Craftsman 65100 User Manual

User Manual
Read and understand this manual before using machine.
AIR CLEANER – SINGLE SPEED
Model Number
65100
®
CUS
STEEL CITY TOOL WORKS Manual Part No. OR70251
THANK YOU
for purchasing your new Steel City Air
Cleaner. This air cleaner has been designed, tested, and
inspected with you, the customer, in mind. When
properly used and maintained, your air cleaner will provide
you with years of trouble free service, which is why it is
backed by one of the longest machinery warranties in the
business.
This air cleaner is just one of many products in the Steel
City’s family of woodworking machinery and is proof of our
commitment to total customer satisfaction.
At Steel City we continue to strive for excellence each and
every day and value the opinion of you, our customer. For
comments about your air cleaner or Steel City Tool Works,
www
.steelcitytoolworks.com
please visit our web site at
.
TABLE OF CONTENTS
NTRODUCTION
I
SECTION 1 Warranty .................................................................................................................................................4
SECTION 2 Product Specifications ............................................................................................................................7
SECTION 3 Accessories and Attachments ................................................................................................................7
SECTION 4 Definition of Terms ..................................................................................................................................7
SECTION 5 Feature Identification ..............................................................................................................................8
SECTION 6 General Safety........................................................................................................................................9
SECTION 7 Product Safety ......................................................................................................................................11
SECTION 8 Electrical Requirements........................................................................................................................12
SECTION 9 Unpacking & Inventory..........................................................................................................................14
SECTION 10 Assembly ..............................................................................................................................................15
SECTION 11 Operations ............................................................................................................................................16
SECTION 12 Maintenance .........................................................................................................................................17
SECTION 13 Troubleshooting ....................................................................................................................................18
SECTION 14 Parts List..........................................................................................................................................20-21
INTRODUCTION
This user manual is intended for use by anyone working with this machine. It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety. Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual.
Air Cleaner is intended to filter dry airborne wood dust only. It must be limited to non-explosive,
This non-metallic atmosphere.
The drawings, illustrations, photographs, and specifications in this user manual represent your machine at time of print. However obligation to Steel City Tool Works.
This machine is not to be modified for any reasons.
, changes may be made to your machine or this manual at any time with no
WARRANTY
STEEL CITY TOOL WORKS
5 YEAR LIMITED WARRANTY
Steel City Tool Works, LLC (“SCTW”) warrants all “STEEL CITY TOOL WORKS” machinery to be free of defects in workmanship and materials for a period of 5 years from the date of the original retail purchase by the original owner. SCTW will repair or replace, at its expense and at its option, any SCTW machine, machine part, or machine accessory which in normal use has proven to be defective, provided that the customer returns the product, shipping prepaid, to an authorized service center with proof of purchase and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, or lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than SCTW. Normal wear components are also excluded under this coverage. Every effort has been made to ensure that all SCTW machinery meets the highest quality and durability standards. We reserve the right to change specifications at any time due to our commitment to continuous improvement of the quality of our products.
EXCEPT AS SET FOR TIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY, OR ITS CONDITION, MERCHANTABILITY, OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE. SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY SPECIFICALLY DISCLAIMED.
SCTW SHALL NOT BE LIABLE FOR ANY (A) SPECIAL, INDIRECT, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION LOSS OF PROFITS, ARISING FROM OR RELATED TO THIS WARRANTY, THE BREACH OF ANY AGREEMENT OR WARRANTY, OR THE OPERATION OR USE OF ITS MACHINERY, INCLUDING WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIXTURES, TOOLS, EQUIPMENT, PARTS OR MATERIALS, DIRECT OR INDIRECT LOSS CAUSED BY ANY OTHER PARTY, LOSS OF REVENUE OR PROFITS, FINANCING OR INTEREST CHARGES, AND CLAIMS BY ANY THIRD PERSON, WHETHER OR NOT NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW; (B) DAMAGES OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTW TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT; OR (C) CLAIMS MADE A
LEGAL
A
SUBJECT SUCH CAUSE OF ACTION FIRST AROSE.
