Craftsman 917.259592 User Manual

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Page 1

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CRRFTSMRN

MODEL NUMBER 917.259592

® Assembly ® Operation

® Customer Responsibilities ® Service and Adjustments ® Repair Parts

OWNER’S MANUAL

For answers to your questions

This product has a low emission engine which operates differentiy from previously built engines. Before you start the engine, read and understand this Owner's Manual.

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-6B9-5917

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A,

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

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SAFETY RULES

IMPORTANT: THIS GUTTJNG MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

I. GENERAL OPERATION

» Head, understand, and follow all instrucftons in the manual

and on the machine before starting -

• Only allow responsible adults, who are familiar with the instructions, to operate the machine,

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade,

e Besuretheareaisclearofolherpeople before mowing. Stop

machine if anyone enters the area.

• Never carry passengers,

• Do not mow In reverse unless absolutely necessary. Always look down and behind before and while backing,

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, slop engine, and remove keys before dismounting.

» Turn off blades when not mowing.

• stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light,

• Do not operate the machine while under the influence of alcohol or drugs,

• Watch for traffic when operating near or crossing roadways.

® Use extra care when loading or unloading the machine into

a trailer or truck,,

II. SLOPE OPERATION

Slopes are a major factor related to loss-oLcontrol and tipover accidents, which can result in severe injury or death. Ail slopes require extra caution. II you cannot back up the slope or if you feet uneasy on it, do not mow it.

DO;

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop Of shift while on the slope.

Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

Keep all movement on the slopes s/ow and gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope If tires lose traction,

disengage the blades and proceed slowly straight down the slope,

DO NOT:

" Do nonurn on slopes unless necessary, and then, turnslowly

and gradually downhill, if possible,

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in

• Do not mow on wet grass. Reduced traction could cause sliding,

• Donat try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

Safe Operation Practices for Ride-On Mowers

HI. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. children will remain where you last saw them,

“ Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously

injured or interfere with sale machine oparalion

• Never allow children to operate the machine

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels They are

flammable and vapors are explosive,

- Use only an approved cortfainer

- Never remove gas cap or add fuel with the engine

running. Allow engine to coo! before refueling. Do not

smoke,

• Never refuel the machine indoors,

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater,

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condtlion.

• Never tamper with safety devices. Check their proper operation regularly,

• Keep machine free of grass, leaves, or other debris build-up,.

Clean oil or fuel spillage. Allow machine to cool before

storing,

• Stop and inspect the equipment if you strike an object,.

Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running.

• Qrasscatchercomponentsaresubjecttowear, damage,and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec6SS3ry.

• Mower blades are sharp and can cut. Wrap the biade(s) or wear gloves, and use extra caution whert servicing them,.

• Check brake operation frequently Adjust and service as

required.

Look for ihis symbol to point out important safety precautions. It means CAUTION!!} BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot corriact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc tive harm.

Never assume that

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CONGRATULATIONS on your purchase of a Sears tractor, tt has been designed» engineered and manufac tured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department We have competent, well-trained tech nicians and the proper tools to service or repair this trac tor. ^ ^

Please read and retain this manual, The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the "SAFETY RULES",

MODEL NUMBER

917 259592

SERIAL NUMBER

DATE OF PURCHASE.........................

..................

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECiFICATIONS

HORSEPOWER:

GASOLINE CAPACITY AND TYPE:

OIL TYPE (APFSF/SG/SH);

OIL CAPACITY;

SPARK PLUG;

(GAP: ,040") VALVE CLEARANCE; GROUND SPEED (MPH):

TIRE PRESSURE:

CHARGING SYSTEM;

BATTERY:

BLADE BOLT TORQUE:

1S.S

3.5 GALLONS UNLEADED REGULAR

SAE 10W-30 (above 32“F) SAE 5W-30 (below 32“F)

Wy FILTER; 4,0 PINTS W/0 FiLTER: 3.5 PINTS

CHAMPION RC12VC

NOT ADJUSTABLE

FORWARD: 5.5 REVERSE: 24

FRONT: 14PSI REAR; lOPSI

3 AMPS BATTERY

5 AMPS HEADLIGHTS AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

30-36 FT LBS,

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod uct Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

« Read and observe the safety rules.

« Foltowareguiarschedule in maintaining, caring forand

using your tractor

® Follow the instructions under “Customer Responsibili

ties" and “Storage" sections of this owner's manual.

WARNING: This tractor Is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above Is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws, Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(Ses REPAIR PARTS section of this manual),-

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, iubricaled and tuned up according to the instructions in the owner’s manual. Sears will repair or replace, free of charge, any parts found to be defective irt matenal

or workmanship This Warranty does not cover;

• Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, belts, etc,

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained In the owner's manual

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery wlfl not hold a charge. Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAiLABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.} THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT iS IN THE UNITED STATES, This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS. ROEBUCK AND CO„, D/817 WA, HOFFMAN ESTATES, IL 60179

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O A BiCi*T'V 131 ti CiCJ'

Ojr\i K* r f*vll«*C*v>#

PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES,

WARRANTY ..................................

TRACTOR ACCESSORIES ASSEMBLY

....

OPERATION....

INDEX

..................

Adjustments:

Brake

........................................

Carburetor Mower

Front-To-Back ......

Stde-To-Side.,

Throttle Control Cabla., Air Filter, Engine Air Screen, Engine

Assembly......

Battery:

Charging.....................................

Cleaning

.................................

......

........ , .. ...

...........................

Starting with Weak Battery

Storage

Terminals

...............................

........................

Beit;

Motion Drive

Removal/Replacement......

Mower B6it(s)

Removal/Replacement

Blade:

Sharpening

Replacement

Brake Adjustment

Carburetor Adjustment

Controls, Tfactor...........

Customer Responsibilities

Engine:

Air Filter

..........................

Air Screen ..... ..

Cooling Fins Engine Oil____ Fuel Filter Spark Plug(s)

Tractor:

Battery Blade

....

-----------------------Lubrication Chart Maintenance Schedule.. Tire Care Transaxle

Cutting Height, Mower .....

Electrical:

inierlocks and Relays Schematic

Wiring Diagram......

................................31

.............

..............

.........-......... 22

........................

............................

----------

......

..................

...........

.-.

.....................

______

....

............

.......................

........

.....................

............. 17

....................

..................... .... . 19

.......—...

.......

...........

24 27

........ 27

.....7-10

_____26

...

------ 23 18

___ ____18

.......

.....

.............

.........

.............17-20

20 19

...20

__-..... 15,19

..........

,18

8,18,25

.......

.................

....... 32

.................

......... 3

.....

3,16-19

...7-10

.11-16

Engine:

.5Accessories

Air Filler....

Air Screen Cooling Fins OH Change

Oil Level............

Oil Type..

Preparation -----........ 15

Repair Paris., Starting..,.-,,.,... Storage

Filter:

Air Filter Fuel

.............................................

Fuel:

Type ......,...............................

Storage ...............................

Fuse

......

........................................ 26

Hood Removai/lnsiallation

Lubrication:

Chart,,..,..,...-,.,,,. Engine

Maintenance Schedule

Mower;

Adjustment, Front-to-Back Adjustment, Side-to-Side Biade Replacement Blade Sharpening

............. ................................

Cutting Height Installation, Operation .

Removal,.,. Mowing Tips Muffler

_______,

Spark Arrester.

Oil:

Cold Weather Condflions,.

Engine.., ..................

Storage

MAINTENANCE SCHEDULE...................................

SERVICE AND ADJUSTMENTS..........

STORAGE ............................................................... 28

TROUBLESHOOTING...................................... 29-30

REPAIR PARTS - TRACTOR.........

REPAIR PARTS - ENGINE .........................

PARTS ORDERING/SERVICE............. BACK COVER

... ............. 20

-----------------------

.........................

.......

..............

........................

.............

...............................

----------------------------

.............................

.......................

......... ..... . 17

-----

.........

.............. 29

.............

...............

..............

...............

.................

......................

Operation..........

19 20

Operating Mower. Options:

Accessories Spark Arrester

15,19

,.,,.50-55

...

....

17 19

-.......

_____ 22

............22

------- 18

....................................... 18

..14

Parking Brake Parts Bag ... Parts, Replacernent/Repair Product Spacitfcations

Repair Paris ..................

Safety Rules , ....................................

Seat,

..............................................

Service and Adjustments

Carburetor Fuse

22Leveling Mower Deck... - ----------

Slope Guide Sheet..

Spark Plug(s)..................................

Specifications

Starting the Engine .............................IB

Steering Wheel..............................

Stopping the Tractor. ., ,............... 13

Slo rage j....... 1. n if ,1 j.

.............—............

Hood Removal/lnstallation26 Motion Drive Beit

Removai/Repiacement

Mower Bell(s)

Removal/Replacement .........

Mower Adjustment

Front-to-Baek — Side-to-Side

Mower Removai/lnstallatlon

Tire Care....,,..

.,,,16

......

..,..20

3,40

15,19

19 28

Throttle Control Cable Adjustment — 27

Tires, ................................. 8,10,25

Trouble Shooting Chart ...., ............29-30

Transaxle ........

Warranty.,...,,.,.,....,

Wiring Diagram Wiring Schematic

........................... .

..,....,..,...„......,32-49

..........50-55

.......

....

.................

....................................

.....................

....,..,,.,..32-55

............

.............................

...

.......

...................

....................

....... 58

.....

.............................. 3

.............

................... 19

12-13

..........

,,21-27 27

................

...........

..............

...... 21

8,18,25

...

12-16

.....

3,40

. 32-49

...3

,,23

7,25

.....

..3

21-27

32 31

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ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased-

Most Sears stores can order these items for you when you provide the model number of yourtraclor

ENGINE

MAINTENANCE

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with brief explanations of how they can help you, This list was current at the time of publication; however, it may change in future years ■ more attachments may be added, changes may be made in these attachments, or some may no longer be avaiiable or fit your mode!. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments cto not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,, ,

AERATOR promotes deep root growth for a healthy lawn, Te’ pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close irttervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you coliect grass dippings and leaves for a heaithier, neater looking tawn Two Permanex containers hold 30-gal!on plastic bags,

BUMPER protects front end of tractor from damage CARTS make hauling easy. Variety of sizes availabte, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and doiiy.

