Craftsman 917.259172 User Manual
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MODEL NUMBER 917.259172 owner’s manual
Assembly ^ ^
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
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CAUTION: Read and follow all safety rules and instructions before operating this equipment
from previously built engines. Before you start the engine, read j
and understand this Owner's'Manual. >
- /MW. 1 M. k M. ..yt
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
E
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
I«!#I 1 • I ILr Rnmim
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Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.
GENERAL OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing Stop ^
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard In place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking drake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of*controi and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot back
up the slope or If you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT;
• Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
" Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a wafer heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting,
• Never make adjustments or repairs with the engine running.
• Grass catchercomponents are subject to wear , damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec
essary.
• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them,
• Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out important
safety precautions. It means
CAUTfONin BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where It cannot contact
spark plug in order to prevent accidental
A
starting when setting up, transporting,
adjusting or making repairs.
A WARNING A
The engi ne exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc
tive harm.
CONGRATULATIONS on your purchase of a Sears
Tractor, It has been designed, engineered and manufac
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department. We have com
petent, well-trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain yourtractor properly.
Always observe the “SAFETY RULES”.
MODEL
NUMBER
917.259172
SERIAL
NUMBER
DATEOFPURCHASE
____________________________________
____________________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
date OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod
uct. Contact your nearest Sears store for details.
PRODUCT SPECIFICATIONS
HORSEPOWER: 19.5
GASOLINE CAPACITY
AND TYPE:
OIL TYPE (API-SF/SG/SH) SAE 30 (above 32°F)
OIL CAPACITY: 3,0 PINTS
SPARK PLUG;
(GAP: .030")
VALVE CLEARANCE: INTAKE: .004" - ,006"
GROUND SPEED (MPH):
TIRE PRESSURE: FRONT: 14PSI
CHARGING SYSTEM:
BATTERY: AMP/HR: 30
BUDE BOLT TORQUE:
3,5 GALLONS
UNLEADED REGULAR
SAE 5W-30 {below 32°F)
CHAMPION RJ19LM
EXHAUST: ,007"-.009"
FORWARD; 0-5,5
REVERSE: 0-2,4
REAR: 10PSI
3 AMPS BATTERY
5 AMPS HEADLIGHTS
MIN. CCA: 240
CASE SIZE: U1R
27-35 FT. LBS,
CUSTOMER RESPONSIBILITIES
" Read and observe the safety rules.
» Follow a regular schedule in maintaining, caring for and
using yourtractor.
" Follow the instructions under "Customer Responsibili
ties" and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered (and unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
{if any). If a spark arrester is used, It should be maintained
in effective working order by the operator.
In the state of California the above is required by taw
{Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department {See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
0 Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner’s manual.
• Riding equipment used for commercial or rental purposes,
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety {90) days from date of purchase, if any battery incfuded with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
fN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES
This Warranty gives you specific fegal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
SAFETY RULES
............................................................
2
PRODUCT SPECIFICATIONS......................................... 3
CUSTOMER RESPONSIBILITIES
WARRANTY
TABLE OF CONTENTS
INDEX
...................................................................
...
..........................................
............................................................................
TRACTOR ACCESSORIES
....
.....................
3,17*19
.....4
4
......................................... 5
ASSEMBLY............................................................... 7-9
INDEX
Accessories..
Adjustments:
Brake....,,
Carburetor
Mower:
Throttle Control Cable.............
Air Filter, Engine.
Air Screen, Engine ...
Assembly
Battery:
Charging
Cleaning...................................... 17
Starting with Weak Battery
Storage ..................................
Terminals.......
Belts:
Motion Drive
Mower Blade Drive
Blade:
Sharpening .............................
Replacement
Brake Adjustment........................
Carburetor Adjustment..................... 25
Controls, Tractor..
Customer Responsibilities .........3,17-19
Engine:
Tractor:
Cutting Height, Mower.....................
.....................................
.................
.......
Front-To-Back ........................
Side-To'Side
.........................................
