Craftsman 917.258661 User Manual
MODEL NUMBER 917.258661 OWNER'SMANUAL
Assembly
Operation
Customer Responsibilities
° Service and Adjustments
Repair Parts
®
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
I I II
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Safe Operation Practices for Ride-On Mowers
SAFETY RULES
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting.
• Only allow responsible aduIts, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade..
• Besuretheareaisclearofotherpeoplebeforemowing.. Stop
machine if anyone enters the area
• Never carry passengers
• Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing,
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning.
• Never Ieave a running machine unattended. Nways turn off
bfades, set parking brake, stop engine, and remove keys
before d]smountingo
• Turn off blades when not mowing
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificia_ light..
• Do not operate the machine while under the influence of
abohol or drugs.
° Watch for traffic when operating near or crossing roadways
• Use extra care when loading or unloading the machine into
a trailer or truck
IlL CHILDREN
Tragic accidents can occur ifthe operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity,. Never assume that
children will remain where you last saw them.
° Keep children out of the mowing area and under the watchful
care of another responsible adultr
" Be alert and turn machine off if children enter the area
. Before and when backing, look behind and down for small
children°
• Never carry children. They may falf off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision
IV. SERVICE
• Use extra care inhandling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
runningr Allow engine to cool before refueling. Do not
smoke
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
II. SIrOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution, if you cannot back
up the slope or if you feel uneasy on it, do not mow it.
DO:
. Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc
• Watch for holes, ruts, or bumps.. Uneven terrain could
overturn the machine. Tafl grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Follow the manufactLtrer's recommendations for wheel
weights or counterweights to improve stability.
. Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly..
• Keep machine free of grass, _eaves, or other debris build-up.
CIean oil or fuel spillage. Allow machine to cool before
storing
• Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
- Never make adjustments or repairs with the engine running
• Grass catcher components are subject to wear damage, and
deter oraton, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
• Mower blades are sharp and can cut Wrap the bfade(s) or
wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as
required.
,Hiil l ii ,,,,ll,, ,,,i i i i
make sudden changes in speed or direction..
• Avoid starting or stopping on a slope If tires lose traction,
disengage the blades and proceed slowly straight down the
slope,
DO NOT:
• Donor turn on slopes unless necessary, and then, turn slowly
_1) kookforthissymboltopointoutimportant I
safety precautions,, It means
CAUTIONI!] BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
,,,,, i ,,IIIHHHIH
CAUTION:
Always disconnect spark plug I
and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenfy turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding_
• Do not try to stabilize the machine by putting your foot on the
N i i
spark plug in order to prevent accidental
wire and place wire where it cannot contact i
starting when setting up, transporting,
adjusting or making repairs. I
iiiiiiiiiiiiiii i i iii iiii .=,,,, •
IIIIIIIIIII II I IIIIIII III I
& WARNING &
ground,
• Do not use grass catcher on steep slopes
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.
2
ii,llr i i iii iiiiiii
i
CONGRATULATIONS on your purchase of a Sears
Tractor° It has been designed, engineered and manufac_
tured to give you the best possible dependability and
performance,
Should you experience any problem you cannot easity
remedy, please contact your nearest Sears Authorized
Service Center/Department Department. We have com-
petent, well-trained technicians and the proper tools to
service or repair this tractor°
Please read and retain this manual° The instructions wil!
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.258661
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP iN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: 19.5
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3,0 PINTS
SPARK PLUG: CHAMPION RJ19LM
(GAP: 030")
VALVE CLEARANCE: INTAKE: °004" -.006"
EXHAUST: °007" - ,009"
GROUND SPEED (MPH): FORWARD:
1st 11
2nd 1.5
3rd 2.3
4th 3.5
5th 4°4
6th 5.7
REVERSE: t7
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for detailso
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your tractor.
- Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP!HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS,
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator.,
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions In the owner's manual, Sears wilt repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manuaI
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective_in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge
IN.HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES°
This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state°
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
, i,
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-19
WARRANTY ................................. ;................................ 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .......................... ,................................... 7-10
OPERATION ........................................................... 11-15
iNDEX
A
Accessories ...........................................................5
Adjustments:
Brake ....................................................22
Carburetor ....................................... 25
Mower:
Front-To-Rack ........................... 21
Side-To-Side .......................... 21
Throttle Control Cable ................... 25
Air Filter, Engine .............................................18
Air Screen, Engine ............................. 18
Assembly ..................................................7-109
B
Battery:
Charging ....................................... 17
Cleaning ....................................... 17
Starting with Weak Battery ......... 24
Storage .......................................... 27
TeJminals ...............................................17
Belts:
Motion Drive
Removal/Replacement .............22
Mower Blade Drive
RemovaVReplacement ................22
Blade:
Sharpening ................................. 17
Replacement .........................................t7
Brake Adjustment ................................. 22
C
Carburetor Adjustment ...........................25
Controls, Tractor ..........................................13
Customer Responsibilities ............3,17-19
Engine:
Air Filter .........................................18
Air Screen, Engine ..................... 18
Battery ..................................................... 17
Cooling Fins, Engine ..................19
Engine Oil ............................. 18
Fue! Filter .....................................19
Spark Plugs ................................ 19
Tractor:
. Blades ..................................................17.
Lubrication Chart ...................... 16
Maintenance Schedule .............16
Tire Care ................................8,17,23
Cutting Height, Mower ....................... 13
Electrical:
Interlocks and Relays ....................24
Schematic .........................................31
Wiring Diagram ........................... 32
Engine:
Air Filter ........................................... 18
Air Screen ..............................................18
Cooling Fins, Engine ..................... 19
Oi! Change ...................................... 18
Oit Level ............................................13,18
Oil Type ......................................... 18
Preparation ...........................................14
Repair Parts ............................ 50-55
Starting ...............................................14
Storage ............................................ 27
Filters:
Air .........................................................18
Fuel ................. ; ................................... 19
Fuel:
Type .......................................................14
Storage ...................................................27
Fuse ........................................................ 24
Gauge Wheels ..................................... 10
Hood RemovaVlnstallation ....................24
Leveling Mower Deck ..............................21
Lubrication Chart ............................................16
Maintenance Schedule ....................... '16
Mower:
Adjustment, Front-to-Back .......... 21
Adjustment, Side-to-Side ............ 21
Blade Sharpening ........................ 17
Blade Replacement ....................... 17
Cutting Height ......................................13
Installation ...........................................20
. Operation .................................... 11-15 Tires .........................................................8,17,23
Removal ...............i.._i..i....i.-.'o..._..._. 2C1..... Tr0_uble Sh0oting Clidit ....: ...... L:.;1.:28o29
Mowing Tips ............................................ 15
Muffler ..........................................................19
Spark Arrester ......................................3,40
Mulcher Plate .............................................9
Oil:
Cold Weather Conditions ....... 14,t8
Engine .........................................................18
Storage ............................................27
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS ............................ 20-26
STORAGE ................................................................... 27
TROUBLESHOOTING ............................................ 28-29
REPAIR PARTS - TRACTOR ................................. 32--49
REPAIR PARTS - ENGINE .................................... 50-55
PARTS ORDERING/SERVICE .................. BACK PAGE
E
Operation ........................................ 11-15
Operating Mower .............................. 13-14
Options:
Accessories .................................................5
Spark Arrester .....................................3,40 '
P
Parking Brake ...................................... 13
Parts Bag ................................................... 6
Parts, Replacement/Repair ..............32-49
Product Specifications ..................................3
R
Repair Parts ..................................... 32_49
S
Safety Rules ........................................................2
F
G
H
L
M
Seat ............................................................ 8
Service and Adjustments ............... 20-26
Brake ............................................. 22
Carburetor .................................... 25
Fuse .......................................................... 24
Hood Removal/installation ........... 24
Motion Drive Belt
Removal/Replacement ........... 22
Mower Blade Drive Belt
Removal/Replacement ........... 22
Mower Adjustment:
Front-to-Back ................................21
Side4o-Side ..................... 21
Mower Installation ............................20
Mower Removal .......................... 20
Tire Care ..................................8,t7,23
Slope Guide Sheet ........................................56
Spark Plugs .......................................... 19
Specifications .........................................................3
Starting the Engine ...................... 14-15
Steering Wheel ................................. 7,23
Stopping the Tractor .................................. 13
Storage ................................................... 27
T
Throttle Control Cable Adjustment ..... 25
Transaxle Repair Parts ................. 48-49
W
Warranty ......................................................3
O
Wiring Diagram ............................................32
Wiring Schematic .................................. 31
4
................................... iiiIMI'II"IIII
ACCESSORIES AN ATTACHMENTS
iii1,,,,1111i,,i,1,,,, ii, i,, i i1,1,1........................................
