Craftsman 917.258861 User Manual

till/F rSMnN°

MODEL NUMBER 917.258861 OWNER'SMANUAL

oAssembly

Operation
Customer Responsibilities

o Service and Adjustments

Repair Parts

....... CAUTION: Read and folloW all safety ruleS and instructions before op-_t_tting thiS equipment: "

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

IIIllllllllllllllllllllI IIIII I

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

• Road, understand, and follow all instructions in the manual

• Only allow responsible adults, who are familiar with the

• Clear the area of objects such as rocks, toys, wire, etc.,,

• Be sure the area isclear of other peopfe before mowing_ Stop

. Never carry passengers.

• Do not mow in reverse unless absolutely necessary, Always

• Be aware el the mower discharge direction and do not point

• Slow down before turning,,

• Never leave a running machine unattended, Always turn off

• Turn off b[ades when not mowing

• Stop engine before removing grass catcher or unclogging

• Mow only in daylight or good artificial light.
. Do not operate the machine while under the influence of

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

IL SLOPE OPERATION
Slopes are a major factor related to Ioss-of-centre_ and tipover

accidents, which can result in severe injury or death. All slopes
require extra caution ffyou cannot back up the slope or if you fee{

uneasy on it, do not mow it

DO:

. Mow up and down slopes, nat across

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps_ Uneven terrain could

• Use slow speed Choose a low gear so that you will not have

• Follow the manufacturer's recommendations for wheel

• Use extra care with grass catchers or other attachments.

• Keep nit movement on the slopes slow and gradual. Do not

• Avoid starting or stopping on a slope. 11tires lose traction,

...... DO

I

• Do not mew near drop-ells, ditches, or embankments. The

• Do not mow on wet grass, Reduced traction could cause

• Do not try to stabilize the machine by putting your foot on the

• Do not use grass catcher on steep slopes.

SAFETY RULES

_ Safe Operation Practices for Ride-On Mowers

and on the machine before starting.

instructions, to operate the machine.

which could be picked up and thrown by the blade,

machine if anyone enters the area,

lookdown and behind before and while backing

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

blades, set parking brake, stop engine, and remove keys

before dismounting,

chute.

alcohol or drugs.

a trailer or truck.

overturn the machine, Tall grass can hide obstacles_

to stop or shift while on the slope.

weights or counterweights to improve stability,

These can change the stability of the machine.

make sudden changes in speed or direction.

disengage the blades and proceed slowiy straight down the
slope_

NOT: "- - .......

Donet turn on slopes unless necessary, and then, turn stowly

and gradua{fy downhill, if possible.

mower could sudden(y turn over ifa wheel is over the edge
of a cliff or ditch, or if an edge caves in_

sliding,

ground,

IlL CHILDREN
Tragic acc(dents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine
and the mowing activity Never assume that children will remain
where you last saw them

• Keep children out of the mowing area and under the watchful
care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, Iook behind and/_own for small
children.

• Never carry children, They may fall off and be seriously
injured or interfere with safe machine operation.

• Never allow chtfdren to operate the machine.

• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision

IV. SERVICE

* Useexlracareinhandlinggasolineandotherfuels. Theyare

ftammab[e and vapors are explosive

Use oniy an approved container

Never remove gas cap or add fuel with the engine

running., Ai[ow engine to cool before refueling Do not

smoke.

Never refuel the machine indoors.
Never store the machine or fuel container inside where

there is an open flame, such as a water heater

. Never run a machine inside a closed area,
. Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment ingood condition,

- Never tamper with safety devices., Check their proper
operation regularly,

- Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage, Allow machine to cool before
storing.

• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running,

. Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-

essary_

• Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them,,

- Check brake operation frequently Adjust and service as
required.

iii iiii iiiii iiii iii fil iiiiiiiiiiiii i i iii

safety precautions. It means
Look for this symbol to point out important !

CAUT1ONItf BECOME ALERT.qI YOUR

illU ij

I- .... I

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,

adjusting or making repairs. .......

A WARNING A

The engine exhaust from this product con-
tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

. reprod,uct!ve,, harm: ,,,

2

I

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and
performance.

Should you experience any problem you cannot easily
remedy, p_ease contact your nearest Sears Authorized

Service Center/Department We have competent, wolf
trained technicians and the proper' tools to service or repair

this tractor.
Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly_

Always observe the "SAFETY RULES".

MODEL
NUMBER 917.258861

SERIAL
NUMBER
DATEOF PURCHASE

THE MODELAND SERIAL NUMBERSWILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-
ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSiBBLITIES

- Read and observe the safety rules°

- Follow a regular schedule in maintaining, caring for and
using your tractor,

• Follow the instructions under' "Customer Responsibili-

ties" and "Storage" sections of this owner's manual..

WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or' grass-cov-
ered !and un!ess the engine's exhaust sys!,emiSequipped

PRODUCT SPECIFICATIONS

HORSEPOWER: 1&5
GASOLINE CAPACITY

AND TYPE:
OIL TYPE (APFSF!SG/SH):

OIL CAPACITY: W/FILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RV17YO
(GAP: _025")

VALVE CLEARANCE: INTAKE: .,003" - °006"

GROUND SPEED (MPH): Forward LO HI

TRANSAXLE OIL 4 QUARTS

CAPACITY AND TYPE: SAE 30 API-SF/SG

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

BLADE BOLT TORQUE: 30-35 FT. LBS.

with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator,

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)°

Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Cented
Department (See REPAIR PARTS section of this manual).

ii iii ii1,1111111111 i iii iii i i

3.5 GALLONS
UI_LEADED REGULAR

SAE 30 (alCove 32°F)
SAE 5W-30 (below 32°F)

W/O FILTER: 3.5 PINTS

EXHAUST: 0t3"- 016"

1st 0.7 1.7
2nd 14 33

3rd 2.3 &4

Reverse 0.9 241

REAR: 10 PSI

MIN° CCA: 240
CASE SIZE: U1R

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, tubdcated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiat
or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners° belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or' grass.

