Craftsman 917.258911 User Manual

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CRAFTSMAN

MODEL NUMBER 917.258911 OWNER’S manual

Assembly Operation

Customer Responsibilities

Service and Adjustments

Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment,

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER 1-800-659-5917

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manC^al and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

Be sure the area is clear of otherpeople beforemowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and whiie backing

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury ordeath. All slopes require extra caution, if you cannot back up the slope or if you feel uneasy on it, do not mow It.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use stow speed. Choose a low gear so that you will not have to slop or shift while on the slope.

Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability,

Use extra care with grass catchers or other attachments. These can change the stability of the machine

Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope,

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, If possible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel Is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

siiding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

Safe Operation Practices for Ride-On Mowers

Ш. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off If children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured Of interfere with safe machine operation.

• Never allow children to operate the machine

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container,

- Never remove gas cap or add fuel with the engine

mnning. Allow engine to coo! before refueling Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolls, especially blade attachment bolls, light and keep equipment in good condition

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, If necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grasscatchercomponentsaresubjecttowear, damage,and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec essary.

■ Mower blades are sharp and can cut. Wrap the biade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently Adjust and service as

required.

Look for this symboi to point out impor tant safety precautions. It means

CAUTIONUI BECOME ALERTHI YOUR SAFETY is INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental

starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engine exhaust from this product con tains chemicals known to the State of Califor nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department Department. We have com petent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The Instructions will enable you to assemble and maintain yourtractorproperly. Always obsetve the “SAFETY RULES”.

MODEL NUMBER

917.258911

SERIAL NUMBER.

DATE OF PURCHASE. THEMODELANDSERIALNUMBERSWILLBE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor,

• Follow the instructions under “Customer Responsibili ties" and “Storage” sections of this owner’s manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 22.5 GASOLINE CAPACITY

AND TYPE: OIL TYPE (APi-SF/SG/SH):

OIL CAPACITY: W/ FILTER: 4.2 PINTS

SPARK PLUG: (GAP; .030“)

VALVE CLEARANCE; GROUND SPEED (MPH):

TIRE PRESSURE; FRONT: 14PSI

CHARGING SYSTEM; 15AMPS@ 3600 RPM BATTERY: AMP/HR: 35

BLADE BOLT TORQUE:

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, It should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).

3,5 GALLONS UNLEADED REGULAR

SAE 10W30 (above 32“F) SAE 5W-30 (below 32“F)

W/O FILTER; 3.7 PINTS CHAMPION RC12YC

NOT ADJUSTABLE

FORWARD: 0-5,8 REVERSE: 0-2,1

REAR: 10PSI

MIN,, CCA: 280

CASE SIZE: U1R 30-35 FT, LBS,,

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace, free of charge, any parts found to be defective in material

or workmanship This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

• Repaira necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the Instructions contained in (he owner’s manual.

• Riding equipment used for commercial or rental purposes,

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery wili not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

SAFETY RULES.. PRODUCT SPECIFICATIONS

.......................

......

CUSTOMER RESPONSIBILITIES, WARRANTY

TRACTOR ACCESSORIES

............................

..........

ASSEMBLY...............................

OPERATION

............................

.......

INDEX

Accessories Adjustments:

Brake

...............

Carburetor

Clutch Pulley...............

Gauge Wheels Mower

Front-To-Back Sid6-To-S!de

Throttle Control Cable.....

Air Filter, Engine....._______

Air Screen, Engine ...............

Assembly

......

..................

.................

..............

.....................

.............

..............

................

..................

Battery;

Charging ...

Cleaning.

Starting with Weak Battery... Storage

Terminals

Belt:

Motion Drive

Removal/Replacement.....

Mower Drive

Removal/Replacement.,.,.

Mower Blade Drive

Removal/Replacement.............. 23

Blade;

Sharpening....

Replacement.,

Brake Adjustment

Carburetor Adjustment Clutch Pulley Controls, Tractor Customer Responsibilities

Engine:

Air Filter,, Air Screen

Cooling Fins.........................

Engine Oil Fuel Filter...

Spark Plugjs)..........

T factor;

Battery.,,

Blade,

Lubrication Chart

Maintenance Schedule .........

Tire Care

Transaxle ............................... 19

Cutting Height, Mower,.,..,,.

____L...................... 8

....

...........................

.......................................

......

..........—...........

.................

.........

...................

.......................

.....................................

............................ 12

................................

--------

------------

.......................

...........................

........................

.................

..........................

....

.....

...

. __ .

.............

..........

........

......17-20

.......

...............

..........

......... 25

......

.......

......

18 23

.... 15,19

.....20

— 17

8,18,25

7-10

27 23

..........

.....

.....3

.3,16-19

23 27 23

...........

......

....

Electrical:

Interlocks and Relays

Schematic ...............

Wiring Diagram......

Engine:

Air Filter Air Screen Cooling Fins Oil Change „

Oil Level......

Oil Type

Preparation.

Repair Parts Starting... Storage

Filter;

Air Filter..

Fuel Oil,.

Fuel:

Storage .................................. 28

Type

Fuse

...................................

3 5,15 7-10

12-16

.....

............

....

.......

.....

........

.........

.................................

Headlights Hood Removal/installation,

Leveling Mower Deck. Lubrication:

Maintenance Schedule Mowen

18 18

Mowing Tips.....................................

Muffler....,

Oil;

.............

Chart........................................... 17

Engine..

...........

...................................

Adjustment, Front-to-Back

Adjustment, Side-to-Side......

Blade Replacement Blade Sharpening

Cutting Height.............

Installation

Operation

Removal

Spark Arrester,.,..,,

Cold Weather Condlfiorrs.

Engine............................

Storage ..................

.................................

................................ 14

..................................

......

.................................. 20

MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS

......................................

..........................

21-27

STORAGE .............................................................. 28

TROUBLESHOOTING

REPAIR PARTS - TRACTOR

........................................

...........................

29-30

32-50

REPAIR PARTS - ENGINE.....................................51-58

PARTS ORDERING/SERVICE................

Operation ................................ 12-18

.................

........

.............

..................

.............

........

.................

...................

.................

..............

...................

..............

15,19 51-58

15-16

................ 28

26 31

,20

Operating Mower......

Options;

Accessories....

Spark Arrester.......................... 3,40

Parking Brake

Parts Bag ........................................ 6

Parts, Replacement/Repair Product Specifications

Repair Parts.

Safety Rules,...,,...,....,.,.

Seat

......

....

......................

Service and Adjustments ..

Carburetor...............................27

BACK COVER

.......................

_______________

..................................13

...........

........................

......

21-27

Clutch Pulley......................

.„..,,..,...„,26

................................

Hood Removal/installation__... 26 Motion Drive Belt

Fuse

Removal/Replacement,,

Mower Drive Belt

. 26

Removal/Replacement....

Mower Blade Drive Bel!

Removal/Replacement

....

Mower Adjustment

.....

.........

.....................

............

.....................

.........

...........

..............

........

............

...22

..... 21

3,40

15,19

.....

....... 28

Front-to-Back Side-to-Side

Mower Removal/installation

Tire Care

......................

Stops Guide Sheet Spark Plug(s)

....

Specifications

Starling the Engine...............

Steering Wheel... Stopping the Tractor

Storage..............................

Throttle Control Cable Adjustment,.... 27

Tires

.........................................

Troubleshooting Chart Transaxte

Warranty.,

Wiring Diagram......

Wiring Schematic.. .

........................................

........

.....................

..................

8,16,25

..........

.......

..........................

............................

.....................

...................

8,18,25

....................29-30

......

15-16

32-50

...2 ...8

....

...

........... 21

7,24

...3

.32 .31

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were avaiiable through most Sears retali outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG

GAS CAN

ENGINE OIL

FUEL STABILIZER

AIR FILTER

MAINTENANCE

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn Tapered 2,5-lnoh steel spikes mounted on 10-inch diameter discs puncture

holes in soil at close intervals to let moisture soak in. Steel weight tray

for Increased penetration,

BUMPER protects front end of tractor from damage, CARTS make hauling easy. Variety of sizes available, plus accesso

ries such as side panel kits, tool caddy, cart cover, protective mat and

dolly.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath, 24 hardened steel coring tips. 1501b, capacity weight tray,

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide. Can hook 2 units in tandem. (Requires sleeve hitch,)

DOZER BLADE removes snow; grades dirt, sand and gravel 48

inches wide, 17 inches high, clears 44-inch path when angled. Master

lift control lever for operator ease. Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar, (Use with lire chains and wheel weights and/or rear drawbar weight ,)

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters In front of mower deck to reduce chances of “scalping” on uneven terrain.

GANG HITCH lets you taw 2 or 3 pull-behind attachments at once, such as sweepers, dethatohers, aerators (not for use with

rollers, carts or other heavy attachments).

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Avaiiable for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into

large hopper. Mounts behind tractor,

PLOW turns soil 6 inches deep, cuts 10-Inch furrow Crank adjust

ment controls depth, 3-positlon yoke sets width. Heavy steel landside for straight furrowing, (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2x8 or 2x10 lumber

REAR GRADER BLADE Is42 inches wide and operated from driver’s

seat, Reversible steel blade can be angled at 30 degrees for grading,

Reverses for pushing snow backwards, (Requires sleeve hitch.)

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter

water-tight drum holds up to 390 lbs. of weight. Rounded edges

prevent harm to turf. Adjustable scraper automatically cleans drum,

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally, (Requires sleeve hitch,) Optional accessory: steel furrow opener for wider openings for potatoes, com, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couples/ uncouples.

SNOWTHROWER has 42-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrange ment, Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to SO feet- Lift controlled at tractor seat, (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor batteiy or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers,

SPREADER/SEEDERS make seeding, ferfllizing, and weed killing easy. Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS let you collect grass dippings and leaves, TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue. Chain-drive transmission. Six 11-inch diameter one piece heat-treated steel tines. Tills 30-inch path, (Requires sleeve hitch,) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories tor 5 hp tiller convert unit for dethatching, aerating, hilling.. .without tools.

TIRE CHAINS are heavy duty: closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top: clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch, Keeps operator warm and dry. Remove vinyl sides atrd windshields for use as sun protector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top,

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places, VAC/CHIPPER includes a chipper-shredder

WEIGHTBRACKET for drawbar for snow removal applications. Can be mounted on front of tractor for plowing applications. Uses (1) 55 lb, weight,

WHEEL WEIGHTS for rear wheels provide needed traction tor snow removal or dozing heavy materiais-

CONTENTS OF HARDWARE PACK

Parts Bag contents shown

(4) Washers 3/8 x 3/4 x 14 Ga.

