Craftsman 320.28223 User Manual

6 Amp 2-in-1 Jig Saw

Model No. 320.28223

• WARRANTY

• SAFETY

WARNING: To reduce the risk of

injury, the user must read and
understand the Operator's manual
before using this product.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

www,cfaftsman,com

• UNPACKING

• DESCRiPTiON

• OPERATION

• MAINTENANCE

• TROUBLESHOOTING

• ESPANOL

Warranty Page 2

Safety Symbols Pages 3-4
Safety Instructions Pages 5-10
Unpacking Page 11
Description Pages 12-14
Operation Pages 14-28
Maintenance Pages 28-29

Accessories Page 30
Troubleshooting Page 31

Exploded View and Parts List Pages 32-36
Sears Repair Parts Phone Number Back Cover

CRAFTSMAN ONE YEAR FULL WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted

against any defects in material or workmanship. Defective product will be
replaced free of charge.

For warranty coverage details to obtain free replacement, visit the web
site: www.craftsman.com

This warranty does not cover blades and bulbs, which are expendable parts
that can wear out from normal use within the warranty period.

This warranty is void if this product is ever used while providing commercial
services or if rented to another person.

This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

WARNING: Some dust created by using power tools contains chemicals

known to the state of California to cause cancer and birth defects or other

reproductive harm.

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

28223 Manual_Revised_S0 0310 Page 2

The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols and the explanations with them deserve your careful

attention and understanding. The symbol warnings do not, by themselves,
eliminate any danger. The instructions and warnings they give are no substitutes

for proper accident prevention measures.

,_ WARNING: Be sure to read and understand all safety instructions in this
manual, including all safety alert symbols, such as "DANGER," "WARNING,"

and "CAUTION," before using this Jig Saw. Failure to following all instructions

listed below may result in electric shock, fire and/or serious personal injury.

SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.

May be used in conjunction with other symbols or pictographs.

DANGER: Failure to obey this safety warning will result in death or serious

injury to yourself or to others. Always follow the safety precautions to reduce the

risk of fire, electric shock, and personal injury.

WARNING: Failure to obey this safety warning can result in death or serious

injury to yourself or to others. Always follow the safety precautions to reduce the

risk of fire, electric shock, and personal injury.

CAUTION: Failure to obey this safety warning may result in death or serious

injury to yourself or to others. Always follow the safety precautions to reduce the

risk of fire, electric, shock and personal injury.

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information and/or instructions that could lead to
equipment or other property damage if not followed. Each message is preceded

by the word "NOTE" as in the example below.
NOTE: Equipment and/or property damage may result if these instructions

are not followed.

WARNING: The operation of any power tool can result in
foreign objects being thrown into your eyes, which can result in
severe eye damage. Before beginning power tool operation,

always wear safety goggles or safety glasses with side shields
and a full-face shield when needed. We recommend a Wide

Vision Safety Mask for use over eyeglasses or standard safety
glasses with side shields, available at Sears Stores or other

Craftsman outlets. Always use eye protection that is marked to
comply with ANSI Z87.1

28223 ManuaLRevised_10 0310 Page 3

Some of these following symbols may be used on this tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to

operate the tool better and safer.

SYMBOL NAME DESIG NATION/EXPLANATION

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

min Minutes Time

,m_ Alternating Current Type of current

Direct Current Type or a characteristic of current

n o No Load Speed Rotational speed, at no load

] Class II Construction Double-insulated construction

.../min Per Minute Revolutions, strokes, surface speed,

Wet Conditions Alert locations.

Read The Operator's Manual read and understand operator's manual

Eye Protection glasses with side shields and a full face

Safety your safety.

Alert Precautions that involve

No Hands Symbol Failure to keep your hands away from theblade will result in serious personal injury.

No Hands Failure to keep your hands away from the

No Hands Failure to keep your hands away from the

No Hands Symbol Failure to keep your hands away from the

Symbol

Symbol

orbits, etc., per minute

Do not expose to rain or use in damp

To reduce the risk of injury, user must
before using this product.

