® Customer Responsibilities
® Service and Adjustments
® Repair Parts
OWNER’S MANUAL
For answers to your questions
This product has a low emission engine which operates differentiy
from previously built engines. Before you start the engine, read
and understand this Owner's Manual.
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-6B9-5917
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A,
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
SAFETY RULES
IMPORTANT: THIS GUTTJNG MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
A
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
I. GENERAL OPERATION
» Head, understand, and follow all instrucftons in the manual
and on the machine before starting -
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine,
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade,
e Besuretheareaisclearofolherpeople before mowing. Stop
machine if anyone enters the area.
• Never carry passengers,
• Do not mow In reverse unless absolutely necessary. Always
look down and behind before and while backing,
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place
• Slow down before turning.
• Never leave a running machine unattended. Always turn off
blades, set parking brake, slop engine, and remove keys
before dismounting.
» Turn off blades when not mowing.
• stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light,
• Do not operate the machine while under the influence of
alcohol or drugs,
• Watch for traffic when operating near or crossing roadways.
® Use extra care when loading or unloading the machine into
a trailer or truck,,
II. SLOPE OPERATION
Slopes are a major factor related to loss-oLcontrol and
tipover accidents, which can result in severe injury or
death. Ail slopes require extra caution. II you cannot back
up the slope or if you feet uneasy on it, do not mow it.
DO;
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop Of shift while on the slope.
Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes s/ow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope If tires lose traction,
disengage the blades and proceed slowly straight down the
slope,
DO NOT:
" Do nonurn on slopes unless necessary, and then, turnslowly
and gradually downhill, if possible,
• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
• Do not mow on wet grass. Reduced traction could cause
sliding,
• Donat try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
Safe Operation Practices for Ride-On Mowers
HI. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity.
children will remain where you last saw them,
“ Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Never carry children. They may fall off and be seriously
injured or interfere with sale machine oparalion
• Never allow children to operate the machine
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels They are
flammable and vapors are explosive,
- Use only an approved cortfainer
- Never remove gas cap or add fuel with the engine
running. Allow engine to coo! before refueling. Do not
smoke,
• Never refuel the machine indoors,
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater,
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condtlion.
• Never tamper with safety devices. Check their proper
operation regularly,
• Keep machine free of grass, leaves, or other debris build-up,.
Clean oil or fuel spillage. Allow machine to cool before
storing,
• Stop and inspect the equipment if you strike an object,.
Repair, if necessary, before restarting
• Never make adjustments or repairs with the engine running.
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec6SS3ry.
• Mower blades are sharp and can cut. Wrap the biade(s) or
wear gloves, and use extra caution whert servicing them,.
• Check brake operation frequently Adjust and service as
required.
Look for ihis symbol to point out important
safety precautions. It means
CAUTION!!} BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot corriact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
A WARNING A
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc
tive harm.
A
Never assume that
CONGRATULATIONS on your purchase of a Sears
tractor, tt has been designed» engineered and manufac
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Center/Department We have competent, well-trained tech
nicians and the proper tools to service or repair this trac
tor. ^ ^
Please read and retain this manual, The instructions will
enable you to assemble and maintain your tractor prop
erly. Always observe the "SAFETY RULES",
MODEL
NUMBER
917 259592
SERIAL
NUMBER
DATE OF PURCHASE.........................
..................
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECiFICATIONS
HORSEPOWER:
GASOLINE CAPACITY
AND TYPE:
OIL TYPE (APFSF/SG/SH);
OIL CAPACITY;
SPARK PLUG;
(GAP: ,040")
VALVE CLEARANCE;
GROUND SPEED (MPH):
TIRE PRESSURE:
CHARGING SYSTEM;
BATTERY:
BLADE BOLT TORQUE:
1S.S
3.5 GALLONS
UNLEADED REGULAR
SAE 10W-30 (above 32“F)
SAE 5W-30 (below 32“F)
Wy FILTER; 4,0 PINTS
W/0 FiLTER: 3.5 PINTS
CHAMPION RC12VC
NOT ADJUSTABLE
FORWARD: 5.5
REVERSE: 24
FRONT: 14PSI
REAR; lOPSI
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
30-36 FT LBS,
MAINTENANCE AGREEMENT
A Sears maintenance agreement is available on this prod
uct Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
« Read and observe the safety rules.