CORIMG AERATOR takes small plugs out of soil to allow mois ture and nutrients to reach grass roots 3S-inch swath. 24 hardened stee! coring tips. 150 lb. capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrafn. G ANG HITCH lets you tow 2 or 3 puil-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped,

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings {bagger optionai) without changing blades. For models not equipped as 3-in-1 Converttbte

mowers. See "MOWER“ in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber

roller for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up lo390 lbs, ofweight, Rounded edges prevent harm to turf. Adjustable scraper automaticatly cleans drum.

SNOW BLADE for snow removai only. 14-tnch high, 48-Inch wide blade dears 42-inch path when angled left or right. Raises, lowers with side lever, Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) ■

SNOWTHROWER has 40-inch swath. Drum-type auger handies powdery and wel/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-vo!t DC electric motor that connects to the tractor battery or other 12-voit source. Includes booms for automatic spraying and hand held wand for spot spraying, Wand

has adjustable spray pattern.. For applying herbicides, insecti

cides, fungicides and liquid fertilizers,

SPREADER/SEEDERS make seeding, fertilizing, and weed kill ing easy. Broadcast spreaders are also useful for granular de icers and sand,

SWEEPERS let you collect grass dippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simply hookup to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling, .without tools

TIRE CHAINS are heavy duty; ciosely spaced extra-large cross

links give smooth ride, outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; dear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated vriper;

12-voit amber caution light for mounting on cab top,

VACS for powerfu! collection of heavy grass dippings and leaves,

Optionai wand attachment to pick up debris in hard-to-reach places, VAC/CHIPPER includes a chipper-shredder,

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1)55 lb weight WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy malerfals-

Page 6

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-18

Parts packed separately in carton

Seat

Steering

Wheel

Mujcher

Plate

Cassette

Video

¡iliiilli

(2) Screws

#10x5/8

(2) Weld Nuts #10

(2) Washers 3/16 x 3/4 x 16 Gauge

{2) Lock Washers #10

Manual

Parts ba

B ai (2) Shoulder lock Nuts

Bolts

g contents not shown full size

(2) Center-

(2) Latch Hook

Assemblies

Parts Bag

'/ Wheels

/ ^ \ (2) Washers 3/8 \ w j X 7/8 X 14 Gauge

Steering

Wheel

Insert

(2) Keys

(2) Gauge

,(2) Hex Bolts 1/4-20x3/4

) (2) Washers

/9/3

9/32 X 5/8 X 16 Ga.

(2) Hex Nuts 1/4-20

(2) Look Washers 1/4

lj-srHia,

ivJL/ti OMuCfl

Steering

Sleeve

Page 7

ASSEMBLY

Your new tractor has been assembied at the factory with exception of those parts ieft unassembied for shipping purposes.

To ensure safe and proper operation of your tractor, ail parts and hardware you assembie must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrench Utility knife (1) 3/4" socket w/drive ratchet Tire pressure gauge

Phillips screwdriver When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

* Remove all accessible loose parts and parts cartons

from carton (See page 6). ’

* Cut, from top to bottom, along lines on all four corners

of carton, and lay panels fiat,

« Remove mower and packing materials.

» Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL {See Fig. 1}

» Remove locknut and large flat washer from steering

shaft.

" Position front wheels of the tractor so they are pointing

straight forward,

“ Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

■* Secure steering wheel to steering shaft with locknut and large flat washer previously removed. Tighten securely,

" Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURETIRES WHERE TRACTOR iS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera tion section for location and function of con

trols)

» Press lift lever plunger and raise attachment lift lever to

its highest position,

» Release parking brake by depressing clutch/brake

pedal.

« Place freewheel control in freewheeling position to

disengage transmission (See ‘TO TRANSPORT” in the Operation section of this manual).

• Roll tractor backwards off skid.

Page 8

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

»iHimaniiiunim'iiiiinn

CAUTION: Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting batteryj remove meta! bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden tal grounding.

• Lift hood to raised position. <■ Open terminât access doors, remove terminal protec

tive caps and discard.

" If this battery is put into service after month and year

indicated on tabel (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

" First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex nut as shown, Tighten securely.

• Connect BLACK grounding cable to negative (-) bat tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

» Close terminal access doors. Use terminal access doors tor: » Inspection for secure connections (to tighten hard

ware).

“ Inspection tor corrosion,

“ Testing battery. " Jumping (if required), ® Periodic charging.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob« Remove cardboard packing on seat pan. « Place seat on seat pan and assemble shoulder boit.

Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

» Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

« Get off seat without moving its adjusted position.

FIG. 3

ASSEMBLE GAUGE WHEELS TO iVlOWER DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

» Assemble gauge wheels with tractor on a fiat level

surface.

• Adjust mower to desired cutting height (See ‘TO AD JUST MOWER CUTTING HEIGHT” in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder boit, 3)8 washer, and 3/8-16 locknut and tighten securely..

0 Repeat for opposite side installing gauge wheel In

same adjustment hole.

Page 9

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 5 and

• ¡nstaü two latch hooks to mulcher píate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assembie weld nut to latch hook by inserting weld nut froiTf the top with hook pointing down.

• Tighten hardware securely.

» Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch Into hole on front of mower deck.

<* Hook rear latch into hole on back of mower deck.

CAUTION; Do not remove discharge guard from mower. Raise and hold

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

guard when attaching mulcher plate and allow It to rest on plate while in operation.

Page 10

ASSEMBLY

CHECK TÍRE PRESSURE

The tires on your tractor were overinfiated at the factory for

shipping purposes. Correct tire pressure is important tor best cutting performance.

« Reduce tire pressure to PS! shown in “PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See ‘TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE A ND SA TISFA C TION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ Alt assembly instructions have been completed,

/ No remaining loose parts in carton, / Battery Is properly prepared and charged. (Minimum

1 hour at 6 amps), / Seat is adjusted comfortably and tightened securely, / All tires are properly inflated. (For shipping purposes,

the tires were overinfiated at the factoiy)

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling),

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside ail belt keepers,

/ Check wiring- See that all connections are stilS secure

and wires are properly clamped,

/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

Become familiar with all controls - their (ocation and function, operate them before you start the engine.

Be sure brake system is in safe operating condition.

It is important to purge the transmission before you

operate your new tractor for the first time. Follow

proper starting and transmission purging Instructions (See "TO START ENGINE" and "PURGETRANSMISSION" in Operation section of this manual).

Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

Q A

BATTERY

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

CAUTION OR

WARNING

STOP

REVERSE FORWARD FAST SLOW

■(•' 0= 0

4»

0 l\l â #

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

LOCK LOCKED

UNLOCKED

R N H L (®)|I

REVERSE NEUTRAL HIGH LOW PARKING BRAKE

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

■■■ ^

HYDROSTATIC FREE WHEEL

(Hydro Models only)

....

, //vSSmV

■;

Page 12

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the ilSustrattons with yourtractorlofamiiiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH LEV ER; Used to engage the mower blades, or other attachments mounted to your tractor,

LIGHT SWITCH: Turns the headlights on and off, THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak ing the tractor and starting the engine. PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position. AMMETER - indicates charging (+) or discharging (-) of

battery.

FIG. 7

HEIGHT ADJUSTMENT KNOB: Used to reiease attach

ment lift lever when changing its position, MOTION CONTROL LEVER: Selects the speed and direction of tractor, ‘ LIFT LEVER PLUNGER; Used to release attachment lift

¡ever when changing its position. ATTACHMENT LIFT LEVER; Used to raise and lower the

mower deck or other attachments mounted to your tractor. IGNITION SWITCH: Used for starting and stopping the engine, FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

Page 13

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.,

• Depress ciutch/brake pedal into fuil “BRAKE” position and hold,

” Place parking brake lever in "ENGAGED" position and

release pressure from ciutch/brake pedal. Pedal should remain in "BRAKE” position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER

(GNITtON

KEY

THROTTLE/ CHOKE CONTROL LEVER

“BRAKE' POSITION

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

HEIGHT ADJUSTMENT KNOB

STOPPING (See Fig. 8)

MOWER BLADES " Move attachment clutch lever to “DISENGAGED" po

sition,

GROUND DRIVE -

■> Depress ciutch/brake pedal into full “BRAKE" position. » Move motion control lever to neutral (N) position.

llylPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED

ENGINE" “ Move throttie control to slow position. NOTE; Failure to move throttie control to slow position and

allowing engine to idle before stopping may cause engine to "bacWire",

"ENGAGED” POSITION

ATTACHMENT CLUTCH LEVER

“DISENGAGED"

POSITION

PARKING BRAKE "ENGAGED” POSITION

MOTION CONTROL LEVER

PARKING BRAKE

"DISENGAGED" POSITION

FIG. 8

• Turn ignition key to “OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use,.

• Never use choke to stop engine,

NOTE; Under certain conditions when tractor Is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibiSity, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Alv^ays operate engine at full throttle » Operating engine at less than full throttle reduces the

battery charging rate. .

• Fuil throttle offers the best mower performance,

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the motion control lever,

» Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and ciutch/brake pedal.

• Slowly move motion control lever to desired position,

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust

ment knob in desired direction. “ Turn knob clockwise ) to raise cutting height. “ Turn knob counterclockwise {>^) to lower cutting

height.

The cutting height range is approximately 1 -1/2" to 4", The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

» The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth,

» For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

Page 14

OPERATION

TO OPERATE MOWER (See Fig. 9)

Yourtractor is equipped with an operator presence sensing

switch. Any attempt by the operator to ieave the seat with the engine running and the attachment clutch engaged will

shut off the engine, » Select desired height of cut. » Lower mower with attachment lift control,

» Start mower blades by engaging attachment clutch

control.

« TO STOP MOWER BLADES - disengage attachment

dutch control.

CAUTIOfJ: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis charge guard In place.

ATTACHWIENT

CLUTCH LEVER

f II full lilir

POSITION

ATTACHI«ENT CLUTCH LEVER “OrSENGAOED” POSITION

ATTACHMENT

LIFT LEVER

HIGH POSITION

LOW POSITION

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED,

« To restart movement, slowly release parking brake and

clutch/brake pedal.

• Slowly move motion control lever to slowest setting. » Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 10)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar

of tractor, « Raise attachment lift to highest position with attach

ment lift control.

