Craftsman 917.258660 User Manual

8 /R8

MODEL NUMBER 917.258660

eAssembly

Operation

oCustomer Responsibilities e Service and Adjustments o Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

i_ Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

Io GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the maci_ine before starting

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always took down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place.

• Stow down before turning.

o Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging chute

• Mow only in daylight or good artificial light

. Do not operate the machine while under the influence of

aIcohol or drugs.

o Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into

a trailer or truck_

Ii. SLOPE OPERATION Slopes are a major factor related to Ioss-of_control and

tipover accidents, which can result in severe injury or

death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across

. Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Tall grass can hide obstacles.

• Use slow speed Choose a low gear so thatyou will not have to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope tf tires lose traction, disengage the blades and proceed slowly straight down the slope,

DO NOT:

• Donotturnonslopesunlessnecessary, andthen, turnslowty and gradually downhill, if possible.

° Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in

° Do not mow on wet grass. Reduced traction could cause

sliding.

° Donot tryto stabilize the machine by putting your foot on the

ground

• Do not use grass catcher on steep slopes.

SAFETY RULES

II!. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children° Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them

• Keep children out of the mowing area and under the watchful care of another responsible adult

• Be alert and turn machine off if children enter the area

• Before and when backing, look behind and down for smaff children

• Never carry children,, They may fall off and be seriously injured or interfere with safe machine operation

• Never allow children to operate the machine,

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive_

Use only an approved container Never remove gas cap or add fue! with the engine

running Allow engine to cool before refueling Do not smoke

Never refuel the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

. Never run a machine inside a closed area

• Keep nuts and botts, especially blade atlachment bolts, tight and keep equipment in good condition

• Never tamper with safety devices Check their proper operation regularly

• Keep machine free of grass, leaves, or other debris build-uF Clean oil or fuel spillage. Allow machine to cool before storing

. Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec-

essary.

• Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them

• Check brake operation frequently. Adjust and service as

required.

I CAUTION: Always disconnect spark plug

The engine exhaust from this product contains

safety precautions, it means Lookfor this symbol to point out important I

CAUTION!_J BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

WARNING A

chemicals known to the State of California to cause cancer, birth defects, or other reproduc-

tive harm.

CONGRATULATIONS on your purchase of a Sears Tractor.. It has been designed, engineered and manufac- tured to give you the best possibte dependability and

performance° Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department_ We have com- petent, weiHrained technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917,258660 SERIAL NUMBER

DATEOF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 19 5 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (APf-SF/SG): SAE 30 (above 32°F)

SAE 5W_30 (beiow 32°F)

OIL CAPACITY: 3.0 PINTS

i SPARK PLUG: CHAMPION RJ19LM i (GAP: .030")

VALVE CLEARANCE: INTAKE: .004" - ..006"

EXHAUST: .007" - °009"

GROUND SPEED (MPH): FORWARD:

1st 11 2nd t 5

3rd 23 4th 3 5 5th 4 4

6th 57

REVERSE: 17

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this F' d- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

. Read and observe the safety rules. . Follow a regular schedule in maintaining, caring for and

using your tractor.

o Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest..covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT LBS

(if any),. If a spark arrester is used, it should be maintained in effective working order by the operator

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSIVtAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.. This Warranty does not cover:

- Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc ° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

° Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER, (1N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES.. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-19

WARRANTY ............................................................. ;..,. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-15

iNDEX

Accessories ............................................ 5

Adjustments:

Brake ............................................ 22

Carburetor ................................... 25

Mower:

Front-To-Back .......................... 2!

