Craftsman 917.259561 User Manual

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Page 1

CRRFTSMRN

MODEL NUMBER 917.259561

Assembly Operation

Customer Responsibilities Service and Adjustments

Repair Parts

OWNER’S MANUAL

from previously built enqines. Befo

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Page 2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instnjctions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning. Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in dayiight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terain could

overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you wili not have

to stop or shift while on the slope.

Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability. Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

Keep all movement on the slopes s/ow and gradual. Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly sfra/g/jf down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

■ Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• G rass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out important safety precautions. It means

CAUTIONIII BECOME ALERTIII YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc tive harm.

__________

Page 3

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Senrice Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair this tractor.

Piease read and retain this manual. The instructions will

enabie you to assembieand maintain your tractor properly. Always observe the “SAFETY RULES".

MODEL NUMBER

917.259561

SERIAL NUMBER

DATE OF PURCHASE

THEMODELANDSERIALNUMBERSWILLBE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod uct. Contact your nearest Sears store for details.

PRODUCT SPECIFICATIONS

HORSEPOWER: GASOLINE CAPACITY

AND TYPE: OIL TYPE (API-SF/SG/SH): SAE 30 (above 32“F)

OIL CAPACITY:

SPARK PLUG: (GAP: -030’)

VALVE CLEARANCE:

GROUND SPEED (MPH):

TIRE PRESSURE:

CHARGING SYSTEM; BATTERY:

19.5

3.5 GALLONS UNLEADED REGULAR

SAE 5W-30 (below 32°F) W/ FILTER: 3.5 PINTS

W/0 FILTER: 3.0 PINTS CHAMPION RC12YC

INTAKE: .004* - .006* EXHAUST: .004"-.006*

FORWARD:

1st 1.1 2nd 1.5 3rd 2.3 4th 3.5 5th 4.4 6th 5.7

REVERSE: 1.7 FRONT: 14PSI

REAR: 10PSI 16 @ 3600 RPM

AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a reguiarschedule in maintaining, caring for and

using your tractor.

• Follow the instructions under “Customer Responsibili ties” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped

BLADE BOLT TORQUE: 30-35 FT. LBS.

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owneris manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from slate to state.

________

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

Page 4

TABLE OF CONTENTS

SAFETY RULES.......

PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES

_______

......

_____ ___ _ _______

________________

.......................

3,15>19

....... 3

WARRANTY.............................................................. 3

TABLE OF CONTENTS................................................4

INDEX.........................................................................4

TRACTOR ACCESSORIES

........................................

ASSEMBLY..............................................................7-9

INDEX

Accessories.............................................. .5

Adjustments:

Brake

.................................................

Carburetor

Mower:

Front-To-Back Side-To-Side

Throttle Control Cable......................24

Air Filter, Engine

Air Screen, Engine....................................18

Assembly..................................................7-9

Battery:

Charging...........................................7-8

Cleaning

Connecting.......................................7-8

Starling with Weak Battery Storage

Terminals...........................................17

Belts:

Blade:

Brake Adjustment.....................................22

Carburetor Adjustment

Controls, Tractor......................................11

Customer Responsibilities

Cutting Height, Mower

..............................................

Motion Drive

Removal/Replacement

Mower Blade Drive

Removal/Replacement

Sharpening........................................16

Replacement.....................................16

Engine:

Air Filter Air Screen, Engine

Battery...........................................17

Cooling Fins, Engine

Engine Oil.....................................17

Fuel Filter

Spark Plugs..................................19

T raclor:

Blades...........................................16

Lubrication Chart.........................15

Maintenance Schedule................15

Tire Care

.........................................

............................

...............................

.......................................

............................................

..............

...............

............................

.................

.......................................

.......................

...................

.....................................

...............................

.............................

15-19

8,16,23

21 21

Electrical:

Interlocks and Relays

Schematic...............................29

Wiring Diagram........................30

Engine:

Air Filter

..................................

Air Screen Cooling Fins, Engine

Oil Change..............................17

Oil Level

.............................

Oil Type..................................17

Preparation

Repair Parts.......................48-53

Starting...................................14

Storage

..................................

Filters:

Air

..........................................

Fuel

.......................................

Fuel:

Type.......................................13

Storage...................................26

Fuse

.............................................

Gauge Wheels.................................8

Hood Removal/lnstallation

Leveling Mower Deck.....................21

Lubrication Chart Maintenance Schedule

Mower:

Adjustment, Front-to-Back Adjustment, Side-to-Side

Blade Sharpening Blade Replacement

Cutting Height

Installation...............................20

Operation................................13

Removal.................................20

Mowing Tips

..................................

Muffler...........................................19

Spark Arrester

Mulcher Plate

OPERATION

MAINTENANCE SCHEDULE................................... 15

SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR REPAIR PARTS - ENGINE PARTS ORDERING/SERVICE

...............

..............................

................

13,17

.............................

...............

............................

...................

........

..........

....................

.................

.........................

......................

3,40

..................................

........................................................

...........................

10-14 20-25

................................................................

..........................................

..............................

...................................

...................

BACK PAGE

27-28

30-47

48-53

Oil:

.18

Cold Weather Conditions

Engine............................................. 17

Storage

Operation.............................................11-14

Operating Mower......................................13

Options:

Accessories........................................5

Spark Arrester...............................3,40

.............................................

..........

18 19

21 21

16 16 12

Parking Brake

Parts Bag....................................................6

Parts, Replacement/Repair................30-47

Product Specifications

Repair Parts

Safety Rules

Seat..............................................................8

Service and Adjustments...................20-25

Brake.................................................22

Carburetor Fuse Hood Removal/lnstallation Motion Drive Belt

Mower Blade Drive Belt

Mower Adjustment:

Mower Installation Mower Removal

Tire Care Slope Guide Sheet Spark Plugs

Specifications.............................................3

Starting the Engine

Steering Wheel......................................7,23

Stopping the Tractor Storage

Throttle Control Cable Adjustment Tires

..................................................

Trouble Shooting Chart

Transaxle Repair Parts.......................46-47

Warranty

Wiring Diagram.........................................30

Wiring Schematic.....................................29

.....................................

.............................

........................................

...............................................

........................................

................................................

.............

Removal/Replacement

Front-to-Back.............................21

Side-to-Side

..............................................

.....................................................

.................................................

...............................

...................................

............................

...............................

..............

...........................

8,16,23

........

8,16,23

.....................

13,17

11-12

30-47

20 20

55 19

13-14

12 26

27-28

....3

Page 5

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers whervthe tractor was purchased.

Most Sears stores can order these items for you when you provide the modei number of your tractor.

