Craftsman 917.257711 User Manual

Page 1
SEARS
MODEL NUMBER 917.257711 OWNER'SMANUAL
Assembly ° Operation
° Customer Responsibilities
Service and Adjustments
"Repair Parts
®
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Safe Operation Practices for Ride-On Mowers
SAFETY RULES
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH. I. GENERAL OPERATION III, CHILDREN
,, Read, understand, and follow all instructions in the manual
and on the machine before starting.
o Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
,' Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
,, Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
,' Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
,, Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
,, Turn off blades when not mowing. ,, Stop engine before removing grass catcher or unclogging
chute.
o Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
,, Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
ft. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc.
Q
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
e
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
o
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
o
Use extra care with grass catchers or other attachments. "
These can change the stability of the machine.
o
Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction.
o
Avoid starting or stopping on a slope. If tires lose traction_ disengage the biades and proceed slowly straight down the | slope.
DO
NOT:
e
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
o
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
, Do not try to stabilize the machine by putting your foot on the
ground. Do not use grass catcher on steep slopes. 2
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain
where you last saw them. " Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
,, Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.
SERVICE Use extra care in handling gasoline and other fuels. Theyare
flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine
running. Allow engine to coo! before refueling. Do not
smoke. Never refuel the machine indoors.
Never store the machine or fuel container inside where
e
I
I
there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running.
Grass catcher components are subject towear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-
essary. Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out impor- I
tant safety precautions. It means | i CAUTION!!! BECOME ALERT!!! YOUR |
SAFETY IS INVOLVED. =.__J
CAUTION: Always disconnect spark
contact spark plug in order to prevent plug wire and place wire where it cannot
accidental starting when setting up, transporting, adjusting or making
repairs.
!
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CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well- trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
MODEL NUMBER 9! 7.257711
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND l DATE OF PURCHASE AND KEEP iN A SAFE PLACE _RE REFERENCE.
PRODUCT SPEC NCATiONS
HORSEPOWER: l&0
GASOUNE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR
OrL TYPE (API--SFiSG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ-19LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: .004" - .006"
EXHAUST: .007" ° .009"
GROUND SPEED (MPH): Fowvard LO H_
TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 API-SF/SG
TiRE PRESSURE:
CHARGING SYSTEM:
BLADE BOLT TORQUE: 30-35 FT. LBS.
1st 0.8 1.8
2nd 1.4 3.4 3rd 2.4 5.6
Reverse 0.9 2.2
FRONT: !4 PSi REAR: 10 PSi
5 AMPS BATTERY 5 AMPS HEADLIGHTS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-coy _ ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws
(if any). if a spark arrester is used, it should be maintained
WARNING: This tractor is equipped with an internal
CUSTOMER RESPONStBiUTIES
Read and observe the safety rules.
, Follow a regular schedule in maintaining, caring for and
using your tractor. Follow the instructions under "Customer Responsibili-
ties" and Storag_ sections of this owner's manual.
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on
federal tands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manUall
o Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears wi!l replace the battery at no charge. WARRANTY SERVICE tS AVAILABLE BY RETURNING THE RiDiNG EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Page 4
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECiFiCATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-18
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 740
OPERATION .......................................................... 11-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... t9-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 28-29
REPAIR PARTS =TRACTOR ................................ 30-47
REPAIR PARTS =ENGINE .................................... 48-53
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX
A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 21
Carburetor .................................... 25
Clutch Pulley ................................ 21
Gauge Wheels ............................. ! 3
Mower
FrontoTo°Back ......................... 20
Side-To-Side ........................... 19
Throttle Control Cable .................. 24
Air Filter, Engine .................................. 18
Air Screen, Engine .............................. 18
Assembly .......................................... 7-10
B
Battery:
Charging ........................................ 8
Cleaning ....................................... 18
Installation .................................... 10
Levels ........................................ 8,17
Preparation .................................... 8
Starting with Weak Battery ........... 23
Storage ........................................ 26
Terminals ..................................... 17
Belt:
Motion Drive
Removal/Replacement ............ 22
Mower Drive
Remova!/Replacement ............ 20
Mower Blade Drive
Removal/Replacement ............ 2!
Blade:
Sharpening ................................... 16
Replacement ................................ 16
Brake Adjustment ................................ 2!
Electficah
Interlocks and Relays ................... 23
Schematic .................................... 30
Wiring Diagram ............................ 32
Engine:
Air Filter ........................................ 18
Air Screen .................................... 18
Cooling Fins ................................. 18
Oil Change ................................... 17
Oil Level ....................................... 17
Oil Type ................................... 13,17
Preparation .................................. 13
Repair Parts ............................ 48-53
Starting ......................................... 14
Storage ........................................ 26
Filter:
Air Filter ........................................ 18
Fuel .............................................. 18
Oit ................................................. 13
Fuel:
Storage ........................................ 26
Type ............................................. !3
Fuse ................. i.................................. 23
Headlights ........................................... 23
Hood Removal/Installation .................. 24
Leveling Mower Deck .......................... 19
Lubrication:
Chart ............................................ 15
Engine .......................................... t 7
C
Carburetor Adjustment ........................ 25
Clutch Pulley ....................................... 21
Controls, Tractor .................................. 11
Customer Responsibilities .............. 15-18
Engine:
Air Filter .................................... 18
Air Screen 18 Cutting Height ==============================12
Cooling Fins ............................. 18
Engine Oil ........................... 13,17
Fuel Filter ................................. 18
Spark Plug(s) ........................... 18
Tractor:
Battery ...................................... 17
Blade ........................................ !6
Lubrication Chart ...................... 15
Maintenance Schedule ............ 15
Tire Care .......................... 8,18,21
Transaxie ................................. 16
Cutting Height, Mower ......................... 12
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to°Side ............. 19
Blade Replacement ...................... 16
Blade Sharpening ........................ 16
Installation .................................... lg Throttle Control Cable Adjustment ...... 24
Operation ..................................... 13
Removal ....................................... 19
Mowing Tips ........................................ 14
Muffler ................................................. ! 8
Spark Arrester ........................... 3,40
Oih
Cold Weather Conditions ........ 13,17
Engine ......................................... 17
Storage ........................................ 26
E
F
H
L
M
O
Operation ....................................... ! 1-14
Operating Mower ............................. 12 3
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,40
P
Parking Brake ................................. 1lq2
Parts Bag .............................................. 6
Parts, Replacement/Repair ............ 30-47
Product Specifications ........................... 3
R
Repair Parts ................................... 30-47
S
Safety Rules .......................................... 2
Seat ....................................................... 8
Service and Adjustments ............... 19-25
Carburetor .................................... 25
Clutch Pulley ................................ 21
Fuse ............................................. 23
Hood Removal/Installation ........... 24
Motion Drive Belt
Removal/Replacement ............ 22
Mower Drive Belt
Removal/Replacement ............ 20
Mower Blade Drive Belt
Removal/Replacement ............ 21
Mower Adjustment
Front4o-Back .......................... 20
Side4o-Side ............................ 19
Mower Removal/installation ......... 19
Tire Care .............................. 8,15,23
Slope Guide Sheet .............................. 55
Spark Plug(s) ...................................... 18
Specifications ........................................ 3
Starting the Engine ............................. 14
Steering Wheel ................................. 7,22
Stopping the Tractor ............................ 12
Storage ................................................ 26
T
Tires ............................................ 8,15,21
Troubleshooting Chart .................... 28-29
Transaxle ............................................ 16
W
Warranty ................................................ 3
Wiring Diagram ................................... 32
Wiring Schematic ................................ 30
Page 5
These accessories and attachments were available through most Sears retai_ outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG BLA_:)ES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of hew they can help
you. This list was current at the time of publication; however, it may change n future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (these that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Tapered
2.5-inch steel spikes mounted on t0qnch diameter discs puncture holes in soil at close intervals to let moisture soak in Steel weight tray
for increased penetration BUMPER protects front end of tractor from damage CARTS make hauling easy. Vadety of sizes available, plus accesso-
ries such as side panel kits, too! caddy, cart cover, protective mat and dolly,
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots, 36qnch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.
DISC NARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide. Can hook 2 units in tandem. (Requires sleeve hitch,)
DOZER BLADE removes snow; grades dirt, sand and gravei. 48 inches wide, 17 inches high, clears 44cinch path when angled. Master lift control lever for operator ease. Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar, (Use with tire chains and wheel
weights and!or rear drawbar weight.)
EASY OIL DRA_N VALVE makes oil changes easier, faster,
FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.
GANG HmTCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments).
MULCH RAKFJDETNATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront or rear mounting, N_GH PERFOR_IANCE REEL-ACTION SPR_NG
TtNE DETNATDH ER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.
PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust- ment controls depth, 3-position yoke sets width, Heavy steel landside for straight furrowing, (Requires sleeve hitch,)
RAMP TOPS AN[:} FEET let you toad and unload tractor from a pickup truck. Use with 2 x 8 or 2 x t0 lumber,
REAR GRADER BLADE is 42 inches wide and operated from driver's seat. Reversible steel blade can be angfed at 30 degrees for grading. Reverses for pushing snow backwards. (Requires sleeve hitch.)
ROLLERfor smoother lawn surface, 36-inehwide, 18qnch diameter water-tight drum holds up to 390 _bs. of weight, Rounded edges
prevent harm to tud, Adjustable scraper automatically cleans drum.
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional accessory: steet furrow opener for wider openings for potatoes, corn, and other deep-seeded crops.
SLEEVE HITCH for use with master lift system. Single pin couples! uncouples.
SNOWTHROWER has 42-inch swath, Drum=type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrange- ment, Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow tO to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12=volt DC e_ectric motor that connects to the tractor battery or other t2-volt source. Includes booms for automatic
spraying and hand held wand for spot spraying. Wand has adjustable spray pattern, For applying herbicides, insecticides, fu,-igicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing
easy. Broadcast spreaders are also useful for granular de-icers and sand,
SWEEPERS let you collect grass clippings and leaves, T_LLER has 8 hp engine to prepare seed beds, cultivate, and compost
garden residue. Chain-drive transmission. Six 11-inch diameter one piece heat-treated steel tines. Tills 30qnch path. (Requires sleeve hitch.) Or use 5 hp tow-behind T_LLER with 36qnch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth controt system and does NOT require a sleeve
hitch. Fits any lawn, yard or garden tractor, Simply hook up to the
tractor drawbar and go! Optiona_ accessories for 5 hp tiller convert
unit for dethatching, aerating, hilling.,.without toots.
T_RE CHAINS are heavy duty; closely spaced extraqarge cross links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular stee! frame, ABS plastic top; clear p_astic windshield offers 360 degree visibility, Hinged metal doors with cstch_ Keep_ operator warm and dry.
Remove vinyl sides and windshields for use as sun protector in summer Optionat accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top,
VACS for powertul collection of heavy grass clippings and leaves. Option_ warld attachment to pick up debris in hard-to-.reach places. VACICH_PPER includes a chipper-shredder,
WEIGHT BRACKET for drawbar for snow removal applications. Can be mounted on front of tractor for plowing applications. Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials,
Page 6
CONTENTS OF
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16-18
(!) Knob
(1) Washer 17/32 x 1_3/16 x 12 Gauge
Parts packed separately in carton
Seat
,/
Steering Wheel
Parts Bag
Batter,/acid
Battery
Owner's Manual
÷
(3) Retainer Springs
(4) Retainer Springs
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
(2) Washers 9/32 x 5/8 x 16 Ga.