(|)—

V (12) C

(4) Adjusting Bar

(4) Shoulder Bolt

(12) Crownlock Nuts 3/16 x 8 (4) Locknut 3/8-16

(1) Shoulder Bolt

5/16-18

Bolts

(4) Brackets

(4) Retainer Springs

(4) Clevis Pins

(double loop)

(4) Wheels

Parts packed separately in carton

Steering Sleeve

steering

Wheel

Seat

□

(1 ) Washer 17/32 x 1 -3/16 x 12 Gauge

(3) Retainer Springs (double loop)

(4) Retainer Springs (single loop)

(2) Hex Bolts 1/4-20x3/4 (2) Hex Nuts

1/4-20

(1) Knob

(2) Lock Washers 1/4

Manual

Video

Cassette

Parts Bag

Parts bag contents not shown foil size

(2) Front Link Assemblies

--------

Steering Wheel

Insert

Slope Sheet

(2) Keys

ASSEMBLY

Your new tractor has been assembled at the factory with the exception of those parts left unassembled fo r shipping purposes.. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches (1) 1/2“ wrench (1) 9/16" wrench (1) 3/4“ socket with drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6}..

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

.• Check for any additional loose parts or cartons and

remove.

Tire pressure gauge

Utility knife

BEFORE ROLLING TRACTOR OFFSKID

ATTACH STEERING WHEEL {See Fig. 1)

' Remove hex bolt, lock washer and large flat washer

from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering sleeve over steering shaft.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center of steering wheel,

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFFSKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to

disengage transmission (See TO TRANSPORT” in the Operation section of this manual).

• Roll tractor forward off skid.

• Remove mower and packing materials.

• Remove ties from V-belts,

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the

Lift hood to raised position. Open terminal access doors, remove terminal protec

tive caps and discard. If this battery is put into service after month and year

indicated on label (label iocated between terminals) charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (-r) battery te rminai with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

Connect BLACK grounding cable to negative {-) bat tery terminal with remaining hex bolt, fiat washer, lock washer and hex nut Tighten securely.

Close terminal access doors.

same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden tal grounding.

ASSEMBLY

Use terminal access doors for:

• Inspection for secure connections (to tighten hard ware).

» Inspection for corrosion.

• Testing battery.

° Jumping (if required).

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely. Assemble adjustment knob and fiat washer loosely.

Do not tighten. Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

■ Reduce tire pressure to PSI shown tn "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor , check to see that the brake Is properly adjusted. See ‘TO ADJUST BRAKE" in the Service and Adjustments section of this

manuai.

ASSEMBLE GAUGE WHEELS AND BRACK ETS TO MOWER DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are

property adjusted to ensure optimum mower performance.

• Attach front gauge wheel brackets marked front left

(FL), front right (FR) to mower deck using (3) carriage bolts and (3) locknuts. For ease of installation do not

tighten locknuts until all carriage bolts have been

installed.

• Attach rear gauge wheel brackets marked rear left (R

L), rear right (RR) to mower deck using (3) carriage bolls and (3) locknuts. For ease of installation do not tighten locknuts until ail carriage bolts have been installed.

» Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder

bolts, 3/8 washers and 3/8-16 center locknuts and

tighten securely.

• Adjust gauge wheels to highest position for ease of

mower deck assembly,

• Adjust gauge wheels before operating mower as shown in the operation section of this manual.

FIG-3

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See Figs. 5 and 7)

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park

ing brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with discharge guard to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE,

• Install one front link in top hole of the L.H. front mower bracket and L.H. front suspension bracket. Retain with

two single loop retainer springs as shown.

• Install second front link in R.H. front suspension bracket

only and retain with single loop retainer spring as shown.

• Slide right side of mower back and install link in top hole

of R.H, front mower bracket. Retain with single loop

retainer spring as shown.

• Turn height adjustment knob counterclockwise until it

stops.

" Lower mower linkage with attachment lift control.

SUSPENSION ARMS

CHASSIS BRACKET

DOUBLE LOOP RETAINER SPRING (Outward

pointing deck pins)

• Place the suspension arms on inward pointing deck pins, if necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer springs with loops down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise to remove slack from mower suspension.

• Raise deck to highest position.

• Adjust gauge wheels before operating mower as shown in the Operation section of Inis manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See ‘TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are

routed correctly.

FRONT SUSPENSION BRACKETS

GAUGE WHEEL

DOUBLE LOOP RETAINER SPRING

FIG. 5

SINGLE LOOP RETAINER SPRINGS

DISCHARGE GUARD

ASSEMBLY

^CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum

1 hour at 6 amps). Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that ail connections are still secure

and wires are properly clamped.

/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR. PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. / It is important to purge the transrnission before operat-

■ ■

eration section of this manual).

...............

" ler starting

ro START

in the Op

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

It—T| ^

c—a

* a;

BATTERY

ENGINE ON

CAUTION OR

WARNING

...........

STOP

v_/

ENGINE OFF

l\l iin

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

1. REVERSE NEUTRAL

REVERSE

'Sr-

FORWARD FAST

i at

OIL PRESSURE

N H L (d

HIGH LOW PARKING BRAKE

CLUTCH LIGHTS ON

LOCK LOCKED

SLOW

LIGHTS OFF

UNLOCKED

MOWER LIFT ATTACHMENT

CLUTCH ENGAGED

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

IGNITION

=/M

VaS&V

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractorto familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

ATFACHMENTCLUTCH switch - Used to engage mower

blades or other attachments mounted to your tractor . LIFT LEVER - Used to raise and lower mower deck orother

attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine, MOTION CONTROL - Selects the speed and direction of

tractor.

CHOKE CONTROL - Used when starting a cold engine. LIGHT SWITCH - Turns the headlights on and off,

THROTTLE CONTROL - Used to control engine speed,

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used to start and stop the engine. AMMETER - Indicates battery charging (+) or discharging

{-). PARKING BRAKE LEVER - Locks ciutch/brake pedal into

the brake position. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower

height. HOURMETER - Indicates hours of operation.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Rg. 7)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine,

• Depress clulch/brake pedal into full “BRAKE" position and hold.

• Place parking brake lever in “ENGAGED" position and

release pressure from dufch/brake pedal. Pedal should remain in “BRAKE" position. Make sure parking brake

will hold tractor secure.

THROTTLE "DISENGAGE”

CONTROL LEVER^

CHOKE CONTROL,

CLUTCH/iRAKE PEDAL“BRAKE" POSITION

"DRIVE" POSITION

PUSH IN TO

HEIGHT

ADJUSTMENT

KNOB

"DISENGAGED" POSITION

FIG. 7

STOPPiNG (See Fig. 7)

MOWER BLADES -

• Move attachment clutch switch to “DISENGAGED" position,

GROUND DRIVE -

• Depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "bacWire".

• Turn ignition key to "OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

« Never use choke to stop engine.

ATTACHMENT CLUTCH SWITCH PULL OUT TO “ENGAGE”,

MOTION CONTROL LEVER

PARKING BRAKE "ENGAGED” POSITION

NOTE: Under ce rtain conditions when unit is standing idle with the engine running, hot engine exhaust gases may

cause “browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav

ing the operator’s position; to empty grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine, Do not use to start a warm engine.

■ To engage choke control, pull knob out. Slowly push knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

« Full throttle offers the best mower performance,

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever In neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

The cutting height is controlled by turning the height adjust ment knob in desired direction.

• Turn knob clockwise (A^) to raise cutting height,

• Turn knob counterclockwise (1^) to lower cutting height.

The cutting height range is approximately 1-1/4” to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running, These heights are approxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed,

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 8A)

Gauge wheels are property adjusted when they are slightly off the ground when mower is at the desired cutting height In operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

• Be sure tractor is on a flat level surface.

• Lower mower and adjust mower to desired cutting height.

0 Remove retainer spring and clevis pin which secure

each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RETAINER SPRING

CLEVIS PIN

FIG. 8A

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor is equipped with an operator presence sens ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

■* Start mower blades by engaging attachment dutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

TO OPERATE ON HILLS

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills

• If slowing Is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position ,

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

■ To restart movement, slowly release parking brake and clutch/brake pedal,

• Siowly move motion control lever to slowest setting.

<• Make all turns slowly.

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

TO TRANSPORT (See Figs. 6 and 9)

When pushing or towing your tr actor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attach ment lift control.

• Remove retainer spring from freewheel control rod.

• Push control rod in to disengage transmission and reinsert retainer spring into control rod hoie now on back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truckor atrailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

CAUTION: Do not operate the mower without either the entire grass catcher.

Oil mowers so equipped, or the dis

charge guard in place.

FIG. 8B

FIG. 9

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

• Check engine oil with tractor on level ground,

• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until ‘'FULL" mark on dipstick is reached. Do not overfill,

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual),

• To change engine oil, see the Customer Responsibili ties section in this manual.

ADD GASOLINE

» Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW aa^FfO-C), use fresh, clean winter grade

GASOLINE TO HELP INSURE GOOD COLD WEATHER

starting

WARNING: Experience indicates that aicohoi blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fue! system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oli or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fue! from the tank to the engine, " Be sure freewheel control is in the transmission en

gaged position.

" Sit on seat in operating position, depress clutch/brake

pedal and set parking brake,

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED” position,

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may

not be needed.

Note: Before starting, read the warm and cold starting procedures below.

" Insert key into ignition and turn key clockwise to "START’

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, siowiy push choke control in until

the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control In slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restait the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push the choke controi in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. if the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the controi in slowly. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake

siowiy return to operating position.

• Allow one minute for transmission to warm up.

This can be done during the engine warm up period,

• The attachments can be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See 'TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

OPERATION

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run

ning.

To ensure proper operation and performance, it is recom mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have deveioped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR,

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position {See TO TRANSPORT' in this section of manual),

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See ‘TO TRANSPORT' in this section of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig. 8).

• The left hand side of mower should be used for trim

ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

» When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11),

<• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip pings, Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing,

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of the attachment being used.

FIG. 11

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure Check for Loose Fasteners

Sharpen/Replaoe Mower Blades Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals

Check Transaxle Cooling Adjust Blade Beli{s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oii Level

Change Engine Oil

Clean Air RIter

Clean Air Screen

Inspect Muffier/Spark Arrester

Replace Oil Filter (if equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

’ Change more often when operating under a heavy bad or in high ambient temperatures 5 ' Service more oflen when operating in dirty or dusty conditions, 6 ' If equipped with oit filter, change oil every 50 hours. 7

- Replace blades more often when mowing in sandy soil

✓ ✓

✓

1^4

✓ ✓

✓

1^2,3 ✓

^ 2

l/i

|r^,2

✓ s

✓ b

✓

■ If equipped with adjustable system, ;

• Hot required If equipped with maintenance-free battery

• Tighten front axle pivot boll to 35 ft -lbs maximum Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receivefull value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation ,

• Check tire pressure.

• Check for loose fasteners,

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY,,

LUBRICATION CHART

©TIE ROD BALL JOINTS

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte

nance.

BRAKE OPERATION

ff tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See ‘TO ADJUST BRAKE" in the Service and Adjust ments section of this manual).