ENGINE

SPARK PLUG

GAS CAN ENGINE OIL FUEL STABIUZER

AIR FILTER

MAINTENANCE

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years' more attachments may be addeci, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes smalt plugs out of soN to allow mois ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of “scalping” on uneven terrain. ' G A N G HITCH lets you tow 2or3pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of “scalping” on uneven terrain. For mower decks not so equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn su rf ace for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into iarge hopper. Mounts behind tractor,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible

mowers. See “MOWER” in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2x8 or 2x10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 lbs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertliizing, and weed kill ing easy. Broadcast spreaders are also useful Tor granular de icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has Its own built-in lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

Page 6

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16x1

(1 ) Large Flat Washer (1 ) Lockwasher 3/8

(1) Hex Bolt 5/16-18 X 1-1/4 Locknut 5/16-18

Parts packed separately in carton

(1) Shoulder Bolt 5/16-18

(2) Hex Bolts 1/4-20x3/4

(2) Lock (2) Screws

Washers #10x^8

(2) Washers 3/16x3/4 X16 Gauge

(1) Washer 17/32X 1-3/16.x 12 Gauge

(1 ) Lock Washer 1/2

#10 f

(2) Hex Nuts 1/4-20

(2) Weld Nuts #10

Steering

Manual

Parts bag contents not shown full size

(2) Shoulder

Bolts

Steering Wheel

Adapter

(2) Latch Hook

Assemblys

Boot

Parts Bag

(2) Washers 3/8

X 7/8 x 14 Gauge

Wheels

(2) Center

lock Nuts

(2) Keys

Steering Wheel Insert

Steering Extension Shaft

(2) Gauge

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

Slope Sheet

Page 7

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 3/4“ Socket w/drive rächet (2) 7/16" wrenches Phillips Screwdriver (2) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

INSERT

3^8 HEX BOLT

3/8 LOCK WASHER

LARGE FLAT WASHER

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT; TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE,

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft exten sion.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter,

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR IS TO ROLL OFF SKID.

STEERING

WHEEL

EXTENSION SHAFT

5/16 LOCKNUT

LOWER STEERING SHAFT

STEERING BOOT

5/18 HEX BOLT

FIG.1

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to

its highest position,

• Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up against

tractor.

Page 8

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION; Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

• Lift hood to raised position.

• Open terminal access doors, remove terminal protec tive caps and discard.

• If this battery is put into service after month and year indicated on label {label located between terminals) charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close terminal access doors.

Use terminal access doors for;

• Inspection for secure connections (to tighten hard ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden tal grounding.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting peiiformance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lockwasherandflatwasher loosely. Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See ‘TO ADJUST

BRAKE” in the Service and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

• Assemble gauge wheeis with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See TO AD

JUST MOWER CUTTING HEIGHT’ in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Page 9

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 5 & 6)

• Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold

WELD NUT

LATCH HOOK

WASHER

MULCHER PLATE

guard when attaching mulcher plate and allow it to rest on plate while in operation.

WELD NUT FROM THE TOP

HOOK POINTS DOWN

■ LATCH

HOOK

WELD NUT

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of optional grass catcher accessory.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructions have been completed.

/ No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated. (For shipping puiposes,

the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is In safe operating condition.

FIG. 5

Page 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

- +

BATTERY

ENGINE ON

FUEL

CAUTION OR

WARNING

STOP

REVERSE FORWARD

FAST SLOW

<' a| a

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

l\l

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

R N H L (®)|I

REVERSE NEUTRAL HIGH LOW

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

4 =

HYDROSTATIC FREE WHEEL

(Hydro Models only)

Page 11

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compa r© the ill ustrations with your tractor to fami liarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to controi engine speed. CHOKE CONTROL; Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and brak

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER; Used to release attachment lift

lever when changing its position. IGNITION SWITCH: Used for starting and stopping the

engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER: Indicates battery charging {+) or discharging

(-)■

Page 12

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result In severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Yourtractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position

and hold.

• Place parking brake lever in “ENGAGED” position and releasepressurefromclutch/brakepedal. Pedaishould remain in “BRAKE” position. Make sure parking brake

wiii hold tractor secure.

THROTTLE

CONTROL

CHOKE CONTROL

“BRAKE” POSITION

CLUTCH/BRAKE PEDAL “DRIVE” POSITION

ATTACHMENT CLUTCH LEVER “ENGAGED” POSITION

“DISENGAGED” POSITION

PARKING BRAKE "ENGAGED"

posmoN

GEARSHIFT LEVER

“DISENGAGED” POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 8

CAUTION: Always stop tractor com-

, as described above, before leav*

_ ) operator’s position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

• Move gearshift and range shift levers to desired posi tion.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

STOPPING (See Fig. 8)

MOWER BLADES -

• Move attachment clutch lever to “DISENGAGED” po sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move gearshift lever to neutral (N) position.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust

ment knob in desired direction.

• Turn knob clockwise (/^) to raise cutting height.

• Turn knob counterclockwise ()^^) to lower cutting

height.

The cutting height range is approximately 1 -1/2" to 4". The

heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

Page 13

OPERATION

TO OPERATE MOWER (See Fig. 9)

Yourtractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES * disengage attachment

clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis charge guard in piace. .

• To restart movement, slowly release parking brakeand

clutch/brake pedal.

• Make ait turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attach ment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting you r tractor on a truck or a trails r, be su re hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHARr in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili ties section in this manual.

TO OPERATE ON HILLS

CAUTiON: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to

slower position. If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH. CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank fillerneck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

Page 14

OPERATION

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it wilt take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Puil choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below.

• Insert key intoignitionandtumkeyclockwiseto“START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few

minutes and try again. If engine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50“ F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke control is fully in. if the engine starts to run

roughly, pull the choke control out slightly for a tew seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm

up period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for bestengine performance. See ‘TO

ADJUST CARBURETOR” in the Service and Adjustments

section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is

attached to tractor.

• Mower should be properly leveled for best mowing

performance. See TO LEVEL MOWER HOUSING” in

• the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns untii

finished (See Fig. 10).

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing. Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis charge of material. Regulate ground speed by select

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching,

reduce your width of cut and mow slowly.

• Certain types of grass and grass conditions may re quire that an area be mulched a second time to com

pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

FIG. 11

Page 15

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

Check Brake Operation Check Tire Pressure Check for Loose Fasteners Shaipen/Replace Mower Blades Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals

Check Transaxle Cooling Adjust Blade Bett(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Filler Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped)

Clean Engine Cooling Fins Replace Spark Plug

Replace Air Filter Paper Cartridge Replace Fuel Filter

. riiwiw wiiwii UMUQI a I loavy ruau wi m Jiiyii aniUlC

2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil. ■

✓ ✓ ✓

✓

✓ ✓

✓ r

✓ 4

✓ ✓ e ✓ ✓

✓ s

✓

t^2,3

✓ 2

✓

4^2

✓ 2

✓

✓ 2

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axie pivot bolt to 35 ft.-lbs. maximum.

✓

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive ful I va I ue from the warranty, operator must maintai n

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

0 SAE 30 OR 10W30 MOTOR OIL

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

1g DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

Page 16

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted. (See TO ADJUST BRAKE" in the Service and Adjust ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT SPECIFICATIONS” on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re

place bent or damaged blades.

BLADE REMOVAL (See Fig. 12}

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washe r secu ring

blade.

• install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: Wedo not recommend sharpening blade - but if you do, be sure the blade is balanced.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal ancer).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing biade. The lobes of

the center hole may appear to be centered, but are not.