@
(2) Lock Washers 1/4
Parts bag contents not shown full size
(2) Gauge
Wheels
(2) Crown
Lock Nuts
" (2) Battery Carriage Bolts 1/4-20 x 7-1/2
(2) Front Link Assemblies
Termina_ Guard
Steering
Wheel Insert
(2) Keys
3/8 x 7/8 x 14 Gauge
Washers
_ (2) Shoulder
Bolts
Steering
Sleeve
(2) Wing Nuts 1/4_20
15° Slope Sheet and Instructions
Battery Caps
6
Page 7
BLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier, Standard wrench sizes are listed,
(2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife
(1) 9/16" wrench (1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheeI).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
, Remove all accessible loose parts and parts cartons
from carton (See page 6),
, Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
= Remove mower and packing materials.
Check for any additional loose parts or cartons and remove.
BEFORE ROLLINGTRACTOR OFF SKID
STEERING WHEEL INSERT
_.f HEX BOLT
LOCK WASHER
STEERING
LARGE FLAT
WASHER
STEERING / STEERINGsHAFT
WHEEL / / ADAPTER _/
SLEEVE / /'-. -_--_-'_ / / /
/ / ///1 /
I ! Ii I
ATTACH STEERING WHEEL (See Fig. 1)
Remove hex bolt, lock washer and large flat washer
from steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Slide steering sleeve over the steering shaft.
o Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
, Secure steering wheel to steering shaft with hex bolt,
lockwasher and large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center of steering wheel.
= Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR tS TO ROLL OFF SKID:
TO ROLL TRACTOR OFF SKID (See Fig. 7)
Raise attachment lift lever to its highest position. Release parking brake by depressing clutch!brake
pedal. Place gearshift lever in neutral (N) position.
o Roll tractor backwards off skid.
FIG. 1
7
Page 8
ASSE
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shieldo Wash hands or clothing immediately if
accidentally incontact with battery acid, Do not smoke. Fumes from charged
battery acid are explosiveo Read the instructions included with the
battery vent caps. Always wear gloves, c_othing and goggles to protect your hands, skin and eyes.
Your tractor has s battery charging system which is suffi- cient for normal use, However, periodic charging of the
battery with an automotive charger will extend its life. = See instructions packed with vent caps in parts bag. , Fili battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not overfill. Allow battery to stand and settle for at [east thirty
minutes. After standing, check the batter'.,/cell acid level, if below the vent wells, add more acid until the
correct tevel is reached.
While battery is standing (after adding acid) and later, whiBe
batter}, is being charged, continue with assembly of tractor.
iMPORTANT: TO MAXiMiZE THE LiFE OF YOUR
BATTERY, iT iS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT iN A SHORTENED BATTERY
L!FE.
Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precau-
tions required for battery charging.
, Check the acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or iron free water.
Install the vent caps to cover the vent wetls. Wash the top of the battery with water to remove any acid, then wipe dry.
o Check battery case for leakage to make sure that no
damage has occurred in handling.
o Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
Fo!low instructions on how to install battery:
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob. . Remove cardboard packing on seat pan.
® Place seat on seat pan and assemble shoulder bolt. , Assemble adjustment knob and flat washer loosely.
Do not tighten.
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
® Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FiG. 3
CHECK TiRE PRESSURE
The tires on your tractor were overinfiated at the factory for shipping purposes. Correct tire pressure is important for
best cutting performance. , Reduce tire pressure to PSl shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
CUT AWAY VIEW
VENT CAP
VENT WELL
BATTERY CELL ACID
LEVEL
FiG 2 8
Page 9
ASSEMBLY
INSTALL MOWER AND DR_VE BELT
(See Figs. 4 and 7)
Be sure tractor ison levet surface. Engage parking brake.
Cut and remove tie down securing anti-sway bar. Swing anti-sway bar to left side of mower deck.
Relieve idler tension from belt. Push idler forward and place a block (standard wood 2 x 4 or equivalent)
behind idler pulley.
, Slide mower under tractorwith discharge guard to right
side of tractor.
o Swing LH. gauge wheel bar forward by removing rear
retainer spring and pin.
o Install one front link in top hole of the L.H. front mower
bracket and LH. front suspension bracket. Retain with two single loop retainer springs as shown.
, Slide right side of mower deck forward, toward R,H.
front tire.
IMPORTANT: CHECK BELT FOR PROPER ROUTtNGIN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE.
Install second front link in the top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single toop retainer springs as shown.
o Carefully remove block from behind idler pulley.
Turn height adjustment knob counterclockwise until it stops.
o Lower mower linkage with attachment lift lever.
CHASSIS BRACKET
DOUBLELOOP RETAINER SPRING
DOUBLE LOOP RETAINER SPRING
(Inward pointing deck pins)
o Place the suspension arms on inward pointing deck
pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms,
Retain with double loop retainer springs.
Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring,
Turn height adjustment knob clockwise to remove slack from mower suspension.
Raise deck to highest position.
- Swing LH. gauge wheel bar back towards rear of mower and secure with pin and retainer spring re-
moved earlier,
o Assemble gauge wheels as shown using long shoulder
bolts, 3/8 washers, and 3/8-16 center Iocknuts. Tighten securelyo
Adjust gauge wheels before operating moweras shown in the Operation section of this manual,
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly. FRONT
SUSPENSION
SUSPENSION FRONT
ARMS LINKS
BRACKET
CLUTCH PULLEY
L,H. GAUGE _-_
WHEELBAR
SHOULDER
BOLT
/
GAUGE
WHEEL
3/8=16
CENTER
LOCKNUT
S_NGLE
LOOP RETAINER
SPRINGS
FRONT MOWER BRACKET
ANTI=SWAY
BAR
IDLER PULLEY
BLOCK (Wood2x4orequiv,)
DISCHARGE GUARD
FIGo4
9
Page 10
INSTALL BATTERY (See Figs. 5 and 6)
CAUTION: Do not short battery termi-
nalso Before installin_ battery, remove metal bracelets, wristwatch bands,
rings, etco Positive terminal must be connected
first to prevent sparking from acciden= tal grounding.
* Lift hood to raised position. , Be sure battery drain tube has not come loose and is
securely attached to drain in battery tray.
o Lower battery into battery tray with terminals to front of
tractor. First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.
o Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.
, Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads. Position terminal guard over battery as shown, lower
battery bolts into key holes and slide square shafts of battery bolts into slots of key holes.
o Tighten wing nuts by hand making sure battery bolts
remain ins!ots of the key holes inthe battery support. Be sure terminal access doors are closed.
Use terminal access doors for:
, inspection for secure connections (to tighten hard-
ware)_ ® Inspection for corrosion. , Testing battery.
, Jumping (if required). o Periodic charging.
HEX
BLY
VENT CAPS
FiG. 6
/ CHECKMST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WtSH TOASS( IRE THAT YOU RECEIVE
THE BES TPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructions have been completed. / No remaining toose parts in carton.
/ Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely.
/ Alt tires are properly inflated. (For shipping purposes, the tires were overinfiated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front_to-rear for best cutting results. (Tires must be
properly inflated for leveling).
J Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that al! connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR,
PA YEXTRA A _ENTION TO THE FOLLOWING IMPORo
TANT ITEMS:
/ Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
¢ Become famitiar with alt controls - their tocation and
function. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition.
LOCK WASHER
FroG=5
t0
Page 11
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith you rtractor to familiarize yourself with the locations of various controls and adjustments. Save this manua! for future reference,
CHOKE CONTROL
L_GHT SWITCH
LIFT LEVER
CLUTCH/BRAKE
PEDAL
THROTTLE
CONTROL
HEIGHT ADJUSTMENT KNOB LEVER
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor,
LiFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL - Used for declutching and brak- ing the tractor and starting the engine.
GEARSHIFT LEVER = Selects the speed and direction of
tractor. THROTTLE CONTROL o Used to control engine speed.
PARKING BRAKE LEVER
RANGE SHIFT LEVER
GEARSHIFT "_11_
RGo 7
RANGE SH_FT LEVER - Allows high (H) or low (L) speed for all forward and reverse gears.
BGN_TtONSWITCH - Used to start and stop the engine. AMMETER - indicates battery charging (+) or discharging
(-).
LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position. CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height.
11
Page 12
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig, 8} o Depress dutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake tever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure.
NOTE: Under cedar conditions when tractor is standing idle with the engine harming, hot engine exhaust gases may
cause "browning" of grass, To eliminate this possibility, always stop engine when stopping tractor on grass areas.
PARKING BRAKE ATTACHMENT "ENGAGED" _GNmON CLUTCH SWmTCH
POSmON KEY PULL=OUT
CHOKE CONTROL
THROTTLE CONTROL
LEVER
"DRIVE" GEARSHIFT POSITION HEIGHT LEVER
ADJUSTMENT KNOB
POSmON
"ENGAGE"
RANGE
SH{FT
LEVER
FIGo 8
STOPPING (See Fig, 8)
MOWER B_DES .- o Move attachment clutch switch to "DISENGAGED"
GROUND DRWE o Depress clutch!brake pedal into full "BRAKE" position.
o Move gearshift _ever to neutral (N) position. ENGINE o
o Move throttle control to slow (_) position.
NOTE: Failure to move throttle controJ to slow (_)
position and allowing engine to idle before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and remove key. AJways remove key when leaving tractor to prevent
unauthorized use. Never use choke to stop engine.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engiru_,_at fuIl throttle, o Operating engin_:¢at less than full throttle reduces the
battery charging rate.
o Full throttle offers the best mower performance,
TO USE CHOKE CONTROL (See Fig. 8)
Use choke controi whenever you are starling acold engine. Do not use to starsa warm engine.
o To engage cheke control, pull knob out. Slowly push
knob in to disengage.
TO _OVE FORWARD AND B_tCKWARD
(See Fig° 8)
]he direction and speed of movement is controlled by the gearshift lever_
Start tractor wth ciuteh/brake pedal depressed and gearshift lever in neutral (N) position.
o Move gearshift and range shift Jevers to desired posi-
tion.,
o Slowly release dutch/brake pedal to start movement. _MPOR_°AN°[': BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUS°'_ _qOWER CUTtiNG HEIGHT
(See Fig° 8)
The cuttir_g height is controlled byturning the height adjust _ ment knob in desired direction,
o Turn knob clockwise (;-4) to _aise cutting height. o Turn knob counterclockwise (V_)to tower cutting
The cutting height range is approximately 1o4/4" to 4.-1/4", The heights are measured from the ground to the blade tip
with the engine not ru_ning, These heights an_;,approxi- mate and may va_ depending upon sol cor_ditions, height
of grass and _ypesof grass bei_g mowed, o The average iawn sho_JJIdbe cut to approxin: ely 2-!/2
inches dudng the coot season and to over 3 inches dL_ring hot months. _or healthier artd better looking lawns mow often and after moderate growth.
For best cutting pe_'formance_ grass over 6 inches in height shou!d be mowed twice, Make the first cut relatively high; the secor_d to desired height°
12
Page 13
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
o Adjust mower to desired cutting height.
* Lower mower with lift control. Remove rear retainer
spring and clevis pin which secure each gauge wheel,
, Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pins. Gauge wheels should be slightly
off the ground.
* Replace retainer springs into clevis pins.
RETAINER SPRING "_-_
CLEVIS PiN
WHEEL
TO OPERATE MOWER (See Figs. 7 and 8)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt
shut off the engine.
o Select desired height of cut.
. Lower mower with attachment lift control.
, Start mower blades by engaging attachment clutch
control. TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.
