Craftsman 917.257630 User Manual

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Page 1

CRI FTZMnN

MODEL NUMBER 917.257630 OWNER'SMANUAL

- Assembly , Operation * Customer Responsibilities

* Service and Adjustments

Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

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Safe Operation Practices for Ride-On Mowers

SAFETY RULES &

IMPORTANT: THIS CUTTING MACHINE ISCAPABLEOFAMPUTATING HANDS AND FEETAND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT tNSERIOUS INJURY OR DEATH

I, GENERAL OPERATION

o Read, understand, and follow all instructions in the manual

and on the machine before starting+

• Only allow responsible adults, who are familiar with the instructions, to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade

• Besure the area is clear of otherpeople before mowing Stop machine if anyone enters the area.

• Never carry passengers

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcheror the g_ard in ptace.

• Slow down before turning

° Never leave a runn{ng machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

,, Turn off blades when not mowing. o Stop engine before removing grass catcher or unclogging

chute+

• Mow only in daylight or good artificial light

• Do not operate the machine while under the influence of

alcohol or drugs

° Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to toss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope orif you feel uneasy on ft, do not mow it.

DO:

, Mow up and down slopes, not across+

• Remove obstacles such as rocks, tree Iimbs, etc+

• Watch for holes, ruts, or bumps Uneven terrain coutd overturn the machine. Talt grass can hide obstacles

o Use slow speed. Choose a low gearso that you wilt not have

to stop or shift while on the slope

• Fotlow the manufacturer's recommendations for wheel weights or counterweights Io improve slabilily

= Use extra care with grass catchers or other attachments

These can change the stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope tf tires lose traction, disengage the blades and proceed slowly straight down the slope+

DO NOT,

• Donotturnonstopesunlessnecessary, andthen, tumslowly

and gradually downhiit, if possible.

• Do not mow near drop-effs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in

o Do not mow on wet grass Reduced traction coutd cause

sliding,

• Do not tryto stabilize the machine by putting your foot on the ground

. Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity+ Neverassume that children wilt remain where you last saw them.

• Keep children out of the mowing area and under the walchful care of another responsible adult

• Be alert and turn machine off if chitdren enter the area..

• Before and when backing, look behind and down for smalt children

• Never carry children. They may fail off and be seriousty injured or interfere with safe machine operation.

• Never allow children to operate the machine..

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

IV. SERVICE . Use extra care in handling gaso{ine and other fuels Theyare

flammable and vapors are explosive

Use only an approved container Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area

• Keep nutsand bolts, especiatly blade attachment bolts, tight and keep equipment in good condition

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris buitd-up

Ctean oil or fuel spillage Aflow machine to cool before storing.

• Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running

° Grass catchercomponents are subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary.

• Mower b_ades are sharp and can cut, Wrap the blade(s) or wear groves, and use extra caution when servicing them

• Check brake operation trequenfiy Adjust and service as requ{red

i i , i,,,,,,,, ,, nlu,,,, ,u,i, i, i

rant safety precautions. It means CAUTIONt!! BECOME ALERT!!! YOUR

Look for this symbol to point out impor- i

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot

contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

Page 3

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.257630 SERIAL

NUMBER DATEOFPURCHASE

THE MODELAND SERIALNUMBERSWlLLBE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SER{AL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECiFICATiONS

HORSEPOWER: 13.0 GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR OIL TYPE (APl-SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F) OILCAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJI9LM

(GAP: .025") STD361458 VALVE CLEARANCE: INTAKE: .005" - .007"

EXHAUST: .009" - .011"

GROUND SPEED (MPH): FORWARD:

1st" 1.02

2rid 1.35

3rd 2.10 4th 3.14

5th 4.00 6th 5.12

REVERSE: 1.58

TIRE PRESSURE: FRONT: 14 PSi

REAR: 12 PSI

cHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

= Read and observe the safety rules.

- Follow a regularschedule in maintaining, caring for and using your unit.

• Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual.

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with a spark attester meeting applicable locat or state laws (if any). Ifa spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS sectio n of this manual).

i ii iii i i II

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipmentis maintained, lubricatedand tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warrantydoes notcover: o Expendable items which become worn duringnormal use, such as blades, spark plugs, air cleaners and belts.

o Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass.

• Repairs necessary because of operatorabuse, negligence, improper storage or accident orthe failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercialor rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase,ff any battery includedwith this dding equipment proves defective in material or workmanshipand our testingdeterminesthe battery willnothold a charge,Sears willreplace the batteryat nocharge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLtNOIS 60179

I II ,, IH,, ii H i1,1, i , i i

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TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-17

WARRANTY ................................................................... 3

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-13

iNDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 20

Carburetor .................................... 23

Mower

Front-To-Back ......................... 19

Side-To-Side ........................... 19

Throttle Control Cable .................. 23

Air Filter, Engine ............................. 16-17

Air Screen, Engine ............................... 17

Assembly ............................................ 7-9

Battery:

Charging ......................................... 8

Cleaning ....................................... 16

Installation .......... :........................... 9

Levels ........................................ 8,15

Preparation ..................................... 8

Starting with Weak Battery ........... 21

Storage ......................................... 24

Terminals ...................................... 16

Belt:

Motion Drive

Removal/Replacement ............ 20

Mower Belt(e)

Removal/Replacement ............ 20

Blade:

Sharpening ................................... 15

Replacement ................................ 15

Brake Adjustment ................................ 20

Carburetor Adjustment ........................ 23

Controls, Tractor .................................. 10

Customer Responsibilities .............. 15-t 7

Engine:

Air Filter .................................... 16

Air Screen ................................. 17

Cooling Fins ............................. 17

Engine Oil ............................ 12,16

Fuel Filter ................................. 17

Spark Plug(s). ........................... 17

Tractor:

Battery ................................. 15-16

Blade ........................................ 15

Lubrication Chart ...................... 14

Maintenance Schedule ............. 14

Tire Care .......................... 8,15,21

Transaxle .................................. 16

Cutting Height, Mower ......................... 11

Electrical:

Interlocks and Relays ................... 22

Schematic ..................................... 27

Wiring Diagram ............................. 28

Engine:

Air Filter ........................................ 17

Air Screen ..................................... 17

Cooling Fins ................................. 17

Oil Change ................................... 16

Oil Level ....................................... 12

Oil Type ................................... 12,16

Preparation ................................... 12

Repair Parts ............................ 44-51

Starting ......................................... 13

Storage ......................................... 24

Filter:

Air Filter ........................................ I6

Fuel .............................................. I7

Fuel:

Type ............................................. t 2

Storage ......................................... 24

Fuse ..................................................... 22

Hood Removal/installation ................... 22

Leveling Mower Deck .......................... 19

Lubrication:

Chart ............................................. 14

Engine .......................................... 16

Maintenance Schedule ........................ 14

Mower:

Adjustment, Front-to-Back ............ 19

Adjustment, Side-to-Side .............. 19

Blade Replacement ...................... 15

Blade Sharpening ......................... 15

Cutting Height ............................... 11

Installation .................................... 18

Operation ...................................... 12

Removal ....................................... 18

Mowing Tips ........................................ 13

Muffler .................................................. 17

Spark Arrestor ........................... 3,38

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-23

STORAGE .................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS - TRACTOR ................................. 28-43

REPAIR PARTS - ENGINE ..................................... 44-51

PARTS ORDERING/SERVICE ................ BACK COVER

Oil:

Cold Weather Conditions ........ 12,16

Engine .......................................... 16

Sto rage ......................................... 24

Operatic n ........................................ 1O-13

Operating Mower ................................. 12

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,38

Parking Brake ................................. 10,11

Parts Bag ............................................... 6

Parts, Replacement/Repair ............ 28-51

Product Specifications ........................... 3

Repair Parts ................................... 28-51

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ................ 18-23

Carburetor .................................... 23

Fuse ............................................. 22

Hood Removal/I nstallation ........... 22

Motion Drive Belt

Removal/Replacement ............ 20

Mower Belt(s)

Removal/Replacement ............ 20

Mower Adjustment

Front-to-Back ........................... 19

Side-to-Side ............................. 19

Mower Removal/Installation ......... 18

Tire Care ............................... 8,15,21

Slope Guide Sheet .............................. 55

Spark Plug(s) ....................................... 17

Specifications ........................................ 3

Starting the Engine ......................... 12-13

Steering Wheel ................................. 7,21

Stopping the Tractor ............................ l 1

Storage ...... _......................................... 24

Throttle Control Cable Adjustment ...... 23

Tires ............................................. 8,15,21

Trouble Shooting Chart .................. 25-26

Transaxle ............................................. 16

Warranty ................................................ 3

Wiring Diagram .................................... 28

Wiring Schematic ................................. 27

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ACCESSORUES AND ATTAC ENTS

i. ,hi i, .i .. i ,i i uH,,, u,,,,,,,,,ul,,,,,,,,,

These accessories and attachments wereavailable throughmostSearsretail outlets and service centers whenthetractorwas purchased,

Most Sears stores can order these itemsfor you when you provide the model number of your tractor,

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

PERFORMANCE

Sears offersawide variety ofattachments that fit yourtractor Many oftheseare fisted below with brief expfanations of how they canhelp you_This istwas currentat thetime ofpublication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are ava lable for your tractor,

Most of theseattachmenls do not require additional hitches or conversion kits (those that do are indicated) and are designedfor easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soit at close intervals to let moisture soak in_ Steel weight tray for increased penetration.

BAGGER /ets you cotlect grass clippings and leaves for a

healthier, heater looking lawn. Two Permanex containers hold 30-gallon plastic bags_

BUMPER protects front end of tractor from damage. CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 364nch swath 24 hardened steel coring tips I50 ib.. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain_

GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain. For mower decks not so equipped,

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted feaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefulto prepare bare areas for seeding. Available for front or rear mount=ng. HIGH PERFORMANCE REEL-ACTION

SPRINGTINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper, Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch discharge or bag clippings (bagger optional) without

changing Mades, For models not equipped as 3- n-1 Convertible mowers. See "MOWER" in the Repair Pads section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum hotds up to 390 Ibs of wetght, Rounded

edges prevent harm to turf Adjustable scraper automatically cleans drum

SNOW BLADE for snowremovalonty. 14-inchhigh,42-inch wide blade cJears38-inch palh when angled ]eftor right. Raises,lowers

with sidelever, Adjustable skids; replaceable, reversible scraper bar (Use with tirechains and wheel weights and/orrear drawbar

weight.) SNOWTHROWER has 40-inch swath. Drum4ype augerhandles

powdery and wet/heavy snow Mounts easily with simple pin

arrangement,, Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat, (Use wilh chains and wheel weights and/or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor thatconnects to the tractor battery or other 12-volt source. Includes booms for

automatic spraying and hand held wand forspot spraying. Wand has adjustable spray pattern For applying herbicides, insecti-

cides,fungicides and liquid fertilizers SPREADER/SEEDERS make seeding, feditizing, andweed kill-

ing easy. Broadcast spreaders are also useful for granular de* icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 5hpengine and36-inch swathtoprepareseed beds,

cultivate and compost garden residue. Tiller has its own built-in

Iiftanddepthcontrol system anddoes NOTrequireasleeve hitch. Fitsany lawn,yard orgarden tractor. Simply hook uptothe tractor

drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAlliS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction..