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE
SPARK PLUG GAS CAN ENGINEOIL
FUEL STABILIZEFI AIR FtLTER
MAINTENANCE
BLADES I BELTS
%
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor_ Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration
BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags_
BUMPER protects front end of tractor from damage.r
CARTS make hauling easy_ Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scarping" on uneven terrain°
GANG HITCH lets you tow 2or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring line
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor°
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades.. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual. ......
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber..
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390 IbsoofweighL Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removal onty, 14-inch high, 48-inch wide
blade cIears 42-inch path when angled left or right. Raises, lowers
with side Iever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow Mounts easily with simple pin
arrangemenL Discharge chute adjusts from tractor seat.. 6-inch
diameter spout discharges snow 10 to 50 feel Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight°)
SPRAYERS use 12-volt DC electdc motor that connects to the
tractor battery or other 12-volt source.. Includes booms for
automatic spraying and hand held wand for spot spraying_ Wand
has adjustable spray Ibattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy.. Broadcast spreaders are also useful for granular de-
icers and sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own buiit-in
lift and depth control system and does NOT require a sleeve hitch,
Fits any lawn, yard or garden tractor.. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling..without tools_
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction_
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
.......12-v01t-a_bi_r<_autioh light for mounting on cab top. • "
VACS lor powerful collection ofheavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAC!CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials..
5
CONTENTS OF HARDWARE PAC
........ i ,,i .....
Parts Bag contents shown full size
F ) Large (1) Hex Bolt 8/8-16 x 1
lat
Washer r
©
(1) Lockwasher 318
i .......................
Parts packed separately in carton
_L ±_,, ,,, ,,,,,,, ,,,,,,, ,,,,,,,,,,, ,,,,,,,,,,,,,,....
Seat
F-q
Video
Cassette
@(1 ) Locknut
1-t/4
(1) Shoulder
Bolt 5/16-18
(1) Washer
1-3/16x 12
(1) Lock Washer 1/2
(4) Retainer Springs (single loop)
(2) Washers (2) Lock
3116 x 3/4 _ Washers
i,ilunulu,,U,l,,,,i,i.......................
(1) Hex Bolt 1t2-13 x 1
17/32 x
Gauge
5/16-18
Steering
Wheel
Steering
Boot
Manual
Parts bag contents not shown full size
(2) Shoulder @ -_-J x 7/8 x 14 Gauge
Bolts (2) Center-
Steering Wheel
Adapter
lock Nuts
_ (2)Washers 3t8
Mutcher
Plate
Parts Bag
, ii,u ,111
UUl
(2) Gauge
Wheels
L,nk
""
x 16 Gauge _ #10
ws #10 x 5/8
(2) Hex Bolts jr_k (2) Hex
1/4_20 x 3/4 _ Nuts
(2) Washers _-_ (2) Lock
9/32 x 8/8 x Washers
16 Gauge _ t/4
Nuts #10
(2) Weld
t/4-20
Slope Sheet
(2) Keys
o
Steering
Wheel
Insert
Steering
Extension
Shaft
, hi,
HIlli .......................................