« Puil freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

0 To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting yourtractor an a truck or a trailer, be sure hood is dosed and secured to tractor. Use an appropriate means of tying hood to tractor {rope, cord, etc.}.

DISCHARGE GUARD

FIG. 9

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

if slowing !s necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push cfutch/brake pedal quickly to brake position and engage parking brake.

Move motion control lever to neutral (N) position.

FIG. 10

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

• The engine in yourtractor has been shipped, from the factory, already filled with summer weight oil.

» Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oiSievei, If necessary, add oil until “FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting {See “OIL VISCOSITY CHART' in the Customer Responsibilities section of this manual).

® To change engine oil, see the Customer Responsibili

ties section in this manual.

Page 15

OPERATION

ADD GASOLINE

» Fill fue! tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve lile). Do not mix oil with gasoline.

Purchase fuel In quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32”F(0”C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING; Experience indicates that alcohol blended fuels (called gasohoi or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine white in storage. To avoid engine problems, the fuel system should be emptied before stor* age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information. Never use .engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

COLD WEATHER STARTING ( 50« F and below) » When engine starts, allow engine to run with the throttle

control in the choke position until the engine runs

roughly, then move throttle control to fast position. This

may require an engine warm-up period from several seconds to several minutes, depending on the tem perature.

HYDROSTATIC TRANSMISSION WARM UP » Before driving the unit in cold weather, the transmis

sion should be warmed up as follows:

* Be sure the tractor is on level ground.

• Piace the motion control lever in neutral. Release the parking brake and let the clutch/brake

slowly return to operating position.

» Allow one minute for transmission to warm up.

This can be done during the engine warm up period,

« The attachments can also be used during the engine

warm-up period afterthe transmission has been warmed

up.

NOTE; If at a high altitude {above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" In the Service and Adjustments section of this manual.

PURGE TRANSMISSION

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

" Be sure freewheel control is in the transmission en

gaged position.

■> Sit on seat in operating position, depress clutch/brake pedal and set parking brake,

» Place motion control lever in neutral (N) position.

■ Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position

Note: Before starting, read the warm and cold starting procedures below.

« Insert key into ignition and turn key clockwise to "START'

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minuie. If the engine does not start after several attempts, move throttle control to fast position, wait afew minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above) » When engine starts, move the throttle control to the fast

position,

* The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

CAUTION: Never engage or disengage

freewheel lever while the engine is run

ning.

To ensure proper operation and performance, it is recom

mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel oped during shipping of your tractor

IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

» Place tractor safely on level surface with engine off and

parking brake set..

» Disengage transmission by placing freewheel control

in freewheeling position (See “TO TRANSPORT" in

this section of manual).

■> Sitting in the tractorseat, start engine. Afterthe engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

■> Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air Is being removed from hydraulic drive system.

Page 16

OPERATION

0 yove motion control leverto neutral (N) position.. Shut

off engine and set parking brake„

” Engage transmission by placing freewheel control in

driving position (See 'TO TRANSPORT” in this section of manual).

« Sitting in the tractor seat, start engine. Afterthe engine

is running, move throttle control to half (1/2) speed.. With motion control lever in neutral (N) position, slowly disengage cfutch/brake pedal.

» Slowly move motion control lever forward, after the

tractor moves approximately live (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control (ever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

® Your tractor is now purged and now ready for normal

operation.,

MOWING TIPS

® Tire chains cannot be used when the mower housing

is attached to tractor.

» Mower should be properly leveled for best mowing

performance. See ‘TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

“ The left hand side of mower should be used for trim

ming.

■> Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting.

* When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11).

« If grass is extremely tali, it should be mowed twice to

reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

® Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing,

« Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

" When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used

MULCHING MOWING TIPS

fMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUfLT-UP GRASS AND

TRASH, CLEAN AFTER EACH USE,

» The special mulching blade will recut the grass clip

pings many times and reduce them in size so that as they fail onto the lawn they wiil disperse into the grass and not be noticed. Also, the mulched grass will biode grade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recuttlng action of the blades.

” Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun,

® For best results, adjustthemowercuttlngheightsothat

the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

' Certain types of grass and grass conditions may re

quire that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

» Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This wiil help prevent matting and graining

of the lawn.

FIG, 12

Page 17

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure Check for Loose Fasteners

T R

Sharpen/Rapiacs Mower Blades

Lubrication Chart ^

Check Battery Level/Recharge

Clean Battery and Terminals

Check Transaxle Cooilrtg Adjust Blade Belt(s) Tension Adjust Motion Drive Beltjs) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Fitter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more oiton when operaiing under a heavy Soad or)« high ambient temperalijres 2 - Servlca more often whan operaiing in dirty or dusty conditions 3 - II equipped with oii filler, change oi! every 50 hours.

4 - Raplace blades more ofiet! when mowing in sandy soil

✓

✓ 4

✓ б

✓

^2.3

1^7

б/=

í/s

ft/

61^, г

✓

|/г

в/

S - If equipped with adjustable system 0 - Not required if equipped with maimenancB-lree balfery 7 - Tighten front axle pivot bolt to 35 it -fbs maximum

Do not ovsrsighteri

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operatormusi maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to property maintain your tractor.

A!! adjustments in the Service and Adjustments section of this manua! should be checked at least once each season.

« Once a year you should replace the spark piug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

» Check engine oil level.

» Check brake operation. » Check tire pressure.

• Check for ioose fasteners.

LUBRICATION CHART

фзАЕ 30 МОТОВ Ott

(Doeneral purpose grease

ФREFER TO CUSTOMER RESPONSIBIUTIES “ENGtNE" SECTiON

IMPORTANT; DO NOT OIL OR GREASE THE PiVOT POINTS, WHICH HAVE SPECIAL NYLON BEARiNQS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRiCATING BEARiNQS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED QRAPHire TYPE LUBRICANT SPARINGLY,

Page 18

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte

nance.

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'TO ADJUST BRAKE” in the Service and Adjust ments section of this manual).

TIRES

® Maintain proper air pressure in all tires (See "PROD

UCT SPECfPiCATIONS” on page 3 of this manual).

» Keep tires free of gasoline, oii, or insect control chemi

cals which can harm rubber.

» Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,

NOTE; To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion,

BLADE CARE

For best results mower blades must be kept sharp. Re

place bent or damaged blades,

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced- An

unbalanced blade will cause excessive vibration and even

tual damage to mower and engine. “ The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer (When using a cone balancer, follow the Instructions supplied with bal ancer).

» Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades,

• Remove hex bolt, lock washer and flat washer securing blade

» Install new or resharpened blade with trailing edge up

towards deck as shown.

" Reassemble hex bolt, iock washer and fiat washer in

exact order as shown.

“ Tighten bolt securely (30-35 Ft, Lbs, torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade-but if you

do, be sure the blade is baianced.

BATTERY

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

» Keep battery and terminals clean, o Keep battery bolts tight.

• Keep small vent holes open. » Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power. " Remove terminal guard. » Disconnect BLACK battery cable first then RED bat

tery cable and remove battery from tractor. ' Rinse the battery with plain water and dry. » Clean terminals and battery cable ends with wire brush

until bright

» Coat terminals with grease or petroleum jelly,

• Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

Page 19

CUSTOMER RESPONSIBILITIES

TRANSAXLE COOLING

The fan and cooiing fins of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.

® Inspect cooling fan to be sure fan blades are intact and

clean.

* Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins,

TRANSAXLE PUMP FLUID

The transaxie was sealed at the factory and fluid mainte nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est authorized service center/department.

V-BELTS

Check V-be!ts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API sen^'ice classification SF, SG or SH.

Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container. Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil. Remove drain plug. After oil has drained completely, replace oil drain plug

and tighten securely. Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this

manual. Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oi! fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

AIR CLEANER COVER

FOAM PRE-CLEANER

AIR CLEANER PAPER CARTRIDGE

COVER KNOB

WfNQ NUT

RUBBER GROMMET

AIR CLEANER BASE

OIL FILL CAP/OtPSTICK

50* 32" 40" 60" eo" 100*

°C -30' -SO' -10*

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

0" 10“ 20“ 30“ 40“

FIG. 15

NOTE: Although multi-viscosity oils {5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32“F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starling the engine and

after each eight (8) hours of operation.. Tighten oil fill cap/

dipstick securely each time you check the oil level.

OIL DRAIN PLUG'

AtR SCREEN

FIG. 16

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers

Page 20

CUSTOMER RESPONSIBJLITIES

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filterClean the foam pre-cleaner after every 25 hours of opera tion or eveiy season, Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions,

• Remove knob and cover. ® Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER

' Slide foam pre-cleaner off cartridge. " Wash it in liquid detergent and water. » Squeeze It dry in a clean cloth- Allow It to dry. “ Saturate it in engine pii. Wrap it In dean, absorbent

cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE " Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized

air, as this will damage the cartridge.,

® Reinstall the pre-cteaner (cleaned and oiled) over the

paper cartridge ® Reassemble air cleaner, wing nut, cover and tighten

knob securely,

CLEAN AIR INTAKE/COOLING AREAS

To Insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary,, Make sure the cooling shrouds are reinstalled,

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re

moved will cause engine damage due to overheating.

ENGINE OIL FILTER (SeeFtg. 17)

Replace the engine oil filter every season or every other oil change if the tractor Is used more than 100 hours in one year

‘ Drain oil from engine crankcase (See 'TO CHANGE

ENGINE OIL” in this section of this manual, through

step remove drain plug).

® Remove oil filter and wipe off filter adapter.

» Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter.

“ Install replacement oil filter on filter adapter. Turn oil

filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn,

» Fill crankcase with new oil (See 'TO CHANGE EN

GINE OIL” in this section of this manual). For approxi mate capacity see "PRODUCT SPECIFICATIONS” on page 3 of this manual,

« Start the engine and check for oil leaks. Correct any

leaks before placing engine into full operation.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as It could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in “PROD UCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season, if fuel filter becomes dogged, obstructing fuel flow to carburetor,

replacement is required. » With engine cool, remove filter and plug fuel line

sections.

" Place new fuel filter in position in fuel line with arrow

pointing towards carburetor

® Be sure there are no fuel line leaks and clamps are

properly positioned.

® Immediately wipe up any spilled gasoline.

CLEANING

* Clean engine, battery, seat, finish, etc, of all foreign

matter.

