Craftsman 917.258660 User Manual

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8 /R8
®
MODEL NUMBER 917.258660
eAssembly
Operation
oCustomer Responsibilities e Service and Adjustments o Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
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i_ Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
Io GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the maci_ine before starting
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always took down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place.
Stow down before turning.
o Never leave a running machine unattended Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging chute
Mow only in daylight or good artificial light
. Do not operate the machine while under the influence of
aIcohol or drugs.
o Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into
a trailer or truck_
Ii. SLOPE OPERATION Slopes are a major factor related to Ioss-of_control and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across
. Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Tall grass can hide obstacles.
Use slow speed Choose a low gear so thatyou will not have to stop or shift while on the slope
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability
Use extra care with grass catchers or other attachments These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope tf tires lose traction, disengage the blades and proceed slowly straight down the slope,
DO NOT:
Donotturnonslopesunlessnecessary, andthen, turnslowty and gradually downhill, if possible.
° Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in
° Do not mow on wet grass. Reduced traction could cause
sliding.
° Donot tryto stabilize the machine by putting your foot on the
ground
Do not use grass catcher on steep slopes.
SAFETY RULES
II!. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children° Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them
Keep children out of the mowing area and under the watchful care of another responsible adult
Be alert and turn machine off if children enter the area
Before and when backing, look behind and down for smaff children
Never carry children,, They may fall off and be seriously injured or interfere with safe machine operation
Never allow children to operate the machine,
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive_
Use only an approved container Never remove gas cap or add fue! with the engine
running Allow engine to cool before refueling Do not smoke
Never refuel the machine indoors Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
. Never run a machine inside a closed area
Keep nuts and botts, especially blade atlachment bolts, tight and keep equipment in good condition
Never tamper with safety devices Check their proper operation regularly
Keep machine free of grass, leaves, or other debris build-uF Clean oil or fuel spillage. Allow machine to cool before storing
. Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec-
essary.
Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them
Check brake operation frequently. Adjust and service as
required.
I CAUTION: Always disconnect spark plug
The engine exhaust from this product contains
safety precautions, it means Lookfor this symbol to point out important I
CAUTION!_J BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting,
adjusting or making repairs.
WARNING A
chemicals known to the State of California to cause cancer, birth defects, or other reproduc-
tive harm.
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CONGRATULATIONS on your purchase of a Sears Tractor.. It has been designed, engineered and manufac- tured to give you the best possibte dependability and
performance° Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department_ We have com- petent, weiHrained technicians and the proper tools to
service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL NUMBER 917,258660 SERIAL NUMBER
DATEOF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: 19 5 GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR OIL TYPE (APf-SF/SG): SAE 30 (above 32°F)
SAE 5W_30 (beiow 32°F)
OIL CAPACITY: 3.0 PINTS
i SPARK PLUG: CHAMPION RJ19LM i (GAP: .030")
VALVE CLEARANCE: INTAKE: .004" - ..006"
EXHAUST: .007" - °009"
GROUND SPEED (MPH): FORWARD:
1st 11 2nd t 5
3rd 23 4th 3 5 5th 4 4
6th 57
REVERSE: 17
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this F' d- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
. Read and observe the safety rules. . Follow a regular schedule in maintaining, caring for and
using your tractor.
o Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest..covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN CCA: 240 CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT LBS
(if any),. If a spark arrester is used, it should be maintained in effective working order by the operator
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSIVtAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.. This Warranty does not cover:
- Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc ° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
° Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER, (1N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179
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TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-19
WARRANTY ............................................................. ;..,. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 11-15
iNDEX
A
Accessories ............................................ 5
Adjustments:
Brake ............................................ 22
Carburetor ................................... 25
Mower:
Front-To-Back .......................... 2!
Side-To-Side ......................... 21
Throttle Control Cable ............... 25
Ai_;Filler, Engine ...........................................18
Air' Screen, Engine ......................... 18
Assembly ....................................... 7-109
B
Battery:
Charging ........................................ 17
Cleaning ..............................................17
Starting with Weak Battery .......... 24
Storage ............................................ 27
Terminals ....................................... 17
Belts:
Motion Drive
Removal/Replacement ........... 22
Mower Blade Drive
RemovaltReplacement .............22
Blade:
Sharpening ................................. 17
Replacement ............................... 17
Brake Adjustment ....................................22
C
Carburetor Adjustment ............................25
Controls, Tractor ..........................................13
Customer Responsibilities ...........3,17-19
Engine:
Air Filter ...........................................18
Air Screen, Engine ................... 18
Battery ...........................................17
Cooling Fins, Engine ..................19
Engine Oil ................................ 18
Fuel Filter .................................... 19
Spark Plugs ............................. 19
Tractor:
Blades ......................................... 17
Lubrication Chart ....................... 16
Maintenance Schedule ...............16
Tire Care ..................................8,17,23
Cutting Height, Mower ...........................13
Electrical:
Interlocks and Relays .................. 24
Schematic ....................................... 31
Wiring Diagram ...............................32
Engine:
Air Filter ..............................................18
Air Screen .................................. 18
Cooling Fins, Engine ......................19
Oil Change ......................... 18
Oil Level .................................. 13,18
Oil Type ........................ 18
Preparation ............................... 14
Repair Parts .................... 50-55
Starting .................................. 14
Storage .......................................... 27
Filters:
Air ...................................................... 18
Fuel .....................................................19
Fuel:
Type .................................. ! 4
Storage ............................. 27
Fuse ................................................. 24
Gauge Wheels ................................... 10
Hood Removal/Installation .................. 24
Leveling Mower Deck .............................21
Lubrication Chart ................................... 16
Maintenance Schedule ..........................16
Mower:
Adjustment, Front4o-Back ........ 21
Adjustment, Side-to-Side ..............21
Blade Sharpening .......................... 17
Blade Replacement .........................17
Cutting Height .....................................13
Installation ...................................... 20
Operation ................................... 1 1 --1 5
Removal ....................................... 20
Mowing Tips ....................................................... 15
Muffler ............................................................ 19
Spark Arrester .................................. 3,40
Mulcher Plate ........................................... 9
Oil:
Cold Weather Conditions ..... 14,18
Engine ......................................................18
Storage ............................................27
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS ............................ 20-26
STORAGE ................................................................... 27
TROUBLESHOOTING ............................................ 28-29
REPAIR PARTS - TRACTOR ................................. 32-49
REPAIR PARTS - ENGINE .................................... 50-55
PARTS ORDERING/SERVICE .................. BACK PAGE
E
Operation .................................... 11-t5
Operating Mower .............. t3q4
Options:
Accessories ......................... 5
Spark Attester ........................... 3,40
P
Perking Brake ................................... 13
Parts Bag ................................................... 6
Parts, Replacement/Repair ........... 32-49
Product Specifications .................................3
R
Repair Parts .................... ,.......... 32-49
S
Safety Rules ......................... 2
F
G
H
L
M
Seat .......................................... 8
Service and Adjustments .................20-26
Brake ............................... 22
Carburetor ................................... 25
Fuse ...................................... 24
Hood Removal/Installation ..... 24
Motion Drive Belt
Removal/Replacement ..... 22
Mower Blade Drive Belt
Removal/Replacement .......... 22
Mower Adjustment:
Front4o-Back ................. 21
Side4o-Side .................. 21
Mower lnstaJtation ............ 20
Mower Removal .......................... 20
Tire Care .......................... 8,17,23
Slope Guide Sheet ................................ 56
Spark Plugs ...............................................19
Specifications ......................................... 3
Starting the Engine ............................14-15
Steering Wheel ................................. 7,23
Stopping the Tractor .............................. 13
Storage .................................................... 27
T
Throttle Control Cable Adjustment ..... 25
Tires ........................................... 8,17,23
Trouble Shooting Chart ............. 28°29
Transaxle Repair Parts .................. 48-49
W
Warranty .................................................... 3
O
Wiring Diagram ................................... 32
Wiring Schematic .......................... 31
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,CCESSORIES AN ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS
PERFORMANCE
Sears offers awide variety of attachments that fit your tractor Many of these ere listed below with brief explanations of how they can help you This listwas current at the time of publication; however, it may change in future years - more attachments may be added changes may be made in these attachments, or some may no longer be availabte or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2,5_inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture so_ in.
Steel weight tray for increased penetration BAGGER lets you collect grass ctlppings and ieaves for a
healthier, nearer looking Iawn Two Permanex containers hold 30-gallon plastic bags.
BUMPER protects front end of tractor from damage, CARTS make hauling easy. Variety of sizes available, p}us
accessories such as side panel kits, too} caddy, cart cover, protective mat and dolly,
CORING AERATOR takes small plugs out of soil to af[ow mois-
ture and nutrients to reach grass roots 36-inch swath 24
hardened steel coring tips, t 50 tb, capacity weight tray, EASY OIL DRAIN VALVE makes oil changes easier, faster,
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain, CAN G HITCH lets you tow 2or3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain For mower decks not so
equipped MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine teeth Useful to prepare bare areas for seeding. Available for front
or rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into _arge hopper, Mounts behind t[actor MULCHING CLOSE-OUT PLATE KIT. once instafled, fets you
mulch, discharge or bag clippings (bagger optional) without changing blades For models not equipped as 3-in-1 Convertible mowers See "MOWER" in the Repair Parts section of this
manual, RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds upto 390 Ibs ofweight° Rounded edges prevent harm to turf, Adjustable scraper automatically
cleans drum.
SNOWBLADEforsnowremovalonly. 14-inchhigh 48-inchwide blade clears 42-inch path when angled teft or righto Raises, lowers
w{thside]ever, Adjustableskids; replaceable, reversiblescraper
bar (Use with tire chains and wheel weights and/or rear drawbar
weight,)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow, Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear drawbar weight,)
SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for
automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern_ For applying herbicides, insecti-
cides, fungicides and liquid fertilizers,. SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de- icers and sand.
SWEEPERS fet you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds.
cultivate and compost garden residue, Tiller has its own bu_lt-in lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hi{ling ,without tools,
TIRE CHAINS are heavy duty; closely spaced extra-large cross
Iinks give smooth ride, outstanding tr._ction,
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operatorwarm
and dry. Remove vinyl sides and windshields for use as sun protector in summer, Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top,
VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places, VAClCHIPPER includes a chipper-shredder,
WEIGHT BRACKET for drawbar for snow removal applications_
Uses (1) 55 lb weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials
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...... - lU i, ii.,Ulll i i,.llnl,,, lunI,I,,H,U,,
CONTENTS OF HARDWARE PACK
i1_1 .nuu inn .11 u n n.i,
I lU . I" I ' I'lnl
Parts Bag contents shown full size
,i ..... iiii , L ...........................
(1) Hex Bolt
3/8-16 x 1
®
Parts packed separately in carton
C_
Seat
Video
Cassette
(1) Large Flat Washer (1) Lockwasher 3/8
Hex Bolt 5116-18 x 1-1/4 (1) Locknut 5116-18
(1) Shou{der Bolt 5/16-18
(1) Hex Bolt
1/2-13 x 1
washe,
Gauge
..f_--.... - Washers #10 x 518
_, k.J } (2) Washers
/_,_ #_o_
_. J 3/16 x 3/4 (2) Weld
"_,=i x 16 Gauge Nuts #10
_ (2) Lock (2) Screws _j_
(1) Lock Washer' 1/2
Steering
Wheel
Steering
Boot
u .i. ,11 1.1.111 i.u.i u...u n"","ll" "U'l'' I
Parts bag contents not shown full size
........ il , imnll .........................
