Craftsman 917.257630 User Manual

CRI FTZMnN
MODEL NUMBER 917.257630 OWNER'SMANUAL
- Assembly , Operation * Customer Responsibilities
* Service and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trained technicians and the proper tools to service or repair
this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.257630 SERIAL
NUMBER DATEOFPURCHASE
THE MODELAND SERIALNUMBERSWlLLBE FOUND ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SER{AL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
PRODUCT SPECiFICATiONS
HORSEPOWER: 13.0 GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR OIL TYPE (APl-SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F) OILCAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJI9LM
(GAP: .025") STD361458 VALVE CLEARANCE: INTAKE: .005" - .007"
EXHAUST: .009" - .011"
GROUND SPEED (MPH): FORWARD:
1st" 1.02
2rid 1.35
3rd 2.10 4th 3.14
5th 4.00 6th 5.12
REVERSE: 1.58
TIRE PRESSURE: FRONT: 14 PSi
REAR: 12 PSI
cHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT. LBS.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
= Read and observe the safety rules.
- Follow a regularschedule in maintaining, caring for and using your unit.
Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual.
WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with a spark attester meeting applicable locat or state laws (if any). Ifa spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS sectio n of this manual).
i ii iii i i II
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipmentis maintained, lubricatedand tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warrantydoes notcover: o Expendable items which become worn duringnormal use, such as blades, spark plugs, air cleaners and belts.
o Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass.
Repairs necessary because of operatorabuse, negligence, improper storage or accident orthe failure to maintain the equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercialor rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase,ff any battery includedwith this dding equipment proves defective in material or workmanshipand our testingdeterminesthe battery willnothold a charge,Sears willreplace the batteryat nocharge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLtNOIS 60179
I II ,, IH,, ii H i1,1, i , i i
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-17
WARRANTY ................................................................... 3
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ........................................................... 10-13
iNDEX
A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 20
Carburetor .................................... 23
Mower
Front-To-Back ......................... 19
Side-To-Side ........................... 19
Throttle Control Cable .................. 23
Air Filter, Engine ............................. 16-17
Air Screen, Engine ............................... 17
Assembly ............................................ 7-9
B
Battery:
Charging ......................................... 8
Cleaning ....................................... 16
Installation .......... :........................... 9
Levels ........................................ 8,15
Preparation ..................................... 8
Starting with Weak Battery ........... 21
Storage ......................................... 24
Terminals ...................................... 16
Belt:
Motion Drive
Removal/Replacement ............ 20
Mower Belt(e)
Removal/Replacement ............ 20
Blade:
Sharpening ................................... 15
Replacement ................................ 15
Brake Adjustment ................................ 20
C
Carburetor Adjustment ........................ 23
Controls, Tractor .................................. 10
Customer Responsibilities .............. 15-t 7
Engine:
Air Filter .................................... 16
Air Screen ................................. 17
Cooling Fins ............................. 17
Engine Oil ............................ 12,16
Fuel Filter ................................. 17
Spark Plug(s). ........................... 17
Tractor:
Battery ................................. 15-16
Blade ........................................ 15
Lubrication Chart ...................... 14
Maintenance Schedule ............. 14
Tire Care .......................... 8,15,21
Transaxle .................................. 16
Cutting Height, Mower ......................... 11
Electrical:
Interlocks and Relays ................... 22
Schematic ..................................... 27
Wiring Diagram ............................. 28
Engine:
Air Filter ........................................ 17
Air Screen ..................................... 17
Cooling Fins ................................. 17
Oil Change ................................... 16
Oil Level ....................................... 12
Oil Type ................................... 12,16
Preparation ................................... 12
Repair Parts ............................ 44-51
Starting ......................................... 13
Storage ......................................... 24
Filter:
Air Filter ........................................ I6
Fuel .............................................. I7
Fuel:
Type ............................................. t 2
Storage ......................................... 24
Fuse ..................................................... 22
Hood Removal/installation ................... 22
Leveling Mower Deck .......................... 19
Lubrication:
Chart ............................................. 14
Engine .......................................... 16
Maintenance Schedule ........................ 14
Mower:
Adjustment, Front-to-Back ............ 19
Adjustment, Side-to-Side .............. 19
Blade Replacement ...................... 15