The validity, construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania, without r visions of any jurisdiction. Any action related in any way to any alleged or actual offer, acceptance or sale by SCTW this Warranty, shall take place in the federal or state courts in Allegheny County, Pennsylvania.
OF
, or any claim related to the performance of any agreement including without limitation
TH ABOVE, SCTW MAKES NO EXPRESS OR IMPLIED REPRESENTA-
PROCEEDING AGAINST SCTW MORE THAN ONE (1) YEAR AFTER
egard to conflicts of laws pr
o
-
STEEL CITY TOOL WORKS
WARRANTY CARD
Name ________________________________________________ Street _______________________________________________ Apt. No. ______________________________________________ City _________________________ State ______ Zip __________ Phone Number_________________________________________ E-Mail________________________________________________
Product Description:_____________________________________ Model No.: ___________________________________________ Serial No. _____________________________________________
The following information is given on a voluntary basis and is strictly confidential.
1. Where did you purchase your STEEL CITY machine? Store: ____________________________________________ City:______________________________________________
2. How did you first learn of Steel City Tool Works? ___ Advertisement ___ Mail Order Catalog ___ Web Site ___ Friend ___ Local Store Other_______________________
3. Which of the following magazines do you subscribe to? ___ American Woodworker ___ American How-To ––– Cabinetmaker ___ Family Handyman ___ Fine Homebuilding ___ Fine Woodworking ___ Journal of Light Construction ___ Old House Journal ___ Popular Mechanics ___ Popular Science
CUT HERE
___ Popular Woodworking ___ Today’s Homeowner
!
___ WOOD ___ Woodcraft ___ WOODEN Boat ___ Woodshop News ___ Woodsmith ___ Woodwork ___ Woodworker ___ Woodworker’s Journal ___ Workbench Other_________________
8. How would you rank your woodworking skills? ___ Simple ___ Intermediate ___ Advance ___ Master Craftsman
9. How many Steel City machines do you own? _____________
10. What stationary woodworking tools do you own?
Check all that apply.
___ Air Compressor ___ Band Saw ___ Drill Press ___ Drum Sander ___ Dust Collection ___ Horizontal Boring Machine ___ Jointer ___ Lathe ___ Mortiser ___ Panel Saw ___ Planer ___ Power Feeder ___ Radial Arm Saw ___ Shaper ___ Spindle Sander ___ Table Saw ___ Vacuum Veneer Press ___ Wide Belt Sander Other____________________________________________
11. Which benchtop tools do you own? ___ Belt Sander ___ Belt / Disc Sander ___ Drill Press ___ Band Saw ___ Grinder ___ Mini Jointer ___ Mini Lathe ___ Scroll Saw ___ Spindle / Belt Sander Other______________________
12. Which portable / hand held power tools do you own?
Check all that apply.
Check all that apply. ___
Belt Sander ___ Biscuit Jointer ___ Dust Collector ___ Circular Saw ___ Detail Sander ___ Drill / Driver ___ Miter Saw ___ Orbital Sander ___ Palm Sander ___ Portable Thickness Planer ___ Saber Saw ___ Reciprocating Saw ___ Router Other_______________________
4. Which of the following woodworking / remodeling shows do you watch?
___ Backyard America ___ The American Woodworker ___ Home Time ___ The New Yankee Workshop ___ This Old House ___ Woodwright’s Shop Other__________________________________________
5. What is your annual household income? ___ $20,000 to $29,999 ___ $30,000 to $39,999 ___ $40,000 to $49,999 ___ $50,000 to $59,999 ___ $60,000 to $69,999 ___ 70,000 to $79,999 ___ $80,000 to $89,999 ___ $90,000 +
6. What is your age group? ___ 20 to 29 years ___ 30 to 39 years ___ 40 to 49 years ___ 50 to 59 years ___ 60 to 69 years ___ 70 + years
7. How long have you been a woodworker? ___ 0 to 2 years ___ 2 to 8 years ___ 8 to 20 years ___ over 20 years
13. What machines / accessories would you like to see added to the STEEL
____________________________________________________ ____________________________________________________
14. What new accessories would you like to see added? ____________________________________________________ ____________________________________________________
15. Do you think your purchase represents good value?
es
___Y
16. Would you recommend STEEL CITY products to a friend?
Y
___
17. Comments: ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________
es
CITY
line?
