Craftsman 917.259580 User Manual

E/AR8

MODEL NUMBER 917.259580 OWNER'SMANUAL

oAssembly
o Operation
o Customer Responsibilities

oService and Adjustments
o Repair Parts

®

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALLTHIS TOLL FREE NUMBER: 1-800-659-5917

[]

Safe Operation Practices for Ride-On Mowers _

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND TH ROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES

I, GENERAL OPERATION

Read, understand, and follow all instructions in the manual
and on the machine before starting.

Only allow responsible adults, who are familiar with the
instructions, to operate the machine

Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade

,, Be surethe area isclear of other people before mowing Stop

machine if anyone enters the area
Never carry passengers

Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing

Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place

Slow down before turning.
Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys
before dismounting.

Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging

chute

Mow only in daylight or good artificial light
Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into

a trailer or truck_

I1. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipove raccidents, which can result in severe irrjury or death
All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow iL
DO:

Mow up and down slopes, not across

Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope,

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability,

Use extra care with grass catchers or other attachments

These can change the stabilityof the machine,

Keep all movement on the slopes s/owand gradual Do not
make sudden changes in speed or direction

Avoid starting or stopping on a slope, If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

DO NOT:

, Donor turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible=

• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over ifa wheel is over the edge
of a cliff or ditch, or if an edge caves ir].

Do not mow on wet grass. Reduced traction could cause
sliding.

Do not try to stabilize the machine by putting your foot on the
ground

Do not use grass catcher on steep slopes

II1. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that

children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult

Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small

children

Never carry children They may fall off and be seriously

injured or interfere with safe machine operation.

Never allow children to operate the machine
Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV, SERVICE

• Use extra care inhandling gasoline and other fuels, They are
flammable and vapors are explosive

Use only an approved container
Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling, Do not

smoke

Never refuel the machine indoors
Never store the machine or fuel container inside where

there is an open flame, such as a water heater

Never run a machine inside a closed area
Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition
Never tamper with safety devices Check their proper

operation regularly
Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before
storing

Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them

Check brake operation frequently. Adjust and service as
required

portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR

Look for this symbol to point out im-
SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact

A

spark plug in order to prevent accidental
starting when setting up, transporting,

adjusting or making repairs_

A WARNING

The engine exhaust from this product con-
tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other
reproductive harm.

2

CONGRATULATIONSon your purchase of a Sears

Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and

performance_
Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized
Service Center/DepartmenL We have competent, well-
trained technicians and the proper tools to service or repair

this tractor.
Please read and retain this manual. The instructionswill

enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES'L

MODEL
NUMBER 917259580

SERIAL
NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT.

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILiTiES

• Read and observe the safety rules.
o Follow a regular schedule in maintaining, caring for and

[,sing your tracton

o Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFiCATiONS

HORSEPOWER: 15.5
GASOLINE CAPACITY &5 GALLONS

AND TYPE: UNLEADED REGULAR
OILTYPE (APFSF/SG/SH): SAE t0W30 (above32°F)

OIL CAPACITY: W/FILTER: 40 PINTS

SPAR '( PLUG CHAMPION RC12YC

(GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD:

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BATTERY: AMP/HR: 30

BLADE BOLT TORQUE: 30-35 FT_ LBS

WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved foresFcovered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any) If a spark arrester is used, it should be maintained
in effective working order by the operator_

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual

SAE 5W-30 (below 32 F)

W/O FILTER: 3.5 PINTS

1st 11

2nd 15
3rd 2.3
4th 35
5th 4.4
6th &7

REVERSE: 1.7

REAR: 10 PSI

5 AMPS HEADLIGHTS

MIN. CCA: 240
CASE SIZE: U1R

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RiDiNG EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to

the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship_

This Warranty does not cover:

• Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts, etc

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual

• Riding equipment use d for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS

FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE
DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR
NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM

THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO,, 13/817WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3_15-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-14

INDEX

A

Accessories ............................................. 5

Adjustments:

Brake .............................................. 22

Carburetor .................................. 25

Mower:

Front-To-Back ......................... 21

Side-To-Side ..............................21

Tbrottle Control Cable ................... 24

Air Filter, Engine .................................. 18

Air Screen, Engine .............................. 18

Assembly ............................................... 7-9

B

Battery:

Charging .................................... 8

Cleaning ........................................ 17

Starting with Weak Battery ........... 23

Sto_age .......................................... 26

Terminals .................................... 17

Belts:

Motion Drive

Removal/Replacement .......... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening ................................. 16

Replacement .................................. 16

Brake Adjustment .................................... 22

o

Carburetor Adjustment ....................... 25

Controls, Tractor .............................. 11

Customer Responsibilities ............. 15-19

Engine:

Air Filter................................... 18

Air Screen, Engine .....................18

Battery ...................................... 17

Cooling Fins, Engine ....... :........ 18

Engine Oil ................................... 17

Fuel Filter ........................................ 19

Spark Plugs ................................ 19

Tractor:

Blades ...................................... 16

Lubrication Chad ...................... 15

Maintenance Schedule ........... 15

Tire Care ......................... 9,16,23

Cutting Height, Mower. ...................... 12

E

Electrical:

Interlocks and Relays ................... 24

Schematic ...................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter .......................................... 18

Air Screen .................................. 18

Cooling Fins, Engine .................. 18

Oil Change ............................... 17

Oil Level .................................... 13,17

Oil Type ........................................... 17

Preparation ..................................... 13

Repair Parts ............................. 48-53

Starting ............................................ 14

Storage ........................................ 26

Filters:

