Craftsman 351.214600 User Manual

Operator's Manual !

10"

TILTING HEAD BENCH TOP

BAND SAW WITH DUST COLLECTION
Model No.

351.214600

/

i \,

CAUTION: Read and follow

all Safety Rules and Operating
Instructions before First Use

of this Product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www,sears.com/craftsman

20859.01 Draft (05/30/03)

Warranty .................................... 2

Safety Rules ............................... 2-3

Unpacking .................................. 3

Assembly ................................... 3

Installation ................................. 4-5

Operation ................................. 5-g

Maintenance ................................. 9

Troubleshooting ............................. 11

Parts Illustrations and Lists.................. 12-15

EspaSol ................................. 16-24

FULL ONE YEAR WARRANTY

If this product fails due to a defect In material or work-
manship within one year from the date of purchase,
Sears will at Its option repair or replace It free of

charge. Contact your nearest Sears Service Center

(1-800-4-MY-HOME) to arrange for product repair, or

return this product to place of purchase for replacement.

If this product is used for commercial or rental purpos-

es, this warranty will apply for 90 days from the date of
purchase.

This warranty applies only while this product is used in
the United States.

This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman

Estates, IL 60179

WARNING: For your own safety, read all of the

instructions and precautions before operating tool.
CAUTION: Always follow proper operating procedures

as defined in this manual -- even if you are familiar
with use of this or similar tools. Remember that being

careless for even a fraction of a second can result in
severe personal Injury.

BE PREPARED FOR JOB

• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry

which may get caught in moving parts of machine.

• Wear protective hair covering to contain long hair.

• Wear safety shoes with non-slip soles.

• WearsafetyglassescomplylngwlthUnitedStates
ANSI Z87.1. Everyday glasses have only impact

resistant lenses. They are NOT safety glasses.

• Wear face mask or dust mask If operation Is dusty.

© Sears, Roebuck and Co.

• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications

that cause drowsiness,

PREPARE WORK AREA FOR JOB

• Keepwork area clean.Cluttered workareas invite

accidents.

• Do not use power too]s tn da,"_jereus environments.
Do not use pewit tools th damp or wet IocetJonso Do

notexpose power tools to rain.

• Work area should be properly lighted.

• Proper electricet receptacle shoutd be available for
tool.Three-prong plug should be plugged directly

into properly grounded, three-prong receptacle.

• Extension cords should have s grouedlng prong and
the three wires of the extension cord should be of

the correct gauge.

,, Keep visitors at a safe distance from work area.

• Keep children out of workplace. Make workshop

chiJdproof.Use padJesks,master switches or remove

switch keys to prevent any unintentional use of

power tools.

TOOL SHOULD BE MAINTAINED

• Always unplug tool prior to inspection.

• Consult manual for specific maintaining and adjust-

Ing procedures.

• Keep tool lubricated and clean for safest operation.

• Remove adjusting tools. Form habit of checking to

see that adjusting tools are removed before switch-

ing machine on.

• Keep ell parts in working order. Check to determine
that the guard or other parts wllJoperate properly
and perform their intended function.

• Check for damaged parts. Check for alignment of

moving parts, binding, breakage, mounting and any
other cond[t[on that may affect a tool's operation.

• A guard or other part that is damaged shou)d be

properly repaired or replaced. Do not perform
makeshift repairs. (Use parts list provided to order

replacement psrts.)

KNOW HOWTO USE TOOL

• Use right tool for job. Do notforce tool or attachment
to do a job for which it was not designed.

• Disconnect tool when changing btade.

• Avoid accidental start-up. Make sure that the tool is

in the "off"position before plugging in.

• Do not force tool. It will work most effic)ently at the

rate for which itwas designed.

• Keep hands away from moving parts and cutting
surfaces.

• Never leave tool runnin_Junattended. Turn the power
offand do not leave tool until it comes to a complete
stop.

• Do not overreach. Keep proper footing and balance.

2

• Never stand on tool. Serious injury could occur if teol

is tipped or If blade Is unintentionally contacted.

• Know your tool. Learn the tool's operation, applica-

tion and specific limitations.

• Use recommended asoeseerles (refer to page 15).

Use of improper accessories may cause risk of

injury to persons.

• Handle workplece correctly. Protect hands from pos-
sible Injury.

• Turn machine off if it iams. Blade jams when it digs

too deeply into work.piece. (Motor force keeps it
stuck in the work.) DO not remove summed or cot off

pieces until the saw is turned off, unplugged and the
blade has stopped.

WARNING: The operation of any power tool can result In
foreign objects being thrown Into the eyes, which can

result in severe eye damage. Always wear safety goggles
complying with United Stete_sANSI 2:87.1 (shown on

package) before commencing power tool operation.

Safety goggles are available through your Sears catalog.