_ (2)Washers 3/8x 7/8 x 14 Gauge
(2) Shoulder
Bolts
Mulcher
Plate
Parts Bag
(2) Gauge Wheels
©
,_ (2) Center-
Steering Wheel
Adapter
_o C_ ) Steering
Assemblys Insert
lock Nuts
(2) Keys
k Wheel
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
G
2) Washers 9/32 x 5/8 x 16 Gauge
........................ (2) Lock Washers 1;4 .
®
1
Slope Sheet
i
Steering Extension
Shaft
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.,i-, ,11,, ,................. ii1,1,1,11,11,1,1 H"I'I
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) 5/16" wrench (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver
(1) 1/2" wrench Tire pressure gauge (2) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel)
/:- : .... WASHER
STEERING .............]
WHEEL
'_..... 3/8 HEX BOLT
, ;_ INSERT
( LOCK WASHER
.....::: : _i"!......... _ LARGE FLAT
/ BOOT
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6).
o Cut, from top to bottom, along lines on alt four corners
of carton, and lay panels flat.
o Check for any additional {oose parts or cartons _nd
remove
BEFORE ROLUNG TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
SIide extension shaft onto lower steering shaft. Align mounting holes ]n extension and lower shafts and
install 5/16 hex bolt and loci<nut Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT LBSTORQUE
= Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
o Position front wheels of the tractor so they are pointing
straight forward..
° Slide steering wheel adapter onto steering shaft exten-
sion
Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter
- Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely°
- Snap steering wheel insert into center of steering wheel
o Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Operation
section for location and function of controls)
, Press lift lever plunger and raise attachment lift lever to
its highest position.
. Release parking brake by depressing clutch/brake
pedal.
STEERING
ADAPTER
EXTENSION SHAFT
5/16 HEX BOLT
FIG. 1
Place gearshift lever in neutral (N) position. ° Roll tractor backwards off skid.
Remove banding holding discharge guard up against tractor.
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION; Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch
bands, rings, etc,
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding. ,__
Lift hood to raised position
° Open terminal access doors, remove terminal protec-
tive caps and discard_
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-t0 amps
. First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
o Connect BLACK grounding c_ble to negative (-) battery
terminal with remaining hex bolt, flat washer, lock washer and hex nuL Tighten securely.
o Close terminal access doors
Page 8
i i in m ill i i n, t J i i H m ¸ u .... Ullll/ IIH ......
ASSEMBLY
r I q U l III _ I I
Use terminal access doors for: o Lnspection for secure connections (to tighten hard
ware)
o Inspection for corrosion , Testing battery o Jumping (if required)
o Periodic charging
HEX NUT_, WASHER WASHER
DISCARD TERMINAL _ HEX
PROTECTIVE CAPS _ BOLT
L
TERM[NAL
ACCESS
DOOR
LOCK FLAT
POSITIVE
(RED) CABLE
NEGATIVE (BLACK)
CABLE
FIG. 2
INSTALL SEAT (See Fig 3)
Adjust seat before tightening adjustment bolt
= Remove cardboard packing on seat pan
Place seat on seat pan and assemble shoulder bolt = Assemble adjustment bolt lock washer and flat washer
looseiy Do not tighten°
o Tighten shoulder bolt securely
Lower seat into operating position and sit on seat Slide seat until acomfortable position isreached which
allows you to press clutchlbrake pedal all the way down_
o Get off seat without moving its adjusted position,
Raise seat and tighten adjustment boit securely,,
SEAT
...................................i nL i u' '1 iH,l,l_,l,r., nl Ul
CHECK TIRE PRESSURE
The tires on your tractor were ovednfiated at the factory for shipping purposes Correct tire pressure is important for
best cutting performance o Reduce tire pressure to PSi shown in PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your tractor check to see
that the brake is properly adjusted See TO ADJUST
BRAKE in the Service and Adjustments section of this manual,,
INSTALL IVIULCHER PLATE (See Figs 4 and
5)
o Install two latch hooks to mulcher plate using screw
washer lock washer and weld nut as shown
NOTE: Pre assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down o Tighten hardware securely
Raise and hotd deflector shield in updght position
Place front of mulcher plate over front of mower deck opening and slide into place as shown
o Hook front latch into hole on front of mower deck o Hook rear {arch into hole on back of mower deck
- ,_. CAUTION: Do not remove discharge-_ _ guard from mower. Raise and hold I
guard when attaching mulcher plate I and allow it to rest on plate while in i
operatic l .........................................
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place Your mower isnow ready for discharging or installation of
optional grass catcher accessory NOTE: It isnot necessary to change blades The mulcher
blades are designed for discharging and bagging also
J
SEAT PAN
BOLT SHER
FIG 3
Page 9
ASSEMBLY
WELD NUT FROM THE TOP.
LOCK
WASHER
WELD. NUT _ SCREW
-\
LATCH
WASHER
MULCHER PLATE
DEFLECTOR
SHIELD
FIG. 4
WASHER
L
LOCK
WASHER
HOOK POINTS DOWN
HOOK
WELD NUT
- v"CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST.
,/ Ail assembly instructions have been completed.. ,/ No remaining loose parts in carton.
v" Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)_ Seat is adjusted comfortably and tightened securely
,/" AII tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,," Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling)
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers
-/ Check wiring_ See that all connections are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLL OWING IMPORTANT ITEMS:
,/ Engine oit is at proper level ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline_
/ Become familiar with all controls - their location and
function Operate them before you start the engine
,/ Be sure brake system is in safe operating condition
FIGo5;
'LATCH
HOOKS
9
Page 10
= ,=,H, =N!l Hi =l ,=,= i=,lH=/ H,= .... =PHil "
ASSEIV]SL¥
INSTALL MOWER AND DRIVE BELT (See
Figs. 6 and 24)
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park-
ing brake o Cut and remove ties securing anti-sway bar and belts,
Swing anti-sway bar to left side of mower deck_
, Slide mower under tractorwith discharge guard to right
side of tractor,
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ENGINE PULLEY GROOVE
° Install one front link intop hole of the LH, front mower
bracket and L H. front suspension bracket. Retain with two single loop retainer springs as shown_
= Install second front link inR.Hofront suspension bracket
and retain with single loop retainer spring as shown
o Slide right side of mower back and instafJlink intop hole
of R,H front mower bracket, Retain with single loop
retainer spring as shown,
° Turn height adjustment knob counterclockwise until it
stops
o Lower mower linkage with attachment lift control, ° Place the suspension arms on outward pointing deck
pins, if necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with doub{e loop retainer springs with loops
down as shown=
o Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring,.
- Install clutch rod in clutch level. Secure with retainer spring
° Turn height adjustment knob clockwise to remove
slack from mower suspension,
o Raise deck to highest position., o Assemble gauge wheels as shown using long shoulder
bolts, 318washers, and 3/8-1 6 center locknuts_ Tighten securely,
- Adjust gauge wheels before operating mower asshown in the Operation section of this manual
CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and
Adjustments section of this manual Verify that the heirs ale
[outed correctly_
CLUTCH
LEVER
CLUTCH
ROD
RETAINER
SPRING
FRONT
SUSPENSION BRACKETS
SHOULDER
BOLT
GAUGE WHEEL
3/8 WASHER
USE PLIERS FOR
RETAINER SPRINGS
j:_o .
J
/
DOUBLE LOOP
CHASSIS (outward pointing BRACKET deck pins)
RETAINER SPRING
/
3/S-16
CENTER
/
LOCKNUT
DOUBLE LOOP RETAINER
SPRING
/
ANTbSWAY
BAR /
IDLER
PULLEY
SUSPENSION
ARMS
FIG. 6
ENGINE
PULLEY
FRONT
LINK
SINGLE
LOOP
RETAINER SPRINGS
FRONT
MOWER BRACKET
DISCHARGE GUARD
10
Page 11
i i ......... n, 'IH' n I I ,III,,,U,UU,,,II,, I U " I I I
OPERATION
,u u ,n,u,,m,,, ,,,, ,, ,i, ,...................................
These symbols may appear on your tractor or in literature supplied with the produgt. Learn and understand their meaning,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL
MOWER LIFT
\
CHOKE
REVERSE NELITRAL
ATTACHMENT
CLUTCH ENGAGED
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
HIGH LOW PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
11
Page 12
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyourtractorto familiarize yourself withthe locations ofvarious controls and adjustment& Save
this manual for future reference,
THROTTLE
CONTROL
CLUTCH/BRAKE PEDAL
HEIGHT ADJUSTMENT
KNOB
AMMETER
ATTACH MENT IGNITION CLUTCH LEVER SWITCH
LIGHT SWITCH
ATTACHMENT
LEVER
PARKING BRAKE
GEARSHIFT
LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
t.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, cr other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used to control engine speed_
CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Usedfordectutching and brak_
ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the
brake pos{tion.
FIG. 7
GEARSHIFT LEVER: Selects the speed and direction of
tractor_ ATTACHMENT LIFT LEVER; Used to raise and Iowe[ the
mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position, IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower cutting heighL
AMMETER: Indicates battery charging (+) c)rdischarging
(-)
12
Page 13
OPERATION
The operation of any tractor can result in foreign objects thPown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine.
. Depress clutch/brake pedai into full "BRAKE" position
and hold
Place parking brake lever in"ENGAGED" position and reiease pressure from clutchtbrake pedal Pedal should
remain in "BRAKE" position+ Make sure parking brake
will hold tractor secure.
CHOKE
CONTROL
THROTTLE
CLUTCH/BRAKE POSITION PEDAL "DRIVE" HEIGHT ADJUSTMENT POSITION KNOB
STOPPING (See Fig. 8)
MOWER BLADES -
- Move attachment clutch lever to "DISENGAGED" po- sition
GROUND DRIVE-
o Depress clutch_rake pedal into ful! "BRAKE" position ° Move gearshift lever to neutral (N) position.
ENGINE -
- Move throttle control to slow (._) position,,
NOTE: Failure to move throttle control to slow (,_,) position and ailowing engine to idle before stopping may
cause engine to "backfire"_ o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine,
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
__ g_%, CAUTION" Always stop tractor corn- I
,_ pletely, as described above, before leav- I
ing the operator's position; to empty I
ra+._ss.??t+€+he?, etc+__....................................J
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
"DISENGAGED" POSITION
PARKING BRAK_ "ENGAGED'"
POSITION
MOTION
LEVER
"DISENGAGED"
FIG. 8
Jt,Ju_
lUl ii
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle_ o Operating engine at less than full throttle reduces the
battery charging rate,,
o Fuii throttle offers the best bagging and mower perfor+
mance+
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting acold engine Do not use to start a warm engine.
To engage choke control, pull knob ouL Slowly push knob in to disengage..
TO MOVE FORWARD AND BACKWARD (See
Fig. 8)
The direction and speed of movement is controlled by the
gearshift lever
,, Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position
o Move gearshift lever to desired position.. o Slowly release clutch/brake pedalto start movement..
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 8)
The cutting height is controlled by turning the height adjustment knob in desired direction°
. Turn knob clockwise (r-l) to raise cutting height . Turn knob counterclockwise (F"_)to lower cutting
heighL
The cutting height range is approximately 1-1/2" to 4", The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed,
The average lawn should be c.ut to approximately 2- t/2 inches during the coot season and to over 3 inches
during hot months, For healthier and better looking lawns, mow often and after moderate growth.
- For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height+
TO OPERATE MOWER (See Fig. 9)
You r tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt shut off the engine.
o Select desired height of cut. o Lower mower with attachment lift control.
= Start mower blades by engaging attachment clutch
control.
'13
Page 14
i iii i ii........................
OPERATION
o TO STOP MOWER BLADES - disengage attachment
clutch control.
,,,,,,.. , ...,.,
without either the entire grass catcher, CAUTION: Do not operate the mower
on mowers so equipped, or the dis- charge guard in place.
, .i .i.ii i .i.,..i.ii1.111. ]._L.ul.i .,, .......
ATTACHMENT CLUTCH LEVER "DISENGAGED" "ENGAGED" POSITION POSITION ATTACHMENT
HEIGHT HIGH POSITION ADJUSTMENT
KNOB
FIG, 9
TO OPERATE ON HILLS
i iii ill ill ................ ii i,ii
not
with slopes greater than 15 and do not
CAUTION: Do drive down hills drive across any slope.
up
. Choose the slowest speed before starting up or down
hilts.
. Avoid stopping or changing speed on hilts_ ° If slowing is necessary, move throttle control lever to
slower position..
- if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
- Move gearshift lever to 1st gear, Be sure you have allowed room for tractor to roll slightly as you restart
movemen[
- To restart movement, slowly release parking brake and
crutch/brake pedal.
o Make air turns slowly.
TO TRANSPORT
. Raise attachment lift to highest position with attach-
ment lift control
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position°
° Do not push or tow tractor at more than five (5) MPH NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor •. Use an appropriate means of tying hood to tractor (rope, cord, etc.)..
LEVER
LOW POSITION
DISCHARGE
GUARD
or
............... i.illl, i i ill
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
. The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
= Check engine oil with tractor on level ground
- Remove oi! fill cap/dipstick and wipe clean, reinsert tile dipstick and screw cap tight, wait for a few seconds, remove and read oil revel ff necessary, add oit unfit
"FULL" mark on dipstick is reached. Do not overfill
For cold weather operation you should change oil for easier starting (See OIL VISCOSITY CHART in the
Customer Responsibilities section of this manual)
To change engine oi!, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
o Fif] fuel tank_ Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING
WARNING: Experience indicates that atcoho] blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer, Drain the gas tank, start the engine and iet it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc- tions for additional information_ Never use engine or carburetor cteaner products in the fuel tank or permanent damage may occur'.
CAUTION: b0.omloll II
_, filler neck, Do not overfilL Wipeoffany
] _k Fill to gas tank
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
Depress clutch/brake pedal and set parking brake.
o Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position.
. Move throttle control to fast (,_,) position ° Pull choke control out for a cold engine start attempL
For a warm engine start attempt the choke control may not be needed.
Note: Before starting, read the warm and cold starting procedures below.
Insertkeyintoign{tionandturnkeyc!ockwiseto"START"
position and release key as soon as engine starts Do not run starter continuously for more than fifteen sec- onds per' minute. If the engine does not start after several attempts, push choke control in, wait a few
minutes and try again tf engine still does not start, pull the choke control out and retry.
spilled oil or fuel, Do not store, spilt or use gasoline near an open flame.
14
Page 15
OPERATmON
i,i,, unn,,, n .... i .....................
WARM WEATHER STARTlNG (50° F and above)
When engine starts, slowly push choke control in until the engine begins to run smoothly, tf the engine starts
to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not accept the lead, restart the engine
and allow itto warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and beFow) o When engine starts, slowly push choke control in until
the engine begins to run smoothly_ Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fulty in. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly. This may require an engine warm-up period
from several seconds to several minutes, depending on the temperature,,
The attachments can be used duringthe engine warm- up period and may require the choke control be pulled out slightly,
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuet mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual..
MOWING TiPS
, Tire chains cannot be used when the mower housing
is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING"
in the Service and Adjustments section of this manual.
° The left hand side of mower should be used for
trimming,.
- Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right ofthe
tractor_ This will result in a more even distribution of clippings and more uniform cutting
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig.. 10 )
If grass is extremely tall, it should be mowed twice to reduce toad and possible fire hazard from dried clippings. Make first cut relatively high; the second to
the desired height°
" Do not mow grass when it is wet.. Wet grass will plug
mower and leave undesirable clumps Allow grass to dry before mowing.
, Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used°
f
FIG. 10
MULCHING MOWING "I"IPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE ° The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they falt onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
blades.
- Avoid cutting your lawn when it is weL Wet grass tends to form clumps and interferes with the mulching action,
The best time to mow your lawn is the early afternoon, At this time the grass has dried and the newly cut area
will not be exposed to the direct sun
o For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass blades (See Fig. 11)., For extremely heavy mulching,
reduce your width of cut and mow sfowly.
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to completely hide the clippings., When doing a second
cut, mow across or perpendicular to the first cut path_
o Change your cutting pattern from week to week., Mow
north to s 3uth one week then change to east to west the next week. This will help prevent matting and graining
of the Fawn.
MAX 1/3
FIG, 11
15
Page 16
Check Brake Operation 6## 6,/ Check Tire Pressure 6##' Check for Loose Fasteners
a Sharpen/Replace Mower Blades _1'4
(_ Lubrication Chart 6,/ T Check Battmy Level/Recharge 6#1_
0 Clean Battery and Terminals 61#
R Check Transaxle Cooling 64#
Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s} Tension
Check Engine Ott Level _4
Change Engine Oi1 _ _2.3
Clean Air Filter _"2
E CleanAir Screen _ 6/_
G Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
C,ea,oEngineCoo,h0 ios
Replace Spark Ptug Replace Air FiJter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating onder e heavy load er in high ambient temperatures 2 oService more ellen when operating _ndkty or dusty cendillons 3 * If equipped with etI filter, change oil avery 50 hours
4 - Reptace blades more often when mowing in sandy soil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to eperato_ abuse or negligence_ To receive full value from the warranty, operator must maintain
tractor as instructed in this manual Some adjustments will need to be made periodically to
properly maintain your tractor_
All adjustments inthe Service and Adjustments section of
this manual should be checked at least once each season_ , Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine runbetter and last longer.
J7 e"
e/
V'
I
v'
V; l
iV' l
JIv' _
e/
5- Itequippedwith adjustablesystem 6- Not_equiredifequippedwith maintenance4reebette_*y
7 -Tightentrentaxle pivotboltto35 fblbs maximum
Donotevertighren
LUBRICATION CHART
®
CLUTCH PIVOT(S)
BEFORE EACH USE
* Check engine oil level. o Check brake operation.
o Check tire pressure°
- Check for' loose fasteners..
PIVOTS
(_)SAE 30 OR 10W30 MOTOR OIL ®GENERAL PURPOSE GREASE
(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WtLL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY
16
Page 17
==l = === H ................. = ==H==
TRACTOR
Always observe safety rutes when performing any mainte-
nanceo
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual),
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)..
. Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_
BLADE CARE
For best results mower blades must be kept sharp Re- place bent or damaged blades.
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced° An unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine. o The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower..
- To check blade balance, you will need a 5/8" diameter steel bolt, pin, ora cone balancero (When using a cone balancer, follow the instructions supplied with bal-
ancer) o
o Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced,
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
BLADE REMOVAL (See Fig. 12)
° Raise mower to highest position to allow access to
blades,,
o Remove hex bolt, lock washer and flat washer securing
blade
o Install new or resharpened blade with trailing edge up
towards deck as shown..
o Reassemble hex bolt, lock washer and flat washer in
exact order as shown
. Tighten bolt securely (30-35 Ft. Lbs torque),. IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED
NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced..
BLADE MANDREL
TRAILING EDGE
LocKFLATWASHER !HEXBOLT (GRADE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BYS|XLINES ONTHEBOLTHEAD_
FIG. 12
5t8" BOLT OR PIN
BLADE
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi- cient for normal use However, periodic charging of the
battery with an automotive charger will extend its life
Keep battery and terminals cfean_
Keep battery bolts tight.
Keep small vent holes open.
° Recharge at 6-10 amperes for 1 hour
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
. Remove terminal guard_ o Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
o Rinse the battery with plain water and dry°
Clean terminals and battery cable ends with wire
brush until bright.
o Coat terminals with grease or petroleum jelly° . Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
17
Page 18
=!n n,,u
................ ,,,,,,,
CUSTOME RESPON BILITHES
=n= ,n,,,, 11 mn = u,=,,,,,, in= H,, ==,,,,,,
V-BELTS
Check V_belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not
adjustable, Replace belts if they begin to slip from wear,
TRANSAXLE COOLING
Keep transaxle free from buiid-up of dirt and chaff which can restrict cooling:
ENGINE
AIR SCREEN
OIL
DRAIN PLUG
OIL FILL CAPA31PSTSICK
LUBRICATION
Only use high quality detergent oi{ rated with API service classification SForSG Setecttheoit's SAEviscositygrade
according to your expected operating temperature.
sA__EEW__SCOSITYGRACES ..............
_F, "20_ 0" 30" 32 ° 40 _ 60_ 80 '_ 100°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc) improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more flequently to avoid possible engine damage flom running low on oil,
Change the oil after the first two hours of operation and every 25 hours thereafter or' at least once a year if the
tractor is not used for 25 hours in one year_ Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil level°
TO CHANGE ENGINE OIL (See Fig 15)
Determine temperature range expected before oil change Atl oil must meet API service classification SF or SG
- Be sure tractor is on level surface. o Oil will drain more freely when warm
. Catch oif in a suitable container.
Remove oil fill cap/dipsticko Be careful not to allow dirt to enter the engine when changing oil,
. Remove drain plug.
After oil has drained completely, replace oil drain plug and tighter_ securely.
. Refill engine with oil through oil fitl dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this
manual,.
Use gauge on oil fill cap/dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at "FULL" line on dipstick.
FIG. 15
CLEAN AIR SCREEN (See Fig. 15) Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to _emove dirt and stubborn dried gum fibers.
AIR FILTER (See Fig. 16)
Your engine wit] not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first Service air cleaner more often under dusty conditions
= Remove knob(s) and covet TO SERVICE PRE-CLEANER
o Slide foam pre-cleaner off cartridge, ,, Wash it in liquid detergent and water
Squeeze it dry in a clean cloth,
- Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil,.
If very dirty or damaged, replace pre-cleaner, ° Reinstall pre-cleaner over cartridge,
Reinstall cover and secure with knob(s), TO SERVICE CARTRIDGE
. Remove wing nuts and cartridge plate,
- Carefully remove cartridge to prevent debris from entering carburetor.
o Clean cartridge bytapping gently on fiat surface Ifvery
dirty or damaged, replace cartridge
o ReinstaLl cartridge plate, wing nuts, precteaner, cover
and secure with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OiL CARTRIDGE, DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE
18
Page 19
CUSTOMER RESPONSDBULNTIES
, i
/ COVER
PLATE
FOAM
AIR SCREEN
CARTRIDGE
FIG, 16
ENGINE COOLING FINS (See Fig. 17)
Remove any dust, dirt or oil from engine cooling fir_ to
prevent engine damage from overheating. Air guide c(..ers must be removed, Remove side panels and hood (See "TO
REMOVE HOOD AND GRILL ASSEMBLY" in the Service
and Adjustments section of this manual).
TOP AIR GUIDE COVE
ENGINE OIL FILTER (See Fig. 18)
Replace the engine oil filter every season or every other oi[ change if the tractor is used more than 100 hours in one year.
= Unscrew old filter by turning counterclockwise. Use a
suitable container to catch oil.
Apply a thin coating of new engine oil to rubber gasket
on replacement oil filter.
o Install replacement oil filter by turning clockwise until
rubber gasket contacts mounting surface, then tighten filter an additional 1/2 to 3/4 turn.
o Fill crankcase with new oil (See "TO CHANGE EN-
GINE OIL" in this section of this manual). For approxi- mate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.
o Start engine and check for oil leaks. Correct any leaks
before placing engine into full operation
OIL FILTER
FIG. 18
ENGINE COOLING FINS
AIR GUIDE COVER (BOTH SIDES)
FIGo 17
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season If fuel
filter becomes clogged, obstructing fuel flow to carburetor, replacement is required,,
o With engine cool, remove filter and plug fue{ line
sections.
= Place new fuel filter in position in fuel !ine with arrow
pointing towards carburetor.
o Be sure there are no fuel line leaks and clamps are
properly positioned°
- lmmediatetywipe up any spi{led gasoline.
CLA_LAMP
FUEL / \ // / _d FILTER _ _-""_-_-----J
FIG. 19
CLEANING
o Clean engine, battery, seat, finish, etc of all foreign
matter
- Keep finished surfaces and wheels free of al! gasoline, oil, etc.
- Protect painted surfaces with automotive type wax
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine
19 can result in a shortened engine life
Page 20
CAUTION:BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake, Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
o
Turn ignition key "OFF" and remove key,
o
Make sure the blades and all moving parts have completely stopped.
o
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug=
i,i ,,11iii .............
TO REMOVE MOWER (See Fig. 20)
o Place attachment clutch in "DISENGAGED" position° , Turn height adjustment knob to lowest setting.
o Lower mower to its lowest position
, Disconnect clutch rod from clutch lever by removing
retainer spring,
= Remove retainer spring holding anti-swayba_ to chas-
sis bracket and disengage anti-swaybar from bracket
Remove retainer springs from suspension arms at deck and disengage arms from deck
Raise attachment lift to its highest position.
Remove two retainer' springs from each front link and remove links.
SUSPENSION
ARMS
CHASSIS
BRACKET
CLUTCH ROD
ADJUSTMENT
NUTS
LIFT LINKS
CLUTCH SPRING SUSPENSION LEVER BRACKET
° Slide mower forward and remove belt from engine
pulley.
- Slide mower out from under right side of tractor. IMPORTANT: tFAN ATTACHMENT OTHER THAN THE
MOWER DECK 1STO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS.
TO INSTALL MOWER
FOllow procedure described in 'qNSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual
RETAINER FRONT
ENGINE
PULLEY
RETAINER
SPRING
LINKS
RETAINER
- SPRINGS
FRONT MOWER BRACKET
ANTI-SWAY
BAR
RETAINER SPRINGS
FIG. 20
2O
Page 21
SE CE AN ADJUSTMENTS
TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs., 23 and 24)
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
Iftires are over or underinflated, you will not properly adjust
your mower.. SIDE-TO-SIDE ADJUSTMENT (See Figs 2t and 22)
o Raise mower to its highest position. o At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within I/4"
of each other.
o
If adjustment is necessary, make adjustment on one
side of mower only..
o
To raise one side of mower, tighten lift link adjustment nut on that side.
o To lower one side of mower, loosen lift link adjustment
nut on that side
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
. Recheck measurements after adjusting.
BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO
GROUND GROUND
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT lS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.. To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position. Check adjustment on right side of tractor. Measure dis-
tance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown_
o Before making any necessary adjustments, check that
both front links are equal in length Both links should be approximately 10-3/8"
° If links are not equal in length, adjust one link to same
length as other link..
To lower front of mower loosen nut "E" on both front links an equal number of turns
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front
links..
o To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an equal number of turns.
o When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nut"F" against trunnion on both front links.
o Recheck side-to-side adjustment°
GROUND LINE
FIG. 21
SUSPENSION
ARM
FIG. 22
,',:,, ':_o , , t MANDREL
FIG. 23
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
LIFT LINK
ADJUSTMENT NUT
NUT "E"
NUT "F"
FRONT LINKS TRUNNION
21 FIG. 24
Page 22
........... i im,.,ll ......................
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig_25)
Park tractor on a level surface. Engage parking brake. Disengage attachment crutch contro}
Remove four screws from L.H. mandrel cover and
remove cover.
Roll belt over the top of L_H. mandrel pulley.
, Remove belt from engine puttey_ o Remove belt from idler pulleys.
° Remove any dirt or' grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
= Check primary idler arm and two idlers to see that they
rotate freely.
MOWER DRIVE BELT INSTALLATION (See Fig. 25) -
o Install belt in both idlers. Make sure belt is in both belt
keepers at the idlers as shown..
, Install new be_tonto engine pulley. o Rolt belt into upper groove of L°H. mandrel pulley_ ° Carefully check belt routing making sure belt is in the
grooves correctly and inside belt keepers.
o Reassemble L.H. mandrel cover.
SCREWS
%RELA
IDLER
PULLEYS
ENGINE PULLEY
.................. H'm'H" '1== I I == ,,, I I'
ADJUST IENTS
n 11,mn, n, ,, .....................
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 26)
Park the tractor on level surface_ Engage parking brake°
Remove mower drive belt (See'TO REPLACE MOWER DRIVE BELT" in this section of this manua!).
= Remove mower (See "TO REMOVE MOWER" in this
section of this manual)°
. Remove four screws from R H. mandrel cover and
remove cover
= Disconnect secondary clutch rod from pivot rod by
removing retainer spring.
o Carefully roll belt off R H. mandrel pulley°
° Remove belt from center mandrel pulley, idler pulley,
and L.H mandrel pulley
. Remove any dirt or grass which may have accumu-
lated around mandrels and entire upper deck surfacer
= Check secondary idler arm and idler to see that they
rotate freely
= Be sure spring is hooked in secondary idler arm and
sway-bar bracket.
. Install new belt in lower groove of L H mandrel pulley,
idler pulley, and center mandrel pulley as shown.
- Roll belt over R_H mandrel pulley Make sure bett is in
all grooves properly.
- Reconnect secondary clutch rod to pivot rod with retainer springy
Reinstall RHo mandrel cover
Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this
manual)
Reassemble mower drive belt (See "TO REPLACE
MOWER DRWE BELT" in this section of this manua0_
LI
MANDREL
MOWER DRIVE
BELT
BELT
KEEPERS
FIG_ 25
22
MOWER CENTER
LH. MANDREL DRIVE BELT
BLADE MANDREL
SWAYBAR BRACKET IDLER
PULLEY
FIG. 26
SECONDARY IDLER ARM
SPRING
SCREW
Page 23
SERVICE ID ADJUSTMENTS
TO ADJUST BRAKE (See Fig. 27) Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
Iftractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted o Depress clutch/brake pedal and engage parkingbrake
Measure distance between brake operating arm and nut "A" on brake rod
If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A"_ Road test tractor for proper stopping distance as stated
above, Readjust if necessary, If stopping distance is stilt greater than six (6) feet in highest gear, further maintenance is necessary_ Contact your nearest au-
thorized service center/department.
WITH PARKING BRAKE "ENGAGED"
IDLER
IDLER
PULLEY
PULLEY
_LOCATOR
TABS
BELT
KEEPER
FIG_ 28
NUT "A"
JAM NUT
OPERATING ARM
FIG. 27
TO REPLACE MOTION DRIVE BELT (See Fig. 28)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on
bottom side of ]eft footresL . Remove mower (See "TO REMOVE MOWER" in this
section of this manuaL)
. Remove upper belt keeper1
Remove belt from stationary idler and clutching idler,
Puff belt slack toward rear of tractor, Remove belt upwards from transaxle pulley by deflecting belt keep-
ers.
Pull belt toward front of tractor and remove downwards from around engine pulley.
. Install new belt by reversing above procedure, IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATER TABS
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe.in and camber are not adjustable on your tractor, if damage has occurred to affect the front wheel toeqn or camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL FOR REPAIRS (See Fig. 29)
. B]ock up axle securely. o Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains asquare key- Do
not Iose)_
, Repair tire and reassemble_
On rear wheels only: align grooves in rear wheel hub
and axte. Insert square key
° Replace washers and snap retaining ring securely in
axle groove,
o Replace axle cover.
WASHERS
RETAINING RING
AXLECOVER '_I_SQUAREKEY
(REAR WHEELONLY)
23 FIG, 29
Page 24
SERVmC
i, i i, ii ,, i,,,i ,,,i.........................................
TRANSAXLE SHIFTER LINKAGE AND AD- JUSTMENT (See Figs. 30 and 31)
The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position The adjustment is
preset at the factory; however, if adjustment is needed, proceed as follows:
° Make sure transaxte is in neutral (N),
Loosen two Iocknuts on tie rod.
, Turn center rod unti! gearshift lever falls into neutral
lock gate on fender console_
, Tighten locknuts securely.
LEVER
rRAL
LOCK GATE
FIG. 30
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 32)
CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks,flame
&
If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency
starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WiTH A
12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM, DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES,,
TO ATTACH JUMPER CABLES - . Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis,
o Connect one end of the BLACK cable to the NEGA-
TiVE (-) terminal of fully charged battery,
, Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery
TO REMOVE CABLES, REVERSE ORDER - o BLACK cabfe first from chassis and then from the fully
charged battery RED cable last from both batteries.
and smoking materials away from bat- teries, Always wear eye protection
when around batteries.
.................... iii ,H ,,111NI i llll ll,ll !l
ii ,,i i,iii i, ,H,,,,,,, i,
_(_ TRANSAXLE
FIG, 31
"POSITIVE" (+) "NEGATIVE"(=)
ii
L H, PANE: 11 /
;OL,
,
FIG. 32
24
Page 25
SERVICE AN ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
Raise hood, o Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill
° Close hood,
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting o Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual
TO REPLACE FUSE
Replace with 30 amp automotiveqype plug-in fuse The
fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 33) o Raise hood,
Unsnap headlight wire connector.
° Standinfrontoftractor. Grasphoodatsides, titttoward
engine and lift off of tractor,
° To replace, reverse above procedures.
TO ADJUST CHOKE CONTROL (See Fig. 35)
The choke control has been preset at the factory and adjustment should not be necessary, Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as foIlows:
° With engine not running, move choke control (located
on dash panel) to full choke (N) position.
. Remove air cleaner cover, filter and cartridge plate to
expose carburetor choke (see "AIR FILTER" in the Customer Responsibilities section of this manual),
o Choke should be closed. If it is not, loosen casing
clamp screw and move choke cable until choke is compIetety closed Tighten casing clamp screw se- curely.
o Reassemble air cleaner
CLAMP SCREW
HOOD
/
l " " _" HEADLIGHT
FIG. 33
WIRE CONNECTOR
ENGINE
TO ADJUST THROTTLE CONTROL CABLE (See Fig. 34)
The throttte contro! has been preset at the factory and adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is necessary, proceed as follows:
= With engine not running, move throttle control lever to
fast (,_) position.
Check that swivel is against side of quarter circle. If it
is not, loosen cabte clamp screw and pull cable back
until swivef is against quarter circle. Tighten cabie clamp screw securely
SWIVEL
FIG. 34
CHOKECLOSED_
LEVER
CLAMP
SCREW
25
Page 26
TO ADJUST CARBURETOR (See Figs. 36 &
37)
The carburetor' has been preset at the factory and adjust-
ment should not be necessary, However, minor adjust- ment may be req uired to compensate for differences in fuel, temperature, altitude or toado If the carburetor' does need
adjustment, proceed as follows:
In general, turning the mixture screw in (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel! air mixture Turning the mixture screw out (counterclock-
wise) increases the supply of fuel to the engine giving a
richer' fuel/air mixture_ IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT 1F SCREW IS TURNED IN TOO TIGHT
PRELIMINARY SETTING -
Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see
above)
With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1-1/4 to 1-1/2 turns
FINAL SETTING -
Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion
control lever in neutral (N) position.
o With throttle control lever in slow (,_,) position, hold
throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.
While still holding throttle lever against idle speed
screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock-
wise) until engine runs rough. Turn screw to a point
midway between those two positions
Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200
RPM Release throttle lever.
ACCELERATION TEST- , Move throttle control lever from slow (,_=,) to fast (,_)
position If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn, Repeat test
and continue to adjust, if necessary, until engine accel- erates smoothly.
High speed stop is factory adjusted Do not adjust - damage may result
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS tF YOU THINK THE ENGINE-GOVERNED HiGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS,
IDLE SPEED SCREW
IDLE MIXTURE SCREW
THROTTLE
LEVER
FIG. 36
THROTTLE
LEVER
IDLE MIXTURE SCREW
FIG. 37
26
Page 27
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or
more.
gasoline in the tank inside a building where fumes may reach an open flame
CAUTION: Never store the tractor with
or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage,. When mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area..
Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual).
o Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adiustments
section of this manual)_
o Lubricate as shown in the Customer Responsibi _es
section of this manual.
o Be sure that all nuts, bolts and screws are securely
fastened, Inspect moving parts for damage, breakage and wear. Replace if necessary.
o Touch up all rusted or chipped paint surfaces; sand
lightly before painting,
BATTERY
° Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging,
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus-
tomer Responsibilities section of this manual)°
After cleaning, leave cables disconnected and place
cables where they cannot come incontact with batter:/ terminals.
Be sure battery drain tube is securely attached.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surface&.
ENGRNE
FUEL SYSTEM
IMPORTANT: IT tS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE
, Drain the fuel tank_
Start the engine and let it run until the fuel lines and carburetor are empty.
o Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur
o Use fresh fuel next season,
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDERS
Remove spark plug(s)o
Pour one ounce of oil through spark plug hole(s) into
cylinder(s)
, Turn ignition key to"START" position for a few seconds
to distribute oil
. Replace with new spark plug(s)
OTHER
° Do not store gasoline from one season to another * Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems°
° If possible, store your tractor indoors and cover it to
give protection from dust and dirt
o Cover your tractor with a suitable protective cover that
does not retain moisture, Do not use plastic. Plastic cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM
27
Page 28
TRO
PROBLEM
ii ,H,I II1,1,1 ¸
Will not start
Hard to start
1iLLJLLIUJUU_I
Engine will not turn over
i ,,u
Engine clicks but will not start
CAUSE
1, Out offuef
2 Engine not"CHOKED" property. 3 Engine fiooded.
4 Bad spark plug
5 Dirty air filter 6 Dirty fuel fifter
7. Water in rue!
8 Loose or damaged wiring
9 Carburetor out of adjustment
10 Engine valves out of adjustment,
i in,,n in,,,,n i n lnnnnn,l,,,,
1 Dirty air filter 2 Bad spark plug
3 Weak or dead battery 4 Dirty fuel filter
5 Stale or dirty fuel 6 Loose or damaged wiring
7 Carburetor out of adjustment
8 Engine valves out of adjustment
1 Clutch!brake pedal not depressed 2 Attachment clutch is engaged,
3 Weak or dead battery, 4 Blown fuse
5 Corroded battery terminals 6 Loose or damaged wiring 7 Faulty ignition switch.
8 Faufly solenoid or starter 9 Faulfy operator presence switch(es)
1 Weak or dead battery, 2 Corroded battery terminals
3 Loose or damaged wiring 4 Faulty solenoid or starter
1. Fill fuel tank 2 See "TO START ENGINE" in Operation section 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean/replace air filter, 6 Replace fuel filter
7 Drain fuel tank and carburetor, relill tank with fresh
gasoline and replace fuel filter,
8 Check all wiring. 9 See "To Adjust Carbufeto¢' in Service Adjustments
section
10
Contact an authorized service center/department
1
Clean/replace air filter
2
Replace spark plug
3
Recharge or replace battery
4
Replace fuel filter
5
Drain fuel tank and refill with fresh gasoline
6
Check all wiring.
7
See "To Adjust Carburetor" in Service Adjustments section
8
Contact an authorized service center/department
t
Depress clulchibrake pedal
2
Disengage attachment clutch
3
Recharge or replace battery
4.
Replace fuse
5
Clean battery terminals
6
Check all wiring
7
Check!replace ignition switch
8
Check/replace solenoid or starter
9
Confact an authorized service center/department
1
Recharge or replace battery
2
Clean battery terminals
3
Check all wiring
4,
ChecWreplace solenoid or starter
Loss of power
Excessive vibration
1 Cutting too much grass/too fast 2 Throttle in "CHOKE" position. 3 Build=up of grass, leaves and trash under mower
4 Dirty air filter.
5, Low oil levelldirty oiL
6 Faulty spark plug
7 Dirty fuel filter
8 Stale or dirty fuel
9 Water in fuel
10 Spark plug wire toose l I Dirty engine air screen/fins
12 Dirty/clogged muffler t3 Loose or damaged wiring
t4 Carburetor out of adjustment
15. Engine valves out of adjustment
ii iii iiii1,111, ii
1 Worn, bent or Ioose blade,
2 Bent blade mandrel
3 Loose/damaged part(s}
28
1
Set in "Higher Cut" position!reduce speed
2
Adiust throttle control,.
3,
Clean underside of mower housing
4
Clean/replace air filter
5
Check oil level/change oil
6
Clean and regap or change spark plug
7
Replace fuel filter,
8
Drain fuel tank and refill with fresh gasolin&
9
Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter
10
Corrnect and tighten spark plug wire
1l
Clean engine air screen/fins
12
Clean!replace muffler
13,
Check all wiring.
14
See 'q'o Adjust Carburetor" in Service Adjustments section.
15
Contact an authorized service centerideparlment
1
Reptace blade Tighten blade bolt
2
Replace blade mandrel.
3
Tighten loose part(s) Replace damaged parts.
Page 29
TROUIBLESHOOTJNG
POmNTS
PROBLEM
Engine continues to run
when operator leaves seat with attachment clutch
engaged
Poor cut - uneven
Mower blades will not rotate
Poor grass discharge
CAUSE
t Faulty operalor-safety presence control system,
1 Worn, bent or loose blade 2 Mower deck notlevel 3 Buildup of grass, leaves, and trash under mower
4 Bent blade mandrel 5 Ctogged mower deck vent hotes from buildup of
grass, leaves, and trash around mandrels
1 Obstruction in clutch mechanism 2 Worn/damaged mower drive bell 3 Frozen idter pulley
4 Frozen blade mandret
1 Engine speed too slow 2, Travel speed too fast
3 Wet grass 4 Mower deck not level
5, Low/uneven tire air pressure
6. Worn, bent or loose blade 7 Buildup of grass, leaves and |rash under mower
8 Mower drive belt worn 9 Blades improperly installed
t0 Improper blades used t 1 Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
CORRECTION
1 Check wiring, switches and connections If not
corrected, conlact an authorized service center/ department,
1 Replace blade Tighten blade bolt
2 Level mower deck 3 Clean underside of mower housing
4 Replace blade mandrel 5 Clean around mandrels to open vent holes
I Remove obstruction
2 Reprace mower drive belt 3 Replace idler pulley
4 Replace blade mandrel
1 P_ace throttle controt in "FAST" posilion 2 Shift to slower speed 3 Aflow grass to dry before mowing
4 Level mower deck, 5 Checktires for proper air pressure
6 Repface/sharpen blade Tighten blade bolt 7 Clean underside of mower housing 8 Replace mower drive belt
9 Reinstall blades sharp edge down,
I0 Replace with blades listed in this manual 11 Clean around mandrels to open vent holes
Headlight(s) not working (if so equipped)
i,,,,ui.ulul
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
1 Swifc!_ is "OFF" 2 Bulb(s) burned out 3 Faulty light switch 4 Loose or damaged wiring
5 Blown fuse
I, Bad battery cell(s)
2. Poor cable connections
3, Faulty regulator (if so equipped)
4 Faulty alternator
Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine
1 Turn switch "ON"
2 Replace bulb(s) 3 ChecWreplace light switch 4 Check wiring and connections
5 Replace fuse
1 Repface battery
2 ChecWclean all connections 3 Replace regulator
4 Replace alternator
Move lhrottle control to "SLOW" position and allow to idle for 30 seconds before stopping engine
29
Page 30
3O
Page 31
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.258660
AMMETER
(OPTIONAL)
/7
IGNITION
SWITCH
RED
RED
WHSTE
BLACK
BATTERY
) I
c/'Lp
, + RED
FUSE30AMP
t I
I
I i t
I i
(PEDALUP)
t I BLACK
fi_ STARTER
[ WHITE
SEATSWITCH
k / (NOT OCCUPIED)
--,_- ,z--4_- ,zq--- ,,-¢_ I ¢'_'
, _ -1T-- r_F--- F
__ BL_CK_ __ _ ___j_A.fCT_MENT CLUTCH"_ " -GR-OUNE_ING-'
)
"L._ -HO--_METER__m ! (CLUTCHOFF) j CONNECTOR
IGNITION SWITCH
POSITION,..... ,'cIRCuIT ( "MAKE" (
bFF i_"+M÷_
S'TAm"]B+L+S[N--'-O_']
(OPTIONAL)
B_CK O[ IGNITIONUNIT
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
BLUE
ORANGE
LIGHT)NGSYSTEMOUTPUTDIODE JAL
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM, THE LIGHTS ARE NOT
CONNECTED TO THE BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE tS SPEEDED LIP,THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
__oSPARK PLUG
GAP 0-'-----4
(2 PLUGS ON
TWIN CYL ENGINES)
26 VOLTS AC M(N. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
-\
_4 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)
BROWN
..... J
HEADLIGHTS
O ----O---
NON-REMOVABLEREMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING
) )
)
t
7
31
Page 32
REPAaR PARTS
ELECTRICAL
19
TRACTOR - - MODEL NUMBER 917.258660
32
20
\
/
,t
1
7
32
Page 33
REPAIR PARTS
ELECTRICAL
TRACTOR -- MODEL NUMBER 917.258660
KEY PART
NO. NO. DESCRIPTION
1 144926 2 74760412 3 STD551025 4 STD551125
6 STD541025 7 769_J 8 7603J 9 109596X
10 145211 tl 150109 12 145769 16 153664
19 STD551125 20 73350400 21 147430 22 4152J 24 4799J 25 146148 26 108824X
28 145491 29 121305X 30 14O301 31 1242t1X 32 141226 33 1093t0X 40 156442 4I 711'10408
42 131563 43 145673
44 73640400 45 121433X
52 141940 55 17490508
70 140413
Battery Bolt, Hex 1/4_20 x 3/4
Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4
Nut, Hex 1/4-20
Tube Tray, Battery
Clamp, Hose Bolt, Btr Front 1/4_20 x 7-I/2
Holddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Pushqn
Washer, Lock !/4 Nut, Hex,,Jam 1/4-20
Harness, Light Socket (w/4152J) Light Bulb
Cable, Battery Cable, Battery
Fuse Cable, Ground
Switch, Seat Switch, Ignition 4 Position
Nut, Ignition Cover, Ignition Switch Key, Molded, Craftsman
Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x '1/2
Cover, Terminal Solenoid
Nut Keps Blk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp
Protection Wire Loop (Hour Meter) Screw Thdrol 5/16-18 x t/2
Harness Engine B&S/Tec Dual
NOTE= All component dimensions given in U,So inches
1 inch = 2&4 mm
33
Page 34
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.258660
CHASSIS AND ENCLOSURES
29
28
58 12
14
5
37
60
53
(
54
57
34
10
14
Page 35
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.258660
CHASSIS AND ENCLOSURES
KEY PART
NO. NO, DESCRIPTION
1 153871
2 140356
3 17490612 4 STD551025
5 155272
9 150156X011 10 STD533710 1t 155927
12 145660 13 155936 14 17490608
17 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STD54t437
28 145198X558
29 145200
30 151287X558 31 139976 37 17490508 38 139886
39 139887 51 73800400
52 19091416
53 145201
54 17030814
55 145202
57 STD552507 58 140547
6O 72140606 64 154798
74 STD541437 I22 157301 123 152927 140 150556 142 156095 143 154966 144 154207
Chassis Drawbar
Screw, Thd., Roll. 3/8-16 x 3/4 Type TT
Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash
Dash, Silkscreened Bolt, Carriage 3/8q 6 x 1
Panel, Dash, LH Clip Tinnerman Grille P/L Panel, Dash, RH
Screw, Thd. Roll. 3/8-16 x 1/2 Type
TT
Hood Assembly Bumber Hood
Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line
Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC
Grille, W/Clips MS-558
Lens, Grille Fender/Footrest
Bracket, Fender/Support
Screw, Thdrol. 5/16-18 x 1/2 TYT
Pivot Bracket Assembly, LH, Mower, Rear
Pivot Bracket Assembly, RH, Mower,
Rear Nut Lock W/Insert 1/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga. Bracket Grille Pickoff LH
Screw, Hex Head, Spidedock #8 x 7/8 AB
Bracket Grille Pickoff RH Bolt FinHex 1/4 -20 UNC X,.75
Air Duct P/L 18HP B&S Opp. Twin Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT Nut Crownlock 3/8-16 UNC Bracket Shift STLT Screw Bracket Chassis Front Plate Reinforcement STLT
Backrest Swaybar Chassis Bracket Footrest STLT
NOTE: All component dimensions given in U.S. inches
1 inch = 25°4 mm
35
Page 36
REP+41RPARTs
ORIVE _ACToR
" " MODEL NUMBER 917.258660
19 24
121
... 48
118
,26
53
26
27
Page 37
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.258660
DRIVE
KEY PART KEY PART NO, NO. DESCRIPTION NO. NOo DESCRIPTION
1 ........ Transaxte (See Breakdown) 53 105710X
2 146682 Spring, Return, Brake 56 STD523712 3 123666X Pulley,, Transaxle 57 130801
4 12000028 Ring, Retainer 58 127274X 5 121520X Strap, Torque 59 140312 6 17490512 Screw, Thd,, Roll. 5/16-18 x 3/4 61 17490612
8 154792 Rod Shifter FenderSTLT 62 8883R
10 STD561210 Pin, Cotter 63 140186 11 105701X Washer, Shift Plate 64 71170764 13 74550412 Bolt 1/4-28 UNF W/Patch Grade 8
14 STD551125 Washer 65 STD551143 15 74490544 Bolt, Hex Flghd 5/16-18 Grade 5 66 154778
18 STD523710 Bolt Fin Hex 3/8-16 UNC x 1_Gr 5 72 19132012 t9 STD541437 Nut 74 137057 21 106933X Knob 75 121749X
22 130804 Rod, Brake 76 STD58t075
24 STD541237 Nut 77 123583X
25 106888X Spring, Brake Rod 78 121748X
26 STD551037 Washer 79 2228M 27 STD561210 Pin 80 145090
28 145204 Rod, Parking Brake 8'1 156049 29 124236X Cap, Parking Brake, Red 82 123782X
30 130807 Bracket, Transaxle 83 19171216
31 127275X Keeper, Belt, L.H° 84 t45643
32 STD523107 Bolt 85 150360 34 155071 Shaft Assembly, Foot Pedal 86 71208 35 120183X Bearing, Nylon 87 19212016
36 STD551062 Washer 88 12000008 37 STD571810 Roll Pin 89 154886
38 123674X Pulley, Idler, Flat 90 124346X 39 STD523727 Bolt 96 4497H
40 4470J Spacer, Split _395 x °59 !12 19091210 41 154777 Keeper, Belt, Idler Fool*Proof 113 127285X
42 19131312 Washer 13/32x 13/!6x 12 Gauge 116 72110610 47 127783 Pulley, idler, V-Groove, Plastic 118 154774
48 154604 Belicrank Assembly 121 154419 49 123205X Retainer, Belt 124 156470
50 STD523715 Bolt 51 STD541437 Nut Crown Lock3/8-16 UNC
52 STD541431 Nut Crown Lock 5/16-18 UNC
Peerless 930-057A 55 105709X
NOTE: All component dimensions given in U.S. inches
1 inch = 25°4 mm
Link, Clutch Spring, Clutch Return
Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Belt, Roll.
Keeper, Belt, Center Span Screw, Thd., Roll. 3/8-16 x 3/4
Cover, Pedal
Pulley, Engine Bolt, Hex Head, Fin. 7/16-20 x 4 Grade 5
Washer Keeper, Belt, Engine, Fool-Proof
Washer t3/32 x 1-!/4 x !2 Gauge Spacer, Axte Washer 25/32 x '1-1/4 x 16 Gauge
E-Ring
ey, Square 2.0 x ,1845/o1865 Washer 25132 x 1-5/8 x t6 Gauge Key Woodruff #9 3/16 × 3/4
Arm, Shift Shaft Assembly
Spring, Torsion Washer t7/32 x 3/4 x 16 Gauge
Tie Rod Nut, Nylock
Bushing, Pivot
Washer
E-Ring
Console, Shift, STLT
Nut, Self-Threading, Washer Hd 1/4 Retainer Spring !" Zinc Cad
Washer 9/32 x 3/4 x 10 Gauge
Strap Torque LT Boft Rdhd Sqneck 3/8_16 x 125 Spacer Bellcrank Nyliner Clutching STL
Guide, Belt RH Engine
37
Page 38
REPAIR PARTS
STEERING ASSEMBLY
TRACTOR -- MODEL NUMBER 917.258660
i
I
51 "_ 54
68 67
46
15
_" d._i::;:'<'_
38
43
/ /
2Q
30
t /
Page 39
REPAIR PARTS
STEERING ASSEMBLY
TRACTOR - - MODEL NUMBER 917.258660
KEY PART NO. NO,
1 139768
2 154427
3 154422
4 154423
5 6266H 6 121748X 7 19272016
8 12000029
9 3366R
10 156438
11 STD551137
13 154779
I5 73901000 17 156546 18 57079
19 124035X 20 126684X 21 STD551125 22 71100410
23 127501 25 1544O6 26 126847X 27 136874
28 19131416 29 17490612 30 STD561210 32 130465 36 155099 37 152927
38 139769 39 19133808
40 STD541537
41 100711L
42 145054
43 121749X 44 153720 46 121232X 47 6855M 51 STD541431
54 74780520 62 156594
63 STD523710 65 154780
66 154404 67 74781044 68 154429
DESCRIPTION Steering Wheel
Axte Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, RH. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column
Draglink Extended Stamped Washer, Lock
Bearing Ax{e STLTiGT Nut, Lock, Flange 5/8q 1 UNC Shaft Assembly, Steering
Washer, Thrust .515 x .750 x °033 Support, Shaft
Washer, Shim 1/4 x 5/8 x .062 Washer
Screw, Hex Socket Head 1/4_20 x 5/8
Pittman Shaft Assembty Bracket, Steering
Bushing, Link, Drag Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge Screw, Thd,, RoE 3/8-16 x 3/4
Pin Rod, Tie
Bushing, Steering Screw
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 8 Gauge
Gripco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LRLT Cap, Spindle Fitting, Grease
Nut Lock Hex wttns 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr5
Spacer Axle Bearing Arm Pittman
Bolt, Fin Hex 5/8_11 UNC x 2-3/4 Axle, Brace
NOTE: All component dimensions given in US. inches
t inch = 25.4 mm
39
Page 40
REPAIR PARTS
ENGINE
TRACTOR - - MODEL NUMBER 917.258660
13
81
,LL
32 31
39
40
34
33
37
33
41
OPTIONAL EQUIPiViENT
Spark Arrester
40
Page 41
REPAIR
ENGINE
PARTS
TRACTOR -- MODEL NUMBER 917.258660
KEY PART
NOo NO. DESCRIPTION
1
151273
2
17720410
3
4 149723 5 144069 6 144068 7 138129
8 150176 10 145552 11 STD551125 12 STD522507 13 272250 14 13280336 15 13200300 18 STD551237 I7 17490624
23 156123 25 145996 26 73920600
27 152927 29 137180 31 153630 32 155971 33 123487X 34 I06082X 35 17490512 37 8543R
38 .......
39 109227X 4O 3645J
41 139277 81 128861
Control Throt Paddle 32 22 Screw Hex Thd Cut I/4-20x5/8 T
Engine (See Breakdown) Briggs Model No,,42E707-1631-01
Muffler Exhaust Exhaust Asm, Left
Exhaust Asm. Right
Clamp Tube Double Engine
Bolt 5/16 - 18 UNC X 3/4 W/Sems Heat Shield Lt
Washer Lock Hvy. Helical 1/4
Bolt Fin Hex 1/4-20 x 3/4
Gasket Muffler Nipple Pipe 4-1/2"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16x 1-1/2 Tytt
Shield Browning
Control Choke Nut Keps 3/8-24 Unf
Screw TT #10-32 x 5 x 3/8 Flange
Arrestor Spark Tank Fuel 3 50 Rear
Cap Fuel Guage STLT
Clamp Hose Blk
Spacer Pad
Screw Thdrol 5/16-18 x 3/4 TYT Line Fuel
Plug Oil Drain (Order From Engine Manufacturer)
Pad ldJer 1,75 x 75 x ,06 Bushing
Stem Tank Fuel Nut, Flange 1/4-20 Starter Nut
NOTE: All component dimensions given in U,& inches
1 inch = 25.4 mm
41
Page 42
REPAIR PARTS
MOWER LIFT
TRACTOR -- MODEL NUMBER 917.258660
13
5 49
11
12
13
19
20
15
32
13---_
19
15
42
Page 43
REPAIR PARTS
MOWER LIFT
TRACTOR-- MODEL NUMBER 917,258660
KEY PART
NO, NO. DESCRIPTION
I 136973 2 145'117 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X
8 122365X
10 1225t2X 11 '139865 12 139866 13 STD624008 15 127218 16 73350800 17 130171 18 73800800
19 139868 20 STD624008 23 110807X
24 19131016 25 2876H
26 76020308 27 126971X 28 73350600
29 138057
30 150233
31 140302 32 73540600 49 145212
Wire Assy., Inner, with Plunger
Shaft Asm, Lift Pin Groove
E Ring #5133-62
Washer 21/32 x I x 21 Gao
Bearing Nylon Grip Handle Fluted Button Plunger Read Spring Cprsn Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring
Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock W/Wsh 1/2-13 Unc
Arm Suspension Rear Retainer Spring
Nut Spring Washer 13/32 x 5/8 x 16 Gao
Spring 2-1/8" Pin cotter 3/32 x 1/2
Rod Adio Lift Nut Hex Jam 3/8.-16
Knob fnf, 3/8-t6
Trunnion Infin, Height
Bearing, Pivot, Lift. Special Nut, Crowntock 3/8-24
Nut Flange Lock
NOTE: All component dimensions given in UoSoinches
1 inch = 25°4 mm
43
Page 44
REPAIR PARTS
MOWER DECK
83
8O
75
TRACTOR - - MODEL NUMBER 917.258660
46
45
3_ 118
21
21
19
103102
105
lO
105
t04
44
101
Page 45
REPAUR PARTS
TRACTOR - - MODEL NUMBER 917.258660
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 156948
3 138457
5 4939M 8 130832
8 850857
9 10030600
10 140296 1t 152443
12 129895 13 137553
14 137152 15 110485X
16 140329 18 7214O5O5
19 132827 20 145055 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 157788 28 19111016
29 131491 30 138776 31 129963 32 153531 33 137266 34 144945 35 17490628 36 19131316 37 131494
38 156086 39 144917 40 137273 41 17490620 42 122052X 43 144949 44 133943 45 145059 46 137729 47 144959
48 139573 49 73680600
50 72110612 51 153390
Deck Asm_, Mower 46" 52 Bracket Asm, Sway Bar 53
Retainer Spring 54 Arm, Suspension, Rear (Sway Bar) 55 BoIt, Patched 3/8-24 x 1-1/4 Gr..8 58 Washer, Lock Hvyo, Unplated 3/8 59 Washer, Hard Blade, Mower 60 Vented 61
Blade, 46" Mower Deck 62
Bearing, Bali, Mandrel #6204 63 Shaft Asmo w/Lower Bearing 67 (Includes Key No, 12) 68 Housing, Mandrel 69 Bearing, Ball, Mandrel 70 Stripper, Mower Round 71 Bolt, Carriage 5/16-18 x 5/8 72 Bolt, Hex Head, Shoulder 5/!6-18 73
Baffle, Vortex Mower 46" 74 Nut, Crownlock 5/16-18 UNC 75
Stiffiner, Bracket 76 Bracket, Deflector 77
Cap, Sleeve 78 Spring, Torsion, Deflector 79 Nut, Push 80 Shield, Deflector Mower 81 Washer 11/32 x 5/8 x 16 Ga. 82 Rod, Hinge 83 Screw, Hex Head, Thdrol! 84
Washer, Spacer Mower Vented 87 Pulley, Mandrel 92
Nut, Fig. Top Lock Cntr. 9/t6 101 Anchor, Spring Deck 46 102
Screw, Thdroll 3/8q6 x 1-3/4 Tytt 103
Washer 13/32 x 13/16 x 16 Ga, 104
Pulley, idler, Fiat 105 Keeper, Belt, idler 106
Pulley, Idler, Driven 116 Spring, Secondary 44/46/50 Vent I17
Screw, Thdroll 3/8-!6 x 1-1/4 Tytt 118 Spacer, Retainer 1t9 Arm, idler Secondary 126 Washer, Hardened 127
Cover, Mandrel Deck ....
Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower, Secondary
V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC _.. Bolt, Carriage 3/8-16 x t-1/2 Gr. 5
Washer, Felt
NOTI_: All component dimensions given in U.S. inches
156493
19131312 74780616 72140608
156488
157034
156722
139888
131870
156473 74760512
156487 73350600 142028
133551 19111116 76020412
156474
127847
154809
127845
127498 '153701
121748X 12000029
4497H 129803
149846
158373 73800600
145579 71161010 10071000 19061216 130758 2029J 137644
133957 73930600 19121414 156472 146763 157'112
143651
1 inch = 25°4 mm
Pulley, Idler, Flat, 46 Pd. Drive Washer, 13/32 x 13/16 x 12 Ga. Bolt, Fin. Hex 3/8-16 x 1 Gr. 5 Bolt, RDHD Sqnko 3/8-16 UNC x 1 Link, Brake 46" Mech Guide, Belt 46" Mower
Arm Assm. Brake 46" Bolt, Shoulder 5/16-!8 Type TT
Spring Return Bracket, Clutch Rod Pivot Bolt, Hex Head 5/16-18 x 3/4 Rod, Clutch Nut, Hex Jam 3/8-16 Unc
Trunnion, Adj. 94
Rod, Pivot with Nibs
Washer 11/32 x 11/16 x t6 Ga.
Pin, Cotter 1/8 x 3/4 Link, Clutch 46" Mech Arm, Clutch Secondary Lever, Assm° Clutch Primary
Keeper, Spring Bushing, .747 OD x 794 iD. Spring, Mower Clutch
Washer 25/32 x 1-5/8 x 16 Gao
Ring, Clip Retainer Spring 1" Bolt, Shoulder 3/8-16 Unc Knob, Custon Oval
Bracket, Extension Locknut, Hex, w/Insert 3/8-16 UNC
Cover, Mulching Screw
Washer, Lock #10 Washer
Latch Asm. Bagger Nut, Weld Bolt, Shoulder
Gauge Wheel, Wide Nut, Centedock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Gao
Arm, idler, Deck 46" Mech. Pulley, Idler, V-Groove Dim. 4..25 Deck Complete (Std. Deck-Order
separately mulcher plate and gauge
wheel components Key Nos. 101-
106 and 116-118) Mandrel Assm Service
45
Page 46
REPAIR PARTS
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.258660
KEY NO=
1 2
3
4
5 6
7
8 9
10
12
PART
NO,
140123 140551
74760616
19131610 145006
STD541437 124181X
17490616 19131614 155925 121246X
DESCRIPTION
Seat Bracket Pnt Pivot Seat (bfk)
Bolt Fin Hex 3/8-16 UNC x 1
Washer FEat13/32 x 1 x 10 Ga
Clip Push-In Nut Lock Hex W/Ins 3/8 -16 UNC
Spring Seat Cprsn 2 250 Blk Zi Screw 3/8-16xl
Washer 13/32 x 1 x 14 Ga
Pan Pnt Seat (bik) Bracket Pnt Mounting Switch
KEY PART NO. NO.
13 121248X 14 72050411 15 134300 !6 121250X
17 123976X 21 153236 22 STD541431
23 74780814 24 19171912
25 127018X
26 STD551150
NOTE: All component dimensions given in U.& inches
1 inch = 25.4 mm
DESCRIPTION
Bushing Snap Blk Nyl 50 ld Bolt Rdhd Sht Nk 1/4-20xl-3/8
Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc
Nut Lock Hex W/Ins 5/16-18 Bolt Fin Hex I/2-13 X 7/8 Gr5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder' 51164 8 X 62
Washer Lock Hvy Hlcl Spr 1/2
46
Page 47
REPAIR
DECALS
PARTS
TRACTOR - - MODEL NUMBER 917.258660
KEY PART
NO, NO.
1 156439
2 273503 3 151299 4 151300 6 133644
7 150927 9 146709
10 150333 1t 156368 13 146046
7 7
14 \
15
KEY PART
DESCRIPTION
Decal Fender Danger Sears Decal, Engine 19.5 HP Turbo
Decal Hood Rh Craftsman Decal Hood Lh Craftsman
Decal Maint Customer Sears Dom
Decal Panel Side B&S
Decal Fender Craftsman Gold Decal Cap CNSMR Help Line SRS
Decal Fender STLT Oper Inst E/S
Decal V-belt Dr Sch Tractor E
NO. NO,
14 151432
15 139346 17 158215
19 138047 20 156787 22 149516
=- 138311
-- 157324
-- 157325
-- 154515
-- 154516
17
DESCRIPTION
Decal Chassis 46" Decal Mower Drive Schematic
Decal Insert, Hood Decal Battery Diehard Sears Decal Deck Mower EZ3 Mulching
Decal Battery Decal Lift Handle
Manual, Owner's (English) Manual, Owner s (Spanish) Pad Footrest Lh STLT
Pad Footrest Rh STLT
13
14
KEY PART NO. NO.
59192
1
2
65139
3
106222X
4
4,10
7
11
59904
5 106732X427 6 278H
7 9040H
8 106108X427 9 122082X
10 7152J 11 104757X
-- 144334
NOTE: All component dimensions given in U S. inches
1 inch = 25.4 mm
DESCRIPTION
Vatve Cap, Tire Stem, Valve
Tire, Front Tube, Front Tire
(Not Provided, Service Item Only) Rim, Front
Fitting Grease (Front Wheel Only)
Bearing, Flange (Front Wheel On y)
Rim, Rear Tire, Rear Tube, Rear Tire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire (10 oz Tube)
47
Page 48
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.258660
PEERLESS TRANSAXLE - MODEL NUMBER 930-057A
8
/
7 67
35 9 /
31
6 /
8
5
23
31
35
77
29 76
83
50
69 11
/
13
15
9O
150
48
Page 49
REPADRPARTS
TRACTOR =- MODEL NUtV18ER 917.258660
PEERLESS TRANSAXLE - MODEL NUMBER 930-057A
REF PART REF PART NO. NO. DESCRIPTION NO, NOo DESCRIPTION
1 772108A Cover. Transaxle 43 792075
2 780086A Bearing, Needle 44 790025 3 770102A Case, Transaxte 45 786066
4 776260A Shaft, Counter 46 786086 5 776219B Shaft and Pinion Assembly, Output 47 774690
6 778139 Gear, Output, 35 Teeth 48 774691 7 778136 Gear, Spur, t5 Teeth, Steel 49 778215 8 792136A Key, Shift 50 778125
8A 792047 Key, Woodruff 51 778124A
9 784352 Collar, Shifter 52 778123A
10 784355 Rod and Fork Assembly, Shift 53 778122A 11 778229 Gear. Bevel, 42 Teeth 54 778273
12 778113A Bevel Pinion, Input 56 778230 13 778221 Gear, Bevel, 16 Teeth 57 778151
14 778068 Gear, Bevel Pinion 58 778126A 15 778260 Gear, Ring 59 778127A
17 786139 Pin. Drive 60 778128A 18 786102 Spacer, Neutral 61 778163
20 792077 Ball, Steel 5/16" diameter 65 780109 21 792078 Set Screw 3/8q6 x 3/8 66 776135
22 792079 Spring 67 776315A 23 788061 Ring, Seal 68 786116A 25 792073 Screw, Flanged Hex Head. Thread 69 780051
Forming 1/4-20x 1-1/4 70 786118
26 792125 Ring, Retainer 71 788069
(4 Required, Package of 2) 72 792165 27 792035 Ring, Retainer 72A 788091 28 788040 Ring, Retainer 76 780090
29 780072 Washer, Thrust 77 788078A 30 780108 Washer. Thrust 31 780001 Washer 79 792144
32 792001 "O" Ring 8t 786081 33 788095 Seal, Square Cut 34 780105A Bushing, Flanged 82 786082 35 780118A Bushing. Flanged 83 786123 36 790003 Disk, Brake 90 788067B 37 790007 Plate, Brake Pad 103 792166
38 799021 Pad, Brake (Package of 2) 104 792167 39 786026 Pin, Dowel 150 788093
40 792076A Washer, Flat 900 794602
41 790079 Lever, Brake
42 792073 Screw, Flanged Hex Head, Thread
Forming t/4-20 x 1-1/4
42A 792085A Screw t/4_20 x 2-1/4
NOTE: All component dimensions given in US inches
1 inch = 25.4 mm
Pads must be ordered from Tecumseh Products Co.
Locknut 5/16-24 Holder, Brake Pad Spacer
Bracket, Brake Levei" Axle 11-5t16" long
Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1,,) Gear, Spur, 35 Teeth (2_.) Gear, Spur, 30 Teeth (3_,)
Gear, Spur, 25 Teeth (4..)
