Craftsman 917.258863 User Manual
MON °
DEL
Assembly
Operation
®Customer Responsibilities
®Service and Adjustments
- Repair Parts
917.258863 OWNER'SMANUAL
For answers to your questions
about thisproduct, Call:
1-800-659-5917
Sears Craftsman Help Line
5am- 5 pro,Mon- Sat
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH°
SAFETY RULES
I. GENERAL OPERATION
• Read, understand, and follow all instructionsin the m_nual
and on the machine before starting..
o Only a11owresponsible adults, who are familiar with the
instructions, to operate the machine+
• Clear the area of objects such as rocks, toys, wire, etc._,
which could be picked up and thrown by the blade.
• Besurethe area isclear ofother people beforemowing+ Stop
machine if anyone enters the area.
• Never carry passengers°
• Do not mow in reverse unless absolutely necessary_+Always
look down and behind before and while backing+
• Be aware of the mower discharge directionand do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place+
• Slow down before turn+ng+
• Never leave a running machine unattended Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
• Turn off blades when not mowing
• Stop engine before removing grass catcher or unclogging
chute
• Mow only in daylight or good artificial light+
• Do not operate the machine while under the influence of
alcohol or drugs
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into
a traitor or truck+
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury ordeath+
All slopes require extra caution, tf you cannot back up the
slope or if you feel uneasy on it, do not mow it
DO:
• Mow up and down slopes, not across+
• Remove obstacles such as rocks, tree limbs, etc
• Watch for holes, ruts, or bumps Uneven terrain could
overtum the machine. Tall grass can hide obstacles°
• Use slow speed. Choose a lowgear so that youwill not have
to stop or shift while on the slope
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments
These can change the stability of the machine°
• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. Iftires lose traction,
disengage the blades and proceed slowlystraight down the
slope
DO NOT:
• Do not turn onslopes unless necessary, and then,turn slowly
and gradually downhill, if possible.
• Do not mow near drop oils, ditches, or embankments The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in+
o Do not mow on wet grass Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
ground
• Do not use grass catcher on steep slopes.
Ul. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity+ Never assume that
children will remain where you last saw them.
• Keep children outof the mowing area and under the watchful
care of another responsible adult
• Be alert and turn machine off if children enter the area
• Before and when backing, look behind and down for small
children.
° Never carry children, They may fall off and be seriousIy
injured or interfere with safe machine operation+
• Never allow childrento operate the machine°
• Use extra care when approaching btind comers, shrubs,
trees, or+otherobjects that may obscure vision.
IV. SERVICE
• Use extracare tnhandllnggasoline and otherfuels. Theyare
flammable and vapors are explosive+
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors°
Never store themachine or fuel container insidewhere
thereis an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts andbolts, especially blade attachment bolts,tight
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operationregularly+
• Keep machine free of grass, leaves, or otherdebds build+up.
Clean oil or fuel spillage° Allow machine to cool before
storing.
° Stop and inspect the equipment if you strike an objecL
Repair, if necessary, before restarting
• Never make adjustments or repairswith the engine running+
• Grass catchercomponentsare subjectto wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace withmanufacturer's recommended parts, when nec-
essary.
• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicingthem,
• Check brake operation frequently. Adjust and service as
required°
LOOk for this Symbol to point out im-
CAUTIONtt! BECOMEALERTIH YOUR
portant safety' precautions. It means
SAFETY IS INVOLVED.
CAUT'O":
spark plug in order to prevent accidental
wire and placewire where itcannot contact
starting when setting up, transporting,
adjusting or making repairs.
Always--disconnect spark plug
•_lb VVARNING........................ &_........
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
............ i lU .... ........
2
CONGRATULATIONS on your purchase of a Sears
Tractor.. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartment. We have competent well-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly_
Always observe the "SAFETY RULES".
"MODEL
NUMBER 917_258863
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERS WILL BEFOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF"PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct,. Contact your nearest Sears store for details.
PRODUCT SPECIFICATIONS
HORSEPOWER: 18.5
GASOLINECAPACITY 3°5GALLONS
ANDTYPE: UNLEADED REGULAR
OILTYPE (API-SF/SG/SH): SAE 10W30(above 32°F)
SAE 5W_30(below32°F)
OIL CAPACITY: Wl FILTER: 442PINTS
W/O FILTER: 3.7 PINTS
SPARKPLUG: CHAMPIONRC12YC
(GAP: °030")
VALVECLEARANCE: NOTADJUSTABLE
GROUNDSPEED(MPH): Forward LO HI
1st 0.7 1.7
2nd 1,.4 3.3
3rd 243 5.4
Reverse 0°9 2ol
TRANSAXLEOIL 4 QUARTS
CAPACITYAND TYPE: SAE 30 API-SF/SG/SH
TiREPRESSURE: FRONT: 14 PS1
REAR: t0 PS1
CHARGINGSYSTEM; i5 AMPS @3600 RPM
BATTERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
CUSTOMER RESPONSIBILITIES
= Read and observe the safety rules_
• Follow aregular schedule in maintaining, caring for and
using your tractor°
- Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
i,lll ................ :......... Ill
LIMITED TWO YEAR WARRANTY ON
Fortwo(2)years from the date of purchase,ifthis CraftsmanRidingEquipmentis maintained,lubricated andtunedupaccording
tothe instructionsin the owner'smanual,Searswillrepairorreplace,freeof charge,any partsfound to be defectiveinmaterialor
workmanship.
ThisWarrantydoesnot cover:.