Blade Sharpening ......................... 15
Cutting Height ............................... 11
Installation .................................... 18
Operation ...................................... 12
Removal ....................................... 18
Mowing Tips ........................................ 13
Muffler .................................................. 17
Spark Arrestor ........................... 3,38
MAINTENANCE SCHEDULE ...................................... 14
SERVICE AND ADJUSTMENTS ............................ 18-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS - TRACTOR ................................. 28-43
REPAIR PARTS - ENGINE ..................................... 44-51
PARTS ORDERING/SERVICE ................ BACK COVER
E
Oil:
Cold Weather Conditions ........ 12,16
Engine .......................................... 16
Sto rage ......................................... 24
Operatic n ........................................ 1O-13
Operating Mower ................................. 12
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,38
O
P
Parking Brake ................................. 10,11
Parts Bag ............................................... 6
Parts, Replacement/Repair ............ 28-51
F
Product Specifications ........................... 3
R
Repair Parts ................................... 28-51
S
Safety Rules .......................................... 2
Seat ....................................................... 8
H
L
M
Service and Adjustments ................ 18-23
Carburetor .................................... 23
Fuse ............................................. 22
Hood Removal/I nstallation ........... 22
Motion Drive Belt
Removal/Replacement ............ 20
Mower Belt(s)
Removal/Replacement ............ 20
Mower Adjustment
Front-to-Back ........................... 19
Side-to-Side ............................. 19
Mower Removal/Installation ......... 18
Tire Care ............................... 8,15,21
Slope Guide Sheet .............................. 55
Spark Plug(s) ....................................... 17
Specifications ........................................ 3
Starting the Engine ......................... 12-13
Steering Wheel ................................. 7,21
Stopping the Tractor ............................ l 1
Storage ...... _......................................... 24
T
Throttle Control Cable Adjustment ...... 23
Tires ............................................. 8,15,21
Trouble Shooting Chart .................. 25-26
Transaxle ............................................. 16
W
Warranty ................................................ 3
Wiring Diagram .................................... 28
4
Wiring Schematic ................................. 27
u,,,,
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ACCESSORUES AND ATTAC ENTS
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These accessories and attachments wereavailable throughmostSearsretail outlets and service centers whenthetractorwas purchased,
Most Sears stores can order these itemsfor you when you provide the model number of your tractor,
ENGINE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER
MAINTENANCE
1
PERFORMANCE
Sears offersawide variety ofattachments that fit yourtractor Many oftheseare fisted below with brief expfanations of how they canhelp you_This istwas currentat thetime ofpublication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are ava lable for your tractor,
Most of theseattachmenls do not require additional hitches or conversion kits (those that do are indicated) and are designedfor easy attaching and detaching
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2 5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soit at close intervals to let moisture soak in_ Steel weight tray for increased penetration.
BAGGER /ets you cotlect grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold 30-gallon plastic bags_
BUMPER protects front end of tractor from damage. CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 364nch swath 24 hardened steel coring tips I50 ib.. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain_
GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain. For mower decks not so equipped,
MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted feaves to lawn surface for easy pickup. Twenty spring tine
teeth. Usefulto prepare bare areas for seeding. Available for front or rear mount=ng. HIGH PERFORMANCE REEL-ACTION
SPRINGTINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper, Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch discharge or bag clippings (bagger optional) without
changing Mades, For models not equipped as 3- n-1 Convertible mowers. See "MOWER" in the Repair Pads section of this manual.
RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or2 x 10 lumber
ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum hotds up to 390 Ibs of wetght, Rounded
edges prevent harm to turf Adjustable scraper automatically cleans drum
SNOW BLADE for snowremovalonty. 14-inchhigh,42-inch wide blade cJears38-inch palh when angled ]eftor right. Raises,lowers
with sidelever, Adjustable skids; replaceable, reversible scraper bar (Use with tirechains and wheel weights and/orrear drawbar
weight.) SNOWTHROWER has 40-inch swath. Drum4ype augerhandles
powdery and wet/heavy snow Mounts easily with simple pin
arrangement,, Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat, (Use wilh chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor thatconnects to the tractor battery or other 12-volt source. Includes booms for
automatic spraying and hand held wand forspot spraying. Wand has adjustable spray pattern For applying herbicides, insecti-
cides,fungicides and liquid fertilizers SPREADER/SEEDERS make seeding, feditizing, andweed kill-
ing easy. Broadcast spreaders are also useful for granular de* icers and sand.