Side-To-Side ......................... 21

Throttle Control Cable ............... 25

Ai_;Filler, Engine ...........................................18

Air' Screen, Engine ......................... 18

Assembly ....................................... 7-109

Battery:

Charging ........................................ 17

Cleaning ..............................................17

Starting with Weak Battery .......... 24

Storage ............................................ 27

Terminals ....................................... 17

Belts:

Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

RemovaltReplacement .............22

Blade:

Sharpening ................................. 17

Replacement ............................... 17

Brake Adjustment ....................................22

Carburetor Adjustment ............................25

Controls, Tractor ..........................................13

Customer Responsibilities ...........3,17-19

Engine:

Air Filter ...........................................18

Air Screen, Engine ................... 18

Battery ...........................................17

Cooling Fins, Engine ..................19

Engine Oil ................................ 18

Fuel Filter .................................... 19

Spark Plugs ............................. 19

Tractor:

Blades ......................................... 17

Lubrication Chart ....................... 16

Maintenance Schedule ...............16

Tire Care ..................................8,17,23

Cutting Height, Mower ...........................13

Electrical:

Interlocks and Relays .................. 24

Schematic ....................................... 31

Wiring Diagram ...............................32

Engine:

Air Filter ..............................................18

Air Screen .................................. 18

Cooling Fins, Engine ......................19

Oil Change ......................... 18

Oil Level .................................. 13,18

Oil Type ........................ 18

Preparation ............................... 14

Repair Parts .................... 50-55

Starting .................................. 14

Storage .......................................... 27

Filters:

Air ...................................................... 18

Fuel .....................................................19

Fuel:

Type .................................. ! 4

Storage ............................. 27

Fuse ................................................. 24

Gauge Wheels ................................... 10

Hood Removal/Installation .................. 24

Leveling Mower Deck .............................21

Lubrication Chart ................................... 16

Maintenance Schedule ..........................16

Mower:

Adjustment, Front4o-Back ........ 21

Adjustment, Side-to-Side ..............21

Blade Sharpening .......................... 17

Blade Replacement .........................17

Cutting Height .....................................13

Installation ...................................... 20

Operation ................................... 1 1 --1 5

Removal ....................................... 20

Mowing Tips ....................................................... 15

Muffler ............................................................ 19

Spark Arrester .................................. 3,40

Mulcher Plate ........................................... 9

Oil:

Cold Weather Conditions ..... 14,18

Engine ......................................................18

Storage ............................................27

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-26

STORAGE ................................................................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-55

PARTS ORDERING/SERVICE .................. BACK PAGE

Operation .................................... 11-t5

Operating Mower .............. t3q4

Options:

Accessories ......................... 5

Spark Attester ........................... 3,40

Perking Brake ................................... 13

Parts Bag ................................................... 6

Parts, Replacement/Repair ........... 32-49

Product Specifications .................................3

Repair Parts .................... ,.......... 32-49

Safety Rules ......................... 2

Seat .......................................... 8

Service and Adjustments .................20-26

Brake ............................... 22

Carburetor ................................... 25

Fuse ...................................... 24

Hood Removal/Installation ..... 24

Motion Drive Belt

Removal/Replacement ..... 22

Mower Blade Drive Belt

Removal/Replacement .......... 22

Mower Adjustment:

Front4o-Back ................. 21

Side4o-Side .................. 21

Mower lnstaJtation ............ 20

Mower Removal .......................... 20

Tire Care .......................... 8,17,23

Slope Guide Sheet ................................ 56

Spark Plugs ...............................................19

Specifications ......................................... 3

Starting the Engine ............................14-15

Steering Wheel ................................. 7,23

Stopping the Tractor .............................. 13

Storage .................................................... 27

Throttle Control Cable Adjustment ..... 25

Tires ........................................... 8,17,23

Trouble Shooting Chart ............. 28°29

Transaxle Repair Parts .................. 48-49

Warranty .................................................... 3

Wiring Diagram ................................... 32

Wiring Schematic .......................... 31

iii ,i,, i i ,i ..... ......................

,CCESSORIES AN ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor Many of these ere listed below with brief explanations of how they can help you This listwas current at the time of publication; however, it may change in future years - more attachments may be added changes may be made in these attachments, or some may no longer be availabte or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2,5_inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture so_ in.

Steel weight tray for increased penetration BAGGER lets you collect grass ctlppings and ieaves for a

healthier, nearer looking Iawn Two Permanex containers hold 30-gallon plastic bags.

