Craftsman 917.258692 User Manual
CRRFTSMRN
MODEL NUMBER 91T.258692 owner’s manual
Assembly
Operation
Customer Responsibilities
Service and Adfustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment
Ea
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: t-e00-65&^5917
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
SAFETY RULES
IMPORTAMT: THiS CUTTiNG MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTSFAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
A
GENERAL OPERATION
Read, undersland, and ioltow alt Instrucllons In tha manual
and on ihe macWne befora siaillng-
Only allow responsibte adults, who are familiar wHh the
InsltucUons, lo opérala the machina.
Clear the ares of ob|ects such as rocks, toys, wire, a!c ,
which could ha pteksd up and Ihrown by Iha blade
Basura lha area is oleerof oihar people balare mowing Stop
machine if anyone anlars ihe area
Nevar carry passengers
Do not mow In reverse unless sbsolulely nacessary Always
look down and behind before end while backing
Be aware of tha mower discharge direcllon and da not point
II at anyone, Do not operate the mower without sHhar the
entire grass catcher or the guard in place,
Stow down before turning
Newer leave a running machine unallended Always fum off
blades, set parking Brake, slop engine, and remove keys
before dfsmouniing
Turn off blades when not mowing.
Stop engine before removing grass oatcher or unologging
chute.
Mow only In daylight or goad artifiolai iightDo not oparate Ihe machine while under the Inlloence of
alcohol or drugs.
Walsh for Irelllo whart opsratlng near or crossing roadways.
Usa BXlra cbís when loading or unloading the machine Info
a trailer or truck.
(I.
SLOPE OPERATION
Slopes are a major factor related to toss-of-conlro! and
iipover accidents, which can resul! in severe injury or death.
All slopas require extra caution. !i you cannot back up the
slope or if you feel uneasy on it, do not mow It.
DOi
Mow up end down slopes, not across,
Rsfflove obstsctes such as rocks, tree limbs, slo.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine Tall gross can hide obsias/ss
Use slow spaed. Choose a low gear so that you will not have
lo slop or shift while on the slope.
Follow the manufactureds recommendalions lor wheel
Weights or counlarwetghts to improve slablllty.'
Uss extra care with grass catohars or other aliachments.
These can change Ihe stability of the machine
Keep alt movamant on the slopes s/owand gradual Do not
make sudden changes in speed or direction.
Avoid starting or slopping on a slope, if tires lose iraciiort,
disengage Ihs blades and proeasd slowly sfra/ghf down ihe
slope -
DO NOT;
• Doifol turn on slopes unless necessary, andihen, lum slowly
and gradually downhill, if possible
• Oonofmowrreardrop-DffSjditohea, or embankments. The
mower could suddenly turn over tl a wheel Is over lha edge
of a cliff or ditch, or it an edge caves irt,
• Do rfot mow on wet grass. Reduced IraoUon could cause
sliding
• Do not try to stabilize Ihe machine by putting your loot on the
ground.
• Do not use grass catohar on steep slopes
Safe Operation Practices for Ride-On Mowers
til. CHILDREN
Tragic accidents can occur if the operator i$ not aiert to the
presence of children. Children are often attracted to lha
maohitie arid the mowing activity Never assume that
children will remain where you last saw them,
• Keep children out of tha mowing area and under tha watcfiful
oars of anolhar responsible adult
Be alert and lurn machine off If children enisr the erea
Before and when becking, look behind and down for small
children
Never carry children. They may fall off and be settausly
injured or intedare with safe machine operation.
Newer allow children lo operate the maoNne,
Use extra care when approaching blind comers, shrubs,
trees, or oiher objects that may obscure vision,
!V. SERVICE
• UBeexIrBcareinbandlinggasoilneandolherfusIs. Theyere
Hammabis and vapors are explosive
• Use only an approved container.
- Never remove gas cap or add fuel wHh the engine
running Allow ongirta to cool belora ralueling. Do not
smoke.
* Never refuel the machine Indoors-
•• Never store the machine or fuel oonlalnsr Inside where
there Is an open liams, such as a water heater
• Never run a machlns inslda a closed area,
• Keep nuts and bolls, espBolally bteda atfachmenl bolls, light
end keep equipment In good oondWon
» Never tamper wilh safety devices Check ihoir proper
Dporetion regulatly
• Keep machine free of press, leaves, or other debn's build-up
Clean oil or fuel spillage Allow machine to cool before
storing.
• Slop and inspaot the aquipment (f you slrika an obJacL
Rapatr, И necessary, belora rastartlng,
» Navar make adjustmenl® or repairs with ihs engine running
t Grass calohercomponsnls are subject lo wear, damage, and
detBiloratlon, which could expose moving parts or allow
objects lo be thrown, Frequently check components and
rapiacs with manufacturer's recommended parts, vrhsn nec
essary
• Mower bladsB are sharp and can cut. Wrap tha btadefs} or
weerflgvBS, and use extra caution whan servicing them-
• Check braks oparallon frsquenUy, Adjust and servloo as
required.
Look tor this symbol to point out im
portant safety precBuHons. It means
Á
CAUTION!!! SECOME ALERTHf VOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and pface wire where it cannot contact
spark plug In order lo prevent accldenia!
Á
starting when selling up, transporting,
adjusting or making repairs..
A WARNING A
The engine exhaust from this product con
tains chemicals known to the State of Califor
nia to cause cancer, birth defects, or other
reproductive harm.
A
CONGRATUI-ATIONS on your purchase of a Sears
Tractor 11 has been designed, engineered and manulactured to give you the best possible dependability and
periartnance
Should you experience any probiern you cannot easily
remedy, please contact your nearest Sears Authorized
Service Centsr/Dspartment We have competent, welltrained technicians and the proper foals to service or repair
this tractor.
Please read and retain this manual The instructlorts will
enable you to assemble and maintain your tractor p roperly.
Always observe the “SAFETY RULES".
MODEL
NUMBER
917 25S692
SERIAL
NUMBER.
DATEOFPURCHASE.
THE MODELANDSERIALNUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIALNUMSER AND
date of purchase and keep in a safe place
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement Is available on this prod
uct. Corrtact your rtearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
• Followa regular schedule in matfilalning, caring for and
using your tractcr.
• Follow the Instructions under "Customer Responsibili
ties" arid "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
HORSEPOWER:.. ’ tso
GASOLINE GAPACfTY
AND TYPE:
OIL TYPE (API-SF/SG/SH):SAE 30 (above Sa^Fj
Oil CAPACITY:
SPARK PLUG:
(GAP; .OaS'i
VALVE CLEARANCE: INTAKE: 003“ - 006"
GROUND SPEED (MPH):
TIRE PRESSURE; FRONT; 14PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY:
SLADE BOLT TORQUE: 30-35 Ft LBS
WARNING; This tractor Is equipped wllh art Internal
combustion srrgine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov
ered land unless the engine's exhaust system Is equipped
with a spark arrester meeting applicable local or state laws
(If any). If a spark arrester Is used, it should be maintained
In effective wctrklrtg order by the operator.