« Foltowareguiarschedule in maintaining, caring forand
using your tractor
® Follow the instructions under “Customer Responsibili
ties" and “Storage" sections of this owner's manual.
WARNING: This tractor Is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above Is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws, Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(Ses REPAIR PARTS section of this manual),-
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, iubricaled and tuned up according
to the instructions in the owner’s manual. Sears will repair or replace, free of charge, any parts found to be defective irt matenal
or workmanship
This Warranty does not cover;
• Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, belts, etc,
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained In the owner's manual
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery wlfl not hold a charge. Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAiLABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.} THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT iS IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS. ROEBUCK AND CO„, D/817 WA, HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
O A BiCi*T'V 131 ti CiCJ'
Ojr\i K* r f*vll«*C*v>#
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES,
WARRANTY ..................................
TRACTOR ACCESSORIES
ASSEMBLY
....
OPERATION....
INDEX
..................
Adjustments:
Brake
........................................
Carburetor
Mower
Front-To-Back ......
Stde-To-Side.,
Throttle Control Cabla.,
Air Filter, Engine
Air Screen, Engine
Assembly......
Battery:
Charging.....................................
Cleaning
.................................
......
........ , .. ...
...........................
Starting with Weak Battery
Storage
Terminals
...............................
........................
Beit;
Motion Drive
Removal/Replacement......
Mower B6it(s)
Removal/Replacement
Blade:
Sharpening
Replacement
Brake Adjustment
Carburetor Adjustment
Controls, Tfactor...........
Customer Responsibilities
Engine:
Air Filter
..........................
Air Screen ..... ..
Cooling Fins
Engine Oil____
Fuel Filter
Spark Plug(s)
Tractor:
Battery
Blade
....
-----------------------Lubrication Chart
Maintenance Schedule..
Tire Care
Transaxle
Starting the Engine .............................IB
Steering Wheel..............................
Stopping the Tractor. ., ,............... 13
Slo rage j....... 1. n if ,1 j.
.............—............
Hood Removal/lnstallation26
Motion Drive Beit
Removai/Repiacement
Mower Bell(s)
Removal/Replacement .........
Mower Adjustment
Front-to-Baek —
Side-to-Side
Mower Removai/lnstallatlon
Tire Care....,,..
21
.,,,16
......
..,..20
3,40
15,19
19
28
Throttle Control Cable Adjustment — 27
Tires, ................................. 8,10,25
Trouble Shooting Chart ...., ............29-30
Transaxle ........
Warranty.,...,,.,.,....,
Wiring Diagram
Wiring Schematic
........................... .
..,....,..,...„......,32-49
..........50-55
.
.......
....
.................
....................................
.....................
R
....,..,,.,..32-55
............
.............................
...
.......
...................
....................
....... 58
.....
.............................. 3
.............
................... 19
12-13
..........
,,21-27
27
................
...........
..............
...... 21
8,18,25
W
...
17
12-16
.....
14
3,40
6
. 32-49
...3
2
8
26
24
,,23
22
22
20
7,25
.
.....
28
..3
21-27
32
31
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased-
Most Sears stores can order these items for you when you provide the model number of yourtraclor
ENGINE
MAINTENANCE
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with brief explanations of how they can help
you, This list was current at the time of publication; however, it may change in future years ■ more attachments may be added, changes
may be made in these attachments, or some may no longer be avaiiable or fit your mode!. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments cto not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching,, ,
AERATOR promotes deep root growth for a healthy lawn, Te’
pered 2 5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close irttervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you coliect grass dippings and leaves for a
heaithier, neater looking tawn Two Permanex containers hold
30-gal!on plastic bags,
BUMPER protects front end of tractor from damage
CARTS make hauling easy. Variety of sizes availabte, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and doiiy.
CORIMG AERATOR takes small plugs out of soil to allow mois
ture and nutrients to reach grass roots 3S-inch swath. 24
hardened stee! coring tips. 150 lb. capacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrafn.