BUMPER protects front end of tractor from damage, CARTS make hauling easy. Variety of sizes available, p}us

accessories such as side panel kits, too} caddy, cart cover, protective mat and dolly,

CORING AERATOR takes small plugs out of soil to af[ow mois-

ture and nutrients to reach grass roots 36-inch swath 24

hardened steel coring tips, t 50 tb, capacity weight tray, EASY OIL DRAIN VALVE makes oil changes easier, faster,

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain, CAN G HITCH lets you tow 2or3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain For mower decks not so

equipped MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth Useful to prepare bare areas for seeding. Available for front

or rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into _arge hopper, Mounts behind t[actor MULCHING CLOSE-OUT PLATE KIT. once instafled, fets you

mulch, discharge or bag clippings (bagger optional) without changing blades For models not equipped as 3-in-1 Convertible mowers See "MOWER" in the Repair Parts section of this

manual, RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds upto 390 Ibs ofweight° Rounded edges prevent harm to turf, Adjustable scraper automatically

cleans drum.

SNOWBLADEforsnowremovalonly. 14-inchhigh 48-inchwide blade clears 42-inch path when angled teft or righto Raises, lowers

w{thside]ever, Adjustableskids; replaceable, reversiblescraper

bar (Use with tire chains and wheel weights and/or rear drawbar

weight,)

SNOWTHROWER has 40-inch swath Drum-type auger handles

powdery and wet/heavy snow, Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight,)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern_ For applying herbicides, insecti-

cides, fungicides and liquid fertilizers,. SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand.

SWEEPERS fet you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds.

cultivate and compost garden residue, Tiller has its own bu_lt-in lift and depth control system and does NOT require a sleeve hitch

Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hi{ling ,without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

Iinks give smooth ride, outstanding tr._ction,

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operatorwarm

and dry. Remove vinyl sides and windshields for use as sun protector in summer, Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top,

VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places, VAClCHIPPER includes a chipper-shredder,

WEIGHT BRACKET for drawbar for snow removal applications_

Uses (1) 55 lb weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

...... - lU i, ii.,Ulll i i,.llnl,,, lunI,I,,H,U,,

CONTENTS OF HARDWARE PACK

i1_1 .nuu inn .11 u n n.i,

I lU . I" I ' I'lnl

Parts Bag contents shown full size

,i ..... iiii , L ...........................

(1) Hex Bolt

3/8-16 x 1

Parts packed separately in carton

Seat

Video

Cassette

(1) Large Flat Washer (1) Lockwasher 3/8

Hex Bolt 5116-18 x 1-1/4 (1) Locknut 5116-18

(1) Shou{der Bolt 5/16-18

(1) Hex Bolt

1/2-13 x 1

washe,

Gauge

..f_--.... - Washers #10 x 518

_, k.J } (2) Washers

/_,_ #_o_

_. J 3/16 x 3/4 (2) Weld

"_,=i x 16 Gauge Nuts #10

_ (2) Lock (2) Screws _j_

(1) Lock Washer' 1/2

Steering

Wheel

Steering

Boot

u .i. ,11 1.1.111 i.u.i u...u n"","ll" "U'l'' I

Parts bag contents not shown full size

........ il , imnll .........................

_ (2)Washers 3/8x 7/8 x 14 Gauge

(2) Shoulder

Bolts

Mulcher

Plate

Parts Bag

(2) Gauge Wheels

,_ (2) Center-

Steering Wheel

Adapter

_o C_ ) Steering

Assemblys Insert

lock Nuts

(2) Keys

k Wheel

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

2) Washers 9/32 x 5/8 x 16 Gauge

........................ (2) Lock Washers 1;4 .

Slope Sheet

Steering Extension

Shaft

.,i-, ,11,, ,................. ii1,1,1,11,11,1,1 H"I'I

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver

(1) 1/2" wrench Tire pressure gauge (2) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel)

/:- : .... WASHER

STEERING .............]

WHEEL

'_..... 3/8 HEX BOLT

, ;_ INSERT

( LOCK WASHER

.....::: : _i"!......... _ LARGE FLAT

/ BOOT

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

o Cut, from top to bottom, along lines on alt four corners

of carton, and lay panels flat.

o Check for any additional {oose parts or cartons _nd

remove

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• SIide extension shaft onto lower steering shaft. Align mounting holes ]n extension and lower shafts and

install 5/16 hex bolt and loci<nut Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT LBSTORQUE

= Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

o Position front wheels of the tractor so they are pointing

straight forward..