___ No
___ No
OLD ON DOTTED LINE
F
Steel City Tool Works
P.O. Box 10529
Murfreesboro, TN 37129
PLACE STAMP
HERE
FOLD ON DOTTED LINE
PRODUCT SPECIFICATIONS
Motor Specifications:
ype Induction, Ball Bearing
T
Continuous Duty
orsepower 1/8
H
Amps 2.3
Voltage 120
Phase Single
Hertz 60
RPM 1180 (no load)
Product Specifications:
Noise Level (Decibel) 66 dB
CFM 850
Outer Filter 5 micron, electrostatic
Inner Filter 1 micron
Filter Cycle 16 times per hour (20’ x 20’ x 8’)
Product Dimensions:
ootprint 28” x 24” (71cm x 61cm)
F
Length 28” (71cm)
Width 24” (61cm)
Height 12” (30.5cm)
Weight 55 Lbs. (25Kg)
Shipping Dimensions:
Carton Type Cardboard
Length 30-3/8” (77cm)
Width 26” (66cm)
Height 14.2 (36cm)
Gross Weight 68.2 Lbs. (31Kg)
ACCESSORIES AND ATTACHMENTS
!
WARNING
Use only accessories recommended for this machine. Using other accessories may cause serious injury and cause damage to the machine.
DEFINITION OF TERMS
Below are some terms that will help you to understand and setup your and design your own
Air Cleaner or Ambient Air Cleaner – A machine used to filter dry airborne wood dust.
Dust Collector – A machine used to collect fine wood dust and chips.
Dust Collection System – A dust collector connected to multiple woodworking machines utilizing various types of hose/pipe and fittings.
Air Cleaner System.
Contact your local Steel City dealer for accessories, or visit our website at: www.steelcitytoolworks.com.
Air Cleaner
C.F.M. = Cubic Feet/Minute – A measurement of the amount of air volume that can move through a dust collector in one minute.
measurement of the amount of the
Static Pressure – resistance to airflow in a dust collection system.
One Micron – One micron is equal to one millionth of a meter.
A
Fig. 1-1
FEATURE IDENTIFICATION
F
C
A
B
A.
Air Cleaner
B.
Handle
C.
Eye-bolt
D.
Electrostatic Filter
E. Intake Side
F. Exhaust Side
D
E
GENERAL SAFETY
!
WARNING
TO AVOID serious injury and damage to the machine,
ead and follow all Safety and Operating Instructions
r before assembling and operating this machine.
his manual is not totally comprehensive. It does not
T and can not convey every possible safety and opera­tional problem which may arise while using this machine. The manual will cover many of the basic and specific safety procedures needed in an industrial envi­ronment.
All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual. Users of this machine must adhere to all such regulations.
Below is a list of symbols that are used to attract your attention to possible dangerous conditions.
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety mes­sages that follow this symbol to avoid possible injury or death.
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
!
WARNING
Exposure to the dust created by power sanding, saw­ing, grinding, drilling and other construction activities may cause serious and permanent respiratory or other injury, including silicosis (a serious lung dis­ease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. The dust may contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Always operate tool in well ventilated area and pro­vide for proper dust removal. Use a dust collection system along with an air filtration system whenever possible. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
!
WARNING
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
!
CAUTION
Indicates a potentially hazardous situation, if not avoid-
MAY result in minor or moderate injury. It may also
ed, be used to alert against unsafe practices.
CAUTION
CAUTION used without the safety alert symbol indi-
cates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE
This symbol is used to alert the user to useful informa­tion about proper operation of the machine.
1. To avoid serious injury and damage to the machine, read the entire User Manual before assembly and operation of this machine.
!