TO OPERATE ON HILLS
, Choose the slowest speed before starting up or down
hills. Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
, Raise attachment lift to highest position with attach-
ment lift control. When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
o Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting
your tractor on a truck or atrailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL (See Fig. 11)
The engine inyour tractor has been shipped, from the factory, already filled with summer weight oil.
o Check engine oil with tractor on level ground. , Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (_ee OIL VISCOSITY CHART in the
Customer Responsibilities section of this manual).
o To change engine oil, see the Customer Responsibili-
ties section in this manual.
FIGo 10
OiL FILL CAPtDIPSTtCK
D}SCHARGE GUARD
FIG. 11
13
Page 14
ADD GASOUNE
Fill fuei tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
_MPORTANT: WHEN OPERATING {N TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: FiW_to bottom of gas tank filler neck. Do not overfill Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame°
TO START ENGINE (See Fig° 8)
When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
o Depress clutch!brake pedal and set parking brake.
Place gearshift lever in neutral (N) position. , Move attachment clutch to "DISENGAGED" position. o PuNchoke control out to choke (tXt) position for cold
engine start. For warm engine start do not use choke
contro!.
Move throttte control to midway between fast (@) and
stow (_) positions.
_nsertkey into ignitionand tum keyc!ockwise to "START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after several attempts, move throttle control to fast (@) position, wait a few minutes and try again.
o When engine starts, slowly push choke control in.
- Move throttle contro! to fast (4) position.
Allow engine to warm up for a few minutes before engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold _emperatures {below 32°F), the carburetor fuet mixture
may need to beadjusted for best engine pedormance. See "TO ADJUST CARBURETOR" in the Service and Adjust-
men_s section of this manual.
MOWING T PS
o Tire chains cannot be used when the mower housing is
attached to tractor.
o Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Sewice and Adiustments section of this manual.
o Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside the runner (See Fig. 10).
o The left hand side of mower should be used for trim°
min%
o Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of
clippings and more uniform cutting. When mowing large areas, start by turning te the right
so that clippings will discharge away frb_ shrubs, fences, driveways, etc. After one or two rOahds, mow in the opposite direction making left hand turns untii finished (See Fig. t2).
o If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the
desired height.
o Do not mow grass when it is weL Wet grass will plug
mower and Ieave undesiraMe dumps. Altow grass to dry before mowing.
AIways operate engine at full throttle when mowing to assure better mowing pe#ormance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting pedormance as wel! as the quality of cut desired.
o When operating attachments, select a ground speed
that wil! suit the terrain and give best performance of the attachment being used.
F_G, ! 2
Page 15
_'_7.J,._,"_#d.,._,"_S
TI_oF_oo,-s JI J i _.l JJ
J Ir,J I
....t-- ---PK-4-...... --
__J . 4F___ .... ±_
____p ....
J I I _,./
__1 ___L_J..... _±__
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirbyor dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manuak Some adjustments will need to be made periodically to
propedy maintain your tractor. All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE @
Check engineoillevel, FLUID
" Check brake operation,
Check tirepressure, Check forloosefasteners.
_MPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WiLL ATTRACT DUST AND DIRT THAT WiLL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY_ !_
Q FRONT WHEEL FRONT WHEEL O
BEARING ZER__==_VL__ BEAR,NG ZERK
@STEERJ.G, -_%;_
SECTOR GEAR ENGINE (_)
TEETH
TRANSAXLE
_SAE 30 _IOTOR OIL AP[ oSF/SG (_ GENERAL PURPOSE GREASE
@ REFER TO CUSTOMER RESPONS[BJUTIES "ENGINE" SECTION @SPRAY S[BCONE LUBRICANT (B'JOVE BOOTS TO LUBRICATE)
5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance4ree battery.
7 - Tighten front axle pivot bolt to 35 ft.dbs maximum.
Do not overtighten.
LUBRICATION CHART
(_TIE ROD BALL JOINTS
Page 16
C
TRACTOR o The blade can be sharpened with a file or on a grinding
Always observe safety rules when performing any mainte- nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TIRES
- Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.
, Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re- place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
- Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and fiat washer in exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque).
_MPORTANT: BLADE BOLT iS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade _but ifyou
do, be sure the blade is balanced.
MANDREL
BLADE ASSEMBLY
TRAILING
EDGE UP
wheel. Do not attempt to sharpen while on the mower.
® To check blade balance, you will need a 5/8" diameter
steel bolt, pin, ora cone balancer. (When using a cone balancer, follow the instructions supplied with bai-
ancBr).
o Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. if btade is balanced, it should remain in a horizontal position, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
F_G. 14
V_BELTS
Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
TRANSAXLE COOMNG
Keep transaxle free from build-up of dirt and chaff which can restrict cooting
CHECK TRANSAXLE OIL LEVEL
(See Fig. 15)
Block up rear axle securely or use a tractor jack. Remove left rear whee! by removing hub bolts.
, Remove filler plug from transaxle. Oil level must be
even with pIug threads. If necessary, fill with SAE 30 motor oil, Ap!oSF or SG. Replace filler plug.
o Reassemble wheel to hub.
For approximate capacity see "PRODUCT SPECIFI- CATIONS" on page 3 of this manuat.
BE× BOLT (GRADE 8)'-_,,_
*A GRADE 8 HEAT TREATED BOLT CAN BE iDENTIFIED BY SiX LINES ON THE BOLT HEAD,
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep tile blade balanced. An unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
TRANSAXLE
PLUG
F_Go 15
16
Page 17
CUSTO
BATTERY (See Fig. 16}
Your tractorhas a batterychargingsystem which issuffi- cientfornormal use. However, periodicchargingofthe
batten/, with an automotive charger wil! extend its life.
Acid solution bvel in each battery celi should be even with bottoms ofvent wells. Add only distilled or iron free
water if necessary. Do not overfill
Keep battery and terminals clean. Keep battery bolts tight.
o Keep vent caps tight and small vent holes in caps open.
* Recharge at 6 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirt on the battery and terminals can cause the batter`i to "leak" power,
Remove terminal guard.
o Disconnect BLACK battery, cable first then RED bat-
tery cable and remove battery from tractor.
, Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful Rotto get the soda solution into the cells.
o Rinse the battery with plain water and dr'i.
Clean terminals and batten/cable ends with wire brush until bright.
, Coat terminals with grease or petroleum jelly.
Reinstall battery (See "INSTALL BATTERY" in the Assembly section of this manual),
CUT AWAY VIEW
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,) improve starting incold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F, Check your engine oil bve! more frequently to avoid possible engine damage from running low on oil,
Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 18)
Determine temperature range expected before oil change,
Att oit must meet API service classification SF or SG.
Be sure tractor is on level surface.
® Oil will drain more freely when warm.
Catch oit in a suitable container, Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil. Remove drain plug.
After oil has drained completely, replace oil drain plug and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual
o Use gauge on oil fill cap/dipstick for checking level, Be
sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.
BATTERY CELL ACID
WELL
LEVEL
FiG. 16
ENGINE
LUBRBCATION
Only use high quality detergent oil rated with API sewice classification S For SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
-- SAE VISCOSITY GRADES
°F -20 ° 0o 30 _ 32 ° 40 ° 60 _ 80 ° 100 ° o_ .30_ -20 ° ol _ 0 ° 10° 20 ° 30° 40°
TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OIL CHANGE
FIG. 17
AiR SCREEN
/
FiG. t 8
t7
Page 18
ER E8
CLEAN AMR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum fibers.
ENGBNE COOUNG FiNS (See Fig. 19)
Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood (See "TO REMOVE HOOD AN DGRILL ASSEMBLY" in the
Service and Adjustments section of this manual).
AIR GUIDE COVER
(BOTH S_DES) ,_
FiG. 19
AiR FILTER (See Fig, 20)
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-.
tion or every season. Sen,ice paper cartridge every 100
hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER o Slide foam pre=cleaner off cartridge.
o Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
o Saturate it in engine oil. Wrap it in clean, absorbent
cIoth and squeeze to remove excess oil. If very, dirly or damaged, replace preocleaner.
o Reinsta!l pre-cleaner over cartndgeo
Reinstal! cover and secure with knob(s).
TO SERVICE CARTRIDGE
o Remove wing nuts and cartridge plate. o Carefully remove cartridge to prevent debris from en°
tering carburetor° Clean cartridge by tapping gentty on flat surface. Ifvery
dirty or damaged, replace cartridge.
o Reinstall cartridge plate, wing nuts, precleaner, cover
and secure with knob(s).
BMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRDGE. THEY MAY CAUSE DETERIORAT!ON OF THECARTRDGE. DO NOT OtLCARTRDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
FOAM PRE-CLEANER
CARTRIDGE
A_R SCREEN
F_G 20
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark [;,lugs at the be_{_inningof each mowing
season or after every 100 hours of operation, whichever comes first. Spark ptug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manuak
IN-UNE FUEL FH.TER (See Fig° 21)
The fuel filter should be replaced once each season. _ffuel filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
o With engine cool, rerrlove filter and plug fuel line
sections.
o Place new fuel filter in position in fuel tine with arrow
pointing towards carburetor.
o Be sure there are no fuel line leaks and clamps are
o Immediately wipe up any spiiled gasoline.
CLAMP
FUEL FnLTER
HGo 21
o CIean engine,battery, seat, finish, etc. of all foreign
matter.
o Keep f nished surtaces and wheels free of a, gasoline,
oi!, etc. Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor uniess the electrical system, muffler, air filter and
carburetor are cove_ed to keep water out° Water in engine can result in a shc _ened e,qgne life.
18
Page 19
E ADJUSTMENTS
CAUT|ON: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: , Depress dutebJbrake pedamfully and set parking brake.
P_ace gearshift _ever in neutral (N) position.
, Place attachment c_utch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
® Make sure the bUades and aRImoving parts have completely stopped.
o Disconnect spark ptug wire from spark plug and p_ace wire where it cannot come in contact
with plug.
TRACTOR TO LEVEL MOWER HOUSING
Adjust the mower while tractor isparked on level ground or
TO REMOVE MOWER (See Fig° 22)
, Place attachment clutch in "DISENGAGED" position
Turn height adjustment knob to lowest setting.
- Lower mower to its lowest position. , Remove retainer spring holding anti-swaybar to chas-
sis bracket and disengage anti-swaybar from bracket.
, Remove retainer springs from suspension arms at
deck and disengage arms from deck.
o Raise attachment lift to its highest position. , Remove two retainer springs from each front link and
remove links.
, Slide mower forward and remove belt from electric
clutch pulley.
* Slide mower out from under right side of tractor. _MPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON ]"HE TRACTOR, REMOVE THE FRONT LINKS.
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual.
driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3of this manual).
Iftires are over or underinflated, you will not properly adjust
your mower. SIDE°TO-SIDE ADJUSTMENT (See Figs. 22 and 23)
o Raise mower to its highest position. o Measure height from bottom of deck curl to ground
level at front corners of mower. Distance "A" should be
the same.
If distance "A" needs to be changed, make adjustment on one side of mower only.
Raise one side of mower by tightening lift link adjust- ment nut on that side.
o Lower one side of mower by loosening lift link adjust-
ment nut on that side.
NOTE: Each half turn of adjustment nut will change deck {evetabout 3,/t6"
o Recheck level after adjusting.
BOTTOM BOTTOM OF CURL OF CURL
FRONT SUSPENS|ON
ADJUSTMENT BRACKET
SUSPENSION NUTS L_ _'\. ARMS LINKS
CHASSIS BRACKET
RETAINER SPRING
ANT_-SWAY BAR RETAINER
SPRINGS
FRONT MOWER
BRACKET
-\
GROUND L|NE
FiG. 23
CLUTCH PULLEY
'FRONT
SUSPENSION BRACKET
RETAINER SPRINGS
MOWER
BRACKET
\
19
Page 20
SERVICE AN A
FRONT-TO-BACK ADJUSTMENT (See Figs. 24 and 25) - IMPORTANT: DECK MUST BE LEVEL SIDE-TO=SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BESURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SlDE-TO-SlDE.
To obtain the best cutting results, the mower housing
should be adjusted so the front isapproximately 1/8" to 1/2"
lower than the rear when the mower is in its highest
position. Check adjustment on right side of tractor. Measure dis-
tance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.
o Before making any necessary adjustments, check that
both front links are equal in length. If links are not equal in length, adjust one link to same length as other link.
To lower front of mower housing, loosen nut"G" on both front links an equal number of turns.
o When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut"H"against trunnion on both front link&
, To raise front of mower housing, loosen nut "H" from
trunnion on both front links. Tighten nut "G" on both front links an equat number of turns.
o When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut "H" against trunnion on both front Hnks_
NOTE,: Each furl turn of nut "G" win change dim. "F" by
approximately 3/8"'.
o Recheck side-to-side adjustment.
MANDREL
TO REPLACE MOWER DRt_VE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 26) = o Park tractor on a ieve! surface. Engage parking brake. ,, Remove four screws from L.H. mandrel cover and
remove cover.
o Roll belt over the top of L,H. mandrel pulley, o Remove belt from electric clutch pultey.
o Remove belt from idler pulleyso
Remove any di_ or grass clippings which may have accumulated around mandrets and entire upper deck
surface.
o Check primary idler arm and two idlers to see that they
rotate freely.
o Be sure spring is securely hooked to primary idler arm
and bolt in mower housing.
MOWER DRWE BELT _NSTALLAT_ON (See Fig. 26) - o _nstall belt in both idlerso Make sure belt is in both belt
keepers at the idlers as shown. Instal! new belt onto electric clutch pulley.
o Roll belt into upper groove of L.Ho mandrel pulley.
Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers.
Reassemble L.H. mandre_ cover.
MANDREL COVER
SCREWS
_DLER PULLEYS
PRIMARY _DLER ARM
SPR_NGLoB,
ELECTRIC
CLUTCH
PULLEY
FJGo24
BOTH FRONT LINKS SHOULD BE EQUAL iN LENGTH
RG° 25
F_Go26
20
Page 21
SE CE AND ADJ ;TlViENTS
TO REPLACE MOWER BLADE DRIVE BELT (See Fig, 27)
Park the tractor on level surface. Engage parking brake.
- Remove mowerdrive belt (Bee"TO REPLACE MOWER DRIVE BELT" in this section of this manual).
- Remove mower (See "TO REMOVE MOWER" in this section of this manual).
Remove four screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower
housing.
° Carefully roll belt off R.H. mandrel pulley. o Remove belt from center mandrel pulley, idler pulley,
and L.H. mandrel pulley.
Remove any dirt or grass which may have accumu..
tated around mandrels and entire upper deck surface. Check secondary idler arm and idler to see that they
rotate freely.
, Be sure spring is hooked in secondary idler arm and
sway-bar bracket. Install new belt in lower groove of hR. mandrel pulley,
idler pulley, and center mandrel pulley as shown. Roll belt over R.H. mandrel pulley. Make sure belt is in
all grooves properly. Reconnect spring to bolt in mower housing and rein-
stall R.H. mandrel cover. Reinstall mower totractor (See"TO INSTALL MOWER"
in the Assembly section of this manual).
, Reassemble mower drive belt (See "TO REPLACE
MOWER DRIVE BELT" in this section of this manual).
L.H. MOWER BLADE
DRIVE BELT CENTER
ROTOR CLUTCH PLATE
BRAKE
PLATE
BLOT(3)
FIGo28
TO ADJUST BRAKE (See Fig. 29)
Your tractor Jsequipped with an adjustable brake system
which is mounted on the left side of the transaxte.
Iftractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted. o Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
If distance isother than 1o3/4",loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A".
Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au- thorized service center/department.
SECONDARY IDLER ARM
SPRING
/
SWAY-BAR BRACKET
FIGo 27
TO ADJUST ATTACHMENT CLUTCH
(See Fig. 28)
The electric clutch should provide years of service. The
clutch has a builtdn brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest authorized service center/department.
Make sure attachment clutch and ignition switches are in "OFF" position.
, Adjust the three nylon Iocknuts until space between
clutch plate and rotor measures ,012" at all three slot locations cut in the side of brake plate.
NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.
21
WITH PARKING BRAKE "ENGAGED"
OPERATING
ARM
NUT "A"
JAM NUT
FiG. 29
Page 22
ADJU
TO REPLACE MOTION DRIVE BELT (See Fig. 30)
Park the tractor on level surface. Engage parking brake. For ease of service there isabelt installationguide decat on
bottom of left footrest. Itis not necessary to remove mower. BELT REMOVAL -
, Remove mower drive belt from electric clutch pulley
only (See "TO REPLACE MOWER DRIVE BELT" in
this section of this manual). ,, Roll motion drive belt off transaxte pulley. , Roll belt off clutching idler pulleys, then off engine
pulley and front V-idler pulley.
Pull belt out of all belt keepers. BELT INSTALLATION -
, Place V part of belt into grooves on engine pulley and
front V-idler, making sure to route belt inside of belt
keepers. , Put belt coming from V-idler above midspan belt keeper,
then onto clutching idler pulleys as shown. , Make sure "V" part of belt engages "V" idler.
Place belt around transaxle pulley, beginning at top.
"V" part of belt should engage transaxle pulley. , Place long lower section of belt through loop in midspan
belt keeper. , Check to be sure belt is on proper side of all belt
keepers. , Reinstall mower drive belt onto electric clutch pulley.
IMPORTANT: CHECK BRAKE ADJUSTMENT.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straig htforward, remove steer-
ing wheel and reassemble per instructions inthe Assembly
section of this manual.
FRONT WHEEL TOE4N ADJUSTMENT
Front wheel toe-in is required for proper steering operation.
Toe-in was set at the factor,i and adjustment should not be
necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust
if necessary.
TO CHECK TOE-IN (See Fig. 31) - o Position front wheels straight ahead.
, Measure distance between wheels at front and rear of
tires (dimensions "A" and "B").
Front dimension "A" should be 1/8" to 1/4" less than
rear dimension "B". TO ADJUST TOE-IN (See Figs. 31 and 32) - o Loosen jam nuts at adjustment sleeves on tie rod.
Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B".
Tighten jam nuts securely.
B
TRACTOR V-BELT DRIVE SCHEMATIC
VIEWED FROM LH° SIDE OF TRACTOR
CLUTCHING t KEEPER
ENGINE PULLEY
V-IDLER
KEEPI BELT
PULLEY
FLAT IDLER
AS VIEWED FROM BOTTOr,_
FiG, 30
TWISTS
CLUTCHING
IDLER
BELT TRANSAXLE
KEEPER PULLEY
BELT
FRONT OF TRACTOR
A _
FIG° 3!
ADJUSTMENT SLEEVES
JAM NUTS
FIG° 32
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/depart- ment.
22
Page 23
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig. 33)
- Block up axte securely. Remove axle cover, retaining ring and washers to allow
wheel removal.
Repair tire and reassemble. Replace washers and snap retaining ring securely in
axle groove.
o Replace axle cover.
WASHERS
RETA_NING
AXLE
COVER
ADJUSTMENTS
PANEL BOLT
FiG. 33
REAR WHEEL -
Block rear axle securely. Remove five (5) hub bolts to allow wheel removal.
o Repair tire and reassemble. Replace and tighten hub
bolts securely.
TO START ENGINE WiTH A WEAK BATTERY
'See Figs. 34 and 35)
CAUTnON: Lead-acid batteries gener-
and smoking materials away from bat-
ate explosive gases. Keep sparks, flame
teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged, if "jumper cables" are used for emergency
starting, follow this procedure: _MPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGAT{VE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES o
Connect each end of the RED cable to the POSITIVE (+) terminal of each battery,, taking care not to short
against chassis. Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
, Connect the other end of the BLACK cable to a panel
bolt on the left side of the tractor, away from fuel tank
and battery.
TO REMOVE CABLES, REVERSE ORDER o
BLACK cable first from chassis and fully charged battery
RED cable last from both batteries.
FIGo 35
TO REPLACE HEADMGHT BULB
, Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
o Check wiring. See electrical wiring diagram in Repair
Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
23
Page 24
SERVICE ADJUSTMENTS
TO ADJUST ATTACHMENT LiFT SPRING
(See Fig. 36)
= While holding spring bushing with wrench, loosen jam
nut.
= Turn adjustment bolt clockwise to extend spring and
reduce tift effort (for heavier attachments).
- Turn adjustment bolt counterclockwise for lighter at- tachments.
, Retighten jam nut against spring bushing. IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST SPRING TENSION TO ITS. LOWEST POSITION.
TO REr,,_IOVE HOOD AND GRILL ASSEMBLY (See Fig. 37}
, Raise hood. , Unsnap headlight wire connector.
Stand infront oftractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
ADJUSTMENT SPRING
®
JAM NUT
o ®
ATTACHMENT
LiFT SPRING
FiG. 36
WiRE
CONNECTION
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 38)
The throttle control has been preset at the factory and adjustment should notbe necessary. Checkadjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
, With engine not running, move throttle control lever to
fast (,_) position.
- Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable
clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 39)
The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as
described below before loosening cable, if adjustment is necessary, proceed as follows:
With engine not running, move choke controt (located on dash panel) to full choke (N) position.
* Remove air cleaner cover, filter and cartridge plate to
expose carburetor choke (see "AIR FILTER" in the Customer Responsibilities section of this manual).
Choke should be closed. If it is not, loosen casing
clamp screw and move choke cable until choke is completeJy closed. Tighten casing damp screw set, curely.
, Reassemble air cteaner.
24
FIG, 37
CLAMP SCREW
F_G°38
CHOKE
CLOSED_
CAS,NG _
CLAMP _ ' _ , SCREW ] _\_
F_Go39
SWIVEL
_ CHOKE
. LEVER
Page 25
E ADJUSTMENTS
TO ADJUST CARBURETOR
(See Figs. 40 & 41)
The carburetor has been preset at the factory and adjust-
ment should not be necessary. However, minor adjust- ment may be required to compensate for differences infuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows: in general, turning the mixture screw in (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the mixture screw out (counterclock- wise) increases the supply of fuel to the engine giving a
richer fuel!air mixture.
IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT iF SCREW IS TURNED tN TOO TIGHT.
PRELIMINARY SETTING =
- Be sure you have a clean air filter, and the throttle
control cable and choke are adjusted properly (see above).
With engine off turn idle mixture screw in (clockwise)
closing it finger tight and then turn out (counterclock- wise) 1-.1/4to 1-1/2 turns.
FINAL SETTING - o Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion control lever in neutral (N) position.
With throttle controt lever in slow (_) position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.
While still holding throttle lever against idle speed
screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock-
wise) until engine runs rough. Turn screw to a point
midway between those two positions.
® Continue to hold throttle lever against idle speed screw
and adjust idle speed screw to obtain 900 to 1200 RPM.
Release throttle tever.
ACCELERATION TEST- o Move throttle control lever from stow (,_!,) to fast (,t_)
position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accel- erates smoothly.
High speed stop is factor}, adjusted. Do not adjust -
damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. tF YOU THtNKTHE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
iDLE SPEED
SCREW
iDLE MIXTURE SCREW
THROTTLE LEVER
FIG. 40
IDLESPEED __(, '_
SCREW __ )_
THRO E MIXTURE
LEVER SCREW
F|G. 4t
25
Page 26
STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or more.
AA deabuil ng i
whore fum_ch an open flame
IR=J__w the eng'me to cool
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See"CLEANING" inthe Customer
Responsibilities section of this manual).
+ inspect and replace belts, if necessary (See belt re-
placement instructionsin the Service and Adjustments section of this manual).
, Lubricate as shown in the Customer Responsibilities
section of this manual.
+ Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
+ Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
+ Fully charge the battery for storage. + After a period of time in storage, battery may require
recharging.
- To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BAKERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).
+ After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery terminals.
+ Be sure battery drain tube is securely attached. + If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
_MPORTANT: tT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
,, Drain the fue+ tank+
+ Start the engine and let it run until the fuel lines and
carburetor are empty.
+ Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
+ Use fresh fuel next season.
NOTE: Fue! stabilizer is an acceptable alternative in minimizing the formation of fue_gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage
container. Atways follow the mix ratio found on stabilizer container. Run engine at least !0 minutes a,ffer adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE O_L
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities section of this manual).
CYUNDERS , Remove spark plug(s)+
+ Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
, Turn ignition key to "START" position for a few seconds
to distribute oi!.
, Replace with new spark plug(s).
OTHER
+ Do not store gasoline from one season to another. + Replace your gaso!ine can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
, If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
+ Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
Page 27
SERVICE NOTES
27
Page 28
TROUBLESHOOTING POmNTS
PROBLEM
Will not start
Hard to start
Engine will net turn over
CAUSE CORRECTION
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded,
4. Bad spark plug.
5. Dirty air filter,
6. Dirty fuel filter,
7, Water in fuel.
8. Loose or damaged widng.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug. 3, Weak or dead battery.
4. Dirty fuel filter,
5. Stale or dirty fuel, 6, Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1, Clutch/brake pedal not depressed,
2. Attachment clutch is engaged. 3, Weak or dead battery,
4, Blown fuse. 5, Corroded battery terminals.
6. Loose or damaged wiring,
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1, Fil! fuel tank.
2. See 'q*o START ENGINE" in Operation section,
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Cleanirep;ace air fiker,
6. Reptace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8, Checka!l wiring.
9. Contact an authorized service center/department.
10. Contact an authorized service center/department.
1. Clean/replace air filter.
2. Replace sparkpiug.
3. Recharge or replace battery,
4. Replace fuel filter.
5. Drain fuel tank and refill with fresh gasoline,
6. Check all wiring,
7. Contact an authorized service center!department.
8. Contact an authorized service center!department,
1, Depress clutch/brake pedal,
2, Disengage attachment clutch. 3, Recharge or replace batter,!.
4. Replace fuse. 5, Clean battery terminals.
6. Check all wiring. 7, Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not
start
Loss of power
Excessive vibration
1, Weak or dead battery.
2. Corroded battery terminals,
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass!too fast.
2. Throttle in "CHOKE" position. 3, Build-up of grass, leaves and trash under mower,
4, Dirty air filter.
5. Low oil leve!idirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring. 14= Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Worn, bent or bose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring,
4. Check/replace solenoid or starter.
1. Set in "Higher Cut" position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean!replace air filter.
5. Check oil leve!/change oil,
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fue_ tank and carburetor, refi!l tank with fresh gasoline and replace fuel fi{ter.
10. Connect and tighten spark plug wire. 1!. Clean engine air screen/fins.
12. Clean/replace muffler. !3. Check all wiring.
!4. Contact an authorized service center/department. 15, Contact an authorized service center/department.
1, Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
28
Page 29
TROUBLESHOOTING NTS
PROBLEM
Engine continues to run when operator teavss seat
with attachment c_utch
engaged
Poor CUt - uneven
Mower blades wil! not
rotate
Poor grass discharge
CAUSE
1. Faulty operator-safety presence control system.
!. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent holes from buildup of grass, ]eaves, and trash around mandrels.
t. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
CORRECTION
!. Check wiring, switches and connections, tf not
corrected, contact an authorized service center/ department.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Replace blade mandrel
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive be_t.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen Made. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual
11. Clean around mandrels to open vent holes.
Headlight(s) not working (if so equipped)
Battery will not charge
Engine "backfires" when turning engine
"OFF"
1. Switch is"OFF".
2. Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4, Faulty alternator.
1. Engine throttle control not set at "SLOW" position for 30 seconds before stepping engine.
1. Turn switch "ON".
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine.
29
Page 30
SCHEtgATIC
!8 HP 44" TRACTOR ° MODEL NUMBER 917.257711
AMMETER
7/_ ACK
S
L(
IGNmTION
SWITCH
LIFT KIT [____ WIRING I
RED OjltO °LACK
RED
WHITE
jFI °
BATTERY
1
BLACK
I
I
I E J
L ..........
PTO
(DISENGAGED)
SEAT SWITCH
(NOTOCCUPIED)
RED
D
BLACK
BLACK _ D
NON-REMOVABLE
CONNECTIONS
©
REMOVABLE
CONNECTIONS
IGNJT_ON SWITCH
POSmON CIRCUIT
OF_
ON --BWE-
START _S +
GROUNDING
CONNECTOR
BLACK _(_
RED O___ / (CHARGING SYSTEM DISCONNECTED)
GFC
I ORA.GE'_o_B_OW.¢_ BLAC_____
HHU
E
D
PTO SWITCH
f Posmo. T C,RCU,T D! _'-_ + F, B + E,A+
t o+G
HU
_a
B A
,GN,T,ONt_---O SPARK__
UNIT j--O PLUGS _------IIP
CHARGING SYSTEM OUTPUT
5 AMP DC POS. @ 3600 RPM
DIODEU--_._,._--I
ASSEMBLY 1 I
ASSEMBLY I IALTERNATOR
5 AMP DC NEG, @ 3600 RPM
I........ I
HEADLIGHT
SWITCH (OFF) _ HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
30 VOLTS AC MIN, @ 3600 RPM
t
-7
30
Page 31
REPAIR
DECALS
PARTS
18 HP 44" TRACTOR - =MODEL NUMBER 917.257711
9 13
KEY PART NO. NO.
14
DESCRIPTION
8 7 12 10
\
19
tl
13
23
17
1
23
KEY PART NO. NO.
DESCRiPTiON
1 138955 2 142245 3 142265 4 142266 5 142253 6 133644 7 138049 8 142248 9 125880X
10 137537
Decal, Operating Instruction Decal, Ins. Hood GT 18HP TW BIk Decal, Hood, Craftsman, RH Decal, Hood, Craftsman, LH Decal, Grille, Craftsman Decal, Maintenance Decal, Side Panel Decal, Side Panel Decal, Fender, Craftsman Decal, Caution
7
,lO
11,12
11 4900J 12 138435 13 105567X 14 139346
17 138834 19 138047 23 106202X
-- 138311
-- 144163
-- 144164
KEY PART
NO. NO. DESCRIPTION
1 59192 2 65139 3 106230X 4 8134H 5 106228X417 6 278H 7 9040H 8 106277X4!7 9 105588X
10 7154J 11 104757X 12 136327 13 6856M
Decal, Clutch/Brake Decal, VoBett Drive Schematic
Decal, Chassis, 6 Speed/44" Decal, V-Belt Schematic
Decal, Dash Decal, BatteB,'
Reflector, Taillight Decal, Handle Lift (Lift Handle) Manual, Owner's (Eng) Manual, Owner's (Span)
Cap, Valve, Tire Stem, Valve Tire, Front Tube, Front (Service item Only)
Rim Assembly, Front Fitting, Grease (Front Wheel Only)
Bearing, Ftange (Front Wheel Only) Rim Assembly, Rear Tire, Rear
Tube, Rear (Service Item Only)
Cover, Axle (Front Wheet Only) Cover, Axle (Rear Wheel Only) Fitting, Grease
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
Page 32
REPAIR PARTS
18 HP 44" TRACTOR =MODEL NUMBER 917.257711
ELECTRICAL
22
23
@J
41
I
42
40
33
32
31
25
J
/
/
/
/
\
\
\
\
\
\
\
\
\
/
/
/
/
/
54
1
9
32
Page 33
REPAIR PARTS
18 HP 44" TRACTOR =MODEL NUMBER 917.257711
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 121537X Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4 3 STD 551025 Washer 9/32 x 5/8 x 16 Ga
4 STD551125 Washer, Lock 1/4
5 121264X Caps, Battery
6 STD541025 Nut Fin Hex 1/4-20
7 7697J Tube Plastic
8 7603J Tray, Battery
9 109596X Clamp, Hose
t0 72240460 Bolt, Carriage 1/4-20 x 7-1/2 11 102476X Guard Terminal
12 123t98X Nut, Wing 1/4-20 19 10090400 Washer, Lock 1/4
20 73350400 Nut, Jam Hex 1/4-20 2t 127441X Harness Socket Light
22 4152J Bulb Light 23 11150400 Washer, Lock Int. Tooth 1/4 24 4799J Cable, Battery 25 4799J Cable, Battery
26 108824X Fuse 28 121080X Cable, Ground 29 121305X Switch, Plunger
30 140399 Switch, Ign 31 140400 Nut, Ignition Switch 32 141226 Cover Switch Key 33 140403 Key 34 110712X Switch, Light
37 104445X Switch Intlk 40 141762 Harness, Ignition
41 17720408 Screw 1/4-20 x 1/2 42 131563 Cover, Terminal Red
43 138406 Solenoid 45 121433X Ammeter
50 140404 Switch, PTO 51 140405 Ring Retainer PTO
53 71031008 Screw Hex Washer Hd #10-32 x 1 54 73951000 Nut Keps #t0-32
57 135665 Diode Asm. Heaw Duty
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 34
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.257711
CHASSIS AND ENCLOSURES
93
92
10
14 18
15
11
29
2O
21 28._
17
19
20
66
93
\
93
95
\\17
17
58 ->_
86
85 4
3O
95
67
52
21
25
39
25
94
47
6O
42
4O
5O
66
24
34
Page 35
REPAIR PARTS
18 HP 44" TRACTOR = MODEL NUMBER 91"7.257711
CHASSIS AND ENCLOSURES
KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION
1 140505 2 140506
3 136671X417
4 73800700 5 136696 6 139420 7 17720408 8 140229
9 108067X 10 19092016 11 137270 12 137269 13 137271 !4 136673X417 I5 136374 16 121794X 17 17490612 18 !36373X440 19 19131312
20 74760616 21 73800600
22 136670X417 23 121045X
24 105464X417 25 17490612
26 17490512 27 121046X 28 105465X417 29 138193 30 137t43X014 31 137556 32 141315 33 141314 34 142131
35 19111116 36 74780512 37 121642X417 38 19091216 39 136961 40 142132 4! 74760408 42 72140608
43 136939 44 136940
Rail, Frame RH 45 138460 Drawbar, Gt 46 10040400 PanelAsm., Side LH 47 17490608 Nut, Lock Hex 7/16 Unc 48 136814
Dash, Plastic Black 49 136813 Dash Asm., Lower 50 136575
Screw, Thd Cut 1/4-20 x 1/2 51 72140506 Support, Battery 52 73800500
Nut, Pal 53 137304 Washer 9/32 x 1-1/4 x 16 Ga, 54 126470X
Rivet, Ratchet Male 56 138461 Washer, Nylon 57 73510400
Rivet, Ratchet Female 58 137113 Hood Asmo, Pnt 59 74180412 Lens, Bar Clear 60 17490620 Cover, Access 62 72110608 Screw, Thdrol 3/8-16 x 3/4 63 19131614 GriHe 64 10040600 Washer 13/32 x 13/16 x 12 Ga. 65 73220600 Bolt, Fin Hex 3/8-16 x 1 66 105466X
Nut, Lock Hex W/Wsh 3/8-16 Unc 67 140737 Panel Asm., Side RH 68 17490508 Panel, Dash Side RH 69 140023 Footrest, RH 70 137159 Screw, Thdrol 3/8-16 x 3/4 72 74180512 Screw, Thdrot 5/16-18 x 3/4 73 74780616 Panel, Dash Side LH 77 137308 Footrest, LH 78 17720408
Bracket, Support Dash 84 142992
Saddle, Slkscr Vgt 85 120404X
Brace, Support Steering 86 74760716 Bracket Asm., Frame Pivot Lh 88 10040700
Bracket Asm., Frame Pivot Rh 90 11050600 Bracket, Engine Support Rear 91 140504
Washer 11/32 x !1/18 x 16 Ga. 92 140941X013
Bolt, Fin Hex 5/16-18 x 3/4 93 17490608 Fender, Pnt. 94 100207K
Washer 9/32 x 3/4 x16 Ga, 95 105531X
Bracket, Axle Front 96 8022J Bracket, Support Axle/Engine 106 17580520
Bolt, Fin Hex 1/4-20 Uric x 1/2 120 19131616
Bolt, Carriage 3/8-16 x 1 Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Bracket Asm., Susp Chassis Rh Washer, Lock Hvy Helical 1/4 Screw, ThdroL 3/8q6 x 1/2
Bracket Asm., Pivot Hood Lh Bracket Asm., Pivot Hood Rh
Bracket, Chassis Front Bolt, Carriage 5/16-18 x 3/4 Locknut, Hex W/ins 5/16-18 Uric
Rod, Support Hood
Clip, Insulated
Bracket Asm., Susp Chassis Lh Nut, Keps Hex 1/4-20
Bracket Asm., Fender Screw, Mach Cr 1/4-20 x 3/4
Screw, ThdroL 3/8q6 x 3/4 Bolt, Carriage 3/8-16 x 1 Gr. 5
Washer 13/32 x ! x 14 Ga. Washer, Lock Hvy Htcl Spr 3/8
Nut, Fin Hex 3/8-16 Unc
Pad, Footrest Guide, Belt T/A Screw, Thdrol. 5/16-18x 1/2 Shield, Heat
Guide, Belt Mid Span Screw, Mach Trhd 5/16-18 x 3/4
Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Shield, Front
Screw, Thd. Cut 1/4-20 x 1/2 Stop, Over Center Mower
Bracket, Support Transaxie Bolt, Fin Hex 7/16_14 Uric x 1
Washer, Lock Hvy HIcl Spr 7/16 Washer, Lock External Tooth 3/8
Rail, Frame Lh Plate, Sitkscreen Dash Screw, Thdrot 3/8o16 x 1/2
Clip, Fuel Line Push Nut, Nylon Plug, Hole
Bolt 5/16-18 x 1.25 Washer 13/32 x 1 x 1 Ga.
35
Page 36
REPAIR PARTS
18 HP 44" TRACTOR .-MODEL NUMBER 917.257711
GROUND DRIVE
6 31
29
64
37
38
28 51
17 _>
27
69
24
49
52
65
6
47
53
48
54 66
23
,67
4
12
62
36
Page 37
REPAIR PARTS
18 HP 44" TRACTOR., MODEL NUMBER 917.257711
GROUND DRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION
1 9858M1 Key Woodruff 39 74321016 3 7563R Washer Thrust Axle Harden 40 5304J
4 17490508 Screw, Thdrol 5/16-18 x 1/2 41 73631000 5 73680600 Nut Crownlock 3/8-16 42 8883R 6 76020412 Pin Cotter 1/8 x 3/4 43 74760412 7 135758 Wheel Hub Asm. 44 104601X
8 12000034 Ring Klip 45 73800400
9 140080 Bolt Hub 46 121358X 10 143046 Disc Brake 47 138228 11 136927 Yoke Brake Disc 48 72110614 12 9204H Locknut 1/2-20 49 19131413
13 139419 Washer Special 50 131494 14 138901 Bushing 51 73800600
15 19131316 Washer 13/32 x 13/16 x 16 Ga 52 139123 16 143012 Set Screw 1/4-28 x 3/4 53 207J
17 126909X Spring 54 !38390 18 137104 Lever Brake 55 105706X
19 136926 Cam Brake Disc 56 137153
21 23260412 Screw Flat Head 1/4-28 x 3/4 57 141756 22 633A109 Gearshift Lever Assembly 59 122253X
23 106932X Knob 60 122268X 24 136925 Support Puck Brake 61 137524 25 136923 Puck BrakeTop 62 10040700
26 137552 Spring Return 63 74760720 27 17490528 Screw Hex Wsh Thd 5/16-18 x 1-3/4 64 137649
28 73350600 Nut Hex Jam 3/8-16 65 67609 29 137213 Brake Rod 66 140296 30 19131614 Washer 13/32 x 1 x 14Ga 67 19131312 31 76020312 Pin Cotter 3/32 x 3/4 68 5142H
34 124236X Cap Plunger 69 136327 35 137648 Rod Parking Brake 36 138364 Spring Extension 37 121749X Washer 25/32 x 1-1/4 x 16 Gauge 38 110895X Nyliner
NOTE: All component dimensions given in U.S.,inches
1 inch = 25.4 mm
Screw Fin #10-24 x 1
Actuator Interlock Switch
Nut Lock #10-24
Cover Pedal
Bolt Hex Head 1/4-20 x 3/4 Bracket interlock Nut Lock W/insert 1/4-20
Retainer Spring Clutch Rod
Bolt Carriage 3/8-16 x 1-3/4 Gr 5 Washer 13/32 x 7/8 x 13 Ga
Pulley idler Flat Nut Lock Hex 3/8-16
Pulley Idler Grooved
Washer Hardened
Clutch Arm Asm Bearing, idler
V-Belt
Bracket Shift Rod Hi-Lo
Shift RodHFLo Spring Clip Connecting Link
Pullery Transaxle
Washer Lock 7/16 Bolt Fin Hex 7/16-14 x 1-1/4 Shaft Clutch/Brake Pedal
Bolt Shoulder Washer Hardened
Washer !3/32 x 13/16 x !2 Ga. Pin Roll
Hub Cover
37
Page 38
_PAi_ pA_?s
"MODEl.. NUMBER 917.257711
/
13
/
I i Sf
I I /I
\ I
..,\
7
8
Page 39
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.257711
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 139768 2 674A243 3 6855M 4 136960 5 136959
6 6266H 7 121748X
8 12000029 9 121232X
10 74781044 11 136518 12 73901000 13 121749X 14 10040600
15 73610600
16 102458X 17 137347
18 137155
19 143119 20 139811 21 100711L
22 1554J 23 17431008
24 19133808
25 74780616 26 139769 27 3366R 28 17490612
29 104239X
30 12000034 31 138136 32 19111610 33 10040500 34 74760512 35 138059 36 137156 37 73360600 38 109850X 39 73700600
40 109851X
Wheel, Steering Axle Asm, Front
Fitting, Grease Spindle Asm, LH Spindle Asm°, RH Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-! 1 x 2-3/4 Spacer, Brg. Axle Front
Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy HIcl Spr 3/8 Nut, Fin Hex 3/8-24 Unf
Shaft Asm., Steering Rod Asm., Tie Ball 3"Balk Vgt (Inc.
Key No. 36-40) Draglink, Ball Joint Solid Vgt Support Asm., Steering Vgt Column, Steering
Adapter, Wheel Steering
Bushing, Strg. BIk Screw, SIftp #10-16 x 1/2 Ty-b
Washer 13/32 x 2-3/8 x 8 Ga. Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steering
Bearing, Col. Strg. Screw, Thdrol 3/8-16 x 3/4 Ty-tt Bearing, Flange Ring, Klip Truarc #5304-75 Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy HIci Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering Tie Rod
Jam Nut RH Thread Joint Asm. Bail RH Thread Jam Nut LH Thread Joint Asm. Ball LH Thread
NOTE: All component dimensions given in U.S. inches
! inch = 25,4 mm
39
Page 40
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.257711
ENGINE
22 _' 20
23J_
25
6 44 _,..>
13
32
I
31
30
35
3O
35
36 34
15
18
19
12
!7
11
43 42 41
29
I SPARK ARRESTER KIT I
28
40
Page 41
REPAIR PARTS
18 HP 44" TRACTOR .. MODEL NUMBER 917.257711
ENGINE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
143851
139217
3 13240300 4 13280328
5 13200300 6 138129 7 141864 8 121361X
9 138559 10 105432X 11 137140 12 136907 13 138486 14 138487 15 141069 16 109227X 17 106082X 18 123549X
19 13290300
20 138673 21 17720410 22 132779 23 19132616
Engine B&S 18, Model No, 422707- 24 1267-01 25
Muffler Asm Briggs (Inc. Key No, 29 26 & 34) 27
Elbow Street 3/8 NPT 28 Nipple Pipe 3/8NPT X 3 - 1/2 29
Elbow STD 90 Degree 3/8 - 18 NPT Clamp Tube Double Engine 30 Baffle Engine B&S VGT 31 Pulley V-Idler 32
Stop Keeper Asm VGT 33
Bushing
Clutch Electric 34
Pulley Engine VGT Elect Clutch Baffle Air LH Koh VGT 35 Baffle Air RH Koh VGT 38
Tank Fuel W/Sym Vented 37
Pad Spacer 38
Pad Spacer 39 Cap Asm Fuel W/Sym Vented 40
Plug Oil Drain (Order From Engine 41 Manufacturer) 42
Control Throttle 43 Screw Hex Thd Cut 1/4 - 20 X 5/8 44 Control Choke 45 Washer 13/32 X 1 - 5/8 X 18 Ga
NOTE: All component dimensions given in U.S. inches
11050600 73610600 3645J
139227 7834R
132920
139365
139367 17490508 73800600
17190408 10040500
74570512
123487X 11050600 17490624 17490652 126197X 10040700
71170768 2751R 139364
1 inch = 25.4 mm
Washer Ext Tooth 3/8 Nut Fin Hex 3/8 - 24 UNF
Bushing Stem Tank Fuet
Fuel Line Kit, Spark Arrester (Optional
Accessory)
Port Liner Gasket Screw Thdrot 5/16 ° 18 X 1/2 Nut Lock Hex W_¥,/ash 3/8 - 16 UNC
Screw Hex Whs Thd Cut 1.4 - 20
UNC
Washer Lock 5/16 Screw Hex 5/16 - 16 UNC X 3/4
Clamp Hose Lockwasher Ext Tooth 3/8
Screw Thdrol 3/8- 16 X 1 - 1/2 TT Screw Thdro! 3/8 - 16 X 3 - 1/4 Washer 1-1/20D X 15/32 JD X .250 Washer Lock 7/16 Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5
Clip Fuel Line Muffler Mounting Brkt.
4!
Page 42
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.257711
SEAT ASSEMBLY
KEY PART NO. NO.
1 127438X 2 140551 3 140674 4 127018X 5 140407 6 73680600 7 124181X 8 17490508 9 19131614
10 140552 12 121246X
17 12
OESCR_PT=ON
Seat Bracket, Pivot Seat
Strap, Fender Bolt, Shoulder 5/16-18 x .62 Clip, Push-In Nut, Crown!ock 3/8-16
Spring, Seat Cprsn. Screw, Thdrol. 5/18-18 x 1/2 Washer 13/32 x 1 x 14 Ga.
Pan, Seat Bracket, Mounting Switch
21
KEY PART NO. NO. DESCRiPTiON
13 121248X 14 72050411 15 134300
16 121250X 17 123976X 18 19171912
19 120068X 20 124238X 21 139888 22 73680500
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Bushing, Snap Bolt, Carriage 1/4-20 x 1-3/8 Spacer, Split Spring, Cprsn. Nut, Lock 1/4 Lg. Fig. Gr. 5
Washer 17/32 x 1-3/16 x 12 Ga.
Knob, Seat Cap, Spring Seat BIk
Bolt 5/16-18 Nut, Crownlock 5/16-18
42
Page 43
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.257711
MFT ASSEMBLY
23
13
11
39
40
42 43
35 17
34
33
31 8
g
10
/,
4
4
12--_ 3 24
25 26
29
2
12
22
12
15
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRiPTiON
1 121006X Rod Asm., Lever 24
2 137295 Shaft Asm., Lift Vgt 25 3 121002X Lever Asm., Lift Rh 26 4 12000022 E-Ring Truarc #5t33-87 27
5 19292016 Washer 29/32 x 1-1/4 x 16 Ga, 28 6 74780624 Bolt, Fin Hex 3/8-16 x 1-1/2 29 7 125631X Grip, Handle Fluted 30
8 122365X Button, Plunger 31 9 122364X Plunger, Lever Lift 32
10 2876H Spring 2-1/8" 33 11 142369 Link Lift 34
12 3146R Retainer, Spring 35
t3 139867 Arm, Suspension Vgt 36 14 140302 Bearing 37
15 73800600 Nut, Lock Hex W/Wsh 3/8-16 Unc 38 I6 674A247 Spring Asm. Assist Lift 39
17 73350600 Nut, Hex Jam 3/8_16 Unc 40 18 143363 Bracket, Spring Assist 41
19 19131316 Washer 13/32 x 13/16 × 16 Ga. 42
20 5328J Bolt, Adjust Spring Assist 43 21 74760616 Bolt, Fin Hex 3/8-16 x 1
22 127218 Link, Front 23 4939M Retainer, Spring
13
19 18
2O
73350800 130171
73800800
12000037 19151216 110810X 110807X 19131016 137150
76020308
137167 138057 17490608 120529X 123933X505
123935X
74780516
10040500 19112410
123934X
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
15
Nut, Jam Hex t/2-13 Unc
Trunnion
Nut, Lock W/Wsh 1/2-13 Uric Ring, Ktip #T5304-37
Washer 15/32 x 3/4 x 16 Ga. Trunnion, Dp Stop Dbl Thds Pit
Nut, Special Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift Knob, Inf 3/8-16 Unc Screw, Thdrol 3/8q6 x 1/2
Washer, Nylon Pointer, Pnt Height Indicator
Plug, Hole Bolt, Fin Hex 5/16-18 x 1
Washer, Lock Hvy Hlcl Spr 5/16 Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
43
Page 44
REPAIR PARTS
44" @OWER DECK
48
5;9 60
58
60
18 HP 44" TRACTOR
" MODEL NUMBER 917,257711
45
46 ,/44
5O
48
I
47
15
/
jJ
22
42
99
Page 45
REPAIR PARTS
18 HP 44" TRACTOR = MODEL NUMBER 917.257711
44" MOWER DECK
KEY PART KEY PART
NO. NO. DESCRiPTiON NO, NO. DESCRiPTiON
1 140579 2 73800500 3 72110506 4 7631J 5 138457 6 4939M 7 130832
8 850857
9 10030600
10 140296 11 130652 12 129895 13 137553
14 137152 !5 110485X
16 140329 17 106735X 18 19111016 19 105304X
20 123713X 21 137607 22 110452X 23 109785X 24 136321 25 19111216 26 72110614 27 19131316 28 132823 29 73800600
30 138776 31 137266 32 129861 33 129963 34 72140610 35 72110616
Deck Asm., Mower 44" Vented 36 Locknut, Hex W/Ins 5/16-18 Unc 37
Bolt, Carriage 5/16-18 x 3/4 38 Runner, Mower LH 39
Bracket Asm., Sway Bar 40 Retainer, Spring 42
Arm Suspension, Rear 43
Bolt 3/8-24 x 1.25 Gr. 8 Patched 44
Washer, Lock Hvy 3/8 Unplated 45 Washer, Hard Blade Mower Vented 46
Blade 47 Bearing, Ball #6204 (Mandrel) 48
Shaft Asm, W/Lower Brg (Includes 49 Key No. 12) 50 Housing, Mandrel 44" Vent 51 Bearing, Ball Mandrel 52
Stripper, Mower Vented 53
Rod, Hinge 54
Washer 11/32 x 5/8 x 16 Ga, 55 Cap, Sleeve 56
Spring, Torsion Deflector 57
Bracket, Deflector 58 Nut, Push 59
Shield, Deflector Mower 60
Runner, RH 61
Washer 11/32 x 3/4 x 16 Ga. 62
Bolt, Carriage 3/8-16 x 1-3/4 Gr, 5 63
Washer 13/32 x 13/16 x 16 Ga. 64 Spacer, Spring Stop Idler 67
Nut, Lock Hex W/Wsh 3/8-16 Unc - - Screw, Thdrol. Hex Head
Nut, Fig Top Lock Cntr 9/16 - - Pulley, Mandrel
Washer, Spacer Mower Vented Bolt, Carriage 3/8-16 x 1-1/4 NOTE: Bolt, Carriage 3/8-16 x 2
72110608
137166 137554 131494 136572
72140506
136460
122052X 73680600 74760628
137200 137729
136574 137272
137273 139245 137789 131264 131290 138687 136577 133957
137644 139031 136573 133943
72110612
19121414
73930600
143651 144075
All component dimensions given in U.S. inches 1 inch = 25.4 mm
Bolt, Carriage 3/8q6 x 1 Gr. 5 Stiffener, Arm Idler Keeper, Belt Idter Pulley, Idler Flat
Pulley, Driven Bolt, Carriage 5/16.-18 Unc x 3/4
Arm, idler Secondary
Spacer, Retainer Nut, CrownJock 3/8o16 Unc Bolt, Fin Hex 3/8-16 Unc x 1-3/4
Cover, Mandrel RH Screw, Thd Rott 1/4-20 x 5/8 Cover, Mandrel LH
Arm, Idler Primary Spring, Secondary
Pulley, Idler V Groove Shield, Idler V-Belt, Mower Primary WBelt, Mower Secondary
Spring, Primary Bar Asm. Wheel Gauge Wheel, Gauge
Bolt, Shoulder Pin, Clevis
Bracket, Wheel Gauge Washer Hardened
Bolt, Carriage 3/8o16 x 1-1/2 Washer 3/8 x 7/8 x 14 Ga.
Nut, Centerlock 3/8-16 Mandrel Asm.-Service (Includes Key Nos. 8-10, 12=15, 31 and 33)
Mower Asm.=Service (Std. Deck- Order all Gauge Wheel Components separately)
45
Page 46
REPAIR PARTS
!8 HP 44" TRACTOR - MODEL NUMBER 917o257711
TRANSAXLE
7
70
74
84_ I 66
86 ) 85
89
7O
73
46
Page 47
REPAIR PARTS
18 HP 44" TRACTOR -.MODEL NUMBER 917.257711
TRANSA×LIE
KEY PART KEY PART NO, NO, DESCRIPTION NO. NO. DESCRIPTION
I 2 3 4
5 6
7 8
9
10 11 12 13 14 15 t6 !7 18
19 20 21 22 23 24 25
26 27
28 29
30
31
32 33 34 35 36 37 39
40 41 45 46 49 5O 51
4197R
12000034 4199R 4216R 4215R 4217R 6256H 74020652
7392M
137261
4985R 6266H 4212R
137125
6276H 633A63 8118M 8740Ht 122238X 4218R 6252H1 7810H 6282H
7393R 992RI 139111
4986R
122254X
6269H
5855H 139538
6277H 4225R
7396H 4198R
4200R 7395H
139536
13320400 17580520
6271H
13060200 4895H 4222R
1529R
Axle Shaft 52 8119M
Retaining Ring 53 4220R Final Drive Gear 54 4209R Differential Gear 55 4213R Differential Pinion 56 4442R Differential Carrier 57 4195R
Axle Thrust Washer 58 4214R
Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R
(1" Thread Length) 60 7528R Steel Ball 61 4208R
Spring Shift Fork Detent 62 4207R Shift Fork, High-Low Range 63 7398H
Thrust Bearing Race 64 4203R 4th Reduction Pinion
Shaft, Brake 65 4204R Snap Ring, Crescent Type 66 2898J
High-Low Range Gears 67 12000033 Needle Bearing 88 4205R Sintered Iron Bearing 69 4206R Shift Fork Shaft, High-Low Range 70 1370H Differential Pinion Spacer 71 633A69 Differential Pinion Bushing Gripco Centerlock Nut 3/8-24 72 139120
Shift Fork, R.H. 73 4201R Oil Seal 74 12000008 Sintered Iron Bearing 75 1153R Shift Fork Shaft 77 6803J Shift Fork, L.H. 79 1167R
Shift Shaft, High-Low Range 80 73360700 Oil Seal 81 6270H
Pressure Relief Valve 82 136984 Gearcase, Reverse Idler Shaft and 84 5384J
Bearings, R.H. (Includes Key No,'s 85 2978J
17,18, 25, 33, 50, 63, 77 and 82) 86 633A85
Dowel Pin 87 8739H1
Needle Bearing 88 4924H Thrust Bearing Race 89 19151516
4th Reduction Gear Shaft 90 110542X 4th Reduction Gear Spacer 91 !9181511 Thrust Bearing Race 92 75J
Gearcase and Bearings, L.H. 93 6274H (Includes Key Numbers 18, 25, 49, 94 76020412
50 (2), 51 and 52) 95 10040500 Pipe Plug 1/2-14 N.P.T. 96 74760514 Bolt, Hex 5/16-18 UNC x 1-1/4 97 633A109 Oil Seal 98 140332 Pipe Plug 1/4-18 N.P.T.
Needle Bearing Needle Bearing
Needle Bearing
NOTE: All component dimensions given in U°S. inches
1 inch = 25.4 mm
Needle Bearing
Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear
3rd Reduction Pinion Spacer 2rid Reduction Gear Shaft
Final Drive Pinion 1st Reduction Gear Shaft
1st Reduction Shaft Spacer
3rd Reduction Pinion High 2nd Reduction Gear
Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster
Reverse Gear Key, Hi-Pro t/8 x 17/32
Klip Ring Intermediate Speed Gear
High Speed Gear
Thrust Bearing Race
Intermediate and High Speed
Cluster Pinions
Input Shaft Low Speed Pinion E-Ring
Reverse Idler Gear Needle Bearing
Sealing Washer Nut, Hex, Jam 7/!6-20
Oil Seal Reverse Idler Shaft
Gearshift Lever, Bent Gearshift Cap
Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed
Spring
Washer 15/32 x 15/16 x 16 Gauge
Shift Mechanism Seal
Washer 9/16 x 15/16 x 12 Gauge
Gearshift Gate and Reinforcement Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4
Washer, Lock 5/16
Bolt, Hex Head 5/16-18 UNC x 7/8 Gearshift Lever Assembly
Transaxte, 6 Speed,
Complete Assembly
47
Page 48
REPAIR PARTS
18 HP 44" TRACTOR - MODE£ NUMBER 917,257711
BRmGGS & STRATTON ENGINE o MODEL NUMBER 422707, TYPE NUMBER 1267-01
48
18
* REQUIRES SPECIAL TOOLS TO iNSTALL.