° Slide steering wheel adapter onto steering shaft exten-

sion

• Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter

- Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely°

- Snap steering wheel insert into center of steering wheel

o Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

, Press lift lever plunger and raise attachment lift lever to

its highest position.

. Release parking brake by depressing clutch/brake

pedal.

STEERING

ADAPTER

EXTENSION SHAFT

5/16 HEX BOLT

FIG. 1

• Place gearshift lever in neutral (N) position. ° Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION; Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch

bands, rings, etc,

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding. ,__

Lift hood to raised position

° Open terminal access doors, remove terminal protec-

tive caps and discard_

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-t0 amps

. First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

o Connect BLACK grounding c_ble to negative (-) battery

terminal with remaining hex bolt, flat washer, lock washer and hex nuL Tighten securely.

o Close terminal access doors

i i in m ill i i n, t J i i H m ¸ u .... Ullll/ IIH ......

ASSEMBLY

r I q U l III _ I I

Use terminal access doors for: o Lnspection for secure connections (to tighten hard

ware)

o Inspection for corrosion , Testing battery o Jumping (if required)

o Periodic charging

HEX NUT_, WASHER WASHER

DISCARD TERMINAL _ HEX

PROTECTIVE CAPS _ BOLT

TERM[NAL

ACCESS

DOOR

LOCK FLAT

POSITIVE

(RED) CABLE

NEGATIVE (BLACK)

CABLE

FIG. 2

INSTALL SEAT (See Fig 3)

Adjust seat before tightening adjustment bolt

= Remove cardboard packing on seat pan

• Place seat on seat pan and assemble shoulder bolt = Assemble adjustment bolt lock washer and flat washer

looseiy Do not tighten°

o Tighten shoulder bolt securely

• Lower seat into operating position and sit on seat Slide seat until acomfortable position isreached which

allows you to press clutchlbrake pedal all the way down_

o Get off seat without moving its adjusted position,

• Raise seat and tighten adjustment boit securely,,

SEAT

...................................i nL i u' '1 iH,l,l_,l,r., nl Ul

CHECK TIRE PRESSURE

The tires on your tractor were ovednfiated at the factory for shipping purposes Correct tire pressure is important for

best cutting performance o Reduce tire pressure to PSi shown in PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor check to see

that the brake is properly adjusted See TO ADJUST

BRAKE in the Service and Adjustments section of this manual,,

INSTALL IVIULCHER PLATE (See Figs 4 and

o Install two latch hooks to mulcher plate using screw

washer lock washer and weld nut as shown

NOTE: Pre assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down o Tighten hardware securely

• Raise and hotd deflector shield in updght position

• Place front of mulcher plate over front of mower deck opening and slide into place as shown

o Hook front latch into hole on front of mower deck o Hook rear {arch into hole on back of mower deck

- ,_. CAUTION: Do not remove discharge-_ _ guard from mower. Raise and hold I

guard when attaching mulcher plate I and allow it to rest on plate while in i

operatic l .........................................

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place Your mower isnow ready for discharging or installation of

optional grass catcher accessory NOTE: It isnot necessary to change blades The mulcher

blades are designed for discharging and bagging also

SEAT PAN

BOLT SHER

FIG 3

ASSEMBLY

WELD NUT FROM THE TOP.

LOCK

WASHER

WELD. NUT _ SCREW

LATCH

WASHER

MULCHER PLATE

DEFLECTOR

SHIELD

FIG. 4

WASHER

LOCK

WASHER

HOOK POINTS DOWN

HOOK

WELD NUT

- v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST.

