Craftsman 917.259172 User Manual

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Page 1

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MODEL NUMBER 917.259172 owner’s manual

Assembly ^ ^ Operation Customer Responsibilities Service and Adjustments

Repair Parts

,, Thisproducthasalowemissionenginewhichoperatesdifferentiy '

CAUTION: Read and follow all safety rules and instructions before operating this equipment

from previously built engines. Before you start the engine, read j and understand this Owner's'Manual. >

- /MW. 1 M. k M. ..yt

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Page 2

I«!#I 1 • I ILr Rnmim

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing Stop ^

machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard In place.

Slow down before turning. Never leave a running machine unattended. Always turn off

blades, set parking drake, stop engine, and remove keys

before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of*controi and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or If you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT;

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive. " Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a wafer heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting,

• Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subject to wear , damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them,

• Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out important safety precautions. It means CAUTfONin BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where It cannot contact spark plug in order to prevent accidental

starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engi ne exhaust from this product contains chemicals known to the State of California to

cause cancer, birth defects, or other reproduc

tive harm.

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CONGRATULATIONS on your purchase of a Sears Tractor, It has been designed, engineered and manufac tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department. We have com

petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain yourtractor properly.

Always observe the “SAFETY RULES”.

MODEL NUMBER

917.259172 SERIAL NUMBER

DATEOFPURCHASE

____________________________________

____________________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

date OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod uct. Contact your nearest Sears store for details.

PRODUCT SPECIFICATIONS

HORSEPOWER: 19.5 GASOLINE CAPACITY

AND TYPE: OIL TYPE (API-SF/SG/SH) SAE 30 (above 32°F)

OIL CAPACITY: 3,0 PINTS

SPARK PLUG; (GAP: .030")

VALVE CLEARANCE: INTAKE: .004" - ,006"

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: 14PSI

CHARGING SYSTEM:

BATTERY: AMP/HR: 30

BUDE BOLT TORQUE:

3,5 GALLONS UNLEADED REGULAR

SAE 5W-30 {below 32°F)

CHAMPION RJ19LM

EXHAUST: ,007"-.009" FORWARD; 0-5,5

REVERSE: 0-2,4

REAR: 10PSI

3 AMPS BATTERY

5 AMPS HEADLIGHTS

MIN. CCA: 240

CASE SIZE: U1R 27-35 FT. LBS,

CUSTOMER RESPONSIBILITIES

" Read and observe the safety rules. » Follow a regular schedule in maintaining, caring for and

using yourtractor.

" Follow the instructions under "Customer Responsibili

ties" and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered (and unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws {if any). If a spark arrester is used, It should be maintained in effective working order by the operator. In the state of California the above is required by taw {Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department {See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:

0 Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner’s manual.

• Riding equipment used for commercial or rental purposes,

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety {90) days from date of purchase, if any battery incfuded with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

fN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES This Warranty gives you specific fegal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

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TABLE OF CONTENTS

SAFETY RULES

............................................................

PRODUCT SPECIFICATIONS......................................... 3

CUSTOMER RESPONSIBILITIES

WARRANTY TABLE OF CONTENTS

INDEX

...................................................................

...

..........................................

............................................................................

TRACTOR ACCESSORIES

....

.....................

3,17*19

.....4

......................................... 5

ASSEMBLY............................................................... 7-9

INDEX

Accessories.. Adjustments:

Brake....,,

Carburetor Mower:

Throttle Control Cable.............

Air Filter, Engine. Air Screen, Engine ... Assembly

Battery:

Charging

Cleaning...................................... 17

Starting with Weak Battery

Storage ..................................

Terminals.......

Belts:

Motion Drive

Mower Blade Drive

Blade:

Sharpening .............................

Replacement

Brake Adjustment........................

Carburetor Adjustment..................... 25

Controls, Tractor..

Customer Responsibilities .........3,17-19

Engine:

Tractor:

Cutting Height, Mower.....................

.....................................

.................

.......

Front-To-Back ........................

Side-To'Side

.........................................

.......................................

Removal/fleplacement

Removal/Repiacement .......... 22

„...„.,.,..,..,.,.22

.........................

..........................

..................... 18

..........................

............................ 17

„5

..25

,.18

7*9

........

............

......22

...........

..................

Air Filter....,.....................

Air Screen, Engine Battery

.......................................17

Cooling Fins, Engine.......

Engine Oil.....

Fuel Filter..........................

Sparkplugs

Blades..................................

Lubrication Chart

Maintenance Schedule........... 16

Tire Care..................

.......

.......................

...............................19

..................

..,„....8,17,23

..........18

............18

......

...19

Electrical:

Interlocks and Relays Schematic

Wiring Diagram

Engine;

Air Filter....................

Air Screen __________

Cooling Fins, Engine......

OH Change Oil Level ... Oil Type

Preparation......

Repair Parts. Starting.,..,.

Storage.....

Filters:

Fue!

Fuel:

Type...............

Storage ....................

Fuse........................................

Gauge Wheels

Hood Removal/lnstallation

Leveling Mower Deck,..., Lubrication Chart

Maintenance Scheduie ............

Mower:

Adjustment, FronMo-Back Adjustment, Side-to-Side.. Blade Sharpening

Blade Replacement Cutting Height ...

Installation,.,,..

Operation.................

Removal.....................

Mowing Tips .,... Muffler

Spark Arrester........

Mulcher Plate

Oil;

Cold Weather Conditions.

Engine...

Storage

...........

-------------------------

...............................

......................

OPERATION MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS

STORAGE................................................................. 27

TROUBLESHOOTING

REPAIR PARTS - TRACTOR.....

REPAIR PARTS - ENGINE PARTS ORDERING/SERVICE

........................

.....

.......... .

.......................

.......

..........

__________

___

.....

......

....

..............

...........

........

...............

.......

........

___

.....

........

....

......................................................

...................................

...........................

.......................................

..........................

...................................

..................

Operation ...............

Operating Mower...

......24

.....

....

.....19

....

13,18

.....18

....

49-55

....

..... 27

Options:

Accessories,,... Spark Arrester.

Parking Brake Parts Bag . Parts, Replacement/Repair

Product Specitications........ ......,...,.,.3

Repair Parts

.............................

....................................... 6

......

....................

Safety Rules

Seat

......

...............................

.......................................... 8

Sen/ice and Adjustments .......

Brake

.....18

....19

....13

....27

...

....

...................................

Carburetor. Fuse...

..........................

Hood Removai/lnstallation Motion Drive Belt

Removal/Replacement ....— 22

Mower Biade Drive Belt

Removal/Repiacement

11-14

20-26

28-29

31-48 49-55

BACK PAGE

......

11-14

...

..12-13

.....

.3,41

.,.11-12

.....

......31-48

..31-48

— 2

...20-26

22 25

.........24

............

.... 22

..........................

Mower Adjustment:

Front-to-Back

Side-to-Side

Mower Instailation............

....21

.... 16

.16

..21

.. 17 ..17

.12

....

11-14

...... 20

....

3,41

...... 9

.13,18

...... 18

......27

Mower Removal Tire Care

........

Slope Guide Sheet ............................ 56

Spark Plugs,...

Specifications................................

Starting the Engine

Steering Wheel .....................

Stopping the Tractor...................

Storage..........

Throttle Control Cable Adjustment.....

Tires

...................................

Trouble Shooting Chart.....

Transaxle Repair Parts

Warranty

Wiring Diagram ...............—

Wiring Schematic ............................

.........................

..........................—....

....

.............

......

............

...

.....

............. 20

.............

8,17.23

.............................

........

.........

13-14

7.23

.27

......8,17,23

............

................

............

....

.......... 31

19 3

28-29

,47-48

.,3

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ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

MAINTENANCE

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor . Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication: however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta

pered 2.5-lnch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration,

BAGGER lets you collect grass clippings and leaves for a

healthier, neater looking lawn,. Two Permanex containers hold 30-gallon plastic bags.

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, fool caddy, cart cover, protective mat and dolly,

CORING AERATOR takes small plugs out of soil to allow mois ture and nutrients to reach grass roots. 36-inch swath 24 hardened steel coring tips , 150 lb capacity weight tray,,

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behtnd attachments at once, such as sweepers, delhatchers, aerators (not for use with rollers, carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping” on uneven terrain. For mower decks not so equipped.