.......................................
Removal/fleplacement
Removal/Repiacement .......... 22
„...„.,.,..,..,.,.22
.........................
..........................
..........................
..................... 18
B
..........................
............................ 17
„5
25
21
..25
,.18
7*9
........
27
17
............
17
......22
C
...........
..................
Air Filter....,.....................
Air Screen, Engine
Battery
.......................................17
Cooling Fins, Engine.......
Engine Oil.....
Fuel Filter..........................
Sparkplugs
Blades..................................
Lubrication Chart
Maintenance Schedule........... 16
Tire Care..................
.......
.......................
...............................19
..................
..,„....8,17,23
12
..........18
............18
......
19
18
...19
17
16
12
21
17
24
22
Electrical:
Interlocks and Relays
Schematic
Wiring Diagram
Engine;
Air Filter....................
Air Screen __________
Cooling Fins, Engine......
OH Change
Oil Level ...
Oil Type
Preparation......
Repair Parts.
Starting.,..,.
Storage.....
Filters:
Fue!
Fuel:
Type...............
Storage ....................
Fuse........................................
Gauge Wheels
Hood Removal/lnstallation
Leveling Mower Deck,...,
Lubrication Chart
Maintenance Scheduie ............
Mower:
Adjustment, FronMo-Back
Adjustment, Side-to-Side..
Blade Sharpening
Blade Replacement
Cutting Height ...
Installation,.,,..
Operation.................
Removal.....................
Mowing Tips .,...
Muffler
Spark Arrester........
Mulcher Plate
Oil;
Cold Weather Conditions.
Engine...
Storage
...........
-------------------------
...............................
......................
OPERATION
MAINTENANCE SCHEDULE
SERVICE AND ADJUSTMENTS
.3
STORAGE................................................................. 27
TROUBLESHOOTING
REPAIR PARTS - TRACTOR.....
REPAIR PARTS - ENGINE
PARTS ORDERING/SERVICE
........................
.....
.......... .
.......................
..
.
F
.......
..........
G
H
L
__________
M
___
.....
......
....
..............
.
...........
........
O
........
...............
.......
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___
.....
.
.
.
.
.
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.
....
......................................................
...................................
...........................
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...................................
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Operation ...............
Operating Mower...
......24
.....
30
.
.....
31
.
.
.
....
18
18
.
.....19
.
....
18
13,18
.....18
....
13
49-55
....
13
..... 27
Options:
Accessories,,...
Spark Arrester.
Parking Brake
Parts Bag .
Parts, Replacement/Repair
Product Specitications........ ......,...,.,.3
Repair Parts
.............................
....................................... 6
......
....................
S
Safety Rules
Seat
......
...............................
.......................................... 8
Sen/ice and Adjustments .......
Brake
.....18
....19
....13
.
....27
.
...
....
24
...................................
Carburetor.
Fuse...
..........................
..........................
Hood Removai/lnstallation
Motion Drive Belt
Removal/Replacement ....— 22
Mower Biade Drive Belt
Removal/Repiacement
11-14
16
20-26
28-29
31-48
49-55
BACK PAGE
.
......
11-14
.
...
..12-13
.
.....
.3,41
.,.11-12
.....
......31-48
..31-48
— 2
...20-26
22
25
.........24
............
.... 22
5
..........................
Mower Adjustment:
Front-to-Back
24
Side-to-Side
Mower Instailation............
....21
.... 16
.16
..21
..21
.. 17
..17
.12
....
20
11-14
...... 20
.
....
14
....
19
3,41
...... 9
.13,18
...... 18
.
......27
Mower Removal
Tire Care
........
Slope Guide Sheet ............................ 56
Spark Plugs,...
Specifications................................
Starting the Engine
Steering Wheel .....................
Stopping the Tractor...................
Storage..........
Throttle Control Cable Adjustment.....
Tires
...................................
Trouble Shooting Chart.....
Transaxle Repair Parts
Warranty
Wiring Diagram ...............—
Wiring Schematic ............................
.........................
..........................—....
....
.............
......
............
...
.....
............. 20
.............
8,17.23
.............................
........
.........
13-14
7.23
.27
......8,17,23
............
................
W
............
....
.......... 31
21
21
20
19
3
12
25
28-29
,47-48
.,3
30
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
MAINTENANCE
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor . Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication: however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta
pered 2.5-lnch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration,
BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn,. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, fool caddy, cart cover,
protective mat and dolly,
CORING AERATOR takes small plugs out of soil to allow mois
ture and nutrients to reach grass roots. 36-inch swath 24
hardened steel coring tips , 150 lb capacity weight tray,,
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behtnd attachments at once,
such as sweepers, delhatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping” on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens sot! and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER” In the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber,
ROLLER for smoother lawn surface. 36-tnch wide, 18-inch
diameter water-tight drum holds up to 390 lbs. of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right. Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar, (Use with tire chains and wheel weights and/or rear drawbar
weight,)
SNOWTHROWER has 40-inch swath ,• Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat, 6-inch
diameter spout discharges snow 10 to 50 feet,, Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-voit source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti
cides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill
ing easy. Broadcast spreaders are also useful for granular de
icers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling.without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; ciear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places, VAC/CHÍPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb„ weight,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Seat
Mulcher
Video
Cassette
Plate
Parts Bag
Parts bag contents not shown full size
ASSEIWBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 9/16“ wrench
(2) 7/16" wrenches
(2) 1/2" wrenches
Utility knife
When right or ieft hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6).
» Cut, from top to bottom, along lines on all four corners
of carton, and lay panels fiat.
• Check for any additional loose parts or cartons and
remove.
(1) 3/4“ Socket w/drive rächet
Phillips Screwdriver
Tire pressure gauge
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
“ Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknut Tighten securely,
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT, LBS TORQUE.
■> Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
“ Position front wheels of the tractor so they are pointing
straight forward.
• Slide steering wheel adapter onto steering shaft exten
sion.
" Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
» Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
» Snap steering wheel insert into center of steering
wheel.
» Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Opera
tion section for location and function of con
trols)
» Press lift lever plunger and raise attachment lift lever to
its highest position.
“ Release parking brake by depressing clutch/brake
pedal.
FIG. 1
» Place freewheel control in freewheeling position to
disengage transmission (See TO TRANSPORT’ in
the Operation section of this manual).
® Roil tractor backwards off skid.
» Remove banding holding discharge guard up against
tractor.
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery term!
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden
tal grounding.
Lift hood to raised position.
Open terminal access doors, remove terminal protec
tive caps and discard.
if this battery is put into sen/ice after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
First connect RED battery cable to positive (+) battery
te rmlnal with hex bolt, fiat washer, lock washer and hex
nut as shown. Tighten securely.
ASSEMBLY
® Connect BLACK grounding cable to negative {-) bat
tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
“ Close terminal access doors.
Use terminal access doors for:
“ Inspection for secure connections {to tighten hard
ware).
« Inspection for corrosion.
» Testing battery.
“ Jumping (if required).
Periodic charging.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance,
“ Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See ‘TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See ‘TO ADJUST
BRAKE” in the Service and Adjustments section of this
manual.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt
Tighten shoulder bolt securely.
Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake peda! all the way
down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck In
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
« Assemble gauge wheels with tractor on a flat level
surface.
» Adjust mower to desired cutting height (See ‘TO AD
JUST MOWER CUTTING HEIGHT’ in the Operation
section of this manual).
•* With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
HG.3
8
ASSEMBLY
INSTALL MULCHER PLATE (See Figs. S & 6)
• Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown,
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
» Tighten hardware securely.
" Raise and hold deflector shield in upright position.
0 Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
» Hook front latch into hole on front of mower deck.
» Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also..
FIG. 5
/CHECKUST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructions have been completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were ovennfiated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections are still secure
and wires are properly clamped.