TIRES

<• Maintain proper air pressure in all tires (See "PROD

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,

NOTE: To seal tire punctures and prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kept sharp, place bent or damaged blades.

Re-

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a file or on a g rinding wheel. Do not attempt to sharpen while on the mower.

» To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal ancer),

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

BLADE REMOVAL {See Fig. 12)

• Raise mower to highest position to allow access to blades,

» Remove hex bolt, lock washer andflat washer securing

blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

" Tighten bolt securely (30-35 Ft, Lbs. torque).

liyiPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

BATTERY

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean. » Keep battery bolts tight. " Keep small vent holes open,

• Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak” power,

" Remove terminal guard. " Disconnect BLACK battery cable first then RED bat

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry,

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly,

• Reinstall battery (See “CONNECT BATTERY" in the Assembly section of this manual).

CUSTOMER RESPONSIBILITIES

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or steam to clean transaxle..

» Inspect cooling fan to be sure fan blades are intact and

clean,. ’ ’ Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not'use compressed air or high pressure sprayer

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department

TO CHANGE ENGINE OIL {See Figs 14 and 15)

Determine temperature range expected before oil change

Ail oil must meet API service classification SF, SG or SH

• Be sure tractor is on level surface. Oil will drain more freely when warm.. Catch oil in a suitable container., Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil Remove drain plug. After oil has drained completely, replace oil drain plug

and tighten securely. Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading. Keep oil at “FULL" line on dipstick.

FIG. 14

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hou rs in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CUSTOMER RESPONSIBILITIES

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other externai surfaces of the engine are kept clean at al! times,

Every 100 hours of operation {more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re moved will cause engine damage due to overheating.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first Service alt cleaner more often under dusty conditions.

• Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it to dry.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged cartridge

NOTE: Do not wash the paper cartridge or use pressurized

ait, as this will damage the cartridge,

• Remove nut and cartridge plate,

• Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

• Check rubber seal for damage and proper position around stud. Replace If necessary.

• Reassemble ait cleaner, cartridge plate, and nut.

» Reinstall air cleaner covet and secure by tightening

knob.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it couid create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS" on page 3 of this manual,

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required. « With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and ciamps are

properiy positioned,

• Immediately wipe up any spilled gasoline.

CLEANING

" Clean engine, battery, seat, finish, etc,, of all foreign

matter.

» Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position. » Place attachment clutch in "DISENGAGED” position.

® Turn Ignition key “OFF” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug-

____________________________________________________________________________

TRACTOR

TO REMOVE MOWER {See Fig. 18)

Place attachment clutch in "DISENGAGED" position,

Turn height adjustment knob to lowest setting.

Lower mower to its lowest position. Remove retainer spring holding anti-swaybarto chas

sis bracket and disengage anti-swaybar from bracket.

Remove retainer springs from suspension arms at deck and disengage arms from deck.

Raise attachment lift to its highest position. Remove two retainer springs from each front link and

remove links. Slide mower forward and remove belt from electric

clutch pulley.

Slide mower out from under right side of tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway.. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If fires are over or underlnflated, you will not properly adjust

your mower,

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)

• Raise mower to its highest position. » Measure height from bottom of deck curl to ground

level at front corners of mower. Distance “A" on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each half turn of adjustment nut will change mower height about 3/16“.

Recheck measurements after adjusting.

SERVICE AND ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs, 20 and 21) -

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SfDE.

To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis tance “F directly in front of and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower housing, loosen nut “G" on both front links an equal number of turns.

• When distance “F" is 1/8" to 1/2" lower at front than

rear, tighten nut “H” against trunnion on both front links.

• To raise front of mower housing, loosen nut “H" from trunnion on both front links. Tighten nut “G" on both front links an equal number of turns.

• When distance “F” is 1/8" to 1/2" lower at front than

rear, tighten nut “H" against trunnion on both front

links,

NOTE: Each full turn of nut “G” will change dim. "F" by

approximately 3/8".

• Recheck side-to-side adjustment.

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 22) -

-* Park tractor on a level surface. Engage parking brake.

• Remove four screws from L.H. mandrel cover and remove cover.

• Roil belt over the top of L.H. mandrel pulley.

» Remove belt from electric clutch pulley.

■ Remove belt from idler pulleys.

« Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck surface.

• Check primary idler arm and two idlers to see that they

rotate freely.

• Be sure spring is securely hooked to primary idler arm and bolt in mower housing,

MOWER DRIVE BELT INSTALLATION (See Fig, 22) -

• Install belt in both idlers. Make sure belt is in both belt

keepers at the idlers as shown.

• Install new belt onto electric clutch pulley.

• Roll belt into upper groove of L.H. mandrel pulley.

• Carefully check belt routing making sure belt is in the

grooves correctly and inside belt keepers.

• Reassemble L.H. mandrel cover.

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

Park the tractor on level surface, Engage parking brake.

• Remove mowerdrive belt (See'TO REPLACE MOWER DRIVE BELT’ in this section of this manual).

■> Remove mower (See TO REMOVE MOWER" in this

section of this manual).

• Remove four screws from R.H. mandrel cover and

remove cover. Unhook spring from bolt on mower housing.

• Carefully roll belt off R.H. mandrel pulley.

• Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley.

• Remove any dirt or grass which may have accumu lated around mandrels and entire upper deck surface,

• Check secondary idler arm and idler to see that they rotate freely.

• Be sure spring is hooked in secondary idler arm and sway-bar bracket.

• Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown ,

• Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly,.

• Reconnect spring to bolt in mower housing and rein stall R.H. mandrel cover,

" Reinstall mower to tractor (See “INSTALL MOWER

AND DRIVE BELT” in the Assembly section of this manual),

" Reassemble mower drive belt (See TO REPLACE

MOWER DRIVE BELT" in this section of this manual).

NOTE: After installing a new electric dutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate,

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake. » Measure distance between brake operating arm and

nut “A" on brake rod.

' If distance is other than 1 -1 /2", loosen jam nut and turn

nut “A" until distance becomes 1-1/2'', Retighten jam nut against nut “A".

-* Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance Is necessary. Contact your nearest au thorized service center/department.

TO ADJUST ATTACHMENT CLUTCH (See Fig. 24)

The electric clutch should provide years of senrice. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized senrice center/department.

• Make sure attachment clutch and ignition switches are

in "OFF” position,

• Adjust the three nylon locknuts until space between

clutch plate and rotor measures .012" at all three slot locations cut in side of brake plate..

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest.

• Remove mower {See ‘TO REMOVE MOWER" in this section of this manual.)

BELT REMOVAL -

• Engage parking brake (creates slack in belt). » Remove belt from clutching and fan idler pulleys. « Loosen belt keeper above transaxie pulley.

• Remove belt from transaxie pulley.

• Remove belt from engine pulley and front V-ldler pul ley,

• Pull belt out of all belt keepers and remove from tractor.

BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of all belt

keepers,

• Route belt on right side, coming from V-idler, towards

back of tractor, above midspan belt keeper and to top of transaxie pulley.

» Route belt on left side, coming from engine pulley,

towards back of tractor and through loop in midspan belt keeper.

• Place V part of belt into grooves on transaxie and fan idler pulleys, making sure to route belt Inside of all belt

keepers.

• Retighten belt keeper above transaxie pulley.

• Place belt around clutching idlers as shown, making sure to route belt inside of all belt keepers.

• Check to be sure belt is positioned correctly and is on proper side of all beit keepers.

• Reinstall mower.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM L.H. SIDE OF TRACTOR

CLUTCHING TRANSAXLE

idlerv belt ™>-ley

CLUTCHING \ KEEPER

ENGINE PULLEY

FLAT IDLER,

TO ADJUST MOTION CONTROL LEVER

(See Fig. 27)

The motion control lever has been preset at the factory and

adjustment should not be necessary. If for any reason the motion control lever will not hold its

position while at a selected speed, it may be adjusted at the

friction pack located on the right side of chassis.

• Park tractor on level surface. Stop tractor by turning ignition key to “OFF" position and engage parking brake,

• Place motion control lever in neutral (N) position.

<* While holding locknut, ioosen jam nut

• Tighten locknut 1 /4 turn.

• While holding locknut, tighten jam nut securely,

NOTE: if for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 turn.

Road test tractor after adjustment and repeat procedure if necessary.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation before operating the tractor. See “PURGE TRANSMISSION" in Operation section of this manual,

AS VIEWED FROM BOTTOM

FIG. 26

FAN IDLER

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward. remove steer

ing wheel and reassemble per Instructions in the Assembly

section of this manual.

SERVICE AND ADJUSTMENTS

FRONT WHEEL TOE-IN ADJUSTMENT

Frontwheeltoe-in is required for proper steering operation.

Toe-in was set at the factory and adjustment should not be

necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary.

TO CHECK TOE-IN (See Fig. 28) -

" Position front wheels straight ahead,

• Measure distance between wheels at front and rear of tires (dimensions “A” and “B").

• Front dimension "A" should be 1/8" to 1/4“ less than rear dimension "B".

TO ADJUST TOE-IN (See Figs. 28 and 29) -

• Loosen jam nuts at adjustment sleeves on tie rod.

• Adjust tie rod until dimension "A” is 1/8" to 1/4” less than

dimension “B”.

• Tighten jam nuts securely.

FIG. 28

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on yourtractor. If damage has occurred to affect the front wheel camber, contact your nearest authorized sen/ice center/department.

FiG. 30

NOTE; To sea! tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

TO START ENGINE WITH A WEAK BATTERY

{See Fig. 31)

CAUTION: Lead-acid batteries gener ate explosive gases. Keep sparks, flame and smoking materials away from bat

If your battery is too weak to start the engine, it should be recharged. If “jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR iS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGA

TIVE {-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES. REVERSE ORDER -

• BLACK cable first from chassis and then from the fuliy charged battery.

• RED cable last from both batteries.

teries. Always wear eye protection when around batteries.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 30) -

Block up axle securely. Remove axle cover, retaining ring and washers to aliow

wheel removal.

Repair tire and reassemble. Replace washers and snap retaining ring securely in

axle groove. Replace axle cover.

REAR WHEEL -

Block rear axle securely. Remove five (5) hub bolts to allow wheel removal. Repair tire and reassemble. Replace and tighten hub

bolts securely.

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

» Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

» Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type piug-in fuse. The

fuse holder is located behind the dash,

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 32)

• While holding spring bushing with wrench, loosen jam nut.

• Turn adjustment bolt clockwise to extend spring and

reduce lift effort for heavier attachments.

• Turn adjustment bolt counterclockwise for lighter at tachments.

• Retighten jam nut against spring bushing.

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING. WHEN REMOVING ATTACHMENT, ALWAYS ADJUST SPRING TENSION TO ITS LOWEST POSITION.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 33)

ADJUSTMENT BOLT

SPRING BUSHING

ATTACHMENT LIFT SPRING

Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor. To replace, reverse above procedures.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 34)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as described below before loosening cable, if adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever to fast position.

• Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cabie until lever is against screw. Tighten clamp screw securely.

FIG. 32

SERVICE AND ADJUSTMENTS

RG. 34

TO ADJUST CHOKE CONTROL

(See Figs. 34 and 35)

The choke control has been preset at the factory and

adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move choke control (located on dash panel) to full choke position,

• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Customer Responsibilities section of this manual).

• Choke should be closed, if it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se curely.

• Reassemble air cleaner.

TO ADJUST CARBURETOR (See Fig. 34)

The carburetor has been present at the factory and adjust ment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load, if the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (ciockwise) decreases the stjpply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (coun terclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT.

PRELIMINARY SETTING-

• Be sure you have a clean air filter, and the throttle

control cable is adjusted properly (see TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual).,

• With engine off turn idle fuel adjusting needle in (ciock

wise) closing it finger tight and then turn out (counter clockwise) 1 turn.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion control lever in neutral (N) position.

• The high Idle is set at the factory and cannot be

adjusted.

• Idle speed setting - With throttle control lever in slow

position, engine should idle at 1200 RPM. If engine idles too slow orfast, turn idle speed adjusting screw in or out until correct idle is attained.

• Idle fuel needle setting - With throttle control lever in

slow position, turn idle fuel adjusting needle in (clock wise) until engine speed decreases and then turn out

(counterclockwise) approximately 3/4 turn to obtain the

best low speed performance.

• Recheck idle speed. Readjust if necessary. ACCELERATION TEST -

• Move throttle control lever from slow to fast position. If

engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and con tinue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor wiii not be used for 30 days or

more.

CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Rerrrove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor

oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANiNG" in the Customer Responsibilities section of this manual).

» Inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Customer Responsibilities section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting

BATTERY

» Fully charge the battery for storage,

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see ‘TO CLEAN BATTERY AND TERMINALS" in the Cus tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals,

• Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE. OR TANK DURING STORAGE. ALSO. EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE

<■ Drain the fuel tank,

• Start the engine and let it run until the fuel lines and carburetor are empty,

" Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always foiiow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using f uei stabilizer,

ENGINE OIL

Drain oii (with engine warm) and replace with clean engine oil. (See "ENGINE” in the Customer Responsibilities section of this manual).

CYLINDERS

" Remove spark plug(s).

• Pour one ounce of oil through spark plug ho!e(s) into cyiinder(s).

• Turn ignition key to "START’ position for a few seconds

to distribute oil.

» Replace with new spark plug(s) .

OTHER

• Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• if possible, store your tractor indoors and cover it to give protection from dust and dirt.

" Cover your tractor with a suitable protective cover that

does not retain moisture Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. .

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM,

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

Out of fuel,

1. Engine not "CHOKED" properly.

Engins flooded.

Bad spark plug.

Dirty air filter.

5..

Dirty fuel filter.

Water in fuel.

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment,

10.

Dirty air fitier.

Bad spark plug.

Weak or dead battery.

Dirty fuel fiiler.

Stale or dirty fuel.

Loose or damaged wiring.

Carburetor out of adjustment

Engine valves out of adjustment

Ciutch/brake pedal not depressed.

Attachment dutch is engaged

Weak or dead battery.

4, Blown fuse.

Corroded battery terminals

Loose or damaged wiring,

Fauity Ignition switch

Faulty solenoid or starter.

Faulty operator presence switeh(es),

CORRECTION

Fill fuel tank

See 'TO START ENGINE" in Operation section-

Walt several minutes before aiJempting to start

3. Replace spark plug.

Ciean/replace air filter.

5. Replace fuel fiiter,

Drain fuel tank and carburetor, refiil tank with fresh

gasoline and repiace fuel filter. Check all wiring.

See 'To Adjust Carburetor*’ in Service Adjustments

9. section. Contact an authorized service center/department

10.

1 Ciean/replace air filter

Repiace spark plug

Recharge or replace battery

3 4 Replace fuel filter

Drain fuel tank and refill with fresh gasoline

Check all wiring.

See To Adjust Carburetor" tn Service Adjustments

section.

Contact an authorized service center/department.

Depress ciutch/brake pedal.

1. Disengage attachment clutch,

2. Recharge or repiace battery.

3, 4, Replace fuse.

Clean battery terminals

Check ail wiring

6, 7, Check/replace ignition switch

Check/repiace solenoid or starter .

Contact an authorized service center/department.

Engine clicks but will not start

Loss of power

Excessive vibration

Weak or dead battery.

1. Corroded battery terminais.

Loose or damaged wiring.

Faulty solenoid or starter.

Cutting too much grass/too fast

Throttle in “CHOKE" position.

Build-up of grass, leaves and trash under mower

Dirty air filter.

Low oil level/dirty oil

Fauity spark plug.

Dirty fuel filter.

Stale or dirty fuel,

Water in fuel,

Spark plug wire loose.

10,

Dirty engine air screen/fins.

11,

Dirfy/clogged muffler.

12. Loose or damaged wiring.

Carburetor out of adjustment

14.

Engine valves out of adjustment

15.

Worn, bent or loose blade

Bent blade mandrel

2. Loose/damaged part(s),

Recharge or replace battery .

Clean battery terminals.

2. Check ai! wiring,

Check/replace solenoid or starter

Set in “Higher Cut" position/reduce speed.

Adjust throttle control

Clean underside of mower housing

Clean/repiace air filter

Check oit ievel/change oil

Clean and regap or change spark plug

Replace fuel filter, ,

7. Drain fuel tank and refiil with fresh gasoline.

8. Drain fuel tank and carburetor, refill tank with fresh

gasoiine and replace fuel filter. Connect and tighten spark plug wire

10,

Clean engine air screen/lins.

11. Ciean/replace muffler.

Check all wiring.

See To Adjust Carburetof*' In Service Adjustments

14. section. Contact an authorized service center/department

15,

Repiace blade. Tighten blade bolt

Replace blade mandrel.

Tighten loose partís), Replace damaged parts

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven

Mower blades will not rotate

Poor grass discharge

CAUSE

1 Faulty operator-safety presence control system,

1, Worn, bent or loose blade, 2, Mower deck not level, 3, Buildup ol grass, leaves, and trash under mower 4 Bent blade mandrel 5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1 Obstruction in clutch mechanism,

2 Wom/damaged mower drive belt, 3, Frozen idler pulley 4 Frozen blade mandrel,

1, Engine speed too slow, 2, Travel speed too fast 3, Wet grass 4, Mower deck not level,

5, Low/uneven tire al; pressure,

6, Worn, bent or loose blade 7, Buildup of grass, leaves and trash under mower,

8, Mower drive belt worn,

9, Blades improperly installed,

10, Improper blades used,

11, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

CORRECHON

1 Check wiring, switches and connections. If not

corrected, contact an authorized service center/ department

1, Replace blade. Tighten blade bolt, 2,. Level mower deck, a Clean underside of mower housing. 4, Replace blade mandrel S Clean around mandrels to open vent holes.

1 Remove obstruction, 2, Replace mower drive belt, 3, Replace idler pulley 4, Replace blade mandrel.

1 Place throttle control in “FAST position 2, Shift to slower speed. 3 Allow grass to dry before mowing,

4. Level mower deck,

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt,

7. Clean underside of mower housing.

8. Replace mower drive belt

9. Reinstall blades sharp edge down 10, Replace with blades listed in this manual 11, Clean around mandrels to open vent holes

Headlight(s) not working (if so equipped)

Battery will not charge

Loss of drive

Engine "backfires" when turning engine "OFF"

1 Switch is “OFF, a Bulb(s) burned out 3 Faulty light switch 4, Loose or damaged wiring, 5, Blown fuse

1, Bad battery ceil(s).

2, Poor cable connections

3. Faulty regulator (If so equipped),

4. Faulty alternator.

1. Freewheel control In “disengaged" position

2. Motion drive belt worn, damaged, or broken

3. Air trapped in transmission during shipment

or servicing.

1,. Engine throttle control not set at “SLOW"

position for 30 seconds before stopping engine

1, Turn switch “CN” 2, Replace bulb(s). 3, Check/replace light switch 4 Check wiring and connections 5 Replace fuse.

1, Replace battery, 2 Cheok/clean all connections. 3, Replace regulator. 4, Replace alternator

1, Place freewheel control in "engaged” position. 2, Replace motion drive belt 3, Purge transmission

1. Move throttle control to “SLOW" position and allow

to idle for 30 seconds before stopping engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.258911

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE RELAY BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE, BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS

IGNmON SWITCH

POSITION

OFF

RUimjGHT

RUN

START

CIRCUIT

G + M + L

B + L B + L

B + L + S

“MAKE”

NONE

A + y NONE NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY

WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

(PURPLE WIRE

CARBURETOR

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

NOTE

ENGINE CONNECTOR

REGULATOR /— ENGINE

REDW!BE)

SOLENOID

(RED WIRE,

BLUE WIRE) '

SHORTING

{WHITE WIRE)

OIL SENTRY

(GREEN WIRE)

2B VOLTS AC 0 3Sqo HPM (HEOULATOn OISCOHNECT6D1

HEADLIGHTS

PTO SWITCH

POSITION

OFF

REMOVABLE

CONNECTIONS

CIRCUIT

C + G.B + H

C+F.B + E.A + D

NON-REMOVABLE

CONNECTIONS

TRACTOR CONNECTOR

IGNITION SWITCH BATTERY

*M" FOR ENGINE

SHORTING

(BLACK WIRE)

OIL SENTRY

OPTION .

(YELLOW WIRE

TO LIGHT PKG )

.......

ly—i

feg—

y—

BUCK

G F C

111

i^I

i I

D A

"CHARGING

(RED WIRE)

SWITCHED

— +12V

(BLUE WIRE)

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.258911

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.258911

KEY NO.

10 11 12 16 19 20 21 22 24 25 26 28 29 30 31 32 33 40 41 42 43 45

46 47 50 51 81

NOTE: AH component dimensions given in U.S. inches

PART NO.

144927

74760412

STD551125

STD551025

STD541025

7697J

7603J

109596X

145211 150109 145769 153664 STD551125 73350400 136850 4152J 4014J

146686 108824X 157899 160784 140301 124211X 141226 10931OX Key 160732

17720408

131563

145673 122822X 110940X 17011008 154963 140405 109748X Relay Asm.

1 inch = 25.4 mm

DESCRIPTION

Battery Bolt Hex Head 1/4-20 x 3/4 Washer, Lock 1/4 Washer 9/32 X 5/8 X16 Ga

Nut Fin Hex 1/4-20 Tube Plastic Tray, Battery

Clamp, Hose

Bolt Wet BTR 1/4-20 x 7.5 Zinc

Hold down Battery Front Mount

Nut Push Nylon 1/4" Wet Battery

Switch Interlock Push-In

Washer, Lock 1/4

Nut, Jam Hex 1/4-20

Harness Socket Light W/4152J

Bulb Light Cable Battery 4 Ga. 22” Red Cable Battery Red 4 Ga, w/16 Wire

Fuse Cable Battery 4 Gauge 3/8 Term Switch, Plunger Switch. Ign Nut, Ignition Switch Cover Switch Key

Harness Ign. Screw 1/4-20 X 1/2 Cover, Terminal Red Solenoid Ammeter

Meter, Hour Screw Switch, PTO Ring Retainer PTO

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

CHASSIS AND ENCLOSURES

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

CHASSIS AND ENCLOSURES

KEY NO.