G ANG HITCH lets you tow 2 or 3 puil-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped,
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor,
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings {bagger optionai) without
changing blades. For models not equipped as 3-in-1 Converttbte
mowers. See "MOWER“ in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or 2 x 10 lumber
roller for smoother lawn surface. 36-inch wide, 18-inch
diameterwater-tight drum holds up lo390 lbs, ofweight, Rounded
edges prevent harm to turf. Adjustable scraper automaticatly
cleans drum.
SNOW BLADE for snow removai only. 14-tnch high, 48-Inch wide
blade dears 42-inch path when angled left or right. Raises, lowers
with side lever, Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.) ■
SNOWTHROWER has 40-inch swath. Drum-type auger handies
powdery and wel/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-vo!t DC electric motor that connects to the
tractor battery or other 12-voit source. Includes booms for
automatic spraying and hand held wand for spot spraying, Wand
has adjustable spray pattern.. For applying herbicides, insecti
cides, fungicides and liquid fertilizers,
SPREADER/SEEDERS make seeding, fertilizing, and weed kill
ing easy. Broadcast spreaders are also useful for granular de
icers and sand,
SWEEPERS let you collect grass dippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hookup to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling, .without tools
TIRE CHAINS are heavy duty; ciosely spaced extra-large cross
links give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
Phillips screwdriver
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
* Remove all accessible loose parts and parts cartons
from carton (See page 6). ’
* Cut, from top to bottom, along lines on all four corners
of carton, and lay panels fiat,
« Remove mower and packing materials.
» Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL {See Fig. 1}
» Remove locknut and large flat washer from steering
shaft.
" Position front wheels of the tractor so they are pointing
straight forward,
“ Slide the steering sleeve over the steering shaft.
• Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
■* Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely,
" Snap steering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURETIRES WHERE TRACTOR
iS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Opera
tion section for location and function of con
trols)
» Press lift lever plunger and raise attachment lift lever to
its highest position,
» Release parking brake by depressing clutch/brake
pedal.
« Place freewheel control in freewheeling position to
disengage transmission (See ‘TO TRANSPORT” in
the Operation section of this manual).
• Roll tractor backwards off skid.
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
»iHimaniiiunim'iiiiinn
CAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting batteryj
remove meta! bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden
tal grounding.
• Lift hood to raised position.
<■ Open terminât access doors, remove terminal protec
tive caps and discard.
" If this battery is put into service after month and year
indicated on tabel (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
" First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown, Tighten securely.
• Connect BLACK grounding cable to negative (-) bat
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
» Close terminal access doors.
Use terminal access doors tor:
» Inspection for secure connections (to tighten hard
Adjust seat before tightening adjustment knob« Remove cardboard packing on seat pan.
« Place seat on seat pan and assemble shoulder boit.
Tighten shoulder bolt securely.
• Assemble adjustment knob and flat washer loosely.
Do not tighten.
» Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
« Get off seat without moving its adjusted position.
FIG. 3
ASSEMBLE GAUGE WHEELS TO iVlOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
» Assemble gauge wheels with tractor on a fiat level
surface.
• Adjust mower to desired cutting height (See ‘TO AD
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder boit, 3)8 washer, and 3/8-16 locknut and
tighten securely..
0 Repeat for opposite side installing gauge wheel In
same adjustment hole.
8
ASSEMBLY
INSTALL MULCHER PLATE (See Figs. 5 and
6)
• ¡nstaü two latch hooks to mulcher píate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assembie weld nut to latch hook by inserting
weld nut froiTf the top with hook pointing down.
• Tighten hardware securely.
» Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
• Hook front latch Into hole on front of mower deck.
<* Hook rear latch into hole on back of mower deck.
CAUTION; Do not remove discharge
guard from mower. Raise and hold
A
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
guard when attaching mulcher plate
and allow It to rest on plate while in
operation.
ASSEMBLY
CHECK TÍRE PRESSURE
The tires on your tractor were overinfiated at the factory for
shipping purposes. Correct tire pressure is important tor
best cutting performance.