Gear, Spur, 22 Teeth (5_,) Gear, Spur, 19 Teeth, Steel (6,.,,) Gear, Spur, I2 Teeth, Steel (1,,)
Gear, Spur, 15 Teeth (2_,) Gear, Spur, 20 Teeth (3-)
Gear, Spur, 25 Teeth (4°,) Gear, Spur, 28 Teeth (5,,)
Gear, Spur, 31 Teeth (6°,)
Washer, Thrust
Shaft, Input Shaft, Brake, 4 Keyed Plug
Washer, Thrust
Spacer
Square Cut Ring
Plug, Threaded 9/16-18
"O" Ring Washer, Thrust
Ring, Retaining, Inverted (Package of 2) Spring, Brake
Chain, Roller
(Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle
Screw 1/4-20 x 2 Locknut 1/4-20
Gasket Eliminator (Loctite #515)
Replacement Transaxle
49
Page 50
REPADR PARTS
TRACTOR - - MODEL NUMBER 917.258560
BRIGGS & STRATTON ENGINE =MODEL NUMBER 42A707, TYPE NUMBER 1624-01
18
642
165
643
535
842
445
422
284 _ 235
284A
240
52_
524 O ..........8_
537
5O
Page 51
REPAaR PARTS
TRACTOR - - MODEL NUiVIBER 9!7.258560
BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-01
5t
!3s8GASKET'SE--TI
[121 CARBURETOR KIT
..... ! 98
116
394
859
434
117
78
108
104 103
_119
51A
232
257
54
52
202
52
468
332
Q 75
188
@ 1006
334
1 -_ 726
- L i i
851
_363
51
482
383
Page 52
REPABR PARTS
TRACTOR - - MODEL NUMBER 917.258560
BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-01
801
783
8O2
311
653
_) 229 L.__
544
803
209A 209
201
(_ 265 259
267
414
206
207
224
@ 592
ii ii LL
52
Page 53
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.258560
BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-0'1
3 _ 22
5 7 51 _)
4?)
1_ .[-1058 0wNER'S MANUAL-] 1[-_9 LABEL KiT]
"_r REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
305
304
308A
308
306
305
307
307
305A
53
Page 54
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.258560
BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-01
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION
1 497074
2 399265 3 391086
5 493457
5A 493458
7 271867
7A 271868
8 495754
8A 222892
9 27803
10 94382
106 94830
11 280225 12 271703
271188
271189 13 94565' 15 94239 16 394028
94196 18 493304
20 291675 22 94724 23 491180
24 222698
25 394955
394956 394957
394958
26 394959
394960 394961
394962
27 260924 28 299691
391286
29 394306
397158 32 94671 33 390420 34 261528 35 65906 36 26828
40 221596 41 292260 42 494553 45 261368 46 213520 50 213290 51 271412
51A 281411
52 270884 53 93970
Cylinder Assembly 54 94764 Bushing 75 222511
* Seal, Oil 78 94834
Head, Cylinder #1 90 495181 Head, Cylinder #2 91 495035
* Gasket, Cylinder Head #1 93 231209 * Gasket, Cylinder Head #2 94 491538
Breather Assembly #1 95 93499 Cover, Breather Cylinder #2 96 221939 (Used Only on Key #572, 97 392672
Air Baffle with Holes for Mounting) 98 91920
* Gasket, Breather 99 26157
Screw, Sems 102 271607 Screw, Sems 103 298514
Tube, Breather 104 230896 * Gasket, Crankcase, _015"Thick 105 394683 * Gasket, Crankcase, _005"Thick 107 491543 * Gasket, Crankcase, ..009"Thick 108 223534
Screw, Cylinder' Head 109 392673
Plug, Oil Drain 116 280474
Crankshaft 117 231338
Timing Gear Key 231333
Sump, Engine
*Seal, Oil t19 94152
Screw, Sems t21 491539
Flywheel 127 223472
Key, Flywheel 161 496599
Piston Assembly, Standard Size 165 94289
Piston Assembly, 010" Oversize 187 299146
Piston Assembly, .020" Oversize 188 94627
Piston Assembly, .030" Oversize 201 262683
Ring Set, Standard Size 202 262684
Ring Set, .010" Oversize 203 280997
Ring Set, 1.020"Oversize 205 93971
Ring Set, .030" Oversize 206 94298
Lock, Piston Pin 207 262337
Pin, Piston, Standard Size 209 262352
Pin, Piston, .005" Oversize 209A 261563
Rod, Connecting, Standard Size 219 394348
Rod, Connecting, .020" Undersize 219A 3934t5
Screw, Connecting Rod 222 491282 Valve, Exhaust 224 94297
Valve, Intake 227 491297 Spring, Valve, Intake
Spring, Valve, Exhaust Retainer', Valve, Intake Retainer, Valve, Exhaust Keeper, Valve Tappet, Valve Gear, Cam
Manifold, Intake Gasket, Carburetor Mounting
Spacer, Carburetor Gasket, Intake Manifold Mounting
Screw, Hex Head, Carburetor to Manifold
* Included in Gasket Set (495868)
** Included in Carburetor Kit (491539)
*** Included in Carburetor Kit (491539),
and Pump Repair' Kit (393397)
.... Included in Gasket Set (495868),
and Carburetor Kit (491539)
NOTE: All component dimensions given in U,S. inches
1 inch = 2&4 mm
Screw, Seres
Washer', Spring Screw, Seres Carburetor
Body Assembly, Upper Bushing, Throttte Shaft
** Valve, Idle Adjust
Screw, Seres Valve, Throttle Shaft, Throttle Screw, Filiister Head
Spring, Throttle Adjust
** Gasket, Carburetor Body
Float, Carburetor
** Pin, Float Hinge ** Valve, Needle
Body Assembly, Lower Valve, Choke
Shaft, Choke
* O-Ring
Jet, Needle Valve, Fixed Jet, Needle Valve, Fixed,
High Altitude Screw, Hex Head Carburetor Kit
** Plug, Welch
Base, Air Cleaner Nut, Wing
Line, Fuel, 28" Long (Cut to Suit) Screw
Link Link
Crank, Belt Screw, Hex Head
Nut, Square Spring, Control Rod
Spring, Governor Spring, Governor Idle
Gear, Governor Oil Slinger
Bracket, Control Screw, Pan Head
Lever Assembly, Governor
54
Page 55
REPARR PARTS
TRACTOR - - MODEl NUMBER 917.258560
BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-01
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION 230 223882 Washer, Governor Crank, Inside 569 272645 *Gasket, Base
235 224995 Shield, Fuel Spray 572 224816 Baffle, Air, Cylinder #2
240 394358 Filter, Fuel 573 491304 Plate, Back
244 230318 Connector, Fuel Line 592 92278 Nut, Hex,
257 93897 Screw, Sems 601 93053 Clamp, Hose 258 94623 Screw, Seres 615 94296 Retainer, E-Ring
259 223890 Bracket, Cable 616 491530 Crank, Governor 265 221535 Clamp, Casing 634 271013 *'Washer, ThrottJe Shaft
267 94906 Screw, Sems 634A 491287 * Seal, Governor Shaft 284 94674 Screw, Hex Head 635 66538 Boot, Spark Plug 284A 94694 Screw, Hex Head 642 225008 Cover, Air Cleaner
304 495587 Housing, Blower, Red 643 496700 Plate, Air Cleaner 305 94786 Screw, Seres 653 93585 Screw, Hex Head
305A 93343 Screw, Seres 726 391362 Gear, Ring 306 222846 Shield, Cylinder (Inc{udes Mounting Parts) 306A 223734 Shield, Cylinder 741 262989 Gear, Timing 307 94386 Screw, Self-Tapping 783 280104 Gear, Starter 308 224774 Cover, Air Guide 801 394860 Cap, Drive
308A 224775 Cover, Air Guide 802 497607 Cap, End 309 497596 Motor, Starter 803 497604 Housing, Starter
310 94003 Bolt, Thru 819 94675 Screw, Hex Head 311 497608 Brush Set 842 270920 * Seal, Cap 332 230674 Nut, Hex 847 495715 Tube Assembly, Oil
333 394891 Armature, Magneto 851 221798 Terminal, Cable 334 93381 Screw, Seres 858 270989 ***Diaphragm, Carburetor
337 802592 Plug, Spark 859 271025 *** Gasket, Pump 356 494705 Wire, Stop 860 26't358 *** Spring, Diaphragm
358 491856 Gasket Set 861 393397 Repair Kit, Pump
363 19203 Flywheel Puller 868 497212 ' Seal, Valve 383 89836 Wrench, Spark Plug 869 261463 Seat, Valve, intake 387 280197 Body, Pump 870 213316 Seat, Valve, Exhaust
392 261395 *** Spring, Diaphragm 871 261961 Bushing, Guide (Exhaust Only) 394 270988 *** Diaphragm, Carburetor 231218 Bushing, Guide (intake, Brass)
414 220680 Washer 877 393456 Wire, Alternator
422 222875 Bracket, Oil Fill 881 495901 Plate, Cover 432 221377 *** Cap, Spring 955 397882 Plug and Seal, Solenoid 434 223688 Cover, Diaphragm 1085 281053 Fan, Flywheel
435 93829 Screw, Diaphragm Cover 1006 224413 Retainer, Fan 445 394019 Filter, Air 10t9 496726 Label Kit
468 497908 Screen, Rotating 1058 272112 Owner's Manual 474 393474 Alternator, Dual Circuit 1090 497605 Retainer, Brush
482 93621 Screw, Sems 510 497606 Drive, Starter RPM Settings: Low Speed: t600-1800 523 494947 Cap, Oil Fill High Speed: 3200-3400 524 271157 * Sea!, Fill Tube
525 495348 Tube, Oil Fill (Includes Seals) * Included in Gasket Set (495868) 528 393815 Pipe, Fuel
534 94823 Screw, Air Cleaner ** Included in Carburetor Kit (491539) 535 272490 Filter, Air
537 271411 .... Gasket, Air Cleaner *** Included in Carburetor Kit (491539),
544 497603 Armature, Starter and Pump Repair Kit (393397)
552 262332 Lower Bushing, Governor 552A 262331 Upper Bushing, Governor **** Included in Gasket Set (495868), 556 93585 Screw, Hex Head and Carburetor Kit (491539) 562 93853 Bolt, Governor Lever 567 94811 Screw, Hex Head, NOTE: All component dimensions given in US, inches
Back Plate to Cylinder 1 inch = 25°4 mm
55
Page 56
56
Page 57
OTES
57
Page 58
fr i i
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SiZRVICE NOTES
i
58
Page 59
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Page 60
SWARS
®
OWNER'S
MANUAL
MODEL NO.
917.258660
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS TOLL FREE NUMBER:
1-800-659-5917
19.5 HP ELECTRIC START 46" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR
Each tractor has its own model number Each engine has
its own mode! number The model number for your tractor will be found on the
model plate located under the seat, The model number for your engine will be found on the
blower housing of the engine All parts listed herein may be ordered from any Sears,
Roebuck and Co_ Service Centeri'Department and most Re-
tail Stores
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
. PRODUCT- TRACTOR ° MODEL NUMBER - 917.258660
ENGINE MODEL NO. - 42E707-1631-01 ° PART NUMBER
° PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with Sears trained technicians,,° professional technicians specifically trained to insure that we meet our pledge to
you, we service what we sell,
157324 01_29o97 KFSW Printed in U,,S,A.
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