WARNING
2. AL
WAYS
throw debris into the eyes during operations, which could cause severe and permanent eye damage. Everyday eyeglasses are NOT glasses. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operat­ing power tools.
wear eye protection.
Any machine can
safety
!
WARNING
3. ALWAYS wear hearing protection. Plain cotton is ot an acceptable protective device. Hearing
n equipment should comply with ANSI S3.19 Standards.
!
WARNING
4. ALWAYS wear a NIOSH/OSHA approved dust
mask to prevent inhaling dangerous dust or air­borne particles.
10.
SECURELY anchor this unit into a supporting struc-
ure when suspending it from the ceiling. Always
t keep a minimum of 7 feet between the bottom of the unit and the floor surface to allow for sufficient head clearance. Use only a chain rated for a mini­mum of 150 lb. working load to adequately hold the
nit. Use steel S-hooks that are at least 1/4” in
u diameter to suspend the unit from the ceiling. Lag­type bolts used to suspend the unit from the ceiling must be threaded at least 1-1/2” into the supporting structural members.
11. SUPPORT this unit or securely clamp it to the work surface when it is used in a portable application to eliminate potential movement and/or damage from falling.
DO NOT operate this unit without the filters in
12. place.
MAKE CERTAIN that the intake and exhaust areas
13. are clean prior to starting the unit. A clogged intake or exhaust can cause a fire and/or explosion.
5. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an area that has slip­pery floor surfaces from debris, grease, and wax.
6. ALWAYS unplug the machine from the electrical receptacle when making adjustments, changing parts or performing any maintenance.
7. DO NOT leave the air cleaner plugged into the electrical outlet. Unplug air cleaner from the outlet when not in use and before servicing, changing filters, unclogging and cleaning.
8. DO NOT use this unit to filter metal dust. Combin­ing wood and metal dust can create an explosion or fire hazard. This air cleaner is intended for use where only dry airborne dust is present. Its use should be limited to non-explosive, non-metallic atmospheres.
9.
NOT
DO
smoke; fire or explosions can result.
use this machine to dissipate fumes or
!
WARNING
14. KEEP all fingers, arms, and hands away from the fan. Avoid all exposure to rotating parts to prevent injury.
!
WARNING
15. DO NOT handle the plug or air cleaner with wet hands.
16. DO NOT pull the air cleaner by the power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease.
10
PRODUCT SAFETY
. Serious personal injury may occur if normal safety
1
precautions are overlooked or ignored. Accidents are frequently caused by lack of familiarity or failure to pay attention. Obtain advice from supervisor, instructor, or another qualified individual who is
amiliar with this machine and its operations.
f
2. Every work area is different. Always consider safe­ty first, as it applies to your work area. Use this machine with respect and caution. Failure to do so could result in serious personal injury and damage to the machine.
3. Prevent electrical shock. Follow all electrical and safety codes, including the National Electrical Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
!
WARNING
4. TO REDUCE the risk of electrical shock. DO NOT use this machine outdoors. DO NOT
expose to rain. Store indoors in a dry area.
!
WARNING
9. DO NOT handle the plug or air cleaner with wet hands.
10. NEVER use the air cleaner near any flammable or combustible liquids.
NEVER use the air cleaner to dissipate fumes or
11. smoke. NEVER pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
12. USE only as described in this manual. USE acces­sories only recommended by Steel City.
DO NOT pull the air cleaner by the power cord.
13. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease.
REPLACE a damaged cord immediately. DO NOT
14. use a damaged cord or plug. If the air cleaner is not operating properly, or has been damaged, left out­doors or has been in contact with water.
15. DO NOT use the air cleaner as a toy. DO NOT use near or around children.
STOP using this machine, if at any time you experi-
5. ence difficulties in performing any operation. Contact your supervisor, instructor or machine serv­ice center immediately.
6. Safety decals are on this machine to warn and direct you to how to protector yourself or visitors from personal injury. These decals tained so that they are legible. REPLACE decals that are not legible.
DO NOT leave the air cleaner plugged into the
7. electrical outlet. Unplug air cleaner from the outlet when not in use and before servicing, changing bags, unclogging and cleaning.