“ Keep finished surfaces and wheels free of all gasoline,

oil, etc,

• Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the eiectrlca! system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine Hie.

Page 21

CAUTION; BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS; ® Depress clutch/brake pedal fully and set parking brake, e Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED^* position.

• Turn ignition key "OFF” and remove key.

0 Make sure the blades and all moving parts have completely stopped.

« Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

SERVICE AND ADJUSTMENTS

plug.

___________________

TO REMOVE MOWER (See Fig. 19)

Mowerwil! beeasierto remove from the right side of tractor.

• Place attachment clutch in “DISENGAGED" position Move attachment lift lever forward to lower mowerto Its

lowest position. Roll belt off engine pulley. Disconnect clutch rod from clutch lever by removing

retainer spring. ^ Disconnect anti^sway bar from chassis bracket by

removing retainer spring

Disconnect suspension arms from rear deck brackets

by removing retainer springs.

Disconnect front links from deck by removing retainer

springs,

Raise lift lever to raise suspension arms. Slide mower

out from under tractor,

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK iS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS

TO INSTALL MOWER (See Fig. 19)

» Raise attachment lift lever to its highest position. » Slide mower undertractorvtfith discharge guard to right

side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

CLUTCH LEVER

RETAINER SPRING

ENGINE PULLEY

FRONT LINK

FIG. 19

Page 22

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS”on page 3of this manual).

If tires are over or underinfiated, you will not properly adjust

your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

« Raise mower to its highest position.

- At the midpoint of both sides of mower, measure height from bottom edge of mowsrto ground. Distance "A” on both sides of mower should be the same or within 1/4" of each other,

« If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut wilt change mower height about 1/8",

® Recheck measurements after adjusting.

FRONT-TO^BACK ADJUSTMENT (See Figs. 22 and 23)

iMPORTANT: DECK MUST BE LEVEL SlDE-TO-SIDE, IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT iS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

S!0£,

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1 /8" to

1/2" lower than the rear when the mower is in its highest

position. Check adjustment on right side of tractor, Measure dis

tance "D” directiy in front and behind the mandrel at bottom edge of mower housing as shown.

" Before making any necessary adjustments, check that

both front links are equal in length, Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one iink to same length as other link.

' To lower front of mower loosen nut "E“’ on both front

links an equal number of turns,.

• When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.

■> To raisefront of mower, loosen nut "F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.

» When distance "D" is 1/8“ to 1/2" lower at front than

rear, tighten nut “F” against trunnion on both front links.

» Recheck side-to-side adjustment

Page 23

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake BELT REMOVAL -

• Remove mower from tractor (See ‘TO REMOVE MOWER" in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

« Pull belt away from mower. BELT INSTALLATION -

• install new belt In reverse order of removal.

• Make sure belt is in all pulley grooves and Inside all belt guides.

• install mower in reverse order of removal instructions.

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte.

if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress dutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut "A" on brake rod.

« if distance is otherthan 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A".

® Roadtesttractorforproperstopplngdistanceasstated

above. Readjust if necessary. If stopping distance Is stilt greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au

thorized service center..

WITH PAftKtNG BRAKE

________

"ENGAGED"

JAM

NUT

OPERATiNG ARM

DO NOTTOUCHTHIS NUT. !F FURTHER BRAKE ADJUSTMENT IS NECESSARY, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 25

Page 24

SERVICE AiMD ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See ‘TO REMOVE MOWER” in this section of this manual.)

• Remove upper belt keeper, » Remove belt from stationary Idler and clutching idler.

“ Puli belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over cooling Ian blades.

• Pull belt toward front of tractor and remove downward from around engine pulley.

« Install new belt by reversing above procedure.

IMPORTANT; MAKE SURE UPPER BELT KEEPER IS POSiTSONED PROPERLY BETWEEN LOCATOR TAB,

TO ADJUST MOTION CONTROL LEVER

(See Fig. 27)

The motion control lever has been preset at the factory and adjustment should not be necessary.

if for any reason the motion control lever wtl! not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of transmission.

* Park tractor on level surface. Stop tractor by turning

ignition key to “OFF" position, and engage parking brake-

» Adjust motion control lever by tightening adjustment

locknut one half (1/2) turn,

NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if necessary.

TRANSMISSION REMOVAUREPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor, See “PURGE TRANSMIS SION" in Operation section of this manual.

Page 25

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

II steering wheel crossbars are not horizontal (left to right)

when wheelsare positioned straightforward, remove steer'

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

Block up axle securely.. Remove axle cover, retaining ring and washers to atiow

wheel removal (rear wheei contains a square key - Do not lose).

Repair tire and reassemble. On rear wheels only; align grooves in rear wheel hub

and axle. Insert square key.

Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING RING\

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

FIG. 28

Page 26

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY (See Fig. 29)

if your battery is too weak to start the engine, it should be recharged. If “jumper cables" are used for emergency

starting, follow this procedure;

IMPORTANT; YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES,

TO ATTACH JUMPER CABLES -

* Connect each end of the RED cable to the POSITIVE

(-f) terminal of each battery, taking care not to short against chassis.

» Connect one end of the BLACK cable to the NEGA

TIVE {-) terminal of fully charged battery.

« Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER » BLACK cable first from chassis and then from the fully

charged battery.

» RED cable last from both batteries.

* *

CAUTION: l,ead-aciti batteries gener ateexplosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.

TO REPLACE HEADLIGHT BULB

» Raise hood. » Pull bulb holder out of the hole in the backside of the

grill

“ Replace bulb In holder and push bulb holder securely

back into the hole in the backside of the grlli,.

» Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run pooiiy, stop running, or prevent it from starting

“ Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual,

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

» Raise hood,

• Unsnap headlight wire connector. » Stand in front o! tractor. Grasp hood alsides,tilttoward

engine and lift off of tractor,

» To replace, reverse above procedures.

"POStTiVE" (+) "NEGATIVE" {-)

FIG. 29

Page 27

SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 31)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows;

*■ With engine not running, move throttle control lever

from slow to choke position. Slowly move lever from choke to fast position,,

• Check to see if hole in throttle lever and hole in speed control bracket are aligned.

" If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit through both holes.

• Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset at the factory and adjust

ment should not be necessary. However, minor adjust

ment may be required to compensate for differences in fuel, temperature, altitude or bad. If the carburetor does need adjustment, proceed as follows:

In genera!, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning theadjustingneedlesout (counter clockwise) increases the supply of fuel to the engine giving a richer fuei/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT,

NOTE: The carburetor on this engine is low emission, it is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limitercap cannot be removed without breaking the adjusting needle.

• Be sure you have a clean air filter and the throttle

• Start engine and allow to warm for five minutes. Make

• Idle speed setting - With throttle control lever in slow

® Idle fuel needle setting - With throttle control lever in

® Recheck idle speed. Readjust if necessary.

•

control cable is adjusted properly (see above).

adjustments with engine running and shift/motion control lever in neutral (N) position.

position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw In or out until correct idle is attained.

slow position, turn idle fuel adjustment needle in (clock wise) untii engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn needle

to a point midway between those two positions.

ACCELERATION TEST » Move throttle control leverfrom slow to fast position. If

engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler ates smoothly.

High speed stop Is factory adjusted- Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT. WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

Page 28

STORAGE

immediately prepare your tractor for storage at the end of the season or if the tractor wii! not be used lor 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, dean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

“ Clean entire tractor {See ‘'CLEANING” in the Customer

Responsibiiities section of this manual).

« Inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments section of this manual).

» Lubricate as shown in the Customer Responsibilities

section of this manual.,

« Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

® Touch up all rusted or chipped paint surfaces; sand

lightly before painting..

BATTERY

” Fully charge the battery for storage. " After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS" in the Cus tomer Responsibilities section of this manual),

® After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals. » Be sure battery drain tube is securely attached. « If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.'

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED QASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

» Drain the fuel tank. » Start the engine and let it run until the fuel lines and

carburetor are empty.

* Never us© engine or carburetor cleaner products in the

fuel tank or permanent damage may occur. « Use fresh fuel next season NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabiiizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil, (See “ENGINE" in the Customer Responsibilities section of this manual).

r'VI ihtnpoc

Remove spark plug{s). Pour one ounce of oil through spark plug ho!e(s) into

cylinder(s). Turn ignition key to “START” position fora few seconds

to distribute oil.

Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust

Rust and/or dirt in your gasoline will cause problems. if possible, store your tractor indoors and cover it to

give protection from dust and dirt,

Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM,,

Page 29

Will not start

TROUBLESHOOTING POINTS

Fill fuel tank

Out of fuel

Engine not "CHOKED" properly

Engine floaded

4, Bad spark plug

Dirty air filter

5. Dirty fuel filter.

Water in fuel

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

1. See ‘TO START ENGINE" in Operation section

Wait several minutes before attempting to start

Replace spark plug

Clean/repiace air filter

Replace fuel filter

Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter Check all wiring

See 'To Adjust Carburetor” in Service Adjustments

section, Contactan authorized service cenler/dspartment

Hard to start

Engine will not turn over

Engine clicks but will start

Loss of power

not

Dirty 8if filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel , Loose or damaged wiring. Carburetor out of ad|ustment

8 Engine valves out of adjustment.

Ciutch/brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery termtnais Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter

Faulty operator presence switch(es)

1. Weak Of dead battery

2. Corroded battery terminais,

3. Loose or damaged wiring 4 Faulty solenoid or starter,

1, Cutlfng too much grass/too fast 2, Throttle in “CHOKE” position. 3, Bulid-up of grass, leaves and trash under mower 4- Dirty air filter B Low oil levet/dirty oil. 6 Faulty spark plug 7, Dirty fuel filter. 8, Stale or dirty fuel

9., Water in fuel

10-, Spark piug wire ioose 11Dirty engine air screen/fins

12. Dirty/clogged muffier 13 Loose Of damaged wiring 14 Carburetor out of adjuatmerrt

IS-. Engine valves out of adjustment.

1 Clean/repiace air filter 2 Replace spark plug 3, Recharge or replace battery, 4, Replace tue! filter 5, Drain fuel tank and refill with fresh gasoline 6, Check al! wiring 7 See ‘To Adjust Carburetor frr Service Adjustments

section.