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,ABS ptaslic top; clear plastic windshield offers 360degree

visibility. Hinged metal doors with catch. Keeps operator warm and dry Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ temperedsolid safety glasswindshield with handoperated wiper;

12-volt amber caution light for mounting on cab top.

VACS Iorpowerful collection of heavy grassclippings and leaves,

Optional wand attachment to pickup debris in hard-to-reach places. VAC/CHIPPER includesa chipper-shredder

WEIGHTBRACKET for drawbarfor snow removal applications. Uses (1) 55 Iboweight.

WHEEL WEIGHTS for rear wheets provide needed traction for snow removal or dozing heavy materials

Page 6

(2)Sheet

Screws

Metal

#10-16x1/2

(1)ShoutderBolt5/_6-18 (1)HexBolt 1/2-I3x 1

Seat

Steering

Wheel

Steering

Boot

Owner's Manual

Parts bag contents not shown full size

Battery acid

Battery

Parts Bag

i,==,, ,]ll

,li=,,J,,

(I) LockWasher 1/2

(t) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4o20 x 3/4

{2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Steering Wheel Insert

Adapter

Steering

Bushing

t5 ° Slope Sheet

_ Steering

....Battery Caps

and Instructions

Wheel

(2) Keys

Page 7

ill

....................... ,m,l.i

ASSEMBLY

L .................... i u,-,, _ n lll n,u

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed°

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 9/16" wrench When right or left hand is mentioned in this manual, it

means when you are in tile operating position (seated behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6)

. Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

(1) 314" wrench

Tire pressure gauge

Utility knife

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

- Slide the steering bushing over the steering shaft°

• Raise steering shaft forward until screw holes in dash

line up with steering bushing, lnstall two (2) sheet metal screws and tighten securely.

. Position steering boot over steering shaft, . Place tabs of steering boot over tab slots in dash and

push down to secure

• Slide steering wheel adapter onto upper steering shaft, ° Position front wheels of the tractor so they are pointing

straight forward,

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter,

. Assemble large flat washer and 3/8-24 locknut and

tighten securely.

- Snap steering wheel insert into center of steering

wheel

. Remove protective plastic from tractor hood and grill

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES 1NSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

LSTO ROLL OFF SKID

t f

STEERING SHAFT (SHIPPING POSITION)

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 6)

- Raise attachment lift lever to its highest position, ° Release parking brake by depressing clutch/brake

pedal.

. Place gearshift lever in neutral (N) position. ° Roll tractor backwards off skid.

- Remove banding holding discharge guard up against

tractor.

Page 8

ASSEMBLY

,ll,i _ , i,iJl1,111i,

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally in contactwith battery acid. Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included with the

battery vent caps. Always wear gloves, clothing and goggles to protect your

hands, skin and eyes.

Your tractor has a battery charging system which is sufficientfornormal use However, periodicchargingofthe

battery with an automotive charger will extend its life,.

- See instructions packed with vent caps in parts bag., ° Fill battery with acid, Fill each ceil until it reaches the

bottom of the vent wells. Do not overfill.

° AIIow battery to stand and settle for at least thirty

minutes,. After standing, check the battery cell acid level° if below the vent wells, add more acid until the

correct level is reached

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of tractor. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT [S NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY

LtFE.

• Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger, Observe all safety precau- tions required for battery charging.,

- Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or

iron free water°

- Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then

wipe dry.

• Check battery case for leakage to make sure that no damage has occurred in handling,

• Dispose of excess battery acid, Neutralize acid for disposal by adding it to two gallons of water in a five

gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,

Follow instructions on how to install battery,

CUTAWAY VIEW _/, VENT CAP

L L__.,,J" , , ]j VENTWELL

i i i .....................

BATTERY

CELL ACID LEVEL

FIG,, 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment boil . Remove cardboard packing on seat pan°

. Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lockwasher and flat washer loosety. Do not tighten,,

. Tighten shoulderboft securely,,

• Lower seat into operating position and sit on seat°

• Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal atl the way down.

. Get off seat without moving its adjusted position. o Raise seat and tighten adjustment bolt securely_

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT

BOLT

LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure ]s important for best cutting performance

o Reduce tirepressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be property

leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALl. BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECKBRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

Page 9

ASSEMBLY

INSTALLiBATTERY (See Figs. 4 and 5)

, ill , ,ram, ill 11.,

CAUTION: Do not short battery termi- nals. Before installing battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

. Lift seat to raised position

• Open battery box door

• Be sure battery drain tube is attached to battery box.

• Lower battery into battery box with battery terminals toward front of tractor

• First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as

shown Tighten securely.

• Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nuL Tighten securely.

, Close battery box door, Open battery box door for:

• Inspection for secure connections (to tighten hard- ware)

• Inspection for corrosion.

• Testing battery

o Jumping (if required)

• Periodic charging.

BATTERY BOX DOOR

POSITIVE NEGATIVE {RED) (BLACK)

CABLE CABLE

LOCK

WASHER

FLAT WASHER

HEX HEX

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

FIG. 4

BOLT

BATTERY BOX

VENT CAPS

FIG, 5

v"CHECKL IS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCE AND SA TtSFA CTtON FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST," v" All assembly instructions have been completed.

,/ No remaining loose parts in carton_ ,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

¢" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveted side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

¢ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers,

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOURTRACTOR, PAY EXTRA A TTENTION TO THE FOLL O WING IMPORTANT ITEMS:

,," Engine oil is at proper level. v' Fuel tank is filled with fresh, clean, regular unleaded

gasoline°

v" Become familiar with all controls - their location and

function. Operate them before you start the engine.

¢" - Be sure brake system is in safe operating condition.

Page 10

= .................... ul =l Hm,

OPERATIO

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize you rself with the locations of various controls and adjustments, Save this manual for future reference_

ATTACHMENT IGNITION CLUTCH LEVER SWITCH

LIGHT LIFT LEVER

SWITCH PLUNGER

THROTTLE/

CHOKE CONTROL

ATTACHMENT LIFT LEVER

CLUTCH/ BRAKE

PEDAL

GEARSHIFT LEVER

Our tractors conform to the safety standards oi the American National Standards Institute_

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak- ing the tractor and starting the engine,

PARKING BRAKE: Locks clutch/brake pedal into the

brake position,

MOWER DECK HEIGHT ADJUSTMENT

POSITIONS

PARKING

BRAKE

FIG_ 6

GEARSHIFT LEVER: Selects the speed and direction of

tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to your tractor°

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing itsposition°

IGNITION SWITCH: Used for starting and siopping the engine.

Page 11

.................. i iil.l,i .i.i

[he operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommendawide vision safety mask for over the spectacles or standard safety glasses.

__ L,,IIIJ,J

OPERATION

i . .ill

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7) . Depress clutch/brake pedal into full "BRAKE" position

and hold_

= Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal. Pedalshould remain in "BRAKE" position. Make sure parking brake

wilt hotd vehicle secure,.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

IGNITION KEY

THROTTLE/CHOKE% CONTROL LEVER

"BRAKE"

POSITION

CLUTCHIBRAKE PEDAL

"DRIVE"POSITION

PARKING BRAKE "DISENGAGED"POSITION

FIG, 7

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition_

GROUND DRIVE -

• Depress clutch/brake pedat into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow (-_) position,

NOTE: Failure to move throttle control to slow (,_) position and allowing engine to idle before stopping may

cause engine to "backfire"..

- Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use, Never use choke to stop engine_

"DISENGAGED"

POSITION

PARKING BRAKE

"ENGAGED"

GEAR-

SHIFT

LEVER

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas,

l llll H lliNllll lllllllll lllll llllllii

pletely, as described above, before leav-

_ CAUTION: Always stop tractor com-

ing the operator's position; to empty

.....................grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance.

TO MOVE FORWARD AND BACKWARD

(See Fig, 7)

The direction and speed of movement iscontrolled by the gearshift lever.

. Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

o Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever

o Press plunger with thumb and move lever to desired

position

The cutting height range is approximately 1-t/2 to 4". The

heights are measured irom the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cutto approximately2-1/2 inches during the cool season and to over 3 inches during hot months, For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

.relatively high; the second to desired height.

Page 12

OPERATION

i i, i i, i, j

TO OPERATE MOWER (See Fig. 8) TO OPERATE ON HILLS

You rtractor isequipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine,

• Select desired height of cut. ° ° Start mower blades by engaging attachment clutch

control°

° TO STOP MOWER BLADES - disengage attachment .

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

l& ............................

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

on mowers so equipped, or the dis- charge guard in place.

.................. , ,HI ii

ATTACHMENT

"ENGAGED"

POSITION

LIFT LEVER HIGH POSITION

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to

slower position. If stopping is absolutely necessary, push clutch/brake

_edal quickly to brake position and engage parking

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to rotl slightly as you restart

movemenL

• To restart movement, sfowly release parking brake and clutch/brake pedal.

• Make all turns slowly

TO TRANSPORT

= Raise attachment lift to highest position with attach-

ment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

. Do not push or tow tractor at more than five (5) MPH NOTE: To protect hood from damage when transporting

yourtractor ona truck ora trailer, be sure hood isclosed and secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc .).

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

rake°

tl,,

FIG. 8

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 14)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

- Check engine oil with tractor on level ground.

. Remove oil fibcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached Do not overfil!.

, For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

, To change engine oil, see the Customer Responsibili-

ties section in this manual.

Page 13

i nl i I.Ill,II

OPERATIO

ADD GASOLINE

o Fill fuef tank Use fresh, clean, regular unleaded

gasoline (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life),

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine

problems, the fuel system should be emptied before stor* age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur°

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from

the tank to the engine. . Depress clutch/brake pedal and set parking brake°

• Place gearshift lever in neutral (N) position

• Move attachment clutch to "DISENGAGED" position° . Move throttle control lever to choke (\) position for

cold eng ne start. Forwarm eng ne start, move throttle control to fast (.t_) position.