MULCH RAKE/DETHATCHER loosens sot! and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER” In the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber,

ROLLER for smoother lawn surface. 36-tnch wide, 18-inch diameter water-tight drum holds up to 390 lbs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar, (Use with tire chains and wheel weights and/or rear drawbar weight,)

SNOWTHROWER has 40-inch swath ,• Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet,, Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-voit source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill

ing easy. Broadcast spreaders are also useful for granular de icers and sand.

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling.without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; ciear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places, VAC/CHÍPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb„ weight,

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

Page 6

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

Mulcher

Video

Cassette

Plate

Parts Bag

Parts bag contents not shown full size

Page 7

ASSEIWBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 9/16“ wrench

(2) 7/16" wrenches

(2) 1/2" wrenches

Utility knife

When right or ieft hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

» Cut, from top to bottom, along lines on all four corners

of carton, and lay panels fiat.

• Check for any additional loose parts or cartons and

remove.

(1) 3/4“ Socket w/drive rächet Phillips Screwdriver Tire pressure gauge

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT “ Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut Tighten securely,

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT, LBS TORQUE.

■> Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL “ Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering wheel adapter onto steering shaft exten sion.

" Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

» Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

» Snap steering wheel insert into center of steering

wheel.

» Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera tion section for location and function of con trols)

» Press lift lever plunger and raise attachment lift lever to

its highest position.

“ Release parking brake by depressing clutch/brake

pedal.

FIG. 1

» Place freewheel control in freewheeling position to

disengage transmission (See TO TRANSPORT’ in

the Operation section of this manual). ® Roil tractor backwards off skid. » Remove banding holding discharge guard up against

tractor.

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery term! nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden tal grounding.

Lift hood to raised position. Open terminal access doors, remove terminal protec

tive caps and discard. if this battery is put into sen/ice after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) battery

te rmlnal with hex bolt, fiat washer, lock washer and hex

nut as shown. Tighten securely.

Page 8

ASSEMBLY

® Connect BLACK grounding cable to negative {-) bat

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely. “ Close terminal access doors. Use terminal access doors for: “ Inspection for secure connections {to tighten hard

ware). « Inspection for corrosion. » Testing battery. “ Jumping (if required).

Periodic charging.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance,

“ Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See ‘TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See ‘TO ADJUST

BRAKE” in the Service and Adjustments section of this

manual.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolt

Tighten shoulder bolt securely.

Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which

allows you to press clutch/brake peda! all the way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment bolt securely.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck In

proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance. « Assemble gauge wheels with tractor on a flat level

surface.

» Adjust mower to desired cutting height (See ‘TO AD

JUST MOWER CUTTING HEIGHT’ in the Operation section of this manual).

•* With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely.

HG.3

Page 9

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. S & 6)

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown,

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

» Tighten hardware securely. " Raise and hold deflector shield in upright position.

0 Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

» Hook front latch into hole on front of mower deck. » Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also..

FIG. 5

/CHECKUST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructions have been completed. / No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum

1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,

the tires were ovennfiated at the factory). Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are properly clamped.

/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine / Be sure brake system is in safe operating condition. / It is important to purge the transmission before operat

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See ‘TO START ENGINE” and “PURGE TRANSMISSION" in the Op eration section of this manual).

Page 10

0PERÂTIOM

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR

WARNING

STOP

REVERSE FORWARD

FAST

I a| ©1

i§

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON

Q l\i ^

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

SLOW

OVER TEMP

LIGHT

e 1 L (®)|I

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

REVERSE NEUTRAL HIGH

ATTACHMENT

CLUTCH ENGAGED

LOW

fi' ■ J

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

HYDROSTATIC FREE WHEEL

(Hydro Models only)

Page 11

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractorto familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American National Standards institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and brak

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position. FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off. CHOKE CONTROL: Used when starting a cold engine.

MOTION CONTROL LEVER: Selects the speed and direc tion of the tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER; Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB: Used toadjustthe mower

cutting height,

AMMETER: Indicates battery charging (+) or discharging

(-).

Page 12

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Yourtractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

» Depress ciutch/brake pedal into full “BRAKE" position

and hold.

" Place parking brake lever in “ENGAGED” position and

release pressure from ciutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER “ENGAGED" POSmON

CHOKE

CONTROL

THROTTLE CONTROL

“BRAKE POSITION

"DiSENGAGEO”

POSITION

PARKING BRAKE "ENGAGED" POSITION

MOTION CONTROL LEVER

CAUTION: Always stop tractor com pletely, as described above, before leav

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle. » Operating engine at less than full throttle reduces the

battery charging rate,

“ Full throttle offers the best bagging and mower perfor

mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke contr ol whenever you are starting a cold engine. Do not use to start a warm engine, o To engage choke control, puli knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlled by the

motion corrtro! lever.

® Start tractor with motion control lever in neutral (N)

position. » Release parking brake and ciutch/brake pedal. ® Slowly move motion control lever to desired position.

CLUTCH/BRAKE PEDAL “DRIVE” POSITION

HEIGHT' ADJUSTMENT KNOB

FIG. 8

"DISENGAGED" POSITION

STOPPING (See Fig. 8^

Rl AnPR -

• Move attachment clutch lever to “DISENGAGED" po sition.

GROUND DRIVE ® Depress ciutch/brake pedal into full “BRAKE" position.

® Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

® Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine

to “backfire".

» Turn ignition key to "OFF” position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

« Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust ment knob in desired direction. ® Turn knob clockwise (r^) to raise cutting height. » Turn knob counterclockwise to lower cutting

height The cutting height range is approximately 1 -1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ® The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth. " For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 9)

Yourtractor is equipped with an operator presence sensing switch. Any attempt by tire operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

“ Select desired height of cut. ® Lower mower with attachment lift control. » Start mower blades by engaging attachment clutch

control. ® TO STOP MOWER BLADES - disengage attachment

•|2 clutch control.

Page 13

OPERATION

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis charge guard in place.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

“ Choose the slowest speed before starting up or down

hills. “ Avoid stopping or changing speed on hilis. " If slowing is necessary, move throttle control lever to

slower position. <* If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake. <• Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

« To restart movement, slowly release parking brake and

clutch/brake pedal.

• Slowly move motion control lever to slowest setting. «> Make all turns slowly.

TO TRANSPORT (See Fig. 10)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

<■ Raise attachment lift to highest position with attach

ment lift control. " Pull freewheel control knob out and hold in position by

inserting retainerspring into forward holeof control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractoron a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oii. " Check engine oil with tractor on level ground. » Remove oil fiiicap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil levei. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfill. ® For cold weather operation you should change oii for

easier starting (See “OIL VISCOSITY CHART’ in the

Customer Responsibilities section of this manual). *> To change engine oil. see the Customer Responsibili

ties section in this manuai.

ADD GASOLINE

•> Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of ieaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information. Never use engine or carburetor cleaner products in the fuei tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

Page 14

OPERATION

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

Be sure freewheel control is in the transmission engaged position.

Sit on seat in operating position, depress clutch/ brake pedal and set parking brake.

Place motion control lever in neutral (N) position. Move attachment clutch to “DISENGAGED” posi tion. Move throttle control to fast position Pull choke control out for a cold engine start at

tempt. For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below. » Insert key into ignition and turn key clockwise to

“START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine stilt does not start, pull the choke control out

and retry.

WARM WEATHER STARTING (50° F and above)

“ When engine starts, slowly push choke control in

until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to

push the control in slowly.

« The attachments and ground drive can now be

used. If the engine does not accept the load, restart

the engine and allow it to warm up for one minute

using the choke as described above,

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and toad, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm up period from several seconds to several minutes, depending on the temperature.

HYDROSTATIC TRANSMISSION WARM UP » Before driving the unit in cold weather, the trans

mission should be warmed up as follows:

■> Be sure the tractor is on level ground. » Place the motion control lever in neutral. R e -

lease the parking brake and let the clutch/ brake slowly return to operating position.

» Allow one minute for transmission to warm up.

This can be done during the engine warm up period.

» The attachments can be used during the engine

warm-up period after the transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture

may need to be adjusted for best engine performance. See ‘TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSJON

CAUTION: Never engage or disengage

freewheel lever while the engine is run

ning.

To ensure proper operation and performance, it is recom

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR,

• Place tractor safely on level surface with engine off and parking brake set.

» Disengage transmission by placing freewheel control

in freewheeling position (See ‘TO TRANSPORT’ in

this section of manual).

» Sitting in the tractor seat, start engine. Afterthe engine

is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedai.

® Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. » Move motion control lever to neutral (N) position. Shut

off engine and set parking brake. ® Engage transmission by placing freewheei control in

driving position (See TO TRANSPORT’ in this section

of manual). ® Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to haif (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

® Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control leverto the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

Page 15

OPERATION

MOWINGTIPS

0 Tire chains cannot be used when the mower housing is

attached to tractor.

• Mower should be properly leveled for best mowing performance. See 'TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

■> The left hand side of mower should be used for trim ming.

» Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

" When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow In the opposite direction making left hand turns until finished {See Fig. 11 ).

® If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

" Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired,

» When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

«■ The special mulching blade will recut the grass clip

pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

« Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

» Forbest results, adjustthe mower cutting heightsothat

the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly.

» Certain types of grass and grass conditions may re

quire that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

® Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining of the lawn.

FIG. 12

Page 16

CySTOft/IER IRESPOMSIBILITIES

AINTENANCE SCHEDULE

Fit

-UN DATES YOU CQMPt FTP ^

AS RE

Check Brake Operation Check Tire Pressure Check for Loose Fastenere

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level/Recharge Clean Battery and Terminals

Check Ttansaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Beit(s) Tension Check Engine OH Level

Change Engine Oil Clean Air Filter

BUM |w

Clean Air Screen

Inspect Mufflet/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filler

1 - Change more oiten when operating under a heavy load or In high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filtef, change of! every 50 hours 4Replace blades more often when mowing In sandy soil.

✓

✓ ✓

✓

✓ 4

✓ ✓ e

✓ ✓ ✓

✓

^2,3

✓ 2

1/ 2

-^SERVICE DATES

✓ r

✓

✓ a ✓ a

✓

—

✓

ir^,2

✓ 2

✓ ✓

✓ 2

✓

5 - If equipped with adjustabie syslem, 6 - Not required if equipped with mainisnance-lree battery, 7 - Tighten front axle pivot bolt to 35 ft. -ibs. maximum.

Do not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuei mixture and help your engine run better and last longer.

BEFORE EACH USE

*> Check engine oil level. « Check brake operation. « Check tire pressure, » Check for loose fasteners.

LUBRICATION CHART

<3) SAE 30 OR 10W30 MOTOR OfL

(D GENERAL PURPOSE GREASE (D REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

Page 17

CUSTOMER RESPOMSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. {See “TO ADJUST BRAKE" in the Service and Adjust ments section of this manual).

TIRES

® Maintain proper air pressure in all tires (See “PROD

UCT SPECIFICATIONS” on page 3 of this manual).

» Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

“ Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To sea! tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re

place bent or damaged blades.

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

® The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower,

» T0 check blade balance, you will need a 5/8“ diameter

steel bolt,pin,ora cone balancer. (When using a cone balancer, follow the instructions supplied with bal ancer). _

“ Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

BLADE REMOVAL (See Fig. 13)

» Raise mower to highest position to allow access to

blades.

» Remove hex bolt, lock washer and fiat washer securing

blade,

» Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

» Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED,

NOTE; We do not recommend sharpening blade - but if you

do, be sure the blade is balanced.

BATTERY

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean,

0 Keep battery bolts tight.

® Keep small vent holes open. ® Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak'’ power.

® Remove terminal guard. » Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor. ® Rinse the battery with plain water and dry. “ Clean terminals and battery cable ends with wire

brush until bright. « Coat terminals with grease or petroleum jelly. » Reinstall batte^ (See "CONNECT BATTERY" in the

Assembly section of this manual).

Page 18

CUSTOMER RESPONSIBILITIES

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.

» Inspectcoolingfantobe sure fan blades are intact and

ciean.

" Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid, mainte

nance is not required for the life of the transaxle. Sfiould the

transaxle ever leak or require servicing, contact your near

est authorized service center/departmenl.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, o t SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

—:

■ ■

—

'20® 0“

"C -30"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20"

•iO*

....

30' 32" 40*

0“ 10*

FIG. 15

NOTE: Although multi-viscosity oils (5W30,10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least

once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and

after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 15 & 16)

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH.

» Be sure tractor is on level surface.

» Oil will drain more freely when warm.

“ Catch oil in a suitable container.

» Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

“ Remove drain plug.

60“

p:—

30*

100'

40*

80^

30'

After oil has drained completely, replace oil drain plug and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS” on page 3 of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL” line on dipstick.

CLEAN AIR SCREEN {See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER (See Fig. 17)

Your engine wHi not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ® Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge. ® Wash it in liquid detergent and water. » Squeeze it dry in a clean cloth. » Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

■> if very dirty or damaged, replace pre-cleaner . « Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

“ Remove wing nuts and cartridge plate. » Carefully remove cartridge to prevent debris from en

tering carburetor.

" Clean cartridge by tapping gently on fiat surface. If very

dirty or damaged, replace cartridge.

<» Reinstall cartridge plate, wing nuts, precieaner, cover

and secure with knob(s).

Page 19

CUSTOMER RESPOMSiBILlTIES

IMPORTANT: PETROLEUM SOLVENTS. SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

ENGINE COOLING FINS {See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Air guide covers

must be removed. Remove side panels and hood (See ‘TO

REMOVE HOOD AND GRILL ASSEMBLE’ in the Service

and Adjustments section of this manual).

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required. *> With engine cool, remove filter and plug fuel line

sections.

® Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

» Be sure there are no fuel line leaks and clamps are

properly positioned.

■> Immediately wipe up any spilled gasoline.

CLEANING

» Clean engine, battery, seat, finish, etc. of all foreign

matter.

® Keep finished surfaces and wheels free of all gasoline,

oil, etc. » Protect painted surfaces with automotive type wax,, We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

Page 20

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: a Depress clutch/brake pedal fully and set parking brake, a Place motion control lever in neutral (N) position, a Place attachment clutch in “DISENGAGED” position, a Turn ignition key “OFF” and remove key. a Make sure the blades and all moving parts have completely stopped, a Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower will be easier to remove from the right side of tractor.

Place attachment clutch in “DISENGAGED" position.

Move attachment lift lever forward to lower mower to its lowest position, .

Roll belt off engine pulley. Disconnect clutch rod from clutch lever by removing

retainer spring. Disconnect anti-sway bar from chassis bracket by

removing retainer spring. Disconnect suspension arms from rear deck brackets

by removing retainer springs. Disconnect front links from deck by removing retainer

springs. Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 20)

« Raise attachment lift lever to its highest position. » Slide mowerundertractorwith discharge guard to right

side of tractor. « Lower lift lever to its lowest position. » Install mower in reverse order of removal instructions.

CLUTCH ROD

SUSPENSION ARMS

RETAINER

SPRING

ANTI-SWAY BAR

CLUTCH LEVER

RETAINER SPRING

ENGINE PULLEY

FRONT LINK

RETAINER SPRINGS (BOTH SIDES)

FIG. 20

Page 21

SERVICE AMD ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22) » Raise mower to its highest position.

0 At the midpoint of both sides of mower, measure height

from bottom edge of mowerto ground. Distance "A" on

both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

® To raise one side of mower, tighten lift link adjustment

nut on that side.

» To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

«■ Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT (See Figs. X3 and X4)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE,

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest

position. Check adjustment on right side of tractor. Measure dis

tance “D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

» Before making any necessary adjustments, check that

both front links are equal in length. Both links should be approximately 10-3/8'',

« If links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

» When distance “D" is 1/8" to 1/2" lower at front than

rear, tighten nuts “F” against trunnion on both front links.

® To raise front of mower, loosen nut"F” from trunnion on

both front links. Tighten nut “E” on both front links an equal number of turns.

» When distance “D" is 1/8" to 1/2" lower at front than

rear, tighten nut “P against trunnion on both front links.

■> Recheck side-to-side adjustment

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT"F"-

MANDREL

NUT "E"

FRONT LINKS

TRUNNION

FIG. 24

Page 22

SERVICE AiS!D ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 25)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL ® Remove mower from tractor (See ‘TO REMOVE

MOWER” in this section of this manual). » Work belt off both mandrel pulleys and idler pulleys. » Pull belt away from mower.

BELT INSTALLATION <■ Install new belt in reverse order of removal, » Make sure belt is in all pulley grooves and inside all belt

guides. « Install mower in reverse order of removal instructions.

TO ADJUST BRAKE (See Fig, 26)

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

» Depress clutch/brake pedal and engage parking brake. « Measure distance between brake operating arm and

nut “A" on brake rod.

» If distance is other than 1 "3/4", loosen jam nut and turn

nut “A” until distance becomes 1 -3/4". Retighten jam nut against nut “A”.

» Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au thorized service center/department.