Page 17

CUSTOMER RESPONSIBILITIES

BATTERY

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Rechargeât 6-10 amperes fori hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall batteiy (See “CONNECT BATTERY” in the Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TO CHANGE ENGINE OIL (See Fig. 14)

Detemiine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this

manual.

• Use gauge on oil fill cap/dipstickforchecking level. Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil’s SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

IHi^

Op -20" °C .30" 20“ .10" 0" 10“ 20" 30" 40"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

0' 30" 32" 40" eo"

80“ 100“

FIG. 14

ENGINE OIL FILTER (See Fig. 15)

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

• Unscrew old filter by turning counterclockwise. Use a

suitable container to catch oil.

• Apply a thin coating of new engine oil to rubber gasket

on replacement oil filter.

• Install replacement oil filter by turning clockwise until rubber gasket contacts mounting surface, then tighten filter an additional 1/2 to 3/4 turn.

• Fill crankcase with new oil (See ‘TO CHANGE EN GINE OIL" in this section of this manual). For approxi mate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this manual.

• Start engine and check for oil leaks. Correct any leaks before placing engine into full operation.

Page 18

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 houre of opera tion or every season. Service paper cartridge every 100

hours of operation orevery season, whichever occurs first. Service air cieaner more often under dusty conditions.

Faiiure to clean or service air cleaner will cause engine to run rich and could cause spark plug fouling.

• Unhook clips on both sides of air cieanre and remove

cover.

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

if very dirty or damaged, replace pre-cleaner. Reinstall pre-cleaner over cartridge. Reinstall air cleanercover and reattach clips to sides of

air cleaner body.

TO SERVICE CARTRIDGE

Remove knob and cartridge plate. Carefully remove cartridge to prevent debris from

entering carburetor.

Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.

Reinstall cartridge plate, cover plate, knob and precleaner.

• Reinstall aircleanercover and reattach clips to sides of

air cleaner body.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

CARTRIDGE

CARTRIDGE PLATE

COVER

FIG. 16

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See “TO REMOVE HOOD AND GRILL ASSEMBLY” in the Service and Adjustments section of this manual).

FIG. 17

Page 19

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whidhever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFiCATIONS” on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel fitter shou Id be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove fiiter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

Page 20

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

TRACTOR

SERVICE AND ADJUSTMENTS

Depress clutch/brake pedal fully and set parking brake. Place gearshift lever In neutral (N) position. Place attachment dutch in “DISENGAGED” position. Turn ignition key “OFF” and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 19)

Mower will be easie r to remove from the rig ht side of tractor.

• Place attachment clutch in “DISENGAGED” position.

• Move attachment lift lever fonvard to lower mower to its

lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retainer spring.

• Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 19)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right

side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

CLUTCH LEVER

CLUTCH ROD

RETAINER SPRING

ENGINE PULLEY

RETAINER SPRINGS (BOTH SIDES)

FIG. 19

Page 21

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” on page 3of this manual).

If tires are over or under!nflated, you will not properly adjust

your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A" on

both sides of mower should be the same or within 1 /4"

of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance "D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F" from trunnion on both front links. Tighten nut “E" on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut "F” against trunnion on both front links.

• Recheck side-to-side adjustment.

FIG. 21

LIFT UNK ADJUSTMENT NUT

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

FRONT LINKS

TRUNNION

FIG. 23

Page 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake. BELT REMOVAL ■

• Remove mower from tractor (See TO REMOVE

MOWER* in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower. BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is In all pulley grooves and inside all belt

guides.

• Install mower in reverse order of removal instructions.

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

• Remove mower (See ‘TO REMOVE MOWER” in this

section of this manual.)

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting bell keep ers.

• Pull betttoward front of tractor and remove downwards

from around engine pulley.

• Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and

nut “A” on brake rod.

• If distance is other than 1 -1/2“, loosen jam nut and turn nut “A” until distance becomes 1-1/2“. Retighten jam nut against nut “A”.

• Road test tractor for proper stopping distance as stated

' above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au

thorized service center/department.

Page 23

SERVICE AND ADJUSTMENTS

TRANSAXLE SHIFTER LINKAGE AND AD

JUSTMENT (See Figs. 27 and 28)

The transaxie should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

• Make sure transaxle is in neutral (N).

• Loosen two locknuts on tie rod.

• Turn center rod until gearshift lever falls into neutral

lock gate on fender console.

• Tighten locknuts securely.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 29)

• Block up axle securely.

• Remove axle cover, retai ning ring and washers to al low wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING RING

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer

ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

23 * RED cable last from both batteries.

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

FIG. 29

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 30)

CAUTION: Lead-acid batteries gener ate explos i ve gases. Keep sparks, flame and smoking materials away from bat

If your battery is too weak to start the engine, it should be recharged. If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGA TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

teries. Always wear eye protection when around batteries.

Page 24

SERVICE AND ADJUSTMENTS

“POSITIVE” (+)

--------------

LH. PANEL BOLT

"NEGATIVE” (-)

_______

.a__Q_

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31}

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever to

fast position.

• Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is

against stop. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 33)

The choke control has been preset at the factory and

adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move choke control (located

on dash panel) to full choke position.

• Loosen knob and remove cover assembly from air

cleaner.

• Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se curely.

• Replace air cleaner cover assembly and tighten knob.

TO ADJUST CARBURETOR (See Fig. 34)

The carburetor has been preset at the factory and adjust

ment should not be necessary. However, minor adjust ment may be requi red to COmpensate for differences in f uel,

temperature, altitude or load, if the carburetor does need

adjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) de

creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the mixture screw out (counterclock

wise) increases the supply of fuel to the engine giving a

richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttle

control cable and choke are adjusted properly (see above).

• With engine off turn idle mixture screw in (clockwise)

closing it finger tight and then turn out (counterclock wise) 1-1/4 to 1-1/2 turns.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/ motion control lever in neutral (N) position.

• With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1300 to 1500 RPM.

Page 25

SERVICE AND ADJUSTMENTS

• While still holding throttle lever against idle speed screw, turn idle mixture screw in (cloctwise) until engine begins to die and then turn out (counterclock> wise) until engine runs rough. Turn screw to a point midway between those two positions.

• Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 RPM, if the governed idle spring is red, or900 RPM, if the governed idle spring is white. Release throttle iever.

ACCELERATION TEST -

• Move th rottle control leve r from slow to fast position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

Page 26

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with gasoline In the tank inside a building where fumes may reach an open flame

or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces: sand

lightly before painting.

BATTERY

• Fully charge the battery for storage,

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see 'TO CLEAN BATTERY AND TERMINALS" in the Cus

tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals.

• Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

carburetor are empty.

• Neveruseengineorcarburetorcleanerproducts inthe

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor

age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizerto allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual).

CYLINDERS

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turnignitionkeyto “ST A RT” pos ition f or a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

Page 27

TROUBLESHOOTING POINTS

PROBLEM

Will not start 1. Out of fuel.

Hard to start

Engine will not turn over

CAUSE CORRECTION

2. Engine not ’CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air fitter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjusbnent.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Rll fuel tank.