• Repairs necessary because of operator abuse, negligence, improper storage or' accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual

° Riding equipment used for commercial or rental purposes..

LIMITED 90 DAY WARRANTY ON BATTERY

" For ninety (90) days from date of purchase, if any battery included with this riding equipmentproves defective in material or

workmanship and our testing determines the battery wilt not held a charge, Sears will replace the battery at no charge..

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. 0N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THiS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES .......

This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state

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SEARS, RQEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONTENTS

SAFETY RULES ................ ;........................................... 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEI_BLY .............................................................. 7-10

OPERATION ........................................................... 11-16

iNDEX

A

Accessories ............................................. 5

Adjustments:

Brake ....................................................23

Carburetor ..............................................27

Clutch Pulley ..........................................23

Gauge Wheels ..........................................14

Mower

Front-To-Back ............................ 22

Side-To-Side ................................21

Throttle Control Cable ...........................27

Air Filter, Engine ...........................................20

Air Screen, Engine ................................ 20

Assembly .....................................................7-10

B

Battery:

Charging ........................................ 8

Cleaning .................................................19

Starting with Weak Battery ............25

Storage ...............................................28

Terminals ............................................t9

Belt:

Motion Drive

Removal/Replacement .............24

Mower Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement .............23

Blade:

Sharpening ..................................... 18

Replacement .................................................18

Brake Adjustment ................................. 23

C

Carburetor Adjustment ..............................27

Clutch Pulley ....................................... 23

Controls, Tractor ........................................ 12

Custome_ Responsibilities ..................t 7-20

Engine:

Air Filter ..........................................20

Air Screen ..................................................20

Cooling Fins .......................................20

Engine Oil ......................................14,19

Fuel Filter-;;; r"........;.......;................. 20"

Spark Plug(s) .............................. 20

Tractor:

Battery ..............................................19

Blade .................................................18

Lubrication Chart ....................... t7

Maintenance Schedule ..............t7

Tire Care ..................................10,18,25

Transaxle .......................................... 18

Cutting Height, Mower .......................... 13

Electrical:

Interlocks and Relays .....................25

Schematic ........................................ 31

Wiring Diagram .................................. 32

Engine:

Air Filter ........................................ 20

Air Screen ................................ 20

Cooling Fins .................................. 20

Oil Change .................................. 19

Oil Level ..................................... 19

Oil Type ...................................... 14,19

Preparation ................................. 14

Repair Parts ............................ 50-59

Starling .................................. t4,16

Storage .................................. 28

Filter:

Air Filter ......................... 20

Fuel ............................................... 20

Oil ........................................................20

Fuel:

Storage ............................... 28

Type ........................................... 15

Fuse ............................................... 25

Headlights ................................... 25

Hood Removal/Installation ................ 26

Leveling Mower Deck .......................... 21

Lubrication:

Chart .................................................. 17

Engine ............................................. 19

Maintenance Schedule ............................17

Mower:

Adjustment, Front-to-Back .......... 22

Adjustment, Side-to-Side ...............21

Blade Replacement ...................... 18

Blade Sharpening ...............................18

- • Cutting Height ...;., ..,,:..:,... ;:.:.: 13

Installation ...................................... 21

Operation .......................................... 14

Removal ........................................ 21

Mowing Tips ................................................15

Muffler ...................................................... 19

Spark Attester ............................ 3,40

Oil:

Cold Weather Conditions ........ 15,19

Engine ..................................... 19

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-59

PARTS ORDERING/SERVICE ................ BACK COVER

E

Storage ......................................... 28

Operation ........................................... 11-16

Operating Mower. .....................................14

Options:

Accessories ...................................... 5

Spark Arrester ...............................3,40

P

Parking Brake ................................. 12-t3

Parts Bag ................................................... 6

Parts, Replacement/Repair ...............32-49

Product Specifications .....................................3

R

Repair Parts ........................................32-47

F

S

Safety Rules ...........................................................2

Seat ......................................................................8

Service and Adjustments ................. 21-27

Carburetor ............................................27

Clutch Pulley .....................................23

Fuse ......................................................... 25

Hood Removal/Installation ...............26

Motion Drive Belt

H

L

M

Slope Guide Sheet ....................................63

Spark Plug(s) ...............................................20

Specifications ............................................. 3

Starting the Engine ..................................14-16

Steering Wheel ...........................................7,24

Stopping the Tractor ...................................13

Storage .................................................... 28

Throttle Conlrol Cable Adjustment .........27

Tires ....................................................10,18,25

Troubleshooting Chart ........................29-30

Transaxle .........................................18,48-49

Removal/Replacement ............ 24

Mower Drive Belt

Removal/Replacement ............ 22

Mower Blade Drive Belt

Removal!Replacement ...............23

Mower Adjustment

Front-to-Back ..............................22

Side-to-Side ..................................21

Mower Removalflnstallation ......... 21

Tire Care .....................................10,18,25

....... T ..........

