Craftsman 917.258911 User Manual
CRAFTSMAN
MODEL NUMBER 917.258911 OWNER’S manual
Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment,
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER 1-800-659-5917
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
SAFETY RULES
A
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manC^al
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of otherpeople beforemowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and whiie backing
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury ordeath.
All slopes require extra caution, if you cannot back up the
slope or if you feel uneasy on it, do not mow It.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use stow speed. Choose a low gear so that you will not have
to slop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability,
Use extra care with grass catchers or other attachments.
These can change the stability of the machine
Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope,
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, If possible.
• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel Is over the edge
of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
siiding.
• Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
Safe Operation Practices for Ride-On Mowers
Ш. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off If children enter the area.
• Before and when backing, look behind and down for small
children.
• Never carry children. They may fall off and be seriously
injured Of interfere with safe machine operation.
• Never allow children to operate the machine
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
- Use only an approved container,
- Never remove gas cap or add fuel with the engine
mnning. Allow engine to coo! before refueling Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolls, especially blade attachment bolls, light
and keep equipment in good condition
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you strike an object.
Repair, If necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grasscatchercomponentsaresubjecttowear, damage,and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec
essary.
■ Mower blades are sharp and can cut. Wrap the biade(s) or
wear gloves, and use extra caution when servicing them.
• Check brake operation frequently Adjust and service as
required.
Look for this symboi to point out impor
tant safety precautions. It means
A
CAUTIONUI BECOME ALERTHI YOUR
SAFETY is INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
A
starting when setting up, transporting,
adjusting or making repairs.
A WARNING A
The engine exhaust from this product con
tains chemicals known to the State of Califor
nia to cause cancer, birth defects, or other
reproductive harm.
A
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department. We have com
petent, well-trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The Instructions will
enable you to assemble and maintain yourtractorproperly.
Always obsetve the “SAFETY RULES”.
MODEL
NUMBER
917.258911
SERIAL
NUMBER.
DATE OF PURCHASE.
THEMODELANDSERIALNUMBERSWILLBE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your tractor,
• Follow the instructions under “Customer Responsibili
ties" and “Storage” sections of this owner’s manual.
PRODUCT SPECIFICATIONS
HORSEPOWER: 22.5
GASOLINE CAPACITY
AND TYPE:
OIL TYPE (APi-SF/SG/SH):
OIL CAPACITY: W/ FILTER: 4.2 PINTS
SPARK PLUG:
(GAP; .030“)
VALVE CLEARANCE;
GROUND SPEED (MPH):
TIRE PRESSURE; FRONT: 14PSI
CHARGING SYSTEM; 15AMPS@ 3600 RPM
BATTERY: AMP/HR: 35
BLADE BOLT TORQUE:
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, It should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
3,5 GALLONS
UNLEADED REGULAR
SAE 10W30 (above 32“F)
SAE 5W-30 (below 32“F)
W/O FILTER; 3.7 PINTS
CHAMPION RC12YC
NOT ADJUSTABLE
FORWARD: 0-5,8
REVERSE: 0-2,1
REAR: 10PSI
MIN,, CCA: 280
CASE SIZE: U1R
30-35 FT, LBS,,
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner’s manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
• Repaira necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the Instructions contained in (he owner’s manual.
• Riding equipment used for commercial or rental purposes,
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery wili not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
SAFETY RULES..
PRODUCT SPECIFICATIONS
.......................
......
CUSTOMER RESPONSIBILITIES,
WARRANTY
TRACTOR ACCESSORIES
............................
..........
.
ASSEMBLY...............................
OPERATION
............................
.......
INDEX
.
Accessories
Adjustments:
Brake
...............
Carburetor
Clutch Pulley...............
Gauge Wheels
Mower
Front-To-Back
Sid6-To-S!de
Throttle Control Cable.....
Air Filter, Engine....._______
Air Screen, Engine ...............
Assembly
......
..................
.................