2. See TO START ENGINE” In Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Claan/replaca air fitter.

6. Rs(riaca fuel filter.

7. Dr^n fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wring.

9. See To Adjust Carburetor” in Sendee Adjustments

section.

10. Contact an authorized service center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Dr^n fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See To Adjust Carburetor” in Service Adjustments

section.

8. Contact an authorized senrice center/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

Engine clicks but will not start

Loss of power

Excessive vibration

1. Weak or dead battery.

2. Corroded battery temiinals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter. B. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wi ring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in “Higher Cuf position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

Page 28

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut • uneven

Mower blades will not rotate

Poor grass discharge

CAUSE

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wom/damaged mower drive belt.

3. Frozen Idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades Improperly installed.

10. I mproper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

CORRECTION

1. Check wiring, switches and connections. If not corrected, contact an authorized service center/

department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace Idler pulley.

4. Replace blade mandrel.

1. Place throttle control in “FAST position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. RelnstcJt blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(8) not working (if so equipped)

Battery will not charge

Engine “backfires”

when turning engine

"OFF”

1. Switch Is “OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell{s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Engine throttle control not set at "SLOW” position for 30 seconds before stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to “SLOW" position and allow

to idle for 30 seconds before stopping engine.

Page 29

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.259561

AMMETER

(OPTIONAL)

RED

WHITE

-O a-

BATTERY

ÖA_i>

O !

! a

l_Q

CLUTCH / BRAKE

(PEDAL UP)

BLACK

HOUR

METER

optionalT

BLACK

SOLENOID

WHITE

ATTMENT CLUTCH

(CLUTCH OFF)

IGNITION

UNIT

BLACK

RED

■c<5>

STARTER

BLACK

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

SPARK

gap 9

(2 PLUGS ON

TWIN CYL. ENGINES)

IGNITION SWITCH

POSITION CIRCUIT

OFF

RUN/LIGHT B+ L

RUN

START

G + M + L

B + L

B+ L + S NONE

“MAKE”

NONE

A + Y

NONE

CHARGINQ SYSTEM OUTPUT

FUEL SHUT-OFF^

SOLENOID

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

16AMPDC a aeooRPM

REGULATOR

NON-REMOVABLE

CONNECTIONS

30 VOLTS AC e 3600 RPM

(REGULATOR DISCONNECTED)

BROWN BLACK.

L0J

HEADLIGHTS

“O—

REMOVABLE

CONNECTIONS

Page 30

REPAIR PARTS

ELECTRICAL

TRACTOR • - MODEL NUMBER 917.259561

Page 31

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.259561

KEY NO.

10 145211 11 12 145769 16 153664

19 STD551125 20 73350400 21 147430 22 4152J Light Bulb 24 4799J 25 146148 26 108824X Fuse 28 145491 Cable, Ground 29 121305X Switch, Seat 30 140301 31 12421IX 32 141226 33 10931OX 40 156442 41 71110408 42 131563 43 145673 Solenoid 44 73640400 45

52 55 17490508 70 140424

PART NO.

144926 Battery

74760412 3 STD551025 4

STD551125 6

STD541025 7 7697J Tube 8 7603J 9 109596X Clamp, Hose

150109

122822X 141940

DESCRIPTION

Bolt. Hex 1/4*20x3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4 Nut, Hex 1/4-20

Tray, Battery Bolt, Btr Front 1/4-20 x 7-1/2

Holddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-In Washer. Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Light Socket (W/4152J)

Cable, Battery Cable, Battery

Switch, Ignition 4 Position Nut, Ignition Cover, Ignition Switch Key, Molded, Craftsman Harness, ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal

Nut Keps Blk Hex 1/4-20 UNC Ammeter Rectangular 15 Amp

Protection Wire Loop (Hour Meter) Screw Thdrol 5/16-18 x 1/2 Harness EngineVang VII16AR

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 32

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

CHASSIS AND ENCLOSURES

Page 33

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.259561

CHASSIS AND ENCLOSURES

KEY

NO.

10 11 155927 Panei, Dash, LH 12 145660 Ciip Tinnerman Grille P/L 13 14 17490608 Screw, Thd., Roil. 3/8-16 x 1/2 Type TT 17 144983X558 Hood Assembly

18 20 156437 23 25 19131312 26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC 28 145198X558 29 30 151287X558 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 38 139886 Pivot Bracket Assembly, LH, Mower, Rear 39 139887 51 73800400 52 19091416 Washer 9/32 X 7/8 X 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 55 145202 Bracket Grille Pickoff RH 57 STD552507 Bolt FinHex 1/4 -20 UNC X.75 58 150127 Duct Air Engine PL/LT 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 71 73680400 NutCrownlock 1/4-20 UNC 74 STD541437 Nut Crownlock 3/8-16 UNC

114 158112 Keeper Belt Rear LH 115 17490620 Screw Thdrol 3/8-16x1-1/4 116 19131614 Washer 13/32x1 x 14Ga. 122 123 140 158418 Bracket Suspension Front 142 156095 Plate Reinforcement STLT 143 144 145 147

PART NO.

1 159527 2 140356 3 17490612 4

STD551025 5 155272 Bumper Hood/Dash 9 150156X011 Dash, Siikscreened

STD533710

155936

126938X Bumber Hood

124028X

155217

17030814

154798

157301

152927

154966 Backrest Swaybar Chassis

154207 Bracket Footrest STLT

.156524 Rod Pivot Chassis/Hood 74760412

DESCRIPTION Chassis

Drawbar Screw, Thd, Roli. 3/8-16 x 3/4 Type TT Washer 13i^2x 3/4x16 Gauge

Boit, Carriage 3/8-16x1

Panei, Dash, RH

Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13Ю2 x 13/16 x 12 Gauge

Grille, W/Clips MS-558 Lens, Grille

Screw, Thdrol. 5/16-18x1/2 TYT Pivot Bracket Assembly, RH, Mower, Rear

Nut Lock W/lnsert 1/4 - 20 UNC

Screw, Hex Head, Spideriock #8 x 7/8 AB

Dash Lower STLT

Bracket Shift STLT Screw

Bolt Hex Hd 1/4-20 UNC x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 917.259561

f '5Í'

I V-'

• T L > -''''

Page 35

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 917.259561

KEY

NO. NO.

10 STD561210 11 13 74550412 14 STD551125 15 74490544 18 STD523710

19 STD541437 21 106933X 22 130804 24 STD541237 25 106888X 26 STD551037 27 STD561210 28 145204 29 124236X 30 130807 31 127275X 32 34 155071 35 36 37 STD571810 38 39 40 4470J 41 154777 42 47 127783 48 154604

PART

146682

2 3 123666X 4 12000028 5 121520X 6 17490512 8 154792

105701X

STD523107

120183X

STD551062

123674X

STD523727

19131312

123205X STD523715 STD541437 STD541431

DESCRIPTION Transaxle (See Breakdown)

Peerless 930-057A Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Thd., Roll. 5/16-18 x 3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1 /4-28 UNF W/Patch Grade 8 Washer

Bolt. Hex FIghd 5/16-18 Grade 5 Bolt Fin Hex 3/8-16 UNC x 1. Gr 5 Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Belt, L.H. Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley, Idler, Flat Bolt Spacer, Split .395 x .59 Keeper, Belt, Idler Fool-Proof Washer 13/32 x 13/16 x 12 Gauge Pulley, Idler, V-Groove, Plastic Bellcrank Assembly Retainer, Belt Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC

KEY NO. NO.

