Craftsman 47089 Owner's Manual

MODEL 47089
COMPRESSION TEST KIT
JAN - 04 Section
Form 823451
- MV19
Page
- 1
823437 Hose 14MM Long Reach
823441 Field Service Kit
823436 Hose 14MM Short Reach
823438 Hose 18 MM Short Reach
823435 Hose 14MM Short Reach
823449 Gauge, Valve and Hose
823433 14MM - 18MM Adapter
823431 10MM Adapt er 823438 Hose Long reach 18MM x 11.625 823432 12MM Adapt er 823440 Pressure Hold Adapter 823433 14MM Female - 18MM M a le Adapt er 823441 Field S er vice Kit 823435 Hose Short R eac h 14 MM x 6.05 823442 Case 823436 Hose Short R eac h 14 MM x 11.625 823448* Gauge 823437 Hose Long Reach 14MM x 11.951 823449 Gaug e Assembly
Page Number - 2
* Not Shown
823440 Pressure Hold Adapter
823431 10MM Adapter
823432 12 MM Adapter
823442 Plastic Case
Form 823451
Always read instructions carefully prior to use.
Dry Compression Test Procedures:
Included in this Kit
Heavy duty 2 ¾” (70 mm) gauge with high impact lens, rubber boot, and three (3) scales of measure (psi, kg/cm bar), attached to 10" (250 mm) hose and quick release coupler
Four (4) extension hoses:
6 ½” (165 mm) long x 14 mm thread, short
12" (305 mm) long x 14 mm thread, short
12" (305 mm) long x 14 mm thread, long
12" (305 mm) long x 18 mm thread, short
One (1) adapter: 14 mm thread, short x 18 mm thread, long
Two (2) small engine adapters
10 mm thread
12 mm thread
One (1) quick release air hold adapter
Custom blow-molded case
Field service kit
2
,
Applications
The Craftsman Professional Compression Test Kit can perform dry or wet compression tests to determine the amount of pressure produced in the cylinder of an engine. It can also be used as a tool for pressurizing an engine cylinder to hold the valves closed while performing repairs.
How to Perform a Comression Test Precautions & Diagnostic Notes:
WARNING: DO NOT use the ignition switch during the compression test on fuel-injected vehicles. Use of a remote starter switch to crank the engine is recom­mended. Fuel injectors on many late model vehicles are triggered by the ignition switch during the cranking mode, this could result in a fire hazard or contamination of the engine’s oil with fuel.
Always use eye protection when performing compres­sion tests.
An engine in good operating condition will produce a certain amount of pressure in each cylinder. Normally, the cylinders should be within 10 percentage points of one another and within the manufacturer’s specifications. The pressure should rise smoothly on each stroke of the engine, until it reaches a peak.
If the pressure reading fails to rise, or it remains the same for several strokes of the engine and begins to rise, the likely cause of the problem is a sticking valve.
If two adjacent cylinders show pressure readings of 20 or more pounds below the other cylinder readings, suspect a blown head gasket.
If a cylinder shows a pressure reading of 15 or more pounds higher than the other cylinders, the probable cause is carbon build-up inside the cylinder.
The Craftsman Professional Compression Test Kit can perform two tests: the dry compression test and the wet compression test. The result of performing these tests will provide an indication of the condition of the piston rings, the cylinders, and valve-train.
1. Refer to the appropriate service manual for the compression specifications specific to the engine you are testing.
2. Start engine and allow engine to run until it reaches normal operating temperature (usually about 15 minutes.) Turn engine OFF .
3. Install an auxiliary starter switch in the starting circuit.
4. While wearing eye protection, use compressed air to carefully remove dirt and debris from the area around the spark plugs.
5. Remove spark plugs one at a time, marking the number of the cylinder they were removed from, and place them on a clean flat surface. This will aid you in identifying problem cylinders by allowing the comparison of spark plug appear­ance to the compression level of a given cylinder.
NOTE: When testing engines with two spark plugs per cylinder, it is only necessary to remove the spark plugs located on the exhaust side.
6. On vehicles with standard distributors, disconnect the coil wire (high tension lead) from the distributor cap and secure it to a suitable ground, or disable the ignition by disconnect­ing the positive (BAT) terminal from the ignition coil.
7. On vehicles with a distributorless ignition (DIS), disable the ignition system by removing the electronic ignition (control) module fuse, or disconnect the crank angle sensor.
NOTE: Refer to the appropriate service manual to determine which fuse or component to temporarily remove or disconnect.
8. Remove air cleaner from carburetor or throttle body and secure throttle linkage in wide-open throttle (WOT) position.
NOTE: NEVER place anything inside the throttle body; internal damage to the engine could result. On vehicles equipped with port fuel injection, remove throttle linkage covers (as necessary) and secure throttle linkage in the wide-open throttle (WOT) position.
9. Crank engine several times to ensure removal of any foreign matter that may have fallen into the cylinders during prepara­tion for test.
10. Select the appropriate adapter fitting (14mm, 18mm short reach or 14mm, 18mm long-reach), and thread adapter into spark plug hole of cylinder head.
11. Connect the appropriate test hose or adapter to the gauge assembly.
12. Crank the engine at least five compression strokes or until the pressure reading stops increasing on gauge.
13. Read the pressure level on the gauge and record the reading along with the cylinder number being tested.
Example: #1-150 psi, #2-145 psi, etc.
14. Repeat this test on each cylinder. If any of the cylinder
readings are found to be low or uneven, perform wet compression test.
Form 823451
Page Number - 3
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