..............
.....................
.............
..............
................
..................
B
Battery;
Charging ...
Cleaning.
Starting with Weak Battery...
Storage
Terminals
Belt:
Motion Drive
Removal/Replacement.....
Mower Drive
Removal/Replacement.,.,.
Mower Blade Drive
Removal/Replacement.............. 23
Blade;
Sharpening....
Replacement.,
Brake Adjustment
Carburetor Adjustment
Clutch Pulley
Controls, Tractor
Customer Responsibilities
Engine:
Air Filter,,
Air Screen
Cooling Fins.........................
Engine Oil
Fuel Filter...
Spark Plugjs)..........
T factor;
Battery.,,
Blade,
Lubrication Chart
Maintenance Schedule .........
Tire Care
Transaxle ............................... 19
Cutting Height, Mower,.,..,,.
____L...................... 8
....
...........................
.......................................
......
..........—...........
.................
.................
.........
...................
.......................
.....................................
............................ 12
................................
--------
------------
.......................
...........................
........................
.................
..........................
.
....
.....
...
.
__
.
.............
..........
........
......17-20
.......
.
.
...............
..........
20
......... 25
......
.......
......
18
23
20
.... 15,19
.....20
.
— 17
8,18,25
.
.
.
7-10
28
19
24
22
18
27
23
20
17
13
..........
.....
2
.....3
.3,16-19
5
23
27
23
14
22
21
27
20
19
...........
......
......
....
Electrical:
Interlocks and Relays
Schematic ...............
Wiring Diagram......
Engine:
Air Filter
Air Screen
Cooling Fins
Oil Change „
Oil Level......
Oil Type
Preparation.
Repair Parts
Starting...
Storage
Filter;
Air Filter..
Fuel
Oil,.
Fuel:
Storage .................................. 28
Type
Fuse
...................................
3
5,15
7-10
12-16
.....
............
....
.......
.....
........
.........
.........
.................................
H
Headlights
Hood Removal/installation,
Leveling Mower Deck.
Lubrication:
Maintenance Schedule
Mowen
19
20
18
18
Mowing Tips.....................................
Muffler....,
Oil;
.............
Chart........................................... 17
Engine..
...........
...................................
M
Adjustment, Front-to-Back
Adjustment, Side-to-Side......
Blade Replacement
Blade Sharpening
Cutting Height.............
Installation
Operation
Removal
Spark Arrester,.,..,,
Cold Weather Condlfiorrs.
Engine............................
Storage ..................
.................................
................................ 14
..................................
......
.................................. 20
MAINTENANCE SCHEDULE
SERVICE AND ADJUSTMENTS
......................................
..........................
21-27
STORAGE .............................................................. 28
TROUBLESHOOTING
REPAIR PARTS - TRACTOR
........................................
...........................
29-30
32-50
REPAIR PARTS - ENGINE.....................................51-58
PARTS ORDERING/SERVICE................
Operation ................................ 12-18
.................
........
.............
.
..................
.............
.
........
.................
.................
...................
.................
..............
.
...................
..............
.
..............
..
15,19
51-58
15-16
................ 28
32
19
19
15
15
26
31
20
20
,20
20
,20
Operating Mower......
Options;
Accessories....
Spark Arrester.......................... 3,40
Parking Brake
Parts Bag ........................................ 6
Parts, Replacement/Repair
Product Specifications
Repair Parts.
Safety Rules,...,,...,....,.,.
Seat
......
....
......................
Service and Adjustments ..
Carburetor...............................27
BACK COVER
.......................
_______________
..................................13
...........
........................
R
......
21-27
Clutch Pulley......................
15
.„..,,..,...„,26
................................
Hood Removal/installation__... 26
Motion Drive Belt
26
Fuse
Removal/Replacement,,
Mower Drive Belt
. 26
26
Removal/Replacement....
Mower Blade Drive Bel!
Removal/Replacement
....
Mower Adjustment
.....