53 55 56 STD523712 57 58 127274X 59 61 17490612 62 63 64

65 66 70 72 19132012 74 137057 75 121749X 76 77 123583X 78 79 2228M 80 81 82 83 19171216 Washer 17/32 x 3/4 x 16 Gauge 84 85 86 71208 87 19212016 Washer 88 89 90

96 112 113 116 72110610 Bolt Rdhd Sqneck 3/8-16 x 1.25 118 121

NOTE: All component dimensions given in U.S. inches

PART

DESCRIPTION

10571 OX 105709X

130801 140312

8883R 140186 71170764

STD551143 154778

134683

STD581075 E-Ring

121748X

145090 156049 123782X

145643

150360

12000008 E-Ring 154886 124346X

4497H Retainer Spring 1" Zinc Cad

19091210 Washer 9/32 x 3/4 x 10 Gauge 127285X

154774 Spacer Bellcrank 154419 Nyliner Clutching STL

1 inch = 25.4 mm

Link, Clutch Spring, Clutch Return Bolt Rn Hex 3/8-16 x 1-1/4 V-Beit, Ground Drive Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll. 3/8-16x3/4 Cover, Pedal Pulley, Engine Bolt, Hex Head, Fin. 7/16-20x4 Grade 5 Washer Keeper, Belt, Engine, Fool-Proof Guide, Belt RH Engine Washer 13/32 x 1 -1/4 x 12 Gauge Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge

Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Gauge Key Woodruff #9 3/16 x 3/4 Arm, Shift Shaft /Assembly Spring, Torsion

Tie Rod Nut, Nylock

Bushing, Pivot

Consoie, Shift, STLT Nut, Self-Threading, Washer Hd 1/4

Strap Torque LT

Page 36

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.2S9561

Page 37

REPAtR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259561

KEY NO.

10 156438 11 STD551137 13 154779 15 17 156546 18

19 124035X 20 22 23

25 26 27 28 29 30 32 36 37 38 139769 39 19133808 40 41 42 43 44 46 47 6855M 51 53 54 62 63 65 66 67 68 69

PART NO.

139768

154427

156483

157473 5 6266H 6

121748X

19272016

12000029

3366R

73901000 57079

126684X

71200410

127501 154406 126847X 136874 19131416 17490612

STD561210

130465 155099 152927

STD541537

100711L 145054

121749X 153720 121232X

STD541431 73680600 74780520 156594 STD523710 154780 154404 74781044 154429 160367

74780636

DESCRIPTION Steering Wheel

Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1 -5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip Bearing, Steering Column

Draglink Extended Stamped Washer, Lock Bearing Axle STLT/GT Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steering Washer, Thmst .515 x .750 x .033 Support. Shaft Washer, Shim 1/4 x 5/8 x .062 Screw, Hex Socket 1 /4-20 x 5/8 Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag

Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd., Roll. 3/8-16x3/4 Pin Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut

Adaptor, Steering Wheel

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/lns. 5/16-18 UNC Nut, Crowniock 3/8-16 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt. Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace Spacer, Brace, Axle Bolt, Fin, Hex 3/8-16 UNC X 2-1/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259561

KEY NO.

3 4 5

6 7

10 12 13

PART NO.

140123 140551

74760616

19131610 145006

STD541437

124181X 17490616 19131614 155925 121246X

121248X

DESCRIPTION Seat

Bracket Pnt Pivot Seat (bik) Bolt Fin Hex 3/8-16 UNC x 1 Washer Flat 13/32 x 1 x 10 Ga Clip Push-In Nut Lock Hex W/ins 3/8 -16 UNC Spring Seat Cprsn 2 250 Bik Zi Screw 3/8-16x1 Washer 13/32 x 1 x 14 Ga Pan Pnt Seat (bik) Bracket Pnt Mounting Switch Bushing Snap Bik Nyl 50 Id

KEY

NO.

72050412 15 134300 16 121250X 17 123976X

21 153236

STD541431 23 74780814 24

19171912 25

127018X 26

STD551150

NOTE: Allcompo

1 inch = 2!

PART NO.

DESCRIPTION

Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28X96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Lock Hex W/lns 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr 5 Washer 17/32 X1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hid Spr 1/2

Page 39

REPAIR PARTS

DECALS

TRACTOR - - MODEL NUMBER 917.259561

KEY PART

DESCRIPTION Decal, Fender Danger Sears

Decal, Engine 19.5 HP Turbo Decal, Hood Rh Craftsman Decal, Hood Lh Craftsman Decal, Engine Radius Decal, Maint Customer Sears Dorn Decal, Panel Side B&S Decal, Engine Air Cleaner Cover Decal, Fender Craftsman Gold Decal, Cap CNSMR Help Line SRS Decal, Fender STLT Oper Inst E/S Decal V-belt Dr Sch

NO.

156439

NO.

2 160876 3 160284 4 160285

160879

133644

6 7 150927

160880

9 146709

150333

10 11 156368

146046

WHEELS & TIRES

KEY NO.

14 15 17 19 20 22

PART NO.

DESCRIPTION

147139 Decal Chassis 42“ 160396 Decal Mower Drive Schematic

158215 Decal Insert, Hood 138047 Decal Battery Diehard Sears 156787 Decal Deck Mower EZ3 Mulching 149516 Decal Battery

- -

138311

- -

154515 Pad Footrest Lh STLT

- -

154516

- -

160872

- -

160873

Decal Lift Handle Pad Footrest Rh STLT

Manual, Owner’s (English)

Manual, Owner’s (Spanish)

KEY PART NO. NO.

1 59192

2 65139

106222X

59904

DESCRIPTION

Valve Cap, Tire Stem, Valve

Tire, Front Tube, Front Tire

(Not Provided, Service Item Only)

5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X

10 7152J

Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear

Tire, Rear

Tube, Rear Tire

(Not Provided, Service Item Only)

11 104757X

-- 144334

Cap, Axle Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U. S. inches

1 inch = 25.4 mm

Page 40

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.259561

OPTIONAL EQUIPMENT

Spark Arrester

Page 41

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 9l7;259561

KEY PART NO. NO.

1 151273 Control Throt Paddle

2 17720410 Screw Hex Thd Cut 1 /4-20 x 5/8 T

---------------

4 149723 Muffler Exhaust 5 122434X Exhaust Asm. Left 6 122435X Exhaust Asm. Right 7 138129 Clamp Tube Double Engine

8 150176 Boit 5/16 -18 UNC X 3/4 W/Sems 10 145552 HeatShieidLt 11

..............

..................