• Insert key into ignition andturn key clockwise to"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute If engine does not start after

several attempts, move throttle control to fast (,f_,) position, wait a few minutes and try again_

• When engine starts, move throttle control to desired position

• Allow engine to warm up for a few minutes before engaging drive or attachments

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

MOWING TIPS

. Tire chains cannot be used when the mower housing

is attached to tractor.

. Mower should be properly leveled for best mowing

performance See"TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,

° The left hand side of mower should be used for trim-

ming_

- Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine, This will result in a more even distribution of clippings and more uniform cutting

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig 9 ).

. If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired heighL

• Do not mow grass when it is wet. Wet grass wilt plug

mower and leave undesirable clumps_ Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material, Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of the attachment being used°

FIG. 9

.i zl..j

Page 14

j UUl ii ,,i. i - , Ul ,lllU i

CUSTO RESPO ILmES

Check Brake Operation 6/ 6/

Check Tire Pressure if ,6/ .....

T Checkfor Loose Fasteners 6/ ...................................... 6/ :

Sharpen/Replace Mower Blades If4

AR ....................

C Lubrication Chart [t_

T Ch,eck,,,B,atte_,Level/Recharge,,, _ ........... V'

0 Clean Battery and Terminals 6/ V #

a Check Transaxte Cooling 6/ {

Adjust Blade Belt(s) Tension _,4_ Adjust Motion Drive Belt(s)Tension VP5

ChockEngineO,L ve;.......... iV' .....

Change Engine Oil if _t_.= tf

Clean Air:F!!!er .............. _2

N Clean Air Screen _./2 G Inspect Muffler/Spark Arrester

! Replace OIl Filter (If equipped)

L. i

N Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge Replace Fue! Fitter

,,,,, , , ,, , ,

1 - Change more often when operating under a heavy load or in high amblent lemperatu_es 2 - Service more ellen when operating in dirty or duely conditions

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive fuil value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

propedy maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should bechecked at least once each season. o Once a year you should replace the spark plug, crean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

, Check engine oil level,

• Check brake operation

• Check!ire pressure

• Check for loose fasteners

3 _ It equipped wilh ell filter, change oil every 50 hours 4 _ Replace blades more ellen when mowing in sandy soil 5 - ff equipped wilh adjus|able system

LUBRICATION CHART

. (_) SPINDLE ZERK'___ SPINDLE ZERK (_

(_) FRONT WHEEL'___ ....... _]'-":_ FRONT WHEEL (_)

BEARING ZERK _ I -_._j _ BEARING ZERK

ENGINE '_

CLUTCH PIVOT(S)

(_) SAE 30 OR 10W30 MOTOR OIL API * SG (_ GENERAL PURPOSE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. Pew - DERED GRAPFH] E TYPE LUBRICANT SPARINGLY

GREASE

Page 15

iii, ll I,rtL =11 I I"'MI' Ir I'Ul I1'1 , I

CUSTO

.................. _ ,i ill lUll iiiJ,,,,

RESPONSIBILITIES

iI iiii

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted,

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual)

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber,

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re_

place bent or damaged blades.

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced° An

unbalanced blade will cause excessive vibration and even- tua{ damage to mower and engine,

= The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower.

• To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, or a cone balancer, (When using acone balancer, follow the instructions supplied with bal-

ancer).

• Slide blade on to an unthreaded pod{on of the steel bolt or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal

position. If either' end of the blade moves downward, sharpen the heavy end unt{I the blade is balanced.

NOTE: Do not use ana{( for bafanc{ng blade., The lobes of the center hole may appear tobe centered, but are noL

CENTER HOLE

BLADE REMOVAL (See Fig. 10)

. Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washer secur_ ing b_ade.

° Install new or resharpened blade with trailing edge up

towards deck as shown

. Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs_torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - but if

tou do, be sure the b_ade is balanced,

MANDREL

BLADE

ASSEMBLY

TRAILING

EDGE UP

S/8"BOLT BLADE

OR PIN J

FIG. 11

BATTERY (See Fig. 12)

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of tl_e

battery with an automotive charger wiJIextend its life. ,, Acid solution Jevel in each battery cell should be even

with bottoms of vent wells. Add only distilled orironfree water if necessary. Do not overfill

° Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open. , Recharge at 6 amperes for 1 hour.

FLAT

LOCK WASHER

HEX BOLT (GRADE 8)*

*A GRADE B HEAT TREATED BOLT CAN BE

1DENT{FlED BY SiX LINES ON THE BOLT HEAD.

FIG. 10

CUT AWAY VIEW

{

.]_VENT CAP

VENT

WELL

BATTERY CELL ACID

LEVEL

FIG. 12

Page 16

,,_,,,r,_ i , i,ii,l,rl,,rr ,, i i ii,,Ull,.,

CUSTOMER RESPONSIBILITIES

,,, i i,n,l,l,u,..,,i ul i , ,,nl,,., I ................ i n 1,1,11 . I

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power_ ° Open battery box door.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor,

. Wash battery with solution of four tablespoons of

baking soda toone gaUon of water, Becareful not to get the soda solution into the cells.

• Rinse the battery with plain water and dry.

, Clean terminals and battery cable endswith wire brush

until brighL

o Coat terminals with grease or petroleum jelly.

- Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear..

• Catch oil in a suitable container,

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil

• Remove drain plug,

• After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual

_, Use gauge on oil fill cap/dipstick for checking level Be

sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick_

OIL FILL CAPIDIPSTICK

TRANSAXLE COOLING Keep transax{e free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SGo Select the oil's SAE viscosity grade

according to your expected operating temperature°

SAE viscosiTY GRADES

i_F ';20" 0" 30" 32" 40 _ 60_ 80 _ 100"

i% -3o" ._" .'_o" o_ _o° , _o".............3oo ,, 40"

TEMPERATURE RANGE ANTICtPATED BEFORE NEXT OIL CHANGE ........

FIG. 13

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oif consumption when used above

32°F. Checkyour engine oil level more frequently to avoid possible engine damage from running tow on oil.

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs.. 13 and 14) Determine temperature range expected before oil change

A!l oll must meet API service classification SG , Be sure tractor is on level surface,

• Oil will drain more freely when warm

OIL DRAIN PLUG

FtGo14

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-

lion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occu rs first.

Service air cleaner more often under dusty conditions_

• Remove knob(s) and cover

- TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge , Wash if in liquid detergent and water

• Squeeze it dry in a clean cloth. , Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

,, If very dirty or damaged, replace pre-cleaner.

- Reinstall pre-cleaner over cartridge

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

• Carefully remove cartridge to prevent debris from en- tering carburetor. Clean base carefully to prevent

debris from entering carburetor.

, Ctean cartridge by tapping gentfy on fiat surface, lfvery

dirty or damaged, replace cartridge

° Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE

Page 17

i.,. ......_.. i,i...... II,JL i, i i , ii,lr.i ii

i i, ii i INN

CUSTO

iHi ,,,,J ill i i i

RESPO ILITIES

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. 16)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.. . Remove screws from blower housing and lift housing

and oil flit tube assembly eli engine

. Cover oil fill opening to prevent entry of dirt. . Remove the screws securing the starter housing and

lift housing off engine.

• Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins

• To reassemble, reverse above procedure.

SCREWS

OIL FILL TUBE

ASSEMBLY

BLOWER I'tOUSlNG

SCREWS

AIR SCREEN

............. Jill '1 ............................... I1' III1'1 ',

MUFFLER

Inspect and replace corroded muffler and spark arrestor (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 o{ this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. Iffuel filter becomes clogged, obstructing fue! flow to carburetor,

replacement is required = With engine cool, remove filter and plug fuel line

sections

,, Place new tuet filter in position in fuel line with arrow

pointing towards carburetor.

. Be sure there are no fuel line leaks and clamps are

properly positioned°

• Immediately wipe up any spilled gasoline

CLAMP .

CLAMP

FILTER - __/"

FIGo 17

CLEANING

• Clean engine, battery, seat, finish, etc. of atl foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc

,, Protect painied surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air fitter and carburetor are covered to keep waler out. Water inengine can result in a shortened engine life

ENGINE COOLING FINS

SPARK PLUG

FIGo 16

't-2

Page 18

L ....'.. 1.1..1111.111 i_/ i1..i.ii ......... i _.J_l .... i L . .11...11.. "1 .

SERVICE AN ADJUSTMENTS

........................... i ill, iHl,, . ,ill., i/ . i

........................................ i, iirl I i, qiill ,iiiH i tl,,, ,t'ltl,t'l_ '1 iiiU ,, iiiiiiiiii i I "q' J _

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

- Depress clutch/brake pedal fully and set parklng brake,

° Place gearshift lever in neutral (N) position.

o Place attachment clutch in "DISENGAGED" position.

- Turn ignition key "OFF" and remove key°

, Make sure the blades and all moving parts have completely stopped.

= Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with

plug,

,H,u H ll , =,,= i =

TO REMOVE MOWER (See Fig. 18)

Mower wilt be easier to remove from the right side of tractor

- Place attachment clutch in "DISENGAGED" position,

° Move attachment lift lever forward to lower mower to its

lowest position

. Roll beit off engine pulfey.

• Disconnect clutch rod from clutch lever by removing retainer spring

, Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

o Disconnect suspension arms from rear deck brackets

by removing retainer springs

• Disconnect front links from deck by removing retainer springs,

o Raise lift iever toraise suspension arms, SIide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND LH, SUSPENS}ON ARMS MUST BE REMOVED FROM TRACTOR,

TO INSTALL MOWER (See Fig. 18)

° Raise attachment lift _ever to its highest position , Slide mower under tractor with discharge guard to right

side of tractor

• Lower lift lever to its lowest position o install mower in reverse order of removal instructions

CLUTCH

SUSPENSION

ARMS ENGINE

RETAINER : _' SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 18

CLUTCH LEVER

SPRING

SPRINGS (BOTH SIDES)

PULLEY

Page 19

SERVnCE AN

ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3). If tires are over or under inflated, you wilt not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

You will need two (2) standard 2 x 4 short pieces of wood

to make the following adjustment. Similar blocks measur- ing 1-1/2" thick may also be. used

• Raise mower with attachment lift control to allow two

(2) 1-1/2" thick blocks to be placed under rear edge of mower,

• Place one block directly behind the left mandrel, Place the remaining block under the stamped ridge on the

right rear edge of mower deck,

• Lower mower deck to its lowest height of cut position (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual),

• On both sides of tractor, loosen, but do not remove, the fasteners securing the adjustable pivot brackets to

frame. Both brackets must be loose enough to move freely,

" Pull down firmly on suspension arm to remove any

slack in pivot bracket and hold while tightening rear fastener first to secure Tighten remaining fastener.