« Reduce tire pressure to PS! shown in “PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See ‘TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See “TO ADJUST
BRAKE” in the Service and Adjustments section of this
manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE A ND SA TISFA C TION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ Alt assembly instructions have been completed,
/ No remaining loose parts in carton,
/ Battery Is properly prepared and charged. (Minimum
1 hour at 6 amps),
/ Seat is adjusted comfortably and tightened securely,
/ All tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factoiy)
/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling),
/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside ail belt keepers,
/ Check wiring- See that all connections are stilS secure
and wires are properly clamped,
/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
Engine oil is at proper level.
/
Fuel tank is filled with fresh, clean, regular unleaded
/
gasoline.
/
Become familiar with all controls - their (ocation and
function, operate them before you start the engine.
Be sure brake system is in safe operating condition.
/
It is important to purge the transmission before you
/
operate your new tractor for the first time. Follow
proper starting and transmission purging Instructions
(See "TO START ENGINE" and "PURGETRANSMISSION" in Operation section of this manual).
10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
4
Q A
BATTERY
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
CAUTION OR
WARNING
STOP
REVERSE FORWARD FASTSLOW
I
■(•' 0= 0
4»
0 l\l â #
FUEL
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
LOCK LOCKED
UNLOCKED
R N H L (®)|I
IL
REVERSE NEUTRAL HIGH LOW PARKING BRAKE
t
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
■■■ ^
HYDROSTATIC FREE WHEEL
(Hydro Models only)
....
, //vSSmV
■;
11
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the ilSustrattons with yourtractorlofamiiiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH LEV ER; Used to engage the
mower blades, or other attachments mounted to your
tractor,
LIGHT SWITCH: Turns the headlights on and off,
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak
ing the tractor and starting the engine.
PARKING BRAKE LEVER: Locks clutch/brake pedal into
the brake position.
AMMETER - indicates charging (+) or discharging (-) of
battery.
FIG. 7
HEIGHT ADJUSTMENT KNOB: Used to reiease attach
ment lift lever when changing its position,
MOTION CONTROL LEVER: Selects the speed and
direction of tractor, ‘
LIFT LEVER PLUNGER; Used to release attachment lift
¡ever when changing its position.
ATTACHMENT LIFT LEVER; Used to raise and lower the
mower deck or other attachments mounted to your tractor.
IGNITION SWITCH: Used for starting and stopping the
engine,
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
12
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.,
• Depress ciutch/brake pedal into fuil “BRAKE” position
and hold,
” Place parking brake lever in "ENGAGED" position and
release pressure from ciutch/brake pedal. Pedal should
remain in "BRAKE” position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
(GNITtON
KEY
THROTTLE/
CHOKE
CONTROL
LEVER
“BRAKE'
POSITION
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
HEIGHT
ADJUSTMENT
KNOB
STOPPING (See Fig. 8)
MOWER BLADES " Move attachment clutch lever to “DISENGAGED" po
sition,
GROUND DRIVE -
■> Depress ciutch/brake pedal into full “BRAKE" position.
» Move motion control lever to neutral (N) position.
llylPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
ENGINE"
“ Move throttie control to slow position.
NOTE; Failure to move throttie control to slow position and
allowing engine to idle before stopping may cause engine
to "bacWire",
"ENGAGED” POSITION
ATTACHMENT
CLUTCH LEVER
“DISENGAGED"
POSITION
PARKING BRAKE
"ENGAGED” POSITION
MOTION CONTROL
LEVER
PARKING BRAKE
"DISENGAGED" POSITION
FIG. 8
• Turn ignition key to “OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use,.
• Never use choke to stop engine,
NOTE; Under certain conditions when tractor Is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibiSity,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com
pletely, as described above, before leav
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Alv^ays operate engine at full throttle
» Operating engine at less than full throttle reduces the
battery charging rate. .
• Fuil throttle offers the best mower performance,
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever,
» Start tractor with motion control lever in neutral (N)
position.
• Release parking brake and ciutch/brake pedal.
• Slowly move motion control lever to desired position,
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjust
ment knob in desired direction.
“ Turn knob clockwise ) to raise cutting height.