TO REPLACE MOTION DRIVE BELT (See Fig. 27)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest,

• Remove mower (See ‘TO REMOVE MOWER" in this section of this manual)

■> Remove upper belt keeper.

<• Remove belt from stationary idler and clutching idler.

■> Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

• Puli belt toward front of tractor and remove downward from around engine pulley.

» Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

Page 23

SERVICE ÂND ADJUSTMENTS

TO ADJUST MOTION CONTROL LEVER (See Fig. 28)

The motion control lever has been preset at the factory and adjustment should not be necessary.

If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the

friction pack iocated on the right side of transmission. <> Park tractor on level surface. Stop tractor by turning

ignition key to "OFF” position, and engage parking brake.

» Adjust motion controi lever by tightening adjustment

locknut one half (1/2) turn.

NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if necessary.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMIS SION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) whenwheels are positioned straightfonward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (Sg6 Fig. 29)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose). Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover.

NOTE: To sea! tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Page 24

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY (See Fig. 30)

CAUTION; Lead-acid batteries gener ate explosive gases. Keep sparks,!lame and smoking materials away from bat teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES,

TO ATTACH JUMPER CABLES ® Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis.

» Connect one end of the BLACK cable to the NEGA

TIVE (-) terminal of fully charged battery,

“ Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER “ BLACK cable first from chassis and then from the fully

charged battery.

« RED cable last from both batteries.

TO REPLACE HEADLIGHT BULB

® Raise hood. » Pull bulb holder out of the hole in the backside of the

grill.

«■ Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

® Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

® Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood. « Unsnap headlight wire connector.

• Stand in front of tractor . Grasp hood at sides, tilt toward engine and lift off of tractor.

" To replace, reverse above procedures.

FIG. 30

Page 25

SERVICE AND ADJUSTMEMTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows;

» With engine not running, move throttle control lever to

fast position.

0 Check that swivel is against side of quarter circle. If it

is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 33)

The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is necessary, proceed as follows:

“ With engine not running, move choke control (located

on dash panel) to full choke position.

0 Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (see “AIR FILTER” in the Customer Responsibilities section of this manual).

• Choke should be closed. If it Is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se curely.

“ Reassemble air cleaner.

CHOKE CLOSED

"S'

CHOKE LEVER

FIG. 33

Page 26

SERVICE AND ADJUSTMENTS

TO ADJUST CARBURETOR (See Figs. 34 &

35)

The carburetor has been preset at the factory and adjust

ment should not be necessary. However, minor adjust ment may be requit ed to compensate for differences in fuel,

temperature, altitude or ioad. If the carburetor does need

adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) de

creases the supply of fuel to the engine giving a leaner fuel/ ait mixture. Turning the mixture screw out (counterclock wise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT.

PRELIMINARY SETTINQ -

«> Be sure you have a clean air filter, and the throttle

control cable and choke are adjusted properly (see above). .

« With engine off turn idle mixture screw in (clockwise)

closing it finger tight and then turn out (counterclock wise) 1-1/4 to 1-1/2 turns.

FINAL SETTING ° Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/ motion control lever in neutral (N) position.

■» With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.

■> While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until

engine begins to die and then turn out (counterclock

wise) until engine runs rough. Turn screw to a point

midway between those two positions. Continue to hold throttle lever against idle speed

and adjust idle speed screw to obtain 900 to 1200

Release throttle lever.

ACCELERATION TEST » Move throttle control lever from slow to fast position. If

engine hesitates or dies, turn idle mixture screw out

(counterclockwise) 1 /8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

tain 900 to'l 200 RPM.

screw

IMPORTANT; NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT. WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

IDLE MIXTURE SCREW

THROTTLE

LEVER

FIG. 35

Page 27

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

® Clean entire tractor (See "CLEANING” in the C ustomer

Responsibilities section of this manual).

» inspect and replace belts, if hecessary (See belt re

placement instructions in the Service and Adjustments section of this manual).

' Lubricate as shown in the Customer Responsibilities

section of this manual.

» Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

0 Touch up all rusted or chipped paint surfaces: sand

lightly before painting,

BATTERY

» Fully charge the battery for storage. ® After a period of time in storage, battery may require

recharging,

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see TO CLEAN BATTERY AND TERMINALS” in the Cus tomer Responsibilities section of this manual),

“ After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals.

• Be sure battery drain tube is securely attached,

“ If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT; IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

® Drain the fuel tank. ® Start the engine and let it run until the fuel lines and

carburetor are empty.

» Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur " Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuei gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizer to aiiow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual).

CYLINDERS

Remove spark piug(s). Pour one ounce of oil through spark plug hote(s) into

cyiinder(s).

Turn ignition key to "START’ position fora few seconds

to distribute oil.

Replace with new spark p!ug(s).

OTHER

Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems. if possible, store your tractor indoors and cover it to

give protection from dust and dirt. Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

Page 28

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

1, Out of fuel,, 2 Engine not “CHOKED" properly, 3, Engine flooded, 4„ Bad spark plug,,

5. Dirty air filter. 6, Dirty fuel filter, 7, Water in fuel,

8. Loose or damaged wiring. 8, Carburetor out of adjustment

10. Engine valves out of adjustment

1. Dirty air filter,

2. Bad spark plug. 3 , Weak or dead battery. 4 Dirty fuel filter , 5, Stale or ditty fuel 6, Loose or damaged wiring,

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1, Clutch/braka pedal not depressed. 2, Attachment clutch is engaged. 3, Weak or dead battery. 4 Blown fuse, 5, Corroded battery terminals 6, Loose or damaged wiring. 7, Faulty ignition switch, 8, Faulty solenoid or starter. 9, Faulty operator presence swiich(es),

CORRECTION

1. Fill fuel tank,

2. Sea TO START ENGINE" in Operation secUon.

3. Wait several minutes before attempting to start,

4. Replace spark plug,

5. Clean/repiace air filter,

6. Replace fuel filter,

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8- Check all wiring. 9 See ‘To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service centar/department.

1, Glean/replace air filter, 2, Replace sparkplug, 3, Recharge or replace battery, 4, Replace fuel filter, 5, Drain fuel tank and refill with fresh gasoline.

6, Chock alt wiring. 7, See 'To Adjust Carburetor” In Service Adjustments

section.

8, Contact an authorized service center/department.

1, Depress ciutch^rake pedal, 2, Disengage attachment clutch, а. Recharge or replace battery, 4 Replace fuse, S, Clean battery terminals. б, Check ail wiring, 7 Check/replace ignition switch 8, Check/replace solenoid or starter.

9. Contact an authorized service center/department.

Engine ctlciks but will not start

Loss of power

Excessive vibration

1. Weak or dead battery,

2. Corroded battery terminals,

3. Loose or damaged wiring,

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in “CHOKE" position.

3. Build-up of grass, leaves and trash under mower;

4. Dirty air filter.

5. Low oil level/dtrty oil,

6. Faulty spark plug.

7. Dirty fuel filter,

8. Stale or dirty fuel.

9. Water in fuel,

10. Spark plug wire loose,

11. Dirty engine air screen/fins.

12. Dirty/ciogged muffler.

13. Loose or damaged wiring,

14. Carburetor out of adjustment

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel,

3. Loose/damaged part{s).

1, Recharge or replace battery. 2, Clean battery terminals, 3, Check all wiring 4, Check/replace solenoid or starter.

1. Set in “Higher Cut” posilion/raduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing

4. Clean/repiace air filter.

5. Check oil level/change oil,

6. Clean and regap or change spark plug,,

7. Replace fuel filter. B, Drain fuel tank and refill with fresh gasoline. 9, Drain fuel tank and carburetor, refill lank with fresh

gasoline and replace fuel filler,

10. Connect and tighten spark plug wire,

11. Clean engine air screen/fins.

12. Clean/repiace muffler.

13. Check all wiring. 14 See ‘To Adjust Carburetor in Service Adjustments

section.

15. Contact an authorized service center/department

1, Replace blade. Tighten blade bolt.

2, Replace blade mandrel.

3, Tighten loose part(s). Replace damaged parts,

Page 29

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run when operator leaves sea with attachment clutch engaged

Poor cut - uneven 1, Worn, bent or loose blade

..............................................

Mower blades will not rotate

Poor grass discharge 1, Engine speed too slow

1, Faulty operator-safety presence control system 1. Check wiring, switches and connections, If not

2, Mower deck not level, 3, Buildup of grass, leaves, and trash under mower. 4, Bent blade mandrel, 5, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels,

1, Obstruction In clutch mechanism.

