Craftsman 486.24717 User Manual

Operator's lianual

PROFESSIONAL CHIP-=N-=VAC

liodel No. 486.24717

STOP

DO NOT RETURN TO STORE
For Missing Parts or Assembly
Ouestions Call 1-866-576-8388

CAUTION:

Before using this product, read

this manual and follow all Safety

Rules and Operating Instructions.

• Safety

• Assembly

• Operation

• Maintenance

• Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

PRINTED IN U.S.A. FORM NO. 26633 (08/13/08)

TABLE OF CONTENT

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WARRANTY...............................................................2

SAFETY RULES

FULL SIZE HARDWARE CHART..............................6

CARTON CONTENTS
ASSEMBLY
OPERATION
MAINTENANCE

........................................................

...............................................

................................................................

............................................................

.......................................................

16
18

3
7

8

SERVICE AND ADJUSTMENTS

STORAGE................................................................19

TROUBLESHOOTING
REPAIR PARTS ILLUSTRATIONS

REPAIR PARTS LISTS..................................23,25,26

SLOPE GUIDE.........................................................27

PARTS ORDERING/SERVICE

W

.............................................

.............................

...............

...................

23,24,26

Rear Cover

19
20

WARRAN

]

CRAFTSMAN PROFESSIONAL LIMITED WARRANTY
Two Years on Powered Tractor Attachment

When operated and maintained according to aii suppiied instructions, if this Powered Attachment faiis due to a defect in
materiai or workmanship within two years from the date or purchase, caii 1-800-4-MY-HOME® to arrange for free repair.

This warranty appiies for only one year from the date of purchase if this Powered Attachment is ever used for commerciai
or rentai purposes.

During the first year of purchase, there wiii be no charge for warranty service in your home. For your convenience, in
home warranty service wiii stiii be avaiiabie after the first year of purchase, but a trip charge wiii appiy. This charge wiii be
waived if you transport the tractor to an authorized Craftsman drop-off iocation. For the nearest authorized iocation, caii

1-800-4-MY-HOME®.

This warranty covers ONLY defects in materiai and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normai use, inciuding but not iimited to blades, spark plugs, air cieaners,

be its, and oii fiiters.

• Standard maintenance servicing, oii changes, or tune-ups.

• Tire repiacement or repair caused by punctures from outside objects, such as naiis, thorns, stumps, or giass.

• Tire or wheei repiacement or repair resuiting from normai wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, inciuding but not iimited to damage caused by improper transportation,

impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negiigence, inciuding but not iimited to, eiectricai and mechanicai damage

caused by improper storage, faiiure to use the proper grade and amount of engine oii, faiiure to keep the deck dear of
flammabie debris, or faiiure to maintain the equipment according to the instructions contained in the operator's manuai.

• Engine (fuei system) cieaning or repairs caused by fuel determined to be contaminated or oxidized (staie). In general,

fuel should be used within 30 days of its purchase date.

• Normai deterioration and wear of the exterior finishes, or product iabel repiacement.
This warranty appiies oniy whiie this product is within the United States.
This warranty gives you specific iegai rights, and you may aiso have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179

Call 1 -866-576-8388 for missing parts or assembly help

DO NOT RETURN TO STORE

A

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise
caution at all times, when using power equipment.

SAFETY

A

Read and follow all instructions in this manual before attempting
to assemble or operate this equipment. Failure to comply
with these instructions may result in personal injury. Keep this
manual in a safe place for future reference and for ordering
replacement parts.

Read this operating and service instruction manual carefully.
Be thoroughly familiar with the controls and proper use of this
power vacuum.

Read the vehicle owners manual and vehicle safe operation
rules before using this equipment.

Never allow children under 16 to operate this Chipper Vac.
Children 16 years and older should only operate under close
parental supervision.

Do not allow anyone to operate this equipment without proper
instructions.
Do not allow passengers to ride on this equipment or on the
towing vehicle.
Keep the area of operation clear of all persons, particularly
small children. Also keep area clear of pets.

Check fuel before starting engine. Do not fill fuel tank indoors,
or when engine is running, or while engine is hot. Wipe off any
spilled fuel before starting engine.

Engine and muffler get hot. Do not touch! To avoid fire hazard,
keep clean of debris and other accumulations.
Never store Chipper Vac with fuel in tank. Allow engine to cool
before storing in any enclosure.

Do not change engine governor settings.
Do not operate engine if air cleaner or cover is removed,

except for adjustment. Removal of these parts could create a
fire hazard.

Before cleaning, repairing or inspecting, make certain all moving
parts come to a complete stop. Disconnect spark plug wire and
keep wire away from plug to prevent accidental starting. Keep
throttle control lever in stop position.

If the Chipper Vac should become blocked with debris at any
point, shut engine off and wait until the impeller comes to a
complete stop before attempting to remove the obstruction.
Disconnect spark plug wire to prevent accidental starting.

If the cutting mechanism strikes a foreign object, or if your
ChipperVac should start to vibrate abnormally, stop the engine
immediately, disconnect the spark plug wire and move the wire
away from the spark plug. Allow the machine to stop and take
the following steps.

a. Inspect for damage.
b. Repair or replace any damaged parts.
c. Check for loose parts and tighten to assure

continued safe operation.

Check all bolts for tightness at frequent intervals to help insure
safe operation.

Check vinyl hard top boot frequently for wear. Replace if worn
or damaged.

Never operate Chipper Vac unless deck adapter, hose, hose
adapter (nozzle), discharge chute (elbow), chipper chute and
top cover are properly attached in their place.

Do not remove top cover or attempt to empty contents of cart
while engine is running.
Never attempt to change hose adapter (nozzle) or to install
remote hose attachment when engine is running.

Keep all shields and guards (e.g. chipper chute, discharge
chute (elbow) and hose adapter (nozzle) in place and securely
attached.

Keep hands, feet, face, long hair and clothing out of inlet and
discharge area. There are ROTATING BLADES inside these
openings.

Always wear safety glasses or other suitable eye protection
when operating or maintaining this equipment.

Wear protective gloves when feeding material into the chipper
chute. Avoid loose fitting clothing.

Keep face and body clear of the chipperchute to avoid accidental
bounce back of any material.

When feeding material into this equipment, be extremely careful
that pieces of metal, rocks, bottles, cans or other foreign objects
are not included. Personal injury or damage to the machine
could result.

Do not stand behind cart in exhaust discharge area while
engine is running.

Do not operate this equipment while intoxicated or while taking
drugs or medication that impairs the senses and reactions.
When using this equipment, start with the vehicle transmission
in first (low) gear and then gradually increase speed only as
conditions permit.
Operate this equipment at reduced speed on rough terrain,
along creeks and ditches and on slopes to prevent tipping or
loss of control. Do not drive too close to a creek or ditch.

Vehicle braking and stability are affected by the addition of
this equipment. Do not fill the Chipper Vac to its full capacity
without checking the capability of the towing vehicle to safely
pull and stop with the Chipper Vac attached.

Before operating on any grade (hill) refer to the safety rules
in the vehicle owner's manual concerning safe operation on
slopes. Also refer to the SLOPE GUIDE on page 27 of this
owner's manual. Do not operate on slopes in excess of 10
degrees. STAY OFF STEEP SLOPES.

Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!! Your safety

A

is involved.

DANGER: This ChipperVac was built to be operated according to the rules for safe operation in this

manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This unit is capable of amputating fingers and hands and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.

Call 1 -866-576-8388 for missing parts or assembly help

DO NOT RETURN TO STORE

A WARNING

TO AVOID SERIOUS INJURY

Read Owner's Manual and all safety labels on machine before starting and using machine.
Do Not remove top cover or attempt to empty contents of cart while engine is running.
Do Not stand behind cart in exhaust discharge area while engine is running.
Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge
area. There are ROTATING BLADES inside these openings.
Wear approved safety glasses and gloves. Avoid loose fitting clothes.
Keep the area of operation clear of all persons, particularly small children and pets.
Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle
assembly) in place and securely attached.
Check discharge boot frequently for wear. Replace if worn or damaged.
If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear
clog or Jam with engine running.
Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a fire hazard,
keep leaves, grass and other combustible debris off hot muffler and engine.
Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.
Do Not operate unit unless nozzle or optional Hose Kit is secured in place.
Do Not fill gas tank while engine is running. Allow engine to cool at least 2 minutes
before refueling.

A WARNING

This unit is equipped with an internai combustion engine and shouid not be used on or near unimproved forest-covered, or
grass-covered iand uniess the engine's exhaust system is equipped with a spark arrester meeting appiicabie iocai or state
iaws (if any). If a spark arrester is used, it shouid be maintained in effective working order by the operator.

In the State of California the above is required by iaw (Section 4442 of the Caiifornia Pubiic Resources Code). Other
states may have simiiar iaws. Fédérai iaws appiy on fédérai iands. A spark arrester muffler is avaiiabie at your nearest
engine authorized service center.

Call 1 -866-576-8388 for missing parts or assembly help

DO NOT RETURN TO STORE

ACCESSORIES AND ATTACHMENT

These accessories were available when the unit was purchased. They are also available at most Sears retail
outlets and service centers. Most Sears stores can order repair parts for you when you provide the model
numbers of your tractor and Chipper Vac System.

—

.......

—

\ ...

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The Hand Wand Attachment, Model 486.24509
provides a 12' X 5" diameter hose to clean
around shrubs, patios, window wells and other
areas not accessible to the tractor.

The model and serial numbers will be found on a decal
attached to the engine base.

You should record both the serial number and the
date of purchase and keep in a safe place for future
reference.

Call 1 -866-576-8388 for missing parts or assembly help

DO NOT RETURN TO STORE

MODEL NUMBER: 486.24717
SERIAL NUMBER:
DATE OF PURCHASE:

HARDWARE PACKAGE CONTENTS

SHOWN FULL SIZE

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See page 14 for the Deck Adapter hardware package. (Contents not included here.)

REF. QTY. DESCRIPTION REF. QTY. DESCRIPTION

CART VAC CART VAC
A 3
B
C 2
D

G — 14 Hex Bolt, 1/4" X 3/4" w 2 —
H 9 20 Hex Bolt, 1/4" X 5/8" X 2

K

M
N — 1 Flat Washer, 7/16" DD — 4
0

—

—
—

E

—

F

—

1

J 12

—

L 2 36 Flat Washer, 1/4" BB 1

—

4

P 9 40 Nylock Nut, 1/4"

—

Hex Bolt, 3/8" X 3"

1 Hex Bolt, 1/2" X 1-1/4" R

—

Hex Bolt, 3/8" X 1-1/4"
4 Hex Bolt, 1/4" X 1-1/4"
2 Hex Bolt, 1/4" X 1"
6 Hex Bolt, 5/16" X 3/4" V 2

4 Hex Bolt, 5/16" X 3/4" Thread Forming Y

—

Truss Head Bolt, 5/16" x 3/4"
6 Nylon Washer, AA

3 Flat Washer, 5/16" CC

—

Flat Washer, 1" EE

Q

S
T
u

Z

12 9 Nylock Nut, 5/16"
—

5
1
2

—
—
—

—

—

1 Nylock Nut, 1/2"

—

Nylock Nut, 3/8"

—

Hair Cotter Pin, 1/8"

—

Cotter Pin, 1/8" X 1-1/2"

—

Hub Cap
Spacer Tube

—

Door Support
1 Hitch Plate
3 Knob

2 Door Latch

—

Hitch Pin
1 Tarp Strap, 25"

Tarp Strap (Less Hooks)

4

"S" Hooks

EE

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DO NOT RETURN TO STORE

CARTON CONTENTS (Cart Body Carton)

REF. OTY. DESCRIPTION REF. OTY. DESCRIPTION

1 1 Wheel Support 6 1
2 1
3 1
4 1

Rear Tongue
Front Tongue
Hose Hanger Rod

7
8 1
9 1 Latch Stand Bracket

5 2 Cart Body 10 2

Hose

Tailgate Reinforcement Bracket

1

Axle

Wheels

REF. OTY. DESCRIPTION REF. OTY. DESCRIPTION

1 1 Front Panel 8 1 Poly Hard Top
2 2

Side Panels
3 1 Rear Door 10 1
4 1
5 2

Cross Brace

Hose Clamp

9 1 Hitch Bracket

Hose Adapter (Nozzle)
11 1 Elbow
12 1

Engine Base Assembly

6 1 Adapter Bracket 13 1 Chipper Chute w/Tamper Plug
7 1 Deck Adapter

Call 1 -866-576-8388 for missing parts or assembly help
DO NOT RETURN TO STORE

ASSEMBLY

This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manuai for proper fuel
and engine oii recommendations.

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver
(1) Piiers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches

(2) 3/4" Wrenches (only if figure 23 on page 12 is used)

REMOVAL OF PARTS FROM CARTONS

• Remove the hardware packs and aii ioose parts from
the cartons.

• Lay out and identify parts shown in carton contents.

• Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.

ASSEMBLING THE CART BODY

• Pi ace cart body haives upright on a smooth ievei
surface such as a garage floor or a paved driveway.
See figure 1.

Fit the taiigate reinforcement bracket over the end of
the cart bed. Position the two door support brackets
on the bottom of the reinforcement bracket as shown
in figure 2. Fasten the reinforcement bracket and the
door supports to the bottom of the cart using four
5/16" X 3/4" truss head boits and 5/16" nyiock nuts.
Do not tighten yet. See figure 2.
Fasten the taiigate reinforcement bracket to the sides
of the cart body using four 1/4" x 5/8" hex boits and
1/4" nyiock nuts as shown in figure 2. Do not tighten

yet.

CAUTION: Do not ieave the cart unattended

in upright position during assembiy. A faiiing

cart can cause personai injury! Pay close

A

attention to the stabiiity of the cart whiie it
remains in an upright position. For best stabiiity,
assemble on a smooth level surface.

Assemble cart body halves together using three 1/4" x
5/8" hex boits and 1/4" nyiock nuts as shown in figure

1. Do not tighten yet.

Puii the cart body haives together.

Tighten the four truss head boits in figure 2.
Tighten the four hex boits in figure 2.
Tighten the three hex boits in figure 1, keeping the

bottom aiigned and pulied together.
Carefuiiy flip the cart end for end so that it rests on
the taiigate reinforcement bracket. See figure 3.

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Assemble the wheel support to the bottom of the cart
using eight 5/16" x 3/4" truss head bolts and 5/16"
nylock nuts as shown In figure 4. Heads of bolts go on
the Inside of cart. Tighten.

• Position the rear tongue on the wheel support and the
latch stand bracket. Assemble the axle through the
wheel support and the tongue. See figure 6.

IMPORTANT: Make sure the tongue is securely locked
to the latch stand bracket by the latch lock lever.

To prevent accidental tipping during the following
assembly procedures, lower the cart to rest upside
down, with the wheel support facing up, as shown In
figure 5.
Align the latch stand bracket so that the tab Is at the
rear. Fasten the bracket to the rear set of holes at the
front of the cart using two 1/4" x 5/8" hex bolts, 1/4"
flat washers and 1/4" nylock nuts. Use the 1/4" flat
washers as shims between the bracket and the cart
bed. Make finger tight. See figure 5.

Assemble a spacer tube onto each end of the axle as
shown in figure 7.
Assemble a 1" flat washer, a wheel (valve stem facing
out), and another 1" flat washer onto the axle as
shown in figure 7. Secure the wheel with a cotter pin,
spreading the ends so that a hub cap can fit over the
pin. Assemble the hub cap by pressing it onto the flat
washer. Repeat on other end of axle.

SPACER TUBE

WHEEL

1" FLAT
WASHER

1"FLAT
WASHER

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DO NOT RETURN TO STORE

HUB CAP

FIGURE?

COTTER PIN