.........
.....................
............
.....................
.........
...........
..............
........
............
.
.
...22
19
17
..... 21
18
13
21
21
16
3,40
15,19
.....
....... 28
22
18
19
Front-to-Back
Side-to-Side
Mower Removal/installation
Tire Care
......................
Stops Guide Sheet
Spark Plug(s)
....
Specifications
Starling the Engine...............
Steering Wheel...
Stopping the Tractor
Storage..............................
Throttle Control Cable Adjustment,.... 27
Tires
.........................................
Troubleshooting Chart
Transaxte
Warranty.,
Wiring Diagram......
Wiring Schematic.. .
........................................
........
.....................
..................
8,16,25
..........
.......
..........................
............................
.....................
...................
28
8,18,25
....................29-30
W
......
59
15-16
17
14
5
32-50
3
32-50
...2
...8
23
....
22
...
22
23
22
21
........... 21
20
3
7,24
13
19
...3
.32
.31
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were avaiiable through most Sears retali outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE
SPARK PLUG
GAS CAN
ENGINE OIL
FUEL STABILIZER
AIR FILTER
MAINTENANCE
/
J
V
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn Tapered
2,5-lnoh steel spikes mounted on 10-inch diameter discs puncture
holes in soil at close intervals to let moisture soak in. Steel weight tray
for Increased penetration,
BUMPER protects front end of tractor from damage,
CARTS make hauling easy. Variety of sizes available, plus accesso
ries such as side panel kits, tool caddy, cart cover, protective mat and
dolly.
CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots. 36-inch swath, 24 hardened steel
coring tips. 1501b, capacity weight tray,
DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to
20 degrees, 40 inches wide. Can hook 2 units in tandem. (Requires
sleeve hitch,)
DOZER BLADE removes snow; grades dirt, sand and gravel 48
inches wide, 17 inches high, clears 44-inch path when angled. Master
lift control lever for operator ease. Spring trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour.
Reversible, replaceable scraper bar, (Use with lire chains and wheel
weights and/or rear drawbar weight ,)
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters In front of mower deck to reduce
chances of “scalping” on uneven terrain.
GANG HITCH lets you taw 2 or 3 pull-behind attachments at
once, such as sweepers, dethatohers, aerators (not for use with
rollers, carts or other heavy attachments).
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Avaiiable for front or
rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING
TINE DETHATCHER covers 36-inch wide path and tosses thatch into
large hopper. Mounts behind tractor,
PLOW turns soil 6 inches deep, cuts 10-Inch furrow Crank adjust
ment controls depth, 3-positlon yoke sets width. Heavy steel landside
for straight furrowing, (Requires sleeve hitch.)
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2x8 or 2x10 lumber
REAR GRADER BLADE Is42 inches wide and operated from driver’s
seat, Reversible steel blade can be angled at 30 degrees for grading,
Reverses for pushing snow backwards, (Requires sleeve hitch.)
ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter
water-tight drum holds up to 390 lbs. of weight. Rounded edges
prevent harm to turf. Adjustable scraper automatically cleans drum,
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, helps weed control. Steel frame holds 5 adjustable sweeps.
Adjusts vertically, horizontally, (Requires sleeve hitch,) Optional
accessory: steel furrow opener for wider openings for potatoes,
com, and other deep-seeded crops
SLEEVE HITCH for use with master lift system Single pin couples/
uncouples.
SNOWTHROWER has 42-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin arrange
ment, Discharge chute adjusts from tractor seat, 6-inch diameter
spout discharges snow 10 to SO feet- Lift controlled at tractor seat,
(Use with chains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the tractor
batteiy or other 12-volt source. Includes booms for automatic
spraying and hand held wand for spot spraying. Wand has adjustable
spray pattern. For applying herbicides, insecticides, fungicides and
liquid fertilizers,
SPREADER/SEEDERS make seeding, ferfllizing, and weed killing
easy. Broadcast spreaders are also useful for granular de-icers and
sand.