B Contact an authorized service csnter/department

1 Depress dutch/brake pedal 2 Disengage attachment clutch 3 Recharge or replace battery 4 Replace fuse 5 Clean battery terminals 6 Check ail wiring 7, Check/replacs ighition switch 8- Check/replace solenoid or starter 9 Contact an authorized service center/department

1 Recharge or replace battery. 2 Clearr battery terminals 3, Check all wiring 4 Check/replace solenoid or starter

1. Set in “Higher Cuf position/reduce speed

2 Adjust throws control -,

3 Clean underside of mower housing

4, Olaan/replace air filter

5, Check oil level/change oil

6 Clean and regap or change spark plug

7 Replace fuei fiiier,

8, Drain fuei tank and refill with fresh gasoline,

9 Drain fuel tank and carburetor, rsfill tank with fresh

gasoline and replace fuei filler 10, Connect and lighten spark plug wire 11 Clean engine air scrsen/flns 12 Clean/repiace mufiler,

13. Check alf wiring.,

14 See‘T0 Adjust Carburetor” in Service Adjustments

section,

15, Contact an authorized service oenier/departmarst

Excesstve vibration

1. Worn, bent or loose blade 2, Bent blade mandrel. 3,. Loose/damaged partfs).

1 Replace blade. Tighten blade bolt 2 Replace blade mandrel 3 Tighten loose parl(s) Repfacs damaged parts

Page 30

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run when operator leaves seat with attaohmeni clutch engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

CAUSE

1 Fauity operator-safety presence control system.

1 Worn, bent or loose blade

2. Mower deck not level 3 Buildup of grass, leaves, and trash under mower 4 Bent blade mandrel 5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Obstruction In dutch mechanism 2 Wom/damaged mower drive belt 3 Frozen Idler pulley 4 Frozen blade mandrel

1, Engine speed too slovv 2r Travel speed too fast 3- Wet grass 4 Mower deck not level 5, Low/uneven tire air pressure 6 Worn, bent or loos® blade 7 Buildup of grass, leaves and trash under movrer 6 Mower drive belt worn

S, Blades improperly irisialled 10 Improper blades used 11 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

CORRECTION

1 Check wiring, switches and connections. If not

oarracied, contact an authorized service center/ department-

1 Replace blade Tighten blade bolt.

2. Level mower deck. 3- Clean underside of mower housing. 4 Replace blade mandrel-

5. Clean around mandrels to open vent holes

1 Remove obstnlclion

2. Replace mower drive belt

3. Replace idler pulley 4 Replace blade mandrel

1 Place throttle control in "FAST" positron

2. Shift to slower speed. 3 Allow grass to dry before mowing

4. Level mower deck

5. Check tires for proper air pressure, 6 Replace/sharpen blade Tighten blade bolt. 7 Clean underside of mower housing 8 Replace mower drive belt.

9 Reinstall blades sharp edge down, 10 Replace with blades listed in this manual 11, Clean around mandrels to open vent holes.

HeadHght(s) not working {if so equipped)

Battery wiil not charge

toss of drive

Engine "backfires" when turning engine "OFF"

1 Switch is "OFF" 2 Bulb(s) burned out

3 Faulty light switch 4 Loose Of damaged wiring 5 Blown fuse

1 Bad battery cel If s) 2, Poor cable connections 3, Fauity regulator (If so equipped} 4, Faulty alternator

1 Freewheel control In "disengaged" position 2 Motion drive bait worn, damaged, or broken. 3 Air trapped in transmission during shipment

or servicing

1 Engine throttle control not set at "SLOW"

position for 30 secorrds before stopping engine

1 Turn switch "ON" 2 Replace bulbfs) 3 Check/replace light switch. 4 Check wiring anti connections 5 Replace fuse

1 Replace battery

2 Check/clean all connections, 3 Replace regulator 4 Replace alternator

1 Place freewheel control in "engaged" position

2 Replace motion drive belt 3 Purge transmission

1 Move throttle control to "SLOW" position and allow

to idle for 30 seconds before slopping engine

Page 31

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.259592

IGNITION SWITCH

POSITION

OFF

RUN/UGHT S ■+■ L

RUN

START B 4- L -f S NONE

CIRCUIT

Í3 + 4- L NONE

.^5 '1' L. NONE

"MAKE"

A +Y

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

HEADLIGHTS

OWN ELECTRICAL SOURCE

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

RELAY

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT. THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

/71

REMOVABLE

Page 32

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.259592

Page 33

REPAIR PARTS

ELECTRICAL

TRACTOR - “ MODEL NUMBER 917.259592

¡rVüi »

NO.

10 11 12 16 19 20 21

22 24 25

26 28 29

30 31 32 33 40 41 42 43 44 45

55 70 81 88

NOTE: Al! component dimensions given in U.S inches

PART NO.

144926

74760412

STD551025

STD551125

STD541025

7697J

7603J

109596X

145211 150109

145769 161343

73350400

136850

4152 J

146136 146148

108824X 145491 160784 140301 12421IX 141226 10931 OX 161438 71110408

131563 145673 73640400

121433X

17490508

142621 109748X 161366

DESCRiPTSON

Battery 12 Volt 30 Amp Bolt, Hex Head 1/4-20 unc x 3/4

Washer

Washer Nut

Tube, Plastic, 46" Tmy, Battery Clamp, Hose Bolt BTR FRT 1-4-20 x 7-5

Holddown Battery Nut, Push Nylon 1/4 Bat- Frt.

i OK

1 inch = 25-4 mm

Switch Interlock N. OPN-1 N.. OPN Washer, Lock

Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket (Includes 4162J) Bulb, Light Cable, Battery, 6 Gauge, Red, 24“ Gable, Battery, 6 Gauge, Red, W/ 16 Wir22" Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 21“ Switch, Plunger Normal OP Olive Switch, ignition Nut, Ignition Cover, Key Switch

Key, Ignition Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Nut Keps Bik Hex 1/4-20 UNC Ammeter Rectangular 16 Amp Screw, Thdrol 5/16-18x1/2

Harness Engine

Relay Assembly Harness Engine

Page 34

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259592

CHASSIS AND ENCLOSURES

Page 35

REPAIR PARTS

TRACTOR

CHASSIS AND ENCLOSURES

- MODEL NUMBER 917.259592

KEY PART

MO. MO.

1 159530 2 140356 3 17490612 6 155923 8 126471X

9 145203 10 72140608 11 145218 13 145217 17 136673X558 24 STD523710 25 19131312 26 STD541437 28 136373X428 29 136374 30 140002X558 31 137113 33 145244X558 34 145243X558 35 STD533707

36 108067X 37 17490508 38 139886 39 139887 44 140675 47 105531X 50 137304 59 110436X 64 150272 66 156276X012 73 17580408 86 136670X558 87 136671X558

90 STD551025 114 145349 115 121784X 117 144283 118 145595 11Э 19092016 120 137271

121 137269

122 137270

123 157105

124 157107

125 74180412

140 158418

145 156524

- - 5479J

DESCRIPTION

Chsssis

Drswbsr

Screw, ThdroL 3/8-16 x 3/4 Type TT Saddle

Clip, Fuel Line Dash, Plastic Boll, Carriage 3/8-16x1 Panel, Dash, LH Pane!, Dash; RH Hood Assembly Bolt

Washer 13/32 x 13/16 x 12 Gauge Nut

Grill Lens, Bar, Clear

Fender Bracket Assembly, Fender Footrest, LH Footrest, RH Bolt Nut, Pa! Screw, Thdroi 5/16-18TYT

Bracket Assembly, Pivot, LH Bracket Assembly, Pivot, RH Fender Strap Nut, Push, Nylon

Rod, Support Hood Bushing, Snap, Split Dash, Lower Plate, Dash Screw Tap Tite 1/4-20 x 1/2 Panel Assembly, RH Panel Assembly, LH

Washer 17/64

Bracket, Support, Dash Cover, Access Washer Serrated Disk 13/32 x 1 Bracket, Clutch Mech SRS YT 95 Washer 9/32 x 1-1/4 x 16 Ga.

Rivet, Ratchet. Female

Washer, Nylon

Rivet, Rächet, Male Bracket Assembly, Pivot, Hood LH Bracket Assembly, Pivot, Hood RH Screw, Machine 1/4-20 x 3/4 Bracket SuspensionFront Rod Pivot Chassis/Hood Plug, Bin BIk 359 Dia.

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

Page 36

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 917.259592

Page 37

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 917.259S92

KEY NO.

10 15 16 18 19 21 22 24 25 26 19131316 27 28 29 30 32 34 35 36 37 1572H 38 123674X

40 4470J

41 42 47 48

49 50 51 52 63 55 56 57 69 61 62

PART NO.

150071

2 142431

143995

3 8 141002

76020416 74490544 73800500 74780616 73800600

130564

145627

73350600

106888X

76020412

145204 124236X 130807 74760512 155071 120183X 19211616

74760644

154777 19131312 127783

154604 12320SX

74760624

73680600 73680500

10571OX 105709X 74760620 140294 140312 17490612 88B3R

DESCRIPTION

Transaxie {See Breakdown) Hydro GrMode! 310-0650

Spring. Return, Brake Pulley, Transaxle Rod Shift Hydro LT Pin Cotter 1/8x1 GAD Bolt Hex FIghd 5/16-18 Gr. 5 Nut Lock Hex W/lns. 5/16-18 Line Bolt Fin Hex 3/8-16 Unc x 1 Gr, 5 Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Deluxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 3/8-16 Unc Spring, Brake Rod . Washer Pin Cotter 1/8 X 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle

Bolt Hex Hd 5/16-18 Unc X 3/4 Shaft, Foot Pedai

Bearing, Nylon

Washer

Pin, Rot! Puliey, Idler, Flat Bolt Spacer, Split Keeper, Beit Idler

Washer 13/32 x 13/16 x 12 Gauge

Pulley, idler, V-Groove Beiicrank Assembly Retainer, Belt Bolt Nut Growniock 3/8-16 UNC Nut, Growniock 5/16-18 Unc Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-16x1-1/4 V-Belt, Ground Drive

Keeper, Center Span Screw Thdroi, 3/8-16 x 3/4 Ty, TT Cover, Pedal

KEY NO. NO.