2. Worn/damaged mower drive belt. 3, Frozen idler pulley,

4. Frozen blade mandrel .

2, Travel speed too fast 3, Wet grass 4, Mower deck not level 5, Low/uneven tire air pressure 6, Worn, bent or loose blade, 7, Buildup of grass, leaves and trash under mower. 8, Mower drive belt worn 9, Blades improperly installed

10 Improper blades used

11, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

.....................

corrected, contact an authorized service center/ department

1 Replace blade. Tighten blade bolt,

2, Level mower deck,

3 Clean underside of mower housing,

4, Replace blade mandrel. 5, Clean around mandrels to open vent holes

1. Remove obstruction

2, Replace mower drive belt, 3 Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control In “FAST' position. 2 Shift to slower spaed, 3 Allow grass to dry before mowing 4, Level mower deck. 5, Check tires for proper air pressure, 6, Replace/sharpen blade. Tighten blade bolt, 7 , Clean underside of mower housing. B„ Replace mower drive belt.

9. Reinstall blades sharp edge down

10, Replace with blades listed in this manual,

11, Clean around mandrels to open vent holes

Headlight(s) not working (If so equipped)

Battery will not charge 1. Bad battery cell(s),

Loss of drive

Engine "backfires”

when turning engine

"OFF”

1, Switch is “OFF', 2, Bulb(s) burned out. 3, Faulty light switch, 4, Loose or damaged wiring, 5 Blown fuse

2. Poor cable connections 3, Faulty regulator (if so equipped) 4, Faulty alternator.

1 Freewheel control in “disengaged" position.

2 , Motion drive belt worn, damaged, or broken,

3. Air trapped in transmission during shipment or servicing.

1, Engine throttle control not set at “SLOW”

position for 30 seconds before stopping engine.

1, Turn switch “ON” 2 Replace buib(s), 3 Check/replace light switch, 4, Check wiring and connections, 5 Replace fuse.

1. Replace battery ,

2. Check/clean all connections

3. Replace regulator,

4. Replace alternator.

1 Place freewheel control in “engaged" position.

2, Replace motion drive belt

3, Purge transmission .

1, Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine.

----------------------------

Page 30

SERVICE NOTES

Page 31

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.259172

BLACK

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF

RUN/LIGHT B + L

RUN B + L

START B 4' L -f- S NONE

G HP M "f' L NONE

A + Y

NONE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE

BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST

NON-REMOVABLE

CONNECTIONS

REMOVABLE ^

CONNECTIONS >

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

Page 32

REPAIR PARTS

' TRACTOR - - MODEL NUMBER 917.259172

ELECTRICAL

N /

Page 33

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.259172

KEY NO. NO. DESCRIPTION

10 145211 Bolt, Btr Front 1/4-20x7-1/2 11 150109 12 16 153664 Switch Interlock Push-ln

19 STD551125 Washer, Lock 1/4 20 73350400 Nut, Hex, Jam 1/4-20 21 22 4152J 24 4799J Cable, Battery

26 108824X Fuse

28 145491 Cable, Ground 29 121305X Switch, Seat

30 140301

31 12421IX Nut, Ignition

32 141226 Cover, Ignition Switch

33 40 156442 Harness, Ignition 41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2 42 131563 Cover, Terminal 43 145673 Solenoid 44 73640400 Nut Keps BIk Hex 1/4-20 UNC 45 121433X

52 141940 Protection Wire Loop (Hour Meter)

55 17490508 Screw Thdrol 5/16-18x1/2 70 140413 Harness Engine B&S/Tec Dual

PART

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4

3 STD551025 Washer 9/32 x 5/8 x 16 Gauge

4 STD551125 Washer, Lock 1/4

STD541025 Nut. Hex 1/4-20

8 7603J Tray, Battery

Holddown Battery Front Mount

145769

147430

146148 Cable, Battery

10931 OX Key, Molded, Craftsman

Nut, Push Nylon Battery Front 1/4

Harness, Light Socket (W/4152J) Light Bulb

Switch, Ignition 4 Position

Ammeter Rectangular 6 Amp

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

CHASSIS AND ENCLOSURES

Page 35

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

CHASSIS AND ENCLOSURES

KEY PART NO. NO.

DESCRIPTION

1 160392 2

140356 Drawbar

17490612

STD551025 Washer 13/32 x 3/4 x 16 Gauge 5 155272 9

161917X011 Dash, Silkscreened

10 STD533710 11 155927 Panel, Dash, LH 12

145660 Clip Tinnerman Grille P/L

13 155936 14 17490608

17 144983X558 Hood Assembly

126938X Bumber Hood

156437

23 124028X 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 28

145198X558 Grille, W/Clips MS-558

155217 Lens, Grille

30 151287X558 31

139976

17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT

139886 Pivot Bracket Assembly, LH, Mower, Rear

139887 Pivot Bracket Assembly, RH, Mower, Rear

73800400 Nut Lock W/lnsert 1/4 - 20 UNC

19091416 Washer 9/32 X 7/8 X 16 Ga.

53 145201 54 161464 55 145202 57

STD552507 Bolt FinHex 1/4 -20 UNC X.75

58 140547

STD533707 BoltRdhd Sqnk 3/8-16 UNC X 3/4 64 154798 74 STD541437 Nut Crownlock 3/8-16 UNC

140 158418 142 156095 143

154966 Backrest Swaybar Chassis

144 154207 Bracket Footrest STLT 145 156524

Chassis Screw. Thd., Roil. 3/8-16 x 3/4 Type TT Bumper Hood/Dash Bolt, Carriage 3/8-16 x 1

Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Type TT

Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line

Locknut, Hex, with Insert 3/8-16 UNC

Fender/Footrest Bracket, Fender/Support

Bracket Grille Pickoff LH Screw, Hex Head Wshd 8-18 x 7/8 Bracket Grille Pickoff RH

Air Duct P/L 18HP B&S 0pp. Twin Dash Lower STLT Bracket Suspension Front

Plate Reinforcement STLT

Rod Pivot Chassis / Hood

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

REPAIR PARTS

■ TRACTOR - - MODEL NUMBER 917.259172

DRIVE

Page 37

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 917.259172

KEY NO. NO.

10 16 18

19 STD541437 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38

39 40 41 154777 42 47 127783 48 49 123205X 50 51 52 53 55 56 57 59 61 62 6364161399

PART

DESCRIPTION

1 150071 2 142431 3

143995

154792 STD561210 STD541431 STD523710

130564 145627

STD541237

106888X

STD551037 STD561210

145204 124236X

130807 STD523107 155071 120183X Bearing, Nylon

19211616

STD571810

123674X

STD523727 Bolt 4470J

19131312 154407 STD523715 Bolt

STD541437 STD541431 10571OX 105709X STD523712 161588 140312 17490612

8883R

71170764

Transaxle Assembly Spring, Return, Brake

Pulley, Transaxle Rod Shift Fender STLT

Pin Cotter 1/8x1 CAD Nut Lock Hex W/lns, 5/16-18 Unc Bolt Fin Hex 3/8-16 Unc X1 Gr, 5 Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Deluxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 3/8-16 Unc Spring, Brake Rod

Washer

Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4

Shaft, Foot Pedal Washer

Pin, Roll Pulley, idler. Flat

Spacer, Split Keeper, Belt Idler

Washer 13/32 x 13/16 x 12 Gauge

Pulley, Idler, V-Groove Bellcrank Clutch Grnd Drv StI Retainer Belt

NutCrownlock 3/8-16 UNC Nut, Crownlock 5/16-18 Unc Link, Clutch

Spring, Return, Clutch

Bolt Hex 3/8-16x1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw Thdrol. 3/8-16 x 3/4 Ty. TT Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 x 4 Gr. 5

KEY PART NO. NO.

65 STD551143 66 161488 70

134683

71 140158

72 19132012 73

156347

121199X

121749X

STD581075

123583X

121748X

81 161079

82 123782X 83 19171216 84

161901 86 157480 87 19212016 88

12000008

158388 90 124346X 93

142564 94

140462

95 144643 96

STD624003

140469

73510600

100

19111216

102 141322

103

73940800 104 140156 105 71070516 106 74780520 116 72110610 144

19111016 145

74490540 146

74490536 147 74490524 148

159103 149

122052X 150 150935

151 19133210

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRJPTION Washer

Keeper Belt Engine Guide Belt Mower Drive RH

Strap Torque Lh Hydro 18/20" T Washer 13/32 X 1-1/4 X 12 Ga. Strap Torque Rh Hydro 0650 Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm. Cross Hydro 20" Tires Spring Torsion T/A

Washer 17/32 x 3/4 x 16 Ga.

