Craftsman 48624507 Owner’s Manual

Operator's Manual

CRRFr. MnN°

Ya r,_ll V_C

iViodelNo. 486.24507

DO NOT RETURN TO STORE
For Missing Parts or Assembly

Questions Call 1-866-576-8388

CAUTION:

Before using this product, read

this manual and follow all Safety

Rules and Operating Instructions.

,, Safety
,, Assembly

,, Operation

,, Maintenance
,, Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

PRINTED IN U.S.A. FORM NO. 49882 (08/06)

SAFETY RULES .............................................................. 3

ACCESSORIES ............................................................... 5

FULL SIZE HARDWARE CHART .................................... 6

CARTON CONTENTS ..................................................... 8

ASSEMBLY ...................................................................... 9

OPERATION .................................................................. 18

MAINTENANCE ............................................................ 20

LIMITED WARRANT_' ON CRAFTSMAN POWERED TRACTOR ATTACHMENTS
For one (1) year from the date of purchase, if this Craftsman Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace free of charge any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your Craftsman equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This Warranty applies only
while this product is in the United States.

This Warranty does not cover:

Expendable items which become worn during normal use, such as spark plugs, air cleaners, belts, and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by impacting objects
that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical
damage caused by improper storage, failure to use the proper grade and amount of engine oil, or failure to
maintain the equipment according to the instructions contained in the owner's manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In
general, fuel should be used within 30 days of its purchase date.

Equipment used for commercial or rental purposes.

STORAGE AND OPTIONAL USE ................................. 21

TROUBLESHOOTING ................................................... 21

SLOPE GUIDE .............................................................. 22

REPAIR PARTS ILLUSTRATION ........................ 23,24,26

REPAI R PARTS LIST .......................................... 23,25,27

PARTS ORDERING/SERVICE ................... BACK COVER

LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with the equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center.
In-home warranty service is available but a trip charge will apply. This Warranty applies only while this product is in the

United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE SERVICE,
SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

The model number and serial numbers will be found on
a decal attached to the Mow-N-Vac.

You should record both the serial number and the date of
purchase and keep in a safe place for future reference.

MODEL NUMBER:
SERIAL NUMBER:

DATE OF PURCHASE:

486.24507

Anypowerequipmentcancauseinjuryif operatedimproperlyor if theuserdoesnotunderstandhowto operatethe
equipment.Exercisecautionatalltimeswhenusingpowerequipment.

Read and follow all instructions in this manual before
attempting to assemble or operate this equipment. Failure to

comply with these instructions may result in personal injury.
Keep this manual in a safe place for future reference and for

ordering replacement parts.
Read this operating and service instruction manual carefully.

Be thoroughly familiar with the controls and proper use of
this power vacuum.

Read the vehicle owners manual and vehicle safe operation
rules before using this equipment.
Never allow children under 16 to operate this Vac System.
Children 16 years and older should only operate under close
parental supervision.
DO NOT allow anyone to operate this equipment without

proper instructions.
DO NOT allow passengers to ride on this equipment or the
towing vehicle.
Keep the area of operation clear of others, particularly small

children and pets.
Check fuel before starting engine. Do not fill fuel tank indoors,
while engine is running or while engine is hot. Wipe off any
spilled fuel before starting engine.
Engine and muffler get hot. Do not touch! To avoid fire hazard,

keep clean of debris and other accumulations.
Never store Vac System with fuel in tank. Allow engine to

cool before storing in any enclosure.
Do not change engine governer settings.
Do not operate engine if air cleaner or cover is removed
except for adjustment. Removal of these parts could create

a fire hazard.
Keep hands, feet, face, long hair and clothing out of inlet and

discharge area. There are ROTATING BLADES inside these
openings.
Before cleaning, repairing or inspecting, make certain all
moving parts come to a complete stop. Disconnect spark

plug wire and keep wire away from plug to prevent accidental
starting. Keep throttle control lever in stop position.
If the Vac System should become blocked with debris at any
point, shut engine off and wait

,, If the cutting mechanism strikes a foreign object, or if your

Mow-n-vac should start to vibrate abnormally, stop the
engine immediately, disconnect spark plug wire and move
the wire away from the spark plug. Allow the machine to stop
and take the following steps.

a. Inspect for damage.
b. Repair or replace any damaged parts.
c. Check for loose parts and tighten to assure

continued safe operation.