8. ALWAYS turn the power switch “OFF” before unplugging the air cleaner
.
MUST be main-
!
WARNING
16. DO NOT insert fingers or foreign objects into the dust intake port. Keep hair, loose clothing, fingers, and all body parts away from openings and moving parts of the air cleaner.
PERIODICALLY INSPECT filter for any cuts, rips
17. or tears. NEVER operate the air cleaner with a damaged filter.
18. The air cleaner is designed for home use or light commercial duty
19. CONNECT air cleaner to a properly grounded outlet only. See grounding instructions.
ONLY.
11
ELECTRICAL REQUIREMENTS
!
WARNING
O PREVENTelectrical shock, follow all electrical and
T
safety codes, including the National Electrical Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
GROUNDING INSTRUCTIONS
O REDUCEthe risk of electrical shock, DO NOT use
T
machine outdoors. DO NOT expose to rain. Store indoors in a dry area.
DO NOT connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
!
WARNING
This machine MUST BE GROUNDED while in use to protect the operator from electric shock.
In the event of a malfunction or breakdown, GROUND- ING provides the path of least resistance for electric current and reduces the risk of electric shock. This machine is equipped with an electric cord that has an equipment-grounding conductor and a grounding plug. The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
If a plug is provided with your machine DO NOT modify the plug. If it will not fit your electrical receptacle, have a qualified electrician install the proper connections to meet all electrical codes local and state. All connections must also adhere to all of OSHA
IMPROPER ELECTRICAL
ment-grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding con ductor.DO NOT connect the equipment-grounding con ductor to a live terminal if repair or replacement of the electric cord or plug is necessary
Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.
mandates.
CONNECTION
.
of the equip
PLUGS/RECEPTACLES
!
WARNING
• Electrocution or fire could result if this machine is not grounded properly or if the electrical configura­tion does not comply with local and state electrical codes.
MAKE CERTAIN the machine is disconnected from power source before starting any electrical| work.
MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle.
The motor supplied with your machine is a 120 volt, alternating current, 60 hertz, single phase motor. It is shipped wired for 120 volt application. Never connect the green or ground wire to a live terminal.
-
-
-
This tool is intended for use on a circuit that has an electrical receptacle as shown in Figure 1-1. Figure 1-1 shows a NEMA approved 3-wire, 15 amp electrical plug and receptacle that have a grounding conductor. If a properly grounded electrical receptacle is not available, an adapter as shown in Figure 1-2 can be used to tem­porarily connect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. THIS
ADAPTER IS PROHIBITED IN CANADA.
12
Fig. 1-1
EXTENSION CORDS
!
WARNING
To reduce the risk of fire or electrical shock, use the proper gauge of extension cord. When using an extension cord, be sure to use one heavy enough to carry the current your machine will draw.
The smaller the gauge-number, the larger the diameter of the extension cord is. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage result­ing in a loss of power and overheating.
Fig. 1-2
!
CAUTION
USE ONLY a 3-wire extension cord that has a 3-prong
grounding plug and a 3-pole receptacle that accepts the machine’s plug.
If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indi­cate that it is acceptable for outdoor use.
Make certain the extension cord is properly sized, and in good electrical condition. Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, exces­sive heat, and damp or wet areas.
MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)
120 VOLT OPERATION ONLY
LONG
25’
0 to 6 Amps 18 AWG 16 AWG 16 AWG
6 to 10 Amps 18 AWG 16 AWG 16 AWG
50’ LONG 100’ LONG
10 to 12 Amps 16 AWG 16 AWG 14 AWG
13
UNPACKING & INVENTORY
his Air Cleaner will require a minimal amount of
T assembly.
Remove all of the parts from the shipping box and lay
hem on a clean work surface. Compare the items to
t figure 1-2, verify that all items are accounted for before discarding the shipping box.
!
WARNING
If any parts are missing, do not attempt to plug in the
Fig. 1-1
ower cord and turn “ON” the Air Cleaner. The Air
p Cleaner should only be turned “ON” after all the parts have been obtained and installed correctly. For missing parts, contact Steel City at 1-877-SC4-TOOL.