SWEEPERS let you collect grass clippings and leaves. TILLER has 5hpengine and36-inch swathtoprepareseed beds,
cultivate and compost garden residue. Tiller has its own built-in
Iiftanddepthcontrol system anddoes NOTrequireasleeve hitch. Fitsany lawn,yard orgarden tractor. Simply hook uptothe tractor
drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools.
TIRE CHAlliS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction..
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,ABS ptaslic top; clear plastic windshield offers 360degree
visibility. Hinged metal doors with catch. Keeps operator warm and dry Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ temperedsolid safety glasswindshield with handoperated wiper;
12-volt amber caution light for mounting on cab top.
VACS Iorpowerful collection of heavy grassclippings and leaves,
Optional wand attachment to pickup debris in hard-to-reach places. VAC/CHIPPER includesa chipper-shredder
WEIGHTBRACKET for drawbarfor snow removal applications. Uses (1) 55 Iboweight.
WHEEL WEIGHTS for rear wheets provide needed traction for snow removal or dozing heavy materials
O
(2)Sheet
Screws
Metal
#10-16x1/2
(1)ShoutderBolt5/_6-18 (1)HexBolt 1/2-I3x 1
Seat
Steering
Wheel
Steering
Boot
Owner's Manual
Parts bag contents not shown full size
Battery acid
Battery
Parts Bag
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,li=,,J,,
t
t
(I) LockWasher 1/2
(t) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Hex Bolts 1/4o20 x 3/4
{2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
(2) Washers 9/32 x 5/8 x 16 Gauge
®
Steering Wheel Insert
Adapter
Steering
Bushing
t5 ° Slope Sheet
_ Steering
/
....Battery Caps
and Instructions
Wheel
(2) Keys
ill
....................... ,m,l.i
i
ASSEMBLY
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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier, Standard wrench sizes are listed°
(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 9/16" wrench When right or left hand is mentioned in this manual, it
means when you are in tile operating position (seated behind the steering wheel)
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6)
. Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
(1) 314" wrench
Tire pressure gauge
Utility knife
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
- Slide the steering bushing over the steering shaft°
Raise steering shaft forward until screw holes in dash
line up with steering bushing, lnstall two (2) sheet metal screws and tighten securely.
. Position steering boot over steering shaft, . Place tabs of steering boot over tab slots in dash and
push down to secure
Slide steering wheel adapter onto upper steering shaft, ° Position front wheels of the tractor so they are pointing
straight forward,
Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter,
. Assemble large flat washer and 3/8-24 locknut and
tighten securely.
- Snap steering wheel insert into center of steering
wheel
. Remove protective plastic from tractor hood and grill
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES 1NSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
LSTO ROLL OFF SKID
t f
STEERING SHAFT (SHIPPING POSITION)
FIG. 1
TO ROLL TRACTOR OFF SKID (See Fig. 6)
- Raise attachment lift lever to its highest position, ° Release parking brake by depressing clutch/brake
pedal.
. Place gearshift lever in neutral (N) position. ° Roll tractor backwards off skid.
- Remove banding holding discharge guard up against
tractor.
ASSEMBLY
,ll,i _ , i,iJl1,111i,
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield. Wash hands or clothing immediately if
accidentally in contactwith battery acid. Do not smoke. Fumes from charged
battery acid are explosive. Read the instructions included with the
battery vent caps. Always wear gloves, clothing and goggles to protect your
hands, skin and eyes.
Your tractor has a battery charging system which is sufficientfornormal use However, periodicchargingofthe
battery with an automotive charger will extend its life,.
- See instructions packed with vent caps in parts bag., ° Fill battery with acid, Fill each ceil until it reaches the
bottom of the vent wells. Do not overfill.
° AIIow battery to stand and settle for at least thirty
minutes,. After standing, check the battery cell acid level° if below the vent wells, add more acid until the
correct level is reached
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of tractor. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT [S NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY
LtFE.
Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger, Observe all safety precau- tions required for battery charging.,
- Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or
iron free water°
- Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then
wipe dry.
Check battery case for leakage to make sure that no damage has occurred in handling,
Dispose of excess battery acid, Neutralize acid for disposal by adding it to two gallons of water in a five
gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,
o
Follow instructions on how to install battery,
CUTAWAY VIEW _/, VENT CAP
L L__.,,J" , , ]j VENTWELL
i i i .....................
BATTERY
CELL ACID LEVEL
FIG,, 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment boil . Remove cardboard packing on seat pan°
. Place seat on seat pan and assemble shoulder bolt.
Assemble adjustment bolt, lockwasher and flat washer loosety. Do not tighten,,
. Tighten shoulderboft securely,,
Lower seat into operating position and sit on seat°
Slide seat until acomfortable position is reached which
allows you to press clutch/brake pedal atl the way down.
. Get off seat without moving its adjusted position. o Raise seat and tighten adjustment bolt securely_
SEAT
SEAT PAN
SHOULDER BOLT
FLAT WASHER
ADJUSTMENT
BOLT
LOCK WASHER
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure ]s important for best cutting performance
o Reduce tirepressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing should be property
leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALl. BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
CHECKBRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
8
ASSEMBLY
INSTALLiBATTERY (See Figs. 4 and 5)
, ill , ,ram, ill 11.,
CAUTION: Do not short battery termi- nals. Before installing battery, remove
metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
. Lift seat to raised position
Open battery box door
Be sure battery drain tube is attached to battery box.
Lower battery into battery box with battery terminals toward front of tractor
First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as
shown Tighten securely.
Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nuL Tighten securely.
, Close battery box door, Open battery box door for:
Inspection for secure connections (to tighten hard- ware)
Inspection for corrosion.
Testing battery
o Jumping (if required)
Periodic charging.
BATTERY BOX DOOR
POSITIVE NEGATIVE {RED) (BLACK)
CABLE CABLE
LOCK
WASHER
FLAT WASHER
HEX HEX
POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL
FIG. 4
BOLT
BATTERY BOX
VENT CAPS
FIG, 5
v"CHECKL IS T
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCE AND SA TtSFA CTtON FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST," v" All assembly instructions have been completed.
,/ No remaining loose parts in carton_ ,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
¢" All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
¢" Be sure mower deck is properly leveted side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
¢ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers,
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOURTRACTOR, PAY EXTRA A TTENTION TO THE FOLL O WING IMPORTANT ITEMS:
,," Engine oil is at proper level. v' Fuel tank is filled with fresh, clean, regular unleaded
gasoline°
v" Become familiar with all controls - their location and
function. Operate them before you start the engine.
¢" - Be sure brake system is in safe operating condition.
9
= .................... ul =l Hm,
OPERATIO
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize you rself with the locations of various controls and adjustments, Save this manual for future reference_
ATTACHMENT IGNITION CLUTCH LEVER SWITCH
LIGHT LIFT LEVER
SWITCH PLUNGER
THROTTLE/
CHOKE CONTROL
ATTACHMENT LIFT LEVER
CLUTCH/ BRAKE
PEDAL
GEARSHIFT LEVER
Our tractors conform to the safety standards oi the American National Standards Institute_
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used fordeclutching and brak- ing the tractor and starting the engine,
PARKING BRAKE: Locks clutch/brake pedal into the
brake position,
MOWER DECK HEIGHT ADJUSTMENT
POSITIONS
PARKING
BRAKE
FIG_ 6
GEARSHIFT LEVER: Selects the speed and direction of
tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to your tractor°
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing itsposition°
IGNITION SWITCH: Used for starting and siopping the engine.
10
.................. i iil.l,i .i.i
[he operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommendawide vision safety mask for over the spectacles or standard safety glasses.
__ L,,IIIJ,J
OPERATION
i . .ill
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7) . Depress clutch/brake pedal into full "BRAKE" position
and hold_
= Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal. Pedalshould remain in "BRAKE" position. Make sure parking brake
wilt hotd vehicle secure,.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
IGNITION KEY
THROTTLE/CHOKE% CONTROL LEVER
"BRAKE"
POSITION
CLUTCHIBRAKE PEDAL
"DRIVE"POSITION
PARKING BRAKE "DISENGAGED"POSITION
FIG, 7
STOPPING (See Fig. 7)
MOWER BLADES -
Move attachment clutch lever to "DISENGAGED" po- sition_
GROUND DRIVE -
Depress clutch/brake pedat into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow (-_) position,
NOTE: Failure to move throttle control to slow (,_) position and allowing engine to idle before stopping may
cause engine to "backfire"..
- Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent
unauthorized use, Never use choke to stop engine_
"DISENGAGED"
POSITION
PARKING BRAKE
"ENGAGED"
GEAR-
SHIFT
LEVER
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas,
l llll H lliNllll lllllllll lllll llllllii
pletely, as described above, before leav-
_ CAUTION: Always stop tractor com-
ing the operator's position; to empty
.....................grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower perfor- mance.
TO MOVE FORWARD AND BACKWARD
(See Fig, 7)
The direction and speed of movement iscontrolled by the gearshift lever.
. Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
o Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 6)
The position of the attachment lift lever determines the
cutting height.
Grasp lift lever
o Press plunger with thumb and move lever to desired
position
The cutting height range is approximately 1-t/2 to 4". The
heights are measured irom the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cutto approximately2-1/2 inches during the cool season and to over 3 inches during hot months, For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut
.relatively high; the second to desired height.
t4
OPERATION
i i, i i, i, j
TO OPERATE MOWER (See Fig. 8) TO OPERATE ON HILLS
You rtractor isequipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will shut off the engine,
Select desired height of cut. ° ° Start mower blades by engaging attachment clutch
control°
° TO STOP MOWER BLADES - disengage attachment .
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
l& ............................
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION
on mowers so equipped, or the dis- charge guard in place.
.................. , ,HI ii
ATTACHMENT
"ENGAGED"
POSITION
LIFT LEVER HIGH POSITION
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to
slower position. If stopping is absolutely necessary, push clutch/brake
_edal quickly to brake position and engage parking
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to rotl slightly as you restart
movemenL
To restart movement, sfowly release parking brake and clutch/brake pedal.
Make all turns slowly
TO TRANSPORT
= Raise attachment lift to highest position with attach-
ment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
. Do not push or tow tractor at more than five (5) MPH NOTE: To protect hood from damage when transporting
yourtractor ona truck ora trailer, be sure hood isclosed and secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc .).
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
rake°
tl,,
FIG. 8
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 14)
o The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
- Check engine oil with tractor on level ground.
. Remove oil fibcap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached Do not overfil!.
, For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).
, To change engine oil, see the Customer Responsibili-
ties section in this manual.
12
i nl i I.Ill,II
OPERATIO
ADD GASOLINE
o Fill fuef tank Use fresh, clean, regular unleaded
gasoline (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life),
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine
problems, the fuel system should be emptied before stor* age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur°
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 7)
When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from
the tank to the engine. . Depress clutch/brake pedal and set parking brake°
Place gearshift lever in neutral (N) position
Move attachment clutch to "DISENGAGED" position° . Move throttle control lever to choke (\) position for
cold eng ne start. Forwarm eng ne start, move throttle control to fast (.t_) position.
Insert key into ignition andturn key clockwise to"START" position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute If engine does not start after
several attempts, move throttle control to fast (,f_,) position, wait a few minutes and try again_
When engine starts, move throttle control to desired position
Allow engine to warm up for a few minutes before engaging drive or attachments
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual
MOWING TIPS
. Tire chains cannot be used when the mower housing
is attached to tractor.
. Mower should be properly leveled for best mowing
performance See"TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,
° The left hand side of mower should be used for trim-
ming_
- Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the
machine, This will result in a more even distribution of clippings and more uniform cutting
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished (See Fig 9 ).
. If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired heighL
Do not mow grass when it is wet. Wet grass wilt plug
mower and leave undesirable clumps_ Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-
charge of material, Regulate ground speed by select-
ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
o When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of the attachment being used°
FIG. 9
.i zl..j
j UUl ii ,,i. i - , Ul ,lllU i
CUSTO RESPO ILmES
Check Brake Operation 6/ 6/
Check Tire Pressure if ,6/ .....
T Checkfor Loose Fasteners 6/ ...................................... 6/ :
Sharpen/Replace Mower Blades If4
AR ....................
C Lubrication Chart [t_
T Ch,eck,,,B,atte_,Level/Recharge,,, _ ........... V'
0 Clean Battery and Terminals 6/ V #
a Check Transaxte Cooling 6/ {
Adjust Blade Belt(s) Tension _,4_ Adjust Motion Drive Belt(s)Tension VP5
ChockEngineO,L ve;.......... iV' .....
Change Engine Oil if _t_.= tf
Clean Air:F!!!er .............. _2
N Clean Air Screen _./2 G Inspect Muffler/Spark Arrester
! Replace OIl Filter (If equipped)
v'
L. i
N Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge Replace Fue! Fitter
,,,,, , , ,, , ,
1 - Change more often when operating under a heavy load or in high amblent lemperatu_es 2 - Service more ellen when operating in dirty or duely conditions
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive fuil value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodically to
propedy maintain your tractor. All adjustments in the Service and Adjustments section of
this manual should bechecked at least once each season. o Once a year you should replace the spark plug, crean
or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
, Check engine oil level,
Check brake operation
Check!ire pressure
Check for loose fasteners
3 _ It equipped wilh ell filter, change oil every 50 hours 4 _ Replace blades more ellen when mowing in sandy soil 5 - ff equipped wilh adjus|able system
LUBRICATION CHART
. (_) SPINDLE ZERK'___ SPINDLE ZERK (_
(_) FRONT WHEEL'___ ....... _]'-":_ FRONT WHEEL (_)
BEARING ZERK _ I -_._j _ BEARING ZERK
ENGINE '_
(P
CLUTCH PIVOT(S)
(_) SAE 30 OR 10W30 MOTOR OIL API * SG (_ GENERAL PURPOSE
(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. Pew - DERED GRAPFH] E TYPE LUBRICANT SPARINGLY
14
GREASE
iii, ll I,rtL =11 I I"'MI' Ir I'Ul I1'1 , I
CUSTO
.................. _ ,i ill lUll iiiJ,,,,
RESPONSIBILITIES
iI iiii
TRACTOR
Always observe safety rules when performing any mainte-
nance
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted,
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual)
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
. Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber,
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re_
place bent or damaged blades.
TO SHARPEN BLADE (See Fig. 11)
Care should be taken to keep the blade balanced° An
unbalanced blade will cause excessive vibration and even- tua{ damage to mower and engine,
= The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.
To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, or a cone balancer, (When using acone balancer, follow the instructions supplied with bal-
ancer).
Slide blade on to an unthreaded pod{on of the steel bolt or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal
position. If either' end of the blade moves downward, sharpen the heavy end unt{I the blade is balanced.
NOTE: Do not use ana{( for bafanc{ng blade., The lobes of the center hole may appear tobe centered, but are noL
CENTER HOLE
BLADE REMOVAL (See Fig. 10)
. Raise mower to highest position to allow access to
blades.
Remove hex bolt, lock washer and flat washer secur_ ing b_ade.
° Install new or resharpened blade with trailing edge up
towards deck as shown
. Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs_torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade - but if
tou do, be sure the b_ade is balanced,
MANDREL
BLADE
ASSEMBLY
\
TRAILING
EDGE UP
S/8"BOLT BLADE
OR PIN J
FIG. 11
BATTERY (See Fig. 12)
Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of tl_e
battery with an automotive charger wiJIextend its life. ,, Acid solution Jevel in each battery cell should be even
with bottoms of vent wells. Add only distilled orironfree water if necessary. Do not overfill
° Keep battery and terminals clean.
Keep battery bolts tight.
Keep vent caps tight and small vent holes in caps open. , Recharge at 6 amperes for 1 hour.