ASSEMBLY
ii,,,,,im u i NlUlHI'm I I
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes°
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness°
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
Pliers (1) 3/4" Socket w/drive rachet
(2) 7/'16" wrenches Philfips Screwdriver
(2) 1/2" wrenches Tire pressure gauge
(1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6),
• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
• Check for any additional loose parts or cartons and
remove.
5/16 HEX BOLT
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/t6 hex boft and locknuto Tighten secure¥
IMPORTANT= TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE,
• Place tabs of steering boot over tab slots in dash and
push down to secure.
iNSTALL STEERING WHEEL
• Position front wheels of the tracto r so they are pointing
straig ht forward,
• Slide steering wheeladapteronto steering shaft exten-
slono
• Position steering wheel so cross bars are horizontal
(left to right) and slide inside book and onto adapter.
• Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
• Snap steering wheel insert into center of steering
wheel,
• Remove protective materials from tractor hood and
grill
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
FIG. 1
TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)
• Press lift lever plunger and raise attachment liftlever to
its highest position,
. Release parking brake by depressing clutch/brake
pedal.
° Place gearshift lever in neutral (N) position.
o Roll tractor backwards off skid.
° Remove banding holding discharge guard up against
tractor_
7
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
nals by allowing a wrench or any other
CAUTION: Do not short battery termi-
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
° Lift hood to raised position.
• Open terminal access doors, remove terminal protec-
tive caps and discard°
° If this battery is put intoservice after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
• First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely°
° Connect BLACK grounding cable to negative (-) bat-
tory terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
° Close terminal access doors
Use terminal access doors for:
° Inspection for secure connections (to tighten hard-
ware)°
, Inspection for corrosion.
° Testing battery.
o Jumping (if required).
, Periodic charging.
HEX NUT WASHER
LOCK
DISCARD TERMINAL
PROTECTIVE CAPS i_
TERMtNAL*_;_ !
ACCESS _ /I _ //._--_-_-_
DOOR _, _ _ _--3_'_"_
FLAT
WASHER
(RED)
CABLE
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
° Remove cardboard packing on seat pan.
° Place seat on seat pan and assemble shoulder boll
° Assembteadjustmentbolt, Iockwasherandffatwasher
loosely. Do not tighten.
° Tighten shoulder bolt securely.
= Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down,
• Get off seat without moving its adjusted position°
o Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SHOULDER
BOLT
GE FLAT WASHER
BOLT
WASHER
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinllated at the factory for
shipping purposes, Correct tire pressure is important for
best cutting performance°
, Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
FIG. 2
NEGATIVE
(BLACK)
CABLE
8
INSTALL MOWER AND DRIVE BELT (See
Figs. 6 and 24)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control, Engage park-
ing brake,,
° Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with discharge guard to right
side of tractor°
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES INSTALL BELT INTO
ENGINE PULLEY GROOVE.,
• Install one front link in top hole of the L,,H. front mower
bracket and L,H. front suspension bracket, Retain with
two single loop retainer springs as shown,
• Install second front link in Roll, front suspension bracket
and retain with single loop retainer spring as shown,.
• Slide right side of mower back and install link intop hole
of R.H. front mower brackeL Retain with single loop
retainer spring as shown.
• Turn height adjustment knob counterclockwise until it
stops°
• Lower mower linkage with attachment lift control,
• Place the suspension arms on outward pointing deck
pins, If necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms°
Retain with double loop retainer springs with loops
down as shown.
,, Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
o Install clutch rod in clutch lever, Secure with retainer
spring,
• Turn height adjustment knob clockwise to remove
slack from mower suspension.
• Raise deck to highest position,
o Assemble gauge wheels as shown using long shoulder
bolts, 3/8 washers, and 3/8-16 center lockn uts, Tighten
securely.
• Adjust gauge wheels before ope rating mower as shown
in the Operation section of this manual.
CHECK MOWER LEVELNESS
For best cutting resuits, mower should be properly feveled.
See 'q'O LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual Verify that the belts are
routed correctly.
CLUTCH
LEVER
CLUTCH
ROD
RETAINER
SPRING
FRONT
SUSPENSION
BRACKETS
SHOULDER
BOLT
GAUGE
WHEEL
3/8 WASHER
USE PLIERS FOR
RETAINER SPRINGS
DOUBLE LOOP
RETAINER SPRING
CHASSIS (outward pointing
BRACKET deck pins)
/
318-16
CENTER
LOCKNUT
/
DOUBLE LOOP
RETAINER
SPRING ANT!-SWAY
BAR
IDLER
PULLEY
SUSPENSION
ARMS
ENGINE
PULLEY
FRONT
LINK
LOOP
RETAINER
SPRINGS
FRONT
MOWER
BRACKET
DISCHARGE GUARD
FIG. 6
9
ASSEMBLY
INSTALL MLILCHER PLATE (See Figs. 4 and 5)
• Install two latch hooks to muloher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
o Tighten hardware securely°
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of mower deck
opening and slide into place, as shown,
• Hook front latch into hole on front of mower deck.
° Hook rear latch into hole on back of mower deck.
guard from mower. Raise and hold
guard when attaching mulcher plate
I t_ CAUTION: Do not remove discharge
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: Itis not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROM THE TOP HOOK
WELD
NUT
and allow it to rest on plate while in
operation.
, , i,i ................................i,
LOCK
WASHER
POINTS
_ ....................................... iii
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed..
,/ No remaining loose parts in carton
,/ Battery is properly prepared and charged, (Minimum
1 hour at 6 amps).
J" Seat isadjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)°
¢" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
v" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers_
J Check wiring° See that all connections are stilt secure
and wires are properly clamped_
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline
#' Become familiar with all controls - their location and
function. Operate them before you start the engine.
v" Be sure brake system is in safe operating condition
LATCH
WASHER WASHER
WASHER
MULCHER _"-'-_SCREW
PLATE
LOCK
FIG. 4
DEFLECTOR
ROOK
WELD
NUT
LATCH
HOOKS
FIG. 5 10
i.u.lu i i .i,.................
ii,.r, i i ..................
OPERATION
,.., H'M "uml .............
These symbols may appear on your tractor or in literature supplied with the product,, Learn and understand their meaning.
"_t 'H ',', ' 'n' ' ,un,ulum
BATTERY CAUTION OR REVERSE
WARNING
ENGINE ON ENGINE OFF OTL PRESSURE
\
FUEL
CHOKE
MOWER HEIGHT
FORWARD
CLUTCH
DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
FAST SLOW
LIGHTS ON LIGHTS OFF
L
REVERSE NEUTRAL
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
(Hydro Models only)
PARKING BRAKE
IGNITION
11
i , ii
, n lul=,=,,i,, ii, ,i =1= n n
OPERATION
_=LJl
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractorto farniliarize yourself with thelocationsof various controlsand adjustments, Save
this manual for future referenceo
THROTTLE
CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMEN'I
KNOB
ATTACHMENT IGNITION POSITION
CLUTCH LEVER SWITCH
AMMETER
CHOKE ,," " "" "
•" _ LIFT LEVER
• PLUNGER
LIGHT SWITCH
ATTACHMENT
LIFT LEVER
PARKlNG BRAKE
GEARSHIFT
LEVER
Our tractors conform to the safety standards of the American National Standards Institute°
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor_
LIGHT SWITCH: Turns the headlights on and eff.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine°
PARKING BRAKE: Locks clutch/brake pedal into the
brake position_,
FIG. 7
GEARSHIFT LEVER; Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or ether attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHTADJUSTMENT KNOB: Used to adjust the mower
cutting heighL
AMMETER: Indicates battery charging (+) or discharging
(-).
12
OPERAT!O
....i,,,i ,111,1 i i ...... ,................ ,,,,,,,,,,,, ,,
,,,.... ..... ,,,,,,,,,,_, ,,,,,,,,, , .... ,, ,,,. ,
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
In severe eye damage. Always wear safety glasses or eye shields while operating your tractor
I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine_
° Depress clutch/brake pedal into full "BRAKE" position
and hold.
° Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position.. Make sure parking brake
will hold tractor secure.
CHOKE ATTACHMENT CLUTCH LEVER"
CONTROL "ENGAGED" POSITION
THROTTLE "DISENGAGED"
"BRAKE" PARKING BRAKE
POSITION "ENGAGED"
CLUTCHtBRAKE POSITION
PEDAL "DRIVE" HEIGHT ADJUSTMENT
POSITION KNOB
STOPPING (See Fig. 8)
MOWER BLADES -
° Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE -
• Depress clutch!brake pedal into full "BRAKE" position°
• Move gearshift lever to neutral (N) position.
ENGINE
o Move throttle control to slow (,_) position.
NOTE: Failure to move throttle control to slow (,II)
position and allowing engine to idle before stopping may
cause engine to "backfire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
. Never use choke to stop engine°
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas,1
IA ..............
...... grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
• Operating engine at tess than full throttle reduces the
battery charging rate
• Full throttle offers the best bagging and mower perfor-
mance.
or performing any adjustments or repairs, We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
i,,,i,,,,,,,11,,,i ' '' ,11 i,ii1,,i,1,, , i,, i,,,i ....
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine..
Do not use to start a warm engine.
- To engage choke control pull knob out, Slowly push
knob in to disengage°
TO MOVE FORWARD AND BACKWARD (See
Fig. 8)
The direction and speed of movement is controlled by the
gearshift lever,
o Start tractor with clutch/brake pedal depressed and
gearshift fever in neutral (N) position,.
. Move gearshift tever to desired position°
• Slowly release clutch/brake pedal to start movement,
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
POSITION
POSITION
MOTION
LEVER
• "DISENGAGED"
FIG. 8
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WiLL SHORTEN THE USEFUL LiFE OF YOUR
TRANSAXLE_
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 8)
The cutting height is controlled by turning the height
adjustment knob in desired direction.
o Turn knob clockwise ((_) to raise cutting heighL
o Turn knob counterclockwise (1_)to lower cutting
heighL
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
• The average lawn shouid be cut to approximately 2-1/2
inches during the coof season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth,
° For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired heighL
TO OPERATE MOWER (See Fig. 9)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine,
° Select desired height of cuL
° Lower mower with attachment lift control
- Start mower blades by engaging attachment clutch
control
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
i,i
= TO STOP MOWER BLADES- disengage attachment
clutch control
i _ CAUTION: Do not operate the mower
13
ii ,i,
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT
CLUTCH LEVER
'=DISENGAGED"
POSITION
"ENGAGED"
POSITION
OPERATION
o
ATTACHMENT
LIFT LEVER
HIGH POSITION
o
o
=l=
,J,,,,, = ...................................
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly°
POSITION
DISCHARGE
GUARD
FIG. 9
TO ADJUST GAUGE WHEELS (See Fig. 10)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
• Adjust gauge wheels with tractor on aflat level surface..
• Adjust mower to desired cutting height (See ,,TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground° Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
• Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE
WHEEL
MOUNTING
BRACKET _,
318-16
SHOULDER
3/8 WASHER BOLT
GAUGE WHEEL
FIG. 10
TO OPERATE ON HILLS
J _ CAUTION: Do not drive up or down
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to
slower position.
° If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake,
hills with slopes greater than 15° and
do not drive across any slope.
,m=
TO TRANSPORT
• Raise attachment lift to highest position with attach-
ment lift control.
• When pushing or towing your tractor, be sure gearshift
tever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH_
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
• The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground_
° Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level.. If necessary, add oit until
"FULL" mark on dipstick is reached. Do not overfill°
• For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)..
• To change engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of87 octane° (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life), Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WENTERGRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING°
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fue! lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
filler neck. Donot overfill. Wipe off any
CAUTION: Fill to bottom of gas tank
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
14
i
OPERATION
i ......................... ii, , i iiii1,1111ii ii , ,
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fue!, it will take extra cranking time to move
fuel from the tank to the engine.
• Sit on seat in operating position, depress clutch!brake
pedal and set parking brake_
, P_ace gear shift lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to fast (,_) position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
Note: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn keyclockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
severaI attempts, push choke control in, wait a few
minutes and try again, tfengine still does not start, pull
the choke control out and retry,
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slow[yo
= The attachments and ground drive can now be used° If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
. When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly. This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature.
, The attachments can be used during the engine warm-
up period and may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance, See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
° Tire chains cannot be used when the mower housing
is attached to tractor.
• Mower should be properly leveled for best mowing
performance. See'TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual,
• The left hand side of mower should be used for trim-
mingo
• Drive so that clippings are discharged onto the area
that has been cut, Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11A )_
° If grass is extremely tall, it shoutd be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet, Wet grass will plug
mower and teave undesirable clumps. Allow grass to
dry before mowing.
° Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material° Regulate ground speed by select-
trig a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used.
FIG. 11A
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
• The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Aiso, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades,
o Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action_
The best time to mow your lawn is the early afternoon,
At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun.
• For best resufts, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig, 1IB)_ For extremely heavy mulching,
reduce your width of cut and mow slowly,
• Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to
completely hide the clippings_ When doing a second
cut, mow across or perpendicular to the first cut path,
• Change your cutting pattern from weekto week, Mow
north to south one weekthen change to east to west the
next week. This will help prevent matting and graining
of the lawno
MAX !/3
15 FIG. 11B
CUSTOMER
............................ i,,,,11
ESPONSIBILmES
,,: , , _ , ,,_,
MAINTENANCE SCHEDULE
RLL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation i/ if
Check Tfre Pressure if i_ #
T Check for Loose Fasteners V'
R S,arpe,vReplaco'uowerBlades
Lub r!cat!°n, ch'a'rt"
T Check Battery LeveVRecharge .....................
0 ,,,,,Clean Battery and Terminals
a Check Transaxle Cooling
Adjust BIade Belt(s) Tension
AdjUst MOtion Drive Bett(s) Tension
Check Engine Oil Level _#_
Change Engine Oil
Clean Air F!Iter
E ..........
N Clean Air Screen
G Inspect Muffler/SparkArrester
Replace Oil Fiiter (If equipped)
v',
v'
v',
v'
v'
_1,2,a
V'2
V'
Cles_-------Enginecooi_ngFins
....Replace Spark P[Ug ..........
Replace Afr Filter Paper Cartridge
Replace Fuel Fitter
t - Change more o_ten when operating under a heavy load or tn high ambient temperalutea
2 _Se_lce more ol_ienwhen epereting in ditty or dusty conditions
3 - If equipped wlth oil tilter, change oil even./50 hours
4 - Replace biades more often when mowing tn sandy soil
SERVICE DATES
V', v"
I_ .................
v"
v"
v'
5 - If equipped with adlustabie system
6 - Not required it equtpped with malntenance..free bellery
7 • Tighten {rent axle pivotbolt to 35 It -Ibs maxlmt_m
Do not overtlghten
GENERAL RECOMIVlENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season..
• Once a year you shoutd replace the spark plug, clean
or replace air filter, and check blades and belts for (_)
wear. A new spark plug and clean air filter assure CLUTCH
proper air-fuel mixture and help your engine run better PIVOT(S)
and last Ionger_
BEFORE EACH USE
• _ Check engine oJ] level
• Check brake operation.
• Check tire pressure.
• Check for loose fasteners,
QsF
(_ "FRONT WHEEL (_
(_)SAE 30 OR 10W30 MOTOR OIL
(_)GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, iF YOU
FEEL THEY MUST BE LUBRICATED USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBR CANT SPAR NGLY
16
LUBRICATION CHART
ZERK (_
BEARING ZERK BEARING ZERK
_EARSHIFT (_
PIVOTS
i i ii i,i i,,,,,,,i,i i
CUSTOM ESPO ILITIES
i iii,i ,,i ,, ,,11 ,
TRACTOR TO SHARPEN BLADE (See Fig. 13)
Always observe safety rules when performing any mainte- Care should be taken to keep the blade balanced° An
nanceo tual damage to mower and engine.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted°
(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
° Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
" Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts deaIer, Tire sealant also prevents tire dry rot and
corrosion,
unbalanced blade wilfcause excessive vibration and even-
o The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower°
, To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or acone balancer. (When using a cone
baJancer, follow the instructions supplied with bal-
ancer).
o Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades
BLADE REMOVAL (See Fig. 12)
• Raise mower to highest position to allow access to
b_ades,
• Remove hex bolt, lock washer and flat washer securing
blade.
° Install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown°
• Tighten bolt securely (30-35 Ft. Lbs. torque),,
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
BLADE MANDREL
TRAILING EDGE
LOCK _ [
(GRADE 8)*
5/8" BOLT BLADE
OR PIN /
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use° However, periodic charging of the
battery with an automotive charger wilt extend its life.
• Keep batteryand terminals clean.
Keep battery bolts tight
. Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leat¢' power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
• Rinse the battery with plain water and dry°
• Clean terminals and battery cable ends with wire
brush until brighL
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SlX LINES ON THE BOLT HEAD.
FIG. 12
17
CUSTO BILITIES
V-BELTS
Check V-belts for dete rioration and wear after 100 hours of
operation and replace if necessary. The betts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
ENGINE
LUSRUCATION
Only use high quality detergent oil rated with APt service
classification SF,SG or SH Seiect the oil's SAE viscosity
grade according to your expected operating temperature,.
SAE VISCOSITY GRADES
, ]
°F -_o° 0_ _o" 3'2;40_...................._oo 80" _°
°c .3'o" .2oo .loo .o• lo" soo _oo 40"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at ieast
once ayear ifthe tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oit level
TO CHANGE ENGINE OIL (See Fig,.15)
Determine temperature range expected before oil change.
All oii must meet API service classification SF, SG or SH
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
o Catch oiiin a suitable container.
° Remove oit filI cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil
• Remove drain plug.
• After oil has drained completely, replace oiI drain plug
and tighten securely.
• Refill engine with oil through oil filldipstick tube. Pour
slowly, Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
° Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick..
AIR SCREEN
OIL
DRAIN
PLUG
OIL FILL
CAP/DIPSTSICK
FIG. 15
CLEAN AIR SCREEN (See Fig. 15)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER (See Fig. 16)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season° Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• SIide foam pre-cieaner off cartridge.
. Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
- Saturate it in engine oil.. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
• If very dirty or damaged, replace pre-cleaner.
° Reinstall pre-cleaner over cartridge_
° Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove wing nuts and cartridge plate°
• Carefully remove cartridge to prevent debris from
entering carburetor.
• Clean cartridge bytapping gentiy on flat surface° tf very
dirty or damaged, replace cartridge.
• Reinstall cartridge plate, wing nuts, precleaner, cover
and secure with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN 3"HE
CARTRIDGE, THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE,
18
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