Air ................................................... 18

Fuel ........................................... 19

Fuel:

Type ................................................ 13

Storage ............................................ 26

Fuse ..................................................... 24

Gauge Wheels .................................... 9

Hood Removal/Installation ................. 24

Leveling Mower Deck .............................21

Lubrication Chart .............................. 15

Maintenance Schedule ................... 15

Mower:

Adjustment, Front-to-Sack .......... 21

Adjustment , Side.to-Side ............ 21

Blade Sharpening .......................... 16

Blade Replacement ...................... 16

Cutting Height ............................. 12

Installation ..................................... 20

Operation ..................................... 13

Removal ......................................... 20

Mowing Tips ....................................... 14

Muffler ................................................ 19

Spark Arrester .......................... 3,40

Mulcher Plate ........................................ 9

Oil:

Cold Weather Conditions ....... 13,17

Engine .......................................... 17

Storage ....................................... 26

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

Operation .................................. 10-14

Operating Mower ......................................13

Options:

Accessories .................................... 5

Spark Arrester ............................. 3,40

P

Parking Brake ...................................11-12

Parts Bag ................................................ 6

Pads, Replacement/Repair ............. 30-47

Product Specifications ............................. 3

F

Repair Parts ....................................... 30-47

Safety Rules .......................................... 2

Seat ............................................................ 8

Service and Adjustments ............. 20-25

Brake .......................................... 22

G

H

L

M

O

Carburetor .................................... 25

Fuse ............................................... 24

Hood Removal/Instalation ............ 24

Motion Drive Belt

Removal/Replacement ............ 22

Mower Blade Drive Belt

Removal/Replacement ........... 22

Mower Adjustment:

Front-to-Back ...................... 21

Side*to-Side ........................... 21

Mower Installation ........................ 20

Mower Removal ........................... 20

Tire Care ............................. 9,16,23

Slope Guide Sheet ............................... 55

Spark Plugs ........................................ 19

Specifications ........................................ 3

Starting the Engine ....................... 13-14

Steering Wheel .................................... 7,23

Stopping the Tractor .............................. 12

Storage ..................................................... 26

Throttle Control Cable Adjustment ,,... 24

Tires ............................................... 9,16_23

Trouble Shooting Chart ................... 27-28

Transaxle Repair Parts.................. 46-47

Warranty ................................................... 3

Wiring Diagram .................................... 30

Wiring Schematic ................................... 29

R

S

T

W

4

ACCE$SORME$ AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor_

ENGINE

SPARK PLUG GAS CAN ENGINE OIL

FUELSTABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

%

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion Idts (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn_ Ta-
pered 2,5-inch steel spikes mounted on 10-inch diameter discs
_uncture holes in soil at close intervals to let moisture soak in_

tee] weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn Two Permanex containers hold
30-gallon plastic bags.

BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly,

CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath 24
hardened steel coring tips, 150 Ib. capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or 3pull-behind attachments at once,

such as sweepers, dethatchera, aerators (not for use with rollers,
carts or other heavy attachments),

GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain For mower decks not so

equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed lets you
mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convertible

mowers, See "MOWER" in the Repair Parts section of this
manual.

RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up to 390 Ibs. of weighL Rounded
edges prevent harm to turf_ Adjustable scraper automatically

cleans drumr

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right, Raises, lowers

with side lever_ Ad ustable skids; replaceable, reversible scraper
bar. Use w th t re chains and wheel weights and/or rear drawbar

weight)
SNOWTHROWER has 40-inch swath Drum-type auger handles

powdery and web'heavy snow Mounts easily with simple pin
arrangement Discharge chute adjusts from tractorseat 6-inch
diameter spout discharges snow 10 to 50 feel Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern_ For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-
icers and sand

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue, Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling.._withouf tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places, VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 Ib, weight.

WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials,

5

CONTENTS OF PACK

Parts Bag contents shown full size

_____ i i i

(1) Shoulder Bolt

5/16-18

(1) }<nob -_

Parts packed separately in carton

Seat

r-q

Video

Wheel

Steering

Mulcher

Plate

Cassette

i

(1) Washer
17/32 x 1-3/16 x 12 G&

(2) Screws #10 x 5/8

(2) LockWashers #10

(2) Weld Nuts #10 _ !

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

J(q

LJ

@

Manual

Parts bag contents not shown full size

(2) Shoulder'

Bolts

____ (2)Washers 3/8x 7/8 x 14 Gauge

Steering

Wheel

Insert

©

(2) Center-

lock Nuts

_(_/)h eG_luge

Parts Beg

Steering

Sleeve

4(2) Keys

@

(2) Washers

9/32 x5/8x 16Ga.

(¢

(2) Lock Washers 1/4

Assemblies

Slope Sheet

6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembied for shipping purpose&
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness,,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

(2) 7/16" wrenches
(1) 1/2" wrench
(t) 9/16" wrench

Utility knife

When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated

behind the steering wheel).

