Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces- sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADDGASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel fresh- ness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting. _l WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions
for additional information. Never use
engine or carburetor cleaner products in
the fue! tank or permanent damage may
occur.
A_LCAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for
more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control
to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
When engine starts, allow engine to run with the throttle control in the
choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several
seconds to several minutes, depend- ing On the temperature.
The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need
to be adjusted for best engine perfor-
mance. See "TO ADJUST CARBURE-
TOR" in the Service and Adjustments
section of this manuat.
15
MOWlNGTIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. ,See 'TO
LEVEL MOWER HOUSING in the Service and Adjustments section of
this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively
high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
16
MAINTENANCE SCHEDULE ____
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
_'_ ._ '_ _. _ _'-'_
//////
DATES
T Interlock Systems I_ R Check for Loose Fasteners I_ 1_7 I1_
T Lubrication Chart I_
0 Check Battery Level
cA Sharpen!Replace Mower Blades i4
R Clean Batlery and Terminals I_
Check Transaxle Cooling I_ Adjust Blade Bert(s] Tension I_s
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level I_ Ii_ Change Engine Oil I_12,3 I_
E Clean Air Filter _1_=
1,',
N c_e_ Air Screen _2
G Inspect Muffler/Spark Ar rester I_
Replace Oil Filter (If equipped) I_1;
Replace Spark Plug I_
N Clean Engine Cooling Nns _/d2
Replace Air Filter Paper Cartridge Replace Fuel Filter I I1_
l-ChangemcreoftenwhenoperatingurlderaheavyloedOrinh_ghambienttem_r_ 5 ffequlppedwithsdjustablesystem 2 - Semite more o_en when operating In d_nyordusty oondltions. 6 - Not required if equipped wffh m_int6P,_nce=freebsttery. 3 - If equipped w;_ oilfilter, change c_leveP/50 h_Jrl. 7 - Tighten front axle pivot boltto35 ft-Ibs. maximum¸ 4 - Repie_ t_adt_ more often when moving in P*sndySOil¸ DO not ove_g_en
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as
instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each
season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and
help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
Spindle
Ze,
............. _Zerk
(DFron[Wheel,-.
Bearin ,rib
:== i Bearing Zerk
Zerk
¢'°"
,-.-
"T" ngine
I
i
i
_SAE OR 10W30 MOTOR OIL
_)REFER TO MAINTENANCE "ENGINE"
SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricatin_ bearings. If you feel they must be lubricated, use 0nly a dry,
powdered graphite type lubricant
17 sparingly.
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can
harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire
sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in
the disengaged position.
When the engine is running, any attempt by the operator to leave the
seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the
seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to
allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem- bly, center hole in blade must align with star on mandrel assembly.
Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat treated.
Trailing Edge Up Mandrel Assembly
Blade Center
Hole
Flat Washer
Lock Washer
_---Hex Bolt (Grade)
A Grade 8 heat treated bolt can be identified by six lines on the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not
attempt to sharpen while on the
mower.
To check blade balance, you will need a 5/8' diameter steel bolt, pin, or a
cone balancer. (When using a cone balancer, follow the instructions
supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end until the blade is
balanced.
5/8" _ade
18
Center Hole _/
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