,/ Ail assembly instructions have been completed.. ,/ No remaining loose parts in carton.

v" Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)_ Seat is adjusted comfortably and tightened securely

,/" AII tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,," Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling)

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers

-/ Check wiring_ See that all connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLL OWING IMPORTANT ITEMS:

,/ Engine oit is at proper level ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

/ Become familiar with all controls - their location and

function Operate them before you start the engine

,/ Be sure brake system is in safe operating condition

FIGo5;

'LATCH

HOOKS

= ,=,H, =N!l Hi =l ,=,= i=,lH=/ H,= .... =PHil "

ASSEIV]SL¥

INSTALL MOWER AND DRIVE BELT (See

Figs. 6 and 24)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park-

ing brake o Cut and remove ties securing anti-sway bar and belts,

Swing anti-sway bar to left side of mower deck_

, Slide mower under tractorwith discharge guard to right

side of tractor,

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ENGINE PULLEY GROOVE

° Install one front link intop hole of the LH, front mower

bracket and L H. front suspension bracket. Retain with two single loop retainer springs as shown_

= Install second front link inR.Hofront suspension bracket

and retain with single loop retainer spring as shown

o Slide right side of mower back and instafJlink intop hole

of R,H front mower bracket, Retain with single loop

retainer spring as shown,

° Turn height adjustment knob counterclockwise until it

stops

o Lower mower linkage with attachment lift control, ° Place the suspension arms on outward pointing deck

pins, if necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with doub{e loop retainer springs with loops

down as shown=

o Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring,.

- Install clutch rod in clutch level. Secure with retainer spring

° Turn height adjustment knob clockwise to remove

slack from mower suspension,

o Raise deck to highest position., o Assemble gauge wheels as shown using long shoulder

bolts, 318washers, and 3/8-1 6 center locknuts_ Tighten securely,

- Adjust gauge wheels before operating mower asshown in the Operation section of this manual

CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the heirs ale

[outed correctly_

CLUTCH

LEVER

CLUTCH

ROD

RETAINER

SPRING

FRONT

SUSPENSION BRACKETS

SHOULDER

BOLT

GAUGE WHEEL

3/8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

• j:_o .

DOUBLE LOOP

CHASSIS (outward pointing BRACKET deck pins)

RETAINER SPRING

3/S-16

CENTER

LOCKNUT

DOUBLE LOOP RETAINER

SPRING

ANTbSWAY

BAR /

IDLER

PULLEY

SUSPENSION

ARMS

FIG. 6

ENGINE

PULLEY

FRONT

LINK

SINGLE

LOOP

RETAINER SPRINGS

FRONT

MOWER BRACKET

DISCHARGE GUARD

i i ......... n, 'IH' n I I ,III,,,U,UU,,,II,, I U " I I I

OPERATION

,u u ,n,u,,m,,, ,,,, ,, ,i, ,...................................

These symbols may appear on your tractor or in literature supplied with the produgt. Learn and understand their meaning,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL

MOWER LIFT

CHOKE

REVERSE NELITRAL

ATTACHMENT

CLUTCH ENGAGED

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyourtractorto familiarize yourself withthe locations ofvarious controls and adjustment& Save

this manual for future reference,

THROTTLE

CONTROL

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

AMMETER

ATTACH MENT IGNITION CLUTCH LEVER SWITCH

LIGHT SWITCH

ATTACHMENT

LEVER

PARKING BRAKE

GEARSHIFT

LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, cr other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used to control engine speed_

CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Usedfordectutching and brak_

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake pos{tion.

FIG. 7

GEARSHIFT LEVER: Selects the speed and direction of

tractor_ ATTACHMENT LIFT LEVER; Used to raise and Iowe[ the

mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position, IGNITION SWITCH: Used for starting and stopping the

engine.

HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower cutting heighL

AMMETER: Indicates battery charging (+) c)rdischarging

(-)

OPERATION

The operation of any tractor can result in foreign objects thPown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

. Depress clutch/brake pedai into full "BRAKE" position

and hold

• Place parking brake lever in"ENGAGED" position and reiease pressure from clutchtbrake pedal Pedal should

remain in "BRAKE" position+ Make sure parking brake

will hold tractor secure.

