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Operator's Manual !
10"
TILTING HEAD BENCH TOP
BAND SAW WITH DUST COLLECTION
Model No.
351.214600
/
i \,
CAUTION: Read and follow
all Safety Rules and Operating
Instructions before First Use
of this Product.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www,sears.com/craftsman
20859.01 Draft (05/30/03)
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Warranty .................................... 2
Safety Rules ............................... 2-3
Unpacking .................................. 3
Assembly ................................... 3
Installation ................................. 4-5
Operation ................................. 5-g
Maintenance ................................. 9
Troubleshooting ............................. 11
Parts Illustrations and Lists.................. 12-15
EspaSol ................................. 16-24
FULL ONE YEAR WARRANTY
If this product fails due to a defect In material or work-
manship within one year from the date of purchase,
Sears will at Its option repair or replace It free of
charge. Contact your nearest Sears Service Center
(1-800-4-MY-HOME) to arrange for product repair, or
return this product to place of purchase for replacement.
If this product is used for commercial or rental purpos-
es, this warranty will apply for 90 days from the date of
purchase.
This warranty applies only while this product is used in
the United States.
This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman
Estates, IL 60179
WARNING: For your own safety, read all of the
instructions and precautions before operating tool.
CAUTION: Always follow proper operating procedures
as defined in this manual -- even if you are familiar
with use of this or similar tools. Remember that being
careless for even a fraction of a second can result in
severe personal Injury.
BE PREPARED FOR JOB
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry
which may get caught in moving parts of machine.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.
• WearsafetyglassescomplylngwlthUnitedStates
ANSI Z87.1. Everyday glasses have only impact
resistant lenses. They are NOT safety glasses.
• Wear face mask or dust mask If operation Is dusty.
© Sears, Roebuck and Co.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications
that cause drowsiness,
PREPARE WORK AREA FOR JOB
• Keepwork area clean.Cluttered workareas invite
accidents.
• Do not use power too]s tn da,"_jereus environments.
Do not use pewit tools th damp or wet IocetJonso Do
notexpose power tools to rain.
• Work area should be properly lighted.
• Proper electricet receptacle shoutd be available for
tool.Three-prong plug should be plugged directly
into properly grounded, three-prong receptacle.
• Extension cords should have s grouedlng prong and
the three wires of the extension cord should be of
the correct gauge.
,, Keep visitors at a safe distance from work area.
• Keep children out of workplace. Make workshop
chiJdproof.Use padJesks,master switches or remove
switch keys to prevent any unintentional use of
power tools.
TOOL SHOULD BE MAINTAINED
• Always unplug tool prior to inspection.
• Consult manual for specific maintaining and adjust-
Ing procedures.
• Keep tool lubricated and clean for safest operation.
• Remove adjusting tools. Form habit of checking to
see that adjusting tools are removed before switch-
ing machine on.
• Keep ell parts in working order. Check to determine
that the guard or other parts wllJoperate properly
and perform their intended function.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any
other cond[t[on that may affect a tool's operation.
• A guard or other part that is damaged shou)d be
properly repaired or replaced. Do not perform
makeshift repairs. (Use parts list provided to order
replacement psrts.)
KNOW HOWTO USE TOOL
• Use right tool for job. Do notforce tool or attachment
to do a job for which it was not designed.
• Disconnect tool when changing btade.
• Avoid accidental start-up. Make sure that the tool is
in the "off"position before plugging in.
• Do not force tool. It will work most effic)ently at the
rate for which itwas designed.
• Keep hands away from moving parts and cutting
surfaces.
• Never leave tool runnin_Junattended. Turn the power
offand do not leave tool until it comes to a complete
stop.
• Do not overreach. Keep proper footing and balance.
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• Never stand on tool. Serious injury could occur if teol
is tipped or If blade Is unintentionally contacted.
• Know your tool. Learn the tool's operation, applica-
tion and specific limitations.
• Use recommended asoeseerles (refer to page 15).
Use of improper accessories may cause risk of
injury to persons.
• Handle workplece correctly. Protect hands from pos-
sible Injury.
• Turn machine off if it iams. Blade jams when it digs
too deeply into work.piece. (Motor force keeps it
stuck in the work.) DO not remove summed or cot off
pieces until the saw is turned off, unplugged and the
blade has stopped.
WARNING: The operation of any power tool can result In
foreign objects being thrown Into the eyes, which can
result in severe eye damage. Always wear safety goggles
complying with United Stete_sANSI 2:87.1 (shown on
package) before commencing power tool operation.
Safety goggles are available through your Sears catalog.
Check for shipping damage. If damage has occurred, a
claim must be filed with carder. Check for complete-
ness. Immediately report missing parts to dealer.
The band saw comes assembled as one unit. Additional
parts which need to be fastened to the saw should be
located and accounted for before assembling:
A Miter Gauge Assembly
B Crank Handle
C Clamp
D Dust Bag
D
IMPORTANT: Table is coated with a protectant. To
ensure proper fit and operation, remove coating.
Coating is easily removed with mild solvents, such as
mineral spirits, and a soft cloth. Avoid getting solution
on paint or any of the rubber or plastic parts. Solvents
may deteriorate these finishes. Use soap and water on
paint, plastic or rubber components. After cleaning,
cover all exposed surfaces with a light coating of oil.
Paste wax is recommended for table top.
WARNING: Never use highly volatile solvents. Non
flammable soNents are recommended to avoid possible
fire hazard.
CAUTION: Do not attempt assembly if parts are miss-
ing. Usa operator's manual to order replacement parts.
MOUNT BAND SAW TO WORK SURFACE
• Band saw is designed to be portable so it can be
moved tojob site, but shou)d be mounted to stable,
level bench or table. See Recommended
Accessories, page 15.
• Base of band saw has four mounting holes.
• If preddlled holes do not exist on work surface, drill
four holes.
• Securely mount band ssw te work sorface by belting
(hardware not supplied) it through the holes.
NOTE: The blade must be tensioned and backed, and
the blade guides must be adjusted before operation of
the sew. Refer to =Tracking Blade" and "Blade Guides" in
the OPERATION section, pages 5, 6 and 7.
INSTALL CRANK HANDLE
• Line up slot on crank handle with pin on the shaft.
• Using maUet or piece of wood with regular hammer,
drive crank handle on the shaft untilthe pin on the
shaft is fully engaged in the slot.
INSTALL DUST COLLECTION BAG
Dust collection system consists of a 30-micren bag and
clamp.
• Place clamp over bag sleeve.
• Slide sleeve with clamp over dust port.
• Secure in position by tightening clamp.
Figure 1 - Unpacking
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Refer to Figures 2 and 3.
MOTOR
The 115 Volt AC motor has the following specifications:
Horsepower (Maximum Developed) ............. 1.0
Voltage ................................... 115
Amps ..................................... 4.6
Hertz ..................................... 60
Phase .................................. Single
RPM .................................... '_725
POWER SOURCE
The motor Is designed for operation on the voltage and
frequency specified, Normal loads will be handled safe-
ly on voltages not more than 10% above or below the
specified voltage.
Running the unit on voltages which are not within the
range may cause overheating and motor burn.out.
Heavy loads require that the voltage at motor terminals
be no less than the voltage specified. Power supply to
the motor is contmllod by a double pole locking rocker
switch. Remove the key to prevent unauthorized use.
GROUNDING INSTRUCTIONS
WARNING: Improper connection of equipment
grounding conductor can result in the risk of electrical
shock. Equipment should be grounded while In use to
protect operator from electrical shook,
Check with e qualified electrician if grounding instruc-
tions are not understood or if in doubt as to whether the
tool is properly grounded,
This tool is equipped with an approved 3 conductor
cord rated at 150V and a three prong grounding type
plug for your protection against shock hazards.
Grounding plug should be plugged directly into a prop-
edy installed and grounded 3-prong grounding-type
receptacle, as shown (Figure 2).
Properly Grounded Outlet
Grounding Prong
3-Prong Plug_
Figure 2 - 3-Prong Rocelptade
Do not remove or alter grounding prong in any manner.
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electrical shock.
WARNING: Do not permit fingers to touch the terrnl-
nals of plug when installing or removing from outlet.
Plug must be plugged into matching outlet that is prop-
erly Installed and grounded In accordance with all local
codes and ordinances. Do not modify plug provided. If it
will notfit in ou'dat, have proper outlet installed by a
qualified electrician.
Inspect tool cords periodically, and If damaged, have
them repaired by an authorized service facility.
Green (or green and yellow) conductor in card is the
grounding wire. tf repair or replacement of the electric
cord or plug is necassa_J, do not connect the green (or
green and yellow) wire to a live terminal
Where a 2-prong wall receptacle is encountered, it
must be replaced with a properly grounded 3-prong
receptacle installed in accordance with National Electric
Code and loca] codes and ordinances.
WARNING: This work should be performed by a quali-
fied elestrlc]an.
A temporary 3-prong to 2-prong grounding adapter (see
Figure 3) is available for connecting plugs to a two pole
outlet if It Is properly grounded,
GroundingLug
- Make Sure
This Is
3-Prong Plug
Connected To
A Kr_wn
Gmund
2-PrengReceptacle
Figure 3 - 2-prong Receptacle with Adapter
Do not use a 3-prong to 2-prong grounding adapter
unless permitted by local and national codes and ordl-
nancas. (A 3-prong to 2-prong grounding adapter Is not
psrrnitted in Canada.) Where permitted, the rigidgreen
tab or terminal on the side of the adapter must be
securely connected to a permanent electrical ground
suchas a propedy grounded water pipe, a properly
grounded outlet box or a properly grounded wire system.
Many cover plate screws, water pipes and outlet boxes
are not properly grounded. To ensure proper ground,
grounding means must be tested by a qualified electri-
cian.
EXTENSION CORDS
• The use of any extension cord will cause some drop
In voltage and loss of power.
• Wires of the extension cord must be of sufficient size
to carry the current and maintain adequate voltage.
• Use the table to determine the minimum wire size
(A.W.G.) extension cord.
• Use only 3-wire extension cords having 3-preng
grounding type plugs and 3-pole receptacles which
accept the tool plug.
• If the extension cord is worn, cut or damaged in any
way, replace immediately.
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EXTENSION CORD LENGTH
Wire Size A.W.G.
Up to 50 f_.................................. 16
NOTE: Using extension cords over 50 ft. long Is not
recommended.
Refer to Figures 4 - 13, pages 5-8.
The Craftsman 10" Tilting Head Band Saw features alu-
minum frame construction and a solid cast Iron table
surface to insure durability. It Is designed for cutting
hard and soft woods, as well as nonferrous metals and
plastics. Head of the saw tilts from 90° to 45=while the
table remains in horizontal position for straight line
feeding of the matedal. The saw Is equipped with a
miter gauge for performing many different operations.
The built-in dust collection system helps to keep the
worksurface cleen. A convenient quick tensioning and
comprehensive trackJng mechanism makes blade
changing quick and easy.
SPECIFICATIONS
Depth of throat at 90° . ...................... 9¾"
Maximum depth of cut at 90*. .................. 5"
Depth of throat at 45 ° . ........ 7%" for 1" thick board
3" for 3" thick board
Maximum depth of cut at 45 _. ................. 33/_"
Table size ........................... 133/_x 11%"
Table tilt ............................. 90° to 45 °
Wheel diameter ............................. 8"
Blade length .............................. 83%"
Blade range ........................ 63% - 63%_"
Blade width ............................. 1/,- _/."
Blade speed ......................... 3800 FPM
Overafl dimensions ............... 283/,x 161/sx 34"
Shipping weight .......................... 95 I_
Dust collection port ......................... 2'/_"
CAUTION: Always observe the following safety
precautions:
• Make sure that blade guides and thrust bearings are
positioned and adjusted correctty to prevent side-
ways and rearward movement of the blade, Adjust
upper guide to just clear workplece.
• Check to make sure blade is tensioned and I_acking
property.Do not over tension the blade In order to
prevent premature blade wear and breakage. Avoid
under tensioning to etiminate back and forth, side to
side blade movement as it outs.
• Use proper blade for the curing operation.
• After turning saw on, allow blade to come to full
speed before attempting any cutting operation.
• Support workplace properly and use a smooth
steady feed to guide work through the cut, Use push
sticks or push blocks when required,
• Keep hands away and out of line with moving parts,
• Atways wear eye protection.
REMOVING BLADE
WARNING: Disconnect bend saw from power source
when changing or adjusting blades, Wear leather groves
when handling band saw blades, Never wear gloves
when operating saw.
• Turn blade tensioning lever on the beck of the tooJ
clockwise all the way until it rocks in position to
release blade tension (see Figure 4).
Flgura 4 - Blade Tensioning Lever
• Releese two latches on the side of the tool and open
front dear,
• Remove table locking insert located in the front of
the table slot, take out the released blade arid
rep)aco with another blade.
INSTALLING BLADE
• Although many of the adjustments may not be altered
when blade is removed, every adjustment should be
checked prior to using a newly installed blade,
• Make sure blade teeth are pointing dawn towards
table. Turn blade inside out if necessary,
• Slip new blade into table slot and over the upper,
loWer and Idler blade wheels. Slide blade in betWeen
blade guards.
• Tension blade by turning blade tensioning taver
counterclockwise, as far as it wilt go {see Figure 4).
This is a spring loaded, tensioning mechanism and it
will auiomatlcally apply required teeslon to the blade.
• Close the front door and fasten latches,
• Install table insert.
• Track blade as described in the foflowing sections.
TRACKING BLADE
WARNING: Be very careful; improperly tracked blade
may spring out from wheels causing serious injury. Do
not perform tracking adjustment while band saw is
running.
• Disconnect bend saw from power source.