2 3 4

5 6 7 8

9 10 11 12

13 14 15 16 17 18 19

21 22 23 24 28 29 30 31 32 33 34 36 37 38 39 40 42

PART NO.

150253 140506 136671X558 73800700 145203 157882 17720408 145166 108067X

19092016 137270 137269 137271 136673X558 136374 121794X

17490612 136373X428

19131312 STD523710 STD541437

136670X558

17490616

145243X558

145244X558

145349

145052

145183

141315

141314

142131

74780512

140002X558

STD551025

136961 156111

STD533710

DESCRIPTION

Rail, Frame RH Drawbar, Gt Panel Asm., Side LH Nut, Lock Hex 7/16 Unc Dash, Plastic Black Dash Asm., Lower Screw, Thd Cut 1/4-20x1/2 Support, Battery

Nut, Pal

Washer 9/32 x 1 -1/4 x 16 Ga,

Rivet, Ratchet Mate

Washer, Nylon

Rivet, Ratchet Female Hood Asm., Pnt Lens, Bar Clear Cover, Access Screw, Thdrol 3/8-16x3/4 Grille

Washer 13/32 x 13/16 x 12 Ga.

Bolt. Fin Hex 3/8-16x1 Nut, Crownlock 3/8-16 Unc Panel Asm., Side RH Screw Thdrol 3/8-16 x 1 Ty-Tt Footrest, RH Footrest, LH Bracket, Support Dash Saddle, Hydro 1995 Brace, Support Steering Bracket Asm., Frame Pivot Lh Bracket Asm., Frame Pivot Rh Bracket, Engine Support Rear Bolt, Fin Hex 5/16-18 x 3/4

Fender, Pnt

Washer 9/32 x 3/4 x 16 Ga.

Bracket, Axle Front Bracket, Support Axle/Engine Bolt, Carriage 3/8-16x1

136939

136940

154913

17490608 157105 157107 152728

STD541431

154914

73640400

137113 74180412 17490620 19131614 144283 17490508 137159 137308

142992 74760716 STD551237

156586

156282X011

100207K

105531X

140503

140871

124236X 17490628

STD624003

142273 138776 19131616 17521312

- -

8022J

PART NO.

1 inch = 25,4 mm

DESCRIPTION

Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Rh Screw Thdrol 3/8-16 x 1/2 Bracket Asm,, Pivot Hood Lh Bracket Asm., Pivot Hood Rh Bracket, Chassis Front Nut, Crownlock 5/16-18 Bracket Asm,. Susp Chassis Lh Nut, Keps Hex 1/4-20 Bracket Asm., Fender Screw, Mach Cr 1/4-20 x 3/4 Screw Thdrol 3/8-16x1-1/4 Washer 13/32x1 x 14Ga,, Washer, Serrated Disc 13/32 x 1

Screw, Thd 5/16-18 x 1/2 Guide, Belt Mid Span Shield, Front

Stop, Over Center Mower Bolt, Fin Hex 7/16-14 Unc x1 Washer, Lock External Tooth 3/8 Rail, Frame Lh

Plate, Silkscreen Dash

Clip, Fuel Line

Push Nut, Nylon Bracket Skid Chassis Rod By Pass Cap By Pass Rod Screw Thdrol 3/8-16 x 1-3/4 Retainer, Spring Lock, By Pass Bolt 5/16-18 Type TT Washer 13/32 x 1 x 16 Ga. Screw Slid Hex Hd W/Pln Washer Plug, Hole

KEY NO.

43 4445 47 48 49 50

52 56 57 58 59 60 63 64 68 70

77 84

86 90 91 92 94 95 98 99

100

101

102 103 106 120 130

NOTE; All component dimensions given in U.S. inches

REPAIR PARTS

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.258911

REPAIR PARTS

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.258911

KEY PART NO. NO.

7070E

7563R

STD541437

STD561210

140507

140080

STD551037

140921

73940800

156103

130564

STD541237

140494

19131616

73220700

12000053

124236X

137648

149412

121749X

150035

74321016

39 40 5304J

73631000

8883R

74760412

104601X

73800400

145170

138228

72110612

131494

STD541437

139123

207J

156563

105706X

140218

74760724

140488

154752

67609

140296

19131312

5142H

123800X

151146

151179

DESCRIPTION

Key 1/4x25 Washer Thrust Axle Harden Nut Crownlock 3/8-16

Pin Cotter 1/8 X 3/4

Wheel Hub Asm.

Bolt Hub

Washer 13/32 x 13/16 x 16 Ga

Spring Rod Brake Nut Hex Jam Toplock 1/2-20

Shift Arm Asm Knob Nut Brake Rod Washer 13/32 x 1 x 16 Ga. Nut Hex 7/16-14 Ring E Cap Parking Brake Rod Parking Brake Spring Drive Ground Washer 25/32 x 1-1/4 x 16 Gauge Nyliner Screw Fin #10-24 x 1 Actuator Interlock Switch Nut Lock #10-24 Cover Pedal

Bolt Hex Head 1/4-20 x 3/4

Bracket Interlock

Nut Lock W/insert 1/4-20 Retainer Spring Clutch Rod Bolt Carriage 3/8-16 x 1-1/2 Gr 5 Pulley Idler Flat Nut Crownlock 3/8-16 UNC Pulley Idler Grooved Washer Hardened Arm Asm Idler Clutch Bearing, idler V-Belt

Bolt Fin Hex 7/16-14 X 1-1/2 Pulley Input

Shaft Asm Brake Parking Clutch Bolt Shoulder

Washer Hardened

Washer 13/32 x 13/16 x 12 Ga Pin Roll Washer Console Hydro Fender

Plate Console Shift

STD541431 74780548

142432

74760716

19111212

72110505

140484 17490612 150586

140479 140490 17541020 140462 140491 140492

73680700

140489

17490644

74760520

140502 133835

23200528

141103 126874X 141004 17490624 126881X 156106 73560500 73350500 140480 17580408 142918

154739 142917

140929 88652

156240

156104 73220700

123405X 73900500

73900600

150073

- -

PART NO.

DESCRIPTION

Locknut Hex W/Washer Insert Bolt Fin Hex 5/16-18x3 Screw Hex Wsh. Hi-Lo 1/4-1/2 Bracket Transaxle Bolt Fin Hex 7/16-14 X 1 Washer 11/32 X 3/4 X 12 Ga Bolt Carriage 5/16-18 x 5/8 Bracket Torque RH Screw Thdrol 3/8-16 x 3/4 Bracket Mount Torque/Fan Strap Torque Mid Spacer Screw #10-24 X 1-1/4

Fan 7" Hydro

Adapter Fan

Pulley Idler Nut Crownlock 7/16-14 UNC Keeper Beit Screw Thdrol 3/8-16 x 2-3/4 Bolt Fin Hex 5/16-18x1.25 Link Shift Asm Fastner Christmas Tree Screw Set 5/16-18x1.5 Washer Nickel Plated Bearing Trust Bracket Shift ScrewThdroI 3/8-16 x 1-1/2 Washer Compression Washer Bellville Nut Hex Nylok Nut Hex Jam 5/16-18 Bracket Idler Screw Tap 1/4-20 x 1/2 0-Ring

Line Fuel Cap Vent Hose Spring Return Brake Bolt Spacer Shift Lever Vgth

Washer Nylon High Temp

Nut Hex ASF 7/16-14 UNC Keeper Belt T/A Gnd. Dr.

Nut Lock Hex Flange 5/16-18 Nut Lock Flange 3/8-16 UNC

Transaxle (See Breakdown) H'

Gear 218-3010

KEY NO-

72 73

76 140481

77 78 79 80

82 83 84 85 86

87 88 89 90

92 93 94 95 96 97 98

99 100 101 102

103 104

105

106

107

108

109

110

111

112

113

115

116

117

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 mm

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258911

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258911

KEY NO.

1 2 3 4

5 6

10 11 12 13 14

16 17

19 20 21 22 23 24 25 26 27 28

PART NO.

121472X 137094

6855M

136960 136959 6266H

121748X

12000029

121232X 74781044

154779 73901000

121749X

STD551137

STD541537

145103

137347

137155

156011 145182 100711L 155105 152927 19133808 STD523710 126805X 3366R 17490612 104239X 12000034 138136 19111610 STD551131 STD523107 138059 137156 73360600 109850X 73700600

109851X 155246 17490508 154780

DESCRIPTION

Wheel, Steering Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4

Bearing Axle STLT/QT

Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hid Spr 3/8

Nut Lock Center 3/8-24 UNF

Shaft Asm., Steering

Rod Asm,, Tie Ball J Ball Vgt (Inc.

Key No. 36-40)

Draglink, Ball Joint Solid Vgt

Support Asm., Steering Vgt

Column, Steering

Adapter, Wheel Steering

Bushing. Strg. Bik Screw, TT #10-32.5.3/8. Fiange

Washer 13/32 x 2-3/8 x 8 Ga.

Bolt, Fin Hex 3/8-16 X 1 Gr. 5 Cap, Wheel Steering Bearing, Col. Strg. Screw, Thrdro! 3/8-16x3/4 Bearing, Flange Ring, Klip Truarc #5304-75 Bushing, Nyiiner Snap Washer 11/32x 1 x 10 Ga. Washer, Lock Hvy Hid Spr 5/16 Bolt, HexHd 5/16-18x3/4 Gear, Sector Steering Tie Rod Jam Nut RH Thread Joint Asm. Ball RH Thread Jam Nut LH Thread Joint Asm. Ball LH Thread

Bracket Switch Interlock Screw Thdro! 5/16-18 x 1/2 Tyt Spacer Axle

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.258911

SPARK ARRESTER KIT

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.258911

KEY NO.

5 7 8

9 10 11 12 15 16 17 18

20 21 22 23 24 25 26 27 28 29

33 34 37 38 39

41 42 43 45 46 47 48

50 51 53 54 55 56 61

PART NO.