= Expendableitemswhichbecomewornduringnormaluse,suchasblades,sparkplugs,aircleaners,belts,etco
• Tirereplacementorrepaircausedby puncturesfromoutsideobjects,such asnails,thorns,stumps,orglass.
° Repairsnecessarybecause of operatorabuse,negligence,improperstorageor accidentorthefailure tomaintainthe
equipmentaccordingtothe instructionscontainedintheowner'smanual°
= Ridingequipmentusedforcommercialorrentalpurposes°
BLADEBOLTTORQUE: 27-35 FT_LBS.
with a spark arrester meeting applicable local or state laws
(if any). if a spark arrester is used, itshould be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)°
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manuat)_
CRAFTSMAN RIDING EQUIPMENT
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included withthisriding equipment proves defective In matedal or
workmanshipand ourtestingdeterminesthe battery wtl!not holdacharge, Searswillreplacethe batteryat nocharge_
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE° PLEASE CONTACT YOUR NEAREST SERVICE CENTER_ AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TC
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT lS IN THE UNITED STATES°
This Warranty gives you specificlegal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3
INDEX
A
Accessories ................................................5
Adjustments:
Brake ................................................ 22
Carburetor .........................................27
Clutch Pulley .......................................22
Gauge Wheels ....................................14
Mower
Front-To-Back ............................21
Side-To-Side ............................ 20
Throttle Control Cable ................... 26
Air Filter, Engine ......................................19
Air' Screen, Engine ...................................19
Assembly ..............................................7-10
B
Battery:
Charging .............................................8
Cleaning ............................................18
Starting with Weak Battery .......... 24
Storage ........................................... 28
Terminals .........................................18
Belt:
Motion Drive
Removal/Replacement .............23
Mower Ddve
Removal/Replacement ........... 21
Mower Blade Drive
Removal!Replacement ............22
Blade:
Sharpening .......................................17
Replacement ................................... 17
Brake Adjustment .....................................22
C
Carburetor Adjustment ..............................27
Clutch Pulley .............................................22
Controls, Tractor ................................... 12
Customer Responsibilities ............. 16-19
Engine:
Air Filter,.........................................19
Air Screen ....................................19
Cooling Fins...................................18
Engine Oil ............................. !4,18
Fuel Filter .................................. 19
Spark Plug(s) .................................19
Tractor:.
Battery............................................18
Blade .............................................17
LubricationChart .........................16
Maintenance Schedule ............ t6
Tire Care ............................ 8,17,24
Transaxle .....................................17
Cutting Height, Mower .......................... 13
E
Electdcak
Interlocks and Relays .....................25
Schematic ...........................................31
Wiring Diagram ............................. 32
Engine:
Air Filter ................................................19
Air Screen ............................................19
Cooling Fins...............................................18
Oil Change ............................................18
Oil Level ..................................................t8
Oil Type .............................................14,18
Preparation .......................................15
Repair Parts ...............................50-57
Starting ....................................................15
Storage ..............................................28
F
Filter:
Air Filter....................................................19
Fuel ...........................................................19
Oil ..........................................................19
Fuel:
Storage .................................................28
Type ..........................................................14
Fuse ..................................................................25
H
Headlights .....................................................25
Hood RemovaVInstallatlon .......................25
L
LevelingMower Deck .............................20
Lubrication:
Chart ....................................................16
Engine.....................................................18
M
Maintenance Schedule ...........................16
Mower:
Adjustment, Front-to-Back .............21
Adjustment, Side-to-Side .................20
Blade Replacement ........................17
Blade Sharpening ............................17
Cutting Height ..................................13
Installation ....................................... 20
Operation ........................................ 14
Removal ...........................................20
MowingTips .......................................... 15
Muffler ......................................................19
Spark Arrester ............................. 3,40
0
Oit:
Cold Weather Conditions .........14,18
Engine................................................I8
Storage ................................................28
Operation ...........................................11-15
Operating Mower ................................. 14
Options:
Accessories ..........................................5
Spark Arrester ............................. 3,40
P
Parking Brake .......................................12-13
Parts Bag ......................................................6
Parts, Replacement/Repair ...............32-47
Product Specifications................................. 3
R
Repair Parts .........................................32-47
S
Safety Rules ..................................................2
Seat ............................................................. 8
Service and Adjustments .................20-27
Carburetor ........................................27
Clutch Pulley ................................ 22
Fuse ..................................................25
Hood RemovaVlnstaHat[on ............ 25
Motion Drive Belt
Removal/Replacement ............ 23
Mower Drive Belt
Removal/Replacement ........... 21
Mower Blade Drive Belt
Removal/Replacement ............ 22
Mower Adjustment
Front-to-Back ..............................21
Side-to-Side .................................20
Mower Removal/Installation ......... 20
Tire Care ..................................8,17,24
Slope Guide Sheet ..................................59
Spark Plug(s) ........................................ 19
Specifications ........................................... 3
Starting the Engine ............................. 15
Steering Wheel ................................... 7,23
Stoppingthe Tractor ..............................15
Storage ........................................................28
T
Throttle Control Cable Adjustment ........26
Tires ............................................... 8,17,24
Troubleshooting Chart ................... 29-30
Transaxle .................................... 17,48-49
W
Warranty .................................................... 3
Wiring Diagram ..................................... 32
Wiring Schematic ....................................31
4
ACCESSORIES AND ATTACH
i i Hi,ll=ll, ii ii =,,H,i=,=,L,,
These accessories and attachments were available throughmostSears retailoutletsandservicecenterswhen thetractorwas purchased_
Most Sears stores can order these items for youwhen you providethe model number ofyour tractor.,
ENGINE MAINTENANCE
SPARK PLUG BLADES BELTSGAS CAN ENGINE OIL
PERFORMANCE
Sears offersawide variety of attachments thatfit your tractor..Many ofthese are listed below withbrief explanations ofhow they can help
you, This list was currentat the time of publication;however, it may change infuture years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or tit your model,. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not requireadditional hitches or conversion kits (those thatdo are indicated) and are designed for easy
attaching and detaching.