SWEEPERS let you collect grass dippings and leaves,
TILLER has 8 hp engine to prepare seed beds, cultivate, and compost
garden residue. Chain-drive transmission. Six 11-inch diameter one
piece heat-treated steel tines. Tills 30-inch path, (Requires sleeve
hitch,) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own
built-in lift and depth control system and does NOT require a sleeve
hitch. Fits any lawn, yard or garden tractor. Simply hook up to the
tractor drawbar and go! Optional accessories tor 5 hp tiller convert
unit for dethatching, aerating, hilling.. .without tools.
TIRE CHAINS are heavy duty: closely spaced extra-large cross links
give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,
ABS plastic top: clear plastic windshield offers 360 degree visibility.
Hinged metal doors with catch, Keeps operator warm and dry.
Remove vinyl sides atrd windshields for use as sun protector in
summer. Optional accessories include: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top,
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach places,
VAC/CHIPPER includes a chipper-shredder
WEIGHTBRACKET for drawbar for snow removal applications. Can
be mounted on front of tractor for plowing applications. Uses (1) 55
lb, weight,
WHEEL WEIGHTS for rear wheels provide needed traction tor snow
removal or dozing heavy materiais-
CONTENTS OF HARDWARE PACK
Parts Bag contents shown
(4) Washers 3/8 x 3/4 x 14 Ga.
(|)—
V (12) C
(4) Adjusting Bar
(4) Shoulder Bolt
(12) Crownlock Nuts 3/16 x 8 (4) Locknut 3/8-16
(1) Shoulder Bolt
5/16-18
Bolts
(4) Brackets
(4) Retainer Springs
(4) Clevis Pins
(double loop)
(4) Wheels
Parts packed separately in carton
Steering Sleeve
steering
Wheel
Seat
□
(1 ) Washer 17/32 x 1 -3/16 x 12 Gauge
(3) Retainer Springs (double loop)
(4) Retainer Springs (single loop)
(2) Hex Bolts 1/4-20x3/4 (2) Hex Nuts
1/4-20
(1) Knob
(2) Lock
Washers 1/4
Manual
Video
Cassette
Parts Bag
Parts bag contents not shown foil size
(2) Front Link Assemblies
XI
--------
Steering
Wheel
Insert
O'
Slope Sheet
(2) Keys
6
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled fo r shipping purposes..
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches
(1) 1/2“ wrench
(1) 9/16" wrench
(1) 3/4“ socket with drive ratchet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6}..
• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
.• Check for any additional loose parts or cartons and
remove.
Tire pressure gauge
Utility knife
BEFORE ROLLING TRACTOR OFFSKID
ATTACH STEERING WHEEL {See Fig. 1)
' Remove hex bolt, lock washer and large flat washer
from steering shaft.
• Position front wheels of the tractor so they are pointing
straight forward.
• Slide steering sleeve over steering shaft.
• Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
• Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
• Snap steering wheel insert into center of steering
wheel,
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFFSKID (See Operation section for location and function of controls)
• Press lift lever plunger and raise attachment lift lever to
its highest position.
• Release parking brake by depressing clutch/brake
pedal.
• Place freewheel control in freewheeling position to
disengage transmission (See TO TRANSPORT” in
the Operation section of this manual).
• Roll tractor forward off skid.
• Remove mower and packing materials.
• Remove ties from V-belts,
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the
A
Lift hood to raised position.
Open terminal access doors, remove terminal protec
tive caps and discard.
If this battery is put into service after month and year
indicated on label (label iocated between terminals)
charge battery for minimum of one hour at 6-10 amps.
First connect RED battery cable to positive (-r) battery
te rminai with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
Connect BLACK grounding cable to negative {-) bat
tery terminal with remaining hex bolt, fiat washer, lock
washer and hex nut Tighten securely.
Close terminal access doors.
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden
tal grounding.