14 13280336 Nipple Pipe 4-112' 15 13200300 Elbow Std 90 Degree 3/8-18 Npt 16 STD551237 Washer Lock Ext Tooth 3/8

23 156123 Shield Browning 25 132780 Control Choke 26 73920600 Nut Keps 3/8-24 Unf 29 137180 Arrestor Spark 31 157103 Tank Fuel 3 50 Rear 32 155971 Cap Fuel Guage STLT 33 123487X Clamp Hose BIk 34 106082X Spacer Pad

35 17490512 . Screw Thdrol 5/16-18 x 3/4 TYT 37 8543R Line Fuel 38

..............

39 109227X Pad Idler 1.75 x .75 x .06 40 3645J Bushing 41 139277 Stem Tank Fuel 78 17490620 Screw Thdfol 3/8-16 x 1-1/4 81 128861 Nut, Flange 1/4-20 Starter Nut

DESCRIPTION

Engine (See Breakdown) Briggs

Model No. 351777-1036-A1

- - Washer Lock Hvy. Helicai 1/4 (Order from Engine Manufacturer)

Bolt Fin Hex 1/4-20 x 3/4 (Order from

Engine Manufacturer)

Gasket Muffler (Order from Engine

Manufacturer)

Plug Oil Drain (Order From Engine

Manufacturer)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 917.259561

Page 43

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 917.259561

KEY PART NO. NO.

DESCRIPTION

1 159460 2 159471 3 105767X

12000002

19211621

5 6 120183X 7 125631X

122365X

8 11 139865 12 139866 13 STD624008

127218 Link Front

15 16 73350800

17 130171 18 73800800 19 139868 20 STD624008

110807X

23 24 19131016

2876H Spring 2-1/8"

25 26 76020308 27 126971X

28 73350600 29 138057 30 150233 31 140302 32 73540600 49 145212 50 110452X

Wire Assy., Inner, with Plunger

Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylon Grip Handle Fluted Button Plunger Read Link Lift Lh Fixed Length Link Lift Rh Fixed Length

Retainer Spring Nut Jam Hex 1/2-13 Unc

Trunnion BIkZinc

Nut Lock W/Wsh 1/2-13 Unc

Arm Suspension Rear

Retainer Spring Nut Spring

Washer 13/32 x 5/8 x 16 Ga.

Pin cotter 3/32 x 1/2 Rod Adj. Lift Nut Hex Jam 3/8-16 Knob Inf. 3/8-16

Trunnion Infin. Height

Bearing, Pivot, Lift, Special Nut, Crownlock 3/8-24 Nut Flange Lock Nut Push

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.2S9561

MOWER DECK

Page 45

REPAIR PARTS

MOWER DECK

TrtACTOR - - MODEL NUMBER 917.259561

KEY

NO. NO.

10 11 12 13

14 15 16

17 18

19 20 21 22 134753 23 131267 24 25 26

29 131491

41 133551

43 140083

46 137729

48 133944

50 131340 51 STD541410 52 53 131845X900

PART

144393

STD533107

138017

4 138440

STD624008

130832

850857

STD551137

140296 134149

129895

137645 128774

110485X

140329 72110610 72140505

132827

136888

STD541431

105304X 123713X 110452X 130968 19111016

157722 129963 153535 137266 STD533717 133835

131494 19131316 STD541437

140088 STD624003

155066

139888

DESCRIPTION

Mower Housing Bolt

Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar

Retainer Spring

Arm. Suspension, Rear

Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened

Blade, Mulching

Bearing, Bali

Shaft Assembly, Mandrel, Vented

(Includes Key Number 6)

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Carriage 3/8-16x1-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector . Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector

Washer 11 /32 x 5/8 x 16 Gauge

Rod, Hinge Screw Thdrol Washer Head Washer, Spacer •

Pulley, Mandrel Nut, toplock. Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Fiat

Washer 13/32 x 13/16 x 16 Gauge

Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Amn Assembly, Pad, Brake

KEY NO.

54 55 56 58 59 67 68

72 73

74 75 76

77 78 79

101

102 103 104 105 106 111 112 113 114 115 116 117 118

119

121

128

129

130

131

132

NOTE: All component dimensions given in U.S. inches

PART NO.

133943 155046 122052X 140086 141043

149846 144200 V-Belt 142427 131870 127847 121748X 12000029 128903 127845 154809 127498 153701 73350600 142028

120958X

156084 72140618 STD541437 Nut

136420 71161010

19061216 Washer #10 STD551110

160793 2029J

155197

155198

17490512 73510500 Nut, Hex, Keps 5/16-18 UNC

72110504 Bolt, Carriage 5/16 UNC x 1/2

137644 133957 Wheel, Gauge

73930600

19121414 143723 Bracket 153390 19131312 STD523710 STD533710

19132293

- - 130794

- - 145411

1 inch = 25.4 mm

DESCRIPTION Washer, Hardened

Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval

Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Lever Asm. Clutch Pri PIm STLT

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Unc Trunnion, Adj.

Washer, Sintered

Keeper Belt Idler

Bolt RDHD Sq 3/8-16 UNC x 2-1/4

Mulcher Cover

Screw

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw Thdrol 5/16-18x3/4

Bolt, Shoulder

Nut, Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Washer Felt Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1

Washer 13/32 x 1-3/8 x 4 Ga.

Mandrel Assembly (Includes Key Numbers 8-10,12-15, 31 and 32) Mower Deck, Complete (Standard

Page 46

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

PEERLESS TRANSAXLE - MODEL NUMBER 930-057A

103-'! (^27

C ®«-29

l! 5-72;^

Page 47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

PEERLESS TRANSAXLE - MODEL NUMBER 930-057A

REF PART NO. NO.

1 772108A

2 780086A

3 770102A 4 776260A 5 776219B 6 778139 7 778136 8 792136A Key, Shift

792047 Key, Woodruff

9 784352 10 784355 11 778229 12 778113A 13 778221 Gear, Bevel, 16 Teeth

778068 Gear, Bevel Pinion 15 778260 Gear, Ring 17

786139 18

786102

20 792077 21

792078

792079

788061

25 792073 26 792125 Ring, Retainer 27 792035

28 788040 29 780072 Washer, Thrust , 30 780108 Washer, Thrust 31 780001 Washer 32

792001 “O” Ring

33 788095 Seal, Square Cut 34

780105A Bushing, Flanged

35 780118A Bushing, Flanged 83 36 790003 Disk. Brake 37

790007

38 799021 Pad, Brake (Package of 2) 39 786026 Pin, Dowel 40 792076A 41

790079 Lever, Brake

792073 Screw, Flanged Hex Head, Thread

42A

792085A Screw 1/4-20 x 2-1/4

DESCRIPTION NO. NO. DESCRIPTION

Cover, Transaxle 43

Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output, 35 Teeth Gear, Spur, 15 Teeth, Steel

Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42 Teeth Bevel Pinion, input

Pin, Drive Spacer, Neutral Ball, Steel 5/16“ diameter Set Screw 3/8-16x3/8 Spring Ring, Seal Screw, Flanged Hex Head, Thread Forming 1/4-20x1-1/4 70