Always wear safety goggles or safety
shield when operating this product.

blade will result in serious personal injury.

blade will result in serious personal injury.

blade will result in serious personal injury.

Hot Surface To reduce the risk of injury or damage,avoid contact with any hot surface.

28223 Manual_Revised_$O 0310 Page 4

,_ WARNING: Be sure to read and understand all instructions in this manual

before using the jig saw. Failure to follow all instructions may result in hazardous

radiation exposure, electric shock, fire, and/or serious personal injury.
,_ WARNING: Do not attempt to operate this tool until you have thoroughly

read all instructions, safety rules, and warnings. Failure to comply with them can
result in fire, electric shock, or serious personal injury. Save the manual and refer

to it frequently.

SAFETY PRECAUTIONS FOR LASERS

This jig saw has a built-in laser light. The laser is a Class Ilia and emits output

power of a maximum 2.5mW and 650 wavelengths. These lasers do not normally
present an optical hazard. However, do not stare at the beam as this can cause

flash blindness.
The following label is on your tool. It indicates where

the saw emits the laser light. Be aware of the laser

bystanders in the vicinity of use are made aware of the _i_:!_'_io0_:_,:_';;;;;......

dangers of looking directly into the laser.

WARNING: Laser light. Laser radiation. Avoid Direct Eye Exposure. Do

not stare into beam. Only turn laser beam on when the saw is on the workpiece.

Class Ilia laser.
,_ WARNING: Use of controls, adjustments or performance of procedures other

than those specified in this manual may result in hazardous radiation exposure.
,_k WARNING: The use of optical instruments such as, but not limited to,

telescopes or transits to view the laser beam will increase eye hazard.

CAUTION: Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous radiation exposure

* Do not remove or deface any product labels. Removing product labels

increases the risk of exposure to laser radiation.

= The laser beam can be harmful to the eyes. Always avoid direct eye

exposure. Do not look directly into the laser beam output aperture during

operation. Do not project the laser beam directly into the eyes of others. Turn

laser on only when making cuts.

= Laser enhancing safety glasses are included to enhance the laser beam in

bright light conditions. Do not wear these glasses if they interfere with the

safe operation of this saw.

= The laser on the jig saw is not a toy. Always keep out of the reach of children.

The laser light emitted from this device should never be directed towards any

person for any reason.

28223 Manual_Revised_SO 03S0 Page 5

• Be sure the laser beam is aimed at a workpiece (such as wood or rough
coated surfaces) that does not have a reflective surface.

Do not use on surfaces such as sheet steel that have a shiny, reflective

surface. The shiny surface could reflect the beam back at the operator. Be
aware that laser light reflected off of a mirror or any other reflective surfaces

can also be dangerous.
Always turn the laser beam off when not in use. Leaving the tool on

increases the risk of someone inadvertently staring into the laser's beam.

CAUTION: Always follow only the instructions contained in this manual

when using this laser. Use of this feature in any manner other than what appears

in this manual may result in a hazardous radiation exposure.

Do not attempt to modify the performance of this laser device in any way.

This may result in a dangerous exposure to laser radiation.
Always use only the accessories that are recommended by Sears for use

with this product. Use of accessories that have been designed for use with
other laser tools could result in serious injury.

For further information regarding lasers, refer to ANSI-Z136.1 the

STANDARD FOR THE SAFE USE OF LASERS, available from the Laser

institute of America [phone].

GENERAL SAFETY RULES

WARNING: Read all safety warnings and instructions. Failure to follow the

warnings and instructions may result in electric shock, fire and / or serious injury.
Save all warnings and instructions for future reference.
The term power tool in the warnings refers to your mains-operated (corded)

power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.

= Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.

28223 ManuaLRevised_10 0310 Page 6

• Do not expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

= Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.

= When operating a power tool outdoors, use an extension cord suitable

for outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.
If operating a power tool in a damp location is unavoidable, use a

residual current device (RCD) protected supply. Use of an RCD reduces

the risk of electric shock.

PERSONAL SAFETY

= Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while

operating power tools may result in serious personal injury.

= Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.

= Prevent unintentional starting. Ensure the switch is in the off-position

before connecting to power source and / or battery pack, picking up
or carrying the tool. Carrying power tools with your finger on the switch or

energising in power tools that have the switch on invites accidents.

= Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result

in personal injury.

= Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

= Dress properly. Do not wear loose clothing or jewellery. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.

= If devices are provided for the connection of dust extraction and

collection facilities, ensure these are connected and properly used. Use

of these devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the

rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and must
be repaired.

28223 ManuaLRevised_lO 0310 Page 7

= Disconnect the plug from the power source and/or the battery pack

from the power tool before marking any adjustments, changing
accessories, or storing power tools. Such preventive safety measures

reduce the risk of starting the power tool accidentally.

= Store idle power tools out of the reach of children and do not allow

persons unfamiliar with the power tool or these instructions to operate

the power tool. Power tools are dangerous in the hands of untrained users.

= Maintain power tools. Check for misalignment or binding of moving

parts, breakage of parts and any other condition that may affect the
power tool's operation, if damaged, have the power tool repaired before

use. Many accidents are caused by poorly maintained power tools.

= Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

= Use the power tool, accessories and tool bits etc., in accordance with

these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.

WARNING: When using power tools, basic safety precautions should always

be followed to reduce the risk of fire, electric shock, and personal injury.

_, WARNING: The operation of any tool can result in foreign objects being

propelled into your eyes, resulting in severe eye damage. When operating power

tool, always wear safety goggles or safety glasses with side shields and a full
face shield when needed.

_k WARNING: If any parts are missing, do not operate the tool until the missing

parts have been replaced. Doing so could result in serious personal injury.

SERVICE SAFETY

= Have your power tool serviced by a qualified repair person using only

identical replacement parts. This will ensure that the safety of the power

tool is maintained.

= If any part of this jig saw is missing or should break, bend, or fail in any

way; or should any electrical component fail to perform properly: shut off the

power switch and remove the saw plug from the power source and have the
missing, damaged, or failed parts replaced before resuming operation.

= Tool service must be performed only at a Sears Parts & Repair Service

Center. Service or maintenance performed by unqualified personnel could
result in a risk of injury.

= Use only identical replacement parts when servicing a tool. Follow the

instructions in the maintenance section of this manual. Use of unauthorized
parts or failure to follow maintenance instructions may create a risk of

electric shock or injury.

28223 Manual_Revised_SO 0310 Page 8

SPECiFiC SAFETY RULES FOR JIG SAW
,_ DANGER: Keep hands away from cutting area and blade. Keep your second

hand on the auxiliary handle or motor housing. If both hands are holding the

saw, the blade cannot cut them.

CAUTION: Blades coast after saw is switched off.

• Hold tool by insulated gripping surfaces (handles) when performing an

operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a "live" wire will make the exposed metal parts of the tool "live"

and shock the operator.

• Use clamps or another practical way to secure and support the
workpiece to a stable platform. Holding the work by hand or against your

body leaves it unstable and may lead to loss of control.

• Check that the switch is "off" before plugging the tool in. Accidental starting
could cause injury.

• Be aware of the function of the switch "Lock-On" button. To switch the lock-
on switch off just by first pressing the switch and then immediately releasing.

• Keep your body positioned to either side of the saw blade, but not in line
with the saw blade.

= Do not reach underneath the work. The blade guard cannot protect you from

the blade beneath the work.

= Do not touch the blade or the workpiece immediately after operation; they

may be extremely hot and could burn your skin.

= Do not cut an oversized workpiece.
= Check for the proper clearance under the workpiece before cutting so that

the blade will not strike the workbench or material under the workpiece.

= Make sure the blade is not contacting the workpiece before the switch is

turned on.

• Secure material before cutting. Never hold a workpiece in your hand or legs.

Small or thin material may flex or vibrate with the blade, causing loss of control.

• When ripping, always use a rip fence or straight edge guide (sold separately). This

improves the accuracy of the cut and reduces the chance of the blade binding.

• Never cut more than one piece at a time. Do not stack more than one
workpiece on the worktable at a time.

• Avoid awkward operations and hand positions where a sudden slip could
cause your hand to move into the blade.

• Never reach into the cutting path of the blade.

• Blade guide rollers must support the blade when cutting. The rollers must

rest against the back edge of blade. The only cutting operation when rollers

do not support the blade is the scrolling mode. When Scrolling the blade

must swivel as it is guided to follow scroll patterns. Always move the base
back and blade guide up and back away from blade in scrolling mode.

28223 Manual_Revised_SO 03S0 Page 9

ADDITIONAL RULES FOR SAFE OPERATION
,_ WARNING: Be sure to read and understand all instructions. Failure to follow

all instructions listed below may result in electric shock, fire and/or serious

personal injury.

• Know your power tool. Read operator's manual carefully. Learn the
applications, as well as the specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock, fire or serious injury.

• Always wear safety glasses or eye shields when using this saw. Everyday

eyeglasses have only impact-resistant lenses; they are not safety glasses.

• Protect your lungs. Wear a face mask or dust mask if the operation is dusty.

• Protect your hearing. Wear appropriate personal hearing protection during

use. Under some conditions noise from this product may contribute to
hearing loss.

• All visitors and bystanders must wear the same safety equipment that the
operator of the saw wears.

• Inspect the tool cords periodically and if damaged have them repaired
at your nearest Sears Parts & Repair Service Center. Be aware of the

cord location.

* Always check the tool for damaged parts. Before further use of the

tool, a guard or other part that is damaged should be carefully checked to
determine if it will operate properly and perform its intended function. Check

for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool's operation. A guard or other part

that is damaged should be properly repaired or replaced at a Sears Parts &

Repair Service Center.
* Inspect and remove all nails from lumber before sawing.
* Save these instructions. Refer to them frequently and use them to instruct

others who may use this tool. If someone borrows this tool, make sure they

have these instructions also.

28223 ManuaLRevised_10 0310 Page 10

A

WARNING: Your saw should never be connected to the power source

when you are assembling parts, making adjustments, installing or removing

blades, cleaning, or when it is not in use. Disconnecting the jig saw will prevent

accidental starting, which could cause serious personal injury.
When unpacking the box, do not discard any packing materials until all of the

contents are accounted for:

1. Carefully lift the jig saw out of the carton and place on a stable, flat surface.

2. Open the color box to locate the following:
* Jig Saw

* 2 blades
* Dust tube

* Hex key
* Carry bag

* Manual

3. Inspect the items carefully to make sure that no breakage or damage has

occurred during shipping. If any of the items mentioned is missing, (refer to

"PARTS LIST" illustration), return the jig saw to the Craftsman outlet from

which it was purchased to have it replaced.

WARNING: If any parts are broken or missing, do not attempt to assemble

the jig saw, plug in the power cord, or operate the saw until the broken or missing

parts are replaced. Failure to do so could result in possible serious injury.

CARTON CONTENTS/LOOSE PARTS (Fig. 1)

Fig. 1

28223 Manual_Revised_SO 0310 Page 11

KNOW YOUR JIG SAW (Fig. 2)

Fig. 1

Scrolling control knob

LaserTrac TM
button

\

Tool-less

blade clamp

Locking knob for
edge guide

On/Off Trigger switch

Power Lock-on
button Top handle

Bevel Angle scale

Scrolling/Orbit control lever

Edge guide mounting slot

Release button

Push-on switch

Blade storage

Base plate

Power cord

"Live tool
indicator" LED

light

Laser aperture Variable speed

Vacuum blower knob

28223 ManuaLRevised_10 0310 Page 12