• Repeat procedure on other side of tractor.

° Raise mower with attachment lift control and remove

blocks from under mower.

PLACE TWO 12) 1-_f2" THICK BLOCKS UNDER REAR EDGE OF

DECK (USE WOOD 2 X 4'S OR EQUIVo)

FRONT-TO-BACK ADJUSTMENT (See Figs, 21 and 22) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDED IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor, Measure dis- tance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

. Before making any necessary adjustments, check that

both front links are equal in length, Both links should be approximately 10-3/8'L

. If links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of turns,

- When distance "D" is 1/4" Io 3t4" lower at front than rear, tighten nuts "F" against trunnion on both front

links

,, To raise front of mower, loosen nut"F" from trunnion on

both front links_ Tighten nut "E" on both front links an equal number of turns

. When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links, Recheck side-to-side adjustment.

. ,,', ' , , .f MANDREL

DIRECTLY BEHIND

MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION

",- _ ,'_

UNDER

STAMPED _ ' ",/ RIDGE '_>

FIG. 19

SUSPENSION ARM

ADJUSTABLE PIVOT BRACKET

PULL DOWN AND

TIGHTEN REAR

FASTENER FIRST

._ _;:o ,t ......... _ ._;_._

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

NU'[ "F"

FRONT LINKS TRUNNtON

Page 20

i 11J i i i ......................iii ,1_1 iii ,i,i ,

SERVICE AN ADJUSTMENTS

IIM i , i,ii , i,,,rl,,_,l r , ,i..... i1,,1_ ................ i, ,,i

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 23)

The mower blade drive belt may be replaced without tools.. Park the tractor on level surface. Engage parking brake..

BELT REMOVAL -

• Place attachmen{ clutch in"DISENGAGED" position.

• Move attachment tilt tever forward to lower mower to its lowest position.

,, Roll belt off engine pulley°

• Work belt off both mandrel pulleys and idler pulleys..

o Pull belt away from mower.

BELT INSTALLATION - ,, Install new bett in reverse order of removal°

,, Make sure belt is in all pulley grooves and inside all belt

guides.

ENGINE PULLEY

MANDREL IDLER

PULLEY PULLEYS

MANDREL PULLEY

FIG. 23

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

ERATtNG

FIG. 24

TO REPLACE MOTION DRIVE BELT (See Fig. 25)

Park the tractor on level surface Engage parking brake For assistance, there Jsa belt installation guide decal on

bottom side of left footrest,.

• Remove mower (See "TO REMOVE MOWER" in this section of this manual.)

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler . Pull belt slack toward rear of tractor Remove belt

upwards from transax[e puIley by deflecting belt keep-

erSo

o Pull belt toward front of tractor and remove downwards

from around engine pulley.

- Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

l! tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted. ,, Depress clutch/brake pedal and engage parking brake

o Measure distance between brake operating arm and

nut "A" on brake rod.

, tf distance is other than 1-1/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".

,, Engage parking brake and recheck distance

• Road testtractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is stil_ greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au- thorized service center/department

PULLEY

CLUTCHING

IDLER

STATIONARY IDLER

PULLEY

20 FIG. 25

TABS

KEEPER

Page 21

SERVmCE AN ADJUSTMENTS

i, ,iH HH H,,, I ,U I

TO ADJUST STEERING WHEEl ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer

ing wheel and reassemble per instructions inthe Assembly section of this manual

FRONT WHEEL TOE-INICAMBER

The front wheeI toe in and camber are not adjustable on

your tractor If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized

service center/department

TO REMOVE WHEEL FOR REPAIRS

(See Fig 26)

,, Block up axle securely * Remove axle cover, retaining ring and washers to altow

wheel removal (rear wheel contains a square key - Do not lose)

• Repair tire and reassemble , On rear wheels only: align grooves in rear wheel hub

and axle insert square key

• Repface washers and snap retaining ring securely in axle groove

, Replace axle cover

WASHERS

RETAINING RING

TO START ENGINE WITH A WEAl( BATTERY

(See Fig. 27)

ate explosive gases Keep sparks, flame and smoking materials away from bat-

!_ AUTION: Lead-acid batteries gener-

HHHH

ff your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOU R TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES,

TO ATTACH JUMPER CABLES

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each batLery, taking care not to short against chassis

,, Connect one end of the BLACK cable to the NEGA _

TIVE (-) terminal of lully charged baLtery

o Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from [ueitank and battery

TO REMOVE CABLES, REVERSE ORDER

,, BLACK cable first from chassis and then trom the fully

charged battery

- RED cable last from both batteries

POSITIVE TERMINAL NEGATIVE TERMINAL

teries Always wear eye protection when around batteries

AXLE COVER

_"SQUARE KEY

(REAR WHEEL ONLY)

FIG. 26

CHASSIS

CABLES

CHARGED BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG,, 27

Page 22

=,,, M,, ,....... i,,=,, =

SERVICE AND ADJUSTMENTS

............................. i

TO REPLACE HEADLIGHT BULB

" Raise hood

• Pull bulb holder out of the hole in the backside of the grill.

= Replace bulb in holder and push bulb holder securely

back into the ho_e in the backside of the grill.

. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting

• Check wiring. See electrical wiring diagram in the Repair Parts section of this manual..

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is iecated behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 28)

• Ratse hood,

• Unsnap headlight wire connector.

• Stand infront of tractor. G rasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

HOOD

HEADLIGHT WIRE

CONNECTOR

FIG. 28

Page 23

i ill ii,l,ll_ i iJ i i i

SERVmCE AN

i i lllll ii ii, ,i i,i i i ,i,Jl ii

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever from s_ow (._) to choke ( \ ) position. Slowly move

ever from choke ( \ ) to fast (.'_) position.

• Check that holes"A" ingovernor control lever and hole in governor plate line-up. Jfholes "A"are not aligned, loosen clamp screw and move throttle cable until holes

are aligned.. Tighten clamp screw securely.

GOVERNOR CONTROL LEVER

GOVERNOR

CONTROL PLATE

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make fina_adjustments with engine running and shift/motion

control lever in neut[al (N) position.

• Move throttle control lever to slow (._) position. With finger, rotate and hold throttie lever against idle speed

screw. Turn idle speed screw to attain 1750 RPM.

• While still holding throttle lever against idle s_,eed screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.

ACCELERATION TEST o Move throttle control lever from slow (-_.) to fast (,@)

position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDtNG THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

HOLES"A" CLAMP THROTTLE

SCREW CABLE

FIG., 29

TO ADJUST CARBURETOR (See Fig. 30)

The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences in fuel, temperature, aft[tude or load if the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de- creases the supply of fue! to the engine giving atearier fuel/ air mixture. Turning the idle mixture vatve out (counter-

clockwise) increases the supply of fuel to the engine giving a richer fuet/aJr mixture..

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT tN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

,, Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly (see above)

• With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock- wise) 1 fullturn

THROTTLE IDLE SPEED LEVER SCREW

IDLE MIXTURE

VALVE

FIG. 30

'9"4

Page 24

Immediately prepare your tractor for storage at the end of ENGIN E

the season or if the tractor will not be used for 30 days or

more.

, ,,, ,,,,,, ,,,,,,,,, ,,,,,,,u

CAUTION: Never store the tractor with I gasoline in the tank inside a building I

where fumes may reach an open flame I or spark. Allow the engine to coot I

before storing in any enclosure. J

= = , H ,,,,,H, ,,,,,,,,,,,

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etco Store in a clean, dry area.

. Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

. Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments section of this manual),

• Lubricate as shown in the Customer Responsibilities section of this manual,,

• Be sure that all nuts, bolts and screws are securely fastened, Inspect moving parts for damage, breakage

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACEDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE..

• Drain the fuel tank,

• Start the engine and let it run until the fuel lines and carburetor are empty.,

- Never use engine or carburetor cleaner products in the fuef tank or permanent damage may occur

• Use fresh fuel next season

NOTE: Fuet stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer

container° Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer,

and wear, Replace if necessary°

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting

BATTERY

• Fully charge the battery for storage, . After a period of time in storage, battery may require

recharging-

. To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see 'q'O

CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manuaI),

. After cleaning, leave cables disconnected and place

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities section of this manual)

CYLINDERS

- Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s),.

o Turn ignition key to"START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s)

cables where they cannot come in contact with battery terminals,

. Be sure battery drain tube is securely attached,

o If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

OTHER

o Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust Rust and/or dirt in your gasoline will cause problems

° If possible, store your tractor indoors and cover it to

give protection from dust and dirt,

. Cover your tractor with a suitable protective cover that

does not retain moisture Do net use pJastic. Plastic cannot breathe which al!ows condensation to form and

will cause your tractor to rust

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM

Page 25

TROUBLESHOOTING POmNTS

i ....................................

PROBLEM CAUSE CORRECTION

Wlll not start

Hard to start

ii iin i iqnll

Engine will not turn over

1 Out of fuel 2 Engine not "CHOKED" properly

3 Engine flooded 4, Bad spark plug

5 Dirty air rifler 6 Dirty fuel filter

7 Water in fuel,

8. Loose or damaged wiring. 9_ Carburetor out of adjustment

10 Engine vafves out of adjustment

t Dirty air fitter 2 Bad spark plug 3 Weaker dead battery.

4 Didy fuel filler 5, Stale or dirty fuel. 6, Loose or damaged wiring 7 Carburetor out of adjustment

Engine valves out of adjustment

1 Clutch/brake pedal not depressed 2 Attachment clutch is engaged. 3 Weak or dead battery,

4 Brown fuse, 5 Corroded battery terminals

6_ Loose or damaged wiring 7 Faulty ignition swttch,

8 Faulty solenoid or starter 9, Faulty operator presence switch(as)

1 Fill fuel tank 2, See "TO START ENGINE" in Operation section. 3 Wait several minutes before attempting to start

4. Replace spark plug.

5. Clean;replace air filter

6. Replace fuel filter, 7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring, 9_ Contact an aulhorized service center/department,

1O, Contact an aulhorized service center/department.

1- Cieanfreplace air fitter,

2. Replace spark plug. 3, Recharge or replace battery

4, Replace fuel filter

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring 7- Contact an authorized service center/department 8 Contact an authorized service center;department.