63 64 65 66 69 70 71 72 73 74

75 76 77 78 81 82 83 84 86 87 88 89 91 92 93

95 96 97

98 100 102 103 104 105 106 116 118

121

NOTE: All component dimensions given in U.S. inches

PART

140186 71170764 STD551143

154778

142432

134683

140158 19132012 156347 121199X 121749X 12000001 123583X 121748X 156046 123782X 19171216 140548

71208

19212016 12000008 151146 74780536 74780524 142564 140462 144643 4497H 140469 73510600 19111216 141322 73940800 140156 71070516 74780520 72110610

154774 154419

1 inch = 25.4 mm

DESCRIPTION

Pulley. Engine Bolt Hex Washer Keeper Belt Engine Screw Keeper Belt Engine Strap Torque Lh Hydro 18/20" T Washer 13/32 x 1-1/4 x 12 Gauge Strap Torque Rh Hydro 18/20" T Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm, Cross Hydro 20" Tires

Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga.

Rod, Tie Hydro 20" Tires Bushing Rod Strlg- 629/632 ID

Washer 21/32 x 1-1/4 x16 Ga.

Ring Klip #5304-62 ' Console, Shift Bolt Fin Hex 5/16-18 x 2-1/4 Bolt Fin Hex 5/6-18 Unc x 1-1/2 Line Fuel Hydro 4“ Fan, Hydro 1" Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/Cad

Keeper BonRh Hydro 0750.18/20" Nut Keps Hex 3/8-16 Unc

Washer 11/32 X 3/4 x 16 Ga. Washer BelMlle .501 Dx 1.50D Nut Hex Jam Topiock 1/4-20 Unf Arm, Control Hydro Screw Cap Hex 5/16x18x1

Bolt Fin Hex 5/16-18 Unc x 1-1/4 Bolt Rdhd Sq Neck 3/8-16 x 1.25 Spacer Beiicrank

Nyliner Clutching STL

Page 38

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259592

Page 39

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259592

STEERING ASSEMBLY

KEY NO.

13 15 17 18 19

20 22

23 25 26 27 28 29 30 31 32 36 37 38 39 40 41 42 43 45

46 47 48 49 131291 52

53 62 156595 65 66 154404 67 68 69 70

PART

121472X

154427

156483

157473

6266H

121748X

6 7

19272016 12000029

3366R

166438 STD551137 STD5413S0

154779

73901000

156543

57079

124035X 126684X

71200410

127501 154406 126847X 136874 19131416 17490612 STD561210 138171 130465 145207 152927 126806X 100712K STD541537 100711L

140216 121749X 106933X 121232X

6855M

146841 106451X

73680600

164780 74781044

154429 160367 74780636

NO.

DESCRIPTION

Steering Wheel

Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R H.

Bearing, Race, Thrust, Hardened Washer 25/32 x 1 -5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Link, Drag

Washer, Lock

Nut Hex Jam Toplock t/2-20 UNF

Bearing, Axle

Nut, Lock, Range 5/8-11 UNC

Shaft Assembly, Steering

Washer, Thrust .515 x 760 x .033

Support, Shaft

Washer, Shim 1/4 x 5/8 x ,062

Screw Hex Socket 1/4-20 x 5/8

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/B x 16 Gauge

Screw, Thd,, Roll, 3/8-16 x 3/4

Pin Bracket. PVT Man, CL LVR V2 Sears Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 53x2.25 x, 160 Nut Lock Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash P/L Mil BIk Washer 25/32 x 1-1/4 x 16 Gauge Knob, Rd Cap, Spindle

Fitting, Grease Lever, Asm Clutch MWR SRS Link, Clutch, w/Nibs 5.688 Zinc Bolt, Shoulder 3/8-16 UNC Gr. 2 Nut, Crownlock 3/8-16 UNC Kit, Steering Assembly, Service Spacer Axle Bearing Arm Pittman

Bolt Fin Hex 5/8-11 unc x 2-3/4 Brace Axle Spacer, Brace. Axle Bolt, Fin, Hex 3/8-16 UNC x 2-1/4

NOTE: Alt component dimensions given in U-S- inches

1 inch = 25,4 mm

Page 40

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259592

KEY NO,

10 11 120068X 12 13 121248X 14 ■72050411 15 16 121250X

PART NO.

140123

1 2 140551 5 145006

STD541437

6 7

124181X 155925

121246X

134300

DiSCFUPTION

Seat Bracket, Pivot, Seat

Ciip, Push-In Hinged Nut Spring, Seat Pan, Seat Knob, Seat Bracket, Switch Mounting Bushing, Snap Bolt, Carriage 1/4-20 x 1-3/8 Spacer, Split >28 x ,88 Spring

KEY PART NO. NO.

17 123976X

18 124238X 21 153236 22 STD541431 24 19171912 25 127018X 27 17490608 28 150176

NOTE: All component dimensions given in U,S, inches

1 inch = 25,4 mm

DESCRIPTION

Locknut, Range 1/4 Grade 5 Cap, Spring Seat Bolt, Shoulder 5/16-18 UNO Nut Washer 17/32 x 1 -3/16x12 Gauge Bolt, Shoulder 5/16-18x.62 Screw, Thdrot 3/8-16 x 1/2 TY-TT Boit 5/16-18 UNC X 3/4 w/Sems

Page 41

REPAIR PARTS

DECALS

TRACTOR - - MODEL NUMBER 917.259592

KEY PART NO. NO.

1 140837 2 12-113-55 3 160286 4 160287 5 142341 6 133644 7 142241 8 156787

9 146709 10 156439 11 49G0J 12 146046 13 147138 14 160396 15 149918

WHEELS & TIRES

DESCRIPTION

Decaí, Saddle Parking Brake Decal, HP Engine

Decaf, Hood, R.H. Decal, Hood, L.H. Decal, Drawbar Cntrl Mvt Hyd Lt Decal, Customer Maintenance Decal, Side Panel, Kohler

Decal, Mower, EZ3 Decal, Fender, Craftsman Decal, Caution, Engiish Decal, Clutch/Brake, Engiish Decal, V-Belt Drive Schematic Decal, Chassis, 42" Decal, V-Belt Schematic Decal, Fend Auto Trans

KEY

NO.

19 20 21 22 23

- “ 161424

KEY

NO.

NOTE: All component dimensions given in U. S. inches

PART NO.

151708 150333

146710 130047 138048 149516 151400 106202X 156835 145246 145247 138311 161423

PART NO.

59192

65139

106222X

59904

106732X427

278H

9040H

106108X427

122082X

7152J

11 104757X Cap, Axle

144334 Sealant, Tire (10 oz. Tube)

1 inch = 25-4 mm

DESCRIPTION

Decal, Ins. Hood Decal, Cap Cnsmr Help Line Srs Decal, Insert Strg Std Auto USA Decal, Battery Diehard Sears Decal, Panel Side Diehard Sears Decal, Battery Dangr/Psn Srs. Eng Decaí, Grille LT IPC Sears Reflector, Tall, Light Red/Amber Decal, Dash Inst Oper English Pad Footrest Rbr Sq Craftsman Fastener, Pop In Footrest

Decal, Lift Handle Owner's Manual, English Owner's Manual, Spanish

DESCRIPTION

Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire

(Not Provided, Service Item Only) Rim, Front

Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire

(Not Provided, Service Item Only)

Page 42

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.259592

32 31

OPTIONAL EQUIPMENT

Spark Arrester

Page 43

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.259592

KEY NO.

1 2

4 14 15 16

29 31 32 33 34 35 37 38

39 40 41 62 77

79 80 81

PART NO.

134265 17720410

137350 13280328

13200300

STD551231

156123 137180 151346

152334' 123407X 106082X 17490512

8543R

109227X 3645J 139277 STD551131 19101216 M740108025 74760508

128861

DESCRIPTION

Control, Throttle Screw, Hex Head. Thread Cutting

1/4-20x5/8 Engine (See Breakdown) Kohl Model No. CV15S-PS 41565 Muffler Nipple. Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90“, 3/8-18 NPT Washer Shield, Browning Arrestor, Spark Tank, Fuel

Cap Assembly, Fuel Tank Clamp, Hose Pad, Spacer 1 x 1 x 1 Blk Screw, Thdrol5/16-18 x3/4 Line, Fuel Plug, Oi! Drain (Order From Engine Manufacturer) Pad, Idler 1.75 x ,75 x .06 Bushing Stem, Tank Fuel Washer, Lock Washer 5/16 x 3/4 x 16 Qa,

Bolt Hex Bolt Hex Hd 5/16-18 UNC x 1/2 Nut Flange 1/4-20 UNC Starter Nut

NOTE: All component dimensions given in U„S. inches

1 inch = 25,4 mm

Page 44

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 917.259592

Page 45

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 917.259592

159461

159476

138284

12000002

19211621

120183X

125631X

122365X

139865 139866

STD624008

127218

73350800

130171 73800800 139868 STD62400B 110807X

19131016 137150

76020308

137167

73350600

138057 150233 140302 73540600 155097 123935X 17490512 19112410 123Э34Х

145212 110452X

PART NO.

1 inch = 25-4 mm

DESCRIPTION

Wire Asm., Inner w/plunger Shaft Asm Lift

Pin Groove ERing #5133-62

Washer 21/32 X1X21Ga

Bearing Nylon Grip Handle Fluted Button, Plunger Link Lift Lh Link Lift Rh

Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut Lock W/Wsh 1/2-13 Unc Arm Suspension Rear Spring Retainer Nut Special Washer 13/32 X 5/8 X 16 Ga

Spring" Pin Cotter 3/32 X 1/2 Rod Adjust Lift Nut Hex Jam 3/8-16 Unc Knob Infinite 3/8-16 Unc Black Trunnion Inf Height Bearing Pvt. Lift Spherical Nut, Grovimiock 3/8-24

Pointer, Height Indicator Plug, Hole

Screw Thdrol 5/16-18x3/4

Washer 11/32 x 1-1/2 x 10 Gauge

Scale, Height Indicator Nut Hex Range Lock

Nut Push Phos & Oil

KEY

NO.

11 12 13 15 16 17

19 20 23 24 25 26 27

31 32 36 37 38 40 41 49

NOTE: All component dimensions given in U.S. inches

Page 46

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.259592

Page 47

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.259592

KEY

NO.

1 2 3 4 5 6

9 10 11 12 13

15 16 17 18

19 20 21

22 23

35 36 37 40 41

44 45 46 48 49 50

EZ O

OiC

53 54 55

PART

NO.