In the state of CalHornla the above is required by law
(Seclion 4442 of the California Public Resources Code)
Ofherstatss may have similar laws, Federal laws apply on
federal lands A spark arrester tor the muffler Is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
3.S GALLONS
UNLEADED REGULAR
SAE SW-30 (below 32'’F)
W/ FILTER: 4 0 PINTS
W/0 FILTER: 3 5 PINTS
CHAMPION RV17YG
EXHAUST: .013"- 016"
FORWARD: 5.5
REVERSE^ 2 4
REAR: 1QPSI
AMP/HR: 30
MIN CCA: £4D
CASE SIZE; U1R
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
Fnr two (2) years frotn the date of purEiiese, it this Craftsman Riding Equipmem is mainfstnad. lubricated and tuned up aocarding
to the instructions tn the owner's manual, Seats will repair or replace, tree ol charge, any parts found to bs dafeclive in material or
workmanship
This Warranly does not covac
‘ Expendebla items which become worn during norma! ибо, such as blades, spark plugs, air cleaners, belts, eic,
• Tire replacemanl or repair ceased by punctures from outside ob)ects, such as rtalte, thorns, slumps, or glass.
• Repairs necessary because of oparaior abuse, negifgence, Impropor storage or accident or iha failure to maintain the
egutpcneni accordltig to the instructions contained in the owner's manusl,
• Riding equipment used far oonranefcial or rental purposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety {00} days from dale ol purchase, It any baltary Irsclutfed wlih this riding equipment proves defective in malerfal or
workmanship and our tasting datsrrnines the battery will nol hold a charge, Sears will replace the bettery at no cherga
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CMARGE FOR 30
DAYS FROM THE DATE OF PUfiGHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER, (ÍN-HOME WARRANTY SERVICE WILL STIlt BE AVAlLABLe AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY
WHiLE THIS PRODUCT IS IN THE UNITED STATES.
This Warranly gives you specific legal rights, and you may siso have other rights which may very from slate to slate.
SEARS, ROEBUCK AND CO„ D/017 WA, HOFFMAN ESTATES. IL 60179
TABLE OF CONTENTS
SAFETY RULES
.............................
PRODUCT SPECIFICATIONS__....
CUSTOItflER RESPONSIBILITIES....
WARRANTY......................
TRACTOR ACCESSORIES
ASSEMBLY
OPERATION
.....................
........................
.
»»r»É.«-r.rr*.+
.
.
—..........
INDEX
A
Acosssoriee
Adjustments:
Air Filter, Engine..,,
Air Screen, Errglne ,.....................................................
Assembly, ,,,.,
BallSYi
Beit:
Biade:
Brake Adjustment
Carburetor Adjuslmenl
Controls, Tractor
Customer ResponsiblWes
Cufling Height, Mower
.......
....
-,
Brett®,
..................
Garbureior.,.
Mows
Fronl-Ta-Bßck
Sida-To-SIde
Throltie Control Cable .......
Charging , ..
Cleaning
Starting with Weak Battery
Storage ...........
TermlnQls
Motion Drive
RErnovai/Replacernenl -, 23
Mower Böl!(s)
Rsmovai/Reptecament
Sharpening.
RepiacBmenl
Engine;
Air Filler.
Ait Screen .......
Gooiing Fins,,.-,. ■
Engine Oil
Fuel Fitter .....................
Spark Piug(s), . „
Tractor:
Baiieiy
В1зс1з — -. ,
Lifbrioation Chart
Mairtlertance Schedule .,
Tire Care
Traneaxie ,,
...........
..........
.................
..........-........
...
...... ., - 7-10
В
...............
..............
..................
..................' - —,■
........
..
.................
............... .
C
.......
...............
..........
,
.............
....................
..........................
-------
----------
...............
............
E
Electrical:
InlEflticke and Relays -
Schematio........
Wiring Diagram
.................
------
.......
.
..... -,
.
.........
........ ..
, ,,.
........
------...... 17
.........
---
-----.. -
.
--------
..... , 6
- . 25
.-
.....
21
......
........
. , 10
.........
.
.......
.......
26
------
------
.......17
...
22
....... 25
,,11
,16-19
___
, , Iß
,-.... 18
„, 14,16
....
-...19
...
18
....
......
___
0,17,23
......
... ,.13
....
..24
___
- .-.30
17
16
16
16
29
22
18
20
25
19
,17
24
16
17
В
.....
............. 3
-.3,16-19 STORAGE.....
.....
....
—11-15
Engine;
AtrFlIlBr -■
Air Screen , .......... ......
CoDiiftB Fine -
ОЙ Chengs , , - •....................... 18
OH Level
OHTypa. - ,
Preparation
Repair Parts
Starting
Storage
Filter;
Air, Filter
File! . ........................... IP
Fuai:
Type.....
Storage ..........................i...... „ 26
Fuse ... - 24
Hood Removai/lnsiallBlion.
ievelifiB Mower Deck
Lubrication;
Chari...............
Engine , ,
Maintenance Scheduis
Mowar:
Adjustment, Front-io-Back
Adjustnient, Side-io-Side
Blade Йвр!асеггтвп1. ...
Blade Sharpening
Ctriiinp Height ■ , ........
insSellation,.,,
Operation .....................
Hsrnaval
Mowing Tips
Muilier
Spark Arrester
Oil:
Cold Weather Conditions
Engine.
Storage
Operation ......... - ..........
.
......
2
MAINTENANCE SCHEDULE
SERVICE AND ADJUSTMENTS.....
.
.
3 THOUBLESHOOTIN G
----- 5
*..,...7-10 REPAIR PARTS - ENGINE
REPAIR PARTS - TRACTOR.......
...........................
........
PARTS ORDERING/SERVICE........
.......... . -
...............................
....
................................. 16
..................................
- „, „
..............
..........................
..........................
----------------------
.............
.................................. ................ .................................
....
....... ., 19
14
14,18
14
26
Operating Mower .
18
Opiions:
.16
Accessories
Sperk Arrester
Parking Brake
Parts Bag
Parts, Repiacemenl/Repair.
Product Speclllcalions .
F
....................................
..............................
H
M
--------------
.........
- - -. ..
...
........ . - -
..........
.........
.................
О
.......
.......
......
............
..........
-,
.
:
•
.
• 14
.. ,21
.
...20
.
. 20
-.,17
.20
3,38
14,18
.. 26
11-15
Repair Parts
18
Salely RuIbs
Seat -,..
Service and Adjusiments .
Carburetor
Fuse............
34
30
16
. IB
10
.„17
13
, 14
, 15
19
.18
Hood Rerrtovakirtsiallation
Motion Drive Beit
Romovai/HeplacamBnl .,..23
Mower Beltlsj
Bemovai/Repiacemsnt 22
Mower Adjuslmeni
' FronHo-BSek „ . , . 21
Slde-to-Slda
Mower Removaidnslaiiation.,,..20
Tira Care.,....................
Slops Guide Sheet , . „59
Spark Plug(s|
SpecilieBtlons- . - ............ 3
Starting the Engine , ,, .,,,, ..........14-16
SteeringWhesi ,—
Stopping the Tractor
Storage,
.........................................
ThroUis Control Cable Adjustment. 25
Tires .
...
TroubtsshQOltog Chart. 27-20
Transaxle .,,,
Warranty
Wiring Diagram
Wiring Schematio.......................... 29
.......
-.i. 16
.
.........................
...................
...............
......................
.
.
........
.
........
...............
.............48-57
.
...
.
BACK COVER
.................
............ ....
.
.....
.......
.....................
..............
............... , „.-7,23
....
............
........... ..
.................................
.................
.....
............................ - 10
W
.......
.............. „ . 30
20-25
...,„...,26
27-28
30-47
-
. .... a
20-25
20
„,,8,17,23
..........
... 19
.......13
26
8,17,23
3
....
14
...... S
3,30
12-13
, .40-57
30-47
...
3
30-47
,, , 2
- .2S
. .24
24
ACCESSORIES AND ATTACHMENTS
These accessoriss and altachmenls were availabte through most Sears retatt dutlels and se rvSce cente rs when the tractor was purchased
Most Sears stores can order these items tor you when you provide the mode! number of your tractor.
ENGINE
PERFORMANCE
Sears offers a wide variety of attBchments that fit your tractor. Many of these are listed below with brief axpienaiiona of how they can help
you- This list was current at the lime of pubitoatlon: however, It may change in future years ■ more altaohmanls may be added, changes
may be made in these attachments, or some may no longer bo available or fit your mods! Contact your nearest Sears store for the
accessories and attachments that are available for yoor tractor.
Most of Ibesa altaohments do not require additional hitches or conversion kits {those that do are inrSoatad) and are cfBaigned far easy
attaching and detaching
AEBATOH promoies deep too! growth lor a healthy tawn Ta
pered 2.5-)nch bIbo! spikes mounted on tO-inch diameter discs
puncture hefes in soft at otase Intervafe to fet moisture soak In
Steel weight tray for increased penetration
BAGGER tats you collect grass clippings and leaves for e
healthier, neater looking lawn. Two Permanex containers hold
30-gallon plaslic bags "
BUMPER proiecls Ifonl end of tractor from damage
CARTS make hauling easy Variety of siaes available, plus
Bccessoriss such as Bids panel kits, tool caddy, car! ¿over,
pfotective mat and doily,
GORING AERATOR lakes small plugs oul of soil !c afiow mois
ture and nutrfenta to reach grass roots, 36-Inch svrath 24
hardened steel coring tips 150 lb capacity weigh! tray.
EASY OIL DRAIN VALVE makes oil changes aasier. faster
FRONT NOSE ROLLER cemers In front of mowar deck to reduce
chances of "scalping" on unevan termin.
QANG HITCH laic you tow2 or 3 pulf-behind altachíTíenls al once,
such as sweepers, dethalchers, aatatots (not for use wllh rollers,
carts or other heavy atlachmente)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping“ on uneven terrain For mower decks no! so
equipped
MULCH RAKE/DETHATCHER Icosens soil and Hips thatch and
matlBd loaves to lawn eurlBoe lor easy pickup. Twenty spring tine
iselh Usefutlopreparebare areas foraeedlng. Available for front
or rear mounting. HIGH PERFORMANCE REEL-AGTiON
SPRING TINE DETHATCHER covers 36-inch wide path and
losses thatch into large hopper . Mounts behind Iractor.
MULCHING CLOSE-OUT PLATE KIT, orree fnslallsd, lels you
mulch, discharge or bag dippings {baggar optional) wilhoul
changing blades. For models not equipped as 3-tn-l CorivettiblB
mowers Saa "MOWER" In the Repair Ports saclion of this
manual.
RAMP TOPS AND FEET Isl you load and onload Iraclor from a
pickup truck Use with 2x0 or 2x10 iumber.
ROLLER far smoother lawn surface. 36-inch wide, 10-inch
diameterwatar-tight drum holds up to 3901bs. ol weigh!. Rounded
edges prevent harm to turt. AdjustabiB scrapsr aulomalicaliy
cfaans drum.
SNO W B LADE for snow removal only. 14-inch high, 4 8 -inch wide
blade clears 42-inchpalh when angled teftor right. Raises, towers
with side fever Adjustable skids; repteoeable, reversible scraper
bap (Use with lire chains and wheel weights and/or rear drawbar
weight.)
SNOWTMROWER hasAO-fnch swath. Orutn-iyps auger handles
powdery and weWiaavy snow Mounts easily with simple pin
arrangement, Discharge chute adjusts from Iractor seal. 6-Inch
diameter spout discharge© enow 10 to 60 íoei. Lili cunlrolied al
tractor seal. (Use with chains and wheel weights and/or rear
drawbar weight)
SPRAYERS use 12-vo!l DC stectric molor thel connocis to the
tractor ballery or other 12-voil source. Includas booms lor
automalto spraying and hand held wand lor spot spraying Wand
has adjuslabla spray patiern. For applying herbicides, insecti
cides, fungicidas and liquid iertiilzers
SPREADER/SEEDERS mate saeding, fertilizing, and weed kflltng easy. Broadcast spreaders are also usefuilor granular dsicers and sand
SWEEPERS la! you colled grass clippings and leaves
TILLER has 5 hp angina and 36-inch swath !o prepare seed bods,
GUllivate and compost garden residue Tiller has its own butiWn
lift and depth cemt ral eyslem and doss NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and gol Optional accessories converl unit for
dethalching. aerating, hilling . without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth rida, oulslarnJIng iraetton.
TRACTOR CAB has heavy duly vinyl labrfc over tubular steel
frame, ASS piasifc top; clear piasite windshield oflars 360 degree
vlstblilly. Hinged metal doors with catch. Keeps operalor warm
and dry flemava vinyl sides and wlndshlBlda lor use as suh
protector in summer, Optionai accesaortes inoludai tinted/
tempered solid safely glass windshield with hand operated wipeq
12-volt amber caullon light for mounting on cab top
VACSfor powerful coilecllan o! heavy grass clippings and leaves.
Optionai wand attachment to pick up debris in hard-to-reach
places VAC/CH1PPER includes a chipper-shredder
WEIGHT BRACKET far drawbar lor snow removal applications.
Uses (1) 55 lb. weigh!
WHEEL WEIGHTS for rear wheals provide needed traction for
snow removal or dozing heavy malefials
CONTENTS OF HARDWARE PACK
Parts packed separately In carton
Steering
Whesi
Manual
Mulcher
Plate
Steering
Sleeve
Video
Cassette
Parts Bag
Parts bag contents not shown full size
¡2) Washers 3/B
{2) Shoulder
Bolls
(2) Center'
lock Nuts
(2) Front Link Assemblies
Steering
Wheel
Insert
X 7/8x14 Gauge
IJ
'^(2) Gauge
Wheels
Slope Sheet
(2) Keys
Cl^£i=rz=a
latch Hook
Assemblies
ASSEMBLY
Youf new Iraclor has been assembled at the faclofy with sKception of those parts iait unassembled lor shipping purposes.
To ensure safe and proper operation of your tractor alt parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to tosure proper lightness - '
TOOLS REQUIRED FOR ASSEMBLY
A sachet wrench set will make assembly easier Standard
wrench sizes are listed,
(2) 7/16" wrenches Piters
(1) 9/16" wrench Tire pressure gauge
(1) 3/4" Socket w/drive ratchet Phillips Screwdriver
Utility knife
When right or left hand is mentioned In this manual, it
means when you are in the operating position (seated
behind the stserihg wheel)
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
irom carton (See page 6).
• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat
• Remove mower and packing materials
• Check lor any additional loose parts or cartons and
remove-
FIG. 1
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
' Remove locknut and large flat washer from steering
shaft-
• Position front wheals of the tractor so they are pointing
straight forward
• Slida the steering sleeve over the steering shaft
• Position stsering wheel so cross bars are horizontal
(left to right) and slide onto adapter
• Secure steering wheel to steering shalt with locknut
and targe flat washer pravlously removed, Tighten
securely.,
• Snap stsering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood arrd
grilt-
lIVtPORTANT; CHECK FOR AND REMOVE ANY STAPLES
IN S KtO TH AT M AY P UNCTU RE TIRESWHERET RAGTOR
IS TO ROLL OFF SKID
TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)
• Prsssllftleverpiungerand raise attachment lilt Isverto
its highest position.
• Release parking brake by depressing dutch/brake
pedal
• Place freewheel control in freewheeling position to
disengage transmission (See 'TO TRANSPORT' In
the Operation section of this manual)
» Roll tractor backwards off skid.
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERV (See Fig. 2)
CAUTION; Do not short battery termfBals by alio wing a wrench or any other
object to contact both terminals at the
A
• Lif! hood to raised position
• Open terminal access doors, remove terminal protec
• it this battery is put into Service after month and year
• First connect RED battery cable to positive (+j battery
• Connect BLACK grounding cable to negative (-) bat
• Close terminal access doorsUse terminal access doors for:
• inspectton for secure connections {to tighten hard
• Inspsclion lor corrosion
' Testing battery.
» Jumping (if required).
same time, Sefore connecting battery,
remove metal bracelets, wrlstwatch
bands, rings, etc.
Positive terminal must be oormeoted
first to prevent sparking from acciden
tai grounding.
tive caps and discard.
indicated on label {label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
terminal with hex bolt, flatwasher, lock washer and hex
nut as shown. Tighten securaty,
tery terminal with remaining hex boll, flat washer, lock
washer and hex nut, Tighten securely.
ware).
Periodic charging.
fNSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove cardboard packing on seat pan
• Place seat on seal pan and assemble shoulder bolt.
• Assemble adjustment knob and flat washer loosely.
Do not tighten.
• Tighten shoulder bolt securely.
• Lower seat into operating position and stl on seat.
• Slid« seat until a comfortable position is reached which
allows you ¡0 press clutciVbrake pedal all the way
down
» Get off seat without moving its adjusted postlion..
• Raisa seal and ilghtert adjustment knob securely.
CHECK TIRE PRESSURE
The tifss on your tractor were overinflaled at the factory lor
shipping purposes- Correct tire pressure Is Important tor
best cutting performafioe.
• Reduce tire pressure to PS! shown in ''PRODUCT
SPECIFlCATiONS” on page 3 of this manual
CHECK BRAKE SYSTEM
After you ieam how to operate your tractor, check la ses
that the braka is properly adjusted. Ses “TO ADJUST
BRAKE" in the Service and Adjustments section d1 this
manual.
ASSEMBLY
INSTALL MOWER AND DRtVE BELT
(See Figs. 4 and 7)
Ba sure iraclor is on level surface and mower sospenston
arms are raised with aitachmeni lift conirol,. Engage park
ing brake.
• Cut and remove ties securing anti-sway bar and balls.
Swing anti-sway bar to left side of mower deck.
• Slide mower undartractor with discharge guard to right
side of tractor,
IMPORTANT: CHECK SEIT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
• Install one front link In top hole of the H.H., front mower
bracket and R.H. front suspenatoh bracket. Retain
with two single loop retainer springs as shown
• Install second iron! link In L. H, front suspenslort bracket
only and retain with single loop retainer spring as
shown.
• Turn height adjustment knob counterclockwise until it
stops
» Lower mower linkage with aitachmeni lift control.
• Place the L.H, suspension arm on outward pointing
deck pin. If necessaty, rock and raise front of mower
to align deck pin wlln the hole in suspension arm
Retain with double loop retainer spring with loops
down as shown,
Slide left side oi mower back a nd install the unattached
front link in top hots of the LH, front mower bracket.
Retain with single loop retainer spring as shown
DOUBLE LOOP
rtSTAlNEB SPRING
(OUlWJircl pOPRilnp
deck ■ '
• Place the R.H suspension arm on outward pointing
deck pin. if necessary, rock and raise front of mower
to align deck pin with the hols in suspension arm.
Retain with double loop retainer spring with loops down
as shown
• Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring
• Turn height adjustrrrent knob cloclcwlss to remove
slack from mower suspension.
• Raise mower to highest position.
• Assemble gauge wheels (See ”TO ADJUST GAUGE
WHEELS" in the Operation ssction of this manual).
CriBC^fv MOwvBiFt lf#BVBL-NBoS
For best cutting results, mower should be property leveled,
See “TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower biada drive belts in the Service and
Adjustmenis section of this manual Verify that the belts
are routed correctly
DISCHARGE GUARD
ASSEIVIBLY
IhhF ■ M i IlHF llMI S
NSTALL iviuLCHER PLATE (See Figs, 5 ana 6)
• tnslall two ialcfi hooks to mulcfier ptote using screw,
washer, lock washer, and weld nui as shown,
NOTE: Pre-assemble weld nul to latch hook by inserting
weld nut from the lop with hook pointing down-
• Tighten hardware securely,
• Raise and hold deitecfor shield in upright position.
• Place troni of mulcher plate over front of mower deck
operiing and slide into place, as shown,
• Hook front iatch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck
CAUTiON: Do not remove discharge
guard from mower. Raise and hold
guard when attaching muicher plate
and aliow it to rest on plate while in
opamtlon.
FIG. 6
TO CONVERT TO BAGGING OR
DISCHARGING
Sfmpfy remove muicher plate and store in a safe ptace.
Your mower is now ready tor discharging or instatlallon of
optional grass catcher accessory,
NOTE: it is not necessary to change biadss. The muicher
blades are designed for discharging and bagging ateo
^CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR. WE WISH TO ASSURE THATYOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST;
/ All assambly Insirucllons have been compieted
/ No remaining loose parte in carton.
/ Battery Is properly prepared and charged {Minimum
1 hour at 6 amps),
/ Seat is adjuslsd comfortably and tightened seciireiy.
/ All tires are properly inflated. (For shipping purposes,
the tires were overfnflaled at the factory).
/ Be sure mower deck is properly iaveled s(deHo*side/
front-to-rear for best cutting rasuits, (Tires must be
properly Irttlated tor ieveling),
/ Check mower and drive belts. B e sure they are routed
properly around pulleys and inside ati belt keapars.
/ Check wiring. See that alt connect tons a re still secure
and wires are properly clamped.
/ Before driving tractor, be sure freewheel control is In
drive position
WHILE LEARNING HOW TO USE YOUR TRACTOR. PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS;
/ Engine ollls at proper levs!.,
/ Fuel tank Is fiiied with fresh, clean, regular unleaded
gasoline,
/ Become familiar with all conirois ' their location and
lunGtion. Operate them before you start the eriptne,
/ Be sure brake system is irr safe operating condition.
/ It is important to purge the transmission before operat
ing your tractor for the first Urns Foliow proper starting
and irarismlsstorr purging Instructions (See 'TO START
ENGINE" and "PURGE TRANSMISSION" In the Op
eration section o! this manual).
10
OPERATION
These symbois may appsaron your traoior or tn Dtarafore suppfted with the product- Learn and itrtdersiand their meaning
n A $
BATTERY
©
ENGINE ON
a
FUEL
Ik
Í
CAUTION OR
WARNING
STOP
ENGINE OFF
REVERSE FORWARD
OIL PRESSURE
l\l £
CHOKE MOWER HEIGHT
D
n
REVERSE
N
NEUTRAL
.Î.
FAST SLOW
4 a| a
CLUTCH LIGHTS ON LIGHTS OFF
© G?
differential PARKING BRAKE
LOCK LOCKED
H L
HIGH LOW
(©)II
PARKING BRAKE
UNLOCKED
If
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
(Hydro Models only)
11
IGNITION
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compafe the Illustrations with your tractor to familiarize yourself with the location ol various controls and adjustments - Save
this manual for luture reference, ,
ATTACHMENTCLUTCH SWITCH' Usedtoarrgagemower
blades or other attachments mounled to your tractor
ATTACHWIENT LIFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine,
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height, ,
LIGHT SWITCH - Turns the headlights on and off,
MOTION CONTROL LEVER *- Selects the speed and
dtreciion of the tractor.
12
IGNITtON SWITCH - Used !o slart and stop the engine
PARKING BRAKE LEVER - Locks ciutch/brake peda! into
the brake position.
THROTTLE CONTROL - Used to conirof atrgine speed.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing Its position,
CHOKE CONTROL - Used when starting a cold engine
AMMETER - Indicates charging (t) or dischatgIrtg (-) of
battery
FREEWHEEL CONTROL - Disengages Iransrnission for
pushing or slowly towing the tractor with the engine o!f
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result In severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any odjostmenls or repairs. We recommend a wide vision safety
mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Youf tractor Is equipped with an opsrato r presence sensing
switch. When engine Is running, any attempt by the
operator to leave the seat without lirst satling the parking
brake wiil shut off the engine
• Depress clutchArake pedal Into full "BRAKE" position
and hold.
• PtacB parking brake lever in "ENGAGED” position and
release pressure Irofn ciutch/braks pedal, Pedal should
remain in "BRAKE"position, Maks sure parking brake
will hold iractor secure.
THflOTTΠCONTROL
CONTROU
HEIGHT
ADJUSTPEMT
KNOB
CLUTCHfflRAKE PEDAL
"DRIVE" POSITION
CHOKE
ATTACHMENT CLUTCH SWITCH
PULL OUT TO "ENGAGE"
'■"DISENOAOED” "ENGAGEB"
POSrnOH POSITION
PARKING Brake
FIG, 8
STOPPING (See Fig. 8)
MOWER BLADES -
• Move atlachment clutch switch to “DISENGAGED”
position
GROUND DRIVE -
• Depress clulch/brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N| position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
ENGINE -
• Move throttle control to stow position -
NOTE; Failure to move throllle control to slow position and
allowing engine to Idle before stopping may cause engine
to "backfire",
• Turn Ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorlzBct use,
• Never use choke to stop engine
NOTE: Under certain conditions when tractor Is standing
idle with the engine running, hot engine exhaust gases may
cause '‘browning’’ of grass. To eliminate this possibility,
always stop engine when stopping Iractor on grass areas
CAUTION: Always stop tractor com
pletely, as described above, before teav-
A
Ing the operator's position; to amply
grass catoher, ate.
13 sama adjustment hole
TO USE THROTTLE CONTROL (See Fig, 8)
Always operate engine at full throttle.
• Operating engine at less than full fhrotlfe reduces the
battery cBarging rate
• Full throille offers the best mower performance,
TO USE CHOKE CONTROL (See Fig. 8)
Use choke eonfrol whsneveryou are starting a cold engine
Oo not use to start a warm engine
• To engage choSo control, puilknob out Slowly push
knob in to disengage
TO MOVE FORWARD AND BACKWARD (See
Ffg. 8)
The direction and speed of movement is controlled by the
mofion conlrol lever.
• Start tractor with motion control lever In neutral (N)
position,
• Release parking brake and clutcb/brake pedal
• Slowly move motion control ¡ever to desired position
TO ADJUST MOWER CUTTING HEIGHT
(SeB Fiq. 8)
The cutting height is controlled by turning the height adjust
ment knob in desired direction,
• Turn knob clockwise to raise cutting height
• Turn knob Gotmterolockwiss {K~>) to lower cutting
height.
The cutifng height range is approximately 1-1/2" to 4“ The
heights are measured from the ground to the blade lip with
the engine not running These heights are approximate
and may vary depending upon soil Gondllions, height of
grass and types of grass being mowed,
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For heailtiier and belter looking
lawns, mow oUen and after moderate growth
• For best cutting performance, grass over e inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height
TO ADJUST GAUGE WHEELS (See Fig. 8)
Gauge wheels are properly adjusied when they are slightly
off the ground when mower is at the desired culting height
In operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions
• Adjust gauge wheels wlih tractor on a Hat level surface
• Adjust mower to desired cutting height [See 'TO AD
JUST MOWER CUTTING HEIGHT in the Operation
section of this manual),
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slighily off the
ground. Install gauge wheel in appropriate hole with
shoulder boil, 3/3 washer, and 3/B-16 locknut and
tighten securely,
• Repeat for opposite side installing gauge wheel in
OPERATION
GAUESE WHEEL
MOUNTIHQ
BRACKET
3/a WASHER
GAUGE WHEEL ■
TO OPERATE MOWER (See Fig. 10)
Your tractor !a equipped with an operator presence sensing
switch. An^ attempt by the operator to leave the seat with
the engine running and the attachment ciuteh engaged will
shut oJf the englrte-
• Sslact desired height of cut-
• Lower mower with attachment lift control,
• Start mower blades by engaging attachment clutch
control.
- TO STOP MOWEH BLADES - disengage attachment
clutch control.
CAUTION; Do not operals the mower
without either the entire grass catcher,
on mowers so equipped, or the dis
charge guard In place.
TO OPERATE ON HiLLS
CAUTION: Do not drive up or downhills
with slopes greater than IS“ and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid Stopping or changing speed on hills,
• (f slowing is necessary, move throttle controi lever to
slower position.
• ft stopping is absolutely necessary, push ciutchfbrake
pedal qufckty to brake position and engage parking
Brake,
• Move motion control lever to neutral (N) position,
Ifi/IPOBTANT: THE MOTION CONTftOL LEVER DOES
ШТ RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
• To restart tnovament, slowly release parking brake and
olufchfbrakB pedal
• Slowfy move motion control lever to slowest setting.
• Маки ail turns siowlv.
-------BOLT
FIG. 9
* •
FIG. 10
J' ,4,71 SHOULDER
14 rtamaoB mav occur.
TO TRANSPORT (See Fig. 11)
When pushing or towing your tractor, be sure to disengage
IransmtBsion by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor,
• Raise attachment lift to highest position with attach
ment lift control
• Puli freewheel control knob out and hold in position by
inserting retairrs rsprlng I nto forward hole of control rod.
• Do not push or tow tractor at more than two (2) У PH.
• To »engage transmission, reverse above procedurs,.
NOTE: To protect hood from damage when Iransportlng
your tractoron atruckor a trailer, be sure hood Is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (ropB, cord, etc).
FIG. 11
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL {See Fig. 18)
' The engine in your tractor has been shipped, from the
(actory, already filled with summer weight oi(
• Check engine oil with tractor on level ground.
■ Remove olì fill cap/dipslick and wipe clean, reinsert the
dipstick and push It all the way down into the tubs, wait
for a few seconds, remove and read oil level. If
necessary, add oil until TULL" mark on dipstick Is
reached. OonotoverfiìL
• For cold weather operation you should change oil for
easier starting (See '"OIL VISCOSITY CHART" In the
Customer Responsibilities saction of this manual).
• To change engine oil. see the C ustomer Responsibili
ties section in this manual
ADD GASOLINE
• Fill fuel tank Use fresh, clean, regular unleaded
gasoilne with a minimum of 07 octane. (Use of leaded
gasoline will Increase carbon and lead oxide deposits
and reduce valve lilei. Do not mix oil with gasoline.
Purchase fuel irt quantities that can bs used within 30
days to assure fuel freshness
typOBTANT: WHEN OPERATING IN TEMPERATURES
BELOW SS^EKTC). USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD GOLD WEATHER
STARTING
WARNING; Experience Indicates lhal alcohol blended
fueis (called gasohoi or using ethanol or msfhanoi) can
attract moislurs which leads to separation and lormatlon of
adds during storage. Acidic gas can damage the fuel
system of an engine white In storage. To avoid engine
problems, the fuel system should be emptied before stor
age of 30 days or longer. Drain the gas tank, start the
engine and tei it run until the fuel lines and carburetor are
empty. Use fresh fusi next seasori. See Storage Instruc
tions for additional information. Never usa engine or
carburetor cleaner producis In the fuel tank or permanent
OPERATION
CAUTION: Fill to bottom of ges tank
filter neck, Oo not overfill. Wipe off any
A
spilled oi! or fuel. Do not store, spill or
USB gasoline near art open (lame.
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fuel, It wiil take extra cranking time to move
fuel from the tank to the engine,
• Ba sure freewheel control is in the transmission en
gaged position.
• Sit on seat in operating position, depress clutch/brake
pedai and set parking brake
• Pfaoe motion cortlrol lever in neutra! (N) position
• Move attachment clutch to "DISENGAGED" posiiion
• Move throtlie control to fast position
» Pull choke control oul tor a cold engine start attempt
For a warm engine start attempt the choke control may
not be needed- .
Note: Before starting, read the warm and cold starting
procedures below
• Insert key into Ignition and turn key ciockwise io"START
position and reiease key as soon as engine starts Do
not run starter conitmiQusly lor rnore than fifteen sec
onds per minute if lha engine does not start after
several attempts, push choke control in, wait a few
minutes and try agairt, if engine still does not start, pul!
the choke control oul and retry
WARM WEATHER STARTING {50° F and above)
• When engine starts, slowly push choke conlrot In urilil
the engine begins to run smoothiy. If the engine starts
to run roughly, pull the choke control oul slightly for a
lew seconds and then continue to push the control in
slowiy
« The attachtnenls and ground drive can now be used. it
the engine does not accept the load, restart the engine
and allow it to warm up lor one minute using the choke
as described above
COLD WEATHER STARTtNG (50" F and beiow)
' When engine starts, slowly push choke contro! In until
the engine begins to run smoothiy Continue to push
the choke control in small steps aifowlng the engine to
accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run
roughly, puli the choke control out slightly for a few
seconds and then continue to push the control in
slowly. This may require art engine warm-up period
from several seconds to several minutes, depending
on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
• Before driving the unit In cold weather, the transmis
sion should be warmed up as lollows;
• Be sure the tractor is on level ground.
• Piace the motion control iever in neutral.
Reiease the parking brake and let theclulch/brake
slowly ratum to operaling position,
• Allow one minute (or trarrsmisBlon to warm up.
This can be dons during the engine warm up
period
’ The attachments ca n be used during the engine warm
up period after the transmission has been warmed up
and may require the choke control bo pulled oul slightly.
15
NOTE; If at a high altitude (above 3000 feet) or in cold
Eemperalofes (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR" In the Service and Adjustments
section of this manual.,
PURGE TRANSMISSION
CAUTION: Never engage or disengage
£k
m
To ensure proper operation and perlormanca, It is recom
mended that the transmission be purged before operating
tractor for the first time. This procedure wili remove any
trapped air inside the transmission which may have devel
oped during shipping of your tractor
IMPORTANT; SHOULD ¥OUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
• Place tractor saieiy on level surface with engine off and
• Disengage transmission by piecing freewheel control
• Si(tinglntheifactorseat,startengine After the engine
• Move motion control iever to full forward position and
NOTE: During this procedure iitere will be no movement of
drive wheels. The air Is being removed from hydraulic drive
system-
• Move motion controi iever to neutral (N) position. Shut
• Engage transmission by placing freewheel control in
• Sitting in the tractor seat, start engine. After the engine
• Slowly move motion controi lever forward, alter the
• Your, tractor Is now purged and now ready for normal
freewheel lever while the engine is run
ning.
parking brake set
In freewheeling position (Ses "TO TRANSPORT in
this section of manual)
is running, move Ihrollfe control to slow posiiion. With
motion control lever in neutrai (N) position, slowly
disengage clutch/brake pedal,
hold lor five (5) seconds. Move lever to fu!l reverse
posiiion and hold for five (6) seconds- Repeat this
procedure liime (3) times.,
off erigine and set parking brake,
driving position (See “jO TRANSPORT in this section
of manual)
is running, move throttle control to half (1/2) speed.
With motion corrtrol ¡ever In neutral (N) position, slowly
disengage ctutch/brake peda!
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately live (5) feet return the
motion control Isverto the neutrai (N) position. Repeat
this procedure with the motion contro! ¡ever ihres (3)
times,
operation
OPERATION
MOWING TIPS
• Tire chains cannoS be used when the mower housing is
attached to tractor
• Mower should be property ieveled for best mowing
performance- See 'TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimmini,
• Drive so that clippings are discharged onto the area
that has been cut Have the cut area to the right of the
machine. This will resull in a more even dislribution of
dippings and more urrifortn cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fersoes, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns unfll
finished {See Fig. 12)..
• if grass is extremely tali, it should be mowed iwice to
reduce toad and posslbie fire hazard from dried cilpplngs. Make first cut reiaiiveiy high; ths second to the
desired height
• Do not mow grass when it is wet, Wet grass will plug
mower and ieave undesirable ciumps, Allow grass to
dry before mowlng.
• Always operaie engine at futí throftle when mowing to
assura better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough gear to give I he mower cutting
performance as well as the qualify of cut desired
• Whan oparating attachments, select a ground speed
that wii! suit the terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
ttiPOfîTANT; FOR BEST PERFORMANCE. KEEP
MOWER HOUSING FREE OF BUîLT-UP GRASS AND
TRASHi CLEAN AFTER EACH USE
• The special mulohlng blade will rscut Ihe grass clip
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into fhe grass
arto net be noticed. Also, the mulched grass wiii
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of ths
blades,
• Avoidcuttingyouriawnwhenitlswet Weigrasstends
to form clumps and Interferes with the mulching action
The bast time to mow your lawn Is the early aflsmoon.
At ihlstime the grass has drlsd and the newly cut area
wifi not be exposed to tha direct sun.
• Forbesf results, actjustthe mower cuHing height so that
the mower cuts off oniy the fop one-third of the grass
blades {See Fig. 13) For extremely heavy mulcting,
reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass conditions may re-
(*isiitria fKa! ¡sfrctisi Hci itïhÎaKîsH a cor'rntTf^ ilma Itî r>rrtn-
LjLIîf Lr \r rC*4 îrt11 ^+1 wCt Liw Î Ï ^wI IL# li I i Ifc* IL^ vLrl 11
pletely hide the dippings. When doing a second cut,
mow across or perpendicular to the first cul path.
• Change your cutting pattern from week to week- Mow
north to south one week then change to east to west the
next week, This will help prevent malting and graining
of the lawn..
16
FiG. 13
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
Check Brake Oporallon ,
Check Tire Prasaurs
Cheek tor Loose Fasteners
Shafpen/PtAplAca Mower Blades
Lubrication Chert
Check Satisfy LeveWTecharge
Clean Baltery and Terminals
Check Tránsasele Cooling
Adjust Blade BelSCs) Tension
Adjust Motion Drive Bel!(s) Tension
Check Errgine Oil Level
, Changa Engine OH ,
Ctean Air Filter
Clean Air Screen
Inspect Mullier/Spsrk Arrester
Replace Oli Filter (It equipped)
Clean Engine Cooling Fins tr'2
Replace Spark Plug
Replans Air Filler Papar Cartridge
Replace Fuel Filler
Î • more ofien wiicn oparailng under a haavy toad or In high ambisfii toinpsratUicssi
2.« Sfifvtea ^CTQ flllon whî3n operaling In dlity or dosly tondMIons
3 - ir equipped wiHi ¿1! llllGf, chsrtp o9 every 50 hoMiS-
4 '■ Replaça blades mcfo pfton when mpwlfts in sandy self
✓ ✓
✓ ✓
✓
✓
t/
1/ ✓
1/
l><2,3
✓ a
GENERAL RECOMMENDATIONS
The warranty on Shis Sractor does not cover items thaS have
been subjected to operator abifse or negligence- To
receive full value from the Warranty, ope rator must mainlain
tractor as instruciad !n this manual.
Some adjustments will need to be made perlodleatly to
properly maintain your tractor.
Alt adjustments In the Service and Adjustments section at
this manual should bs checked at least once each season.
• Once a year you should replace the spark plug, clean
or replace air filler, and check blades and bsiis for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer
(D SPINDLE ZERK gp^OLE ZERK®
® FRONTWHEEL-^"
©ATTACHMENT
t/v
1/
î/s
l/i
✓
*/
V^.2
i/
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✓ 2
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5 ■■ If equipped adjuBtablo systom,
B ' Ngi required If equipped vrfsb rnalnlenar^ce-hert baHsry
7 ■ Tlghien frsnl ails pivoi ttoll W 35 ft •■lbs maximum
Do no? ovefflgWen.
LUBRICATION CHART
BEARÎNG ZERK LL
CLUTCH
PiVOTfS)
FRONT WHEEL®
BEARING ZERK
'ENGINE®
BEFORE EACH USE
• Check engine oil level.
► Check brake operation
» Check tire pressure.
• Check for loose fasteners.
© SAÊ 30 OR tBW30 MOTOR OIL
® GENERAL PURPOSE GREASE
(D fjEpER TO CUSTOMER RESPONSIBIUTIES "ËNG1KE" SECTION
IMPORTANT: DQ NOT OIL OB GREASE THE P1VOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI
CANTS WILL ATTRACT DUST ANO DIRT THAT WILL SHORTEN
THE LIFE OF THE BELF-LUBRtCATINQ BEARINGS. tF YOU
FEÊL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
■¡7 DEREO GRAPHITE TYPE LUBRICANT SPARINGLY-
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe saleiy rules when periarming any mainte
nance,
BRAKE OPERATION
!f tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted,
(See “TO ADJUST BRAKE" In the Service and Adjust
ments section of this martual).
TIRES
• Maintain proper air pressure In ail tires (See “PROD
UCT SPECIFICATtONS" on page 3 of this mantiai|,
• Keep tires free o! gasoline, oil, or Insect control chemi
cals which can harm rubber,
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seat tire punctures and prevent fiat tires dua to
slow teaks, lira sealant may be purchased from your iocai
parts dealer. Tire sealant also prevents tire dry rot and
corrosion,
BLADE CARE
For best results mower blades must be kepi sharp. Re
place bent or damaged blades,
BLADE REMOVAL (See Fig. 14)
• Raise mower to highest position to allow access to
btades-
• Remove hex bait, lock washer and fiat washer securing
blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex boll, lock washer and flat washer In
exact Older as shown.
• Tighten bolt securely (30-35 Ft Lbs torque)
i MP О RTAN T: BLA D E 8 OLT1S G R ADE a HE AT TR E ATED
NOTE; We do not reconnmend sharpening blade - but if you
do, be sure the blade is balanced.
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced. An
unbalanced blade wiil cause excessive vibration and everrtual damage to mower and engine.
• the blade can be sharpened with a 1!te or on a grinding
wheel. Do not attempt to sharpen while on the mower-
• To chsck blade balance, you will naed a S/0’ diameter
steel bolt, pin, or a cone balancer. (When using^ a cone
balancer, follow the inslmotians supplied with bal
ancer.)
• Slide blade on to an unthrsaded portion of the steel bolt
orpin and hold the boll or pin parallel with the ground,
If blade Is balanced, It should remain in a horizontal
position If either end of the blade moves downward,
sharpen the heavy and until the blade is balanced,
NOTE: Do not use a nail for batanclng blade The lobes of
the center hole may appear to be centered, but are not
BATTERY
Your tractor has a battery charging system which Is sulficisnt for normal Use- However, periodic charging oi the
battery with an automotive charger will extend its life.
• Keep battery and terminals dean
• Keep battery bolts tight
• Keep small vent holes open
» Recharge at 6-10 amperes for 1 hour,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak" power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
• Rinse tha battery with plain water arrd dry
• Cleart terminals andbatlery cable ends with wire brush
until bright
• Coat terminals with grease or pelroteum jelly-
• Reinstall battery (See “CONNECT BATTERY' in the
Assembly section of this manual),
IB
CUSTOMER RESPONSIBILITIES
V-BELTS
Check V-beits for deierioraiion and wear alter 10G hours of
operation and replace If nacsssary. The bells are not
adjusiabia Replace bells if they begin lo slip from wear
TRANSAXLE COOLING
The fan and cooling fins of IransmissiQfi should be kept
clean to assure proper cooling-
Do not atlampt to clean fan or transmission while engine Is
running or while the transmission Is hol-
• inspect cooling fan to be sure fan blades are infact and
clean
• Inspect cooling tins for dirt, grass clippings and other
materials- To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooiing fins-
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fiuid mainte
nance is not required for the life of the transaxie, Should the
transaxle ever teak or require servicing, cofttact your near
est authortzed service centar/department-
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classilicatlon SF, SG or SH. Select the oH's SAE viscosity
grade according to your expected operating lemperalure.
SAE VISCOSITY SRADES
1 I r
30* M' W 60' SO'
jr
TEMPESATURE RAUBE AtmCiPATEQ SETOSe NEXT Oil CHANSE
NOTE: Aithough multi-vtscosliy oils |SW30,10W30 etc }
Improve Starling irt cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
3a“F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Change the oi! after every 50 hours of operation or at least
onceayearif the tractoris not usedlorSO hours In one year.
Check the crankcase oi! level before starting the engine
and after each eight {B) hours of operation-, Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 18)
Determine temperature range expected before oil change.
All oil must meet API service ciasslficaflon SF, SQ or SH.
• Be sure tractor Is on level surface
• Oii will drain more freely when warm.
• Catch oil In a suitable corrtalner
• Remove oil (ill cap/dipstick. 8e careful not to allow dirt
• Remove drain plug.
•Hf -w
to enter the engine when changing oil
________№______
EF 30* * 40* i
19
After oil has drained compieleiy, replace oii drain plug
and tighten securely.
Refill engine with olí through oii fill dipstick tuba. Pour
slowly. Do not ovsrfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
manual
Use gauge on oil fill cap/dIpsHck for checking isvet. Be
sure dipstick is in al! fha way for accurate reading.
Keep Oil at “FULL" ilne on dipstick
on page 3 oi this
.
..........
AIR FILTER {See Fig. 17)
Your engine will not run properly using a dirty air tilter.
Claan the loam pre-cleaner after every 25 hours of operatiori or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first
Service air cleaner more olten under dusty conditions
• Remove wing nut and cover,
• Remove sea! and cartridge plate.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge
• Wash it in liquid detergent and water
• Squeeze it dry in a clean cloth. Allow It lo dry,
» Saturate It In engine olt Wrap it In clean, absorbent
cloth and squeeze to remove excess oil
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge
NOTE; Do not wash the papercartridge or use pressurized
air, as this wilt damage the cartridge.
• Reinstali the pre-cleaner (cleaned and oiled) over the
paper cartridge.
• Reassemble air cleaner, cartridge plate, and seal
• InstalitheaircteanercDverandwirjgnut Tightsnwing
nut1/2l«rnto1 fuliturnafternutconladscovsr Donot
overtighten.
0ABTRIBGÉ
FIG. 17
CUSTOMER RESPONSIBILITIES
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirl and chaff lo_ prevent
engine damage (rorn overheating Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt or oil from engine cooilng lins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood
{See *TO REMOVE HOOD AND GRiLL ASSEMBLY"in the
Service and Adjustments section of this manual)
F)G..ia
ENGINE OIL FILTER
Replace the engine oil iiiter every season or every other oil
change II the tractor is used more than 100 hours in one
year,
MUFFLER
inspect and replace corroded muffler and spark arrester (if
equipped) as It could create a lire hazard and/or damage
IN-LINE FUEL FILTER (See Fig. 19)
The fuei filter should be replaced once each season. If fuel
filter becomes ologgad, obstructing fuel flow to carburetor,
replacemetit Is required.
• \¥iih engine coo!, remove filter artd plug fuel line
sactlona
• Place new fuei filter In position In fuel fine with arrow
pointing towards carburetor.
• Ba sura thera are no fuel line leaks and clamps are
properly positioned.
FiG. 19
CLEANING
• Clean engine, battery, seat, finish, etc of all foreign
matier
• Keep finished surfaces and wheels free of all gasoline,
oil, stcl
• Protect painted surfaces with aulomotfve type wax.
We do not recommend using a garden hose to clean your
tractor uniess the eiectrical system, muffler, air filter and
carburetor are covered to keep water out. Water In engine
cart result 1n a shortened artgine life.
SPARK PLUGS
Replace spark plugs al the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first Spark plug type and gap setting are shown In
"PRODUCT SPECIFICATIONS" on page 3 of this manual
20
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