144636

13200300 151396 121361X 150828 105432X 140923 143996 151346 109227X 106082X 152334 13290300

132755 17720410 132779 19132616 STD551237 73920600 3645J 139277 7834R 132920 STD541437 17720408 123487X 74780624

17490636 17490664 126197X 10040700 150280 128861 19131616 142040 19132007 143020 140787 143528 19131414 13280336 13090308 2751R

DESCRIPTION Engine (See Breakdown)

Kohler Model CV22-PS67515 Muffler Cylinder VGT {Inc. Key No. 34)

Elbow STD 90 Degree 3/8-18 NPT

Muffler Assembly Guard

Pulley V-ldler Keeper Asm Belt Engine Vgt 96 Bushing

Clutch Electric

Pulley Engine

Tank Fuel Rear 3.50 YT/GT

Pad Spacer Pad Spacer Cap Asm Fuel W/Gauge

Plug Oil Drain

(Order From Engine Manufacturer) Control Throttle Screw Hex Thd Cut 1/4 - 20 X 5/8 Control Choke

Washer 13/32 X 1 - 5/8 X 16 Ga

Lockwasher Ext Tooth 3/8

Nut Keps 3/8 - 24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hexw/lns 3/8-16 Unc

Screw Thd Cut 1/4-20 x 1/2 Ty23

Clamp Hose

Bolt Fin Hex 3/8-16 Unc x 1-1/2

Screw Tt 3/8-15x2-1/4 Unc

Screw Tt 3/8-16 X 4 Unc

Washer 1 -1/2 CD X 15/32 ID X .250

Washer Lock 7/16

Bolt Hex 7/16-20 X 4-1/4 Ga 5

Nut Flange 1/4-20 Starter Nut

Washer 13/32 x 1 x 16 Ga.

Spacer Engine CV22 Round Pm

Washer 13/32 x 1-1/4 x 7 Ga.

Duct Air VGT Sears Kohler CV22 Pipe Crossover CV22 Bracket Duct Air Rear Support

Washer Flat 13/32 x 7/8 x 14 Ga.

Nipple Pipe 4-1/2 Nipple Pipe 3/8 Npt x 1.00 Clip Line Fuel

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258911

KEY PART NO. NO.

140124

1 2 140551 3

140675 4 127018X 5

145006

STD541437

7 124101X 8 150176

155925 12 121246X 13 121248X

DESCRIPTION

Seat Bracket, Pivot Seat Strap, Fender Bolt, Shoulder 5/16-18 X .62 Clip, Push In Hinged Nut.Crowriiock 3/8-16 Unc Spring. Seat Cprsn Bolt 5/16-18 UNC X 3/4 w/Sem Pan, Seat Bracket, Mounting Switch Bushing, Snap

j-,

KEY PART NO. NO.

14 72050411 15 121249X 16 123740X 17 123976X 18 19171912 19 120068X

20 124238X 21 153236 22 STD541431

NOTE: All component dimensions given in U S. inches

1 inch = 25.4 mm

DESCRIPTION Bolt, Carriage 1/4-20 X 1-3/8

Spacer, Split Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32 X 1-3/16 X 12 Ga, Knob, Seat 1/2-13 line Cap, Spring Seat Bolt, Shoulder 5/16-18 Unc Nut, Crownlock 5/16-18 Unc

REPAIR PARTS

DECALS

TRACTOR - - MODEL NUMBER 917.258911

1 3 4 5

PART NO.

156835 160298 160299 140837 133644 138048 151568 142342 156439 4900J 139346 146711 160397 142241

KEY NO.

10 11 12 13 14 15

WHEELS & TIRES

DESCRIPTION

Decal, Operating instruction Decai, Hood, Craftsman, RH Decal, Hood, Craftsman, LH Decal, Brake Parking Saddle Decal, Maintenance Decal, Side Panel Decai, Ins. Hood Decal, Control Movement Decal, Danger Decal, Clutch/Brake Decal, V-Belt Drive Schematic Decal, Chassis, Hydro 50" Decal, V'Belt Schematic Decal, Panel Side

KEY

NO. NO.

16 17 18 146710 19 20 22 23 106202X 24

- -

KEY PART NO. NO.

10 7154J 11 104757X

PART

146709 149516

138047 151448 150333

149918 138311

. -

145246 145247 160994 160995

1 59192 Cap, Valve, Tire

65139

148741

8134H

148736X427

278H

9040H

7 8 148738X427

9 151607

-- 144334

DESCRIPTION

Decal, Fender Decal, Btry Dngr/Psn Eng. Acme Decal, Insert Strg Decal, Battery Decal. Grille

Decal, Cap Cnsmr Help Une Srs Reflector, Taillight Decal, Fender Ryd/Auto Gold Srs Decal, Handle LFT Hieght Adj. (Lift Handle) Pad Footrest Fastener Pop-in Footrest Manual, Owner's (Eng) Manual, Owner’s (Span)

DESCRIPTION

Stem, Valve Tire, Front Tube, Front {Service Item Only) Rim Assembly, Front Fitting, Grease Bearing, Flange (Front Wheel Only) Rim Assembly, Rear Tire, Rear Tube, Rear Cap Hub Axle BLK 1.50 x 1.00 Sealant. Tire (10 oz, tube)

NOTE:

All component dimensions given in U.S. inches 1 inch = 25.4 mm

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258911

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258911

KEY NO.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16

17 18

19 20 21

30 31 32 33 34 35 38 39 40 41 42 43 70 72

PART NO.

121006X 154389 121002X 12000022 19292016 74780624

125631X 122365X 122364X

2876H

146704 STD624008 139868 140302 STD541437 674A247 STD541237

143363 STD551037 5328J STD523710 127218 STD624008 73350800

130171

73800800

150233 110807X 19131016 137150 76020308

137167 138057 155097 123935X 17490512

73540600

19112410 123934X 154212 110452X

DESCRIPTION

Rod Asm., Lever

Shaft Asm.,, Lift Vgt

Lever Asm., Lift Rh E-Ring T ruarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16x1-1/2 Grip, Handle Fluted

Button, Plunger Plunger, Lever Lift Spring 2-1/8“ Link Lift Retainer, Spring Arm, Suspension Vgt Bearing, Pvt. Lift Spherical Nut, Crownlock 3/8-16 Unc Spring Asm., Assist Lift

Nut, Hex Jam 3/8-16 Unc Bracket, Spring Assist

Washer 13/32 x 13/16 x 16 Ga.

Bolt, Adjust Spring Assist Bolt, Fin Hex 3/8-16 X 1 Link, Front Retainer, Spring Nut, Jam Hex 1/2-13 Unc Trunnion

Nut, Lock W/Wsh 1/2-13 Unc

Trunnion, Infin. Height

Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt

Pin, Cotter 3/32 X 1/2 Rod, Adj Lift

Knob, inf 3/8-16 Unc Pointer, Pnt Height Indicator Plug, Hole Screw Thdrol 5/16-18 x 3/4

Nut, Crownlock 3/8-24

Washer 11/32 x 1-1/2 x 10 Ga,

Scale, Indicator Height Nut, Hex, Flange, Lock Nut Push Phos & Oil

1 inch = 25.4 mm

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.258911

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.258911

KEY PART NO. NO.

156990

STD541431

138457

STD624008

130832

850857

STD551137

140296

137380

129895

137553

137152

110485X

140329

106735X

19111016

105304X

123713X

137607

110452X

110509X

STD551037

132823

157722

137266

153535

129963

72140610

72110616

72110608

137166

156085

131494

136572

STD533107

136460

43 44

122052X

STD541437

DESCRIPTION

Mower Deck Weldment Nut, Crownlock 5/16-18 Bracket Asm,., Sway Bar

Retainer, Spring

Arm Suspension, Rear

Bolt 3/8-24 X1.25 Gr. 8 Patched Washer, Lock Hvy 3/8 Unplated Washer, Hard Blade Mower Vented

Blade (3 Required)

Bearing, Ball #6204 (Mandrel)

Shaft Asm., W/Lower Brg (Includes

Key No. 12)

Housing, Mandrel 44" Vent

Bearing, Ball Mandrel

Stripper, Mower Round

Rod, Hinge

Washer 11/32 x 5/8 x 16 Ga.

Cap, Sleeve Spring, Torsion Deflector Bracket, Deflector Nut, Push Shield, Deflector Mower Washer 13/32 x 13/16 x 16 Ga.

Spacer, Spring Stop Idler Screw Rolling Washer Head Nut, Fig Top Lock Cntr 9/16

Pulley, Mandrel

Washer, Spacer Mower Vented

Bolt, Carriage 3/8-16x1-1/4 Bolt, Carriage 3/8-16x2 Bolt. Carriage 3/8-16 x 1 Gr. 5 Stiffener, Arm Idler Keeper, Belt Idler Pulley, Idler Flat Pulley, Driven

Bolt, Carriage 5/16-18 Unc x 3/4 Arm, Idler Secondary Spacer, Retainer Nut, Crownlock 3/8-16 Unc

KEY

NO.

46 47 48 49 50

51 52 53 54 55 56 58 59 62 63 64

65 66 67 99

102

103 104 105

106 107 108

109 110

111

113

NOTE:

PART

NO.

74760628

137200 137729 136574 137272 137273 139245 137789 139573 144959

138687 133957 137644 133943

72110612

19121414 151831

156009 73930600 72110614

153390

155986

156941

156852 156853 156854 156856 72010505

7398Q500 72110605 72110504

158325 143651

All component dimensions given in U.S. inches

1 inch = 25.4 mm .

DESCRIPTION

Bolt, Fin Hex 3/8-16 Unc x 1-3/4 Cover, Mandrel RH Screw. Thd Roll 1/4-20x5/8 Cover, Mandrel LH Arm, Idler Primary Spring, Secondary

Pulley, Idler V Groove Shield, idler V-Belt, Mower Primary V-Belt, Mower Secondary Spring, Primary Wheel, Gauge

Bolt, Shoulder

Washer Hardened

Bolt Carnage 3/8-16x1-1/2

Washer 3/8 x 3/4 x 14Ga

Pulley, Flat, IdlerS Keeper, Belt, Idler Nut, Centerlock 3/8-16 Bolt, Carriage 3/8-16 x 1-3/4 Gr. 5

Felt Washer

bar Adjusting Gauge Wheel

Pin Head Pivot Bracket Pnt Ga. Wheel Asm R. RH 50 ’ Bracket Pnt Ga. Wheei Asm R. LH 50 Bracket Pnt Ga. Wheel Asm F. RH 50 Bracket Pnt Ga. Wheel Asm F. LH 50

Bolt Carriage 5/16-18 x 5/8 Blk. Nut Crownlock 5/16-18 Bik. Bolt Carr. Sqnk 3/8-16 x 5/8 Gr. 5 Bolt Carriage 5/16 UNC x 1/2 Mower Sen/ice < Mandrel Asm. (Includes Key Nos. 8-10, 12-15, 31,33)

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 218-3010

''^79 (2)

11,1

129 ^r; rv

74-" !

129

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 218-3010

PART

KEY PART NO. NO.