1, Depress clutch/brake pedal

2. Disengage attachment clutch. 3- Recharge or replace battery,

4. Replace fuse 5 Ctean battery terminals

6. Check all wiring

7. Check/replace ignifion switch

8. Check/replace solenoid or starter

9. Contact an authorized service center/department

Engine clicks but wilt not start

Loss of power

Excessive vibration

1 Weak or dead battery

2 Corroded battery terminals

3 Loose or damaged wiring

4 Faulty solenoid or starter

1 Cutting too much grassltoo fast.

2 Throttle in "CHOKE" position.

3 Build-up of grass, teaves and trash under mower,

4 Dirty air filter,

5, Low oil levelldirty oli.

6 Faulty spark plug,

7 Dirty fuel filter,

8, Stale ordirty fuel,

9 Water in fuel

10 Spark plug wire loose

t 1 Dirty engine air screen/fins 12 Dirty/clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment, 15 Engine valves out of adjustment

1 Worn, bent or foose blade. 2 Bent blade mandrel,

3 Loose;damaged part(s)

1. Recharge or replace battery

2. Clean battery terminals

3. Check all wiring

4. Check/replace solenoid or starter.

1, Set in "Higher Cut" position#educe spee& 2_ Adjust throttle control,

3 Clean underside of mower housing 4- Cfeantreplace air filter

5 Check oil level/change oil, 6, Clean and regap or change spark piug 7,, RepIace rue1 filter,

8. Drain fuel tank and refill with fresh gasoline,

9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

t0. Connect and tighten spark plug wire 11 Clean engine air screen/tins 12 Clean/replace muffler.

13. Check all wiring 14, Contact an authorized service center/department

t5 Contact an authorized service centefldepartment,

1 Replace blade Tighten blade bolt 2 Replace blade mandrel 3 Tightentoose part(s) Replace damaged parts

Page 26

................. lU,

PROBLEM

Engine continues to run when operator leaves seat

with attachment clutch

engaged

POOr cut _ uneven

........ n,,u ,,,,,u

Mower blades will not rotate

nl iiiii, n, i i ill, ,,ll,,i

Poor grass discharge

TROUBLESHOOTING POINTS

i i ....................

CAUSE

n i i, u

1 Faulty operator-safety presence control system

Worn, bent or loose blade

Mower deck not level.

2 3

Bui{dup of grass, leaves, and trash under mower

Bent blade mandrel.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels

1 Obstruction in clutch mechanism

2. Worn/damaged mower drive belt 3 Frozen idler pulley

4 Frozen blade mandre_

1_ Engine speed too slow 2 Travel speed too fast.

3 Wet grass 4 Mowerdeck notlevel

5 Low/uneven tire air pressure 6 Worn, bent or loose blade,

7 Buildup of grass, leaves and trash under mower 8 Mower drive belt worn.

9 Blades improperly installed

10 Improper blades used

1 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

CORRECTION

......... i,ii i u ,,,

1 Check wtrlng, switches and connections If not

corrected, contact an authorized service center/ department

1 Replace blade, Tighten bZade bolt

2, Level mower deck, 3 Clean underside of mower houstng_ 4, Replace btade mandrel

5 Clean around mandrels to open vent holes

! Remove obstruction 2 Replace mower drive belt. 3 Replace Idler pulley 4 Replace blade mandrel

1 Place throttle control in "FAST" position

2 Shift to slower speed.

3 Allow grass lo dry before mowing.

4 Levefmower deck

5. Check tires for proper air pressure

6 Replace/sharpen b{ade Tighten blade bolt.

7 C_ean underside of mower housing

8. Replace mower drive belt.

9. Reinstall bFades sharp edge down

10. Replace wilh blades listed in fhts manual 1 Clean around mandrels to open vent holes

Headlight(s) not working (if so equipped)

Battery will not charge

Engine "backfires" when turning engtne

"OFF"

1 Switch is "OFF"_

2. Bulb(s) burned out 3 Faulty light switch,

4 Loose or damaged wiring 5 Blown fuse

1 Bad battery cell(s). 2 Poorcable connections

3 Faulty regulator (if so equipped). 4 Faulty alternator

Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine

1 Turn swilch "ON" 2 Replace bulb(s).

3. Check/replace light switch. 4 Check wiring and connections

5. Replace fuse

t Replace battery

2 Checkiciean alL connections 3 Replace regulator

4 Replace alternator

1 Move throttle control to "SLOW" position and allow

_o{diefor 30 seconds before stopping engine

Page 27

SCHEMATIC

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

IGNITION SWITCH

8LACK

/2-7

RED

BATTERY

8LACK

RED Jb-- RED

FUSE 30 AMP

WHITE

CLUTCH / BRAKE

(PEDAL UP)

II- - --[- I1 1 I

SLACK

ATT'MENT CLUTCH GROUNDING

WHITE

'......... "_ " "__, _L'

i ___ 0 i' 7,

(CLUTCH OFF) CONNECTOR

STARTER

SOLENOID

(NOT OCCUPIED)

SEAT SWITCH

SLACK,,

BLACK

RED

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR

SYSTEM. THE LIGHTS ARE

NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

IGNITION SWITCH

POSITION CIRCUIT

OFF M +G

ON B+L

START B+ S +L

BECAUSE OF THIS, "THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

.---0--- NON-REMOVABLE _ REMOVABLE

CONNECTIONS CONNECTIONS

(_ IGNITION SPARK ___.._ _)

CHARGING SYSTEM OUTPUT 28VOLTS AC MIN. @ 3600 RPM

3 AMP DC _l 3600 RPM (CHARGING SYSTEM DISCONNECTED)

LIGHTING SYSTEM __

UNIT PLUG

{ ....... I

I...... I

SWITCH _-4_o _ /-

(OFF) \--J ' '

HEADLIGHTS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

Page 28

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

ELECTRICAL

36 38

I I

32 33

I I F I

Page 29

REPAnR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

ELECTRICAL

KEY PART

NO, NO, DESCRIPTION

1 121265X 2 74760412 3 19091016 4 1004O4OO 5 121264X 6 73220400 7 109238X 8 129965 9 109596X

19 10090400

2O 7335040O

21 136850 22 4152J 23 1115040O 24 4799J 25 4207J 25 132202 26 108824X

29 121305X 30 140399 31 140400 32 123620X

33 140403 34 110712X

35 108236X

36 17021008 37 104445X 38 130890 39 109553X 40 140414

41 71tl0408} 42 131563 43 138406 t

44 7364O4OO 70 140422

Battery t2 Volt 25 AMP Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga Washer Lock Hvy Helical 1/4 Caps Battery 20/25/30 AMP

Nut Fin Hex 1/4-20 Uric

Tube Plastic 12"

Case Battery Hng Mech W/lid Clamp Hose Olive

Washer Lock 1/4

Nut Jam Hex t/4-20 Unc Harness Socket Light Bulb Light #,1156

Washer Lock Internal Tooth 1/4 Cable Battery 6ga 11" red Cable Ground 6ga 12" black

Cable Batte;y 6 Ga 43" red Fuse 30 AMP Auto Green

Switch Plur_ger Nc Gray Switch I n 3 pos

Nut Igni_orn Cover Sw Key BIk 1 25 Text SLT

Key Ign Molded Craftsman, Delta Switch Light Blk BIk Red

Bracket Switch Clutch Screw Tap Hex #10-24unc X 1/2

Switch intlk CI Grd Gry 2 Term Bracket Switch Interlock

Switch lntlk CI MWR Gry 4 Term Harness Ign LT Mech

Bolt Blk Fin Hex 1/4-20uncx1/2 Cover Terminal Red

Solenoid Nut Keps Blk Hex 1/4-20 Unc

Harness Engine, B&S, Dual

NOTE: All component dimensions given in U,,S, inches,

1 inch = 25 4 mm

Page 30

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

CHASSIS AND ENCLOSURES

A B C D E F G ! J K L M P O

G G

,,,%

Page 31

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

CHASSIS AND ENCLOSURES

KEY PART

NO, NO. DESCRIPTION

1 135034

2 137275

3 17490612 6 130800X029 7 17490608

8 2751R 9 137411X016

10 5479J 11 122795X 12 121794X 13 124031X012 14 17490608 15 74180512 16 73510500

17 131445X417 18 126938X

19 17411310 21 122933X 22 124479X 24 74760612 25 19131312 26 73680600

27 17490608 28 140135 29 124029X 30 109872X417

31 136619 32 17490612 33 105465X417 34 105464X417 35 72110606

36 73680600J 37 105466X

38 134774 r 39 134775

40 72140608 50 73800600 51 19131216 53 72140608 54 74760614 58 11050600

NOTE:

All component dimensions given in U.S. inches, 1 inch = 2544 mm

Chassis Wldmt 1lga

Drawbar Stretch

Screw Thdrol 3/8-16x3/4 Ty4t Saddle Str Flat LT

Screw Thdrof 3/8-16xl/2 Ty-tt Clip Line Fuel 13/32 Mtg Hole Dash Slkscr t-pc M Wli Nlc Eng Plug Button Blk 359 Dia Choke

Panel Dash LH

Cover Access Black Square

Panel Slkscr Dash RH Wld Notch

Screw Thdrol 3/8-16xl/2 Ty-tt Screw Mach TRHD 5/18-18uncx3/4

Nut Keps 5/16-18 Uric Hood Asm Pnt Slope Weld Ms-4t7 Bumper Hood

Screw Hex Wsh #13-16 Hi-Lo x 5/8

Rivet Ratchet Nylon Washer Nylon BIk 28x 75x 19 Bolt Fin H_x 3/8-16unc X 3/4

Washer 13/32 X 13/16 X 12 Ga Nut Crownlock 3/8-t6 Unc

Screw Thdrol 3/8-!6xt/2 Ty-tt Grille Grey

Lens Headlight Bar Clear Fender Pnt LT Wio Shift

Bracket Fender Rep1109873x Screw Thdrol 3/8-16x3/4 Ty4t Footrest Pnt Lh (Silver) Footrest Pnt Rh (Silver) Bolt Rdhd Sht Sqnk 3/8-16 X3/4