144393 STD533107 138017 138440 STD624008 130832

850857 STD551137

140296 134149 129895 137645

128774 110485X 140329 72110610 72140505 132827 136888 STD541431 134753

131267 105304X 123713X 110452X 130968 19111016 131491 138776 129963 129861

137266

STD533717

133835 131494

19131316

STD541437

133651 140083 140088 STD624003 137729 133944 133940

131340

STDS41410

138888 131845X900 133943 140084 122052X

DESCRIPTION

Mower Housing Boit

Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1 25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Bail

Shaft Assembly, Mandrel, Vented

{Includes Key Number 6), Housing, Mandrel, Vented Bearing, Bali, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16x1-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crowniock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Gauge

Rod, Hinge Screw Thdrol Hex Head Zinc Mwr

Washer, Spacer

Pulley, Mandrel Nut, Toplock, Flanged

Boit Fastner, Christmas Tree

Pulley, idler, Flat Washer 13/32 x 13/16 x 16 Gauge

Nut Crowniock 3/8-16 UNC

Rod, Pivot, with Nibs

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L..H.

Retainer Screw, Thd. Roll 1/4-20 x 6/8

Washer, Hardened

Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler

Spacer, Retainer

140086

141043 149846 144200 142427 131870 127847 121748X 12000029 128903 127845 154809 127498 153701 73350600 142028 120958X 156084 72140618 STD541437 136420 71161010

19061216

STD551110

13075B 155197

155198 17490512 73510500 72110504 137644 133957 73930600

19121414 143723

153390 19131312 STD523710 ST0633710 19132203

130794

- 145411

PART NO.

1 inch = 25,4 mm

DESCRIPTION

Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt

Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 144

Keeper, Spring

Lever Asm. Clutch Pri PIm STLT

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Unc

Trunnion, Adj.

Washer Sintered

Keeper Belt Idler .

Bolt Carriage 3/8-16 x 2-1/4

Nut

Mulcher Cover Screw Washer #10 Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L,H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-1B x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNG x 1/2

Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Qa.

Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1 Spacer Washer 13/32 I.D. x 1-3/8 0,D. X 1/4 Maridrel Assembly (includes Key Numbers 8-10,12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher

Plate and Gauge Wheel Components, Key Nos, 101-106 and 111-121)

KEY

NO.

58 59 67 68 71 72 73 74 75 76

77 78

79 80 81

82 83 84 85 92

101 102 103

104 105 106 2029J

111

112 113 114 115 116

117

118

119 121

128

129

130

131

132

* -

NOTE: All component dimensions given in U.S. inches

Page 48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259S92

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

Page 49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259592

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

KEY PART

NO. NO.

142930

142931

142932 Seal, Lip

142928

142933

5 6 142934

142935 150771

142937

142938

142939

142940

142941

18 150772

150773

142944

23 24 142945

142946

150774

142948

142949

142950

150787

142951

142952

142953

i Arm, Actuating

142955

150777

150778

40 41

142958

DESCRIPTION

Housing, Lower Assembly, Upper Housing

Ring. Wire Retaining Ring, Retaining Bearing, Shaft Bali

Bearing, Cradle Bearing, i hrust 30 x 52 x 13

Swashpiate, Variabie

Block, Cylinder Assembly

Arm, Trunnion

Seal, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42 x 68 x 16 Block, Cylinder Assembly Seal, Lip 10 X 25 X 7 Actuator, Bypass Center Section Assembly Kit Seal, Up 26 X 42 X 8

Washer 26 x 35 x 1 Ot! Filter Element

Arm, Bypass

Ring, Retaining Plate, Bypass

Ring, Retaining Pin, Actuating

Bolt 5/16-24x1-3/4 Locknut, Hex 5/16-24 UNJC Brake Rotor/Stator Kit

KEY PART NO. NO.

142884

150829

62 142991

142961

53 56 142963

142964

142965

59 62 142966

142967

142920

142969

144610

142971

150806

142973

142974

142975

142976

142977

142978

142917

113

142918

114

142980

119

144607

134

144608

135

150775

139

150776

140

NOTE: All component dimensions given in U.S.

1 inch

DESCRiPTiON

Washer 7/16 x 7/8 x ,060 Differentia! Assembly Washer 3/4 x 1,5 x ,13 Seal ,75x1 25X,250 Shaft, Input Bolt 1/4-20 X 1,38 Pin ,5 OD X -43 ID X .750 Arm, Control Puck, Dampener Set Screw Spring Stud 5/16-24 Jackshaft Assembly Jackshaft Screw, Cap Washer 7/16x1 x 1/2 Sleeve Bearing Seal, Wiper Spring, Slock , Washer, Slock Thrust Cap, Vent Assembly

Fitting, 0-Ring Assembly

Spacer

Nut. Castle 5/16-24 Pin, Cotter Spring. Compression Nut, Hex 5/16-24

= 25,4 mm

Page 50

REPAIR PARTS

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41565

TRACTOR - - MODEL NUMBER 917.259592

AIR INTAKE

BLOWER HOUSING AND BAFFLES

CRANKSHAFT

ENGINE CONTROLS

EXHAUST

^11

Page 51

REPAIR PARTS

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41565

TRACTOR - - MODEL NUMBER 917.259592

AIR INTAKE

ixcrv DAOT

iVCr I “Mrl I

NO. NO.

25-341-02

2 12-096-24

3 12-083-08

12-100-01 Wing Nut

X-25-63

12-313-04

12-083-05

12-072-03

12-086-01

12-094-12

10 11 12-041-02

ILLUSTRATED

NOT

- -

12-113-53

CRANKSHAFT KEY PART

NO.

12-014-37

12-139-01 Plug, Cup

DESCRIPTION

Knob, Air Cleaner Cover Cover, Air Cleaner

Precieaner Eiement

Washer, Plain 1/4

Grommet Element, Air Cleaner (inciudes #6) Stud, M6 X 1.0 X 75 Screw, #10 Hi-Lo Thread Forming Base, Air Cleaner (inciudes Numbers 9 and 10) Gasket, Air Cleaner

Decal, Air Cleaner

DESCRIPTION

Crankshaft

ENGINE CONTROLS KEY PART

NO.

12-079-07

12-237-01

M-0664020

M-0545016

12-536-09

M-0443020

SM-0443025

12-089-11

12-089-23

12-089-24

M-0641060

SM-0642025

12-090-06

25-158-11

12-079-01

25-158-08

EXHAUST

KEY PART

NO.

DESCRIPTION

Linkage, Choke Clamp, Cable Screw (2), Locked Socket

Screw, Hex Flange M5 x .8 x 16 Control, Speed Assembly {Includes

Key Numbers 6 through 9) Screw, Pan Head M4 x 0.7 x 20 Screw, Pan Head M4 x 0.7 x 25 Spring, Choke Adjust Spring, Choke Return

Spring, Governor

Nut, Hex Flange M6 x 1-0

Screw, Hex Flange

M6x 1.0x25 Lever, Governor Bushing, Throttle Linkage Linkage, Throttle Bushing, Linkage Retaining

DESCRIPTION

BLOWER HOUSING AND BAFFLES KEY PART

NO. NO.

1 M-0545010

24-468-10

12-146-07

M-0645020

24-096-05

12-027-32

12-096-28

12-141-01

25-154-02

M-0545020

11 12 12-063-05

M-0645016

14 12-063-08

12-063-01

■ ILLUSTRATED

NOT

12-113-55

- -

DESCRIPTION

Screw, Hex Flange

M5x 0.8x10 (13)

Washer, Plain 1/4

Plate, Blower Housing Screw, Hex Flange M6 x 1,0 x 20

Cover, Pinion Housing, Blower Cover Ring, Retainer (2) Clip, Mounting (3) Screw, Hex Flange M5 x .8 x 20 (3 Baffle, Intake Side Screw, Hex flange M6 x 1.0 x 16

Baffle, Cylinder Head Baffle, Cylinder

Decal, Horsepower

M-0829033

12-041-03

M-0841080

3 4

12-126-11 12-445-06

M-0645025

NOT ILLUSTRATE KEY PART

NO.

- ~

12-522-18

- -

12-755-59

RPM Settings: RPM Settings

NOTE: Aii component dimensions given in U.S. Inches

1 inch = 25.4 mm

Stud, M8 x 1.25 X 33 {2) Gasket, Exhaust Manrfold Nut, Hex Flange M8 x 1.25 (2) Bracket, Muffler Strap, Lifting Screw, Hex Flange M6 X 1.0 X 25 (2)

DESCRIPTION

Short Block Gasket Set

Low Speed: 1500-2000 High Speed: 3200-3400

Page 52

REPAIR PARTS

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-4156S

TRACTOR - - MODEL NUMBER 917.259592

Page 53

REPAIR PARTS

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41565

tractor - - MODEL NUMBER 917.259592

FUEL SYSTEM KEY PART

NO. NO.

M-0641060

1 2 X-25-63

X-22-11

M-0629122

12-853-68

12-041-02

12-053-68 Carburetor Assembiy

12-041-01

12-265-04

10 47-154-01

X-426-9

52-3S3-22

25-050-02

25-155-02

12-559-01

12-112-05

16 17 25-041-09

M-0645020

18 19 X-380-1 20 12-353-01

12-123-19

M-0545010

12-154-01

12-431-01

12-313-01 Grommet, Fuel Line

12-353-10 Line, Fuei, 2-1/2"

ILLUSTRATED

NOT

12-041 -01

12-518-05 12-757-27 Kit, Carburetor Overhaul

12-757-28

- -

12-757-30

- - 12-757-31 Kit, Gasket Replacement

DESCRIPTION

Nut, Hex Flange M6 x 1,0 (2) Washer, Plain 1/4 Washer, Lock 1/4 Stud. M6x 1.0x122 (2) Kit, Carburetor (Includes #6 thru 8) Gasket, Air Cleaner

(For Information Only - Not Available Separately) Gasket, Carburetor (2) Deflector, Heat Clip, Cable Clamp, Hose (6) ' Line, Fuel, 12" Filter. Fuel Connector, Hose, 90° Kit, Fuel Pump with Gaskets (Includes Key Numbers 16 thru 18) Spacer, Fuel Pump Gasket, Fuei Pump Screw, Hex Range M6 x 1 x 20 (2) Connector, Straight Hose

Line, Fuel, 1-1/4" Line, Fuei, Meta! Screw, Hex Flange M5 x 0.8 x 10 Clamp, Fuel Line Sleeve, Insulating

Gasket, Carburetor

Lead, Solenoid, Black, 5", 14

Gauge, Uninsulated Push-On Tabs

Kit, Solenoid Repair Kit, Choke Repair

CYLINDER HEAD, VALVE AND BREATHER

KEY PART

NO. NO.