3/4" Socket w/drive ratchet
Tire pressure gauge
Phillips Screwdriver

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON
, Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL

, Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove,

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL (See Fig, 1)

Remove Iocknut and large flat washer from steering
shafL

• Position front wheels of the tractor so they are pointing
straight forwar&

Slide the steering sleeve over the steering shaft,
Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Secure steering wheel to steering shaft with Iocknut

and large flat washer previously removed, Tighten
securely,

• Snap steering wheel insert into center of steering
wheel,

° Remove protective materials from tractor hood and

grill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

STEERING WHEEL

INSERT

HEX LOCKNUT

_ FLATWASHER

STEERING

WHEEL

FIG. 1

TO ROLLTRACTOR OFFSKID (See Operation
section for location and function of controls)

• Press lift lever plunger and raise attachment liftlever to
its highest position.

o Release parking brake by depressing clutch/brake

pedal
Place gearshift lever in neutral (N) position,
Roll tractor backwards off ski&

o Remove banding holding discharge guard up against

tractor,

7

LY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-
nals by allowing a wrench or any other

object to contact both terminals at the
same time. Before cormecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

Lift hood to raised position.
Open tem'_inal access doors, lemove terminal protec-

tive caps and discard.
If this battery is put into service after month and year

indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 arnps.

First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown Tighten securely

o Connect SLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut Tighten securely

Close terminal access doors.

Use terminal access doors for:

Inspection for secure connections (to tighten hard-

ware)

Inspection for corrosion_

,, Testing battery_
,, Jumping (if required).

Periodic charging.

HEX NUT WASHER WASHER

JISCARD TERMINAL

PROTECTIVE CAPS \ BOLT

ACCESS
DOOR ]L

LOCK FLAT

NEGATIVE

(BLACK)
CABLE

FIG. 2

POSITIVE

(RED)

CABLE

HEX

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob_
° Remove cardboard packing on seat pan.
o Place seat on seat pan and assemble shoulder boll
° Assemble adjustment knob and flat washer loosely.

Do not tighten.

Tighten shoulder bolt securely

• Lower seat into operating position and sit on seat

• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way

down
Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER
BOLT

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 3

CHECK TIRE PRESSURE

The tires on yourtractor were ovednflated at the factory for

shipping purposes, Correct tire pressure is important for
best cutting performance,

• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this
manual

8

LY

, r_

INSTALL MULCHER PLATE (See Figs. 4 and

5)

• Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE; Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.

, Tighten hardware securely.

• Raise and hold deflector shield in upright position.
° Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.
o Hook rear latch into hole on back of mower deck,

CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of
optional grass catcher accessory.

NOTE: It isnet necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

HOOK POINT_

WELD NUT DOWN

WELD WASHER

NUT

LATCH_

HOOK _"_'LATCH

WASHER

MULCHER
PLATE

LOCK

SCREW

HOOK

LOCK WELD
WASHER NUT

WASHER

_""_'SCREW

FIG. 4

DEFLECTOR

SHIELD

LATCH
HOOKS

FIGo5

9

ASSEMBLY

ASSEt!f_BLE GAUGE WHEELS TO MOWER

DECt< (See Fig, 6)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.

• Adjust mower to desired cutting height (See "TO AD-
JU?T MOWER CUTTING HEIGHT" in the Operation

section of this manual)
With mower in desired height of cut position, gauge

wl_eelsshould be assembled so they are slightly off the
grc,L_nd.Install gauge wheel In appropriate hole with

sh.:_ulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely

Repeat for opposite side installing gauge wheel in
sanl_ adjustment hole.

GAUGE
WHEEL

MOl

BRACKET

,

LOCKNUT

31

GAUGE WHEEL"

• SHOULDER BOLT

<

FIG. 6

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFAC TION FROM
THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CWECKLIST

,/ All assembly instructions have been completed

,/ No remaining loose parts in carton
_" Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps).

¢" Seat is adjusted comfortably and tightened securely

•/ All tires are properly inflated. (Fol shipping purposes,

the tires were overinflated at the factory)

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be
properly inflated for leveling).

v' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers,

¢ Checkwiring See that all connections are still secure

and wires are properly clamped,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oi! is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

10

OPERATION

These symbols may appear on your tractor or in literature supplied with the produeL Learn and understand their meaning.

÷

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL

MOWERLI_

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

L

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

÷

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

11

OPERATmON

KN© ,i JYOUR TRACTOR

RE,_[_ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATUNG YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments Save
this manual for future reference_

IGNITION
SWITCH

AMMETER

I'HRO'I-rLE/CHOI(E LIFT LEVER

CONTROL PLUNGER

CLUTCH/
BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

\

LIGHT
SWITCH

ATTACHMENI"

ATTACHMENT
CLUTCH LEVER

GEARSHIFT

LEVER

!VER

PARKING BRAKE

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHiVtENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your
tractor

LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used to control engine

speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the
brake position,

FIG. 7

GEAR SHIFT LEVER - Selects the speed and direction of

the tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted toyour tractor.

LIFt LEVER PLUNGER: Used to release attachment lift
lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the
engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
cutting height.
AMMETER: Indicates battery charging (+) or discharging

(-),

12

OPERATaON

The operation of any tractor can result in foreign objects thrown into the eyes, which can I
resultinsevereeyedamage. Alwayawearsafetyglassesoreyeshieldswhileoperatingyour |

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask |

over the spectacles or standard safety glasses, ............. I{

!

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing

switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
,, Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal Pedal should

remain in"BRAKE" position. Make sure parking brake
will hold tractor secure.