AERATOR promotesdeep rootgrowth fora healthylawn,.Tapered
2o5-inchsteel spikes mountedon 10-inchdiameter discs puncture
holesinsoilat closeintervalstoretmoisture soakin. Steelweighttray
for increasedpenetration.
BUMPER protectsfront end of tractorfrom damage.
CARTS make haulingeasy. Varietyof sizes available, plusaccesso-
ries such as sidepanel kits,toolcaddy,cartcover,protectivematand
dolly_
CORING AERATOR lakes small plugs out of soilto allow moisture
and nuldents to reachgrass roots, 30-inch swath, 24hardened steel
codng tips, 150Ib, capacityweighttray,
DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to
20 degrees, 40 incheswide° Can hook 2 unitsintandem, (Requires
sleeve hitch°)
DOZER BLADE removes snow; grades dirt, sand and gravel 48
incheswide, 17incheshigh, clears 44*inch pathwhen angled. Master
liftcontrol lever for operator ease, Spring trip for snow removal on
uneven pavement; built-in float for blade to fotlow ground contour,
Reversible, replaceable scraper bar. (Use withtire chains andwheel
weights and/or rear drawbar weighL)
EASY OIL DRAIN VALVE makes oil changes easier,faster,,
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of"scalping" on uneventerrain
GANG HITCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethatchers, aerators (not lot use with
rollers, carts or other heavy attachments).
MULCH RAKE/DETHATCHER loosens soil and flips thatchand
matted leaves to lawn surfacefor easypickup_Twenty springtine
teeth. Usefulto preparebareareasfor seeding. Availablefor front or
rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING
TINE DETHATCHER covers36*inchwidepathandtossesthatchinto
large hopper, Mounts behind tractor.
PLOW turns soil6 inches deep, cuts 10-inch furrow_Crank adjust-
ment controlsdepth, 3-position yoke setswidth. Heavy steel landsfde
for straight furrowing, (Requires sleeve hitch,)
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x t0 lumber,,
REARGRADER BLADE ts42incheswide andoperated frbmddvefs
seat°Reversible steel bladecan be angled at30 degrees for grading.
Reversesfor pushing snow backwards. (Requires sleeve hitch.)
ROLLER forsmootherlawn surface. 36-Inch wide, 18-inch diameter
water-tight drum holds up to 390 lbsoof weight, Rounded edges
prevent harmto turf° Adjustable scraper automatically cleans drum,,
FUELSTABILIZER AIR FILTER
SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for
seeding,helpsweedcontrol.Steelframe holds5 adjustablesweeps.
Adjustsverttcaly,horizontaHyo(Requires sleeve hitch,) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops_
SLEEVE HITCH for usewith master lift system,, Single pln couples/
uncouples,
SNOWTHROWER has 42-inch swath° Drum-type auger handles
powdery andwet/heavysnow_ Mounts easilywith slmple pinarrange-
ment. Discharge chute adjusts from tractor seat° 6-tnch diameter
spout discharges snow 10 to 50 feet. Lift controlled at tractor seat°
(Use with chains and wheel weightsand/or rear drawbar weighL)
SPRAYERS use 12-volt DCelectric motor that connectsto thetractor
battery or other 12-volt source, Includes booms for automatic
spraying and handheld wand for spot spraying. Wand has adjustable
spray pattem_ For applying herbicides, insecticides, fungicides and
liquid fertiitzerso
SPREADER/SEEDERS make seeding,fertilizing,and weed killing
easy. Broadcastspreadersare also usefulforgranular de-icers and
sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 8 hpenginetoprepare seed beds,cultivate, andcompost
garden residue, Chain-drivetransmlssion_Six 1l-inch diameterone
piece heat-treated steel tines. -riits 30-inch path. (Requires sleeve
hitch°) Or use 5 hptow-behind TILLER with 36-inch swath toprepare
seed beds, cultivate and compostgarden residue. Tillerhas its own
built-in lift and depthcontrol system anddoes NOT requirea sleeve
hitch. Fits any lawn,yard or garden tractor, Simply hook up to the
tractor drawbar andgol Optional accessories for 5 hptiller convert
unit fordethatching, aerating, hilling,oowithouttools.
TIRE CHAINS are heavy duly; closelyspacedextra-largecrosslinks
give smoothride, outstandingtraction,
TRACTOR CABhas heavy dulyvinylfabric overtubularsteel frame,
ABS plastictop;clear plasticwindshieldoifers360 degree visibility.
Hinged metal doors with catch, Keeps operator warm and dry.
Remove vinyl sides and windshieldsfor use as sun protectorin
summer. Optional accessories Include: tinted/temperedsolid
safety glass windshield with hand operated wiper;, 12-volt amber
cautionlightfor mounting oncab top.
VACS for powerfulcollectionof heavy grass clippingsand leaves.
Optionalwand attachment topickupdebrisinhard-to-reach places.