CAUTION: Make certain shipping blocks have been removed from between cabinet and blower assembly, before unit is turned on. You will have to remove the filters to access shipping blocks.
The following items are to be provided in the shipping box:
A. Air Cleaner
A
Fig. 1-2
B. Eye-bolt 5/16-18 x 1-1/2” (4)
C. Flange nut 5/16-18 (4)
C
D. Rubber Pad (4)
D
B
14
ASSEMBLY
!
WARNING
1. DO NOT assemble the Air Cleaner until you are sure the tool IS NOT plugged in.
2. DO NOT assemble the Air Cleaner until you are sure the power switch is in the “OFF” position.
3. For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire Owner’s Manual.
The Air Cleaner can be used as a portable or stationary unit. As a portable unit it can be moved and placed near the work to be done. As a stationary unit it can be hung overhead in the shop. Determine which type of use is best fitted for your applications and proceed to that section in the assembly instructions.
PORTABLE UNIT ASSEMBLY
MAKE CERTAIN THE AIR CLEANER IS DISCON­NECTED FROM THE POWER SOURCE.
1. Place the Air Cleaner on its side. Locate the self­adhesive rubber pads supplied with the unit. Carefully place one rubber pad on each bottom corner of the Air Cleaner. The rubber pads will help eliminate vibration and noise.
Fig. 2-1
B
A
4. Figure 2-2 shows one of the four eye-bolts (E) assembled to the top of the Air Cleaner. adjust the height of the Air Cleaner, loosen flange nuts (F) and rotate eye-bolts as necessary
TANT:
threaded at least eight complete turns into tapped hole in top of Air Cleaner. Make certain the flange nuts are tightened down against the surface of the Air Cleaner after height adjustments are made.
For safety reasons, eye-bolts must be
NOTE: To
IMPOR
.
Fig. 2-2
-
CAUTION: For operator safety, we sugest that the
unit be clamped down when used on a workbench or positioned on sawhorses.
2. There are two lifting handles located on each side of the air cleaner. These handles should be used to carry the Air Cleaner from place to place. To avoid damage to the air filters, carry the air cleaner with the filters positioned away from your body. CAUTION: This Air Cleaner weighs approximately 55 pounds.
STATIONARY UNIT ASSEMBLY
!
WARNING
THIS TOOL WEIGHS APPROXIMATELY 55 POUNDS. MAKE CERTAIN THE UNIT IS SECURELY SUPPORT­ED WHEN MOUNTING TO A CEILING OR OVER­HEAD SUPPORT.
1. Remove four screws, one of which is shown at (A) from top of Air Cleaner (B). See figure 2-1.
Thread a flange nut 5/16-18 approximately
2. half-way onto the eye-bolt 5/16-18 x 1-1/2” ).
3. Thread the eye-bolt with the flange nut assembled into the hole where screw was removed in STEP 1. NOTE: Thread each eye-bolt eight complete turns into threaded hole.
E
F
!
WARNING
NEVER SECURE MOUNTING HARDWARE TO DR
YWALL, DROP CEILING TILE/FRAME OR NON-
STRUCTURAL MEMBERS.
!
WARNING
KEEP A MINIMUM OF SEVEN FEET BETWEEN BOT­TOM OF AIR CLEANER AND THE FLOOR.
DO NOT
unit from the ceiling. We recommend that a chain should be used and rated for a minimum of a 150 pound working load to firmly support the Air Cleaner. IMPORTANT: When determining a location to mount the unit, the Air Cleaner will operate more efficiently when the air flow is unrestricted. Do not locate the unit in a corner or near any heating or cooling vents.
15
use rope, cable or power cord to suspend the
OPERATIONS
AUTION:Make certain shipping blocks have been
C
removed from between cabinet and blower assembly, before unit is turned on.
!
WARNING
DO NOT operate this unit without the filters in place.