142874

142875

153765

142876

142877

142878

142879

142929

142880

142882

142883

1428B4

142885

142886

142887

142888

142889

142890

142891

142892

153766

142894

150818

142897

142898

142899

142900

142901

142902

DESCRIPTION

Assembly, Housing, LH

Assembly, Housing, RH Oil Seal .984x1.5x.25 Brake Shaft Assembly Axle Mounting Horn Assembly Washer 1.0x1.63x.08 Washer 1.Ox 2.06 x.09

Brake Yoke Assembly Brake Arm Puck Plate Brake Puck

Washer 7/8 O.D. x 7/16 x 060 Nut, Castle 5/16-24 Cotter Pin Brake Actuating Pin Hi Pro Key Spacer Brake Disc

Bolt 1/4-20x1-1/2 Boil 1/4-20x1 Differential Assembly Dowel Pin Reduction Gear, 14 Teeth to 38 Teeth Final Drive Pinion Assembly Jackshaft 0-Ring Washer 5/B X 1-5/32 Washer 7/8 X1-1/2

Bolt, Hex 5/16-18x3.5

KEY

NO.

153767

142904

142905

142907

142908 142909

153768

142910

142911

142912

153769

142914

153770

142916

103

142917

104

142918

106

142919

108

142920

109

142921

110

150820

111

150823

112

150821

113

150822

117

150824

123

150825

124

153771

129

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

DESCRIPTION Locknut, Hex 5/16-18

Bolt, Hex 5/16-18x1-1/2 Hex Cap Screw 5/16-18 x 1 Shoulder Bolt Freewheel Actuating Arm Oil Seal .625x 1.Ox.25 Grease (10 oz. Tube) Bolt, Hex 5/16-18x1-3/4

Bolt 5/16-18x4-1/2 Filter, Spin On Pump, BDU-10L-122 Plug, Straight Thread 60° 7/18 SAEx 5/16 Fitting Washer Vent Cap Assembly Fitting 0-Ring Assembly Control Arm Set Screw Filter Head Hose 1/2"

Fitting, 1/2" Beaded 90° 7/8 SAE Fitting, 1/2" Beaded 60° 9/16 Fitting, 1/2" Beaded 90° 9/16

O Ring

Pinch Clamp Spring, Long

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

HYDRO GEAR PUMP - MODEL NUMBER BU-10L-122

KEY PART NO. NO.

1 144569 2 122716X 3 122745X 4 122715X 5 122700X Seal, Up 6 122699X 8 122767X

12 129717X 13

122748X

122749X 15 144571 17

122770X

19 153801

21 122722X 22 144573 23 142978

DESCRIPTION

Shaft, Pump Ring, Retaining Bearing, Ball Spacer

Ring, Retaining Bearing, Cradle Seal. Lip

Arm, Trunnion

Guide, Slot Housing Kit, Transmission

Bearing, Thrust, Ball Center Section Kit Seal, Up Shaft, Motor Washer, Block Thrust

KEY PART

NO. NO.

25 32 142938 37 122786X 38 42 43

*T*T

47 53 60 142977 62

63 144582 64 67 144584

127148X

122718X 144578 144578 144579 122752X 127153X

144581 144583

153769

DESCRIPTION

Swashplate, Variable Block Assembly

Pin. Stainless, Headless Gasket, Center Section Check Valve Kit Check Valve Kit Charge Relief Kit Screw, Socket Head, Cap Bypass Valve Kit Block Spring O-Ring Charge Pump Kit Gerotor Assembly Screw, Socket Head, Cap

Pump Assembly, Complete

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

CYLINDER HEAD, VALVE AND BREATHER

14 15-|g|y 18

P-23

.....|.

CRANKCASE

26-4 @

o—27

25.

-24

-27

...

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

CYLINDER HEAD/VALVE/BREATHER KEY PART

NO. NO.

1 24-318-11

2 24-755-76

26-313-02

24-755-20 5 24-595-02 6

24-033-03 7 24-041-23

8 24-096-15 9 SM-0645020

10 X-75-23 11

24-755-67 12 X-426-9 13 24-326-08 14

12-755-03 16 12-173-01

16 24-089-02 17 235011 18 24-016-01

24-016-02

24-017-01 24-017-02

24-032-05

24-294-02

24-326-05

12-351-01 24 24-411-04 25 24-041-08

26 24-318-12 27 24-755-61

28 24-146-09 29 SM-0631005 30 24-186-03 31 24-194-02 32 M-0640034 33

24-755-74

34 24-153-11 35 24-112-08 36 24-086-32

24-086-16

24-445-01

24-755-57

24-112-12 41 24-126-44 42

24-595-02 43 25-313-02

*T*T 24“445"0iE

45 M-0545016

DESCRIPTION

Head Assembly. #1 Cylinder Kit, Valve Cover, Breather (Includes Key #3, 34 thru 36) Grommet, Rubber

Kit, Breather Cover with Gasket

(Includes Key Numbers 7 and 8) Gasket, Breather Cover, Breather Screw M6 X1.0 X 20 (4)

Plug, Hex Head, Countersunk

1/8 N PXF. Kit, Breather Hose (Includes 12-13)

Clamp, Hose (2) Hose, Breather Kit, Retainer (4) Cap, Valve Spring (4)

Spring, Valve (4)

Retainer, Spring (4)

Valve, Exhaust, Standard Size (2) Valve, Exhaust, .25 Oversize (2) Valve, Intake, Standard Size (2) Valve, Intake, .25 Oversize (2) Seal, Valve Stem (2) Fitting Hose, Breather Lifter, Valve (4) Rod, Push (4) Gasket, Cylinder Head (2) Head Assembly, #2 Cylinder Kit, Valve Train (Includes Key Numbers 24, 28-31)

Plate, Guide (2) Washer, Plain (4) Arm, Rocker (4) Pivot, Rocker Arm (4) Screw M6 X 1.0 x 34 (4) Kit, Valve Cover, Plain (Includes Key Numbers 34 thru 36) 0-Ring Spacer (4) Screw, Shoulder (4) Screw MIO X 1.5 X 91 (8) Strap, Lifting Kit, Breather Separator (Includes Key Numbers 40 thru 45}

Spacer Bracket, Breather Separator^ Separator, Oil Breather Grommet, Rubber Strap, Breather Separator Screw M5x 0.8x16 (2)

CRANKCASE

KEY PART

NO. NO.

24

-782-06

24

-294-03

24

-067-01

24

067-02

12

■380-03

52

■139-09

24

■874-01

24

874-02

24

7 24

8 24 9 12

10 11 12

13 14 15 16

17 18 19

21 22 23

24 25 26

NOTE: Ail component dimensions given In U.S, inches

874-03 108-01

24

108-02

24

108-03 018-01 422-10

12-

422-09 12-422-13 12-422-07 12-422-08

12-422-11 12-422-12

24-010-03 24-144-01 X-25-63

12-032-01 X-25-102

12-380-04

M-0545010 24-018-04

24-402-05 24-032-01 12-153-01 12-123-04 24-126-19 M-0545016

12-153-02 24- 038-04 25- 755-13 12-153-03

1 inch = 25,4 mm

DESCRIPTION

Cylinder Block (Use Miniblock)

Fitting Connecting Rod (Standard) (2) Connecting Rod (.25) (2) Pin, Dowel Locating (6) Plug. Cup Piston with Ring Set (Standard) (2) Piston with Ring Set (.25) (2) Piston with Ring Set (.50) (2) Ring Set (Standard) (2) Ring Set (.25) (2 Ring Set (.50) (2) Retainer, Piston Pin (4) Shim, Camshaft, Yellow Shim, Camshaft, Green (As Required) Shim, Camshaft, Black (As Required) Shim. Camshaft, White (As Required)

Shim, Camshaft, Blue (As Required) Shim, Camshaft, Red (As Required) Shim, Camshaft, Grey (As Required) Camshaft

Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer. Plain 1/4 Pin, Hitch Screw, Reed Retainer M5x08x10(2) Retainer, Reed (2) Reed, Breather (2)

Seal. Oil, Front 0-Ring, Lower Oil Fill Tube Tube, Oil Fill

Bracket. Oil Fill Tube

Screw, Oil Fill Tube Bracket M5x

0,8x16 0-Ring, upper Oil Fill Tube Dipstick Assembly (Includes 26-27) Kit. Oil Fill Cap (Includes 27) O-Ring, Dipstick

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

GNITION/ELECTRICAL I

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

iCSNITION/ELECTRiCAL KEY PART

NO, NO.

1 24-162-17 2 M-0403025

X-25-92

24-112-04 5 24-157-03 6 M-0639016 7 12-112-01 8 24-025-05 9 X-42-15

10 25-403-03 11 24-086-18 12 236602

13 12-132-02 14 48-154-02 15

12-468-03

16 12-086-14 17 24-085-01

M-0548025

19 X-25-63 20 X-25-92 21 47-154-01 Clip, Cable 22 24-584-03 i2S3 M-0560020 24

M-0448010

DESCRIPTION

Screen, Grass Screw, Grass Screen M4 X 0.7 X 24 (4) Washer, Plain 1/2 (4) Spacer, Fan (4) Fan Screw M6x 1.0x16 (4) Spacer, Fan (4) Flywheel Assembly Key

Rectifier-Regulator Screw, Phillips (2) Connector, Rectifier-Regulator, 3 Contact Spark Plug (2) Clip, Cable Washer, Stator Harness Clip Screw, Stator Harness Clip M10x 1.5x46 Stator, 15 Amp Screw, Stator Mounting M5 X 0.8 X 25 (2) Washer, Plain 1/4 (2)

Washer, Plain 1/2 (2) Module, Ignition (2)

Screw, Module M5 x 0.8 x 20 (4) Screw, Module M4 x 0.7 x 10 (2)

BLOWER HOUSING & BAFFLES

KEY PART

NO.

24-027-20

M-0549016

SM-0645016

24-314-05

24-146-02

M-0545020

M-0551016

24-063-20

24-063-23

M-0545010

24-063-14

M-0545016

24-063-19

M-0645Q16

24-146-08

24-100-01

24-112-12 18 24-126-44 19

24-445-02 20

24-086-27

NOT ILLUSTRATED

- ,

24-100-01

24-100-02

- -

25-139-16

* „

24-113-23

DESCRIPTION

Housing, Blower Screw M5 x0.8x 16 (3) Screw M6 X 1.0 X 16 (4) Guard, Flywheel Plate, Backing, # 2 Side Screw M5x 0,8x20 (2) Screw M5x 0.8x14 Baffle, Cylinder Barrel, # 2 Side Baffle, Valley, # 1 Side Screw M5 X 0.8 X 10 (2) Baffle, Valley, # 2 Side Screw M5 x0.8x 16 (2) Baffle, Cylinder Barrel, # 1 Side Screw M6 X 1.0 X 16 (2) Plate, Backing, # 1 Side Nut, Plastic Spacer Bracket, Breather Separator Strap, Breather Screw (2)

Nut, Plastic (3) (Included with Blower Housing)

Nut, Plastic (2) (Included with Blower Housing) Plug, Button 9/16

(Included with Blower Housing) Decal, Horsepower

24-176-27 Harness, Wire 24-518-04 Lead, Green {3", 18 Gauge,

Insulated Grip Barrel Eyelets) 24-113-18 Decal, Grass Screen 24-063-27 Baffle, Heat Shield

AIR INTAKE KEY PART

NO. NO. DESCRIPTION

24-743-05

24-096-24

25-341-02

12-100-01

24-380-03 6 24-096-01 7

24-083-02 8

47-083-03 9 24-126-21

10 24-126-43

24-109-01

24-041-13

24-094-02

24-041-14

24-164-06

16 24-041-01 17 M-0639055

NOT ILLUSTRATED

- >

12-113-53

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Kit, Air Cleaner Cover (Includes Key Numbers 2, 3, and 9 thru 11) Cover, Air Cleaner Knob, Cover Wing Nut Pin, Latch Lever (2) Cover, Inner Air Cleaner Element, Pre-Cleaner Element, Air Cleaner Bracket, Air Cleaner

Bracket, Air Cleaner Cup, Fuel Spitback Gasket, Fuel Spitback Cup Base, Air Cleaner Gasket, Air Cleaner Base

Manifold, intake

Gasket, Intake Manifold (2) Screw M6 X 1.0 X 18 (4)

Decal, Air Cleaner

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

STARTING SYSTEM

ENGINE CONTROLS

REPAIR PARTS

TRACTOR - - WIODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

STARTING SYSTEM KEY PART

NO. NO.