W

O

Warranty ..........................................................3

Wiring Diagram ................................... 32

Wiring Schematic .......................................... 31

ATTACH M NTS

ii i ii ,llllll i i ,,111.....................................................

These accessories and attachments were availabIe through most Sears retail outlets and service centers when the tractorwas purchased.

Most Sears sto_es can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

GAS CAN BLADESENGINE OIL

2

FUEL STABILIZER AiR FILTER

6

MAINTENANCE

BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listedbelow with brief explanations of how they can help
you This list was current at the time of pubjlcation; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor'.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching

AERATOR promotes deep root growth for a healthy lawn., Tapered
25-inch steel spikes mounted on lO-inch diameter discs puncture
holes in soil at close intervals to let moisture soak in Steelweight tray
for increased penetration

BUMPER protec{s front end of tractor from damage
CARTS make hauling easy. Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and
doily

CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots 36-inchswath 24hardenedsteeL

coring tips 150 Ib capacity weight tray
DISC HARROW has 2 gangs of 4 steel blades that angIe from 10 to

20 degrees, 40 inches wide Can hook 2 units in tandem (Requires
sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and gravel 48
inches wide, 17 inches high, clears 44-inch path when angled, Master
lift control lever for operator ease. Spring tdp for snow removal on

uneven pavement; built-in float for' blade to follow ground contour,
Reversible, replaceabJe scraper bar.r (Use with tire chains and wheel
weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or' other' heavy attachments)

MULCH RAKFJDETHATCHER loosens soil and _ps thatch and
malted leaves to iawn surface for easy pickup Twenty spring line

teeth Useful to prepare bare areas for seeding, Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TiNE DETHATCHER covers 36-inch wide path and tosses thatch into

large hopper Mounts behind tractor
PLOW turns soil 6 inches deep, cuts t0-inch furrow Crank adjust-

ment controls depth, 3-positlon yoke sets width, Heavy steel tandside
for straight furrowing (Requires sleeve hiich )

RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber,

REAR GRADE R BLADE is42 inches wide and operated from ddver's
seat Reversible steel blade can be angled at 30 degrees for grading
Reverses for pushing snow backwards (Requires sleeve hitch.)

ROLLER for smoother lawn surface, 36-inch wide, 18-inch diameter
water-tight drum holds up to 390 Ibs of weight. Rounded edges

prevent harm to turf Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for
seeding, helps weed control. Steel frame holds 5 adjustable sweeps.
Adjusts vertically, horizontally (Requires sleeve hitch ) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops

SLEEVE HITCH for use with master liftsystem Single pin couples!
uncouples

SNOWTHROWER has 42-inch swath Drum-type auger handles
powdery and web'heavy snow Mounts easily with simple pin arrange-

merit, Discharge chute adjusts from tractor seat, 6-inch diameter
spout discharges snow 10 to 50 feet Lift controlled at tractor seat,
(Use with chains and wheel weights and/or rear drawbar weight,)

SPRAYERS use 12-vott DC electric motor that connecis to thetractor
battery or other 12-volt source Includes booms for automatic

spraying and hand heldwandforspotspraying Wand has adiustable
spray pattern, For applying herbicides, insecticides, fungicides and

liquid fertilizers
SPREADER/SEEDERS make seeding, fertilizing, and weed killing

easy Broadcast spreaders are also useful for granular de-[cers and
sand

SWEEPERS let you collect grass clippings and leaves
TILLER has 8hpengine to prepare seed beds, cultivate, and compost

garden residue. Chain-drive transmission. Six 11-inch diameter one

piece heaHreated steel tines. Tilts 30-inch path. (Requires sleeve
hitch.) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own
built*in lift and depth control system and does NOT require a sleeve
hitch Fits any iawn, yard or garden tractor. Simply hook up to the
tractor d_awbarand go! Optional accessories re{5 hp tiller convert

unit for dethatching, aerating, hilling.owithout tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,

ASS plastictop; ctear plastic windshield offers 360 degree visibility
Hinged metai doors with catch_ Keeps operator warm and dry.
Remove vinyFsides and windshields .for use as sun protector in
summer'. Optional accessories include: tJntedltempered solid

safety glass windshield with hand operated wiper; 12-volt amber
caution lightfor mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attach merit to pickup debris inhard-to-reach places.
VACtCHIPPER inctudes a chipper-shredder

WEIGHT BRACKET for drawbar for snow remove1applications. Can
be mounted on {ro.ntof tractor for plowing applications Uses (1) 55

Ib weight
WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials

5

•- i ,u lU ,i ....i,iiiii u, ,, ii i,,u ..... i1,,,,11

CONTENTS OF HARDWARE PACK

........ u ,, m-lmr i,, ll...mHi, i u

,ul ' ,u, lllllllll I' ill i,i

Parts Bag contents shown full size Parts packed separately in carton

_Lu_ i,, ,,m,i u i H 'M,',,'I ..... II

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(1) Shoulder Bolt 5/16-18

(2) Screws #10 x 5/8

(1) Knob

ii1,111 i

@

(2) Lock Washers #10

/-h

(2) Weld Nuts #10 _':-I I

Seat Plate

Mulcher

J , ,, ,,,,

"Video

Cassette

Steering

Wheel

Manuat

,1_ i, UUlllU

Parts bag contents not shown full size

• =.....................

Parts Bag

.....Ii....

(2) Washers 3/16 x 3/4 x t6 Gauge

(4) Retainer Springs

(single loop)

ltS 1/4-20 x 3/4 "_ .......

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge

, i,,i, mu.,,,i .....

(2) Lock Washers 1/4

(3) Retainer Springs

(double loop)

//"--'_ _ (2)Washers 3/8

(/_) _xZ/8x14Gauge

(2) Shoulder'Bolts_. _//'/!2) Gauge Z_ (2) Center-

WheeIs _ lock Nuts

_8_1_ .........

(2) Front Link Assemblies

(2) Latch Hook

-- Assemblys

(2) Keys ........

Steering

Sleeve

Steering

Wheel

Slope Sheet

Insert

, u,,,,,

ASSEMBLY

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes°

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper' tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_.Standard

wrench sizes are listed_
(2) 7/16" wrenches

(1) 1/2" wrench
(1) 9/16" wrench
Phillips screwdriver

Tire pressure gauge
Utility knife

Pliers
(1) 3/4" socket with drive ratchet

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated
behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

_ TEERING WHEEL

_1_,_ WASHER

INSERT

HEX BOLT

LOCK

LARGE FLAT

UNPACK CARTON

• Remove air accessible loose parts and parts cartons
from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.

• Remove mower and packing materials.

° Check for any additional loose parts or cartons and

rernove.

BEFORE ROLLINGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

o Remove hex bolt, lock washer and large flat washer

from steering shaft..

• Position front wheels of the tractor so they are pointing
straight forward.

• Slide the steering sleeve over' the steering shaft.

• Position steering wheel so cross bars are horizontal
(left to fight) and slide onto steering wheel adapter,

• Secure steering wheel to steering shaft with hex bolt,
tock washer and large flat washer previously removed..

Tighten securely.

• Snap steering wheel insert into center of steering
wheel.

° Remove protective materials from tractor' hood and

grill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR

IS TO ROLL OFF SKID_

STEERING _ _

WHEEL _

ADAPTER _'__._._

1I/'_ /"

1 ! _ l"

/ / 1

STEERING SHAFT

/

STEERING

SLAVE

/

/

/

f

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-

trols)

• Press lift lever plunger and raise attachment lift lever'to
its highest position.

• Release parking brake by depressing clutch/brake
pedal°

• Place gearshift lever in neutral (N) position..

• Roll tractor backwards off skid.

=,q., ==,,= ,=

mu,=...... m-=, i n u ,= i ........

ASS

HOW' TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

=m===a_ ..........................................................

_, CAUTION: Do not short battery termi-

nals by allowing a wrench or any other
object to contact both terminals at the

same time. Before connecting battery,
remove metal bracelets, wristwatch

bands, rings, etc.
Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

* Lift hood to raised position,
. Open terminal access doors, remove terminal protec-

tive caps and discard.

. If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps

. First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washe r, lock washer and hex
nut as shown,, Tighten securely.

= Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut.. Tighten securely,

o Close terminal access doors.
Use terminal access doors for:

. Inspection for secure connections (to tighten hard-

ware).

, Inspection for corrosion

, Testing battery_
. Jumping (if required)_

° Periodic charging.

....M,I,I,,I,II,,I,,I,,, ,i,,

LY

i,, , mmii-,n= n,

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob,,

• Remove cardboard packing on seat pan.

- Place seat on seat pan and assemble shoulder bolt.

- Assemble adjustment knob and flat washer' looseiy.

Do not tighten•

• Tighten shoulder bolt securely.

• Lower' seat into operating position and sit on seat.

• Slide seat untila comfortable position isreached which

allows you to press clutch/brake pedal all the way
down.

• Get off seat without moving its adjusted position.
. Raise seat and tighten adjustment knob securely,

SEAT

SEAT PAN

.00 LOER \\\

/__ FLAT WASHER

ADJUSTMENT

KNOB

FIG. 3

HEX NUT WASHER WASHER

DISCARD TERMINAL HEX
PROTECTIVE CAPS BOLT

TERMINAL ",

ACCESS

DOOR

LOCK FLAT

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)
CABLE

FIG. 2

N==, INHI I HI= Hm, I1=

ASSEMBLY

LJlIJ I III I I

INSTALL MOWER AND DRIVE BELT (See °

Figs. 4 and 6)

Be sure tractor is on level surface and mower' suspension
arms are raised with attachment lift control Engage park-
ing brake.

• Cut and remove ties securing anti-sway bar and belts,
Swing anti-sway bar to left side of mower decks .

• Slide mower' under tractorwith discharge guard to right
side of tractor°

IMPORTANT; CHECK BELT FOR PROPER ROUTING IN .
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE.

• Install one front link intop hole of the R.H. front mower'
bracket and R.H. front suspension bracket, Retain with

two single loop retainer springs as shown,,

° Install second front link in L,H. front suspension bracket

only and retain with single loop retainer' spring as
shown.

° Turn height adjustment knob counterclockwise until it

stops.

= Lower mower linkage with attachment liftcontrol
o Place the L.H suspension arm on inwardpointingdeck

pin. Ifnecessary, rock and raise front of mower to align

deck pin with the hole in suspension army Retain with
double loop retainer spring with loops down as shown,,

° Slide left side of mower back and instali the unattached

front link in top hole of the LH front mower bracket. ELECTRIC

Retain with single loop retainer spring as shown. CLUTCH

=H H,m ' =

Place the R.H. suspension arm on inward pointing
deck pin., If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.

Retain with double loop retainer' spring with loops
down as shown_

Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.

Turn height adjustment knob clockwise to remove
slack from mower suspension.

Raise mower' to highest position.
Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual).

CHECK MOWER LEVELNESS

For'best cutting resutts, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

See the fig ures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts
are routed correctly.,

FRONT
SUSPENSION

BRACKETS

SHOULDER

BOLT

WHEEL

GAUGE /

3/8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

SUSPENSION

DOUBLE LOOP ARMS FRONT

CHASSIS (Inward pointing BRACKET
BRACKET deck pins)

3/8-16

CENTER

LOCKNUT

RETAINER SPRING MOWER

7

DOUBLELOOP

RETAINER
SPRING ANTI-SWAY

BAR

IDLER

PULLEY

FRONT
LINK

SINGLE

LOOP
RETAINER

SPRINGS

DISCHARGE GUARD

FIG. 4

ASS

CHECK TIRE PRESSURE

The tires on your' tractor we re overJnflated at the factory for
shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you ]earn how to operate your' tractor, check to see
that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

INSTALL MULCHER PLATE (See Figs. 5A and

5B)

- Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down..

= Tighten hardware securety_

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.
° Hook rear latch into hole on back of mower deck.

....... ............... ..... i ,l!lll, i ,i,,L

guard from mower. Raise and hold
CAUTION: Do not remove discharge

guard when attaching mulcher plate
and allow it to rest on plate while in

..... = ,,i t

WELD.
NUT "_.

LATCH

WASHER

MULCHER
PLATE

operation°

WELD NUT

LOCK
WASHER

WASHER

\ V----scREw

FIG. 5A

HOOKPOINTS!

DOWN

LOCK
WASHER

HOOK

WELD

NUT

DEFLECTOR
SHIELD

//

LATCH
HOOKS

FIG. 5B

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher prate and store in a safe place.
Your mower is now ready for discharging or installation of

optional grass catcher accessory.
NOTE: It is not necessary to change btadeso The mulcher

blades are designed for discharging and bagging also..

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATtSFA CTION FROM

THIS QUALITY PRODUCT_
PLEASE REVIEW THE FOLLOWING CHECKLIST;

,/ All assembly instructions have been completed_
,/ No remaining loose parts in carton

,/ Batteryis proper{yprepared and charged. (Minirnum

1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated° (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure rnower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be
properly inflated for' leveling).

v' Check mower'and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers

,/ Checkwiring. See that all connections are still secure

and wires are properly clamped. ._

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PA YEXTRA A TTENTION TO THE FOL LOWING IMPOR-

TANT ITEMS:

,/ Engine oil is at proper leveL.
v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline,

,/ Become familiar with a!l controls - their location and

function Operate them before you start the engine_

v" Be sure brake system is in safe operating condition..

10

OPERATION

These symbols may appear on yourproduct or in!iterat.uresupplied withthe product. Learn and understand their meaning.

E:3&

BATTERY CAUTION OR REVERSE FORWARD SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF

FAST

LIGHTS ON

!\l m

FUEL CHOKE MOWER HEIGHT

DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

L

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

11

PARKING BRAKE

IGNITION

,,,m.==- I,I,,H ......

OPERATION

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor'to familiarize yourself with the locations of vadous controls and adjustments_ Save
this manual for' future reference.

ATTACHMENT CLUTCH SWITCH

AMMETER

CHOKE CONTROL

IGNITION SWITCH

LIGHT SWITCH

LIFT LEVER

J PLUNGER

LIFT LEVER

CLUTCHtBRAKE
PEDAL

THROTTLE

CONTROL

ADJUSTMENT RANGE SHIFT
KNOB LEVER

HEIGHT /_

GEARSHIFT LEVER _ ..........

Our tractor's conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH °Usedto engage mower
blades or other' attachments mounted to your tractor.

LIFT LEVER- Used to raise and lowermower deck orother

attachments mounted to your tractor_
LIFT LEVER PLUNGER - Used to release attachement lift

lever when changing {Is position.
CLUTCH/BRAKE PEDAL - Used for dectutching and

braking the tractor and starting the engine,,
GEARSHIFT LEVER - Selects the speed and direction of

tractor.
THROTTLE CONTROL - Used to control engine speed_

PARKING BRAKE
LEVER

FIG. 6

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for all forward and reverse gears ....

IGNITION SWITCH - Used to start and stop the engine,
AMMETER - Indicates battery charging (+) or discharging

LIGHT SWITCH - Turns the headlights on and off°

PARKING BRAKE L.EVER - Locks clutch/brake pedal into

the brake position
CHOKE CONTROL - Used when starting a cold engine,

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower'

heighL

12

,lUUlHI,IHII I n,m=n== = U == In =' ='=ram'=" I" inln I

OPERATION

=

Tile operation of any tractor can result in_f0reign objects thrown into the eyes, which can

result in severe eye damage° Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs= We recommend a wide vision safety

mask over the spectacles or standard safety glasses.

=l,==u===lul,l=lu=,,,,i,ii, luuu,ii

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sensing
switch, When engine is running, any attempt by the

operator to leave the seat without first setting the parking
brake will shut off the engine.

= Depress clutch/brake pedal into full "BRAKE" position

and hol&

° Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should
remain in BRAKE" position. Make sure parking brake

will hold tractor secure

IGNITION CLUTCH SWITCH

KEY PUSHINTO PULLOUTTO

CHOKE
CONTROL

THROTTLE
CONTROL

LEVER

"BRAKE"

POSITION

CLUTCH/ POSITION GEARSHIFT
BRAKE HEIGHT LEVER
PEDAL ADJUSTMENT

"DRIVE" KNOB
POSITION

"DISENGAGE" "ENGAGE"

"DISENGAGED"

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -

= Move attachment clutch switch to "DISENGAGED"

position,.

GROUND DRIVE ...............

• Depress clutch/brake pedal into full "BRAKE" position.
° Move gearshift lever to neutral (N) position.

ENGINE -

= Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

altowing engine to idle before stopping may cause engine
to "backfire".

* Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,

• Never' use choke to stop engine°

ATTACHMENT

RANGE
SHIFT

LEVER

NOTE: Under certain conditions when tractor is standing

idle with the engine running,hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

ing the operator's position; to empty

CAUTION: Always stop tractor com-

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig, 7)

Always operate engine at full throttle.
° Operating engine at less than full throttle reduces the

battery charging rate.

= Full throttle offers the best bagging and mower perfor-

rnance.

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a coldengine,

Do not use to start a warm engine.

• To engage choke control, pull knob out., Slowly push
knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the
gearshift lever.

• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.

• Move gearshift and range shift levers to desired posi-
tion

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS, FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height is controlled by turning the height adjust_

ment knob in desired direction°

° Turn knob clockwise (_) to raise cutting height.

• Turn knob counterclockwise (V"_)to lower cutting

height. _.........

The cutting height range is approximately t-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip

with the engine not running° These heights are approxi-

mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.

• The averagelawn should be cut to approximately2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth_

- For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

13

relatively high; the second to desired height..

................. • , , ...................... i, "N"IHII L_"ll'l"l'll,' " II...... I"

OPERATiO

TO ADJUST GAUGE WHEELS (See Fig. 8)

Gauge wheels are properly adjusted when they are slightly
off the ground when mower isat the desired cutting height

in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain

conditions.
= Adjust gauge wheels with tractor on a flat level surface.

. Adjust mower to desired cutting height (See 'q'O AD-

JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual)°

. With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the
ground Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely,,

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

WHEEL

MOUNTING

FIG. 8

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor isequipped with an operator presence sensing
switch° Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will
shut off the engine,,
= Select desired height of cut°

• Lower mower with attachment lift control
. Start mower blades by engaging attachment clutch

control

• TO STOP MOWER BLADES - disengage attachment
clutch control.

TO OPERATE ON HILLS

I r)_ CAUTION: Do n0t_

hills with slopes greater than 15° and I
do not drive across any slope.

• Choose the slowest speed before starting up or down
hills_

° Avoid stopping or changing speed on hills.
° if slowing {s necessary, move throttle control tever to

slower position

o If stopping is absolutely necessary, push cfutch/brake

pedal quickly to brake position and engage parking

brake,

• Move gearshift tever to 1st gear and range shift lever to
low (L) position_ Be sure you have atlowed room for
tractor to roll slightly as you restart movement.

. To restart movement, slowly release parking brake and

clutch/brake pedal.

° Make all turns slowly,
TO TRANSPORT

- Raise attachment lift to highest position with attach-
ment lift control,

° When pushing or towing your tractor', be sure gearshift

lever {sin neutral (N) position,,

° Do not push or'tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck era trailetr,be sure hood isdosed and

secured to tractor_ Use an appropriate means oftying hood
to tractor (rope, cord, etc.),

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

. The engine in yourtractor has been shipped, from the

factory, atready filled with summer weight oil

= Check engine oil with tractor' on level ground_

° Remove oil fill cap/dipstick and wipe clean, reinsertthe

dipstick and push it all the way down into the tube, wait

for a few seconds, remove and read oil level,. If

necessary, add oil until "FULL" mark on dipstick is
teached_ Do not overfill

. For cold weather' operat{on you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual),,

- To change engine oil, see the Customer Responsibili-
ties section in this manual,,

FIG. 9

OIL FILL CAP/DIPSTICK

DISCHARGE
GUARD

FIG. 10

14

.... IHHUU Ul ........................................ Ul

•OPERATI

ADD GASOLINE LD EAT ER STARTING (50° F and below)

• Fill fuel tank, Use fresh, clean, regular unleaded . When engine starts, slowly push choke control in until
gasoline with a minimum of 87 octane.. (Use of leaded the engine begins to run smoothly. Continue to push
gasoline will increase carbon and lead oxide deposits the choke control in small steps alfowing the engine to
and reduce valve life). Do not mix oil with gasoline, accept small changes in speed and load, until the
Purchase fue! in quantities that can be used within 30 choke control is fully in, If the engine starts to run
days to assure fuel freshness° roughly, pull the choke control out slightly for a few

IMPORTANT; WHEN OPERATING tN TEMPERATURES seconds and then continue to push the control in
BELOW32°F(0"C), USE FRESH, CLEAN WINTER GRADE slowly.. This may require an engine warm-up period

GASOLINE TO HELP INSURE GOOD COLD WEATHER from several seconds to several minutes, depending
STARTtNG. on the temperature°

WARNING: Experience indicates that alcohol blended • The attachments can be used duringthe engine warm-

fuels (called gasohol or using ethanol or methanol) can up period and may require the choke control be pulled

attract moisture which leads to separation and formation of out slightly.
acids during storage. Acidic gas can damage the fuel NOTE: If at a high altitude (above 3000 feet) or in cold

system of an engine while in storage_ To avoid engine temperatures (below32 F)the carburetor fuel mixture may
problems, the fuel system should be emptied before stor- need to be adjusted for'best engine performance. See'TO

age of 30 days or longer. Drain the gas tank, start the ADJUST CARBURETOR" in the Service and Adjustments
engine and let it run until the fuel lines and carburetor' are section of this manual..

empty. Use fresh fuel next season.. See Storage Instruc-

tions for additional information.. Never use engine or

carburetor cleaner products in the fuel tank or permanent
damage may occur°

CAUTION: Fill to bottom of gas tank i

,_Jk filler neck. Do not overfill. Wipe offany !

spilled oil or fuel. Do not store, spill or |
use gasoline near an open flame. _____J

TO START ENGINE (See Fig, 7)

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

', Sit on seat in operating position, depress clutch/brake

pedal and set parking brake

= Place gear shift lever in neutral (N) position.

. Move attachment clutch to "DISENGAGED" position.

o Move throttle control to fast position
* Pull choke control out for a cotd engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

Note: Before starting, read the warm and cold starting
procedures below.

• Insert key into ignition and turn keyclockwise to"START"
position and release key as soon as engine starts_ Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after'

several attempts, push choke control in, wait a few
minutes and try again, tf engine still does not start, pull

the choke control out and retry°

WARM WEATHER STARTING (50° F and above)
= When engine starts, slowly push choke control in until

the engine begins to run smoothly, Ifthe engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly..

o The attachments and ground drive can now be used_ If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above

................................................cO w H ..........

MOWING TIPS

° Tire chains cannot be used when the mower •housing

isattached to tractor.

o Mower should be properly leveled for' best mowing

performance. See ''TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.

o The left hand side of mower' should be used for trim-

ming.

• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting

• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc After one or two rounds, mow

in the opposite direction making left hand turns until
finished (See Fig. 10).

• If grass is extremely tall, itshould be mowed twice to
reduce load and possible fire hazard from dried clip*

pings. Make first cut relatively high; the second to the
desired height°

o Do not mow grass when it is wet° Wet grass will plug

mower and leave undesirable clumps. Allow grass to
dry before mowing..

- Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-

charge of material, Regulate ground speed by select-
ing a low enough gear' to give the mower cutting
performance as wet!las the quality of cut desired.

° When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used. " ......

f

J

15

FIG. 11

OPERATION

MULCHaNG MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

- The special mu_ching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they wilt disperse intothe grass
and not be noticed. Also, the mulched grass wil!
biodegrade quickly to provide nutrients for' the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the

blades.

- Avoid cutting your lawn when it iswet. Wet grass tends
to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon

At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

= For'best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass
blades (See Fig. 12)_For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to
completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path

o Change your cutting pattern from week to week Mow

north to south one weekthen change to east to west the
next week This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12

16

iiiiiiiii iiiii,i iii ,llllllll iii

CUSTOM RESPONSIBILITIES

FILL IN DATES /___.._r

AS COMPLETE

REGULAR RV,CE DATES

Check Brake Operation ..............tf !/ , , , I

Check Tire Pressure

T

Check for Loose Fasteners
Sharpen/Replace Mower Blades

Lubrication chart
Check Battery Level/Recharge

0

Clean Battery and Terminals

R_

Check Transaxle Cooling
Adjust Blade Belt(s) Tension 6#_'s

Adjust Motion Drive Belt(s) Tension _5i
Check Engine Oii Level = _#' ' _ '

Change Engine Oi! ......._........... i,,,_1,2,3

i E Clean Air Filter $/'2
i N Clean Air Screen

G ; ,,In,spectMuffler/Spark Arrestor

Replace Oil Filter (if equipped) _.2

clean Engine cooling Fins _I _21

v' v'

v' v', ..........v'

1/4

v"

................ t....

E Replace spaiii Plug " _

Replace Air Filter Paper Cartridge " _#_'2

Replace Fue Fi ie'r................................................................................ If

1 - Change more often when operating under a heaw load or in high ambient temperatures
2 - Service more often when epe_'aling in dirty or dusty conditions

3 - If equipped with oil filler, change el! every 50 hours
4 - Replace blades more oiten when mewing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator' abuse or negligence° To

receive full value from the warranty, operator must maintain
tractor as instructed in this manual.

Some adjustments will need to be made periodically to
properly maintain your tractor,

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season,

• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wearL A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and test longer,

BEFORE EACH USE

• Check engine oil level

. Check blake operation,

• Check tire pressure,

• Check for loose fasteners,

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT

THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY

1 .....

5 ,. ffequipped with adjustable system,
6 - Not required if equipped with maintenance-lree battery

7 - Tighlenfront axle pivot bolt to 35 i't -Ibs maximum

Do not overtighten

LUBRICATION CHART

(_)TIE ROD BALL JOINTS

(_) SPINDLE

(_) FRONT IT WHEEL (_)

BEARING ZERK BEARING ZERK

(_) STEERING

SECTOR GEAR ENGINE (_
TEE'IH

i_) CHECK/ADD",.

TRANSAXLE

FLUID

(_SAE 30 MOTOR OIL API - SF/SG

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

17

SPINDt.E ZERK (_

CUSTOM LITtES

...... , ,, , Ull,ii ....... i, i1,1 ,! , ,.... Ul................... i

TRACTOR o The blade can be sharpened with a file or on agrinding

Always observe safety rules when performing any mainte-

nance_

BRAKE OPERATION

if unit requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted..

(See 'q'O ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

° Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)..

° Keep tires free of gasoline, oil,or'insect control chemi-

cals which can harm rubber'.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re-
place bent or damaged blades,

wheel, Do not attempt to sharpen while on the mower_

• To check blade balance, you will need a 5/8" diameter'
steel bolt, pin, or a cone balanceL (When using a cone
balancer, follow the instructions supplied with bal-
ancer).

° Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

if blade is balanced, it should remain in a horizontal
position., tf either end of the blade moves downward,
sharpen the heavy end until the blade is balanced..

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE /

FIG. 14

BLADE REMOVAL (See Fig. 13)

- Raise mower to highest position to allow access to
blades,

° Remove hex bolt, fockwasher and fiat washer secudng

blade,

. Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft Lbs. torque),.
IMPORTANT: BLADE BOLT lS GRADE 8 HEATTREATED,

NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade is balanced,

MANDREL

LOCKWASHER-._ _ ._""_.

HEX O,T(GRADEa)

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 13

V-BELTS

Check V-belts for deterioration and wear after 100 hours
and replace if necessary The belts are not adjustable

Replace belts if they begin to slip from wear_

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.

CHECK TRANSAXLE OIL LEVEL
(See Fig. 15)

• Block up rear' axle securely..

• Remove left rear wheel by removing hub bolts_

- Remove filler' plug from transaxle.. Oil level must be
even with plug threads. If necessary, fill with SAE 30

motor oil, API-SF or SG Replace filler plug.

• Reassemble wheel to hub.

• For approximate capacity see "PRODUCT SPECIFI-
CATIONS" on page 3 of this manual.

TRANSAXLE

PLUG

o oi

O

O

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced An
unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine

FIG. 15

18

N,H=,,NII==

i i = i IIINII ,III=III=,INIII,III=

CUSTOMER

RESPONSIBiLITiES

BAKERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the
battery with an automotive charger' will extend its life.

, Keep battery and terrninals clean.
° Keep battery bolts tight.

• Keep small vent holes open.
, Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power'.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

° Rinse the battery with plain water and dry°

• Clean terminals and battery cable ends with wire brush

until bright°

, Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

Assernbiy section of this manual)..

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG.or SH

• Be sure tractor is on level surface°

- Oil wilt drain more freely when warm.

• Catch oil in a suitable container°

• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.

° Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely°

,, Refill engine with oil through oil fill dipstick tube. Pour'

slowly. Do not overfill° For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this

manual

• Use gauge on oii fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading.
Keep oil at "FULL" line on dipstick.

OIL DRAIN PLUG

ENGINE

LUBRICATION

Only use high quality detergent oii rated with API service
classification SF, SG, or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

_F "20° 0= 30 _ 32_ 40° 60° 80" 100°

TEMPE.ATU.E.A.GEA.T CtPATED.EFO.E.EXT C.A.GE

Change the oil after every 50 hours of operation or' at least
once a year ifthe tractor'is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation_ Tighten oil fill

cap/dipstick securely each time you check the oil level

OIL FILL

CAP,/DIPSTiCK

FIG. 16

19

CUSTOM

................ ,.... , i, i,iiii

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating Clean with a wife brush

or compressed air to remove dirt and stubborn dried gum
fibers_

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating. Engine blower

housing must be removed. Remove side panels and hood
(See"TO REMOVE HOOD AND GRILLASSEMBLY" in the

Service and Adjustments section of this manual)

COOLING FINS
(BOTH SIDES)

\

AIR SCREEN

PONSIBILJTIES

i,,i,,,, ,.......

_ WING NUT

CARTRIDGE '___

.LATE SEAL

FOAM

PRE-CLEANER

__ CARTRIDGE

FIG. 18

MUFFLER

Inspect and replace correded muffler and spark arrester (if

equipped) as itcould create a fire hazard and/or damager

SPARK PLUGS

Replace spark plugs at the beginning of each mowing
season or after' every 100 hours of operation, whichever

comes first, Spark plug type and gap setting are shown in
"PRODUCT SPECl FICATIQNS" on page 3 of this manual,

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year

FIG. 17

AIR FILTER (See Fig. 18)

Your engine wilt not run properly using a dirty air filter_
Clean the foam pre-cleaner after every 25 hours of opera-

tion or every seasorL Service paper cartridge every !00
hours of operation oreve ry season, whichever occurs first

Service air cieaner more often under dusty conditions

• Remove wing nut and cover.
= Remove seal and cartridge plate

TO SERVICE PRE-CLEANER
= Slide foam pre-cleaner off cartridge_

• Wash it in liquid detergent and water:
. Squeeze it dry in a dean cloth Allow it todry

• Saturate it in engine oil Wrap it in clean, absorbent
cloth and squeeze to remove excess oiL

TO SERVICE CARTRIDGE

o Replace a dirty, bent, or damaged cartridge.

NOTE: Do not wash the papercartddge or use pressurized

air, as this will damage the cartridge
. Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge

. Reassemble air cleaner, cartridge plate, and seal.

• Install the air cleaner cover and wing nut. Tighten wing
nut 1/2turn to 1 full turn after nut contacts coveL Do not

overtighten.

IN-LINE FUEL FILTER (See Fig, 19)

The fuel filter should be replaced once each season. Iffue!
filter becomes dogged, obstructing fuel flow to carburetor,

replacement is required
o With engine cool, remove filter and plug fuel line

sections_

• Place new fue! filter in position in fuel line with arrow
pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are
properly positioned

• Immediately wipe up any spilled gasoline

CLAMP, CLAMP

FUEL FILTER

FIG. 19

CLEANING

° Clean engine, battery, seat, finish, etCr of all foreign

matter

. Keep finished surfaces and wheels free of all gasoline,

oil, etc_

- Protect painted surfaces with automotive type wax,.
We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out Waterin engine
can result in a shortened engine life.

2O