VACICHIPPER includesa chipper-shredder_
WEIGHT BRACKET fordrawbar for snowremovalapplications. Can
be mountedon front of tractorfor plowingapplications, Uses (1) 55
IboweighL
WHEEL WEIGHTS forrearwheels provideneededtractionfor snow
removalor dozingheavy materials,
5
CONTENTS OF HAR
ijl , iiiiiilllJl i iiilllll]ll iiiiiii ii
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16-18
O (1) Knob
(1) Washer 17/32 x 1_3/16 x 12 Gauge
PACK
i link J/ _uIII
Parts packed separately in carton
Seat
Steering
Wheel
Mufcher
Plate
Video
Cassette
(2) Screws #10 x5/8 (2) Lock Washers #10
(2) Weld Nuts #10
(2) Washers 3/16 x 3/4 x 16 Gauge
:............................... :. ii
(2) Hex Bolts
1/4.20 x 3/4 /,._--_. _ (2) Hex
(2) Washers__ (2)Lock _
9/32 x 5/8 x 16 Gauge Washers 1/4
Manual Parts Bag
' i,ijl,llJlllll illlllll ................................
Parts bag contents not shown full size
(2) Shoulder
Bolts
O teering
_"'(2) Front Link Assembfies
Slope Sheet
i i iiii I iii II iiii
_(2) Gaug_
Wheel
Insert
(2) Keys Steering
_Hook
6
Wheels
(2) Washers 3/8
x 7/8 x 14 Gauge
(2) Center-
lock Nuts
Sleeve
_...
Assemblies
LY
Your new tractor has been assembled at the factory with exception of those parts left unassemb_ed for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness°
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier, Standard
wrench sizes are listed.
(2) 7/16" wrenches (1) Tire pressure gauge
(1) 9/16" wrench (1) Utility knife
(1) 112"wrench (1) 3/4" socket w!drive ratchet
(t) Phillips screwdriver
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove all accessible loose parts and parts cartons
from carton (See page 6).
° Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL
• Remove mower and packing materials.
° Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
STEERING _WASHER
WHEEL
STEERING
WHEEL
ADAPTER
STEERING
SLEEVE
/ I _ _t" / /
I / i// I
STEERING WHEEL
INSERT
HEX BOLT
_,_ LOCK
STEERING
I-
FIG. 1
ATTACH STEERING WHEEL (See Fig. 1)
= Remove hex bolt, lock washer and large flat washer
from steering shall
• Positionfront wheels of the tractorsothey are pointing
straight forward°
° Slide steering sleeve over steering shafL
, Positionsteering wheel so cross bars are horizontal
(left to right) and slide ontosteering wheel adapter.
° Secure steering wheel to steering shaft with hex bolt,
lock washer and large flatwasher previouslyremoved.
Tighten securely.
, Snap steering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood and
gdllo
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLLTRACTOR OFFSKID (See Operation
section for location and function of controls)
o Press liftlever plungerand raise attachment lift leverto
its highest position.
° Release parking brake by depressing clutch!brake
pedal.
• Place gearshift lever in neutral (N) position.
° Roll tractor backwards off skid.
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
o Lift hood to raised position,
° Open terminal access doors, remove terminal protec-
• If this battery is put into service after month and year
• First connect RED battery cable to positive (+) battery
° Connect BLACKgroundingcable to negative (-)battery
- Close terminal access doors.
L tl ....it ,, Llll i ,,,,
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
tive caps and discard_
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 ampso
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
terminal with remaining hex bolt, flat washer, lock
washer and hex nut° Tighten securely.
7
ASSEMBLY
Use terminal access doors for:
• Inspection for secure connections (to tighten hard-
ware).
° Inspection for' corrosion°
o Testing battery.
• Jumping (if required).
° Periodic charging°
HF..XNUT' WASHER
DISCARD TERMINAL HEX
PROTECTIVE CAPS BOLT
TERMINAL ....
ACCESS
DOOR ',
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustmentknob°
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder boil
Tighten shoulder bolt securely.
° Assemble adjustment knob and fiat washer loosely.
Do not tighten_
° Lower seat into operating position and sit on seal
= Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down,
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
LOCK FLAT
NEGATIVE
(BLACK)
CABLE
FIG. 2
POSITIVE
(RED)
CABLE
:...:: i ,i,,,,,:,, :....
SEAT
SEAT PAN
\
SHOULDER
BOLT
FLAT
ADJUSTMENT
KNOB
WASHER
FIG. 3
CHECK TIRE PRESSURE
The tires onyourtractor'were overinflated at the factory for
shippingpurposes. Correct tire pressure is important for
best cuttingperformance°
° Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See 'q'O ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
8
ASSEMBLY
i ,i,,ii,,,,ii,,i,l,_UU_ll,,ll,, ....
INSTALL MOWER AND DRIVE BELT (See ° Piace the Roll,,suspension arm on inward pointing
Figs. 4 and 7) deckpin° If necessary, rock and raise front of mower
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control° Engage park-
ing brake,
• Cut and remove ties securing anti-sway bar and belts,
Swing anti-sway bar to left side of mower deck,.
° Slide mowerundertractorwith discharge guardto right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE,
• Install one front link in top hole of the R,H. front mower
bracket and R.Hofront suspension bracket. Retain with
two single loop retainer springs as shown.,
= Install second front linkin L,,H.front suspension bracket
only and retain with single loop retainer spring as
shown.
. Turn height adjustment knob counterclockwise until it
stops.
o Lower mower linkage with attachment lift control°
. Place the LHosuspension arm oninward pointing deck
dPin,if necessary, rock and raise front of mower to align
eck pin with the hole in suspension arm. Retain with
double loop retainer spring with loopsdown as shown.
° Slide left side of mower back and install the unattached
front link in top hole of the L.Hofront mower bracket.
Retain with single loop retainer spring as shown.
to align deck pin with the hole in suspension arm_
Retainwithdoubleloopretainerspring withloopsdown
as shown°
° Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
° Turn height adjustment knob clockwise to remove
slack from mower suspension,
° Raise mower to highest position.
° AssembIe gauge wheels (See "TO ADJUST GAUGE
WHEELS" inthe Operation section of this manual)°
CHECK MOWER LEVELNESS
Forbestcuttingresults,mower should beproperlyleveled.
See '3"0 LEVEL MOWER HOUSING" in the Service and
Adjustmentssection ofthis manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures thatare shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual Verify that the belts
are routed correctly°
FRONT
SUSPENSION
ELECTRIC
CLUTCH
PULLEY'
BRACKETS
SHOULDER
BOLT
GAUGE
WHEEL
3/8 WASHER
USE PLIERS FOR
RETAINER SPRINGS
DOUBLE LOOP
CHASSIS (Inward pointing
BRACKET deck pins)
3/846
CENTER
LOCKNUT
RETAINER SPRING
/
DOUBLE LOOP
RETAINER
SPRING ANTI-SWAY
BAR
IDLER /
PULLEY
SUSPENSION
ARMS
FIG, 4
FRONT
MOWER
BRACKET
FRONT
, LINK
SINGLE
LOOP
RETAINER
SPRINGS
DISCHARGE GUARD
9
...... x ii , i,ii,i IHIIll : ................................................................ I Illlll
INSTALL MULCHER PLATE DEFLECTOR
(See Figs. 5A and 5B) SHIELD
• Install two fatch hooks to mulcher plate usingscrew,
washer',lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to tatch hook by inserting
weld nut from the top with hook pointingdown_
• Tighten hardware securely.
- Raise and hold deflector shield in uprightposition.
• Place front of mulcher plate over front of mowerdeck
opening and slide into place, asshown°
- Hook front latch into hole on front of mower deck.
° Hook rear latch into hole on back of mowerdeck.
guard from mower. Raise and hold
CAUTION: Do not remove discharge
guard when attaching mutcher plate
and allow it to rest on plate while In
operation.
ill ii ...............
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your' mower is now ready for' discharging or installation of
optional grass catcher accessory.
NOTE; it is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROM THE "fOP
LOCK
WASHER
SCREW
LATCH
HOOK
MULCHER
PLATE
FIG. 5A
HOOKPOINTS
DOWN
LATCH
HOOK
WELD
NUT
LOCK
WASHER
HOOKS
FIG. 5B
,/"CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BESTPERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
/ No remaining looseparts in carton.
v" Battery is properlyprepared and charged, (Minimum
1 hour at 6 amps)o
#' Seat is adjusted comfortably and tightened securely.
#" All tires are properlyinflated. (For shippingpurposes,
the tires were overinflatedat the factory).
/ Be sure mower'deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
#" Check mowerand drivebelts. Be sure tt_eyare routed
propertyaround pulleysand inside att bett keepers.
/ Checkwiring. See thatall connectionsare stillsecure
and wires are properlyclamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oilisat proper level.
,/" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
4" Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system isin safe operating condition.
10
i ........... i ,rv............... _.........
OPERATHON
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.,
BATTERY CAUTION OR REVERSE
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
FUEL MOWER HEIGHT
CHOKE
FORWARD
CLUTCH
DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
FAST SLOW
LIGHTS ON OVER TEMP
LIGHT
L
REVERSE NEUTRAL
MOWER LIFT
DANGER, KEEP HANDS AND FEETAWAY
ATTACHMENT
CLUTCH ENGAGED
HIGH
ATTACHMENT
CLUTCH DISENGAGED
'11
LOW
PARKING BRAKE
IGNITION
HYDROSTATIC FREEWHEEL
(Hyd_ Modelsonly)
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with yourtractortofamiliarizeyourselfwiththelocationsof variouscontrolsand adjustments, Save
this manual for future reference,
ATTACHMENT CLUTCH swrI'CH LIGHT SWITCH
CHOKE CONTROL
CLUTCH/BRAKE
PEDAL
THROTTLE
CONTROl,,
HEIGHT
ADJUSTMENT
KNOB
_,%\ LIFT LEVER
_ PLUNGER
LIFT LEVER
PARKING BRAKE
LEVER
RANGE SHIFT
LEVER
GEARSHIFT LEVER
Our tractors conform to the safety standards of the American National Standards institute,
ATTACHMENT CLUTCH SWITCH- Used toengage mower
blades or other attachments mounted to your tractor,
LIFT LEVER- Used toraiseand lower mower deckorother
attachments mounted to yourtractor.
LIFT LEVER PLUNGER- Used torelease attachement lift
lever when changing itsposition°
CLUTCH/BRAKE PEDAL - Used for deciutching and
braking the tractor and startingthe engine.