THROTTLE/ LEVER "ENGAGED"
CHOKE POSITION

"BRAKE" _"ENGAGED" GEARSHIFT
POSITION LEVER

CLUTCHIBRAKEPEDAL
"DRIVE"POSITION

FIG. 8

STOPPING (See Fig. 8)
MOWER BLADES -

,' Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal intofull "BRAKE" position.
. Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow (€_S_,)position.
NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may
cause engine to "backfire":

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use_

,, Never use choke to stop engine_

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

ATTACHMENT CLUTCH

"DISENGAGED"

POSITION

PARKING
BRAKE

"DISENGAGED"

_HEIGHT POSITION

ADJUSTMENT
KNOB

_"---_UTION: Always stop tractor com_

_ pletely, as described above, before leav-

_ ing the operator's position; to empty
_ grass catcher, etc.

TO USE THRO'rrLE CONTROL (See Fig. 8)
Always operate engine at full throttle_

Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the
gearshift {ever_
° Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedalto start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE,

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.

o Turn knob clockwise ((_) to raise cutting heightr
° Turn knob counterclockwise (F-"_)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4'L The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

o The average lawn should be cut to approximately 2-1/2

inches during the coot season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut
relatively high; the second to desired height.

13

OPERATION

TO OPERATE IVIOWER (See Fig. 9)

Your tractor isequipped with an operator presence sensing
switch_ Any attempt by the operator to leave the seat with

the engine runningand the attachment clutch engaged wil!
shut off the engine.

o Select desired height of cut.
o Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch
control

• TO STOP MOWER BLADES - disengage attachment
clutch control

_ CAUTION: Do not operate th_

without either the entire grass catcher, I
on mowers so equipped, or the dis-

charge guar d rn place. _1

ATTACHMENT CLUTCH
LEVER "DISENGAGED"
POSITION

HEIGHT
ADJUSTMENT

KNOB _

"ENGAGED"

POSITION

/?

ATTACHMENT
LIFT LEVER

POSITION

P*

LOW

POSITION

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control.,

• When pushing ortowing yourtractor, be sure gearshift
lever is in neutral (N) position,

. Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting

your tractor on atruck or atrailer, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.),

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig. 15)

• The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off_

Reinsert the dipstick into the tube and rest oilfill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached_ Do not overfill.

° For cold weather operation you should change oil for

easier starting (See OIL VISCOSITY CHART in the
Customer Responsibilities section of this manual).

. To change engine oil, see the Customer Responsibili-

ties section in this manual.

_1 DISCHARGE

GUARD

FIG. 9

TO OPERATE ON HILLS

I A CAUTION: Do not drive up or down I

hills with slopes greater than 150 and J
do not drive across any slope. J

o Choose the slowest speed before starting up or down

hills.

= Avoid stopping or changing speed on hills.

o If slowing is necessary, move throttle control lever to

slower position_

° If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

° Move gearshift lever to 1st gear, Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

o Torestart movement, slowly release parking brake and

clutch/brake pedal

• Make allturns slowly.

ADD GASOLINE
. Fill fuel tank, Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel
system of an engine while in storage, To avoid engine

problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season, See Storage Instruc-

tions for additional irrformation. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

filler neck. Do not overfill. Wipe off any

!_) CAUTION: Fill to bottom of gas tank

spdled oil or fuel. De not store, spill or
use gasoline near an open flame,

14

OPERATION

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or ifthe engine

has runout of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position

o Move throttle control to choke (t\1) posifion_

Note: Before starting, read the warm and cold starting
procedures below.

• Insertkeyintoignitionandturnkeyclockwiseto"START"
position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, move throttle control to fast (,_)

position, walt afew minutes and try again. Ifengine still
does not start, move the throttle control back to the

choke (1\1)position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move thethrottle control to the fast
(,_) position.

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above_

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engine to run with the
throttle control in the choke (I\l) position until the engine

runs roughly, then move throttle control to fast (=_)
position. This may require an engine warm-up period

from several seconds to several minutes, depending
on the temperature.

• The attachments can also be used during the engine
warm-up period.

NOTE; If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.

MOWING TIPS

o Tire chains cannot be used when the mower housing

isattached to tractor.

o Mower should be properly leveled for best mowing

performance° See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

° The left hand side of mower should be used for trim_

ming.

, Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 10 )_

o

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired heighL

o

Do not mow grass when it is weL Wet grass will plug
mower and leave undesirable clumps, Allow grass to

dry before mowing

Q

Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-

ing a tow enough gear to give the mower cutting
performance as well as the quality of cut desired.

bV

• hen operating attachments, select a ground speed

that will suit the terrain and give best performance of
the attachment being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT; FOR BEST PERFORMANGE. KEEP
MOWER HOUSING FREE OF BUiLT-UP GRASS AND

TRASH_ CLEAN AFTER EACH USE,
° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed, Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the

blades,

o Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

o For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass
blades (See Fig, 11). For extremely heavy mulching,

reduce your width of cut and mow slowly.

• Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week_ This will help prevent matting and graining

of the lawn.

MAX 1/3

15 FIG. 11

CUSTOMER RESPONSIBILITIES

AS YOU COMPLETE

REGU........LAR SERVICE ................ /_.,Y_j_ SERVIC e DATES

CheckBrakeOperation _ 6##
CheckTirePleseure 6## _

Checkfor LooseFasteners

T _/;

Sharpen/ReplaceMowerBlades
LubricationChart

c

CheckBatteryLevel/Recharge

o Q/

CleanBatteryandTerminals
CheckTransaxleCooling

R v'

Adjust Blade Belt(s) Tension

AdjustMotionDriveBelt(s)Tension
CheckEngineOilLevel

ChangeEngineOil

CleanAirFilter

E

CleanAirScreen
InspectMuffledSparkArrester

ReplaceOil Filter(If equipped)
CleanEngineCoolingFins

ReplaceSparkPlug

ReplaceAirFilterPaperCartridge
ReplaceFuelFilter

1 - Change more often when operating under a heavy toad ot In high ambient temperatures
2 - Service mote often when opB_aling in dirty or dusty conditions

3 ,, II equipped with oil filte_ change oi! every 50 hours
4 - Replace blades more olten when mowing In sandy soil

v'o

v' v'

v'

5 - g equipped with adiuslabte system

6 * Not required if equipped with mainlenance-f_ee battery
7 - Tighten front axle pivot bolt to 35 ff -Ibs maximum

Do not overtlghten

GENERAL RECOMMENDATUONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence_ To
receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to
properly maintain your tractor.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for

wear, A new spark plug and clean air filter assure "_'CLUTCB
proper air-fuel mixture and help your engine run better PIVOT(S)

and last longer.