Check for shipping damage. If damage has occurred, a

claim must be filed with carder. Check for complete-

ness. Immediately report missing parts to dealer.

The band saw comes assembled as one unit. Additional
parts which need to be fastened to the saw should be

located and accounted for before assembling:

A Miter Gauge Assembly
B Crank Handle

C Clamp
D Dust Bag

D

IMPORTANT: Table is coated with a protectant. To
ensure proper fit and operation, remove coating.
Coating is easily removed with mild solvents, such as

mineral spirits, and a soft cloth. Avoid getting solution

on paint or any of the rubber or plastic parts. Solvents
may deteriorate these finishes. Use soap and water on

paint, plastic or rubber components. After cleaning,
cover all exposed surfaces with a light coating of oil.

Paste wax is recommended for table top.
WARNING: Never use highly volatile solvents. Non

flammable soNents are recommended to avoid possible
fire hazard.

CAUTION: Do not attempt assembly if parts are miss-
ing. Usa operator's manual to order replacement parts.

MOUNT BAND SAW TO WORK SURFACE

• Band saw is designed to be portable so it can be
moved tojob site, but shou)d be mounted to stable,

level bench or table. See Recommended

Accessories, page 15.

• Base of band saw has four mounting holes.

• If preddlled holes do not exist on work surface, drill
four holes.

• Securely mount band ssw te work sorface by belting

(hardware not supplied) it through the holes.

NOTE: The blade must be tensioned and backed, and

the blade guides must be adjusted before operation of
the sew. Refer to =Tracking Blade" and "Blade Guides" in

the OPERATION section, pages 5, 6 and 7.

INSTALL CRANK HANDLE

• Line up slot on crank handle with pin on the shaft.

• Using maUet or piece of wood with regular hammer,
drive crank handle on the shaft untilthe pin on the

shaft is fully engaged in the slot.

INSTALL DUST COLLECTION BAG

Dust collection system consists of a 30-micren bag and
clamp.

• Place clamp over bag sleeve.

• Slide sleeve with clamp over dust port.

• Secure in position by tightening clamp.

Figure 1 - Unpacking

3

Refer to Figures 2 and 3.

MOTOR

The 115 Volt AC motor has the following specifications:

Horsepower (Maximum Developed) ............. 1.0

Voltage ................................... 115

Amps ..................................... 4.6

Hertz ..................................... 60

Phase .................................. Single

RPM .................................... '_725

POWER SOURCE
The motor Is designed for operation on the voltage and

frequency specified, Normal loads will be handled safe-

ly on voltages not more than 10% above or below the

specified voltage.

Running the unit on voltages which are not within the
range may cause overheating and motor burn.out.

Heavy loads require that the voltage at motor terminals

be no less than the voltage specified. Power supply to

the motor is contmllod by a double pole locking rocker

switch. Remove the key to prevent unauthorized use.

GROUNDING INSTRUCTIONS
WARNING: Improper connection of equipment

grounding conductor can result in the risk of electrical
shock. Equipment should be grounded while In use to

protect operator from electrical shook,
Check with e qualified electrician if grounding instruc-

tions are not understood or if in doubt as to whether the
tool is properly grounded,

This tool is equipped with an approved 3 conductor
cord rated at 150V and a three prong grounding type

plug for your protection against shock hazards.
Grounding plug should be plugged directly into a prop-

edy installed and grounded 3-prong grounding-type
receptacle, as shown (Figure 2).

Properly Grounded Outlet

Grounding Prong

3-Prong Plug_

Figure 2 - 3-Prong Rocelptade

Do not remove or alter grounding prong in any manner.

In the event of a malfunction or breakdown, grounding

provides a path of least resistance for electrical shock.

WARNING: Do not permit fingers to touch the terrnl-

nals of plug when installing or removing from outlet.

Plug must be plugged into matching outlet that is prop-

erly Installed and grounded In accordance with all local
codes and ordinances. Do not modify plug provided. If it

will notfit in ou'dat, have proper outlet installed by a

qualified electrician.
Inspect tool cords periodically, and If damaged, have

them repaired by an authorized service facility.

Green (or green and yellow) conductor in card is the

grounding wire. tf repair or replacement of the electric

cord or plug is necassa_J, do not connect the green (or

green and yellow) wire to a live terminal

Where a 2-prong wall receptacle is encountered, it
must be replaced with a properly grounded 3-prong

receptacle installed in accordance with National Electric
Code and loca] codes and ordinances.

WARNING: This work should be performed by a quali-
fied elestrlc]an.

A temporary 3-prong to 2-prong grounding adapter (see
Figure 3) is available for connecting plugs to a two pole

outlet if It Is properly grounded,

GroundingLug

- Make Sure
This Is

3-Prong Plug

Connected To
A Kr_wn

Gmund

2-PrengReceptacle

Figure 3 - 2-prong Receptacle with Adapter

Do not use a 3-prong to 2-prong grounding adapter
unless permitted by local and national codes and ordl-

nancas. (A 3-prong to 2-prong grounding adapter Is not
psrrnitted in Canada.) Where permitted, the rigidgreen
tab or terminal on the side of the adapter must be
securely connected to a permanent electrical ground

suchas a propedy grounded water pipe, a properly

grounded outlet box or a properly grounded wire system.

Many cover plate screws, water pipes and outlet boxes
are not properly grounded. To ensure proper ground,

grounding means must be tested by a qualified electri-
cian.

EXTENSION CORDS

• The use of any extension cord will cause some drop
In voltage and loss of power.

• Wires of the extension cord must be of sufficient size
to carry the current and maintain adequate voltage.

• Use the table to determine the minimum wire size

(A.W.G.) extension cord.

• Use only 3-wire extension cords having 3-preng

grounding type plugs and 3-pole receptacles which
accept the tool plug.

• If the extension cord is worn, cut or damaged in any
way, replace immediately.

EXTENSION CORD LENGTH
Wire Size A.W.G.

Up to 50 f_.................................. 16

NOTE: Using extension cords over 50 ft. long Is not

recommended.

Refer to Figures 4 - 13, pages 5-8.
The Craftsman 10" Tilting Head Band Saw features alu-

minum frame construction and a solid cast Iron table
surface to insure durability. It Is designed for cutting

hard and soft woods, as well as nonferrous metals and
plastics. Head of the saw tilts from 90° to 45=while the

table remains in horizontal position for straight line
feeding of the matedal. The saw Is equipped with a

miter gauge for performing many different operations.
The built-in dust collection system helps to keep the

worksurface cleen. A convenient quick tensioning and

comprehensive trackJng mechanism makes blade
changing quick and easy.

SPECIFICATIONS

Depth of throat at 90° . ...................... 9¾"

Maximum depth of cut at 90*. .................. 5"

Depth of throat at 45 ° . ........ 7%" for 1" thick board

3" for 3" thick board

Maximum depth of cut at 45 _. ................. 33/_"

Table size ........................... 133/_x 11%"

Table tilt ............................. 90° to 45 °

Wheel diameter ............................. 8"

Blade length .............................. 83%"

Blade range ........................ 63% - 63%_"

Blade width ............................. 1/,- _/."

Blade speed ......................... 3800 FPM

Overafl dimensions ............... 283/,x 161/sx 34"

Shipping weight .......................... 95 I_

Dust collection port ......................... 2'/_"

CAUTION: Always observe the following safety

precautions:

• Make sure that blade guides and thrust bearings are
positioned and adjusted correctty to prevent side-

ways and rearward movement of the blade, Adjust
upper guide to just clear workplece.

• Check to make sure blade is tensioned and I_acking
property.Do not over tension the blade In order to

prevent premature blade wear and breakage. Avoid
under tensioning to etiminate back and forth, side to
side blade movement as it outs.

• Use proper blade for the curing operation.

• After turning saw on, allow blade to come to full

speed before attempting any cutting operation.

• Support workplace properly and use a smooth
steady feed to guide work through the cut, Use push

sticks or push blocks when required,

• Keep hands away and out of line with moving parts,

• Atways wear eye protection.

REMOVING BLADE
WARNING: Disconnect bend saw from power source

when changing or adjusting blades, Wear leather groves
when handling band saw blades, Never wear gloves

when operating saw.

• Turn blade tensioning lever on the beck of the tooJ
clockwise all the way until it rocks in position to

release blade tension (see Figure 4).

Flgura 4 - Blade Tensioning Lever

• Releese two latches on the side of the tool and open
front dear,

• Remove table locking insert located in the front of

the table slot, take out the released blade arid
rep)aco with another blade.

INSTALLING BLADE

• Although many of the adjustments may not be altered

when blade is removed, every adjustment should be
checked prior to using a newly installed blade,

• Make sure blade teeth are pointing dawn towards

table. Turn blade inside out if necessary,

• Slip new blade into table slot and over the upper,

loWer and Idler blade wheels. Slide blade in betWeen

blade guards.

• Tension blade by turning blade tensioning taver

counterclockwise, as far as it wilt go {see Figure 4).
This is a spring loaded, tensioning mechanism and it

will auiomatlcally apply required teeslon to the blade.

• Close the front door and fasten latches,

• Install table insert.

• Track blade as described in the foflowing sections.

TRACKING BLADE

WARNING: Be very careful; improperly tracked blade
may spring out from wheels causing serious injury. Do

not perform tracking adjustment while band saw is

running.

• Disconnect bend saw from power source.