GEARSHIFT LEVER - Selects the speed and directionof
tractor°
THROTTLE CONTROL-, Used to control engine speed°
FIG. 6
RANGE SHIFT LEVER - Allows high (H) or low (L) speed
for'all forward and reverse gears,
IGNITION SWITCH - Used to start and stop the engine,
AMMETER - Indicates battery charging (+) ordischarging
LIGHT SWITCH - Turns the headlights on and off,
PARKING BRAKE LEVER- Locksclutch/brake pedat into
the broke position,
CHOKE CONTROL- Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB- Usedto adjust the mower
height,,
12
OPEBATRON
i1,111,11[_1,11_ ,i,,i,1,,,,,,i,, i,i .... 1,1,,11,1
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend awide vision safety
mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig, 7)
Yourtractoris equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat withoutfirst setting the parking
brake willshut off the engine,
• Depress clutch/brake pedal into full "BRAKE" position
and holdo
, Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure°
IGNITION CLUTCH SWITCH
KEY PULL OUT TO
CHOKE
CONTI
THROTTLE
CONTROL
LEVER
CLUTCH/ POSITION
BRAKE HEIGHT
PEDAL ADJUSTMENT
"DRIVE" KNOB
POSITION
PUSH IN TO "ENGAGE"
"DISENGAGED"
FIG. 7
STOPPING (See Fig. 7)
MOWER BLADES *
° Move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE-
• Depress clutch/brake pedal into full "BRAKE" position.
o Move gearshift lever to neutral (N) position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to stow position and
allowing engine to idle before stopping may cause engine
to "backfire".
° Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use,
° Never use choke to stop engine,
ATTACHMENT
POSITION
RANGE
LEVER
GEARSHIFT
LEVER
NOTE: Under certain conditionswhen tractor is standing
idle withthe engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
= Operating engine at less than full throttle reduces the
battery charging rater
° Full throttle offers the best mower performance.
TO USE CHOKE CONTROL (See Fig. 7)
Use chokecontrolwhenever you are starting acoldengine,
Do notuse to start a warm engine,
° To engage choke control, pull knob out° Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig, 7)
The direction and speed of movement is controlledby the
gearshift lever,
° Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position°
• Move gearshiftand range shift levers to desired posi-
tiono
° Slowly release clutch/brake pedal to start movement,
IMPORTANT: BRING TRACTOR TO ACOMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE,
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 7)
The cuttingheightiscontrolledby turningthe heightadjust-
ment knobin desired direction°
• Turn knob clockwise((-_) to raise cutting height.
- Turn knob counterclockwise (P_)to lower cutting
height.
The cuttingheight range is approximately 1-1/2" to4-1/2'L
The heights are measured from the ground tothe blade tip
with the engine not running. These heights are approxi-
mate andmay vary depending upon soltconditions,height
of grass and types of grass being mowed,
° The average lawnshouldbe cuttoapproximately 2-1/2
inches during the cool season and to over 3 =nches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth,
• For best cutting performance, grass over 6 inches in
height should be mowed twice_ Make the first cut
relatively high;the second to desired height.
13
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 8)
Gaugewheels arepropedyadjustedwhen theyareslightlyoffthe
ground when mower isatthe desiredcuttingheightinoperating
position.Gauge wheels then keepthe deck inproper positionto
help preventscalping in mostterrain cond_ionSo
• Adjust gauge wheelswithtractoron a flat level surface.
= Adjust mower to desiredcutting height (See'q*OADJUST
MOWER CUTTING HEIGHT" in the OperaUonsection of
this manual)°
o With mower indesired heightofcut POSition,gauge wheels
should be assembled so they are slightlyoff the ground°
lns_l gauge wheel inappropriatehole withshoulder bolt,3/
8 washer, and3/8-16 Iocknutand tightensecurely.
° Repeat for opposite side installing gauge wheel in same
adjustment hole.
TO TRANSPORT
• Raiseattachment liftto highest position withattachment lift
control.
° When pushingortowing yourtractor',besuregearshiftlever
isin neutral (N) position.
° Do not push or tow tractorat more than five (5)MPH.
NOTE: To protect hoodfrom damage when transportingyour'
tractoron atruckor atrailer,be surehood is closed and secured
to tractor. Use an appropriate means of tying hood to tractor
(rope,cord,etcJ.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 9)
• The engine in your tractor has been shipped, from the
factory,alreadyfilledwith summer weightoil.
° Check engine oitwith tractor on levelground.
• Unthreadand removeoilfill cap/dipstick; wipe oiloff. Rein-
sert the dips'_ckintothe tubeand restoilfillcap on thetube.
Do notthreadthe cap ontothe _be. Remove and readoil
level. Ifnecessary,add oil until FULL_mark on dipstick is
reached. Donot overfill.
• For cold weatheroperationyou shouldchange oilforeasier
starting (See _31LVISCOSITY CHART" in the Customer
Responsibil_es section of this manual)°
• To changeengine oil, see the Customer' Responsibilities
sectionin this manual.
FIG. 8
TO OPERATE MOWER (See Rgs. 6 and 7)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leavethe seat w_ththe
engine runningand the attachmentclutch engaged willshut off
the engine.
• Select desiredheightof cut.
• Lower mower with attachment liftcontrol.
• Start mower blades byengagingattachment clutch controI.
• TO STOP MOWER BLADES- disengage attachment
clutch control.
TO OPERATE ON HILLS
• Choose the slowestspeedbefore startingupor down hills°
• Avoid stopping orchangingspeed on hiHs_
• Ifslowing isnecessary, movethrottlecontrollevertoslower
pos_ono
° tfstoppingisabsolutely'necessary, pushclutch/brakepedal
quicklyto brakepos_on and engage partdngbrake_
• Move gearshiftlever to 1stgearand rangeshiftlevertolow
(L)position. Besureyou haveallowedroomfortractortoroll
slightlyas yourestartmovement.
• To restartmovement,slowly release parkingbrake and
clutch/brakepedal.
• Make all turnsslowly°
H
without either the entire grass catcher,
CAUTION: Do not operate the mower
on mowers so equipped, or the dis-
charge guard in place.
ii
with slopes greater than 15° and do not
drive across any slope.
oo°=0r, J
OIL FILLCAP/
FIG. 9
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular' unleaded
gasoline with aminimum of 87octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT" WHEN OPERATING IN TEMPERATURES
BELOW 32QF(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
CAUTION: Fill to bottom of gas tank
14
L ILl I UIII Jllll'llllllll
use gasoline near an open flame.
.'K
OPERATmON
TO START ENGINE (See Fig. 7)
Whenstartingtheenginefor thefirsttimeoriftheenginehasrun
outoffuel,itwilltakeextracrankingtimetomovefuelfromthetank
totheengine°
• Siton seatinoperatingposition,depressclutch!brakepedal
andset parkingbrake°
o Placegearshift leverinneutral(N) position.
o Moveattachmentclutchto"DISENGAGED" position.
• Movethrottlecontroltofast position
° PullchokecontroIoutforacoldenginestart attempt. Fora
warm enginestart attempt the chokecontrolmay notbe
needed.
Note: Before starting, read the warm and cold starting proce-
duresbelow.
• Insert keyinto ignitionand turn key clockwise to "START"
positionand releasekeyassoon asenginestarts. Donotrun
starter continuously for more than fifteen seconds per
minute. Ifthe enginedoes not start after severalattempts,
pushchoke controlin,wait a few minutesand try again. If
enginestilldoes notstart,pullthe chokecontroloutandretry.
WARM WEATHER STARTING (50°Fand above)
° When engine starts,slowIy push choke controlin untilthe
engine begins to mn smoothly. Ifthe engine starts to run
roughly,pullthe chokecontrol outslightlyforafew seconds
and then continue to push the control in slowly_
• The attachmentsand ground drivecan now be used. Ifthe
enginedoes notaccepttheload, restartthe engineandallow
itto warm up for one minute using the chokeas described
above.
COLD WEATHER STARTING (50° F and below)
o When engine starts,slowly push choke controlin untilthe
engine begins to runsmoothly_Continuetopush thechoke
control insmall steps allowing the engineto accept small
changes in speedand load, untilthechoke controlisfully in.
Iftheengine starts to runroughly,pullthechoke controlout
slightly for a few seconds and then continue to push the
controlinslowly.This mayrequireanenginewarrn-up period
from several secondstoseveralminutes,dependingon the
temperature.
• The attachments can be usedduring the enginewarm-up
period and may require the choke control be putled out
slightly°
NOTE: Ifata highaltitude (above3000 feet)or incold tempera-
tures (below 32 F)thecarburetor fuel mixture mayneedto
beadjustedfor bestengineperformanceoSee"TOADJUST
CARBURE-I'OR"inthe ServiceandAdjustmentssectionof
this manual.
MOWING TIPS
o Tire chains cannot be used when the mower housing is
attachedto tractor.
• Mower should be properly leveled for bestmowing perfor-
mance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section ofthis manual.
o The lefthandside of mowershouldbe usedfortrimming.
° Drivesothatclippings are dischargedonto theareathathas
been cut. Havethe cut areatothe rightofthe machine. This
wilt resultina moreeven distributionofclippings and more
uniform cutting.
,rlH"l"ln,,'lL _ I 'J,l,II
• When mowinglargeareas,startbytuming tothe rightsothat
clippings will discharge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow in the opposite
direction makinglefthand turns untilfinished(SeeF3g.10)_
• ifgrass isextremelytall, itshould be mowed twiceto reduce
loadand possiblefirehazardfromdried clippings. Make first
cut relatively high;the second tothe desired height.
o Donotmowgrasswhen itiswet. Wet grasswiIlplug mower
and leave undesirable clumps. Allow grass to dry before
movang.
o Alwaysoperateengine atfullthrottlewhen mowingto assure
bettermowing performance and proper discharge of mate_
daL Regulategroundspeedby selectinga Iowenoughgear
togivethemowercuttingperformance aswellasthequality
ofcutdesired.
= Whenoperatingattachments,selectagroundspeedthatwill
suittheterrainandgive bestperformance oftheattachment
being used.
FIG. 10
MULCHING MOWING TIPS
IMPORTANT; FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
o The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
theyfall ontothe lawn they willdisperse intothe grass
and not be noticed. Also, the mulched grass will
biodegrade quicklyto provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades°
o Avoid cutting your lawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action°
The best time to mow your lawn isthe early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
o For best results, adjustthe rnowercutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11). For extremely heavy mulching,
reduce yourwidth of cut on each pass and mow slowly.
° Certain types of grass and grass conditlons may re-
quire that an area be mulched a second time to com-
pletely hide the clippings° When doing a second cut,
mow across or perpendicular to the first cut path.
• Change your cutting pattern from weekto week. Mow
north to south one week then change to east towest the
next week. This will help prevent matting and graining
of the lawn.
15 FIG. 11
CUSTOMER
II IIIIIII II I LIIIIII IIIIIIIIII I lUlU ............ ................................................
MAINTENANCE SCHEDULE ___ _._'__ ............
AS YOU COMPLETE
CheckBrakeOperation V # V F
CheckTirePressure iV _' If
Check for Loose Fasteners IV _ I_##7 if
R. Sha_e,_Rep_aceMowerBia,_es _,
c Lu, catiOncha. ...........€: : i.....i€ :
T CheckBatteryLeve!/Recharge
0 CleanBatteryandTerminals Ikj
R
AdjustBladeBelt(s)Tension ..... _5
AdjustMotionDriveBelt(s)Tension V_e ,,., :'................ , .......... , .