Rod, Tie Hydro 20" Tires Bushing

Washer 21/32 x 1-1/4 x 16 Ga.

Ring Klip #5304-62

Console, Shift

Nut Seif-Thd Wsh-hd 1/4 Zinc Line Fuel Hydro 4" Fan, Hydro 7"

Control Bypass Hydro 20" Tires Retainer Spring 1 “ Zinc/Cad Keeper Bolt Rh Hydro 0750.18/20" Nut KepsHex 3/8-16 Unc Washer 11/32 x 3/4 x 16 Ga. Washer Bellville .501 Dx 1.50D Nut Hex Jam Toplock 1/4-20 Unf Arm, Control Hydro Screw Cap Hex 5/16x18x1 Bolt Fin Hex 5/16-18 Unc x 1-1/4 Botl Rdhd Sq Neck 3/8-16 x 1.25 Washer 13/32 x 5/8 x 16 Ga. Bolt Hex FIghd 5/16-18 Gr. 5 Bolt Hex Flanged 5/16-18 unc x 2 Bolt Hex Flanged 5/16-18 unc x 2 Spacer Spacer Retainer Pm Mower Bushing Nylon Collered

Washer 13/32 x 2 x 10 Ga.

Page 38

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259172

Page 39

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR

KEY PART NO. NO.

139768

154427

156483

157473

5 6266H

121748X

19272016

12000029

9 3366R 10 156438 11

STD551137

154779

73901000

156546

57079

124035X

126684X

71200410

127501

154406 26 126847X 27 136874 28

19131416 29 17490612 30

STD561210

130465 36 155099 37 152927

38 139769 39

19133808

STD541537

100711L

145054

121749X

153720

121232X

6855M

STD541431

74780520

156594

STD523710

154780

154404

74781044

154429

MODEL NUMBER 917.259172

DESCRIPTION

Wheel Steering Std Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16 Ga Ring Klip #15304-75 Bearing Col Strg Bik Link Drag Extended Stamped Washer Lock Hvy Hid Spr 3/8 Bearing Axle STLT/GT Locknut Flange 5/8*11 UNC

Shaft Asm Strg Private Label Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Screw Hex Socket 1/4-20 x 5/8 Shaft Asm Pittman Bracket Steering Bushing Rod Tie BIk Lt Gear Sector Washer 13/32 X 7/8 X 16ga Screw Thdro! 3/8-16x3/4 Ty-tt Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg 5/8 Id Dash Screw TT #10-32x5x3/8 Flange Insert Cap Strg Wheel Std Bik

Washer 13/32 X 2-3/8 X 8 Ga

Nut Lock Center 3/8-24 UNF

Adaptor Wheel Strg

Boot Shaft Steering

Washer 25/32 X 1 1/4 X16 Ga

Extension Steering Non-Adjust

Cap Spindle Fr Top Bik Fitting Grease Nut Lock Hex W/lns 5/16 -18 UNC Bolt Fin Hex 5/16 -18 UNC X 1 -1/4 Kit, Steering Assembly Bolt Fin Hex 3/8-16unc x 1 Gr,5 Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Axle Brace

NOTE: All compot

1 inch = 2Í

mt dimensions given in U,S. inches

Page 40

REPA ' TRACTOR - - MODEL NUMBER 917.259172

ENGINE

OPTIONAL EQUIPMENT

Spark Arrester

Page 41

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.259172

KEY NO. NO.

10 11

12 13 272250 14 13280336 Nipple Pipe 4-1/2" 15 16 STD551237 17 17490624 23 159880 25 145996 26 27 29 137180 Arrestor Spark 31 32 33 34 35 17490512 37

38 39

40 41 81 128861

PART

DESCRIPTION

1 162152

17720410

149723 Muffler Exhaust

144069

6 144068

138129 Clamp Tube Double Engine

8 150176

145552 Heat Shield Lt STD551125 Washer Lock Hvy. Helical 1/4 STD522507 Bolt Fin Hex 1/4-20 x 3/4

13200300

73920600 Nut Keps 3/8-24 Unf

152927 Screw TT #10-32 x 5 x 3/8 Flange 157103 Tank Fuel 3 50 Rear

161696 123487X Clamp Hose BIk 106082X Spacer Pad

8543R Line Fuel

109227X 3645J Bushing 139277 Stem Tank Fuel

Control Throt Paddle 32 22 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Briggs Model No. 42E707-2631-E1

Exhaust Asm. Left Exhaust Asm. Right

Bolt 5/16-18 UNC X 3/4 W/Sems

Gasket Muffler Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8 Screw Thdro! 3/8-16x1-1/2 Tytt Shield Browning / Debris Guard Control Choke

Cap Fuel Guage STLT

Screw Thdrol 5/16-18 x 3/4 TYT Plug Oil Drain (Order From Engine

Manufacturer)

Pad Idler 1.75x.75x,06

Nut, Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

Page 42

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259172

KEY

NO.

10 12 13

PART NO.

1 140123 2

140551

STD523710

19131610 5 145006 6 STD541437

124181X

17490616

8 9

19131614 155925 121246X 121248X

DESCRIPTION

Seat Bracket Pnt Pivot Seat (bik)

BoitRn Hex3/8-16UNCx 1 Washer Flat 13/32 x 1 x 10 Ga Clip Push-In Nut Lock Hex W/lns 3/8 -16 UNC Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16x1

Washer 13/32 x 1 x 14 Ga

Pan Pnt Seat (bik) Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id

KEY NO.

14 15 134300

22 ST0541431

23 24 19171912 25

NOTE: All component dimensions given in U.S. inches

PART NO. DESCRIPTION

72050412

1212S0X 123976X 153236

74780814

127018X

STD551150

1 inch = 25.4 mm

Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Bik Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Lock Hex W/lns 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr 5 Washer 17/32 X 1-3/16 X12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hw Hid Sor 1/2

Page 43

REPAIR PARTS

DECALS

TRACTOR - - MODEL NUMBER 917.259172

KEY NO.

10 150333 11 156811

13 146046

PART NO.

1 156439

156810

2 3 160284 4 160285

273503

5 6 133644

150927 Decal Panel Side B&S5

7 9 146709

DESCRIPTION

Decal Fender Danger Sears Decal Fend Auto Sears Gold Decal Hood Rh Craftsman Decal Hood Lh Craftsman Decal Engine B&S Decal Maint Customer Sears Dom

Decal Fender Craftsman Gold Decal, Cap CNSMR Help Line SRS Decal Fender STLTH Oper Inst E/S Decal V-belt Dr Sch Tractor E

WHEELS & TIRES

KEY NO.

14 15 160396 19 20 22 149516

.. _. , . . -

- - 164031

KEY PART NO. NO.

10 7152J 11 104757X

-- 144334

NOTE: All component dimensions given in U. S. inches

PART

NO.

147138

138047

156787 138311

142341

154515

154516 Pad Footrest Rh STLT 164030

1 59192 Vaive Cap, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front Tire

5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X

1 inch = 25,4 mm

DESCRIPTION

Decal Chassis Hydro 42" Decal Mower Drive Schematic Decal, Battery Diehard Sears Decal Deck Mower EZ3 Mulching Decal Battery Decal Lift Handle Decal, Drawbar Cntrl. Mvt. Hyd. Lt. Pad Footrest Lh STLT

Manual, Owner's (English) Manual, Owner's (Spanish)

DESCRIPTÍON

{Not Provided, Service Item Oniy) Rim, Front Fitting, Grease {Front Wheel Only) Bearing, Flange {Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire {Not Provided, Service Item Only) Cao. Axle Sealant, Tire (10 oz. Tube)

Page 44

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 917.259172

Page 45

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 917.259172

KEY

NO. NO.

11 12

13 15 16 73350800

17 18 73680800 19 139868

20 23 110807X 24 25

27 28 29

31 32 73540600 49 50

PART

159460 2 159471 3 105767X 4

12000002 5 19211621 6 120183X 7 125631X

122365X

139865

139866

STD624008

127218

130171

STD624008

19131016 2876H STD560907

126971X STD541237

138057

150233 140302

145212

110452X

DESCRIPTION Wire Assy., Inner, Spring w/PIngr Lt

Shaft Asm. Lift Pin Groove ERing #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylon Grip Handle Fluted Button Plunger Read Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring

Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIkZinc Nut Crownlock 1/2-1/3 Unc Arm Suspension Rear Retainer Spring Nut Spring Washer 13/32 x 5/8 x 16 Ga. Spring 2-1/8“ Pin cotter 3/32 X 1/2 Rod Ad|. Lift Nut Hex Jam 3/8-16 Knob Inf. 3/8-16

Trunnion Infin. Height

Bearing, Pivot, Lift, Special

Nut, Crownlock 3/8-24

Nut Flange Lock Nut Push Phos & Oil

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.259172

Page 47

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.259172

KEY PART NO. NO.