12-351-01

2 12-755-60 Kit, Cylinder Head 3 12-411-01 Rod, Push (2) 4 12-041-10 5 12-017-01

12-017-02

6 12-016-01

12-016-02

12-146-13 Plate, Guide 8 1 iìì"*^vG''Ud 9 12-112-13

10 12-086-15

11 12-089-01

12 12-173-01 13 12-755-03 14 X-426-9 15 12-326-03

M-0645020

10 17 12-096-07

IS 235011 19 24-032-05 20 M-0640034

24-194-01

24-186-03

M-0545010

12-018-01

12-402-02

25 26 12-318-09

X-7S-23

NOTE; All component dimensions given in U-S. inches

1 inch = 25.4 mm

DESCRIPTION

Lifter, Valve (2)

Gasket, Cylinder Head

Valve, intake. Standard Size

Vaive, intake, .25" Oversize Valve, Exhaust. Standard Valve, Exhaust, .25" Oversize

Washer, Plain 13/32 Spacer, Head Boit Exhaust Port Screw, Hex Flange

M1 Ox 1.5x81 (5) Spring, Vaive (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather , Screw, Hex Flange M6X 1.0x20 (5) Cover, Vaive with Nipple

Retainer, Spring Seal, Vaive Stem (2) Screw, Hex Flange M6 x 1 x 34 (2)

Pivot, Rocker Arm (2) Arm, Rocker (2)

Screw, Hex’Fiange

M5 X 0.8 x 10

Retainer, Breather Reed

Reed, Breather

Head, Cylinder

Plug, Pipe, Alien Head 1/8

Page 54

REPAIR PARTS

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41565

TRACTOR - - MODEL NUMBER 917.259592

IGNiTiON / ELECTRiCAL

OIL PAN / LUBRICATION

C£)—2

,,-o

1 I

—-21

CRANKCASE

----

STARTING SYSTEM

Page 55

REPAIR PARTS

KOHLER ENGINE - MODEL NUMBER CV15S,TYPE NUMBER PS-41565

TRACTOR - - MODEL NUMBER 917.259592

IQNJTION / ELECTRICAL

KEY PART NO.

NO.

12-086-14

DESCRIPTION

Screw, Hex Flange

MIO X 1,5 X 46 2 12-468-03 3 24-162-03 4 M-0639016

12-112-01

Washer, Hex Flange

Screen, Grass

Screw, Hex Flange M6 x 1 x 16 (4)

Spacer, Fan (4) 6 12-157-02 Fan

X-42-15 Key

7 8 12-025-25

41-155-02

10 M-0548025

Flywheel Assembly

Connector (4 Contact}

Screw, Hex Cap M5 X 0.8 x 25 (2)

M-0545010

Screw, Hex Flange M5x 0.8x 10 (2)

12 12-154-02

12-085-03

12-132-02

X-728-1 Clip, Cabie

12-584-01

y-0545020

Clip, Stator Harness "

Stator Assembly Spark Plug

Module, Ignition Screw, Hex Flange M5 X 0-8 X 20 (2)

NOT ILLUSTRATED

^ -

12-518-01

Lead, White, Ground To Kill (19",

18 Gauge, Fully Insulated Push-on Tab and Uninsulated Push-on Tab Terminate)

OIL PAN / LUBRICATION KEY PART

NO. NO.

1 12-038-01

DESCRIPTION

Dipstick Assembiy

(Includes Key Numbers 2 and 3)

25-755-13 12-153-03

3 4

12-163-02 12-123-04

M-0S45020

12-153-01

25-162-07

12-096-03

M-054S016

M-1039025

12-126-02

12-089-03

12-462-01

12-208-01

12-050-01

X-75-10

12-393-01

12-032-04

12-096-02

M-0545016

Kit* Oil Fill Cap (Includes Key #3)

O-Ring, Dipstick

0-Ring, Upper Oil Fill Tube

Tube, Oil Fill

Screw, Hex Flange M5 x 0.8 x 20

0-Ring, Lower Oil Fill Tube

Screen, Oil Pick-up

Cover, Ol! Pick-up Screen

Screw, Hex Flange M5 x 0,8 x 16 Screw, Hex Flange MIO x 1..5 x 25 Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve Piston, on Pump Relief Valve Body, Oil Pump Relief Valve Filter, Oil Plug, Square Head, Solid 3/8 Oil Pump Assembiy O-Ring, Oil Pump Cover Cover, Oil Pump Screw, Hex Flange

MSxO.e X 16 (3)

22 12-032-03 23 SM-0833045

Seal, Oil (P.T.O. End) Screw, Hex Flange M8 X 1.25 X 45 (12)

24 12-199-30

Pan, Oil

CRANKCASE KEY PART

NO. NO,

12-032-03

12-522-18

12-445-02

3 4

M-0839025 12-380-03

5 6 12-755-49

7 12-089-18

12-422-08

12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 12-422-07 12-144-27

12-874-07

12-874-08 12-874-09 12-018-02

12-108-07

12-108-08 12-108-09 12-067-05

12-067-06 12-380-01

12-043-05

M-0631005

12-144-02

52-139-09

12-755-64

DESCRIPTION

Seal, Crankshaft Block, Cylinder (Use Short Block) Strap, Lifting Screw, Hex Flange M8 x 1.25 x 25 Dowel, Locating (4) Kit, Camshaft (Includes Key #7 & 8) Spring, Actuating shim, Camshaft, Blue Shim, Camshaft, Red (A.R,) Shim, Camshaft, Yellow (A,R..) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft. Black (A.R.) Shim, Camshaft, White (A.R.) Shaft, Balance Piston w/Ring Set, Standard Piston w/Ring Set .25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2) Ring Set, Standard . Ring Set .25“ Oversize

Ring Set .50“ Oversize Connecting Rod, Standard Connecting Rod .25" Oversize

Pin, Governor Regulating Gear, Governor Assembly Washer, Plain 6mm Shaft, Governor Gear

Plug, Cup ■

Kit, Shaft, Governor Cross, with Clip (Includes Key #20 and 24)

12-144-24

Y.OK.i П9

r\ finn Ч.П 1

12-032-01

SM-063101S

23 24

12-154-05

Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain 6mm Clip, Hitch Pin

STARTING SYSTEM

KEY PART NO. NO.

1 M-0839070

DESCRIPTION

Screw, Hex Flange M8x 1,25x70 (2)

2 25-098-03

Starter Assembly (Includes Key Numbers 3

12-755-54

3 4

12-227-06 45-170-03

12-227-11

12-086-25

Kit, Drive End Cap, Drive End Armature End Cap, Commutator Screw, Hex Flange

1/4-20 X 4-5/8 (2)

NOTE; All component dimensions given in U.S. inches

1 inch = 25,4 mm

thru 8)

Page 56

SERVICE NOTES

Page 57

SERVICE NOTES

Page 58

SERVICE NOTES

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

SIGHTING GUIDE

vvmvv,vvvvyv№vvvv,mmmmmvm:i-ttm>:mYmmaaamaimYm.aaa.Q.mvmv.a.mvrrvvvvvvv№yvvvvv>v>vvmvmm.vvvvvyvvvvvv»vvayv№

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

Page 60

Bmm

iV. ;■ .r'S-i If‘'ii'l

OWNER’S

MANUAL

MODEL NO.

917.259592

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE. CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERINOrCALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

15.5 HP ELECTRIC START 42" MOWER

AUTOMATIC (HYDROSTATIC)

LAWN TRACTOR

Each tractor has its own model number. Each engine has its own model number.

The model number for your tractor will be found on the model plate located under the seat

The model number for your engine will be found on the blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

« PRODUCT - TRACTOR ® MODEL NUMBER - 917.259S92

• ENGINE MODEL NO.-CV1SS-41565 * PART NUMBER

* PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians specifically trained to insure that we meet our pledge to you, we service what we sell.

.......

professional technicians

E2H:

161423 07.16,97 KFSW

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Printed in U.S.A.

Craftsman 917.259592 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A,

MAINTENANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

LIMITED 90 DAY WARRANTY ON BATTERY

TABLE OF CONTENTS

ACCESSORIES AND ATTACHMENTS

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

Parts packed separately in carton

TOOLS REQUIRED FOR ASSEMBLY

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL {See Fig. 1}

INSTALL SEAT (See Fig. 3)

ASSEMBLE GAUGE WHEELS TO iVlOWER DECK (See Fig. 4)

CHECK TÍRE PRESSURE

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

STOP

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

OPERATION

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

STOPPING (See Fig. 8)

TO USE THROTTLE CONTROL (See Fig. 8)

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

TO OPERATE MOWER (See Fig. 9)

TO TRANSPORT (See Figs. 7 and 10)

TO OPERATE ON HILLS

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

ADD GASOLINE

PURGE TRANSMISSION

TO START ENGINE (See Fig. 8)

MOWING TIPS

GENERAL RECOMMENDATIONS

BRAKE OPERATION

TIRES

BLADE CARE

TO SHARPEN BLADE (See Fig. 14)

BLADE REMOVAL (See Fig. 13)

BATTERY

ENGINE

AIR FILTER (See Fig. 16)

CLEAN AIR INTAKE/COOLING AREAS

ENGINE OIL FILTER (SeeFtg. 17)

MUFFLER

SPARK PLUGS

IN-LINE FUEL FILTER (See Fig. 18)

CLEANING

TO REMOVE MOWER (See Fig. 19)

TO INSTALL MOWER (See Fig. 19)

TO ADJUST BRAKE (See Fig. 25)

TO ADJUST STEERING WHEEL ALIGNMENT

FRONT WHEEL TOE-IN/CAMBER

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

TO REPLACE FUSE

ENGINE

STORAGE

TRACTOR

BATTERY

ENGINE

FUEL SYSTEM

ENGINE OIL

OTHER

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.259592

ELECTRICAL

TRACTOR

DRIVE

TRACTOR - - MODEL NUMBER 917.259592

STEERING ASSEMBLY