,, Check all bolts for tightness at frequent intervals to help

insure safe operation.

,, Check top cover frequently for wear. Replace if worn or

damaged.

,, Never operate Mow-N-Vac unless deck adapter, hose, hose

adapter (nozzle), discharge chute (elbow), and top cover are
properly attached in their place.

,, Do not remove top cover or attempt to empty contents of cart

while engine is running.

,, Never attempt to change hose adapter (nozzle) or to install

remote hose attachment when engine is running.

,, Keep all shields and guards (e.g. discharge chute (elbow)

and hose adapter (nozzle) in place and securely attached.

,, Always wear safety glasses or other suitable eye protection

when operating or maintaining this equipment.

,, Do not stand behind cart in exhaust discharge area while

engine is running.

,, Do not operate this equipment while intoxicated or while

taking drugs or medication that impairs the senses or
reactions.

,, When using this equipment, start the vehicle transmission

in first (low) gear and then gradually increase speed only as
conditions permit.

,, Operate this equipment at reduced speed on rough terrain,

along creeks and ditches and on slopes to prevent tipping or
loss of control. Do not drive too close to a creek or ditch.

,, Vehicle braking and stability are affected by the addition of

this equipment. Do not fill the Mow-N-Vac to its full capacity
without checking the capability of the towing vehicle to safely

pull and stop with Mow-N-Vac attached.

,, Before operating on any grade (hill) refer to the safety rules

in the vehicle owner's manual concerning safe operation on
slopes. Also refer to the SLOPE GUIDE on page 22 of this
owner's manual. Do not operate on slopes in excess of 10
degrees. STAY OFF STEEP SLOPES!

• Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means -- Attention!! Become alert!! Your
safety is involved.

DANGER: This Vac System was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure

to observe the safety instructions could result in serious injury or death.

TO AVOID SERIOUS iNJURY

= Read Owner's Manual and all safety labels on machine before starting and using machine.
= Do Not remove top cover or attempt to empty contents of cart while engine is running.

= Do Not stand behind cart in exhaust discharge area while engine is running.
= Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge

area. There are ROTATING BLADES inside these openings.

= Wear approved safety glasses and gloves. Avoid loose fitting clothes.
= Keep the area of operation clear of all persons, particularly small children and pets.

= Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle

assembly) in place and securely attached.
= Check discharge boot frequently for wear. Replace if worn or damaged.
= if unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear

clog or jam with engine running.
= Muffler and engine get hot and can cause burns. Do NotTouch. To avoid a fire hazard,

keep leaves, grass and other combustible debris off hot muffler and engine.

= Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.
= Do Not operate unit unless nozzle or optional Hose Kit is secured in place.

= Do Not fill gas tank while engine is running. Allow engine to cool at least 2 minutes

before refueling.

AWARNING

This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at your nearest
engine authorized service center.

Theseaccessorieswereavailablewhentheunitwaspurchased.TheyarealsoavailableatmostSearsretailoutletsand
servicecenters.MostSearsstorescanorderrepairpartsforyouwhenyouprovidethemodelnumbersofyourtractorand

VacSystem.

TheHandWandAttachment,Model486.24509

providesa 12'x5"diameterhosetoclean

aroundshrubs,patios,windowwellsandother
areasnotaccessibletothetractor.

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NOT SHOWN FULL SIZE

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REF.

A
B

C
D

E
F

G

H

I

J

K

QTY.