ASSEMBLY
Use terminal access doors for:
• Inspection for secure connections (to tighten hard
ware).
» Inspection for corrosion.
• Testing battery.
° Jumping (if required).
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
Assemble adjustment knob and fiat washer loosely.
Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
■ Reduce tire pressure to PSI shown tn "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor , check to see
that the brake Is properly adjusted. See ‘TO ADJUST
BRAKE" in the Service and Adjustments section of this
manuai.
ASSEMBLE GAUGE WHEELS AND BRACK
ETS TO MOWER DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
property adjusted to ensure optimum mower performance.
• Attach front gauge wheel brackets marked front left
(FL), front right (FR) to mower deck using (3) carriage
bolts and (3) locknuts. For ease of installation do not
tighten locknuts until all carriage bolts have been
installed.
• Attach rear gauge wheel brackets marked rear left (R
L), rear right (RR) to mower deck using (3) carriage
bolls and (3) locknuts. For ease of installation do not
tighten locknuts until ail carriage bolts have been
installed.
» Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder
bolts, 3/8 washers and 3/8-16 center locknuts and
tighten securely.
• Adjust gauge wheels to highest position for ease of
mower deck assembly,
• Adjust gauge wheels before operating mower as shown
in the operation section of this manual.
FIG-3
8
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See Figs. 5 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park
ing brake.
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with discharge guard to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES, INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE,
• Install one front link in top hole of the L.H. front mower
bracket and L.H. front suspension bracket. Retain with
two single loop retainer springs as shown.
• Install second front link in R.H. front suspension bracket
only and retain with single loop retainer spring as
shown.
• Slide right side of mower back and install link in top hole
of R.H, front mower bracket. Retain with single loop
retainer spring as shown.
• Turn height adjustment knob counterclockwise until it
stops.
" Lower mower linkage with attachment lift control.
SUSPENSION
ARMS
CHASSIS
BRACKET
DOUBLE LOOP
RETAINER
SPRING (Outward
pointing deck pins)
• Place the suspension arms on inward pointing deck
pins, if necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms.
Retain with double loop retainer springs with loops
down as shown.
• Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
• Turn height adjustment knob clockwise to remove
slack from mower suspension.
• Raise deck to highest position.
• Adjust gauge wheels before operating mower as shown
in the Operation section of Inis manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See ‘TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are
routed correctly.
FRONT
SUSPENSION
BRACKETS
GAUGE
WHEEL
DOUBLE
LOOP
RETAINER
SPRING
FIG. 5
SINGLE LOOP
RETAINER
SPRINGS
DISCHARGE
GUARD
ASSEMBLY
^CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
/
No remaining loose parts in carton.
/
Battery is properly prepared and charged. (Minimum
/
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
/
All tires are properly inflated. (For shipping purposes,
/
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
/
front-to-rear for best cutting results, (Tires must be
properly inflated for leveling).
/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/ Check wiring. See that ail connections are still secure
and wires are properly clamped.
/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR. PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition.
/ It is important to purge the transrnission before operat-
■ ■
eration section of this manual).
...............
" ler starting
ro START
in the Op
10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
It—T| ^
c—a
* a;
BATTERY
ENGINE ON
CAUTION OR
WARNING
/
...........
STOP
v_/
ENGINE OFF
\
l\l iin
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
R
1.
REVERSE NEUTRAL
REVERSE
'Sr-
FORWARD FAST
i at
OIL PRESSURE
N H L (d
HIGH LOW PARKING BRAKE
CLUTCH LIGHTS ON
LOCK LOCKED
©
SLOW
a
LIGHTS OFF
UNLOCKED
t
M
MOWER LIFT ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
11
IGNITION
=/M
VaS&V
(Hydro Models only)
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractorto familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
ATFACHMENTCLUTCH switch - Used to engage mower
blades or other attachments mounted to your tractor .
LIFT LEVER - Used to raise and lower mower deck orother
attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine,
MOTION CONTROL - Selects the speed and direction of
tractor.