SEE REPAIR INSTRUCTION MANUAL
Page 49
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.2577! 1
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1267-01
535
e _92
235
445
284
J
49
Page 50
REPAIR PARTS
18 HP 44" TRACTOR =MODEL NUMBER 917.257711
BRJGG$ & STRAq'TON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1267-01
3
1006
_'78
5O
(_332
Page 51
REPAIR PARTS
18 HP 44" TRACTOR =MODEL NUMBER 917.257711
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER t267-01
Reference Number
Manufacturer
Bdggs & -_ Housing
S_rat_on
t2V 1- 3-5/8"
*includes Brush S_t
I Reference Number
Start_
Motor Mfr°
309 T 31o I 311 ] 5.4 1 8ol
Motor and [ Th_--'Bolt | B'_h [ Arm-_:_re | Drive End Cap
] _ L a948s0
Starter Drivel
513
Clutch
Assembly
398003 280104 495877
783
Gear
876
Pinion
Sprina Kit
802
End _"
Commutator
395537,
942_
Housing
Assembly{
398159 J
o9o ]
;JT l
P_n 1
Page 52
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.257711
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER !267-01
KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRiPTiON
1 494533
2 491756
3 391086
5-1 493457 5-2 493458
7-1 271867 7-2 271868
8-t 495754 8-2 222892
9 27803 10 94830 11 280225 12 271703
271188
271189 13 94565 15 94239
15A 94497
16 394028
94196 18 493304 20 291675 21 399195 22 94724
23 491180 24 222698
25 394955
394956
394957
394958 26 394959
394960
394961
394962
27 260924 28 299691
391286
29 394306
397158
32 94671 33 390420 34 261528
35 65906 36 26828 40 221596 41 292260 42 93630 45 261368 46 213421 50 213290
Cylinder Assembly 51 271412
, Bearing, Cylinder 51A 281411
Seal, Oil 52 270884 Head, Cylinder Number 1 53 93970
Head, Cylinder Number 2 53A 93415 Gasket, Cylinder Head Number 1 54 93208
* Gasket, Cylinder Head Number 2
Breather Assembly Number 1 75 222511 Cover, Breather, Cylinder Number 2 78 94834
(Use with Key Number 572, 90 495181
Air Baffle with Mounting Holes) 91 495035
* Gasket, Valve Cover 93 231209
Screw, Seres 94 491538
Tube, Breather 95 93499 * Gasket, Crankcase Cover, 1/64" * Gasket, Crankcase Cover, .005" 96 221939 * Gasket, Crankcase Cover, .009" 97 392672
Screw, Cylinder Head 98 91920
Plug, Oil Drain 99 26157 Plug, Pipe 102 271607
Crankshaft 103 298514
Key, Timing Gear 104 230896 Base Assembly, Crankcase 105 394683
* Seal, Oil 107 491543
Seat Assembly, Cylinder Plug 108 223534 Screw, Sems, 109 392673 Crankcase Cover Mounting 116 280474 Flywheel and Ring Gear Assembly, 117 231338 Magneto 119 94152 Key, Flywheel 121 491539
Piston Assembly, Standard Size 127 223472 Piston Assembly, .010" Oversize 161 496599 Piston Assembly, .020" Oversize 165 94289 Pision Assembly, .030" Oversize 187 299146 Ring Set, Piston, Standard Size 188 93535 Ring Set, Piston, .010" Oversize 201 262683 Ring Set, Piston, .020" Oversize 202 262684 Ring Set, Piston, .030" Oversize 203 280997 Lock, Piston Pin 203A 490207 Pin Assy., Piston, Standard Size 205 93971 Pin Assy., Piston .005" Oversize 206 94298 Rod Assembly, Connecting 207 262337 Rod Assembly, Connecting, 209 262352 .020" Undersize Crankpin Bore 209A 261563
Screw, Connecting Rod 216 262375 Valve, Exhaust 219 393415 Valve, Intake 219A 394348
Uses: 393606 Seat Assembly and
Retainer (Key Number 868)
Spring, intake Valve
Spring, Exhaust Valve
Retainer, Intake Valve
Rotocoil, Exhaust Valve
Retainer, Exhaust Valve Rotocoil(2)
Tappet, Valve
Gear, Cam
Manifold, Intake
* Included in Gasket Set (495868)
** included in Carburetor Overhaul Kit (491539)
*** included in both Gasket Set (495868), and
Carburetor Overhaul Kit (491539)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
*** Gasket, Carburetor & Intake Elbow
Spacer, Carburetor
* Gasket, Intake Manifold Mounting
Screw, Seres, Carburetor Mounting Screw, Sems Screw, Sems,
Intake Manifold Mounting
Washer, Spring Screw, Seres
Carburetor Assembly Body Assembly, Upper Carburetor Bushing, Throttle Shaft
** Valve Assembly, Carburetor Idle
Screw, Seres,
Throttle and Choke Valve Mounting
Valve, Throttle Shaft and Lever, Throttle Screw, Machine, Fillister Head
Spring, Throttle Adjustment
** Gasket, Carburetor Body
Float, Carburetor
** Pin, Float Hinge ** Valve, Fuel Inlet
Body, Lower Carburetor Valve, Choke
Shaft and Lever, Choke O-Ring
Jet, Needle Valve
Screw, Sems, Hex Head Carburetor Overhaul Kit
Plug, Welch Body, Air Cleaner
Nut, Wing Line, Fuel, 28" (Cut to Suit)
Screw, Hex Head Link, Governor Link, Throttle Crank, Bell Crank, Bell Screw, Shoulder
Nut, Square Spring, Compression Spring, Governor Spring, Governor Idle
Link Oil Slinger Assembly
Gear, Governor
52
Page 53
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.257711
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1267o01
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRtP_ON
220 222773 222 491282 224 94297 227 491297 229 82199 230 223882
232 262539 235 224995 240 493629 244 230318 257 93897 258 93949 259 223890 265 221535
267 93496 284 94264 284A 93469
304 495587 305 94608
306-1 222846 306°2 223734 307 94386 308-! 224774 308°2 224775 309 o-=
332 230674 333 394891
334 93381 337 802592 356 494705 358 495868 363 19203 383 89838 387 280197
392 261395 ....
394 272638 ....
414 220680 422 222875
432 221377 ....
434 223688 435 93829 445 394019 468 224521
474 392595 482 93621 523 494927 524 280860 * 524A 271485 525 495348 528 393815 534 94823 535 271271 537 271411 *** 552 262332
Washer, Thrust 552A 262331
Plate Assembly, Governor Control 556 93585
Screw, Pan Head 562 93853
Lever Assembly, Governor 567 93777
Washer Washer, Governor Crank, Inside 569 272645
Spring, Governor Control 572 224580 Shield, Spitback 573 491304
Filter, Fuel (In Fuel Line to Tank) 592 92278
Connector, Impulse Pump 601 93053 Screw, Sems 615 94296
Screw, Sems 616 491530 Bracket, Cable 634 271013
Clamp, Casing 634A 491287 Screw, Hex Head 635 66538
Screw, Hex Head 642 225008 Screw, Hex Head 643 496700
Housing, Blower 726 391362 Screw, Sems !/2 Shield, Cylinder 741 262694 Shield, Cylinder 819 94675 Screw, Sems 842 270920 Cover, Air Guide 847 495715 Cover, Air Guide 851 493880
Motor, Starting (See Chart on 858 270989
Illustrated Pages for Replacement 859 271025
Parts for Starting Motors) 860 261358
Nut, Hex 861 393397 Armature Group, 864 398349 MAGNETRON® Ignition 868 393606
Screw, Sems, Armature Mounting 869 261463
Plug, Spark, Resistor (with Gasket) 870 213316 Wire, Ground 871 261961
Gasket Set 231218
Puller, Flywheel (Optional Acoy,) 877 393537 Wrench, Spark Plug 881 495901 Body, Pump Spring, Pump 883 272250
Diaphragm 955 397882 Washer 1005 281053
Clamp, Oil Filler 1006 224413 Cap, Spring 1019 491262 Cover, Diaphragm Screw, Diaphragm Cover Cartridge, Air Cleaner Screen, Flush Rotating Stator, Alternator, Tri-Circuit Screw, Sems Cap and Dipstick, Oil Filler Seal, Filler Tube Seat, Tube Tube, Oil Filler
Impulse Line and Clamp Assembly Screw, Round Head
Element, Air Cleaner Gasket, Air Cleaner
Lower Bushing, Governor
RPM Settings: Low: 1100-1400, High: 3200-3400
* Included in Gasket Set (495868)
** Included in Carburetor Overhaul Kit (491539)
*** Included in both Gasket Set (495868), and
Carburetor Overhaul Kit (491539)
.... Included in both Carburetor Overhaul Kit (491539),
and Pump Repair Kit (393397)
NOTE: All component dimensions given in U°So inches
1 inch = 25.4 mm
Upper Bushing, Governor Screw, Seres, Hex Head
Bolt, Governor Lever Screw, Hex Head, Back Ptate to Cylinder
* Gasket, Crankcase
Baffle, Air, Cylinder Number 2 Back Plate Assembly Nut, Hex
Clamp, Fuel Line Retainer, E-Ring
Crank, Governor
** Washer, Throtte Shaft
* Seal, Governor Shaft
Elbow, Spark Plug Cover, Air Cleaner Cartridge Plate, Air Cleaner Gear, Flywheel Ring (Includes Mounting Parts) Gear, T{ming Screw, Hex Head
* Seat, Oi! Fitler Cap
Dipstick and Tube Assembly Terminal, Ignition Cable
.... Diaphragm, Damping
.... Gasket, Carburetor Pump
.... Spring (2)
Repair Kit, Pump Liner, Exhaust Port Seat Assembly and Retainer Seat, Intake Valve, Standard Seat, Exhaust Valve, Standard Guide, Exhaust Valve Guide, Intake Valve (See Manual) Connector Assembly, Tri-Circuit Cover Plate, Crankcase
(Includes Gasket - Key #569)
* Gasket, Muffler
Plug and Seal, Solenoid Fan, Flywheel
Retainer, Fan Decal Kit
53
Page 54
CE
54
Page 55
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
SIGHTING GUIDE
NOT ACROSS HILL
O1
SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.
I
15° MAX.
/h, Operate your Tractor up and down the face of slopes (not
_ greater than 15°), never across the face. Make turns gradu- _ ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
Page 56
®
OWNER'S
MANUAL
MODEL NO.
917.257711
IF YOU NEED
REPAIR SERVICE
OR PARTS:
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
18.0 HP IC ELECTRIC START
44"
MOWER
6 SPEED TRANSAXLE
GARDEN TRACTOR ......
Each tractor has its own model number, ine has its own model number.
The model number for your tractor will be found on the
model plate located under the seat.
The model number for your engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Re-
tail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
PRODUCT- TRACTOR ° MODEL NUMBER - 917.257711
" ENGINE MODEL NO. - 422707, TYPE NO. 1267-01 ° PART NUMBER
° PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with
Sears trained technicians,., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.
144163 Rev. 1 09,06,94 Printed in U.S.A.
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