1

5
4

4
2

1

4

13

4
8

4

DESCRIPTION
Hex Bolt, 5/16-18 x 4"

Hex Bolt, 3/8-16 x 3"
Hex Bolt, 3/8-16 x 1"

Hex Bolt, 1/4-20 x 1"

Cotter Pin, 1/8"x 1-1/4"

Hair Cotter Pin, 3/32 x 2-5/16"
Bolt, 5/16-18 x 3/4" Self-Tapping

Bolt, 1/4-20 x 3/4"
Hex Bolt, 1/4-20 x 1-1/4"

Truss Head Bolt, 5/16-18
Washer

REF.

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M

N

O

P

Q

R
S

T
U

QTY.

9
8

1

13

8

18

4
3

1
1

DESCRIPTION
Nylock Nut, 3/8-16

Nylock Nut, 5/16-18
Lock Nut, 5/16-18

Nylock Nut, 1/4-20
Lock Nut, 1/4-20
Washer, 1/4"

Nylon Washer, .328" x .75"
Wing Nut, 5/16-18

Idler Spring

Hitch Pin

NOT SHOWN FULL SIZE

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REF. QTY. DESCRiPTiON FIEF. QTY. DESCRiPTiON

A 2 Hex Bolt, 1/4-20 x 1-1/4" H
B 2 Hex Bolt, 5/16-18 x 1" I

C 4 Hex Bolt, 1/4-20 x 3/4" J
D 2 Carriage Bolt, 5/16-18 x 3/4" K

E 3 Washer, 1/4" Standard L
F 3 Nylock Nut, 5/16-18 M

G 4 Nylock Nut, 1/4-20 N

12 Washer, 5/16" Standard

5 Nylon Washer, .3281 x .75
2 Tarp Strap

1 Angle Bracket

2 "S" Hook

1 Mounting Strap
1 Mounting Bracket

14

22

15

j2

i_ _ /.5

3

-_ 26

24....

27.._

13

J

23

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REF. QTY. DESCRIPTION REF. QTY. DESCRIPTION

1 1 Cart Tray 15 1 Latch Stand Bracket

2 1 Cover 16 2 Lower Support Rod

3 1 Engine 17 1 Tarp Strap (25")

4 1 Hose Adapter 18 1 Hose Hanger Rod

5 1 Rope 19 1 Latch Stand Plate

6 1 Front Tongue 20 1 Top Support Angle

7 1 Rear Tongue 21 1 Deck Adapter

8 1 Elbow w/Deflector 22 2 Cart Bed Brace

9 2 Hose Clamp 23 1 Axle

10 2 Wheel 24 1 Front Support Tube
11 1 Wheel Support 25 1 Latch Lock Lever

12 1 Hose 26 1 Hitch Bracket
13 1 Hitch Plate 27 1 Front Support Rod

14 2 Brace

Assemble latch lever to rear tongue using 5/16" x 4"
hex bolt and 5/16" lock nut. Tighten nut until snug

against side of rear tongue. See figure 1A.

,

Attach the spring to the hole in the latch lock lever
and the hole in the tongue. See figure lB.

,

Assemble a washer, wheel (valve stem facing out)
and another washer onto the axle as shown in figure

3. Secure the wheel in place using a cotter pin.
Repeat for other wheel.

WHEEL

FIGURE 1

SPRING

FLAT --_ \

AXLE

WASHER

FLAT

WASHER

COTTER PiN

FIGURE 3

5,

Assemble the latch stand plate and latch stand
bracket (with alignment tab toward rear of cart) to the

cart try using four 1/4" x 3/4" hex bolts, 1/4" washers
and 1/4" nylock nuts. Tighten nuts after all bolts are

in place. See figure 4.

,

Assemble the rear tongue to the wheel support by
sliding the axle through the holes in the tongue and
wheel support as shown in figure 2.

FIGURE 2

1/4" NYLOCK NUT

FIGURE 4