Nut Crownlock 3/8-16 Unc Pad Footrest Rbr Sq Craftsman

Bracket Asm Pvt LH MWR Rear Bracket Asm Pvt RH MWR Rear

Bolt Rdhd Sqnk 3/8-16 x 1 Nut Lock Hex W/Wsh 3/8-16 UNC

Washer 13/32 X 3/4 X t6ga Bolt Rdhd Sqnk 3/8q6unc X 1

Bolt Fin Hex 3/8-16unc X 7/8 Washer Look Ext Tooth 3/8

Page 32

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257630

DRIVE

• 33 30 32

Page 33

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

DRIVE

KEY PART KEY PART NO, NO. DESCRIPTION NO. NO, DESCRIPTION

1 137363 2 110422X 3 123666X 4 12000028

5 121520X 6 17490512 7 130802 8 131679 9 19151216

10 76020416 11 105701X 12 1909121O 13 710404't2

14 1OO4O400 15 74780544 16 73680500 17 121520X 18 74760612

19 73680600 20 17490512 21 106933X 22 130804

23 73800600 24 73350600 25 106888X 26 19131316 27 76020412

28 128904 29 124236X 30 130807

31 127275X 32 74760512

33 73680500 34 122424X

35 120183X 36 19211616 37 1572H 38 123674X 39 74760644 4O 4470J 41 109070X

Transaxle 6sp Std D4360-48 42 19131312 Spring Return Brake T/a Zinc 43 73680600

Pulley Transaxle 18/20" tires 44 105706X Ring Retainer # 5100-62 45 110812X

Strap Torque 30 Degrees 46 12000039 Screw Thdrol 5/16-18 X 3/4 TYT 47 127783

Bracket Saddle Shift T/a 48 123789X Rod Shf Sdf LYiYT Str Blk Zinc 49 123205X

Washer 15/32 X 3/4 X 16ga 50 74760624

Pin Cotter 1/8 X 1 Cad 51 73680600

Washer Plate Shf 388 Sq Hole 52 19131316 Washer 9/32 X 3/4 X 10 Ga 53 105710X

Bolt Fin Hex 1/4-28unfx3/4 Gr8 54 76020412

Washer Lock Hvy Helical 1/4 55 105709X

Bolt Fin Hex 5/16-18unc X 2 75 56 76020412 Nut Crown Lock 5/16-t8 57 138255

Strap Torque 30 Degrees -38 127274X

Bolt Fin Hex 3/8-16unc X 3/4 59 140312 Nut Crownlock 3/8-16 Uric J60 19131312 Screw Thdrol 5/16-18 X 3/4 TYT 61 17490612

Knob Rd 1/2-13 Plstc Thds Btk 62 8883R

Rod Brake Blk Zinc 26 840 __3._ t_40186

Nut Lock Hex W/wsh 3/6.-16unc "6;_-_:7112'0764 Nut Hex Jam 3/8-16 Unc 65 I004070d

Spring Rod Brake 2 O0 Zinc 66 129921 Washer 13/32 X 13/16 X 16 Ga 67 74760616

Pin Cotter 1/8 X 3/4 Cad 68 19131312 Rod Brake Parking Lt Flat 94 69 73680600

Cap Brake Parking Red 70 134683 Bracket MtgTransaxle 71 74760616 Keeper Belt LH LT 14 Ga } 72 19132012 Bolt Hex Hd 5/16-18unc X,'3/4 73 73680600 Nut, Crownlock 5/16-18UNC 74 109502X

Shaft Asm Pedal Foot 1 930 75 121749X Bearing Nylon Blk 629 id 76 12000001

Washer 21/32 X 1 X 16 Ga 77 123583X Pin Roll 3/16 X 1" 78 121748X

Pulley Idler Flat 95 17490612 Bolt Fin Hex 3/8-16unc X 2-3/4 100 t9111216

Spacer Split 395 X 59 Bzp Keeper Belt Retainer

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Washer 13/32 X 13/16 X :I2 Ga Nut Crownlock 3/8-16 Unc Bearing Ny1503 X 628 X 1 25

Washer Hardened Ring Klip #t5304-50

Pulley Idler V Groove Plastic Bellcrank Asm Clutch

Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc X 1-1/2

Nut, Crownlock 318-16 UNC

Washer 13/32 X 13/16 X 16 Ga

Link Clutch 7 66 Pin Cotter 1/8 X 3/4 Cad

Spring Return Clutch 6 75 Pin Cotter 1/8 X 3/4 Cad

V-Belt Gd Drive 95 25 Kevlar Keeper Belt RH LT Pnt/zinc 16g Keeper Belt Centerspan

Washer 13/32 X 13/16 X 12 Ga Screw Thdrol 3/8-16x3/4 Ty-tt

Cover Pedal Blk Round Pulley Eng CI Mech 38deg LTfYT

Bolt Hex 7/16-20x4 Gr 5 Washer Lock HW Hicl Spr 7/16

Keeper Belt Engine LH LT Bolt Fin Hex 3/8-16unc X t

Washer 13/32 X 13/16 X 12 Ga Nut CrownIcck 3/8-16 Unc Guide Belt Mower Drive RH Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1-'1/4 X 12 Ga" Nut Crownlock 3/8_16 Unc

Spacer Split 80xl 94 Cad/zinc Washer 25/32 X 1 1/4 X 16 Ga

E_ring #5133-75 Key Square 2 0 X t845/1865

Washer 25/32 X I-5/8 X 16ga

Screw Thdro! 3/8-16x3/4 Ty-tt Washer 11/32 X 3/4 X 16ga

Page 34

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

STEERING ASSEMBLY

47 t4

t6 33

Page 35

REPABR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 139768 2 133988 3 135227

4 135228

5 6266H

6 121748X 7 19272016

8 12000029

9 3366R 10 130468 11 10040600 12 73610600

13 110438X 14 74011056 15 73901000 16 132624

17 132614 18 57079 19 124035X 20 126684X

21 10040400

22 71070410 23 127501 24 109816X 25 124036X 26 12000029 27 136874 28 6266H

29 17490612 30 10040600

31 73610600 ! 32 130465 I

33 126847X 34 19131416

35 76020412 36 132196 37 17431008 38 '139769 39 19133808 40 7810H 41 104820X

42 1244t7X 43 12t749X 44 121748X 45 12000029 46 121232X 47 6855M

Wheel Steering Opp Sears Blk Axle Asm Front

Spindle Asm Lh Spindle Asm Rh

Washer Thrust .75 x 1.,230 Washer 25/32 x 1-5/8 x 16 Ga.

Washer 27/32 x 1-1/4 x 16 Ga.

RingKlip #T5304-75 Bearing Col Strg BIk Link Drag Sol Bail J120.064

Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex 3/8-24 Unf Spacer Bearing Axle Front

Bolt, Hex 5/8-11 UNC x 3-t/2 Locknut Flange 5/8-11 UNC

Pin Axle 5/8 ._t .55/1.54 Lg Shaft Asm Strg 5/8 x 15o19 Lt Washer Thrust _515 x .750 x ..033

Support Shaft Washer Shim 1/4 x 5/8 x _062

Washer Lock Hvy Helical 1/4 Screw Hex Socket 1/4-20 x 5/8

Shaft Asm Pitman Nyliner Snap In

Bracket Steering

Ring Klip #T5304-75 Gear Sector 22 Teeth

Washer Thrust .75 x 14230 Screw Thdrol 3/8-16 x 3/4 TY-TT

Washer Lock Hvy Hlcl Spr 3/8 Nut Fin Hex 3/8-24 Unf

Rod Tie Wire Form 19.75 Mech Bushing Link Drag Blk LR

Washer 13/32 x 7/8 x 16 Ga. Pin Cotter 1/8 x 3/4 Cad "

Bushing Strg.. 5/8 ID Dash Screw Slftp #10-16 x 1/2 Ty-B Cap Wheel Steer Opp Sears BIk

Washer 13/32 x 2-3/8 x 8 Ga.. Locknut Center 3/8-24 Unf Adaptor Wheel Strg..640/.635 Id Boot Shaft Steering Craftsman

Washer 25/32 x 1-1/4 x !6 Ga_ Washer 25/32 x 1-5t8 x ! 6 Ga.

Ring Ktip #T5304_75 Cap Spindle Fr Top BIk Fitting Grease

NOTE: All component dimensions given in lJ.S° inches.

1 inch = 25.4 mm

Page 36

REPAIR PARTS

13 HP 42" TRACTOR -,- MODEL NUMBER 917.257630

SEAT ASSEMBLY

14 ""h

[

Ir'-.....

\la\

{ :

26 ! J 25

23 _,_ _, .,,5

1 =

3 "1_)

{' 22

,1/9

[

KEY PART

NO. NO.

1 140122 2 140551 3 '74760612 4 19131610

5 14O4O7

6 738O06O0

7 124181X

8 1749O616

9 19131614

10 140552 12 121246X

13 12t248X

DESCRIPTION

Seat Bracket Pvt St

Bolt Fin Hex 3/8-I6unc X 3/4

Washer Flat 13/32 X t X 10 Ga Clip Pop In ,375 x 250

Locknut Hex W,NVsh 3/8-16 Spring Seat Cprsn 2 250 Bik Zi

Screw Thdrol 3/8-16 X t Ty-lt Washer 13/32 X 1 X 14 Ga

Pan Seat Bracket Mounting Switch Bushing Snap BIk Nyi 50 Id

KEY PART NO. NO. DESCRIPTION

14 72050411 15 134300 16 121250X 17 123976X

21 139888 22 73680500 23 74780814

24 19171912 25 127018X 26 10040800

NOTE:

All component dimensions given in U,S, inches,

1 inch = 25,4 mm

Bolt Rdhd Sht Nk 1/4_20x1-3/8 Spacer Split 28x 96 Yel Zinc

Spring Cprsn 1 27 Bit,, Pnt

Nut Lock I/4 Lge Fig Gr5 Zinc

Bolt Shld 5116-18 Type rl T R

Nut Crown Lock 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr5

Washer 17132 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hlcl Spr 1/2

Page 37

REPAHR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

DECALS

14 11

KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 138955 Decal Dash lnst Oper English 12 4900J 2 141063 Decal B&s Diamond 13HP Icgold 13 109199X 3 140560 Decal Hood RH Crafts li Sip LT 14 131473 4 140561 Decal Hood LH Crafts Ii Sip LT 15 136832

5 132674 Decal Grille LT4000 Craft USA 18 133179 6 133644 Decal Maint Cust Sears Domesti 21 131265

7 140449 Decal Side Pnl Icgold 13HP BIk -- 138311 9 125880X Decal Fender Craftsman Red -- 140393

10 138836 Decal Dash Lawn TractorSLT -- 140394 11 I37537 Decal Caution Fender Eng_span

Decal Clutch/brake English Decal V-Belt Dr Sch Tractor E

Decal Chassis 6sp 42" Decal V-Belt Sch

Decal Mower Qc System Decal Lightbox

Decal Handle Lft Height Adjust Manual Owners 257630 English Manual Owners 257630 Spanish

WHEELS & TIRES

1j-8

i,8

4,10

, 1

KEY PART NOo NO, DESCRIPTION

1 59192 2 65139 3 106222X 4 599O4 5 106732X417 6 278H 7 9040H

8 106108X417

9 124635X 10 7152J 1! 104757X

NOTE:

Al! component dimensions given in U,S° inches

Cap Valve Tire

Stem Valve Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only)

Rim Asm 6" f font Silver Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only)

Rim Asm 8" rear Silver Service

Tire R Ts 18x8 5-8 C Service

Tube Rear (Service Item Only)

Cap Hub Axle BIk 1 50 X 1 00

1 inch = 25,4 mm

Page 38

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

ENGINE

36 F 32

"_ 36

............ /-i ..............