BEFORE EACH USE

Check engine oil level.

. Check brake operation.
o Check tire pressure

• Check for loose fasteners.

®

® FRON1

(_ SAE 30 OR 10W30 MOTOR OIL
® GENERAL PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

BEARING ZERK

LUBRICATION CHART

DLB ZERK ®

-FRONT WHEEL®

BEARING ZERK

®

O

PIVOTS

CUSTOMER RESPONS BIL TUES

TRACTOR

Always observe safety rules when performing any mainte-
nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjuste&
(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual),

TIRES

• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS on page 3 of this manual).

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

. Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and

corrosion,

BLADE CARE

For best results mower blades must be kept sharp_ Re-

place bent or damaged blades,

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to
blades.

• Remove hex bolt, lock washer and flat washer securing
blade,

. Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs, torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

BLADE MANDREL

TRAILING EDGE

FLAT WASHER _ _ I

LOCK WASHER _.. _l
HEX BOLT, __

(GRADE 8) "__

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 12

NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balance&
TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balance& An
unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine_

• The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter
s|eel bolt, pin, or acone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer)_

• Slide blade on to an unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal
position If either end of the blade moves downward,

sharpen the heavy end until the blade is balance&

NOTE: Do not use a nail for balancing blade, The lobes of

the center hole may appear to be centered, but are not,

CENTER HOLE

5/8" BOLT

OR PIN

BLADE

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use However, periodic charging of the

battery with an automotive charger will extend its life.
. Keep batteryand terminals clean.

• Keep battery bolts tighL

o Keep smallvent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,

• Remove terminal guard.

Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor_

o Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until brighL
° Coat terminals with grease or petroleum jelly.
° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)

17

CUSTOMER RESPONS BmLITIES

t=l=l=l,l,i i

V-BELTS

Check V-belts for deterioration and wear after t00 hours of
operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.

ENGINE

LUBRnCATION

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCQSITY GRADES

TO CHANGE ENGINE OIL (See Figs. 14 and 15)

Determine temperature range expected before oil change_
All oil must meet API service classification SF, SG, or SH_

o Be sure tractor is on level surface.
= Oil will drain more freely when warm_

• Catch oil in a suitable container_
o Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.
o Remove drain plug.
° After oil has drained completely, replace oil drain plug

and tighten securely.

° Refill engine with oil through oi! fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this

manual,

Use gauge on oil fill cap/dipstick for checking level
Insert dipstick into the tube and rest the oil fill cap on the

tube, Do not thread the cap onto the tube when taking

-20= 0_ 30"

.30 ° .20 _ ,1Q_ 0o 10_ 20_ 30 =

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE

FIG. 14

NOTE: Although multi-viscosity oils (5W30, 10W30 etco)
improve starting in cold weather', these multioviscosity oils
will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil

Change the oil after every 50 hours of operation or atleast
once a year ifthe tractor isnot used for 50 hours inone year.

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

r&_d';nng° t#e_PbOi,saetc_ULawl_e_ind_PeStick.Tighten

AIR CLEANER
COVER , WING NUT

FOAM

PRE-CLEANER

AIR
SCREEN

-.COVER KNOB

CAP/DIPSTICK

18

'RAIN

PLUG

FIG. 15

r i i,.

CUSTOMER RESPONSIBILUTmES

CLEAN AIR SCREEN (See Fig. 15) CLEAN AIR INTAKE/COOLING AREAS

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating_ Clean with awire brush

or compressed air to remove dirt and stubborn dried gum
fibers.

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter_
Clean the foam pre-cleaner after every 25 hours ofopera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs firsL
Service air cleaner more often under dusty conditions.

o Remove knob and cover.

= Remove wing nut and air cleaner from base.

TO SERVICE PREoCLEANER

• Slide foam pre-cleaner off cartridge.

• Wash It in liquid detergent and water.

• Squeeze it dry in a clean cloth°

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE
o Gently tap the flat side of the paper cartridge to dls-

lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

o Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

• Reassemble air cleaner, wing nut, cover and tighten
knob securely.

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are

reinstalled.
NOTE: Operating the engine with a blocked grass screen,

dirty or" plugged cooling fins, and/or cooling shrouds re°

mov,)d will cause engine damage due to overheating.
MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARKPLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual

19

i .... i ....

CUSTOM RESPONSIBILITIES

ENGINE OIL FILTER (See Fig. 16)
Replace the engine oilfilter every season orevery other oil

change ifthe tractor is used more than 100 hours in one
year,

° Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through
step remove drain plug).

= Remove oil filter and wipe off filter adapter.

. Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter_

. Install replacement oi! filter on filter adapter= Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn.

o Fill crankcase with new oil (See "TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi-
mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual.