“ Turn knob counterclockwise {>^) to lower cutting
height.
The cutting height range is approximately 1 -1/2" to 4", The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
» The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth,
» For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
13
OPERATION
TO OPERATE MOWER (See Fig. 9)
Yourtractor is equipped with an operator presence sensing
switch. Any attempt by the operator to ieave the seat with
the engine running and the attachment clutch engaged will
shut off the engine,
» Select desired height of cut.
» Lower mower with attachment lift control,
» Start mower blades by engaging attachment clutch
control.
« TO STOP MOWER BLADES - disengage attachment
dutch control.
CAUTIOfJ: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis
charge guard In place.
ATTACHWIENT
CLUTCH LEVER
f II full lilir
POSITION
ATTACHI«ENT
CLUTCH LEVER
“OrSENGAOED”
POSITION
ATTACHMENT
LIFT LEVER
HIGH POSITION
LOW
POSITION
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED,
« To restart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
» Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 10)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor,
« Raise attachment lift to highest position with attach
ment lift control.
« Puil freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control rod.
• Do not push or tow tractor at more than two (2) MPH.
0 To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
yourtractor an a truck or a trailer, be sure hood is dosed and
secured to tractor. Use an appropriate means of tying hood
to tractor {rope, cord, etc.}.
DISCHARGE
GUARD
FIG. 9
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
if slowing !s necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push cfutch/brake
pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N) position.
FIG. 10
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
• The engine in yourtractor has been shipped, from the
factory, already filled with summer weight oil.
» Check engine oil with tractor on level ground.
• Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oiSievei, If necessary, add oil until “FULL"
mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting {See “OIL VISCOSITY CHART' in the
Customer Responsibilities section of this manual).
® To change engine oil, see the Customer Responsibili
ties section in this manual.
14
OPERATION
ADD GASOLINE
» Fill fue! tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87octane, (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve lile). Do not mix oil with gasoline.
Purchase fuel In quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32”F(0”C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING; Experience indicates that alcohol blended
fuels (called gasohoi or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine white in storage. To avoid engine
problems, the fuel system should be emptied before stor*
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc
tions for additional information. Never use .engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
COLD WEATHER STARTING ( 50« F and below)
» When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the tem
perature.
HYDROSTATIC TRANSMISSION WARM UP
» Before driving the unit in cold weather, the transmis
sion should be warmed up as follows:
* Be sure the tractor is on level ground.
• Piace the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
» Allow one minute for transmission to warm up.
This can be done during the engine warm up
period,
« The attachments can also be used during the engine
warm-up period afterthe transmission has been warmed
up.
NOTE; If at a high altitude {above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" In the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
" Be sure freewheel control is in the transmission en
gaged position.
■> Sit on seat in operating position, depress clutch/brake
pedal and set parking brake,
» Place motion control lever in neutral (N) position.
■ Move attachment clutch to “DISENGAGED” position.
• Move throttle control to choke position
Note: Before starting, read the warm and cold starting
procedures below.
« Insert key into ignition and turn key clockwise to "START'
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec
onds per minuie. If the engine does not start after
several attempts, move throttle control to fast position,
wait afew minutes and try again. If engine still does not
start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50° F and above)
» When engine starts, move the throttle control to the fast
position,
* The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
CAUTION: Never engage or disengage
freewheel lever while the engine is run
ning.
To ensure proper operation and performance, it is recom
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel
oped during shipping of your tractor
IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
» Place tractor safely on level surface with engine off and
parking brake set..
» Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT" in
this section of manual).
■> Sitting in the tractorseat, start engine. Afterthe engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
■> Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air Is being removed from hydraulic drive
system.
15
OPERATION
0 yove motion control leverto neutral (N) position.. Shut
off engine and set parking brake„
” Engage transmission by placing freewheel control in
driving position (See 'TO TRANSPORT” in this section
of manual).
« Sitting in the tractor seat, start engine. Afterthe engine
is running, move throttle control to half (1/2) speed..
With motion control lever in neutral (N) position, slowly
disengage cfutch/brake pedal.
» Slowly move motion control lever forward, after the
tractor moves approximately live (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control (ever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
® Your tractor is now purged and now ready for normal
operation.,
MOWING TIPS
® Tire chains cannot be used when the mower housing
is attached to tractor.
» Mower should be properly leveled for best mowing
performance. See ‘TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
“ The left hand side of mower should be used for trim
ming.
■> Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
* When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11).
« If grass is extremely tali, it should be mowed twice to
reduce load and possible fire hazard from dried clip
pings. Make first cut relatively high; the second to the
desired height.
® Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing,
« Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
" When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used
MULCHING MOWING TIPS
fMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUfLT-UP GRASS AND
TRASH, CLEAN AFTER EACH USE,
» The special mulching blade will recut the grass clip
pings many times and reduce them in size so that as
they fail onto the lawn they wiil disperse into the grass
and not be noticed. Also, the mulched grass will biode
grade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this
will provide the best recuttlng action of the blades.
” Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun,
® For best results, adjustthemowercuttlngheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
' Certain types of grass and grass conditions may re
quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
» Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This wiil help prevent matting and graining
of the lawn.
16
FIG, 12
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check for Loose Fasteners
1 - Change more oiton when operaiing under a heavy Soad or)« high ambient temperalijres
2 - Servlca more often whan operaiing in dirty or dusty conditions
3 - II equipped with oii filler, change oi! every 50 hours.
4 - Raplace blades more ofiet! when mowing in sandy soil
✓
✓
1/
✓ 4
1/
✓ б
1/
6/
✓
^2.3
г
2
1^7
б/=
í/s
ft/
|/
ft/
6/
61^, г
✓
|/г
в/
S - If equipped with adjustable system
0 - Not required if equipped with maimenancB-lree balfery
7 - Tighten front axle pivot bolt to 35 it -fbs maximum
Do not ovsrsighteri
1
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operatormusi maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
property maintain your tractor.
A!! adjustments in the Service and Adjustments section of
this manua! should be checked at least once each season.
« Once a year you should replace the spark piug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
» Check engine oil level.
» Check brake operation.
» Check tire pressure.
• Check for ioose fasteners.
LUBRICATION CHART
фзАЕ 30 МОТОВ Ott
(Doeneralpurposegrease
ФREFER TO CUSTOMER RESPONSIBIUTIES “ENGtNE" SECTiON
IMPORTANT; DO NOT OIL OR GREASE THE PiVOT POINTS,
WHICH HAVE SPECIAL NYLON BEARiNQS VISCOUS LUBRI
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRiCATING BEARiNQS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW
DERED QRAPHire TYPE LUBRICANT SPARINGLY,
17
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte
nance.
BRAKE OPERATION
if tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'TO ADJUST BRAKE” in the Service and Adjust
ments section of this manual).
TIRES
® Maintain proper air pressure in all tires (See "PROD
UCT SPECfPiCATIONS” on page 3 of this manual).
» Keep tires free of gasoline, oii, or insect control chemi
cals which can harm rubber.
» Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage,
NOTE; To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion,
BLADE CARE
For best results mower blades must be kept sharp. Re
place bent or damaged blades,
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced- An
unbalanced blade will cause excessive vibration and even
tual damage to mower and engine.
“ The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer (When using a cone
balancer, follow the Instructions supplied with bal
ancer).
» Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
BLADE REMOVAL (See Fig. 13)
• Raise mower to highest position to allow access to
blades,
» Install new or resharpened blade with trailing edge up
towards deck as shown.
" Reassemble hex bolt, iock washer and fiat washer in
exact order as shown.
“ Tighten bolt securely (30-35 Ft, Lbs, torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade-but if you
do, be sure the blade is baianced.
BATTERY
Your tractor has a battery charging system which is suffi
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
» Keep battery and terminals clean,
o Keep battery bolts tight.
• Keep small vent holes open.
» Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
" Remove terminal guard.
» Disconnect BLACK battery cable first then RED bat
tery cable and remove battery from tractor.
' Rinse the battery with plain water and dry.
» Clean terminals and battery cable ends with wire brush
until bright
» Coat terminals with grease or petroleum jelly,
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
18
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