CHOKE CONTROL - Used when starting a cold engine.
LIGHT SWITCH - Turns the headlights on and off,
THROTTLE CONTROL - Used to control engine speed,
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used to start and stop the engine.
AMMETER - Indicates battery charging (+) or discharging
{-).
PARKING BRAKE LEVER - Locks ciutch/brake pedal into
the brake position.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height.
HOURMETER - Indicates hours of operation.
12
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Rg. 7)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
• Depress clulch/brake pedal into full “BRAKE" position
and hold.
• Place parking brake lever in “ENGAGED" position and
release pressure from dufch/brake pedal. Pedal should
remain in “BRAKE" position. Make sure parking brake
will hold tractor secure.
THROTTLE "DISENGAGE”
CONTROL LEVER^
CHOKE
CONTROL,
CLUTCH/iRAKE
PEDAL“BRAKE"
POSITION
"DRIVE"
POSITION
PUSH IN TO
HEIGHT
ADJUSTMENT
KNOB
"DISENGAGED"
POSITION
FIG. 7
STOPPiNG (See Fig. 7)
MOWER BLADES -
• Move attachment clutch switch to “DISENGAGED"
position,
GROUND DRIVE -
• Depress clutch/brake pedal into full “BRAKE” position.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "bacWire".
• Turn ignition key to "OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
« Never use choke to stop engine.
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
“ENGAGE”,
MOTION
CONTROL
LEVER
PARKING
BRAKE
"ENGAGED”
POSITION
NOTE: Under ce rtain conditions when unit is standing idle
with the engine running, hot engine exhaust gases may
cause “browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com
pletely, as described above, before leav
A
ing the operator’s position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 7)
Use choke control whenever you are starting a cold engine,
Do not use to start a warm engine.
■ To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
« Full throttle offers the best mower performance,
TO MOVE FORWARD AND BACKWARD (See Fig. 7)
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever In neutral (N)
position.
• Release parking brake and clutch/brake pedal.
• Slowly move motion control lever to desired position
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)
The cutting height is controlled by turning the height adjust
ment knob in desired direction.
• Turn knob clockwise (A^) to raise cutting height,
• Turn knob counterclockwise (1^) to lower cutting
height.
The cutting height range is approximately 1-1/4” to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running, These heights are approxi
mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed,
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height
13
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 8A)
Gauge wheels are property adjusted when they are slightly
off the ground when mower is at the desired cutting height
In operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
• Be sure tractor is on a flat level surface.
• Lower mower and adjust mower to desired cutting
height.
0 Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
• Replace retainer spring into clevis pin.
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER
DECK.
RETAINER
SPRING
CLEVIS PIN
FIG. 8A
TO OPERATE MOWER (See Figs. 6 and 7)
Your tractor is equipped with an operator presence sens
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
■* Start mower blades by engaging attachment dutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
TO OPERATE ON HILLS
A
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills
• If slowing Is necessary, move throttle control lever to
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) position ,
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
■ To restart movement, slowly release parking brake and
clutch/brake pedal,
• Siowly move motion control lever to slowest setting.
<• Make all turns slowly.
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
TO TRANSPORT (See Figs. 6 and 9)
When pushing or towing your tr actor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attach
ment lift control.
• Remove retainer spring from freewheel control rod.
• Push control rod in to disengage transmission and
reinsert retainer spring into control rod hoie now on
back side of the bracket.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truckor atrailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
CAUTION: Do not operate the mower
without either the entire grass catcher.
Oil mowers so equipped, or the dis
A
charge guard in place.
FIG. 8B
FIG. 9
14
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 10)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
• Check engine oil with tractor on level ground,
• Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until ‘'FULL"
mark on dipstick is reached. Do not overfill,
• For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual),
• To change engine oil, see the Customer Responsibili
ties section in this manual.