Check Engine 0ii Level ' '" ....
Chan eE"gioeO, ......... ......... V'
CleanAirFilter ........... .....1_2.................
EN CleanAirScreen V_2
G _nspectiu.ier!SparkArresier .... _ ...........
| ReplaceOilFilter(ff equipped) V_t.2
.... L_
Replace Air Fitter Paper Cartridge _/2
ReplaceFuelFilter if .
............ ,,, , ,,,, ,, ,,,,,,,,, ,,, ,,,
1 - Change more often when operating under a heavy loador In high ambient temperatures 5 - if equipped with adjustable system,
2 - Service more often when operating indirty or dusty conditions. 6 - Not requited it equipped with maintenance-free battery,
3 - if equipped with oil filter, change oil every 50 hours, 7 - Tighten front axle pivot bolt to 35 fL.lbs, maximum,
4 - Replace blades more often when mowing In sandy soil,. Do not oved]gh_en
GENERAL RECOMMENDATIONS LU BRIOATION CHART
The warrantyon this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
fullvalue from the warranty, operator must maintaintractor as
instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your'tractor.
All adjustments in theService andAdjustmentssection ofthis
manual should be checked at least once each season.
Once a year youshould replace the spark plug,clean or
replace air filter, and check blades and beltsfor wear. A
new spark plugand clean air filter'assure proper air-fuel
mixture and help yourengine run better and lastlonger:
BEFORE EACH USE
• Check engine oil level.
- Check brake operation.
- Check tire pressure.
• Check for loose fasteners.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS.
tFYOU FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
@ FRONT WHEEL _..:_-_-_. -_1 _ FRONT WHEEL _)
(bCHEC_'ADD'-._( _', 5"1
(3:)SAE 30 MOTOR OIL API _ SF/SG
(_ GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBR|CATE)
16
(_ TIE ROD BALL JOINTS
CUSTOM
Always observe safety rules when performing any mainte-
nanceo
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at highspeed inhighest gear, thenbrake mustbe adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
merits section of this manual).
TIRES
• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
o Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
i
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damager
NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion°
BLADE CARE
For best results mower blades must be kept sharp° Re_
place bent or damaged blades.
LITIES
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced.. An
unbalanced blade willcause excessive vibrationand even-
tual damage to mower and engine,
° The blade can besharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.
= To check blade balance, you will need a 5/8" diameter
steel bolt, pin,or acone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer),
• Slide blade on to an unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced°
NOTE: Do not use anail for balancing blade. The lobes of
the center hole may appear to be centered, but are not°
. CENTERHOLE / /
BLADE REMOVAL (See Fig. 12)
• Raise mower to highest position to allow access to
blades°
= Remove hex bolt, Iockwasher and flat washer securing
blade_
° Install new or resharpened blade with trailing edge up
towards deck as shown.
° Reassemble hex bolt, lock washer and flat washer in
exact order as shown°
° Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT ISGRADE 8HEATTREATED.
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
BLADE
HEX BOLT (GRADE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FiG. 12
MANDREL
ASSEMBLY
TRAILING
EDGE UP
FIG. 13
V-BELTS
Check V-belts for deterioration and wear after 100 hours
and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear,.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
CHECK TRANSAXLE OIL LEVEL (See Fig, 14)
° Block up rear axle securely_
° Remove left rearwheel by removing hub bolts_
• Remove filler plug from transaxleo Oil level must be
even with plug threads° If necessary, fill with SAE 30
motor oil, API-SF, SG or SH. Replace filler plug.
° Reassemble wheel to hub.
- For approximate capacity see "PRODUCT SPECIFI-
CATIONS" on page 3 of this manual.
TRANSAXLE
o oo
FILLER PLUG
17 FIG. 14
CUSTOM R
.......... ii r Ullll u
BATTERY
Your tractorhas a battery chargingsystem whichis suffi-
cient for normal use° However, periodic charging of the
battery with an automotive charger will extend its life,,
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
NSIBILITIES
iiii,llUllll i H_.,,,, , ,, ,,,,,,,,,,,, _,,.,, ,,,
TO CHANGE ENGINE OIL (See Fig. 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG orSH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
- Catch oil in a suitable containen
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove drain plug.
• After oil has drained completely, replace oil drain plug
and tighten securely.
• Refill engine wittl oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For'approximate capacity see
PRODUCT SPECIFICATIONS' on page 3 of this
manual.
• Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap ontite
tube. Do not thread the cap onto tile tube when taking
reading_ Keep oil at "FULL" line on dipstick° Tighten
cap onto the tube securely when finished.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classificationSF, SG, orSH. Select theoilsSAE viscosity
grade according to your'expected operating temperature.
SAEVIscosITYGRADES
°F -20 = 0_ 3{); 32 ° 40" 60" 8(}" 100 _
°C -30 ° -20" -I0" 0= tO = 20" 30" 40 _
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of operation or at least
once a year ifthe tractor isnot used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation_ Tighten oil fill
cap/dipstick securely each time you check the oil level.
OIL
DRAIN
PLUG
AIR
L FILL
CAP/DIPSTICK
FIG, 15
CLEAN AIR SCREEN (See Fig. 15)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operatingthe engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-
moved will cause enginedamage due to overheating,
18
Loading...