1 144393 2

STD533107

138017

138440 5 STD624008 6

130832

850857 9 STD551137

140296

134149 12 129895 13 137645

128774 15 T10485X 16 140329 17 72110610 18 STD533106

132827

20 159770

STD541431

134753

131267

105304X

25 123713X 26

110452X Nut, Push

130968

19111016

29 131491 30

157722

31 129963 32

153535

33 137266 34

STD533717

133835

131494

STD551037

STD541437

133551

140083

44 140088 45

STD624003 46 137729 48 133944 49 155066 50 131340 51

STD541410 52 139888 53

131845X900 54 133943 55

155046 56

122052X

DESCRIPTION Mower Deck Assembly, 42"

Bolt Bracket Asm Fr. Sway Bar Bracket Asm Deck 42" Sway Bar Retainer Spring Arm, Suspension, Rear Bolt 3/8-24 X 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching, 42" Mower Deck Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number 12) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 2-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex NutCrownlock 5/16-18 Stiffener Bracket Bracket, Deflector Cap, Sleeve

Spring, Torsion, Deflector Shield, Deflector

Washer 11/32 x 5/8 x 16 Gauge

Rod, Hinge Screw Thdrolling Washer Head

Washer, Spacer

Pulley, Mandrel Nut, Flanged, Topiock 9/16 Bolt Fastner, Christmas Tree Pulley, Idler, Fiat

Washer 13/32 x 13/16 x 16 Gauge

Nut, Crownlock Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, LH

Retainer Screw, Hex Hd, Thdcut 1/4-20 x 5/8 Washer, Hardened

Roller Assembly, Cam Follower Bolt, Shtoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer

KEY PART NO. NO.

58 140086 59

141043 67 162113 68 144200 71

142427 72 131870 73 127847 74 121748X 75 12000029 76

128903 77 127845 78 160570 79 127498 80 153701 81

73350600

142028 83

120958X 84 156084 85 72140618 92

STD541437

101 136420 102 71161010 103 19061216

104 STD551110 105 160793 106 2029J 111 155197 112 155198 113

17490512 114 STD541431 115 72110504 116 137644 117 133957 118

73930600

119

STD551037 121 143723 128 153390 129 19131312 130 STD523710 131

STD533710

132

19132203 141 6266H

130794

145411

NOTE: Allcompo

DESCRIPTION Spring, Torsion, Brake

Guard, Idler Knob Custom Dual V-Belt, 42" Mower Rod, Clutch, Primary Spring, Extension, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex, Jam 3/8-16

Trunnion Washer, Sintered

Keeper, Belt Idler Bolt Rdhd Sq 3/8-16 Unc x 2-1/4 Locknut, Hex W/Wash Insert Mulcher cover Screw

Washer #10 Washer, Lock

Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H.

Screw, Thdro! 5/16 -18 x 3/4 Nut, Hex Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga. Bracket, Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12 Ga Bolt Fin Hex 3/8-16 UNC x 1 Gr5 Bolt Rdhd Sqnk 3/8-16 UNC x 1 Spacer Washer 13/32 I.D. x 1-3/8 O.D, X 1/4 Washer Thrust ,75 x 1.230 Mandrel Assembly (includes Key Numbers 8-10,12-15, 31 and 33) Mower Deck, Complete (Standard Deck; Order Mulcher Plate and Gauge Wheel Components Separately - Key Nos, 101-106, 111-119,121)

Page 48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

Page 49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

KEY PART

NO. NO.

142930 2 142931 3

142932

142928 5 142933 6

142934

142935 8 150771 9 142937

13 142938 14

142939

15 142940 17 142941 18 150772 19 150773 23 142944 24

142945

25 142946 26

150774

142948

142949

29 142950

142951

142952

36 142953 37

142954

142955 39 150777 40 150778 41

142958

DESCRIPTION

Housing, Lower Assembly, Upper Housing Seal, Lip Ring, Wire Retaining Ring, Retaining Bearing, Shaft Bali Bearing, Cradle Bearing, Thrust 30 x 52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seal, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42x68x16 Block, Cylinder Assembly Seal, Lip 10 X 25 X 7 Actuator, Bypass Center Section Assembly Kit Seal, Lip 26 X 42 X 8 Ring, Retaining Washer 26 x 35 x 1 Oil Filter Element

Arm, Bypass

Ring, Retaining

Arm, Actuating

Pin, Actuating Bolt 5/16-24x1-3/4 Locknut, Hex 5/16-24 UNJC Brake Rotor/Stator Kit

KEY PART NO. NO.

43 142884 44 150829 52 142991 53 142961 56 142963 58 142964 59 142965 62 142966 63 142967

64 142920 68 142969 69 144610 83 142971 85 150806 88 142973 89 142974 90 142975 91 142976 92 142977 93 142978

113 142917 114 142918 119 142980 134 144607 135 144608 139 150775 140 150776

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

DESCRIPTION

Washer 7/16 x 7/8 x .060

Differential Assembly Washer 3/4 x 1.5 x .13 Seal .75x1„25x.250 Shaft, Input

Bolt 1/4-20x1.38

Pin .5 OD X .43 ID X .750 Arm, Control

Puck, Dampener Set Screw Spring Stud 5/16-24

Jackshaft Assembly Jackshaft

Screw, Cap

Washer 7/16x1 x 1/2 Sleeve Bearing Seal, Wiper Spring, Block Washer, Block Thrust Cap, Vent Assembly

Fitting, O-Ring Assembly

RnRTpr

Nut, Castle 5/16-24 Pin, Cotter Spring, Compression Nut, Hex 5/16-24

Page 50

REPAIR PARTS

TRACTOR - - MODEL I^UMBER 917.259172

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-El

615

634A@

868^ 40 35

819

219A

537

Page 51

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-El

1005

363

383

Page 52

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

209A 209

201

307

Page 53

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-El

* REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR INSTRUCTION NIANUAL.

305

307

Page 54

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

KEY PART NO. NO.

497074

2 399265

391086

493304

493457

493458

271867

271868

8 495754

222892

9 27803

10 94382

10A

94830 280225

12 273208

271188 271189 94565

13 15

94239

394028 94196

19 399264 20 291675 22 94724

491180

222698

498584 498585 498586 498587

26 394959

394960

394961

394962

263129

28 498319

391286 394306

397158

94671 390420

261528

35 65906

36 26828

40 221596

292260

494553

261368 214484

213290

271412

281412

51A

270884

52 53 93970

DESCRIPTION Cylinder Assembly

Bushing

* Seal, Oil

Sump. Engine Head, Cylinder #1

Head, Cylinder #2 * Gasket, Cylinder Head #1 * Gasket, Cylinder Head #2

Breather Assembly #1

Cover, Breather Cylinder #2

{Used Only on Key #572,

Air Baffle with Holes for Mounting) * Gasket, Breather

Screw, Sems

Screw, Sems -

Tube, Breather * Gasket, Crankcase, .015“ Thick * Gasket, Crankcase, .005" Thick * Gasket, Crankcase, .009" Thick

Screw, Cylinder Head

Plug. Oi! Drain

Crankshaft

Timing Gear Key

Bushing ‘Seal, Oil

Screw, Sems

Flywheel Key, Flywheel Piston Assembly, Standard Size

Piston Assembly, .010" Oversize

Piston Assembly, .020“ Oversize Piston Assembly, .030" Oversize

Ring Set, Standard Size Ring Set, .010“ Oversize Ring Set, .020" Oversize

Ring Set, .030" Oversize Lock, Piston Pin

Pin, Piston, Standard Size

Pin, Piston, ,005" Oversize Rod, Connecting, Standard Size

Rod, Connecting, .020" Undersize

Screw, Connecting Rod Valve, Exhaust Valve, Intake

Spring, Valve, Irrtake Spring, Valve, Exhaust

Retainer, Valve, Intake

Retainer, Valve, Exhaust

Keeper, Valve Tappet, Valve

Gear, Cam

Manifold, Intake

** Gasket, Carburetor Mounting

Spacer, Carburetor

* Gasket, intake Manifold Mounting

Screw, Hex Head,

Carburetor to Manifold

KEY PART NO. NO. DESCRIPTION

93208

54 75 222511

95039 Screw, Hex

499281

93499

221939 Valve, Throttle

499172 Shaft, Throttle

98 91920 99

26157

102

271607

103

298514 Float, Carburetor 231435

104

394682 ** Valve, Needle

105

499655

107 108 t w 109 392673

280474 * O-Ring

116

232018 Jet, Needle Valve, Fixed

117

232022

94152 Screw, Hex Head

119

491539

121

19306

125

223472 ** Plug, Welch

127

496599 Base, Air Cleaner

161

94289 Nut, Wing

165

299146

187

94627

188

262683 Link

201

262684 Link

202 203

280997

205

206 207 262337 209 262352 209A 261563 219 394348

219A 393415

220 222773 222 491282 224

*** Included in Carburetor Kit (491539),

**** Included in Gasket Set (495868),

NOTE: All component dimensions given in U.S, inches

93971

94298 Nut

94297 Screw, Torx®

* Included in Gasket Set (495868)

** Included in Carburetor Kit (491539)

and Pump Repair Kit (393397)

and Carburetor Kit (491539)

1 inch = 25.4 mm

Screw, Phillips Washer, Spring

Body Assembly, Upper Screw, Sems

Screw, Fillister Head Spring, Throttle Adjust

** Gasket, Carburetor Body ** Pin, Float Hinge

Body Assembly, Lower Valve, Choke Shaft, Choke

Jet. Needle Valve, Fixed, High Altitude

Carburetor Kit Carburetor

Line, Fuel, 28" Long (Cut to Suit) Screw

Crank, Bell Screw. Hex Head

Spring, Control, Rod Spring, Governor Spring, Governor Idle Gear, Governor Oi! Siinger Washer, Thrust Bracket, Control

Page 55

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259172

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-El

KEY PART KEY PART NO. NO.

DESCRIPTION

NO. NO.

DESCRIPTION

227

491297

229

62199

230

223882

235

224995

240

394358

244

230318

257

93897

284

94674 284A 94882 304 305 306 306A 223734 307 308 308A 224775 309 310 311 332 333 334 337 356 358

363 383 391 392 394

414 422 432 434 435 445 468 474 482 510

523

524

525 528 534 535 537 544 552 552A

495469 94786 222846

94930

224774

497596 94003 497608 230674 394891 94731 802592 494705 495868 19203

89838 280197 261395 272638 220680 222875 221377 223688 93829 394019

497908 393474 93621 497606 494947 271157 495348 393815

94823 272490 271411 497603 262332

262331

Lever Assembly, Governor Washer

Washer, Governor Crank, Inside

Shield, Fuel Spray

Filter, Fuel Connector, Fuel Line Screw, Sems Screw, Hex Head Screw, Hex Head Housing, Blower, Red Screw, Sems Shield, Cylinder Shield, Cylinder Screw, Self-Tapping Cover, Air Guide

Cover, Air Guide

Motor, Starter Bolt, Thru Brush Set

Nut, Hex Armature, Magneto Screw, Sems Plug, Spark Wire, Stop Gasket Set Flywheel Puller Wrench, Spark Plug

Body, Pump *** Spring, Diaphragm *** Diaphragm, Carburetor

Washer Bracket, Oil Fill

*** Cap, Spring

Cover, Diaphragm Screw, Diaphragm Cover Filter, Air

Screen, Rotating Alternator Screw.

Drive, Starter Cap, Oil Fill

* Seal, Fill Tube

Tube, Oil Fill (Includes Seals

Hose, Vacuum Screw, Air Cleaner Filter, Air

**** Gasket, Air Cleaner

Armature, Starter

Lower Bushing, Governor Upper Bushing, Governor

556

93585 562 93853 567 94811

569

272645

572

224816 573 491304 592

92278

601

93053

615 94296

615A 263080

616

491530

634 271013

634A 491287

635 66538 642 225008 643 496700 653

93585

726

391362

741

262989

783

280104

801

394860

802

497607

803 497604

819

94675

842

270920

847 495715

851 493880

858

270989

859

271025

860

261358

861

393397

868

497212

869

261463

870

213316

871

261961

231218

877

393456

881 495901

955 397882 1005 1006 1019 1090

■**

Included in Included in

Included in

281053 224901 496726 497605

Screw, Hex Head Bolt, Governor Lever Screw, Hex Head, Back Plate to Cylinder

* Gasket, Base

' Baffle, Air, Cylinder #2

Plate, Back Nut, Hex, Clamp, Hose Retainer, E-Ring Retainer Crank, Governor

** Washer, Throttle Shaft

* Seal, Governor Shaft

Boot, Spark Plug Cover, Air Cleaner Plate, Air Cleaner Screw, Hex Head Gear, Ring (Includes Mounting Parts)

Gear, Timing Gear, Starter Cap, Drive Cap, End Housing, Starter Screw, Hex Head

* Seal, Cap

Tube Assembly, Oil

Terminal, Cable ** Diaphragm, Carburetor ** Gasket, Pump ** Spring, Diaphragm

Repair Kit, Pump

Seal, Valve

Seat, Valve, Intake

Seat, Valve, Exhaust

Bushing, Guide (Exhaust Only)

Bushing, Guide (Intake, Brass)

Wire, Alternator Plate, Cover Plug and Seal, Solenoid Fan, Flywheel Retainer, Fan Label Kit Retainer, Brush

**** Included in Gasket Set (495868),

and Carburetor Kit (491539)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 56

SERVICE NOTES

Page 57

SERVICE NOTES

Page 58

SERVICE NOTES

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (not greater than 15®), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

..KlJ

J'LAmJVJ

OWNER’S

MANUAL

MODEL NO.

917.259172

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOTLINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

19.5 HP ELECTRIC START

42" MOWER

HYDROSTATIC LAWN TRACTOR

Each tractor has its own model number. Each engine has its own model number .

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine. All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT - TRACTOR

• MODEL NUMBER - 917.259172

• ENGINE MODEL NO. - 42E707-2631-E1

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians... professional technicians specifically trained to insure that we meet our pledge to

you, we service what we sell.

164030 12.4.97 RD

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Printed in U.S.A.

Craftsman 917.259172 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

A WARNING A

MAINTENANCE AGREEMENT

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

LIMITED 90 DAY WARRANTY ON BATTERY

ENGINE

MAINTENANCE

PERFORMANCE

ASSEIWBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

ASSEMBLY

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK BRAKE SYSTEM

INSTALL SEAT (See Fig. 3)

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. S & 6)

0PERÂTIOM

KNOW YOUR TRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

TO USE THROTTLE CONTROL (See Fig. 8)

TO USE CHOKE CONTROL (See Fig. 8)

TO OPERATE MOWER (See Fig. 9)

TO OPERATE ON HILLS

TO TRANSPORT (See Fig. 10)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

ADD GASOLINE

TO START ENGINE (See Fig. 7)

PURGE TRANSMISSJON

MULCHING MOWING TIPS

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

BRAKE OPERATION

TIRES

BLADE CARE

TO SHARPEN BLADE (See Fig. 14)

BLADE REMOVAL (See Fig. 13)

BATTERY

CUSTOMER RESPONSIBILITIES

V-BELTS

TRANSAXLE COOLING

TRANSAXLE PUMP FLUID

ENGINE

LUBRICATION

CLEAN AIR SCREEN {See Fig. 16)

AIR FILTER (See Fig. 17)

ENGINE COOLING FINS {See Fig. 18)

MUFFLER

SPARK PLUGS

IN-LINE FUEL FILTER (See Fig. 19)

CLEANING

TRACTOR

TO REMOVE MOWER (See Fig. 20)

TO INSTALL MOWER (See Fig. 20)

TO LEVEL MOWER HOUSING

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 25)

TO ADJUST BRAKE (See Fig, 26)

TO REPLACE MOTION DRIVE BELT (See Fig. 27)

TO ADJUST MOTION CONTROL LEVER (See Fig. 28)

TRANSMISSION REMOVAL/REPLACEMENT

TO ADJUST STEERING WHEEL ALIGNMENT

FRONT WHEEL TOE-IN/CAMBER

TO REMOVE WHEEL FOR REPAIRS (Sg6 Fig. 29)

TO START ENGINE WITH A WEAK BATTERY (See Fig. 30)

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

TO REPLACE FUSE

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)

TO ADJUST CHOKE CONTROL (See Fig. 33)