(4 Required, Package of 2) Ring, Retainer 72A Ring, Retainer 76

Plate, Brake Pad 103 792166 Screw 1/4-20x2

Washer, Flat . 900 794602 Replacement Transaxle

NOTE: All component dimensions given in U.S. inches

Forming 1/4-20x1-1/4 1 inch =

REF PART

792075 44 790025 45 786066 Spacer 46 786086 Bracket. Brake Lever 47 774690 Axle 11-5/16“ long 48 774691 49 778215 Gear, Spur, 37 Teeth, Steel (1-) 50 778125 Gear, Spur, 35 Teeth (2-)

778124A

778123A

52 53 778122A Gear, Spur, 22 Teeth (S*) 54 778273 Gear, Spur, 19 Teeth, Steel (6*> 56 778230 Gear, Spur, 12 Teeth, Steel (I*) 57 778151 Gear, Spur, 15 Teeth (2"<) 58 778126A Gear, Spur, 20 Teeth (3-)

778127A Gear, Spur, 25 Teeth (4»)

778128A Gear, Spur, 28 Teeth fS*-)

778163

65 780109 Washer, Thrust 66 776135 Shaft, Input

776315A

786116A

68 69 780051 Washer, Thrust

786118 Spacer

788069

792165

788091

780090

788078A

77 79 792144 Spring, Brake

81 786081 Chain, Roller

82 786082 Sprocket, 9 Teeth (Reverse)

786123 90 788067B Grease, Bentonite, 32 Ounce Bottle

104 792167 150 788093 Gasket Eliminator (Loctite #515)

Parts must be ordered from Tecumseh Products Co.

Locknut 5/16-24 Holder, Brake Pad

Axle 16-1/2“ long

Gear, Spur, 30 Teeth (O-) Gear, Spur, 25 Teeth (4*)

Gear, Spur, 31 Teeth (6»)

Shaft, Brake, 4 Keyed

Plug

Square Cut Ring

Plug, Threaded 9/16-18 “0” Ring Washer, Thrust Ring, Retaining. Inverted (Package of 2)

(Number 41 Chain, 24 Links) Sprocket, 18 Teeth (Reverse)

Locknut 1/4-20

25.4 mm

Page 48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1

tnnin

1031

1030

166

Page 49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

BRIGGS & STRATTON ENGINE • MODEL NUMBER 351777, TYPE NUMBER 1036-A1

is;

___

V__V

243

27^

741^

1091

c-i

$ 105

947

i1054A

r A

Page 50

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1

Page 51

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1

657»

305

Page 52

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1

1036

BREATHER

GASKET SET

722

Page 53

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1

KEY PART NO. NO.

1 808093 2 807687 3 805101

5.1 807821

5.2 807822 6 805193 7 805653 8 807795

805379

9 10 805751 11 805906 12 805112 13 805890

13A 805959

805048

15 16 807779

94196 807638

20 805049 22 805696

808132

24 806066

807888

807991 807992 807993 807889

807994 807995 807996

27 805099

807886

807900

29 32 805395

807681

33 34 807680 35 805937 40 805092 42 807683 45 262679 46 807542

806823

50 51 805903 52

805023 53 805899 54

805006 78 805447 84 91488

805054

807719

805538

808177

805976

104

805547

105

805977

108

805970

113

805058

116 116A 805198 117

805972

DESCRIPTION

Cylinder Assembly Bearing, Cylinder

* Seal, Oil

Head, Cylinder, Cylinder #1

Head, Cylinder, Cylinder #2 ** Washer, Cylinder Head ** Gasket, Cylinder Head

Breather Assembly

* Gasket, Breather

Screw, Breather

Tube, Breather

* Gasket, Crankcase

Screw, Cylinder Head

Plug, OH Drain

Crankshaft

Key, Timing Gear Retaining

Cover Crankcase

* Seat, Oil

Screw, Crankcase Cover

Flywheel

Key, Flywheel

Piston Assembly, Standard Size

Piston Assembly, .010" Oversize

Piston Assembly, .020" Oversize

Piston Assembly, .030" Oversize

Ring Set, Piston, Standard Size

Ring Set, Piston, .010" Oversize

Ring Set, Piston, .020" Oversize

Ring Set, Piston. .030" Oversize

Lock, Piston Pin

Pin, Piston, Standard Size

Rod, Connecting

Screw, Connecting Rod

Valve, Exhaust

Valve, Intake

Spring, Valve

Retainer, Valve Spring

Retainer, Valve Tappet, Valve Gear, Cam

Manifold, Intake

* Gasket, Carburetor Mounting

** Gasket, Intake Manifold

Stud, Carburetor Mounting

Screw, Sems

Plug. Pipe

Seal, Oil

** Valve, Idle Adjust

Screw, Valve Mounting

Screw, Throttle Adjustment

** Pin, Float Hinge ** Valve, Float

Valve, Choke

Nozzle, Carburetor

* O-Ring, Oil Pump * O-Ring. Crankcase Cover

** Jet, Main

KEY PART NO. NO.

117A 805971 *** Jet, Main 118 807719 119 805980 121 808265 122 805900 Spacer, Carburetor 125 808266 Carburetor 130 805978 131 808132 133 808180 137 --- *** Gasket, Bowl (Sold in Kit Only) 141 808181 161 808103 Base, Air Cleaner 166 805343 166A 805073 Stud, Oil Filter Adapter 167 805420 171 805019 187 296004 Hose, Fuel

187A 398367

188 94627 188A 805247 Screw, Hex. Head

189 805449 192 807623

201 805895 209 805462 209A 805453 216 805901 Link, Choke 222 808195 Bracket, Governor Control 227 807528 Lever Assembly, Governor 232 805907 Spring, Governor Link 240 493629 243 805964 Screen, Oil 254 808176 Drain, Carburetor Bowl 265 221535 271 808145 Bracket, Choke Control 277 805018 304 808102 305 805406 305A 805902 Screw, Sems 307 805025

308.1 808309

308.2 808098 Cover. Air Guide, Cylinder #2 * Included in Gasket Set (Part No, 807887)

** Included in Valve Overhaul Kit (Part No. 807910)

*“ Included in Carburetor Kit (Part No. 808265)

**** Included in both Gasket Set (Part No. 807887),

and Valve Overhaul Kit (Part No. 807910)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

*•* Valve, Idle Adjust

Screw, Sems Carburetor Kit

Valve, Throttle Shaft, Throttle

Float, Bowl Shaft, Choke Stud, Rocker Arm

**** Washer, Valve Cover »

** Nut. Nylock *

(23" Long, Cut to Required Length) Hose. Fuel (Cut to Required Length) Screw, Sems

Washer, Lock Screw, Valve Adjustment

(Includes Jam Ngt)

Link, Governor Spring, Governor Spring, Governed Idle

Filter, Fuel

Clamp, Casing Washer

Housing, Blower (Red)

Screw, Sems

Cover, Air Guide, Cylinder #1

Page 54

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259561

BRIGGS & STRATTON ENGINE MODEL NUMBER 351777, TYPE NUMBER 1036-A1

KEY PART NO. NO.

309 494990 310 94004 324 494439 332 806028 333 492341 334 805407 337 491055 351 805169 353 92791 353A 806101 354 90576 354A 810078 356 493792 358 807887 363 19203 387 808281 423 805260 445 394018 467 491875 474 393295 501 394890 510 495878 513 398003 520 93722 523 807985 524 805011 525 807611 526 805448 527 223167 535 272490 537 806013 544 490309 552 805412 552A 805413 562 805381 572 805197 573 807663 592 805383 601 93053 613 805158 614 805417 616 807596 634 805416 634A 808183 634B 805544 635 805529 642 807862 643 805631 657 805009

668

805402

718 805103 722 805483 726 807805 727 805505

729 805641 729A 224356 729B 280470 741 805675 783 280104 788 807685 801 394856

DESCRIPTION

Motor, Starter Bolt, Thru Screen, Rotating Nut, Hex Armature, Magneto Screw, Mounting Plug, Spark Screw, Hex Head Washer, Lock Washer.'Lock Nut. Hex Nut. Hex

Wire. Ground

Gasket Set Puller, Flywheel Pump, Fuel Screw, Sems Cartridge, Air Cleaner Knob, Air Cleaner Stator, Alternator Regulator, Alternator Drive, Starter Clutch Assembly Terminal, Spade Dipstick Seal, Filler Tube Tube, Oil Filler Screw, Sems Clamp, Fuel Pipe Element, Foam

* Gasket, Air Cleaner

Armature, Starter Bushing, Governor Shaft Bushing, Governor Shaft Bolt Baffle, Breather Plate, Back Nut, Hex Clamp, Hose Screw, Sems Pin, Cotter Crank, Governor

Washer, Governor Shaft

” Seal, Shaft

Seal, Shaft Elbow, Spark Plug Cover, Air Cleaner Plate, Cartridge Screw, Sems Spacer Dowel, Crankcase

* Seal, Breather Screw

Gear, Flywheel Ring Shield, Starter Grommet

Clip, Debris Clip, Wire Gear, Timing Gear

Bracket, Fuel Pump

Cap, Drive

KEY PART NO. NO.

802 494988 803

494205 819 805894 819A

805057 823 805317 842 270920 851 493880 862

805896

864

805083 866 805738 868 805094 869

805085 Seat, Intake Valve 870 805086 871

805084 Guide, Valve

DESCRIPTION

Cap, End Housing, Starter Screw, Sems Screw, Hex Head

Screw, Mounting O-Ring Terminal, Ignition Cable

Bracket, Air Cleaner

Liner, Exhaust Port Valley Cover, Air Guide Seal, Valve Guide

Seat, Exhaust Valve

876 495877 Kit, Retainer

805841

879 883 805024 896 94288 918 393815 947

808175 Solenoid

955A

807723 Plug, Main Jet

Cover, Carburetor

**** Gasket, Exhaust Manifold

Pin, Roll Hose, Vacuum

975 808179 Bowl, Float 978 805250 982 805030 985 398525

1004 805892 1005 808082

* Gasket, Oil Filter Adapter

Screw, Sems

Insulator Assembly Tube, Air Inlet

Fan, Flywheel

1006 224413 Retainer, Fan 1014 1022 806039 1023 805100

808105 Shield, Carburetor Air Cleaner

**** Gasket, Valve Cover

Cover, Valve

807665

Cover, Valve (Used on Cylinder #1 on Fuel Pump Applications)

1024 1025 805313 1026 805352

807546

805617

Pump Assembly, Oil Slider, Governor

Rod, Push Intake, Steel

Rod, Push, Aluminum

(Used on Exhaust Side Only)

1027 492932 1028

805292 1029 808096 1030 805342 1031 805341 1033

807910 1036 807688 1054

270723 Tie, Wire 1054A 280275

Filter, Oil Adapter, Oil Filter Arm, Rocker Shaft, Rocker Arm Support, Rocker Arm Overhaul Kit, Valve Breather Gasket Set

Tie, Wire

1091 805862 *** Cap. Limiter

RPM Settings:

Included in Gasket Set (Part No. 807887)

Low: 1200-1600, High: 3200-3400

** Included in Valve Overhaul Kit (Part No. 807910)

*** Included in Carburetor Kit (Part No. 808265)

**** Included in both Gasket Set (Part No. 807887),

and Valve Overhaul Kit (Part No. 807910)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

SOTon-r

/sU

,VV vvvvv VVVVVVVVVVVV WWW VVVVV^VVVky^a^MrmickE

vvvvvvvvvyvvvvvvvvvvvvvvvvyvvyvvvvvvvvvvvvyvvvvvvvvvvvvvvvvvvvvvv>vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvVVVVVVVVVmYYyT

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 56

BEARS

CRRFTSMRN®

OWNER’S

MANUAL

MODEL NO.

917.259561

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE. CALL

THIS TOLL FREE NUMBER:

1-80CM-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOTLINE. CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

19.5 HP

ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has its own model number.

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine. All parts listed herein may be ordered from any Sears,

Roebuck and Co. Sen/ice Center/Department and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT-TRACTOR

• MODEL NUMBER - 917.259561

• ENGINE MODEL NO.-351777-1036-A1

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians... professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.

160872 Rev. 1 05.14.97 KFSW

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Printed in U.S.A.

Craftsman 917.259561 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

MODEL NUMBER 917.259561

MAINTENANCE AGREEMENT

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

LIMITED 90 DAY WARRANTY ON BATTERY

ENGINE

MAINTENANCE

PERFORMANCE

CONTENTS OF HARDWARE PACK

TOOLS REQUIRED FOR ASSEMBLY

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

INSTALL SEAT (See Fig. 3)

CHECK BRAKE SYSTEM

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)

INSTALL MULCHER PLATE (See Figs. 5 & 6)

STOP

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

TO USE THROTTLE CONTROL (See Fig. 8)

TO USE CHOKE CONTROL (See Fig. 8)

STOPPING (See Fig. 8)

TO OPERATE MOWER (See Fig. 9)

TO TRANSPORT

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

TO OPERATE ON HILLS

ADD GASOLINE

TO START ENGINE (See Fig. 8)

MOWING TIPS

MULCHING MOWING TIPS

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

BRAKE OPERATION

TIRES

BLADE CARE

BLADE REMOVAL (See Fig. 12}

TO SHARPEN BLADE (See Fig. 13)

BATTERY

V-BELTS

TRANSAXLE COOLING

ENGINE

LUBRICATION

ENGINE OIL FILTER (See Fig. 15)

AIR FILTER (See Fig. 16)

CLEAN AIR SCREEN (See Fig. 14)

ENGINE COOLING FINS (See Fig. 17)

MUFFLER

SPARK PLUGS

IN-LINE FUEL FILTER (See Fig. 18)

CLEANING

TRACTOR

TO REMOVE MOWER (See Fig. 19)

TO INSTALL MOWER (See Fig. 19)

TO LEVEL MOWER HOUSING

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24)

TO ADJUST BRAKE (See Fig. 25)

TO REMOVE WHEEL FOR REPAIRS (See Fig. 29)

TO ADJUST STEERING WHEEL ALIGNMENT

FRONT WHEEL TOE-IN/CAMBER

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

TO REPLACE FUSE

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31}

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)