OPTIONAL EQUIPM ENT

Spark Arrester

iiiiii i i H,,,,,, ii ,, L ,ll ,

D E F G H i

Page 39

REPAIR

ENGINE

PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

KEY PART

NO. NO. DESCRIPTION

1 132759

2 !7720410 3 140591

6 125593X 11 10040500 12 71070512 13 137348

14 13280324 15 13200300

16 '11050600 17 17490620

18 136718 19 105839X

20 105838X 21 19091016 22 123650X 23 128953 24 17021008 25 126842X 26 17030808 27 t05037X

29 137180 30 127057X 31 109202X 32 123549X 33 123487X

34 124028X 35 17490412 36 19091416 37 10t335K 38

NOTE:

Al! component dimensions given in US inches.

1 inch = 254 mm

Control Th/ch RH Btk Pd115 10 Screw Hex Thd Cut 1/4-20x5/8 T

Engine Asm B&s Dmd 13Eec Icgld Model No. 28M707, Type No. 0137-01

Gasket Eng 1 313 Id Tin Plated

Washer Lock Hvy Hlcl Spr 5/16

Screw Hex Hd Cap 5/16-18 X 3/4 Muffler LT B&s 12/12 5/13 HP

Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8 Screw Thd rol 3/8-16x 1-1/4 TYTT Shield Heat LT

Receptacle 1/4 Turn Dacrofized Retain,er 1/4 Turn 365odx 222id

Washer 9/32 X 5/8 X 16 Ga

Stud 1/4 Turn (Replaces 105751) Shield Heat Browning LT/YT

Screw;Tap Hex #10-24unc X 1/2

Shield Ht Hood Kohl/dia Engine

Scre_ Spiderloc Hexhd#8xl/2 Ab Strip Foam 18 Kit Spark Arrestor (Flat Scrn)

Pinch Weld Hood Black 2 00

Tank Fuel Front 1 25 Cap Asm Fuel W/sym Vented

Clamp Hose Blk

Bushing Snap Ny} Blk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga

Line Fuel 9 50" Plug Oil Drain (Order From Engine

Manufacturer)

Page 40

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

LIFT

4 5

I /

/ /

Page 41

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973 2 122507X 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X

8 122365X

10 122512X 11 134619 12 135388

13 4939M 14 135563 15 127218 16 73350800 17 130171

18 73800800 I9 130832

20 3146R

NOTE: All component dim6nsions given in U,S. inches,

1 inch = 25.4 mm

Wire Asm Inner W/plunger 17 32 Shaft Asm Lift 9 680

Pin Groove 1 500 Zinc E Ring #5t33-62

Washer PItd 21/32 X 1 X 21ga

Bearing Nylon Blk 629 Id Grip Handle Fluted BIk Button Ptunger Red Spring Cprsn 3 750 Oiled

Link Lift LH Link Lift RH

Retainer -_pring Pin RelrStt 5/16 x 1.25 Blk

Link Front Nut Ja_ Hex 1/2-13 Uric

Trunnion Bfk Zinc Nut Lock W/wsh 1/2-13unc

Arm Suspension Rear Retainer Spring Zinc

Page 42

REPAURPARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

MOWER DECK

\58 40

1 59 37

57 0

_12

4/3

Page 43

REPAIR PARTS

13 liP 42" TRACTOR - - MODEL NUMBER 917.257630

MOWER DECK

KEY PART KEY PART NO. NO. DESCRIPTION NO. NOo DESCRIPTION

1 138024 2 72140506 3 138017 4 138440

4A 132827

5 4939M 6 130832

7 73800500 8 850857, 9 10030600

10 140296 11 134149 !2 129895

13 137645 14 128774

15 110485X 16 136929 17 72110618 18 72140505

19 73800500 20 136888 2I 73680500 22 134753 23 131267 24 105304X

25 123713X 26 110452X 27 130968 28 19111016

29 131491

30 138776

31 129963

32 129861

33 137266

34 72110614

36 133835

36 131494

37 19131612

38 133502

Deck Asm Mwr 42" weldment 39 133503 Bolt Rdhd Sqnk 5/16-18unc X3/4 40 73680600 Bracket Asm Fr Sway Bar 38/42 4l 133551

Bracket Deck Sway Bar 38/42 42 76020312 Bolt Shoulder 5/16-18 Thd Form 43 133504

Retainer Spring 44 140088

Arm Suspension Rear 45 4497H

Locknut-hex W/ins 5/16-18unc P 46 137729 Bolt 3/8-24 X 1 25 Gr8 Patched 47 131335

Washer Lock Hvy 3/8 Unplated 48 133944 Washer Hard Blade Mower Vented 49 133940

Blade Mulching 42" 50 131340 Bearing Ball #6204 (Mandrel) 5'1 69180 Shaft Asm W/lower Bearing 52 139888 Housing Mandrel Vented (Machd) 53 131845 Bearing Bali Mandrel 54 133943

Stripper Mower Vented 55 133844 Bolt Rdhd Sqnk 3/8-16 X 2-1/4 56 122052X Bolt Rdhd Sqnk 5/16-18 X 5/8 57 127498

Locknut-hex W/ins 5/16-18unc P 58 128759 Baffle Vortex 42 '59 !33573

Nut Crown Lock 5/16-18 60 134666 Stiffener Bracket 42" deck i 61 131870

Bracket Deflector Mower 42" 62 127847 Cap Sleeve 80x 112 Blk Mower 63 121748X Spring Torsion Deflector 2 52 64 12000029

Nut Push Phos & Oil 65 128903 Shield Deflector Mower 42" Blk 66 127845

Washer 11/32 X 5/8 X 16 Ga 67 106932

Rod Hinge 42" 6 75 Wig 68 13096g Screw Thdrol Hex Head Zinc Mwr -- 130794

Washer Spacer Mower Vented

Pulley Mandrel 42" -- 138358 Nut Fig Top Lock Cntr B 9(16 Bolt Rdhd 3/8-16uncx t-3/,4 Gr 5

Fastner Christmas Tree Pulley Idler Flat 3 060

Washer 13/32 X 1 X 12 Ga Spacer Arm Idler Upper

Available mutcher plate kit not included with tractor:

-- 141112 Mulcher Close-out plate kit

NOTE: All component dimensions given in US inches.

1 inch = 254 mm

Stiffener Arm Idler Upper Nut, Crownlock 3/8-16 UNC

Rod Pivot W/nibs Pin Cotter 3/32 X 3/4 Cad

Rod Clutch Secondary W/nibs Guard Mandrel LH Black

Retainer Spring 1" Zinc/cad Screw Thd Roll 1/4-20 x 5/8

Spring Extension Washer Hardened Smaller

Roller Asm Cam Follower 42" dck Bolt Shldr 10-24 Zinc Gr 5 42" Nut Lock #10-24 Unc

Bolt Shld 5/16-18 Type Tt T R Arm Asm Pad Brake Washer Hardened

Arm Idler 42" mower LT/YT

Spacer Retainer Pm Mower

Bushing 747 Od X 794 Lg Brass

Spring Clutch Arm Asm Clutch Primary

Rod Clutch Primary 38/42

Spring Return . Arm Clutch Secondary Washer 25/32 X 1-5/8 X 16ga

Ring Klip #t5304-75

Bolt Shoulder 3/8-16 Unc 1 44

Keeper Spring 4 000

Knob Rd 3/8-16 Plstc Thds Blk

WBeit Mower 42" 9 2 40

Mandrel Asm Service (Includes Key

Nos. 8-!0, 12-15, 31 and 33)

Deck Serv 42" MB Mech

Page 44

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

DANA TRANSAXLE - MODEL NUMBER 4360-48

26 31

27 32

43,_

63 59

/ _4 65

43_52

_-----71

Page 45

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

DANA TRANSAXLE - MODEL NUMBER 4360-48

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 138248 Housing, Upper' 41 105928X Sprocket, 9 Teeth

2 2274J Screw, Self-Tapping, Large 42 110084X Gear, Bevel, 42 Teeth 3 134400 Ball, Detent 44 120473X Shaft, Drive

4 105904X Spring, Detent 45 I05933X Gear, Spur, 12Teeth 5 105905X Screw, Set 46 106151X Gear, Spur, 15 Teeth 6 138235 Kit, ShifterAssembfy 47 120407X Gear, Spur, 20 Teeth

7 134399 Boot, Shifter 48 106589X Gear, Spur, 25 Teeth 8 134791 . Screw, Tapping w/Sealer 49 120408X Gear, Spur, 28 Teeth 9 138241 Square Ring 50 105937X Gear, Spur, 31 Teeth

10 2267J Ring, Retaining 51 2226J Washer, Plain .632 x 1.00 x.060 11 134793 * Assembly, Kit, Shim .625 Shaft 52 134401 Washer, Neoprene

12 138240 Bearing, Flange 53 2264J Washer, Plain .758 x 1.25 x .031 13 120415X Washer, Plain 632 x 138 x .046 54 120474X Axle, LH

14 2257J Key, Woodruff, #9 55 11008tX Gear, Miter, 15 Teeth 15 138234 Assembly, Kit, Input Shaft 56 105941X Ring, Retaining 16 110078X Pinion, Bevel, 14Teeth .57 11007tX Gear, Spur, 32 Teeth 17 105909X Ring, Retaining 58 120952X Shaft, Cross 18 1,05910X Chain, 24 Pitches 59 110082X Gear, Miter, 15 Teeth 19 105911X Bearing, Flange 60 120475X Axle, R.H.

20 138242 Gear, Spur, 14 Teeth -61 138247 Housing, Lower 21 138246 Collar, Clutch 62 120961X Puck, Friction

22 138236 Assembly, Kit, Clutch Keys t 63 7294J Disc, Brake 23 73810500 Locknut 5/16-24 64 I08989X Spacer

24 138243 Shaft, intermediate 65 120953X Jaw, Brake 25 2244J Key, Woodruff, #6t 66 120954X Pin, Dowel

26 105918X Ring, Retaining 67 134799 Screw, Self-Tapplng, Lai'ge : 27 120470X Sprocket, 18 Teeth 5/16-18 x2_25

28 1t0070X Spacer 68 138244 Lever, Actuating 29 t08977X Gear, Spur, 37 Teeth 69 108996X Washer, Plain .321 x 1.00 x .055 30 109254X Gear, Spur, 35 Teeth 70 120956X Bracket, Anti-Rotation

3I 120405X Gear, Spur, 30 Teeth 71 106596X Screw, Self-Tapping, Large 32 t08980X Gear, Spur, 25 Teeth , 5/16_18 x 1.44

33 120406X Gear, Spur, 22 Teeth _ 72 120951X Puck, Fdction 34 134796 Gear, Spur, 19 Teeth j 73 120416X Grease

35 105925X Washer, Plain .640 x 1.37, x .061 36 2232J Washer, Plain .632 x 1.00 x .026 * Use in combinations to maintain proper clearances

37 108978X Spacer .630 x 100 x .169 38 110079X Assembly, Gear, Combination of ** Order Key No. 15

39 124639X 40 120472X

1/4-20 x 734 43 134394 *Assembly, Kit, Shim .750 Shaft

12 Teeth and 35 Teeth Shaft, Idler Spacer 635 x .875 x ..755

NOTE: All component dimensions given in U,S. inches

I inch = 25.4 mm

Page 46

REPARRPARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

3O6

308

562

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

307

305

76'1

741

0 22

Page 47

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

130

_% 147

95 9871

164 _ 123

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

_84_ 523

284

127

(_) 138

142

_105

955

445

535

872

224

17i

646_ 284A

Page 48

REPAmR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

222

240

265

209@

663

232.,_ /f I

304

...... 1_3,

334

_)729

305 _ 78

468

,ooo@

1005_

188

1044

877

___668

@ 75

,_455

"--_ 726

Page 49

REPABR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

729A

127 138 106 987

801

311

310

544

3 20 842 524

'137

634

Q _ U

105 147 142 _) 634B

121 CARBURETOR OVERHAUL KIT

977 CARBURETOR GASKET SET

634A

358 GASKET SET

Page 50

REPABR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION

t 496413 2 399265

3 391086 5 494240 6 22963

7 271866 8 495735

9 27803 10 94621 11 28O100

12 271916

271997 271996

13 94622

15 94239 16 495162

94196 18 494238 20 291675 22 94624

23 492326 24 222698 25 394661

394662

394663

394664

26 391780

392331

391781

391782

391783

27 260924 28 299691

391286 29 490348

490469 32 94671

33 262246 34 262247 35 65906 36 26828 37 224502 40 221596 41 292260

42 93630 45 262248 46 212897 51 272465

Cylinder Assembly 52 272554 Bearing, Cylinder 53 94637

* Seal, Oil 75 224061

Head, Cylinder 78 94626 Washer, Flat 95 94098

* Gasket, Cylinder Head 98 495800

Breather Assembly t04 231789 (Includes Mounting Gasket) 105 231855

* Gasket, Valve Cover 106 231854

Screw, Seres 108 224540

Tube, Breather 118 494383

* Gasket, Crankcase Cover, 1/64" I23 94616 * Gasket, Crankcase Cover, .005" 125 4957(_6

* Gasket, Crankcase Cover, °009*' 127 - - -l

Screw, Cylinder Head 130 224539 Plug, Oi! Drain !31 494379

Crankshaft 133 494381

Key, Timing Gear 137 281165 Base, Engine 138 281164

*Seal, Oil 141 495931

Screw, Sems, Base Mounting 142 494537

Flywheel 147 231794

Key, Flywheel 164 213819 Piston Assembly, Standard Size 171 281051

Piston Assembly, .010" Oversize 187 393815 Piston Assembly, .020" Oversize 188 94627 Piston Assembly, ..030" Oversize 201 262767 Ring Set, Standard Size 209 260871

Ring Set, Standard Size, Chrome 216 262766

Ring Set, o010" Oversize 219 490815

Ring Set, .020" Oversize 222 49561t

Ring Set, °030" Oversize 224 94729 Loci<, Piston Pin 225 231058 Pin, Piston, Standard Size 227 493935 Pin, Piston, .005" Oversize 230 94742

Rod, Connecting 232 262785 Rod, Connecting, .020" Undersize 240 394358 Screw, Connecting Rod 265 221535 Valve, Exhaust 284 94073 Valve, Intake 284A 94704

Spring, Valve 304 496280 Spring, Valve Guard, Flywheel

Retainer, Intake Valve Rotocoit, Exhaust Valve

Retainer, Rotocoil Tappet, Valve

Gear, Cam

*** Gasket, Carburetor

* Included in Gasket Set (494241)

** Included in Carburetor Kit (495799)

*** Included in both Carburetor Kit (495799),

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U,S. inches

* Gasket, Carburetor

Stud, Carburetor Mounting

Washer, Spring

Screw, Sems

** Screw, Throttle

Screw, tdle Adjust

** Pin, Float Hinge ** Valve, Inlet Needle

** Seat, Inlet

Valve, Choke Valve, Needle

Screw, Elbow Mounting Carburetor

** Plug, Welch (Sold in Kit Only)

Valve, Throttle Shaft, Throttle Float, Carburetor

*** Gasket, Float Bowl

*** Washer, Float Bowl

Shaft, Choke ** Nozzle, Carburetor "* Pilot, Jet

Carburetor, Elbow

Nut, Air Cleaner

Line, Fuel (! 1" Long, Cut to Suit)

Screw, Sems

Link, Governor

Spring, Governor

Link, Choke

Gear, Governor

Piate, Governor Control

Screw, Hex Head

Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governer Link

Filter, Fuel

Clamp, Casing

Screw, Hex Head

Housing, Blower

1 inch = 25.4 mm

Page 51

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257630

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

305 94729 Screw, HexHead 668 280848 Spacer 306 224545 Shield, Cylinder 726 392134 Gear, Ring 307 94623 Screw, Sems 727 490324 Cover, Starter 308 491490 Cover, Cylinder Head 728 94627 Screw, Hex Head 309 394805 Motor, Starter 729 281159 Clip, Lead Wire

310 94003 Thru Bolt Assembly 729A 24723 Retainer, Wire 311 395538 Brush Assembly 741 262962 Gear, Timing

332A 94314 Nut, Hex 757 213998 Link, Counterweight

333 492341 Armature, Magneto 758 399891 Counterweight Assembly 334 93381 Screw, Seres 759 298909 Pin, Counterweight 337 802592 Plug, Spark 761 94593 Screw, Counterweight

346 93705 Screw, Hex Head 783 280104 Gear 356 494328 Wire Assembly 801 394856 Cap, Drive

358 494241 Gasket Set 802 395537 Cap, End 363 19203 Puller, Flywheel 803 398159 , Housing, Starter

383 89838 Wrench, Spark Plug 842 270920 Seal, Cap 423 94073 Screw, Seres '847 496415 Tube Assembly, Oil

445 493909 Cartridge, Air Cleaner 851 221798 Terminal, Ignition Cable 455 222561 Cup, Screen Mounting 869 261463 Seat, Intake Valve

467 493903 Knob, Air Cleaner ,370 213316 Seat, Exhaust Valve 468 224948 Screen, Rotating 871 261961 Guide, Exhaust Valve

474 393474 Stator, Alternator 231218 Guide, Intake Valve, Brass 482 93621 Screw, Seres 872 281361 Cover, Air Cleaner

510 495878 Starter DdveGroup 875 494237 Body, Air Cleaner 513 398003 Clutch Assembly 876 495877 Kit, Spring

523 495230 Dipstick, Oil 877 393456 Diode Assembly

524 68838 * Seal, Oil 896 94288 Roll Pin 525 496113 Tube, Oil Filler 955 94642 Screw, Fuel Bowl

535 272403 Element, Filter _940t0 Nut, Hex

537 281106 * O-Ring, Air Cleaner 975 _J4878- Bowl, Float 544 390837 Armature, Starter 977 494385 Carburetor Gasket Set

552 231597 Bushing, Governor Crank 987 281166 ** Seal, Throttle Shaft 562 92613 Bolt, Governor Lever 1003 490316 Spring Set

592 231082 Nut, Hex 1005 281355 Fan, Flywheel 60I 93053 Clamp, Fuel Pipe 1006 224413 Retainer, Fan 611 494451 Elbow, Fuel Pipe 1044 94673 Screw, Hex Head

614 93306 Pin, Cotter 615 93307 Retainer, E-Ring * Included in Gasket Set (494241)

618 262803 Spring, Choke Return ** Included in Carburetor Kit (495799) 634 281168 ** Seal, Choke Shaft *** Included in both Carburetor Kit (495799),

634A 491323 * Seal, Governor and Carburetor Gasket Set (494385) 634B 398970 ** Washer, Throttle Shaft

635 66538 Elbow, Spark Plug RPM Seltings: Low: 1900-2100, High: 3000-3200 646 224546 Brace, Air Cleaner

657 93496 Screw, Seres NOTE: All component dimensions given in U,S, inches 663 94620 Screw, Hex Head l inch = 254 mm

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111Ul

SERVBCE NOTES

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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING GUIDE

SIGHT AND HOLD THIS LEVEL WITH

SKYLINE OR TREE.

NOT ACROSS HILL

15° MAX.

greater than 15°), never across the face. Make turns gradu- I

Operate your Tractor up and down the face of slopes (not i

ally to prevent tipping or loss of control. Exercise extreme J

. caution when changing direction on slopes. !

Page 56

13.0 HP IC

ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

MODEL NO.

917.257630

IF YOU NEED

REPAIR SERVICE "

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FORREPU_CEMENTPARTS

INFORMATIONAND

ORDERING,CALLT,fS

to_ f_REENUMBER:

1-1300-_=,._N-PA RT

(1-800-366-7278)

Each tractor has its own model number. Each engine has its own model number,

The model number for your tractor will be found on the model plate located under the seat,

The model number {or your engine wilt be found on the blower housing of thefengine.

All parts listed hereln may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re- tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

- PRODUCT- TRACTOR

- MODEL NUMBER - 917.257630

. ENGINE MODEL NO. - 28M707, TYPE NO. 0137-01 . _ART NUMBER

* PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians professional technicians specifically trained to insure that we meet our pledge to

you, we service what we sell,,

140393 10,05,93 Printed in U.S,,A,

Craftsman 917.257630 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual