Craftsman 48624629 Owner’s Manual

Owner's Manual

CRRFrSMRN

42-inch Universal

Tow Behind

ROUG CUT

Model No. 486.24629

DO NOT RETURN TO STORE For Missing Parts or Assembly

Questions Call 1-866-576-8388

• Safety

CAUTION:

Before using this product, read

this manual and follow all Safety

Rules and Operating Instructions.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

PRINTED IN U.S.A. FORM NO. 40811 (01/31/08)

,, Assembly ,, Operation

,, Maintenance ,, Parts

WARRANTY ..................................................... 2

SAFETY RULES ............................................ 3-4

CARTON CONTENTS/PARTS BAG .............. 5-6

ASSEMBLY .................................................. 7-10

WIRING DIAGRAM ........................................ 11

OPERATION .............................................. 12-16

LIMITED WARRANTY ON CRAFTSMAN POWERED TRACTOR ATTACHMENTS

For one (1) year from the date of purchase, if this Craftsman Equipment is maintained,

lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts found to be defective in material or workmanship. Warranty

service is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This Warranty

applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as spark plugs, air cleaners, belts, and oil filters.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, including but not limited to, damage caused by impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanical damage caused by improper storage, failure to use the proper grade and amount

of engine oil, or failure to maintain the equipment according to the instructions contained in the owner's manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

Equipment used for commercial or rental purposes.

MAINTENANCE ........................................ 17-18

SERVICE AND ADJUSTMENT ................. 19-20

STORAGE ...................................................... 21

REPAIR PARTS LISTS .............................. 22-26

SLOPE GUIDE ............................................... 27

PARTS ORDERING/SERVICE ......... Rear Cover

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with the equipment proves

defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge

by returning your Craftsman equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This Warranty applies only while this product is in

the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I°

GENERAL OPERATION

Read, understand and follow all instructions in the

manual and on the machine before starting.

Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower properly.

* Only allow responsible adults who are familiar with

the instructions to operate the machine.

* Clear the area of objects such as rocks, toys, wire,

etc., which could be picked up and thrown by the blade.

* Be sure the area is clear of other people before

mowing. Stop machine if anyone enters the area.

* Never carry passengers. * Do not mow in reverse unless absolutely necessary.

Always look down and behind before and during backing.

* Be aware of the mower discharge direction and do

not point it at anyone. Do not operate the mower without the guard in place.

* Slow down before turning. * Never leave a running machine unattended. Always

turn off blades and stop engine.

* Turn off blades when not mowing. * Mow only in daylight or good artificial light. * Do not operate the machine while under the

influence of alcohol or drugs.

* Watch for traffic when crossing or operating near

roadways.

* Use extra care when loading or unloading the

machine into a trailer or truck.

* Do not attempt to operate your tractor or mower

when not in drivers seat.

* Disengage power to mower and stop engine when

transporting or when not in use.

* Exercise special care when mowing around fixed

objects in order to prevent the blades from striking them. Never deliberately run tractor or mower onto or over any foreign object.

* Use mower only as the manufacturer intended and

as described in this manual.

* Do not operate mower if it has been dropped or

damaged in any manner. Always have damage

repaired before using your mower.

* Always wear safety glasses or eye shields when

starting and while using your mower.

* Dress properly. Do not operate mower when barefoot

or wearing open sandals. Wear only solid shoes with good traction when mowing.

* Always make cutting height adjustments before

starting your mower. Never attempt to do this while the engine is running.

* Keep your eyes and mind on your mower and the

area being cut. Do not let other interests distract you.

* Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times.

* Before cleaning, inspecting, or repairing your mower,

stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting.

* Do not operate your mower if it vibrates abnormally.

Excessive vibration is and indication of damage; stop the engine, safely check for the cause of vibration and repair as required.

* Never operate your mower without proper guards,

plates or other safety devices in place.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you feel uneasy

on it, do not mow it.

DO:

* Mow up and down slopes, not across. * Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

* Use slow speed. Choose a low gear so that you will

not have to stop or shift while on the slope.

* Follow the manufacturer's recommendations for

wheel weights or counterweights to improve stability.

* Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

* Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

* Do not turn on slopes unless necessary, and then

turn slowly and gradually downhill, if possible.

* Do not mow near drop-offs, ditches or

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

* Do not mow on wet grass. Reduced traction could

cause sliding.

III.CHILDREN Tragicaccidentscanoccuriftheoperatorisnotalertto

thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassumethat childrenwillremainwhereyoulastsawthem.

Keepchildrenoutofthemowingareaandunderthe watchfulcareofanotherresponsibleadult.

Bealertandturnmachineoffif childrenenterthe area.

Beforeandwhenbacking,lookbehindanddownfor smallchildren.

Nevercarrychildren.Theymayfalloffandbe seriouslyinjuredorinterferewithsafemachine operation.

Neverallowchildrentooperatethemachine.

Useextracarewhenapproachingblindcorners, shrubs,treesorotherobjectsthatmayobscure

vision.

IV. SERVICE

Useextracareinhandlinggasolineandotherfuels. Theyareflammableandvaporsareexplosive.

Useonlyanapprovedcontainer. Neverremovegascaporaddfuelwiththe

enginerunning.

Allowenginetocoolbeforerefueling.Donot

smokenearorwhileoperatingmower.

• Never refuel the machine indoors.

Never store the machine or fuel container inside

a room where there is an open flame, such as with a gas water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment nuts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustment or repairs with the engine

running.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Look for this symbol to point out

important safety precautions. It means CAUTIONH! BECOME

ALERT!!! YOUR SAFETY IS

INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

PJease read and keep this manual. The instructions will enabJe you to assembJe and maintain your power mower properly. AJways observe the "safety rules."

Record serial number and date of purchase in space provided below.

MODEL NUMBER:

SERIAL NUMBER:

DATE OF PURCHASE:

The model and serial numbers will be found on the

plate attached to the left side of the drive housing.

You should record both serial number and date of

purchase and keep in a safe place for future reference.

486.24629

PRODUCT SPECIFICATIONS

WARNING: This unit is equipped with an internal combustion engine

and should not be used on or near

any unimproved forest-covered or grass-covered land unless the engine's exhaust system is equipped with a spark

arrester and meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator. In the state of California the above is required

by law (section 4442 of the California Public Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is available through your nearest sears

authorized service center.

Horsepower: 15.5 Displacement: 31 CU IN. Gasoline Type: Unleaded Regular

Oil Type SAE 30 (Above 32 F) (API-SF/SG) SAE 5W-30 (Below 32 F

[Oil Capacity: _Spark Plug: [Tire Pressure:

_Width of Cut:

48 oz. (1.42 liters) (GAP: .030")

14 psi max. 42 Inches

HITCH ASSEMBLY

MOWER DECK

REAR ROLLER

BRACKET

PARTS BAG

(CONTENTS ON PAGE 6)

SHOWN FULL SIZE

NOT SHOWN FULL SIZE

RER QT_

A 1 B 2 C 2 D 2 E 2 F 1

DESCRIPTION

Hex Bolt, 1/2" x 7" Hex Bolt, 1/4" x 7-1/2" Hex Bolt, 5/18" x 3/4" Hex Bolt, 1/4" x 3/4" Screw, Self Tapping #10 x 1/2"

Hex Nylock Jam Nut, 1/2"

RER QT_

G 2

H 2

I 2

J 2

K 1

DESCRIPTION

Hex Nylock Nut, 5/16" Hex Nut (SEMS), 1/4"

Clip, 3/8"

Plastic Nut Key

TOOLS REQUIRED FOR ASSEMBLY

(1) 5/16" Wrench (2) 7/16" Wrenches (2) 1/2" Wrenches (2) 9/16" Wrenches

(2) 3/4" Wrenches or Adjustable Wrenches

UNPACKING

Enclosed in packing crate are (3) items:

1. Mower Deck

2. Tow Bar Hitch Assembly

3. Box of Parts consisting of:

• Rear Roller

• Rear Roller Bracket

• Bag of Parts (See page 6)

INSTALLTOWBARTUBETO REAR

QUADRANT

Place Towbar Tube into Rear Quadrant, align holes and insert 3/8 x 2-3/4 Hex Bolt through quadrant and

rear hole of Tube. Secure tightly with 3/8 Hex Lock Nut and then loosen

1/4 turn to allow Tube to pivot freely inside Rear

Quadrant. Insert 3/8 X 2-3/4 Bolt and 3/8 Flat Washer into slot in Rear Quadrant and into hole in Towbar Tube.

Secure Tightly with 3/8 Fiat Washer and 3/8 Hex Lock Nut, then loosen 1/4 turn to allow Tube to pivot freely inside Rear Quadrant.

NOTE: Towbar Tube must pivot freely inside Rear Quadrant when Latch is pulled from notch.

ENGINE OIL

VERY IMPORTANT:

Engine must be filled with oil before operation. See OIL & FUEL RECOMMENDATIONS in engine Owner's Manual for correct filling instructions and oil fill capacity.

INSTALL BATTERY

Your Trail Mower requires a 12 volt battery to operate. The battery is NOT included with the unit. It must be purchased separately.

Remove four screws and the Battery Cover from the Mower and set them aside.

Install two Plastic Nuts into the square holes in the Mower Deck under the Battery Cover. Place the Battery on the Mower Deck between the two

Plastic Nuts. Place the Battery Hold Down on top of the Battery.

Secure the Battery to the Mower Deck with two 1/4 x 7-1/2 hex bolts.

Open the terminal access doors on the Battery Hold

Down.

Connect the Red Wire to the positive (+) battery terminal using a 1/4 x 3/4 hex bolt and 1/4 SEMS nut. Tighten securely.

Connect the Black Wire to the negative (-) battery terminal using a 1/4 x 3/4 hex bolt and 1/4 SEMS nut. Tighten securely.

Close the terminal access doors.

Replace Battery Cover and secure it with the four screws.

INSTALL CLUTCH CABLE TO TOWBAR TUBE

Place Clutch Cable forward along Towbar Tube. Spread ends of two Cable Clips and place around

Clutch Cable. Place Clutch Cable on top of Towbar Tube and align

Cable Clips with bolt holes in Towbar Tube. Secure with two #10 Screws.

INSTALL CLUTCH CABLE TO CLUTCH

LEVER

Remove outer 5/16 Nut from end of Clutch Cable Housing. (See Fig. 1 on page 8)

Turn inner 5/16 Nut to bottom of thread. Insert Cable and outer 5/16 Nut through slotted hole

in Cable Guide of Hitch Assembly. The outer 5/16 Nut musts be cocked sideways to insert through slotted hole of Cable Guide.

Reinstall outer 5/16 Nut to the cable housing to secure Cable Harness to Cable Guide.

Install Mounting Anchor of Clutch Cable to Clutch Lever using Clevis Pin and Hair Cotter Pin.

TERMINAL ACCESS DOORS

1/4 X 3/4 HEX BOLT & 1/4 HEX NUT (SEMS)

BLACK WIRE

BATTERY HOLD DOWN

1/4 X 7-1/2 HEX BOLT

PLASTIC NUT

REAR QUADRANT

3/8 X 2-3/4 HEX BOLT

3/8 FLAT WASHER

BATTERY

SCREW (4)

RED WIRE

1/4 X 7-1/2 HEX BOLT

CLUTCH LEVER

#10 SCREW (2)

CABLE CLIP (2)

FIG. 1

3/8 HEX LOCK NUT

1/4 X 3/4 HEX BOLT_,_

HITCH ASSEMBLY....._,/ _

i' ,' "

CLUTCH CABLE

5/16 HEX NUT (2)

MOUNTING ANCHOR

3/8 FLAT WASHER

1/4" HEX LOCK NUT

SWITCH

BODY

INNER NUT

OUTER NUT

CLUTCH CABLE ADJUSTMENT

Remove four screws from Rear Drive Cover. Lay aside

cover and screws.

Place Clutch Lever in "DISENGAGED" position

The Cable should be under slight tension but should

not pull the Clutch Lever more than 1/8" away from the

Switch Body. NOTE: If the Plunger extends more than 1/8" out from the switch body, the cable tension is too tight and the Engine will not start.

TO INCREASE CABLE TENSION

Place Blade Clutch Lever in the "DISENGAGED"

position.

Loosen the inner nut on the Clutch Cable.

Tighten the outer nut on the Clutch Cable.

TO DECREASE CABLE TENSION

Place Blade Clutch Lever in the "DISENGAGED"

position.

• Loosen the outer nut on the Clutch Cable.

• Tighten the inner nut on the Clutch Cable.

• Repeat the above procedure until you have the correct

tension.

PLUNGER

CLUTCH LEVER

REAR DRIVE ''''''''''_" COVER

FIG. 2

FOUR SCREWS

ENGINE PULLEY

BLADE PULLEY

IDLER PULLEY

CLUTCH LEVER

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