= Start the engine and check for oil leaks. Correct any

leaks before placing engine into full operation.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each seasen_ Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.

o With engine cool, remove filter and plug fuel line

sections.
Place new fuel filter in position in fuel line with arrow

pointing towards carburetor_
Be sure there are no fuel line leaks and clamps are

properly positioned.
Immediately wipe up any spilled gasoline.

eLAMP

FUEL
FILTER

FIG, 17

OIL

CLEANING

• Clean engine, battery, seat, finish, etc_of all foreign
matter.

. Keep finished surfaces and wheels free of all gasoline,

oil, etc,

. Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.,

FIG. 16

2O

i¸,¸1

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.
o Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

ii = _ I I =

TO REMOVE MOWER (See Fig. 18)

Mower wil_beeasier to remove from the right side of tractor_

• Place attachment clutch in "DISENGAGED" position_

° Move attachment lift lever forward to lower mower to its CLUTCH

lowest position, SUSPENSION

• Roll belt off engine pulley.

° Disconnect clutch rod from clutch lever by removing

retainer spring.

• Disconnect anti-sway, bar from chassis bracket by
removing retainer spnng,

° Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by removing retainer
springs.

• Raise lift lever to raise suspension arms, Slide mower
out from under tractor, RETAINER

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE SPRING
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 18)

• Raise attachment lift lever to its highest position.

o Slide mower under tractor with discharge guard to right

side of tractor_

° Lower lift lever to its lowest position_
° Install mower in reverse order of removal instructions.

ANTI-SWAY BAR

SPRING

ENGINE
PULLEY

FRONT
LINK

SPR|NGS

SIDES)

RETAINER
SPRINGS

(BOTH SIDES)

FIG. 18

21

$ERVJCE ADJUSTMENTS

Hi

TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

Iftires are over or underinflated, you wilt not properly adjust

your mower.
SIDE_TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

. Raise mower to its highest position_
. At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground Distance"A" on
both sides of mower should be the same or within 1/4"

of each other.

• if ad ustment is necessary, make adjustment on one
s de of mower on y.

• To raise one side Of mower, tighten lift link adjustment
nut on that side_

, To lower one side of mower, loosen liftlink adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower
height about 1/8'L

o Recheck measurements after adjusting.

BOTTOM EDGE OF MOWER TO
OF MOWER TO GROUND

GROUND

BOTTOM EDGE

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted sothat the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest

position.
Check adjustment on right side of tractor. Measure dis-

tance "O" directly in front and behind the mandrel at bottom

edge of mower housing as shown_

• Before making any necessary adjustments, checkthat
both front links are equal in length Both links should
be approximately 10-3/8"

° If links are not equal in length, adjust one link to same

length as other link.

o To lower front of mower loosen nut "E" on both front

links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front

links.

° To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an
equal number of turns,

° When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nut"F" against trunnion on both front links.

• Recheck side-to-side adjustment.

--GROUND LINE--

FIG, 19

SUSPENSION
ARM

LIFT LINK
ADJUSTMENT NUT

FIG. 20

FIG. 21

BOTH FRONT LINKSMUST BE EQUAL IN LENGTH

NUT "F"_'_

NUT "E"

FRONT_ _

LINKS

TRU _INION

22 FIG. 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig, 23)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

° Pull belt away from mower.
BELT INSTALLATION

, Install new belt in reverse order of removal.

• Make sure belt is inal! pulley grooves and inside all belt
guides.

Install mower in reverse order of removal instructions_

MANDREL IDLER
PULLEY PULLEYS

MANDREL
PULLEY

FIG. 23

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.

° Depressclutch/brakepedalandengageparkingbrake.
° Measure distance between brake operating arm and

nut "A" on brake rod.

J

Ifdistance is other than 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".

o

Road test tractor for proper stopping distance as stated
above. Read ust if necessary. If stopping distance is

still greater than six (6) feet n highest gear, further

maintenance is necessary. Contact your nearest au-
thorized service center/department.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)

Park the tractor ORlevel surface. Engage parking brake°
For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this
section of this manuaL)

o Remove upper belt keeper.

° Remove belt from stationary idler and clutching idler.

° Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers,

° Pull belt toward front of tractor and remove downwards

from around engine pulley.

° Install new belt by reversing above procedure°

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS,

ENGINE
PULLEY

CLUTCHING
IDLER LOCATOR

STATIONARY _'_ ,_-- _-_ II

TASS

,OLER I

TRANSAXLEII -I1, It KEEPER

UPPER BELT

23

FIG. 25

TRANSAXLE SHIFTER LINKAGE AND AD-
JUSTMENT (See Figs. 26 and 27)

The transaxle should be in neutral when thegear shift lever

isin the neutral (N) (lock gate) position. The adjustment is
preset at the factory; however, if adjustment is needed,

proceed as follows:

, Make sure transaxle is in neutral (N).

o Loosen two Iocknuts on tie rod.
o Turn center rod until gearshift lever falls into neutral

lock gate on fender console.

• Tighten Iocknuts securely,

,_._....,.-_. GEARSHIFT LEVER

'_, _/NEUTRAL
_'_'-. LOCK GATE

FIG. 26

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

o Block up axle securely.
. Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key -Do
not lose).

° Repair tire and reassemble.
= On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

= Replace washers and snap retaining ring securely in

axle groove

• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local
parts dealer_ Tire sealant also prevents tire dry rot and
corrosion.