FLAT
LOCK WASHER
HEX BOLT (GRADE 8)*
*A GRADE B HEAT TREATED BOLT CAN BE
1DENT{FlED BY SiX LINES ON THE BOLT HEAD.
FIG. 10
15
CUT AWAY VIEW
{
.]_VENT CAP
VENT
WELL
BATTERY CELL ACID
LEVEL
FIG. 12
,,_,,,r,_ i , i,ii,l,rl,,rr ,, i i ii,,Ull,.,
CUSTOMER RESPONSIBILITIES
,,, i i,n,l,l,u,..,,i ul i , ,,nl,,., I ................ i n 1,1,11 . I
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power_ ° Open battery box door.
Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor,
. Wash battery with solution of four tablespoons of
baking soda toone gaUon of water, Becareful not to get the soda solution into the cells.
Rinse the battery with plain water and dry.
, Clean terminals and battery cable endswith wire brush
until brighL
o Coat terminals with grease or petroleum jelly.
- Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear..
Catch oil in a suitable container,
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil
Remove drain plug,
After oil has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this
manual
_, Use gauge on oil fill cap/dipstick for checking level Be
sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick_
OIL FILL CAPIDIPSTICK
TRANSAXLE COOLING Keep transax{e free from build-up of dirt and chaff which
can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SGo Select the oil's SAE viscosity grade
according to your expected operating temperature°
SAE viscosiTY GRADES
i_F ';20" 0" 30" 32" 40 _ 60_ 80 _ 100"
i% -3o" ._" .'_o" o_ _o° , _o".............3oo ,, 40"
TEMPERATURE RANGE ANTICtPATED BEFORE NEXT OIL CHANGE ........
FIG. 13
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils will result in increased oif consumption when used above
32°F. Checkyour engine oil level more frequently to avoid possible engine damage from running tow on oil.
Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs.. 13 and 14) Determine temperature range expected before oil change
A!l oll must meet API service classification SG , Be sure tractor is on level surface,
Oil will drain more freely when warm
OIL DRAIN PLUG
FtGo14
AIR FILTER (See Fig. 15)
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-
lion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occu rs first.
Service air cleaner more often under dusty conditions_
Remove knob(s) and cover
- TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge , Wash if in liquid detergent and water
Squeeze it dry in a clean cloth. , Saturate it in engine oil Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
,, If very dirty or damaged, replace pre-cleaner.
- Reinstall pre-cleaner over cartridge
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
Remove cartridge nut.
Carefully remove cartridge to prevent debris from en- tering carburetor. Clean base carefully to prevent
debris from entering carburetor.
, Ctean cartridge by tapping gentfy on fiat surface, lfvery
dirty or damaged, replace cartridge
° Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE
16
i.,. ......_.. i,i...... II,JL i, i i , ii,lr.i ii
i i, ii i INN
CUSTO
iHi ,,,,J ill i i i
RESPO ILITIES
CLEAN AIR SCREEN (See Fig. 16)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 16)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.. . Remove screws from blower housing and lift housing
and oil flit tube assembly eli engine
. Cover oil fill opening to prevent entry of dirt. . Remove the screws securing the starter housing and
lift housing off engine.
Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins
To reassemble, reverse above procedure.
SCREWS
OIL FILL TUBE
ASSEMBLY
BLOWER I'tOUSlNG
SCREWS
AIR SCREEN
............. Jill '1 ............................... I1' III1'1 ',
MUFFLER
Inspect and replace corroded muffler and spark arrestor (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 o{ this manual.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. Iffuel filter becomes clogged, obstructing fue! flow to carburetor,
replacement is required = With engine cool, remove filter and plug fuel line
sections
,, Place new tuet filter in position in fuel line with arrow
pointing towards carburetor.
. Be sure there are no fuel line leaks and clamps are
properly positioned°
Immediately wipe up any spilled gasoline
CLAMP .
CLAMP
FILTER - __/"
FIGo 17
CLEANING
Clean engine, battery, seat, finish, etc. of atl foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc
,, Protect painied surfaces with automotive type wax. We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air fitter and carburetor are covered to keep waler out. Water inengine can result in a shortened engine life
ENGINE COOLING FINS
SPARK PLUG
FIGo 16
't-2
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