FUNCTION
his Air Cleaner is furnished with two filters: an outer
T pre-filter which filters particles that are five microns and larger, and a secondary disposable three-pocket inner filter that captures 91% of the dust particles that are one micron and larger (one micron = one millionth of a meter). The Air Cleaner will filter the air in a room measuring 20’ x 20’ x 8’ sixteen times an hour. If desired, multiple units can be used to filter larger areas.
CONNECTING TOOL TO POWER SOURCE
A separate electrical circuit should be used for your tools. This circuit should not be less than #14 A.W.G. wire and should be protected with a 15-amp time lag fuse. Have a qualified electrician repair or replace dam­aged or worn cord immediately. Before connecting the motor to the power line, make certain the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as stamped on the motor nameplate. All line connections should make good contact. Running on low voltage will damage the motor.
ON/OFF SWITCH
The Air Cleaner is supplied with an in-line rocker switch (A) located on the power cord. To START or STOP the unit, press downward on the rocker switch.
NOTE: The Air Cleaner may produce a slight odor for the first couple hours of operation due to the protective coating which is applied to internal components. This odor will dissipate and should be disregarded.
!
WARNING
DO NOT USE THIS UNIT TO FILTER METAL DUST.
Combining wood and metal dust can create an explo­sion or fire hazard. This Air Cleaner is intended for use where only dry airborne dust is present. Its use should be limited to non-explosive, non-metallic atmospheres.
!
WARNING
NEVER SECURE MOUNTING HARDWARE TO DRYWALL, DROP CEILING TILE/FRAME OR NON­STRUCTURAL MEMBERS.
!
WARNING
KEEP A MINIMUM OF SEVEN FEET BETWEEN BOTTOM OF AIR CLEANER AND THE FLOOR.
16
MAINTENANCE
CHANGING AND CLEANING FILTERS
!
WARNING
Turn the power switch “OFF” and unplug the power
ord from its power source prior to any maintenance.
c
Fig. 1-1
A
1. Disconnect machine from power source.
2. Lift up and pull out on the bottom of the electro­static filter (A). See figure 1-1.
. Both the electrostatic filter and the three-pocket
5
inner filter should be replaced once a year. The electrostatic filter should be cleaned once a month or more often depending on use. When there is a
eavy build up of dust on the electrostatic filter,
h it should be cleaned. The three-pocket inner filter cannot be cleaned. If either filter is torn, bent or damaged in any way, it should be replaced immed­iately.
The electrostatic filter can be cleaned in one of three methods. Method one is using a shop-vac to remove the dust. Method two is using compressed air to blow the dust out of the filter. Method three is to wash with soap and water.
!
WARNING
Compressed air can be dangerous. For operator safety, DO NOT exceed an air pressure of 30 PSI or point air nozzle toward anyone or aim nozzle at your own body. Always wear safety glasses and dust mask when performing this procedure.
Fig. 1-2
B
Remove the three-pocket inner filter (B) in the
3. same manner as the electrostatic filter. See figure 1-2.
Install both filters in the reverse order in which they
4. were removed. NOTE: Make certain the AIRFLOW arrow on each fitler is pointing inward toward the rear of the Air Cleaner.
LUBRICATION
The Air Cleaner has sealed lubricated bearings in the motor housing that do not require any additional lubrica­tion from the operator.
CAUTION: DO NOT USE FLAMMABLE MATERIALS
to clean Air Cleaner.
!
WARNING
Repairs to the Air Cleaner should be performed by trained personnel only. Authorized Service Center for authorized service. Unauthorized repairs or replacement with non-factory parts could cause serious injury to the operator and damage to the Air Cleaner.
Contact your nearest Steel City
17
TROUBLESHOOTING GUIDE
TO PREVENT INJURY TO YOURSELF or damage to the Air Cleaner, turn the switch to the “OFF” position and
unplug the power cord from the electrical receptacle before making any adjustments.
PROBLEM LIKELY CAUSE(S) SOLUTION
Motor does not start.
Motor stalls (resulting in blown fuses or tripped circuit breakers)
Motor starts slowly or fails to come to full speed
1. Switch not pressed in far enough or 1. Depress switch in or make sure switch is in the switch in the “OFF” position. “ON” position.