/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
/ Become familiar with all controls - their location and
function. Operate them before you start the engine
/ Be sure brake system is in safe operating condition.
/ It is important to purge the transmission before operat
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See ‘TO START
ENGINE” and “PURGE TRANSMISSION" in the Op
eration section of this manual).
0PERÂTIOM
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
I
4
BATTERY
CAUTION OR
WARNING
STOP
REVERSE FORWARD
FAST
I a| ©1
i§
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON
Q l\i ^
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
SLOW
OVER TEMP
LIGHT
e 1 L (®)|I
IL
Î
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
REVERSE NEUTRAL HIGH
ATTACHMENT
CLUTCH ENGAGED
LOW
fi' ■ J
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
HYDROSTATIC FREE WHEEL
(Hydro Models only)
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractorto familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
Our tractors conform to the safety standards of the American National Standards institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used to control engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
CHOKE CONTROL: Used when starting a cold engine.
MOTION CONTROL LEVER: Selects the speed and direc
tion of the tractor,
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER; Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHT ADJUSTMENT KNOB: Used toadjustthe mower
cutting height,
AMMETER: Indicates battery charging (+) or discharging
(-).
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Yourtractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
» Depress ciutch/brake pedal into full “BRAKE" position
and hold.
" Place parking brake lever in “ENGAGED” position and
release pressure from ciutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
“ENGAGED" POSmON
CHOKE
CONTROL
THROTTLE
CONTROL
“BRAKE
POSITION
"DiSENGAGEO”
POSITION
PARKING BRAKE
"ENGAGED"
POSITION
MOTION
CONTROL
LEVER
CAUTION: Always stop tractor com
pletely, as described above, before leav
A
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
» Operating engine at less than full throttle reduces the
battery charging rate,
“ Full throttle offers the best bagging and mower perfor
mance.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke contr ol whenever you are starting a cold engine.
Do not use to start a warm engine,
o To engage choke control, puli knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD (See
Fig. 8)
The direction and speed of movement is controlled by the
motion corrtro! lever.
® Start tractor with motion control lever in neutral (N)
position.
» Release parking brake and ciutch/brake pedal.
® Slowly move motion control lever to desired position.
CLUTCH/BRAKE
PEDAL “DRIVE”
POSITION
HEIGHT'
ADJUSTMENT
KNOB
FIG. 8
"DISENGAGED"
POSITION
STOPPING (See Fig. 8^
Rl AnPR -
• Move attachment clutch lever to “DISENGAGED" po
sition.
GROUND DRIVE ® Depress ciutch/brake pedal into full “BRAKE" position.
® Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
® Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “backfire".
» Turn ignition key to "OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
« Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjust
ment knob in desired direction.
® Turn knob clockwise (r^) to raise cutting height.
» Turn knob counterclockwise to lower cutting
height
The cutting height range is approximately 1 -1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
® The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
" For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO OPERATE MOWER (See Fig. 9)
Yourtractor is equipped with an operator presence sensing
switch. Any attempt by tire operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
“ Select desired height of cut.
® Lower mower with attachment lift control.
» Start mower blades by engaging attachment clutch
control.
® TO STOP MOWER BLADES - disengage attachment
•|2 clutch control.
OPERATION
CAUTION: Do not operate the mower
without either the entire grass catcher,
A
on mowers so equipped, or the dis
charge guard in place.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
“ Choose the slowest speed before starting up or down
hills.
“ Avoid stopping or changing speed on hilis.
" If slowing is necessary, move throttle control lever to
slower position.
<* If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
<• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
« To restart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
«> Make all turns slowly.
TO TRANSPORT (See Fig. 10)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
<■ Raise attachment lift to highest position with attach
ment lift control.
" Pull freewheel control knob out and hold in position by
inserting retainerspring into forward holeof control rod.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractoron a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
° The engine in your tractor has been shipped, from the
factory, already filled with summer weight oii.
" Check engine oil with tractor on level ground.
» Remove oil fiiicap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil levei. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
® For cold weather operation you should change oii for
easier starting (See “OIL VISCOSITY CHART’ in the
Customer Responsibilities section of this manual).
*> To change engine oil. see the Customer Responsibili
ties section in this manuai.
ADD GASOLINE
•> Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of ieaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc
tions for additional information. Never use engine or
carburetor cleaner products in the fuei tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
13
OPERATION
TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the
engine has run out of fuel, it will take extra cranking time
to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission
engaged position.
Sit on seat in operating position, depress clutch/
brake pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” posi
tion.
Move throttle control to fast position
Pull choke control out for a cold engine start at
tempt. For a warm engine start attempt the choke
control may not be needed.
Note: Before starting, read the warm and cold starting
procedures below.
» Insert key into ignition and turn key clockwise to
“START" position and release key as soon as
engine starts. Do not run starter continuously for
more than fifteen seconds per minute. If the engine
does not start after several attempts, push choke
control in, wait a few minutes and try again. If
engine stilt does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50° F and above)
“ When engine starts, slowly push choke control in
until the engine begins to run smoothly. If the
engine starts to run roughly, pull the choke control
out slightly for a few seconds and then continue to
push the control in slowly.
« The attachments and ground drive can now be
used. If the engine does not accept the load, restart
the engine and allow it to warm up for one minute
using the choke as described above,
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in
until the engine begins to run smoothly. Continue to
push the choke control in small steps allowing the
engine to accept small changes in speed and toad,
until the choke control is fully in. If the engine starts
to run roughly, pull the choke control out slightly for
a few seconds and then continue to push the
control in slowly. This may require an engine warm
up period from several seconds to several minutes,
depending on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
» Before driving the unit in cold weather, the trans
mission should be warmed up as follows:
■> Be sure the tractor is on level ground.
» Place the motion control lever in neutral. R e -
lease the parking brake and let the clutch/
brake slowly return to operating position.
» Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
» The attachments can be used during the engine
warm-up period after the transmission has been
warmed up and may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture
may need to be adjusted for best engine performance.
See ‘TO ADJUST CARBURETOR” in the Service and
Adjustments section of this manual.
PURGE TRANSMISSJON
CAUTION: Never engage or disengage
freewheel lever while the engine is run
ning.
To ensure proper operation and performance, it is recom
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR,
• Place tractor safely on level surface with engine off and
parking brake set.
» Disengage transmission by placing freewheel control
in freewheeling position (See ‘TO TRANSPORT’ in
this section of manual).
» Sitting in the tractor seat, start engine. Afterthe engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedai.
® Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
» Move motion control lever to neutral (N) position. Shut
off engine and set parking brake.
® Engage transmission by placing freewheei control in
driving position (See TO TRANSPORT’ in this section
of manual).
® Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to haif (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
® Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control leverto the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation.
14
OPERATION
MOWINGTIPS
0 Tire chains cannot be used when the mower housing is
attached to tractor.
• Mower should be properly leveled for best mowing
performance. See 'TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
■> The left hand side of mower should be used for trim
ming.
» Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
" When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
In the opposite direction making left hand turns until
finished {See Fig. 11 ).
® If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet, Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
" Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired,
» When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
«■ The special mulching blade will recut the grass clip
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
« Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
» Forbest results, adjustthe mower cutting heightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut and mow slowly.
» Certain types of grass and grass conditions may re
quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
® Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
15
FIG. 12
CySTOft/IER IRESPOMSIBILITIES
M
AINTENANCE SCHEDULE
Fit
-UN DATES
YOU CQMPt FTP ^
AS
RE
Check Brake Operation
Check Tire Pressure
Check for Loose Fastenere
R
Sharpen/Replace Mower Blades
A
Lubrication Chart
C
Check Battery Level/Recharge
Clean Battery and Terminals
0
R
Check Ttansaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Beit(s) Tension
Check Engine OH Level
Change Engine Oil
Clean Air Filter
BUM
|w
Clean Air Screen
N
Inspect Mufflet/Spark Arrester
0
1
Replace Oil Filter (If equipped)
N
Clean Engine Cooling Fins
E
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filler
1 - Change more oiten when operating under a heavy load or In high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filtef, change of! every 50 hours
4Replace blades more often when mowing In sandy soil.
✓
✓
✓
✓
✓ 4
✓
✓ e
✓ ✓
✓
✓
✓
^2,3
✓ 2
1/ 2
-^SERVICE DATES
1
✓ r
✓
✓ a
✓ a
✓
—
✓
ir^,2
✓ 2
✓ ✓
✓ 2
✓
5 - If equipped with adjustabie syslem,
6 - Not required if equipped with mainisnance-lree battery,
7 - Tighten front axle pivot bolt to 35 ft. -ibs. maximum.
Do not overtighten,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuei mixture and help your engine run better
and last longer.
BEFORE EACH USE
*> Check engine oil level.
« Check brake operation.
« Check tire pressure,
» Check for loose fasteners.
LUBRICATION CHART
<3) SAE 30 OR 10W30 MOTOR OfL
(D GENERAL PURPOSE GREASE
(D REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
16
CUSTOMER RESPOMSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
{See “TO ADJUST BRAKE" in the Service and Adjust
ments section of this manual).
TIRES
® Maintain proper air pressure in all tires (See “PROD
UCT SPECIFICATIONS” on page 3 of this manual).
» Keep tires free of gasoline, oil, or insect control chemi
cals which can harm rubber.
“ Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To sea! tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp. Re
place bent or damaged blades.
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even
tual damage to mower and engine.
® The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower,
» T0 check blade balance, you will need a 5/8“ diameter
steel bolt,pin,ora cone balancer. (When using a cone
balancer, follow the instructions supplied with bal
ancer). _
“ Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
BLADE REMOVAL (See Fig. 13)
» Raise mower to highest position to allow access to
blades.
» Remove hex bolt, lock washer and fiat washer securing
blade,
» Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
» Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED,
NOTE; We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
BATTERY
Your tractor has a battery charging system which is suffi
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean,
0 Keep battery bolts tight.
® Keep small vent holes open.
® Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak'’ power.
® Remove terminal guard.
» Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
® Rinse the battery with plain water and dry.
“ Clean terminals and battery cable ends with wire
brush until bright.
« Coat terminals with grease or petroleum jelly.
» Reinstall batte^ (See "CONNECT BATTERY" in the
Assembly section of this manual).
CUSTOMER RESPONSIBILITIES
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
» Inspectcoolingfantobe sure fan blades are intact and
ciean.
" Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid, mainte
nance is not required for the life of the transaxle. Sfiould the
transaxle ever leak or require servicing, contact your near
est authorized service center/departmenl.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF, SG, o t SH. Select the oil's SAE viscosity
grade according to your expected operating temperature.
SAE VISCOSITY GRADES
—:
■ ■
—
Dp
'20® 0“
"C -30"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20"
•iO*
....
:
30' 32" 40*
0“ 10*
FIG. 15
NOTE: Although multi-viscosity oils (5W30,10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 15 & 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
» Be sure tractor is on level surface.
» Oil will drain more freely when warm.
“ Catch oil in a suitable container.
» Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
“ Remove drain plug.
60“
p:—
30*
100'
40*
80^
30'
After oil has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS” on page 3 of this
manual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL” line on dipstick.
CLEAN AIR SCREEN {See Fig. 16)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER (See Fig. 17)
Your engine wHi not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
® Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
® Wash it in liquid detergent and water.
» Squeeze it dry in a clean cloth.
» Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
■> if very dirty or damaged, replace pre-cleaner .
« Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
“ Remove wing nuts and cartridge plate.
» Carefully remove cartridge to prevent debris from en
tering carburetor.
" Clean cartridge by tapping gently on fiat surface. If very
dirty or damaged, replace cartridge.
<» Reinstall cartridge plate, wing nuts, precieaner, cover
and secure with knob(s).
18
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