WASHERS

RETAINING
RING

LOCKNUTS

CENTER ROD

TIE ROD

TRANSAXLE

./

FIG. 27

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positionedstraight forward, remove steer-
ing wheel and reassemble per instructions inthe Assembly
section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front

wheel toeqn or camber, contact your nearest authorized
service centeddepartment.

I

AXLE COVER

SQUARE KEY
(REAR WHEEL ONLY)

FIG, 28

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 29)

CAUTION: Lead-acid batteries gener-
ate explosive gaseso Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency

starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITHA

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short

against chassis,

• Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.

24

SERVmCEAND ADJUSTMENTS

• Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery_

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

o RED cable last from both batteries_

"POSITIVE" (+) "NEGATIVE" (-)

TO REPLACE FUSE

Replace with30 amp automotive-type plug-infuse, The

fuse holder is located behind the dash_

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

, Raise hood.

Unsnap headlight wire connector.

, Standinfrontoftractor. Grasphoodatsides,tilttoward

engine and lift off of tractor_

To replace, reverse above procedures,

FIG. 29

TO REPLACE HEADLIGHT BULB
° Raise hood.

• Pull bulb holder out of the hole in the backside of the
grill.

• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill

o CIosehood_
INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting_
° Check wiring, See electrical wiring diagram in the

Repair Parts section of this manual,

FIG. 30

25

RV CE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 31)

The throttle control has been preset at the factory and
adjustrnent should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever
from slow (_) to cheke (N) position. Slowly move

lever from choke (N) to fast (-_) position_

. Check to see if hole in throttle lever and hole inspeed

control bracket are aligned.

. If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit
through both holes_

° Pull throttle cable up to remove slack and tighten cable

clamp screw. Remove alignment pencil or drift bit.

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences infuel,
temperature, altitude or load. If the carburetor does need

adjustment, proceed as foflows:

In general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fue!/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS
TURNED IN TOO TIGHT

NOTE: The carburetor on this engine islow emission_ It is
equipped with an idle fuel adjusting needle with a iimiter
cap, which allows some adjustment within the limits allowed

by the cap, Do not attempt to remove the limiter cap. The
limiter cap cannot be removed without breaking the adjusting
needle,

• Be sure you have a clean air filter and the throttle

control cable is adjusted properly (see above).

= Start engine and allow to warm for five minutes. Make

adjustments with engine running and shift/motion control
lever inneutral (N) position.

o Idle speed settinq - With throttle control lever in slow

(_) position, engine should idle at 1750 RPM. If

engine idles too slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.

, Idle fuel needle setting - With throttle control lever in

slow (,_) position, turn idle fuel adjustment needle in

clockwise) until engine begins to die and then turn out
counterclockwise) untilengine runsrough. Turn needle

to a point midway between those two positions.

= Recheck idle speed_ Readjust if necessary.

ACCELERATION TEST -

• Move throttle control lever from slow (,_) to fast (,=_)
position_ If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn. Re-
peat test and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust -
damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS IFYOUTHINKTHEENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

CLAMP

CABLE ,_

SCREW_.._.

THROTTLE

LEVER

FIG, 31

IDLE SPEED

ADJUSTING

SCREW

IDLE FUEL//

ADJUSTING
NEEDLE

FIG=32

26

Will not start

TROU LESHOOTJNG POINTS

CAUSE CORRECTIONPROBLEM

i

t Outof fuel

2 Engine not"CHOKED" property
3 Engine flooded

4 Badsparkplug
5r Dtttyair filter,

6 Dirty fuel filter,

7, Water infuel

8. Loose or damaged wiring
9, Carburetor out of adjustment.

10 Engine valves out of adjustment

1 Fill fuel tank

2 See "TO START ENGINE" In Operation section,
3 Wait several minutes before attempting to start

4 Replace spark plug
5 Clean/replace air filter
6 Replace fuel tilter

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring,
9 See "To Adjust Carburetor" in Service Adjustments

section.

t0 Contact an authorized service center/department,

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

1 Dirtyair filter
2, Bad sparkplug

3, Weak or dead battery
4 Dirtyfuel filter

5 Staleor dirtyfuel

6 Loose or damaged wiring,

7 Carburetoroutof adjustment

8. Engine valvesout of adjustment

1 Clutch/brake pedal not depressed,

2, Attachment clutchisengaged

3. Weakor dead battery
4, Blown fuse

5 Corrodedbattery terminals

6, Loose or damaged wiring
7, Fautty ignition switch.
8, Faulty solenoid or starter

g. Faultyoperator presenceswttch(es),

1 Weakor dead battery,
2, Corroded battery terminals

3, Loose or damagedwldng,
4_ Faulty solenoid or starter.

1, Cutting too much grass/too fast

2, Throttle_n"CHOKE"position.