CHOKE

CONTROL

THROTTLE

CLUTCH/BRAKE POSITION PEDAL "DRIVE" HEIGHT ADJUSTMENT POSITION KNOB

STOPPING (See Fig. 8)

MOWER BLADES -

- Move attachment clutch lever to "DISENGAGED" po- sition

GROUND DRIVE-

o Depress clutch_rake pedal into ful! "BRAKE" position ° Move gearshift lever to neutral (N) position.

ENGINE -

- Move throttle control to slow (._) position,,

NOTE: Failure to move throttle control to slow (,_,) position and ailowing engine to idle before stopping may

cause engine to "backfire"_ o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

__ g_%, CAUTION" Always stop tractor corn- I

,_ pletely, as described above, before leav- I

ing the operator's position; to empty I

ra+._ss.??t+€+he?, etc+__....................................J

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED" POSITION

PARKING BRAK_ "ENGAGED'"

POSITION

MOTION

LEVER

•"DISENGAGED"

FIG. 8

Jt,Ju_

lUl ii

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle_ o Operating engine at less than full throttle reduces the

battery charging rate,,

o Fuii throttle offers the best bagging and mower perfor+

mance+

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting acold engine Do not use to start a warm engine.

• To engage choke control, pull knob ouL Slowly push knob in to disengage..

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever

,, Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position

o Move gearshift lever to desired position.. o Slowly release clutch/brake pedalto start movement..

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 8)

The cutting height is controlled by turning the height adjustment knob in desired direction°

. Turn knob clockwise (r-l) to raise cutting height . Turn knob counterclockwise (F"_)to lower cutting

heighL

The cutting height range is approximately 1-1/2" to 4", The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed,

• The average lawn should be c.ut to approximately 2- t/2 inches during the coot season and to over 3 inches

during hot months, For healthier and better looking lawns, mow often and after moderate growth.

- For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height+

TO OPERATE MOWER (See Fig. 9)

You r tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged wilt shut off the engine.

o Select desired height of cut. o Lower mower with attachment lift control.

= Start mower blades by engaging attachment clutch

control.

'13

i iii i ii........................

OPERATION

o TO STOP MOWER BLADES - disengage attachment

clutch control.

,,,,,,.. , ...,.,

without either the entire grass catcher, CAUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place.

, .i .i.ii i .i.,..i.ii1.111. ]._L.ul.i .,, .......

ATTACHMENT CLUTCH LEVER "DISENGAGED" "ENGAGED" POSITION POSITION ATTACHMENT

HEIGHT HIGH POSITION ADJUSTMENT

KNOB

FIG, 9

TO OPERATE ON HILLS

i iii ill ill ................ ii i,ii

not

with slopes greater than 15 and do not

CAUTION: Do drive down hills drive across any slope.

. Choose the slowest speed before starting up or down

hilts.

. Avoid stopping or changing speed on hilts_ ° If slowing is necessary, move throttle control lever to

slower position..

- if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

- Move gearshift lever to 1st gear, Be sure you have allowed room for tractor to roll slightly as you restart

movemen[

- To restart movement, slowly release parking brake and

crutch/brake pedal.

o Make air turns slowly.

TO TRANSPORT

. Raise attachment lift to highest position with attach-

ment lift control

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position°

° Do not push or tow tractor at more than five (5) MPH NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor •. Use an appropriate means of tying hood to tractor (rope, cord, etc.)..

• LEVER

LOW POSITION

DISCHARGE

GUARD

............... i.illl, i i ill

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

. The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

= Check engine oil with tractor on level ground

- Remove oi! fill cap/dipstick and wipe clean, reinsert tile dipstick and screw cap tight, wait for a few seconds, remove and read oil revel ff necessary, add oit unfit

"FULL" mark on dipstick is reached. Do not overfill

• For cold weather operation you should change oil for easier starting (See OIL VISCOSITY CHART in the

Customer Responsibilities section of this manual)

• To change engine oi!, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

o Fif] fuel tank_ Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING

WARNING: Experience indicates that atcoho] blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer, Drain the gas tank, start the engine and iet it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information_ Never use engine or carburetor cteaner products in the fuel tank or permanent damage may occur'.