2. Defective switch. 2. Have switch replaced.
3. Low line voltage. 3. Correct low line voltage condition.
4. Defective motor. 4. Have motor replaced/repaired.
NOTE: 2, 3, and 4 must be done by a qualified service technician.
1. Circuit overload. 1. Reduce circuit load.
2. Low line voltage. 2. Correct low line voltage condition.
3. Incorrect fuses on circuit breakers. 3. Have correct fuses on circuit breakers installed.
Short circuit in motor; loose 4. Inspect terminals in motor for damaged insulation
4. connections or worn insulation on and shorted wires and have them replaced. lead wires.
1. Defective motor windings. 1. Have motor replaced/repaired.
Motor running too hot
Frequent blowing of fuse or circuit breakers
1. Restricted air circulation due to dust 1A. Clean dust and restore normal air circulation. accumulation. 1B. Clean filters.
Fuses or circuit breakers do not have
1. sufficient capacity.
Circuit overloaded.
2.
1. Have correct fuses or circuit breakers installed.
Reduce circuit load (turn of
2.
f other appliances).
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u NOTES u
19
PARTS
20
PARTS LIST
EY PART
K
O. NO. DESCRIPTION QTY.
N
1 OR91322 CORD/SWITCH ASSEMBLY 1
2 OR91323 BUSHING 1
3 OR91324 HEX HEAD SCREW 1/4-20 x 5/8” 6
4 OR90070 LOCK WASHER 1/4” 6
OR70252 HOUSING END CAP 1
5
OR70255 I.D. LABEL 1
6
OR90716 PAN HEAD SCREW M4.2 x 12MM 16
7
OR91327 OUTLET GUARD 1
8
OR91328 FLANGE NUT 1/4-20 6
9
0 OR91329 BLOWER ASSEMBLY 1
1
1 OR90601 WARNING LABEL 1
1
2 OR91330 HEX HEAD SCREW 1/4-20 x 1” 4
1
3 OR90070 FLAT WASHER 1/4” 4
1
4 OR70407 MOTOR ASSEMBLY, 1/8 HP, AIR CLEANER 1
1
4A OR70356 MOTOR SPEC LABEL (NOT SHOWN) 1
1
15 OR91332 MOTOR BASE 1
6 OR91333 FAN ASSEMBLY 1
1
7 OR90310 HEX HEAD SCREW M8-1.25 x 16mm 1
1
18 OR91335 EYEBOLT 5/16-18 X 1-1/2” 4
19 OR91336 FLANGE NUT 5/16-18 4
0 OR94295 ROUND HEAD SCREW 5/16-18 x 3/4” 4
2
1 OR70253 C
2
22 O
23 OR70003 STEEL CITY LABEL, 300mm 2
R91339 HANDLE 2
ABINET ASSEMBLY 1
EY PART
K
O. NO. DESCRIPTION QTY.
N
4 OR91341 RUBBER PAD 4
2
5 OR91342 THREE-POCKET INNER FILTER 1
2
6 OR70282 ELECTROSTATIC FILTER 1
2
7 OR91345 SEAL 1
2
8 OR91346 FLANGE NUT M5 4
2
9 OR91347 SPACER 4
2
0 OR71168 SAFETY LABEL 1
3
1 OR72104 SPEC LABEL 1
3
/A OR70251 USER MANUAL, 65100 (NOT SHOWN) 1
N
OR70686 USER MANUAL, 65100 FRENCH (NOT SHOWN) 1
OR70687 USER MANUAL, 65100 SPANISH (NOT SHOWN) 1
OR70254 HARDWARE PACK for #65100, INCLUDES
OR91335 EYEBOLT 5/16-18 X 1-1/2” 4
OR91336 FLANGE NUT 5/16-18 4
OR91341 RUBBER PAD 4
21
u NOTES u
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STEEL CITY
TOOL WORKS
www.steelcitytoolworks.com
u
5 Year Warranty
24
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