3, Build.up of grass, leaves and trash under mower

4 Dirty air _ter,

5, Lowoil level/dirty oil

6 Faultyspark plug

7 Dirtyfuel filter

8 Staleordirty fuel

9 Waterln fuel.

10 Spark plug wireloose.

11. Dirtyengtneair screen/tins,
12 Dirty/cloggedmuffler.

13, Loose or damaged wtrlng,
14, Carburetor out of adjustment

15 Engine valves out of adjustment,

1 Clean/replace air filter
2 Replace spark plug
3 Recharge or replace battery

4 Replace fuel filter
5 Drain fuel tank and refill with fresh gasoline
6 Cbeck all wiring
7 See "To Adjust Carburetor" in Service Adjustments

section

8 Contact an authorized service center/department

1 Depress clutch/brake pedal
2 Disengage attachment clutch,

3, Recharge or replace battery
4 Replace fuse

5 Clean batteryterminals
6 Check all wtdng
7 Check/raplace ignition switch,

8 Check/raplacesolenoid orstarter,
9, Contactan authorized service center/depertmentr

1 Recharge or replace battery_
2 Clean battery terminals

3 Check all wiring
4 Check/replace solenoid or starter,

1, Set In"Higher Cut" position/raducespeed,
2, Adjust throttlecontrol
3 Clean underside ofmowerhousing

4. Cleaniraplace air filter,
5 Check otlleve!/change oil,

6 Clean and regap or change spark plug,

7 Replacefuel filter.

8 Drainfuel tankand refill with fresh gasollne-

9, Drain fuel tank andcarburetor, refill tank with fresh

gasoline andreplace fuel filter,

!0 Connectand tighten spark plug wire
11 Clean engineair screen/fins-

12 Clean/replace muffler,
13 Checkall wiring,

14, See "To Adjust Carburetor" in Service Adjustments

section

15, Contactan authorized service centeddepartment,

Excessive vibration

1 Wom, bentorloose blade

2 Bentblade mandrel,
3 Loose/damaged part(s),

1 Replace blade Tighten blade bolt,
2 Replace blade mandrel.
3 Tightenloose part(s) Replace damaged parts,

27

TROUBLESHOOTmNG POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run
when operator leaves seat
with attachment clutch

engaged

Poorcut-uneven

Mower blades will not
rotate

Poor grassdischarge

Headlight(s) not working
(if so equipped)

1 Faulty operator-safety presencecontrolsystem

1, Worn, bent or loose blad&
2 Mower desk not level

3 Buildup of grass,, leaves, and trash under mower
4 Bent blade mandrel

5 Clogged mower deck vent holes from butldup of

grass, leaves, and trash around mandrels

1 Obstruction inclutch mechanism
2 Worrddamaged mower drive belt

3. Frozen idler pulley
4 Frozen blade mandrel

1, Engine speed too slow
2 Travel speed too fast

3 Wet grass,
4 Mower deck not level

5 Low/uneventire air pressure,
6 Worn, bent orloose blade,

7 Buildup of grass, leaves and trash under mower
8 Mower drive belt worn

9. Blades improperly installed

10, Improper blades used
11 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels,

1 Switch is "OFF"

2 Bulb(s) burnedout
3 Faulty light switch.
4 Loose or damaged wldng

5 Blown fuse.

1 Check wiring, switches and connections, if not

corrected, contact an authorized service center/
department

1 Replace blade. Tighten blade bolt

2 Level mower deck.
3 Clean underside otmower housing

4 Replace blade mandrel
5 Clean around mandrels to open vent holes

1 Remove obstruction

2 Replace mower drive belt

3. Replace Idler putiey
4 Replace blade mandrel

1. Place throttle control in "FAST" position

2 Shift to slower speed.
3 Allow grass to dry before mowing
4 Level mower deck

5 Checktires for proper air pressure.

6. Replace/sharpen blade, Tighten blade bolt

7 Clean underside of mower housing

8 Replace mower ddve belt
9 Reinstall blades sharp edge down

,10. Replace with blades listed in this manual
'11. Clean around mandrels to open vent holes

i

1. Turn switch "ON".
2 Replace bulb(s).

i 3 Check/replace light switch.

4, Checkwidng and connections
5 Replace fuse.

Battery will not charge

Engine "backfires"
when turning engine

"OFF"

1 Bad battery cell(s)

2_ Poor cable connections

3. Faulty regulator (if so equipped).

4. Faulty alternator

1, Engine throttle controlnot set at "SLOW"

position for 30 seconds before stopping engine

28

1 Replacebattery

2. Check/clean all connections
3 Replaceregulator,

4. Replace attemator.

1 Movethrottle controlto "SLOW" position and allow

to idlefor 30 seconds before stopping engine.

STORAGE

Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more,

CAUTION: Never store the tractor with

gasoline in the tank inside a building
where fumes may reach an open flame

or spark. Allow the engine to cool
before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc, Store in a
clean, dry area.

o Clean entire tractor (See"CLEANING" inthe Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments
section of this manual).

° Lubricate as shown in the Customer Responsibilities

section of this manual

, Be sure that al! nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary,

o Touch up all rusted or chipped paint surfaces; sand

lightly before painting,

BATTERY

, Fully charge the battery for storage.

• After a period of time in storage, battery may require
recharging.

• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see'qO

CLEAN BATTERY AND TERMINALS" in the Cus _
tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery
terminals.

° Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces_

ENGUNE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASQHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE

o Drain the fuel tank.
o Start the engine and let it run until the fuel lines and

carburetor are empty,
Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur,

o Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-
age_ Add stabilizer to gasoline in fuel tank or storage
container., Always follow the mix ratio found on stabilizer

container. Run engine at least tO minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor ifusing fuel stabilizer,

ENGnNE OIL

Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual),

CYLINDERS

Remove spark plug(s)

• Pour one ounce of oil through spark plug hole(s) into
cylinder(s),

• Turn ignition keyto"START" position for afew seconds
to distribute oil

o Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season to another_

• Replace your gasoline can if your can starts to rusL
Rust and/or dirt in your gasoline will cause problems.

If possible, store your tractor indoors and cover it to

give protection from dust and dirt,

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic
cannot breathe which altows condensation to form and

will cause your tractor to rust,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM,

29

SERVICE NOTES

3O