CAUTION: b0.omloll II

_, filler neck, Do not overfilL Wipeoffany

] _k Fill to gas tank

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

Depress clutch/brake pedal and set parking brake.

o Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position.

. Move throttle control to fast (,_,) position ° Pull choke control out for a cold engine start attempL

For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below.

• Insertkeyintoign{tionandturnkeyc!ockwiseto"START"

position and release key as soon as engine starts Do not run starter continuously for more than fifteen sec- onds per' minute. If the engine does not start after several attempts, push choke control in, wait a few

minutes and try again tf engine still does not start, pull the choke control out and retry.

spilled oil or fuel, Do not store, spilt or use gasoline near an open flame.

OPERATmON

i,i,, unn,,, n .... i .....................

WARM WEATHER STARTlNG (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly, tf the engine starts

to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the lead, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and beFow) o When engine starts, slowly push choke control in until

the engine begins to run smoothly_ Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fulty in. If the engine starts to run

roughly, pull the choke control out slightly for a few

seconds and then continue to push the control in slowly. This may require an engine warm-up period

from several seconds to several minutes, depending on the temperature,,

• The attachments can be used duringthe engine warm- up period and may require the choke control be pulled out slightly,

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuet mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual..

MOWING TiPS

, Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING"

in the Service and Adjustments section of this manual.

° The left hand side of mower should be used for

trimming,.

- Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right ofthe

tractor_ This will result in a more even distribution of clippings and more uniform cutting

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig.. 10 )

• If grass is extremely tall, it should be mowed twice to reduce toad and possible fire hazard from dried clippings. Make first cut relatively high; the second to

the desired height°

" Do not mow grass when it is wet.. Wet grass will plug

mower and leave undesirable clumps Allow grass to dry before mowing.

, Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used°

FIG. 10

MULCHING MOWING "I"IPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE ° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they falt onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

- Avoid cutting your lawn when it is weL Wet grass tends to form clumps and interferes with the mulching action,

The best time to mow your lawn is the early afternoon, At this time the grass has dried and the newly cut area

will not be exposed to the direct sun

o For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 11)., For extremely heavy mulching,

reduce your width of cut and mow sfowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to completely hide the clippings., When doing a second

cut, mow across or perpendicular to the first cut path_

o Change your cutting pattern from week to week., Mow

north to s 3uth one week then change to east to west the next week. This will help prevent matting and graining

of the Fawn.

MAX 1/3

FIG, 11

Check Brake Operation 6## 6,/ Check Tire Pressure 6##' Check for Loose Fasteners

a Sharpen/Replace Mower Blades _1'4

(_ Lubrication Chart 6,/ T Check Battmy Level/Recharge 6#1_

0 Clean Battery and Terminals 61#

R Check Transaxle Cooling 64#

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s} Tension

Check Engine Ott Level _4

Change Engine Oi1 _ _2.3

Clean Air Filter _"2

E CleanAir Screen _ 6/_

G Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

C,ea,oEngineCoo,h0 ios

Replace Spark Ptug Replace Air FiJter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating onder e heavy load er in high ambient temperatures 2 oService more ellen when operating _ndkty or dusty cendillons 3 * If equipped with etI filter, change oil avery 50 hours

4 - Reptace blades more often when mowing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to eperato_ abuse or negligence_ To receive full value from the warranty, operator must maintain

tractor as instructed in this manual Some adjustments will need to be made periodically to

properly maintain your tractor_

All adjustments inthe Service and Adjustments section of

this manual should be checked at least once each season_ , Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine runbetter and last longer.

J7 e"

V; l

iV' l

JIv' _

5- Itequippedwith adjustablesystem 6- Not_equiredifequippedwith maintenance4reebette_*y

7 -Tightentrentaxle pivotboltto35 fblbs maximum

Donotevertighren

LUBRICATION CHART

CLUTCH PIVOT(S)

BEFORE EACH USE

* Check engine oil level. o Check brake operation.

o Check tire pressure°

- Check for' loose fasteners..