ADD GASOLINE
» Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life).. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW aa^FfO-C), use fresh, clean winter grade
GASOLINE TO HELP INSURE GOOD COLD WEATHER
starting
WARNING: Experience indicates that aicohoi blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fue!
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
A
spilled oli or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fue! from the tank to the engine,
" Be sure freewheel control is in the transmission en
gaged position.
" Sit on seat in operating position, depress clutch/brake
pedal and set parking brake,
• Place motion control lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED” position,
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
Note: Before starting, read the warm and cold starting
procedures below.
" Insert key into ignition and turn key clockwise to "START’
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec
onds per minute. If the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again. If engine still does not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, siowiy push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control In
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restait the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke controi in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in. if the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the controi in
slowly. This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmis
sion should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
siowiy return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period,
• The attachments can be used during the engine warm
up period after the transmission has been warmed up
and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See 'TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
15
OPERATION
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run
ning.
To ensure proper operation and performance, it is recom
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have deveioped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR,
• Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position {See TO TRANSPORT' in
this section of manual),
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
• Move motion control lever to neutral (N) position. Shut
off engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See ‘TO TRANSPORT' in this section
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation.
MOWING TIPS
• Tire chains cannot be used when the mower housing is
attached to tractor.
• Mower should be properly leveled for best mowing
performance. See TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the runner (See Fig. 8).
• The left hand side of mower should be used for trim
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
» When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11),
<• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip
pings, Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing,
• Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used.
FIG. 11
16
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check for Loose Fasteners
Sharpen/Replaoe Mower Blades
Lubrication Chart
Check Battery Level/Recharge
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Beli{s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oii Level
Change Engine Oil
Clean Air RIter
Clean Air Screen
Inspect Muffier/Spark Arrester
Replace Oil Filter (if equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
’ Change more often when operating under a heavy bad or in high ambient temperatures 5
' Service more oflen when operating in dirty or dusty conditions, 6
' If equipped with oit filter, change oil every 50 hours. 7
- Replace blades more often when mowing in sandy soil
✓ ✓
✓
%/
1^4
✓
✓
✓
1^2,3 ✓
^ 2
l/i
|r^,2
✓ s
✓ b
2
✓
%/
■ If equipped with adjustable system, ;
• Hot required If equipped with maintenance-free battery
• Tighten front axle pivot boll to 35 ft -lbs maximum
Do not overtighten.
1/
|/
%/
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receivefull value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation ,
• Check tire pressure.
• Check for loose fasteners,
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW
DERED GRAPHITE TYPE LUBRICANT SPARINGLY,,
LUBRICATION CHART
©TIE ROD BALL JOINTS
© SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
@ GENERAL PURPOSE GREASE
© REFER TO CUSTOMER RESPONSIBILITIES "ENGINE” SECTION
17
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte
nance.
BRAKE OPERATION
ff tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See ‘TO ADJUST BRAKE" in the Service and Adjust
ments section of this manual).
TIRES
<• Maintain proper air pressure in all tires (See "PROD
UCT SPECIFICATIONS" on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect control chemi
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage,
NOTE: To seal tire punctures and prevent flat tires due to
stow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp,
place bent or damaged blades.
Re-
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even
tual damage to mower and engine.
• The blade can be sharpened with a file or on a g rinding
wheel. Do not attempt to sharpen while on the mower.
» To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal
ancer),
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
BLADE REMOVAL {See Fig. 12)
• Raise mower to highest position to allow access to
blades,
» Remove hex bolt, lock washer andflat washer securing
blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
" Tighten bolt securely (30-35 Ft, Lbs. torque).
liyiPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
BATTERY
Your tractor has a battery charging system which is suffi
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
» Keep battery bolts tight.
" Keep small vent holes open,
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak” power,
" Remove terminal guard.
" Disconnect BLACK battery cable first then RED bat
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry,
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly,
• Reinstall battery (See “CONNECT BATTERY" in the
Assembly section of this manual).
18
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