1 M-0839070 2 M-0839080 3

24-096-05 4 25-098-03 5 12-468-01 6

12-755-54 7 12-227-06 8

45-170-03

82-755-28

10 12-227-11 11

12-086-25

OIL PAN/LUBHICATION KEY PART

NO. NO,

1 24-199-07 2 24-199-04 3 X-75-32

24-136-01

12-050-01

52-032-08

24-086-17

24-086-16

X-75-10

10 24-153-08 11 12-144-02 12 52-448-02 13 24-043-12

12-380-01

M-0645025

SM-0631005

24-393-08

24- 123-05

25- 162-07

DESCRIPTION

Screw M8x 1.25x70 Screw M8x 1.25x80 Cover, Pinion

Starter Assembly (includes 6-11 )

Washer (3)

Kit, Drive End Cap, Drive End Armature Kit, Brush and Spring Cap, Commutator End Bolt, Thru (2)

DESCRIPTION

Oil Pan Assembly Oil Pan

Plug, Hex, Countersunk, 3/8 N.P.T.F. Nipple, Oil Filter Filter, Oil Seal, Oil (PTO End) Screw, Oil Pan MS x 1.25 x 45 Screw, Oil Pan M8 x 1.25 x 45 (9)

Plug, Solid, Square Head, 3/8 N.P.T.F. 0-Ring Shaft, Governor Gear

Tab, Locking

Kit, Goverrior Gear with Pin (Includes Key Number 14) Pin, Governor Regulating

Screw M6x 1.0x25 (2) Washer, Plain (2) Oil Pump Assembly (Includes 18) Tube, Oil Pickup Screen, Oil

ENGINE CONTROLS KEY

PART

NO. NO.

SM-0642025

24-090-14

SM-0641Q60

24-089-01

25-158-08

24-079-04

25H58-11

24-126-13

24-089-03

M-0547050

SM-0545016

M-0446030

SM-0645016 14 12-237-01 15

SM-0545016

24-090-07

24-468-01

24-090-13

24-090-05

24-079-05

SM-0545020

41-468-03

M-0403025

24-089-18

NOTE: All component dimensions given in U S. inches

1 inch = 25.4 mm

DESCRIPTION

Screw M6 X 1.0 X 25 Lever, Governor Nut M6 X 1.0 Spring, Linkage Bushing, Linkage Retaining Linkage, Throttle Bushing, Throttle Linkage

Bracket. Control Spring, Choke Return Locknut, Hex M5 x 0,8 Screw M5x 0.8x16 Nut, Hex M4 x 0.7 Screw M6 X 1.0 X 16 (4) Clamp, Cable (2) Screw M5x 0.8x16 (2) Lever, Throttle Actuator

Washer (3) Lever, Throttle Control Lever, Choke Linkage, Choke Screw M5 X 0.8 X 20 Washer, Wave Screw M4 X 0.7 x 24 Spring, Governor

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

CRANKSHAFT

FUEL SYSTEM

2—©,

EXHAUST

2-1

....

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

FUEL SYSTEM KEY PART

NO. NO.

1 24-853-25 Kit, Carburetor with Gasket

2 24-041-15 Gasket, Carburetor-

3 24-053-25 Carburetor Assembly (For

4 24-041-14 5 X-426-9 Clamp, Hose (6) 6 24-353-03 Line. Fuel, 10-5/8" (2)

SM-0641060

7 8 M-0629095 Stud M6x 10x95(2)

47-154-01

9 10 24-100-01 11 24-393"04

24-086-12 Screw, Hex Cap Head (2)

12 13 25-353-03 Line, Fuel, 13-1/2"

25-050-02 Filter, Fuel

24-144-15 Shaft, Choke

15 16 24-468-05 Washer 17 24-241-01 Collar, Choke 18 24-089-22 Spring, Choke Return 19 24-141-04 Ring, Choke Lever-

20 24-090-10 Lever, Choke 21 24-089-24 Spring, Throttle Adjust Screw 22 24-086-19 Screw, Throttle Adjust 23 24-462-02 Valve, Choke 24 24-086-20 Screw, Throttle and Choke Shaft (4) 25 24-337-27 Jet, Air Bleed 26 24-337-11 27 24-086-22 28 24-089-23 29 24-086-21 30 24-096-13 31 24-041-18 32 24-041-19 33 24-757-05

34 24-369-01 35 24-234-01 36 24-337-28 37 24-755-15 38 24-041-21 39 Gasket, Solenoid

NOT ILLUSTRATED

24-041-15 24-757-06 24-755-72

24-755-73

DESCRIPTION

(Includes Key Numbers 2 thru 4)

Information Only, Not Available Separately) (Includes 15-39) Gasket, Air Cleaner Base

Nut M6x1.0(2)

Clip, Cable

Nut, Plastic (2) Pump, Fuel, Pulse

Jet, Slow Screw, Idle Adjust Spring, Idle Adjust Screw Screw (3) Cover, Passage Gasket, Passage Cover Gasket, Float Chamber Kit, Float Repair Nozzle, Main Chamber, Float Jet, Main Kit, Solenoid Valve (includes 38-39) Gasket, Chamber Screw

Gasket, Carburetor Kit, Carburetor Repair Kit, High Attitude (1500-3000 Meters) Kit, High Altitude (Over 3000 Meters)

CRANKSHAFT KEY PART

NO. NO.

1 24-014-72 2 52-139-09 Plug, Cup

EXHAUST KEY PART

NO. NO.

1 24-041-02 2 M-0829033

3 M-0841080

NOT ILLUSTRATED KEY PART

NO. NO.

- - 24-755-03

RPM Settings;

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Crankshaft

DESCRIPTION

Gasket. Exhaust (2) Stud, Exhaust Manifold M8 X 1.25 X 20 (4) Nut, Muffler Mounting M8x 1,25(4)

DESCRIPTION

Gasket Set

Low Speed: 1150-1650 High Speed: 3200-3400

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SiGHTING

GUIDE

15“ MAX.

>VVVVVVVVVVVVVVVVVVVVVyVVVVVVVVVVVVVVVVVVVVVVV»VVVm»VVVVVVVyVV>VVVVVVVVVVVVyVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV>VVVVVVVVVVVVVVVVVVVV»VVVVVVV^

.......

NOT ACROSS HILL

'Wvyywwyyfttetjr

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

CRRFTSMRN®

OWNER’S

MANUAL

MODEL NO.

917.258911

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERViCE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPWCEMENT PARTS

INFORMATION AND

ORDERING. CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOTLINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

22.5 HP TWIN CYLINDER

ELECTRIC START

50" MOWER

HYDROSTATIC (AUTOMATIC) GARDEN TRACTOR

Each tractor has its own model number. Each engine has its own model number .

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine. All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores,

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

« PRODUCT-TRACTOR

• MODEL NUMBER 917.258911

• ENGINE MODEL NO. - CV22-PS67515 » PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians speclficaily trained to insure that we meet our pledge to you, we service what we sell.

........

professional technicians

160994 Rev. 4 11.24.97 JH/KFSW/JH/RH

Printed in U.S.A.

Craftsman 917.258911 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

MODEL NUMBER 917.258911 OWNER’S manual

SAFETY RULES

I. GENERAL OPERATION

II. SLOPE OPERATION

Safe Operation Practices for Ride-On Mowers

Ш. CHILDREN

IV. SERVICE

MAINTENANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

PRODUCT SPECIFICATIONS

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

LIMITED 90 DAY WARRANTY ON BATTERY

TABLE OF CONTENTS

ACCESSORIES AND ATTACHMENTS

ENGINE

MAINTENANCE

PERFORMANCE

Parts Bag contents shown

(|)—

Parts packed separately in carton

Parts bag contents not shown foil size

TOOLS REQUIRED FOR ASSEMBLY

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

BEFORE ROLLING TRACTOR OFFSKID

ATTACH STEERING WHEEL {See Fig. 1)

TO ROLL TRACTOR OFFSKID (See Operation section for location and function of controls)

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

INSTALL SEAT (See Fig. 3)

CHECK TIRE PRESSURE

CHECK BRAKE SYSTEM

INSTALL MOWER AND DRIVE BELT (See Figs. 5 and 7)

CHECK MOWER LEVELNESS

It—T| ^

* a;

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

TO SET PARKING BRAKE (See Rg. 7)

STOPPiNG (See Fig. 7)

TO USE CHOKE CONTROL (See Fig. 7)

TO USE THROTTLE CONTROL (See Fig. 7)

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

TO ADJUST GAUGE WHEELS (See Fig. 8A)

TO OPERATE MOWER (See Figs. 6 and 7)

TO OPERATE ON HILLS

TO TRANSPORT (See Figs. 6 and 9)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

ADD GASOLINE

TO START ENGINE (See Fig. 6)

PURGE TRANSMISSION

MOWING TIPS

GENERAL RECOMMENDATIONS

BEFORE EACH USE

BRAKE OPERATION

TIRES

BLADE CARE

TO SHARPEN BLADE (See Fig. 13)

BATTERY

TRANSAXLE COOLING

TRANSAXLE PUMP FLUID

CLEAN AIR INTAKE/COOLING AREAS

ENGINE OIL FILTER

MUFFLER

SPARK PLUGS

IN-LINE FUEL FILTER (See Fig. 17)

CLEANING

TRACTOR

TO REMOVE MOWER {See Fig. 18)

TO LEVEL MOWER HOUSING

TO REPLACE MOWER DRIVE BELT

TO ADJUST BRAKE (See Fig. 25)

TO ADJUST ATTACHMENT CLUTCH (See Fig. 24)

TRANSMISSION REMOVAL/REPLACEMENT