PIVOTS

(_)SAE 30 OR 10W30 MOTOR OIL ®GENERAL PURPOSE GREASE

(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WtLL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

==l = === H ................. = ==H==

TRACTOR

Always observe safety rutes when performing any mainte-

nanceo

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual),

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)..

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_

BLADE CARE

For best results mower blades must be kept sharp Re- place bent or damaged blades.

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced° An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. o The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower..

- To check blade balance, you will need a 5/8" diameter steel bolt, pin, ora cone balancero (When using a cone balancer, follow the instructions supplied with bal-

ancer) o

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

BLADE REMOVAL (See Fig. 12)

° Raise mower to highest position to allow access to

blades,,

o Remove hex bolt, lock washer and flat washer securing

blade

o Install new or resharpened blade with trailing edge up

towards deck as shown..

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown

. Tighten bolt securely (30-35 Ft. Lbs torque),. IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED

NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced..

BLADE MANDREL

TRAILING EDGE

LocKFLATWASHER !HEXBOLT (GRADE

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BYS|XLINES ONTHEBOLTHEAD_

FIG. 12

5t8" BOLT OR PIN

BLADE

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use However, periodic charging of the

battery with an automotive charger will extend its life

• Keep battery and terminals cfean_

• Keep battery bolts tight.

• Keep small vent holes open.

° Recharge at 6-10 amperes for 1 hour

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

. Remove terminal guard_ o Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

o Rinse the battery with plain water and dry°

• Clean terminals and battery cable ends with wire

brush until bright.

o Coat terminals with grease or petroleum jelly° . Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

=!n n,,u

................ ,,,,,,,

CUSTOME RESPON BILITHES

=n= ,n,,,, 11 mn = u,=,,,,,, in= H,, ==,,,,,,

V-BELTS

Check V_belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable, Replace belts if they begin to slip from wear,

TRANSAXLE COOLING

Keep transaxle free from buiid-up of dirt and chaff which can restrict cooling:

ENGINE

AIR SCREEN

OIL

DRAIN PLUG

OIL FILL CAPA31PSTSICK

LUBRICATION

Only use high quality detergent oi{ rated with API service classification SForSG Setecttheoit's SAEviscositygrade

according to your expected operating temperature.

sA__EEW__SCOSITYGRACES ..............

_F, "20_ 0" 30" 32 ° 40 _ 60_ 80 '_ 100°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 14

NOTE: Although multi-viscosity oils (5W30, 10W30 etc) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more flequently to avoid possible engine damage flom running low on oil,

Change the oil after the first two hours of operation and every 25 hours thereafter or' at least once a year if the

tractor is not used for 25 hours in one year_ Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil level°

TO CHANGE ENGINE OIL (See Fig 15)

Determine temperature range expected before oil change Atl oil must meet API service classification SF or SG

- Be sure tractor is on level surface. o Oil will drain more freely when warm

. Catch oif in a suitable container.

• Remove oil fill cap/dipsticko Be careful not to allow dirt to enter the engine when changing oil,

. Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighter_ securely.

. Refill engine with oil through oil fitl dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual,.

• Use gauge on oil fill cap/dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at "FULL" line on dipstick.

FIG. 15

CLEAN AIR SCREEN (See Fig. 15) Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to _emove dirt and stubborn dried gum fibers.

AIR FILTER (See Fig. 16)

Your engine wit] not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first Service air cleaner more often under dusty conditions

= Remove knob(s) and covet TO SERVICE PRE-CLEANER

o Slide foam pre-cleaner off cartridge, ,, Wash it in liquid detergent and water

• Squeeze it dry in a clean cloth,

- Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil,.

• If very dirty or damaged, replace pre-cleaner, ° Reinstall pre-cleaner over cartridge,

• Reinstall cover and secure with knob(s), TO SERVICE CARTRIDGE

. Remove wing nuts and cartridge plate,

- Carefully remove cartridge to prevent debris from entering carburetor.

o Clean cartridge bytapping gently on fiat surface Ifvery

dirty or damaged, replace cartridge

o ReinstaLl cartridge plate, wing nuts, precteaner, cover

and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OiL CARTRIDGE, DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE

+ 42 hidden pages

Craftsman 917.258660 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual